JP2010051977A - Method of manufacturing hollow tube body - Google Patents

Method of manufacturing hollow tube body Download PDF

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JP2010051977A
JP2010051977A JP2008216739A JP2008216739A JP2010051977A JP 2010051977 A JP2010051977 A JP 2010051977A JP 2008216739 A JP2008216739 A JP 2008216739A JP 2008216739 A JP2008216739 A JP 2008216739A JP 2010051977 A JP2010051977 A JP 2010051977A
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hollow tube
tube body
mold
hollow
shape
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JP5352155B2 (en
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Masahiro Miyazaki
雅洋 宮崎
Sadao Kokubo
貞男 小久保
Narihiro Kawada
斉礼 川田
Yoshitomo Kato
良知 加藤
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Resonac Holdings Corp
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Showa Denko KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a manufacturing method for forming a protruded part, a hole, a recess or the like in a hollow tube body with good accuracy by a small device. <P>SOLUTION: The method of manufacturing the hollow tube body 1 includes the steps of: arranging a divided mold 3 divided into plural parts in a circumferential direction and having a cavity 6a at a central part in an assembled state in the hollow part 2 of the hollow tube body 1 which is a tubular body having a hollow part 2; moving each mold segment 4 constituting the divided mold 3 in a direction vertical to the longitudinal direction of the hollow tube body 1 and directed from the inside of the hollow tube body 1 to the outside by inserting a wedge into the cavity 6a of the divided mold 3 in the axial direction of the hollow tube body 1; and expanding the hollow tube body 1 by pressing. At least one or more uneven parts having an uneven part at the outer surface of the divided mold 3 are disposed, and a shape corresponding to the shape of the uneven part is transferred to the hollow tube body 1 so as to carry out molding. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、ステアリングサポートビーム等の中空部を有した管状体である中空管体に、凸状部、穴又は窪み等を成形する方法について改良を図った中空管体の製造方法に関するものである。   The present invention relates to a method for manufacturing a hollow tube body, which is an improvement on a method of forming a convex portion, a hole, a dent, or the like in a hollow tube body that is a tubular body having a hollow portion such as a steering support beam. It is.

車両や各種の機器等においては、強度的に優れた中空管体が補強部材等として広く用いられているが、この種の中空管体は、他の部材と連係して各種の役割を果たすべく、それ自身に凸状部、穴又は窪み等の加工を施して使用される場合が多い。例えば、自動車の前部のインストルメントパネルの内部で、車体の左右のフロントピラー間に架橋された中空管体であるステアリングサポートビームでは、自動車機器のワイヤーハーネスを保持するクリップ等を支持するため等の理由により、様々な形状の加工をする必要がある。   In vehicles and various devices, hollow tubes excellent in strength are widely used as reinforcing members, etc., but this type of hollow tube plays various roles in cooperation with other members. In order to achieve this, it is often used by processing the convex part, the hole or the dent on itself. For example, a steering support beam, which is a hollow tube bridged between the left and right front pillars of a vehicle body inside an instrument panel at the front of an automobile, supports a clip or the like that holds a wire harness of an automobile device. For various reasons, it is necessary to process various shapes.

従来、中空管体に凸状部、穴又は窪み等を成形する方法として、液圧成形による方法が知られている。
この方法は、中空管体の中空部に加工液を注入し、この加工液に負荷した圧力(内圧)と、中空管体両端からの軸押し力を組み合わせることにより、種々の断面形状に中空管体を加工するというものである(特許文献1,2)。
2. Description of the Related Art Conventionally, a method using hydraulic molding is known as a method for forming a convex portion, a hole, a dent, or the like in a hollow tube.
In this method, a machining liquid is injected into a hollow portion of a hollow tube body, and the pressure (internal pressure) applied to the machining liquid is combined with axial pushing forces from both ends of the hollow tube body so that various cross-sectional shapes are obtained. This is to process a hollow tube (Patent Documents 1 and 2).

また、中空管体に穴を成形する方法としては、ドリル等によって機械加工することが広く知られている。   Further, as a method for forming a hole in a hollow tube, it is widely known to perform machining with a drill or the like.

なお、中空管体に分割金型を配置し、該分割金型を中空管体の長手方向に垂直で、内側から外側に向かう向きで押し広げて中空管体を拡管し、中空管体と部材とを接合させる方法も広く知られている(特許文献3)。
特開2001−18016号公報 特開2005−297060号公報 特開平11−36859号公報
A split mold is disposed in the hollow tube body, and the split mold is expanded in a direction perpendicular to the longitudinal direction of the hollow tube body from the inside to the outside to expand the hollow tube body. A method of joining a tubular body and a member is also widely known (Patent Document 3).
JP 2001-18016 A JP 2005-297060 A Japanese Patent Laid-Open No. 11-36859

ところで、上記液圧成形による方法では、成形する部位については、成形する断面形状に沿った金型を配置する必要があり、成形不要な部位については、部材を拘束するために拘束金型を配置する必要がある。すなわち、この液圧成形による方法では、中空管体を全面にわたって金型で形状を管理する必要がある。
また、加工部以外が変形することを防ぐために、中空管体内に圧力をかけた状態で加工をしなければならない。
したがって、この液圧成形による方法では、中空管体の形状を全面にわたって管理することができ、かつ、中空管体に圧力をかけた状態での加工が可能な装置が必要となり、装置が大掛かりなものとならざるを得なかった。特に、自動車のステアリングサポートビームのような長さ1メートルを超える中空管体を成形するためには、装置が非常に大掛かりなものとなり、コストが嵩むという不都合があった。
By the way, in the method by the above hydraulic molding, it is necessary to arrange a mold along the cross-sectional shape to be molded for a part to be molded, and a constraining mold is arranged to restrain a member for a part that does not require molding. There is a need to. That is, in this method by hydraulic molding, it is necessary to manage the shape of the hollow tube body with a mold over the entire surface.
Moreover, in order to prevent deformation | transformation other than a process part, you have to process in the state which applied the pressure in the hollow tube body.
Therefore, in this method by hydroforming, an apparatus capable of managing the shape of the hollow tube body over the entire surface and capable of processing in a state where pressure is applied to the hollow tube body is required. It had to be a big one. In particular, in order to form a hollow tube having a length of more than 1 meter, such as a steering support beam of an automobile, the apparatus becomes very large, and there is a disadvantage that the cost increases.

また、ドリル等を用いた機械加工による方法では、加工の際に油を使うことになるので、その油を洗浄しなければならないという不都合があった。   Further, in the method by machining using a drill or the like, since oil is used in the processing, there is a disadvantage that the oil must be washed.

また、中空管体を拡管する従来技術は、中空管体と部材とを接合することを念頭にしているため、中空管体を全周にわたって加工することを前提とした構成となっており、加工内容が限定されていた。   Moreover, since the prior art for expanding the hollow tube body is intended to join the hollow tube body and the member, it is configured on the assumption that the hollow tube body is processed over the entire circumference. The processing content was limited.

このような背景の下、液圧成形による方法よりも小型の装置を用いて、精度よく中空管体に凹凸等の加工を施すことができ、かつ、油を洗浄する工程を省略可能で、中空管体の全周の一部分についてのみでも加工可能な製造方法が要望されていたが、装置の小型化は困難であるとして、有効適切なものは提供されていないのが実情である。   Under such a background, using a device smaller than the method by hydraulic molding, it is possible to accurately process the hollow tube body, and the step of washing the oil can be omitted. There has been a demand for a manufacturing method capable of processing only a part of the entire circumference of the hollow tube body. However, since it is difficult to reduce the size of the apparatus, no effective and appropriate device is provided.

本発明は、このような事情を考慮してなされたもので、その目的は、中空管体に凸状部、穴、窪み等の加工を精度よく小型な装置で施すことができ、かつ、油を洗浄する工程を省略可能で、中空管体の全周の一部分についてのみでも加工可能な製造方法を提供することである。   The present invention has been made in consideration of such circumstances, and the purpose thereof is to accurately process a hollow tube body such as a convex portion, a hole, and a depression with a small device, and It is an object of the present invention to provide a production method that can omit the step of washing oil and can process only a part of the entire circumference of the hollow tube body.

上記の目的を達成するために、本発明は以下の手段を提供している。
本発明の中空管体の製造方法は、中空部を有した管状体である中空管体の中空部内に、周方向に複数に分割され、組み立てた状態において中心部に空洞部が形成される分割金型を配置し、該分割金型の空洞部に楔を前記中空管体の軸方向に差し込んで、前記分割金型を構成する各型セグメントを、前記中空管体の長手方向に垂直で、該中空管体の内側から外側に向かう方向に移動させ、前記中空管体を押し広げて拡管する工程を有する中空管体の製造方法において、前記分割金型の外側表面に少なくとも1つ以上の凹凸な形状をした凹凸部を設け、該凹凸部の形状に対応した形状を前記中空管体に転写して成形することを特徴とする。
In order to achieve the above object, the present invention provides the following means.
According to the method for manufacturing a hollow tube of the present invention, a hollow portion of a hollow tube having a hollow portion is divided into a plurality of portions in the circumferential direction, and a hollow portion is formed at the center in an assembled state. The split molds are arranged, wedges are inserted into the hollow parts of the split molds in the axial direction of the hollow tubes, and the mold segments constituting the split molds are arranged in the longitudinal direction of the hollow tubes. In the method for manufacturing a hollow tube, the outer surface of the split mold is moved in a direction perpendicular to the direction from the inside to the outside of the hollow tube, and the hollow tube is expanded and expanded. It is characterized in that at least one concavo-convex portion having a concavo-convex shape is provided, and a shape corresponding to the shape of the concavo-convex portion is transferred to the hollow tube and molded.

また、本発明の中空管体の製造方法においては、前記中空管体外側表面で、前記凹凸部が押し当たる位置に対応した位置に、前記凹凸部と嵌合する形状をした凹凸金型を配置することが好ましい。   Further, in the method for producing a hollow tube of the present invention, a concave-convex mold having a shape that fits the concave-convex portion at a position corresponding to a position where the concave-convex portion presses on the outer surface of the hollow tube body. Is preferably arranged.

また、本発明の中空管体の製造方法においては、前記凹凸部が、前記分割金型を組み合わせた状態において、該分割金型の長手方向に垂直で、外向きに膨出した形状をした膨出部であり、前記中空管体に前記膨出部の形状に対応した形状の凸状部を成形することが好ましい。   Further, in the method for manufacturing a hollow tube according to the present invention, the concavo-convex portion has a shape that is perpendicular to the longitudinal direction of the split mold and bulges outward in a state where the split mold is combined. It is a bulging portion, and it is preferable to form a convex portion having a shape corresponding to the shape of the bulging portion in the hollow tube body.

また、本発明の中空管体の製造方法においては、前記凹凸部が、前記分割金型を組み合わせた状態において、該分割金型の長手方向に垂直で、外向きに突出した形状をした突起部であり、前記中空管体に穴を成形することが好ましい。   Further, in the method for manufacturing a hollow tube according to the present invention, the protrusions and protrusions are shaped so as to protrude outwardly in a state perpendicular to the longitudinal direction of the split mold in the state where the split mold is combined. It is preferable that a hole is formed in the hollow tube body.

また、本発明の中空管体の製造方法においては、前記凹凸部が、窪んだ形状をした窪み部であり、該窪み部に嵌合する形状に膨出した膨出金型を、前記中空管体外側で、前記窪み部が押し当たる位置に対応した位置から、前記窪み部に向けて押し付けることによって、前記中空管体に、該中空管体の長手方向に垂直で、外側から内側に向かう向きに凹む窪みを成形することが好ましい。   Further, in the method for manufacturing a hollow tube according to the present invention, the concavo-convex portion is a dent portion having a dent shape, and the bulging mold swelled into a shape that fits into the dent portion includes By pressing toward the hollow portion from the position corresponding to the position where the hollow portion is pressed against the outside of the hollow tube body, the hollow tube body is perpendicular to the longitudinal direction of the hollow tubular body from the outside. It is preferable to form a recess that is recessed inward.

また、本発明の中空管体の製造方法においては、前記凹凸部が、凹部であり、該凹部に嵌合する形状に突出した突出金型を、前記中空管体外側で、前記凹部が押し当たる位置に対応した位置から、前記凹部に向けて突き刺すことによって、前記中空管体に穴を成形することが好ましい。   Further, in the method for manufacturing a hollow tube of the present invention, the concavo-convex portion is a concave portion, and a protruding mold protruding into a shape that fits into the concave portion is provided outside the hollow tube body, and the concave portion is It is preferable to form a hole in the hollow tube body by piercing from the position corresponding to the pressing position toward the concave portion.

また、本発明の中空管体の製造方法においては、前記中空管体の断面形状が、多角形状であることが好ましい。   Moreover, in the manufacturing method of the hollow tube body of this invention, it is preferable that the cross-sectional shape of the said hollow tube body is a polygonal shape.

また、本発明の中空管体の製造方法においては、前記分割金型の前記中空管体を全周にわたって拡管させる部分に、更に凹凸な形状をした前記凹凸部が設けられていることが好ましい。   Further, in the method for manufacturing a hollow tube according to the present invention, the uneven portion having a more uneven shape may be provided in a portion where the hollow tube of the split mold is expanded over the entire circumference. preferable.

また、本発明の中空管体の製造方法においては、前記中空管体を、部材に設けられた挿通孔内に挿通させ、前記中空管体を押し広げて拡管する工程において、前記中空管体の前記挿通孔内への挿通部分及び該挿通部分の前記中空管体の軸方向両側近傍を拡管し、前記中空管体と前記部材とを接合させることが好ましい。   Further, in the method for producing a hollow tube according to the present invention, in the step of inserting the hollow tube into an insertion hole provided in a member and expanding and expanding the hollow tube, It is preferable that the hollow tube body and the member are joined by expanding the insertion portion of the hollow tube body into the insertion hole and the vicinity of both sides in the axial direction of the hollow tube body of the insertion portion.

本発明の中空管体の製造方法においては、前記中空管体が、例えば車両のステアリングサポートビーム本体である。   In the hollow tube manufacturing method of the present invention, the hollow tube is, for example, a steering support beam body of a vehicle.

本発明では、上記構成を採用した結果、大掛かりな装置を必要とせずに、中空管体に凸状部、穴、窪み等の凹凸の加工を精度よく施すことができるという効果が得られる。
また、加工時に油を使わないので、油を洗浄する工程を省略することができるという効果も得られる。
更に、分割金型に設けられた凹凸部の位置・形状を調整することで、中空管体の全周の一部分についてのみでも加工することができるという効果も得られる。
In the present invention, as a result of adopting the above-described configuration, an effect is obtained that it is possible to accurately process the concave and convex portions such as convex portions, holes, and dents on the hollow tube body without requiring a large-scale device.
Moreover, since oil is not used at the time of a process, the effect that the process which wash | cleans oil can be skipped is also acquired.
Furthermore, by adjusting the position and shape of the concavo-convex portion provided in the split mold, it is possible to obtain an effect that only a part of the entire circumference of the hollow tube body can be processed.

また、中空管体外側表面で、凹凸部が押し当たる位置に対応した位置に、凹凸部と嵌合する形状をした凹凸金型を配置することで、精度よく凹凸を加工することができるという効果も得られる。   In addition, it is possible to accurately process the unevenness by arranging an uneven mold having a shape that fits with the uneven portion at a position corresponding to the position where the uneven portion is pressed on the outer surface of the hollow tube body. An effect is also obtained.

また、中空管体と部材との接合を同時に行うことによって、効率よく中空管体を加工することができるという効果も得られる。   Moreover, the effect that a hollow tube body can be processed efficiently is also acquired by joining a hollow tube body and a member simultaneously.

以下、本発明の実施形態である中空管体の製造方法について、図面を参照して説明する。   Hereinafter, the manufacturing method of the hollow tube which is embodiment of this invention is demonstrated with reference to drawings.

[第1の実施形態]
図1は、本発明の第1の実施形態で用いる中空管体と分割金型の一部を省略した斜視図であり、図2は、分割金型を中空管体内に配置した様子を示した一部を省略した斜視図である。図3は、中空管体の一部を省略した断面図であり、図3(a)は、中空管体内に分割金型が配置された際の様子を、図3(b)は、分割金型が中空管体を押出した際の様子を示している。
[First Embodiment]
FIG. 1 is a perspective view in which a part of a hollow tube and a split mold used in the first embodiment of the present invention is omitted, and FIG. 2 shows a state in which the split mold is arranged in a hollow pipe. It is the perspective view which abbreviate | omitted some shown. FIG. 3 is a cross-sectional view in which a part of the hollow tube body is omitted. FIG. 3A shows a state where the split mold is disposed in the hollow tube body, and FIG. The state when the split mold extrudes the hollow tube is shown.

図1に示すように、本実施形態の中空管体1は、中空部2を有した管状体であり、図3(a)(b)に示すように断面は略円形状に構成されている。また、本実施形態の分割金型3は、中心部が空洞部6aとなっている管状の金型を、周方向に分割した構成となっており、8つの型セグメント4から構成されている。図3(a)に示すように、分割金型3の断面も、各型セグメント4、4・・の分割端面を対向させて組立てた際に、全体の輪郭が略円形状に構成されている。   As shown in FIG. 1, the hollow tube body 1 of the present embodiment is a tubular body having a hollow portion 2, and the cross section is formed in a substantially circular shape as shown in FIGS. 3 (a) and 3 (b). Yes. In addition, the split mold 3 of the present embodiment has a configuration in which a tubular mold having a hollow portion 6 a at the center is divided in the circumferential direction, and includes eight mold segments 4. As shown in FIG. 3 (a), the cross section of the divided mold 3 is also formed in a substantially circular shape when the divided end surfaces of the respective mold segments 4, 4,. .

各型セグメント4、4・・の中心部内面6、6・・は、その内部に円形の空洞部6aが画成されるよう形成されており、分割金型3の長さ方向(図において矢印A方向)に向けて、空洞部6aの径が漸次小となるように形成されている。   The center inner surfaces 6, 6,... Of the mold segments 4, 4,... Are formed so that a circular cavity 6a is defined therein. The diameter of the hollow portion 6a is gradually reduced toward the (A direction).

図3(b)において、Mはマンドレル(楔)であり、分割金型3の上記空洞部6aに挿入して、各型セグメント4、4・・の中心部内面6,6・・に接し、更に深く挿入することにより、各型セグメント4、4・・を拡開するものである。   In FIG. 3 (b), M is a mandrel (wedge), which is inserted into the cavity 6a of the divided mold 3 and is in contact with the center inner surfaces 6, 6,. The mold segments 4, 4,... Are expanded by inserting them further deeply.

分割金型3を構成する型セグメント4の外側表面には、径方向外方へ膨出した膨出部5(凹凸部)が設けられている。この膨出部5は、図1に示すように、分割金型3の全周にわたって設けられているのではなく、その一部分についてのみ設けられた構成となっている。   On the outer surface of the mold segment 4 constituting the split mold 3, a bulging portion 5 (uneven portion) bulging outward in the radial direction is provided. As shown in FIG. 1, the bulging portion 5 is not provided over the entire circumference of the split mold 3 but is provided only for a part thereof.

以下、分割金型3を用いて、中空管体1に凹凸の加工を施す製造方法について説明する。   Hereinafter, the manufacturing method which processes an unevenness | corrugation to the hollow tube body 1 using the division mold 3 is demonstrated.

まず、図2及び図3(a)に示すように、分割金型3を中空管体1内に配置する。
次に、分割金型3の空洞部6aに、図示略のマンドレル(楔)を差し込む。これにより、分割金型3を構成する8つの型セグメント4が、それぞれ、中空管体1の半径方向外向き(中空管体1の長手方向に垂直で、中空管体1の内側から外側に向かう方向)に移動し、中空管体1を押し広げ拡管することとなる。
First, as shown in FIGS. 2 and 3A, the split mold 3 is disposed in the hollow tube 1.
Next, an unillustrated mandrel (wedge) is inserted into the cavity 6 a of the split mold 3. Accordingly, the eight mold segments 4 constituting the split mold 3 are respectively outward in the radial direction of the hollow tube 1 (perpendicular to the longitudinal direction of the hollow tube 1 and from the inside of the hollow tube 1). (The direction toward the outside), the hollow tubular body 1 is expanded and expanded.

上記工程により、図3(b)に示すように、分割金型3を構成する型セグメント4に形成されていた膨出部5が、中空管体1に内側から押し付けられ、膨出部5の形状が中空管体1に転写され、凸状部7が成形される。   As shown in FIG. 3B, the bulging portion 5 formed on the mold segment 4 constituting the split mold 3 is pressed against the hollow tubular body 1 from the inside by the above-described process, and the bulging portion 5 The shape is transferred to the hollow tubular body 1, and the convex portion 7 is formed.

本実施形態の中空管体1の製造方法は、上記構成を採用した結果、分割金型3に設けられた形状を転写して、中空管体1に凹凸を形成するので、大掛かりな装置を必要とせずに、中空管体1に凸状部7の加工を精度よく施すことができる。
また、加工時に油を使わないので、油を洗浄する工程を省略することができるという効果も得られる。
更に、中空管体の全周の一部分についてのみでも加工することができるという効果も得られる。
Since the manufacturing method of the hollow tube 1 according to the present embodiment adopts the above-described configuration, the shape provided in the split mold 3 is transferred to form irregularities in the hollow tube 1. Can be processed with high accuracy in the hollow tube 1.
Moreover, since oil is not used at the time of a process, the effect that the process which wash | cleans oil can be skipped is also acquired.
Furthermore, the effect that it can process only about a part of the perimeter of a hollow tube body is also acquired.

なお、本実施形態では、分割金型3を8つの型セグメント4からなるように構成したが、複数であるならば、8つに限る必要はなく、偶数個でも奇数個でも構わない。
また、分割金型3を構成する型セグメント4に設けられた膨出部5の数を1個としたが、複数個設けても構わず、複数の型セグメント4に分けて設けても構わない。
In the present embodiment, the divided mold 3 is configured to include the eight mold segments 4. However, the number of the divided molds 3 is not limited to eight as long as it is plural, and may be an even number or an odd number.
Moreover, although the number of the bulging parts 5 provided in the mold segment 4 constituting the split mold 3 is one, a plurality of the bulging parts 5 may be provided, or the plurality of mold segments 4 may be provided separately. .

また、本実施形態では、中空管体1の断面形状が略円形のものを用いたが、図4に示すように、中空管体1の断面形状は多角形状であっても構わない。その際は、分割金型3も、中空管体1の形状に合わせた形状であることが好ましい。
なお、図4(a)は、中空管体1内に分割金型3が配置された際の様子を、図4(b)は、分割金型3が中空管体1を押出した際の様子を示している。
In the present embodiment, the hollow tube 1 having a substantially circular cross section is used. However, as shown in FIG. 4, the hollow tube 1 may have a polygonal cross section. In that case, it is preferable that the divided mold 3 also has a shape that matches the shape of the hollow tube 1.
4A shows a state in which the split mold 3 is disposed in the hollow tube 1, and FIG. 4B shows a state in which the split mold 3 extrudes the hollow tube 1. The state of is shown.

[第2の実施形態]
図5は、本発明の第2の実施形態である中空管体の製造方法に用いられる中空管体の一部を省略した断面図であり、図5(a)は、中空管体内に分割金型が配置された際の様子を、図5(b)は、分割金型が、中空管体を押出した際の様子を示している。また、図6は、中空管体と分割金型が接触する部位近傍の断面図であり、図6(a)は、中空管体内に分割金型が配置された際の様子を、図6(b)は、分割金型が、中空管体を押出した際の様子を示している。
なお、本実施形態は、第1の実施形態の変形例であり、同様の部分については説明を省略する。
[Second Embodiment]
FIG. 5 is a cross-sectional view in which a part of the hollow tube used in the method for manufacturing a hollow tube according to the second embodiment of the present invention is omitted, and FIG. FIG. 5 (b) shows a state when the split mold is disposed in FIG. 5B, and a state when the split mold extrudes the hollow tube body. FIG. 6 is a cross-sectional view in the vicinity of a portion where the hollow tube body and the split mold are in contact with each other, and FIG. 6A is a diagram illustrating a state when the split mold is disposed in the hollow tube body. 6 (b) shows a state when the split mold extrudes the hollow tube.
In addition, this embodiment is a modification of 1st Embodiment, and abbreviate | omits description about the same part.

図5(a)(b)及び図6(a)(b)に示すように、本実施形態では、分割金型3を構成する型セグメント4の外側表面には、突出した突起部8(凹凸部)が設けられている。この突起部8の先端は、鋭利な先鋭部8aとなっている。
また、中空管体1の外側表面で、突起部8が押し当たる位置に対応した位置に、突起部8と嵌合する形状をした凹部9を有する凹金型10(凹凸金型)が配置されている。
As shown in FIGS. 5A and 5B and FIGS. 6A and 6B, in the present embodiment, protruding protrusions 8 (unevenness) are formed on the outer surface of the mold segment 4 constituting the divided mold 3. Part). The tip of the protrusion 8 is a sharp point 8a.
A concave mold 10 (concave / convex mold) having a concave portion 9 shaped to fit with the protruding portion 8 is disposed on the outer surface of the hollow tube 1 at a position corresponding to the position where the protruding portion 8 is pressed. Has been.

そして、中空管体1が拡管する際に、この突起部8が、凹金型10の凹部9に向かって突き刺さることにより、穴11が成形される。   Then, when the hollow tube 1 is expanded, the protrusion 8 is pierced toward the recess 9 of the recess mold 10, thereby forming the hole 11.

本実施形態の製造方法でも、第1の実施形態と同様の効果が得られ、中空管体1に精度よく穴11を開けることができる。
加えて、凹金型10を配置したことにより、穴11を開ける際に、中空管体1の穴11近傍部が盛り上がるのを防ぐことができ、精度よく穴11が開けられるという効果が得られる。
Also in the manufacturing method of the present embodiment, the same effect as that of the first embodiment can be obtained, and the hole 11 can be accurately formed in the hollow tube 1.
In addition, since the concave mold 10 is arranged, when the hole 11 is opened, it is possible to prevent the vicinity of the hole 11 of the hollow tubular body 1 from rising, and the effect that the hole 11 can be accurately opened is obtained. It is done.

なお、本実施形態では、中空管体1の断面形状が略円形のものを用いたが、図7に示すように、中空管体1の断面形状は多角形状であっても構わない。その際は、分割金型3も、中空管体1の形状に合わせた形状であることが好ましい。
なお、図7(a)は、中空管体1内に分割金型3が配置された際の様子を、図7(b)は、分割金型3が中空管体1を押出した際の様子を示している。
In the present embodiment, the hollow tube 1 having a substantially circular cross section is used. However, as shown in FIG. 7, the hollow tube 1 may have a polygonal cross section. In that case, it is preferable that the divided mold 3 also has a shape that matches the shape of the hollow tube 1.
7A shows the state when the split mold 3 is disposed in the hollow tube 1, and FIG. 7B shows the state when the split mold 3 extrudes the hollow tube 1. The state of is shown.

[第3の実施形態]
図8は、本発明の第3の実施形態である中空管体の製造方法に用いられる中空管体と膨出金型が接触する部位近傍の断面図であり、図8(a)は、膨出金型が、中空管体内に押し付けられる直前の様子を、図8(b)は、膨出金型が中空管体内を押し付けられた際の様子を示している。
なお、本実施形態は、第1の実施形態の変形例であり、同様の部分については説明を省略する。
[Third Embodiment]
FIG. 8 is a cross-sectional view of the vicinity of a portion where the hollow tube used in the method for manufacturing a hollow tube according to the third embodiment of the present invention and the bulging mold are in contact with each other, and FIG. FIG. 8B shows a state immediately before the bulging mold is pressed into the hollow tube body, and FIG. 8B shows a state when the bulging mold is pressed into the hollow tube body.
In addition, this embodiment is a modification of 1st Embodiment, and abbreviate | omits description about the same part.

図8(a)(b)に示すように、本実施形態では、分割金型3に窪んだ形状をした窪み部21(凹凸部)が設けられた構成となっている。
また、窪み部21に嵌合する形状に膨出した膨出部22を有する膨出金型23が、中空管体1外側で、窪み部21が押し当たる位置に対応した位置に配置されている。
As shown in FIGS. 8A and 8B, in this embodiment, the divided mold 3 is provided with a recessed portion 21 (uneven portion) having a recessed shape.
Further, the bulging mold 23 having the bulging portion 22 bulging into a shape that fits into the hollow portion 21 is disposed outside the hollow tube body 1 at a position corresponding to the position where the hollow portion 21 is pressed. Yes.

そして、膨出金型23を、中空管体1外側で分割金型3の窪み部21が押し当たる位置に対応した位置から分割金型3の窪み部21に向けて押し当てて、中空管体1に中空管体1の半径方向内向きに凹む窪み24を成形する。   Then, the bulging mold 23 is pressed against the hollow portion 21 of the split mold 3 from a position corresponding to the position where the hollow portion 21 of the split mold 3 is pressed on the outside of the hollow tube 1. A hollow 24 that is recessed inward in the radial direction of the hollow tube 1 is formed in the tube 1.

本実施形態の製造方法でも、第1の実施形態と同様の効果が得られ、中空管体1に精度よく窪み24を設けることができる。   Even in the manufacturing method of the present embodiment, the same effect as that of the first embodiment can be obtained, and the hollow 24 can be provided in the hollow tube 1 with high accuracy.

[第4の実施形態]
図9は、本発明の第4の実施形態である中空管体の製造方法に用いられる中空管体と突出金型が接触する部位近傍の断面図であり、図9(a)は、突出金型が、中空管体内に突き刺さる直前の様子を、図9(b)は、突出金型が中空管体に突き刺さった際の様子を示している。
なお、本実施形態は、第3の実施形態の変形例であり、同様の部分については説明を省略する。
[Fourth Embodiment]
FIG. 9 is a cross-sectional view of the vicinity of a portion where the hollow mold body and the protruding mold are in contact with each other used in the method for producing a hollow pipe body according to the fourth embodiment of the present invention, and FIG. FIG. 9B shows a state immediately before the protruding mold is pierced into the hollow tube body, and FIG. 9B shows a state when the protruding mold is pierced into the hollow tube body.
Note that this embodiment is a modification of the third embodiment, and description of similar parts is omitted.

図9(a)(b)に示すように、本実施形態では、分割金型3に凹部25(凹凸部)が設けられた構成となっている。
また、凹部25に嵌合する形状に突出した突出部26を有する突出金型27が、中空管体1外側で、凹部25が押し当たる位置に対応した位置に配置されている。この突出部26の先端は、鋭利な先鋭部26aとなっている。
As shown in FIGS. 9A and 9B, in the present embodiment, the split mold 3 is provided with a recess 25 (uneven portion).
In addition, a protruding mold 27 having a protruding portion 26 protruding into a shape that fits into the recessed portion 25 is disposed outside the hollow tube 1 at a position corresponding to a position where the recessed portion 25 is pressed. The tip of the protrusion 26 is a sharp point 26a.

そして、突出金型27を、中空管体1外側で分割金型3の凹部25が押し当たる位置に対応した位置から分割金型3の凹部25に向けて突き刺して、中空管体1に穴28を成形する。   Then, the protruding mold 27 is pierced from the position corresponding to the position where the concave portion 25 of the split mold 3 is pressed against the outer side of the hollow tube body 1 toward the concave portion 25 of the split mold 3, so Hole 28 is formed.

本実施形態の製造方法でも、第1の実施形態と同様の効果が得られ、中空管体1に精度よく穴28を開けることができる。   Also in the manufacturing method of the present embodiment, the same effect as that of the first embodiment can be obtained, and the hole 28 can be formed in the hollow tube 1 with high accuracy.

[第5の実施形態]
図10は、本発明の第5の実施形態である中空管体の製造方法に用いられる中空管体と分割金型が接触する部位近傍の断面図であり、図10(a)は、中空管体内に分割金型が配置された際の様子を、図10(b)は、分割金型が、中空管体内を押出した際の様子を示している。
なお、本実施形態は、第1の実施形態の変形例であり、同様の部分については説明を省略する。
[Fifth Embodiment]
FIG. 10 is a cross-sectional view of the vicinity of a portion where a hollow mold body and a split mold are in contact with each other used in the method for producing a hollow pipe body according to the fifth embodiment of the present invention. FIG. 10B shows a state when the split mold is disposed in the hollow tube, and FIG. 10B shows a state when the split die is extruded through the hollow tube.
In addition, this embodiment is a modification of 1st Embodiment, and abbreviate | omits description about the same part.

図10(a)(b)に示すように、本実施形態の分割金型3は、中空管体1を押し広げて全周にわたって拡管させる部分41に、更に外向きに膨出した形状をした膨出部42(凹凸部)が設けられた構成となっている。
そして、分割金型3によって中空管体1を押し広げて拡管させると、中空管体1の全周にわたって拡管された部分43に、更に外に向けて分割金型3の膨出部42の形状に対応した形状が転写されて凸状部44が成形される。
As shown in FIGS. 10 (a) and 10 (b), the split mold 3 of this embodiment has a shape that further bulges outward in a portion 41 that expands the hollow tube 1 and expands the tube around the entire circumference. The bulging portion 42 (uneven portion) is provided.
Then, when the hollow tube 1 is expanded and expanded by the split mold 3, the bulging portion 42 of the split mold 3 is further outwardly directed to the portion 43 expanded over the entire circumference of the hollow tube 1. The shape corresponding to the shape is transferred to form the convex portion 44.

本実施形態の製造方法でも、第1の実施形態と同様の効果が得られ、中空管体1の全周にわたって拡管した部分43に、更に外に向けて凸状部44を設けることができる。   Also in the manufacturing method of the present embodiment, the same effect as that of the first embodiment can be obtained, and the convex portion 44 can be further provided outward in the portion 43 expanded over the entire circumference of the hollow tube 1. .

[第6の実施形態]
図11は、本発明の第6の実施形態である中空管体の製造方法に用いられる中空管体と分割金型が接触する部位近傍の断面図であり、図11(a)は、中空管体内に分割金型が配置された際の様子を、図11(b)は、分割金型が、中空管体を押出した際の様子を示している。図12は、本実施形態の加工後の中空管体の様子を示している。
[Sixth Embodiment]
FIG. 11: is sectional drawing of the site | part vicinity of the hollow tube used for the manufacturing method of the hollow tube which is the 6th Embodiment of this invention, and a division | segmentation metal mold | die, FIG. FIG. 11B shows a state when the split mold is disposed in the hollow tube, and FIG. 11B shows a state when the split mold extrudes the hollow tube. FIG. 12 shows a state of the hollow tube body after processing according to the present embodiment.

本実施形態において加工対象となる中空管体1は、図12に示す車両のステアリングサポートビーム本体47であり、種々の部材であるブラケット45が接合されている。
ブラケット45は、全て挿通孔46を有した構成となっており、ステアリングサポートビーム本体47は、この挿通孔46に挿通されている。
The hollow tubular body 1 to be processed in the present embodiment is a vehicle steering support beam main body 47 shown in FIG. 12, and brackets 45 as various members are joined.
All the brackets 45 are configured to have an insertion hole 46, and the steering support beam main body 47 is inserted into the insertion hole 46.

また、図11(a)に示すように、分割金型3は、ブラケット45に挿通しているステアリングサポートビーム本体47の挿通部分52に押し当たる部位48で、外向きに全周にわたってやや膨出しており、挿通部分52に押し当たる部位48の軸方向両側近傍部位49で、それよりも大きく外向きに全周にわたって膨出した構成となっている。   Further, as shown in FIG. 11 (a), the split mold 3 is slightly bulged outward over the entire circumference at a portion 48 that presses against the insertion portion 52 of the steering support beam main body 47 inserted through the bracket 45. In the region 49 near the both sides in the axial direction of the portion 48 that presses against the insertion portion 52, it is larger than that and bulges outward over the entire circumference.

また、図11(a)に示すように、分割金型3には膨出した形状の膨出部50(凹凸部)が設けられている。   Moreover, as shown to Fig.11 (a), the division | segmentation metal mold | die 3 is provided with the bulging part 50 (uneven part) of the bulging shape.

ステアリングサポートビーム本体47の製造方法について説明すると、まず、図11(a)に示すように、前述した形状をしている分割金型3を、ステアリングサポートビーム本体47内に配置する。次に、図11(b)に示すように、分割金型3の図1に示す空洞部6aに図示略のマンドレル(楔)をステアリングサポートビーム本体47の軸方向に差し込んで、分割金型3を構成する型セグメント4をステアリングサポートビーム本体47の半径方向外向きに移動させ、ステアリングサポートビーム本体47を押し広げて拡管する。   The manufacturing method of the steering support beam main body 47 will be described. First, as shown in FIG. 11A, the split mold 3 having the above-described shape is arranged in the steering support beam main body 47. Next, as shown in FIG. 11 (b), a mandrel (not shown) is inserted in the hollow portion 6 a of the split mold 3 shown in FIG. 1 in the axial direction of the steering support beam main body 47, and the split mold 3 Is moved outward in the radial direction of the steering support beam main body 47, and the steering support beam main body 47 is expanded and expanded.

このように加工することで、分割金型3の膨出部50が、ステアリングサポートビーム本体47に内側から押し付けられ、膨出部50の形状が、ステアリングサポートビーム本体47に転写され、凸状部51が成形される。
また、分割金型3によって、ステアリングサポートビーム本体47の挿通部分52が、全周にわたって拡管されたことにより、ステアリングサポートビーム本体47は、ブラケット45の挿通孔46の周縁部に圧接される。加えて、挿通孔46が外向きに広がるようにブラケット45が変形され、これが復元する力も相まって、ステアリングサポートビーム本体47とブラケット45が接合される。
また、分割金型3によって拡管されたことにより、ステアリングサポートビーム本体47の挿通部分52の軸方向両側近傍が、全周にわたって膨出した形状の膨出部53を形成するので、ブラケット45は、ステアリングサポートビーム本体47の軸方向への動きが規制される。
By processing in this way, the bulging portion 50 of the split mold 3 is pressed against the steering support beam main body 47 from the inside, and the shape of the bulging portion 50 is transferred to the steering support beam main body 47, and the convex portion 51 is formed.
Further, the insertion portion 52 of the steering support beam main body 47 is expanded over the entire circumference by the split mold 3, so that the steering support beam main body 47 is pressed against the peripheral edge portion of the insertion hole 46 of the bracket 45. In addition, the bracket 45 is deformed so that the insertion hole 46 extends outward, and the restoring force of the bracket 45 is combined to join the steering support beam main body 47 and the bracket 45 together.
Further, since the pipes are expanded by the split mold 3, the vicinity of both sides in the axial direction of the insertion part 52 of the steering support beam main body 47 forms a bulging portion 53 having a shape bulging over the entire circumference. The movement of the steering support beam body 47 in the axial direction is restricted.

本実施形態の中空管体1の製造方法は、上記構成を採用した結果、第1の実施形態と同様な効果を得ることができる。加えて、一度の拡管で、中空管体1であるステアリングサポートビーム本体47に凸状部51を設けると共に、部材であるブラケット45を接合させることができるという効果も得られる。   As a result of adopting the above configuration, the method for manufacturing the hollow tube body 1 of the present embodiment can obtain the same effects as those of the first embodiment. In addition, it is possible to obtain an effect that the convex portion 51 can be provided on the steering support beam main body 47 that is the hollow tube body 1 and the bracket 45 that is a member can be joined by one expansion.

なお、本実施形態では、分割金型3に1個の膨出部50を設けたが、複数個であっても構わず、図13に示すように、第2の実施形態ないし第5の実施形態で示した製造方法を組み合わせて、同時に穴54や窪み55を成形しても構わない。   In the present embodiment, one bulging portion 50 is provided in the divided mold 3, but a plurality of bulging portions 50 may be provided, and as shown in FIG. 13, the second to fifth embodiments may be used. The holes 54 and the depressions 55 may be formed at the same time by combining the manufacturing methods shown in the form.

本発明は、中空管体を加工する製造業において幅広く利用することができる。   The present invention can be widely used in the manufacturing industry for processing hollow tubes.

図1は、本発明の第1の実施形態である中空管体と分割金型の一部を省略した斜視図である。FIG. 1 is a perspective view in which a hollow tube body and a part of a split mold according to the first embodiment of the present invention are omitted. 図2は、本発明の第1の実施形態である分割金型を中空管体内に配置した様子を示している一部を省略した斜視図である。FIG. 2 is a perspective view in which a part of the split mold according to the first embodiment of the present invention is shown in a hollow tube with a part thereof omitted. 図3は、本発明の第1の実施形態である中空管体の一部を省略した断面図であり、図3(a)は、中空管体内に分割金型が配置された際の様子を、図3(b)は、分割金型が中空管体を押出した際の様子を示している。FIG. 3 is a cross-sectional view in which a part of the hollow tube body according to the first embodiment of the present invention is omitted, and FIG. 3A is a view when a split mold is arranged in the hollow tube body. FIG. 3B shows a state when the split mold extrudes the hollow tube body. 図4は、本発明の第1の実施形態である中空管体の一部を省略した断面図であり、図4(a)は、中空管体内に分割金型が配置された際の様子を、図4(b)は、分割金型が中空管体を押出した際の様子を示している。FIG. 4 is a cross-sectional view in which a part of the hollow tube body according to the first embodiment of the present invention is omitted, and FIG. 4A is a view when a split mold is arranged in the hollow tube body. FIG. 4B shows a state when the split mold extrudes the hollow tube body. 図5は、本発明の第2の実施形態である中空管体の一部を省略した断面図であり、図5(a)は、中空管体内に分割金型が配置された際の様子を、図5(b)は、分割金型が中空管体を押出した際の様子を示している。FIG. 5 is a cross-sectional view in which a part of the hollow tube body according to the second embodiment of the present invention is omitted, and FIG. 5A is a view when a split mold is arranged in the hollow tube body. FIG. 5B shows a state when the split mold extrudes the hollow tube body. 図6は、本発明の第2の実施形態である中空管体と分割金型が接触する部位近傍の断面図であり、図6(a)は、中空管体内に分割金型が配置された際の様子を、図6(b)は、分割金型が、中空管体内を押出した際の様子を示している。FIG. 6 is a cross-sectional view of the vicinity of a portion where the hollow tube body and the split mold according to the second embodiment of the present invention are in contact with each other, and FIG. 6A shows the split mold disposed in the hollow tube body. FIG. 6B shows a state when the split mold is extruded through the hollow tube. 図7は、本発明の第2の実施形態である中空管体の一部を省略した断面図であり、図7(a)は、中空管体内に分割金型が配置された際の様子を、図7(b)は、分割金型が中空管体を押出した際の様子を示している。FIG. 7 is a cross-sectional view in which a part of the hollow tube body according to the second embodiment of the present invention is omitted, and FIG. 7A is a view when a split mold is arranged in the hollow tube body. FIG. 7B shows a state when the split mold extrudes the hollow tube body. 図8は、本発明の第3の実施形態である中空管体と分割金型が接触する部位近傍の断面図であり、図8(a)は、膨出金型が中空管体に押し付けられる直前の様子を、図8(b)は、膨出金型が中空管体に押し付けられた際の様子を示している。FIG. 8 is a cross-sectional view of the vicinity of a portion where the hollow mold body and the split mold according to the third embodiment of the present invention are in contact with each other. FIG. FIG. 8B shows a state immediately before being pressed, when the bulging mold is pressed against the hollow tube body. 図9は、本発明の第4の実施形態である中空管体と分割金型が接触する部位近傍の断面図であり、図9(a)は、突出金型が中空管体に突き刺さる直前の様子を、図9(b)は、突出金型が中空管体に突き刺さった際の様子を示している。FIG. 9 is a cross-sectional view of the vicinity of a portion where the hollow mold body and the split mold according to the fourth embodiment of the present invention are in contact with each other, and FIG. 9A is a diagram illustrating a projecting mold sticking into the hollow pipe body. FIG. 9B shows the state immediately before, when the protruding mold is stuck into the hollow tube body. 図10は、本発明の第5の実施形態である中空管体と分割金型が接触する部位近傍の断面図であり、図10(a)は、中空管体内に分割金型が配置された際の様子を、図10(b)は、分割金型が、中空管体内を押出した際の様子を示している。FIG. 10 is a cross-sectional view of the vicinity of the portion where the hollow tube body and the split mold according to the fifth embodiment of the present invention are in contact with each other, and FIG. 10A shows the split mold placed in the hollow tube body. FIG. 10B shows a state when the split mold is extruded through the hollow tube. 図11は、本発明の第6の実施形態である中空管体と分割金型が接触する部位近傍の断面図であり、図11(a)は、中空管体内に分割金型が配置された際の様子を、図11(b)は、分割金型が、中空管体内を押出した際の様子を示している。FIG. 11 is a cross-sectional view of the vicinity of a portion where the hollow tube body and the split mold according to the sixth embodiment of the present invention are in contact with each other, and FIG. 11A shows the split mold disposed in the hollow tube body. FIG. 11 (b) shows a state when the split mold is extruded through the hollow tube. 図12は、本発明の第6の実施形態の加工後の中空管体の様子を示している斜視図である。FIG. 12 is a perspective view showing a state of the hollow tube body after processing according to the sixth embodiment of the present invention. 図13は、本発明の第6の実施形態の加工後の中空管体の様子を示している斜視図である。FIG. 13: is a perspective view which shows the mode of the hollow tube body after a process of the 6th Embodiment of this invention.

符号の説明Explanation of symbols

1・・・中空管体、2・・・中空部、3・・・分割金型、4・・・型セグメント、5・・・膨出部、6・・・中心部内面、6a・・・空洞部、7・・・凸状部、8・・・突起部、9・・・凹部、10・・・凹金型、11・・・穴、21・・・窪み部、23・・・膨出金型、24・・・窪み、25・・・凹部、27・・・突出金型、28・・・穴、41・・・拡管部分、46・・・挿通孔、47・・・ステアリングサポートビーム本体、52・・・挿通部分   DESCRIPTION OF SYMBOLS 1 ... Hollow tube body, 2 ... Hollow part, 3 ... Split mold, 4 ... Mold segment, 5 ... Swelling part, 6 ... Center part inner surface, 6a ...・ Cavity, 7 ... convex, 8 ... projection, 9 ... concave, 10 ... concave mold, 11 ... hole, 21 ... concave, 23 ... Inflated mold, 24 ... depression, 25 ... recessed part, 27 ... projecting mold, 28 ... hole, 41 ... expanded tube portion, 46 ... insertion hole, 47 ... steering Support beam body, 52 ... insertion part

Claims (10)

中空部を有した管状体である中空管体の中空部内に、周方向に複数に分割され、組み立てた状態において中心部に空洞部が形成される分割金型を配置し、
該分割金型の空洞部に楔を前記中空管体の軸方向に差し込んで、前記分割金型を構成する各型セグメントを、前記中空管体の長手方向に垂直で、該中空管体の内側から外側に向かう方向に移動させ、前記中空管体を押し広げて拡管する工程を有する中空管体の製造方法において、
前記分割金型の外側表面に少なくとも1つ以上の凹凸な形状をした凹凸部を設け、
該凹凸部の形状に対応した形状を前記中空管体に転写して成形することを特徴とする中空管体の製造方法。
In the hollow portion of the hollow tube body that is a tubular body having a hollow portion, a split mold in which a hollow portion is formed at the center portion in a state of being divided into a plurality in the circumferential direction and being assembled,
A wedge is inserted into the hollow portion of the split mold in the axial direction of the hollow tube body, and each mold segment constituting the split mold is perpendicular to the longitudinal direction of the hollow tube body. In the method for manufacturing a hollow tube having a step of expanding the tube by expanding the hollow tube by moving it from the inside to the outside of the body,
Providing at least one uneven portion on the outer surface of the split mold,
A method for producing a hollow tube, wherein a shape corresponding to the shape of the uneven portion is transferred to the hollow tube and molded.
前記中空管体外側表面で、前記凹凸部が押し当たる位置に対応した位置に、前記凹凸部と嵌合する形状をした凹凸金型を配置することを特徴とする請求項1に記載の中空管体の製造方法。   The inside of the hollow tube body outer surface, the uneven | corrugated metal mold | die which has a shape fitted with the said uneven part is arrange | positioned in the position corresponding to the position where the said uneven part presses. A method for producing an empty tube. 前記凹凸部が、前記分割金型を組み合わせた状態において、該分割金型の長手方向に垂直で、外向きに膨出した形状をした膨出部であり、前記中空管体に前記膨出部の形状に対応した形状の凸状部を成形することを特徴とする請求項1又は請求項2に記載の中空管体の製造方法。   The concavo-convex portion is a bulging portion having a shape bulging outward and perpendicular to the longitudinal direction of the divided mold in a state where the divided dies are combined. The method for producing a hollow tube according to claim 1 or 2, wherein a convex portion having a shape corresponding to the shape of the portion is formed. 前記凹凸部が、前記分割金型を組み合わせた状態において、該分割金型の長手方向に垂直で、外向きに突出した形状をした突起部であり、前記中空管体に穴を成形することを特徴とする請求項1又は請求項2に記載の中空管体の製造方法。   In the state where the divided molds are combined, the uneven part is a protruding part that has a shape protruding outward and perpendicular to the longitudinal direction of the divided mold, and forming a hole in the hollow tube body The manufacturing method of the hollow tube body of Claim 1 or Claim 2 characterized by these. 前記凹凸部が、窪んだ形状をした窪み部であり、
該窪み部に嵌合する形状に膨出した膨出金型を、前記中空管体外側で、前記窪み部が押し当たる位置に対応した位置から、前記窪み部に向けて押し付けることによって、前記中空管体に、該中空管体の長手方向に垂直で、外側から内側に向かう向きに凹む窪みを成形することを特徴とする請求項1に記載の中空管体の製造方法。
The uneven portion is a recessed portion having a recessed shape,
By pressing the bulging mold swelled into a shape that fits into the dent, from the position corresponding to the position where the dent is pressed against the outside of the hollow tube body, the dies are pressed toward the dent. The hollow tube body manufacturing method according to claim 1, wherein the hollow tube body is formed with a recess that is perpendicular to the longitudinal direction of the hollow tube body and that is recessed from the outside toward the inside.
前記凹凸部が、凹部であり、
該凹部に嵌合する形状に突出した突出金型を、前記中空管体外側で、前記凹部が押し当たる位置に対応した位置から、前記凹部に向けて突き刺すことによって、前記中空管体に穴を成形することを特徴とする請求項1に記載の中空管体の製造方法。
The uneven portion is a recess,
By projecting a projecting mold projecting into a shape that fits into the recess into the hollow tube body from the position corresponding to the position at which the recess is pressed on the outside of the hollow tube body, The method for manufacturing a hollow tube according to claim 1, wherein a hole is formed.
前記中空管体の断面形状が、多角形状であることを特徴とする請求項1ないし請求項6のいずれか1項に記載の中空管体の製造方法。   The method for manufacturing a hollow tube according to any one of claims 1 to 6, wherein a cross-sectional shape of the hollow tube is a polygonal shape. 前記分割金型の前記中空管体を全周にわたって拡管させる部分に、更に凹凸な形状をした前記凹凸部が設けられていることを特徴とする請求項1ないし請求項7のいずれか1項に記載の中空管体の製造方法。   8. The uneven portion having a further uneven shape is provided at a portion where the hollow tube body of the split mold is expanded over the entire circumference. 9. The manufacturing method of the hollow pipe body as described in any one of. 前記中空管体を、部材に設けられた挿通孔内に挿通させ、
前記中空管体を押し広げて拡管する工程において、前記中空管体の前記挿通孔内への挿通部分及び該挿通部分の前記中空管体の軸方向両側近傍を拡管し、前記中空管体と前記部材とを接合させることを特徴とする請求項1ないし請求項8のいずれか1項に記載の中空管体の製造方法。
The hollow tube is inserted into an insertion hole provided in the member,
In the step of expanding and expanding the hollow tube body, the insertion portion of the hollow tube body into the insertion hole and the vicinity of both sides in the axial direction of the hollow tube body are expanded, and the hollow tube body is expanded. The method for manufacturing a hollow tube according to any one of claims 1 to 8, wherein the tube and the member are joined.
前記中空管体が、車両のステアリングサポートビーム本体であることを特徴とする請求項1ないし請求項9のいずれか1項に記載の中空管体の製造方法。   The method for manufacturing a hollow tube according to any one of claims 1 to 9, wherein the hollow tube is a steering support beam body of a vehicle.
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