JP2010051904A - Painting booth - Google Patents
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- JP2010051904A JP2010051904A JP2008220663A JP2008220663A JP2010051904A JP 2010051904 A JP2010051904 A JP 2010051904A JP 2008220663 A JP2008220663 A JP 2008220663A JP 2008220663 A JP2008220663 A JP 2008220663A JP 2010051904 A JP2010051904 A JP 2010051904A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/60—Ventilation arrangements specially adapted therefor
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Abstract
Description
本発明は、自動車や電車などの被塗装物の塗装を清浄な環境下で行えるようにする塗装ブースに関する。 The present invention relates to a painting booth that enables painting of objects to be painted such as automobiles and trains in a clean environment.
有機溶剤中毒予防規則においては、塗装を行う際には、被塗装物の全て包含する気流の中に設置して行うことが要請されている。このため、プッシュプル換気においては、気流の給気口と排気口とを同形の大きさで対面させて、その中に被塗装物を設置する。給気口と排気口の形状は、少なくとも被塗装物を給気口或いは排気口に投影した際の投影形状よりも大きくなくてはならない。 According to the organic solvent poisoning prevention regulations, when painting, it is required to install it in an air current that encompasses all of the objects to be painted. For this reason, in push-pull ventilation, an air supply inlet and an exhaust outlet face each other in the same size, and an object to be coated is installed therein. The shape of the air supply port and the exhaust port must be larger than at least the projected shape when the object to be coated is projected onto the air supply port or the exhaust port.
このような塗装ブースとして、動力給気手段と動力排気手段により生成させた下向き気流により塗装空間内を換気するようにした上下式プッシュプル換気を行う塗装ブースが、例えば特許文献1及び2に開示されている。この塗装ブースでは、被塗装物の平面視の大きさよりも広い天井面部分の略全域から塗装空間内に給気が流入され、一方では被塗装物の平面視の大きさよりも広い床面部分の略全域から塗装空間内の気体が外方へ流出されることにより塗装空間内が層状に換気される。 As such a painting booth, for example, Patent Documents 1 and 2 disclose a painting booth that performs vertical push-pull ventilation in which the painting space is ventilated by a downward airflow generated by the power supply means and the power exhaust means. Has been. In this painting booth, air is supplied into the painting space from almost the entire area of the ceiling surface that is wider than the size of the object to be painted in plan view, while the floor surface portion that is wider than the size of the object to be painted in plan view is drawn. The gas in the painting space flows out from substantially the entire area, thereby ventilating the coating space in layers.
しかし、上記した上下換気方式の塗装ブースでは、塗装空間内に正立姿勢で位置された自動車や電車などを塗装するとき、自動車や電車などの平面形状が比較的大きいため、動力給気手段や動力排気手段は大きな風量を扱える装置で無いと換気のための風量が得られないという問題がある。また床面部分を通じて塗装空間内の気体を外方へ流出させるため、床面部分の下側に排気通路としてのピットを形成することが必要である。 However, in the above-described vertical ventilation painting booth, when painting cars and trains that are positioned in an upright position in the painting space, the plane shape of the cars and trains is relatively large. If the power exhaust means is not a device that can handle a large air volume, there is a problem that an air volume for ventilation cannot be obtained. Further, in order to allow the gas in the painting space to flow outward through the floor surface portion, it is necessary to form a pit as an exhaust passage below the floor surface portion.
このような不利益を回避するには、動力給気手段と動力排気手段により水平気流を生成させ、該水平気流により塗装空間内を換気するようにした水平式プッシュプル換気の行われる塗装ブースとすることが考えられる。 In order to avoid such disadvantages, a painting booth in which horizontal push-pull ventilation is performed, in which a horizontal air flow is generated by the power supply means and the power exhaust means, and the painting space is ventilated by the horizontal air flow, It is possible to do.
また、特許文献3には水平式プッシュプル換気の行われる塗装ブースが示されている。この塗装ブースは動力給気手段の給気口部と動力排気手段の排気口部との間の塗装空間の側方を包囲した囲壁に塗装対象である被塗装物の搬入及び搬出を行うための開口が形成されている構成であるため、自動車や電車などを塗装空間の側方から設定しなければならない。自動車や電車などの走行車両は、前後方向に長尺であり給気口部と排気口部で大面積の換気をしなければならない。 Patent Document 3 discloses a painting booth in which horizontal push-pull ventilation is performed. This painting booth is used to carry in and out the object to be painted on the surrounding wall that surrounds the side of the painting space between the air supply port of the power supply means and the exhaust port of the power exhaust means. Since the opening is formed, an automobile or a train must be set from the side of the painting space. Traveling vehicles such as automobiles and trains are long in the front-rear direction and must be ventilated over a large area at the air supply and exhaust ports.
水平換気方式の塗装ブースとして、さらに図6に示すように、塗装空間100aの開閉口4の上側の幅方向両端箇所に扉内気体通路8Aを備え、動力給気手段41により該扉内気体通路8Aを経て塗装空間100a内へ給気されることと、動力排気手段40により塗装空間100a内から外方へ排気されることにより塗装空間100a内に水平向きの気流が生成され、該気流により塗装空間100a内が層状換気される構成とされている水平式プッシュプル換気塗装ブースが存在している。この水平式プッシュプル換気塗装ブースは、塗装空間100a内の換気性能が良好でないため溶剤系塗装には不向きであるが、水性系塗装用途として利用されている。
本発明は、ピットなどを設ける必要がないものであって、塗装空間内を比較的少ないエネルギで換気しながら、自動車や電車などの細長状の被塗装物の溶剤系塗装を実施できる塗装ブースを提供することを目的としている。 The present invention does not require pits and the like, and provides a painting booth that can perform solvent-based painting of elongated objects such as automobiles and trains while ventilating the painting space with relatively little energy. It is intended to provide.
上記目的を達成するため、本発明は 上下左右の側壁面で囲まれた塗装空間に水平方向に通気口部を対面させて、両者の間で気体を圧送し、吸引するプッシュプル換気通路を形成する塗装ブースにおいて、塗装空間内に被塗装物を搬入するための開閉扉であって、前記被塗装物の投影形状よりも大きい一方の通気口部が開閉扉の塗装空間側に設けられ、かつ開閉扉の側面側に気体通過口部が設けられ、前記気体通過口部と前記一方の通気口部へ連通する内部通路が設けられた開閉扉と、前記開閉扉が閉鎖位置にあるときに前記気体通過口部が当接する位置に設けられた気体通用口部であって、前記開閉扉が閉鎖された際に気体通過口部に連通する気体通用口部とを有し、前記被塗装物の投影形状よりも大きい他の通気口部を前記開閉扉の対面に設け、前記開閉扉が閉鎖された際に前記気体通用口部、前記前記気体通過口部、前記内部通路、前記一方の通気口部、塗装空間、前記他方の通気口部を経るプッシュプル換気通路を形成することを特徴とする。 In order to achieve the above object, the present invention forms a push-pull ventilation passage in which a ventilation port portion is horizontally opposed to a painting space surrounded by upper, lower, left and right side wall surfaces, and gas is pumped and sucked between them. An opening / closing door for carrying an object to be painted into the painting space, wherein one vent hole larger than the projected shape of the object to be painted is provided on the painting space side of the opening / closing door; and An opening / closing door provided with a gas passage opening on a side surface of the opening / closing door, and an internal passage communicating with the gas passage opening and the one vent opening; and when the opening / closing door is in the closed position, A gas communication port portion provided at a position where the gas passage port portion abuts, wherein the gas communication port portion communicates with the gas passage port portion when the opening and closing door is closed; The other air vent that is larger than the projected shape faces the door. A push-pull ventilation passage that is provided and passes through the gas passage opening, the gas passage opening, the internal passage, the one ventilation opening, the painting space, and the other ventilation opening when the opening / closing door is closed It is characterized by forming.
本発明によれば、自動車や電車などの細長状の走行車両(被塗装物)をこれの走行方向(殆どの場合、長手方向)を水平向きの気流の方向に沿わせた状態で開閉口から塗装空間内に搬入することで、塗装空間が自動車や電車などの細長状の被塗装物の方向転換を行わせることができるほどに広くなくても、被塗装物の長手方向を水平向きの気流に沿わせた状態とすることができ、また塗装が終了したときは開閉口を通じることにより被塗装物を塗装空間内から支障なく取り出すことができる。 According to the present invention, an elongated traveling vehicle (object to be coated) such as an automobile or a train is opened from the opening / closing port in a state where the traveling direction (in most cases, the longitudinal direction) is aligned with the direction of the horizontal airflow. Even if the painting space is not wide enough to change the direction of an elongated object such as an automobile or a train by carrying it into the painting space, the longitudinal direction of the object is horizontal. In addition, when painting is completed, the object to be painted can be taken out from the painting space through the opening / closing port without any trouble.
また塗装中における塗装空間内の換気通路の断面積が走行車両の前後面の投影面積より大きい程度で狭く、比較的少ないエネルギで行えるようになるため、換気用の動力機器(例えば給気ファン、排気ファン、バーナー、クーラーなど)の能力を小さくして設備費を抑制することができる。さらには塗装空間内の換気が水平向きの気流で行われるため、塗装空間の床面に換気用のピットなどを設ける必要がなくなり、短期間でしかも安価に構築できるようになる。 In addition, since the cross-sectional area of the ventilation passage in the painting space during painting is narrower to the extent that it is larger than the projected area of the front and rear surfaces of the traveling vehicle, it can be performed with relatively little energy, so that power equipment for ventilation (for example, an air supply fan, Equipment costs can be reduced by reducing the capacity of exhaust fans, burners, coolers, etc. Furthermore, since the ventilation in the painting space is performed with a horizontal airflow, there is no need to provide a pit for ventilation on the floor surface of the painting space, and it can be constructed in a short period of time and at a low cost.
以下本発明の詳細を図面に基づいて説明する。 Details of the present invention will be described below with reference to the drawings.
図1は本発明に係る塗装ブースの第1実施例を示す側面図、図2は前記塗装ブースの平面図、図3は開閉扉を内側から見た図、図4は開閉扉の斜視図である。 FIG. 1 is a side view showing a first embodiment of a painting booth according to the present invention, FIG. 2 is a plan view of the painting booth, FIG. 3 is a view of an opening / closing door, and FIG. 4 is a perspective view of the opening / closing door. is there.
本実施例の塗装ブースは自動車の補修塗装に使用されるもので、図1及び図2に示すように箱体状の本体部100、給気ユニット101、排気ユニット102を備えている。 The painting booth of this embodiment is used for repair painting of automobiles, and includes a box-shaped main body 100, an air supply unit 101, and an exhaust unit 102 as shown in FIGS.
先ず本体部100について説明すると、1は水平な床面、2は側周囲を包囲した垂直な囲壁、そして3は上面を被った水平な天頂面である。囲壁2の内方空間が密閉状の塗装空間100aとなっている。囲壁2の前面部には塗装空間100aに対する被塗装物(自動車や電車など)wの搬入及び搬出が行われる四角形の第1開閉口4が形成されるほか、囲壁2の側面部には塗装空間100aに対し作業者が出入りするための第2開閉口5が形成されている。 First, the main body 100 will be described. 1 is a horizontal floor surface, 2 is a vertical wall surrounding the side periphery, and 3 is a horizontal zenith surface covered with an upper surface. The inner space of the surrounding wall 2 is a sealed painting space 100a. A rectangular first opening / closing port 4 through which an object (car, train, etc.) w is carried in and out of the painting space 100a is formed on the front surface of the surrounding wall 2, and a painting space is formed on the side surface of the surrounding wall 2. The 2nd opening-and-closing port 5 for an operator to go in and out with respect to 100a is formed.
塗装空間100aは被塗装物wを収容し塗装することのできる必要最小限の大きさとされるのであり、本実施例では、予定されている被塗装物wが自動車や電車の走行車両であるため、左右方向f1の寸法が4m程度で前後方向f2の寸法が7m〜10m程度で高さが3m程度である。 The painting space 100a is set to the minimum necessary size that can accommodate and paint the workpiece w. In this embodiment, the planned painting object w is a traveling vehicle such as an automobile or a train. The dimension in the left-right direction f1 is about 4 m, the dimension in the front-rear direction f2 is about 7 m to 10 m, and the height is about 3 m.
第1開閉口4は、囲壁2に形成された四角状の開口4a(図2)とこれの内方にヒンジ6(図3)を介して開閉可能に設けられた2枚の扉体7a、7bとからなっている。2枚の扉体7a、7bは単一平面状に位置されて開口4aを気密状に閉鎖したり或いは開口4aの左右側縁4b、4bに沿った縦軸回りへ揺動されることにより図2中に仮想線a1で示すような観音開き状に開放される構成である。各扉体7a、7bは扁平な箱体状となっており、内方下側の比較的広い空間を扉内気体通路8に、そして内方上側の比較的狭い空間を気体横通路9とされている。 The first opening / closing port 4 includes a rectangular opening 4a (FIG. 2) formed in the surrounding wall 2 and two door bodies 7a provided in the inside thereof via a hinge 6 (FIG. 3). 7b. The two door bodies 7a and 7b are positioned in a single plane and close the opening 4a in an airtight manner, or are swung around the vertical axis along the left and right side edges 4b and 4b of the opening 4a. 2 is opened in a double-spread form as indicated by a virtual line a1. Each door body 7a, 7b has a flat box shape. A relatively wide space on the inner lower side serves as a gas passage 8 in the door, and a relatively narrow space on the inner upper side serves as a gas side passage 9. ing.
扉内気体通路8は、後面に通気可能な通気口部(給気口部)10を有し、外周面のうちヒンジ6装着側である側面の略全高さ範囲に気体通過口部b1が形成され、それ以外の前面及び外周面を板部材が包囲されており、気体通過口部b1から扉内気体通路8内に流入した気体を通気口部10の略全面から均等化された流速で流出させる内部通路となっている。通気口部10は、扉内気体通路8の外周部材の後縁にこれの内方側の全面を被うように固定された格子面部材10aと、これの前面の全体に被着されたフィルタ10b(給気側)とで形成される(図1)。一方、各扉体7a、7bの気体横通路9は左右方向f1へ長い箱形であって、後面の気体流入口部b2とヒンジ6装着側の側面の気体通過口部b3とを除いて外周囲を板部材で気密状に囲まれている。 The gas passage 8 in the door has a vent portion (air supply port portion) 10 that can be vented on the rear surface, and a gas passage port portion b1 is formed in a substantially full height range of the outer peripheral surface on the hinge 6 mounting side. The other front and outer peripheral surfaces are surrounded by plate members, and the gas flowing into the gas passage 8 in the door from the gas passage port b1 flows out from the entire surface of the vent port 10 at a uniform flow rate. It is an internal passage. The vent portion 10 includes a lattice surface member 10a fixed to a rear edge of the outer peripheral member of the gas passage 8 in the door so as to cover the entire inner surface thereof, and a filter attached to the entire front surface of the lattice member 10a. 10b (supply side) (FIG. 1). On the other hand, the gas lateral passage 9 of each door body 7a, 7b has a box shape long in the left-right direction f1, and is outside except for the gas inlet port b2 on the rear surface and the gas passage port b3 on the side surface on the hinge 6 mounting side. The periphery is hermetically surrounded by plate members.
図2に詳細に示されるように、囲壁2の前面部で第1開閉口4の左右各側には囲壁2の全高さ範囲に渡る縦向き前気体通路11が形成されている。この縦向き前気体通路11は、本体部幅中央側に位置した前後方向縦面11a、後側に位置した左右方向縦面11b、前側及び横外側を包囲した曲がり縦面11c、さらに上端面及び下端面のそれぞれを板部材で気密状に包囲された縦長の空間を備え、前後方向縦面11a上部で気体横通路9の横方位置に気体通用口部c1を形成されると共にこの気体通用口部c1の下側に扉内気体通路8の略全高さ範囲に渡る気体通用口部c2を形成された構成とされている。 As shown in detail in FIG. 2, a vertical front gas passage 11 extending over the entire height range of the surrounding wall 2 is formed on the left and right sides of the first opening 4 at the front surface of the surrounding wall 2. This longitudinally front gas passage 11 includes a longitudinal longitudinal surface 11a located on the center side of the body portion width, a lateral longitudinal surface 11b located on the rear side, a curved longitudinal surface 11c surrounding the front side and the lateral outer side, an upper end surface, and Each of the lower end surfaces is provided with a vertically long space surrounded by a plate member in an airtight manner, and a gas communication port c1 is formed in a lateral position of the gas horizontal passage 9 at the upper part of the longitudinal surface 11a in the front-rear direction and the gas communication port It is set as the structure by which the gas passage opening part c2 over the substantially full height range of the gas passage 8 in a door was formed in the lower side of the part c1.
図4に示すように、気体通用口部c1は扉体7a(7bも同様)が閉鎖されたときに、気体横通路9の気体通過口部b3にパッキンなどのシール部材s1を介して気密状に連通されるようになっており、また気体通用口部c2は扉体7a(7b)が閉鎖されたときに、扉内気体通路8の気体通過口部b1にパッキンなどのシール部材s2を介して気密状に連通されるようになっている。必要に応じて縦向き前気体通路9内の気体を扉内気体通路8内の全高さ範囲に均等に流入させるため、気体案内板(図示せず)が設置される。 As shown in FIG. 4, when the door 7a (same as 7b) is closed, the gas passage c1 is airtight through a seal member s1 such as packing to the gas passage port b3 of the gas lateral passage 9. When the door 7a (7b) is closed, the gas passage c2 is connected to the gas passage port b1 of the door gas passage 8 via a seal member s2 such as packing. It is designed to communicate in an airtight manner. A gas guide plate (not shown) is installed to allow the gas in the vertically front gas passage 9 to flow evenly into the entire height range in the door gas passage 8 as necessary.
囲壁2の後面部には四角平面状の通気口部(排気口部)12が形成されている。この通気口部12は2つの通気口部10からなる平面と平行且つ同一形状で正対されたもので、囲壁2の後面部に形成された四角平面状の開口12aとこの開口12aの内方の全面を被うように固定された格子部材12bと、この格子部材12bの前側全面に被着されたフィルタ12cとを備えている。 A square plane vent hole (exhaust port) 12 is formed on the rear surface of the surrounding wall 2. This vent portion 12 is parallel to the plane formed by the two vent portions 10 and faced in the same shape, and has a rectangular planar opening 12a formed in the rear surface portion of the surrounding wall 2 and an inner side of the opening 12a. The grid member 12b is fixed so as to cover the entire surface, and the filter 12c is attached to the entire front side of the grid member 12b.
通気口部12の後側には通気口部12の後面全体を床面1と板部材13で包囲する排気室14が形成されている。この排気室14は通気口部12と略同一の前方視大きさを有して通気口部12を被った前部空間d1と、この前部空間d1に連続してこれの後方の一側の床面1上に位置され高さを前部空間d1の半分程度とされた後部空間d2とを備えている。 An exhaust chamber 14 that surrounds the entire rear surface of the vent portion 12 with the floor surface 1 and the plate member 13 is formed on the rear side of the vent portion 12. The exhaust chamber 14 has a front space d1 that has substantially the same size as the vent portion 12 and is covered with the vent portion 12, and a front side space d1 that is continuous with the front space d1 and on one side behind the front space d1. A rear space d2 which is located on the floor surface 1 and whose height is about half of the front space d1.
天頂面3上にはダクト(上部ダクトと称す)15が水平状に形成されている。この上部ダクト15は本体部100幅の略半分の幅を有する前後方向f2へ比較的長い通気部15aと、この通気部15aに連通され本体部100幅の全長に渡る大きさの通気部15bとからなっている。通気部15aは後端面(図2紙面上側)の一部を開放されて気体口部e1とされている。また通気部15bの前端面(図2紙面下側)は囲壁2の前面部上に形成されており、これの左右各側で各気体横通路9、9に対応する位置のそれぞれには各扉体7a又は7bの幅に略合致した幅を有し且つ気体横通路9高さの略半分程度の高さとされた気体通用口部e2が形成されている。図4に示すように、各気体通用口部e2は各扉体7a(7bも同様)が閉鎖されたときに、その対応する気体横通路9、9の気体通過口部b2にパッキンなどのシール部材s3を介して気密状に連通される。 A duct (referred to as an upper duct) 15 is formed horizontally on the zenith surface 3. The upper duct 15 has a ventilation portion 15a having a width that is substantially half the width of the main body portion 100 in the front-rear direction f2, and a ventilation portion 15b that communicates with the ventilation portion 15a and has a size over the entire length of the main body portion 100. It is made up of. A part of the rear end surface (upper side in FIG. 2) of the ventilation portion 15a is opened to form a gas port e1. Further, the front end surface (lower side of the drawing in FIG. 2) of the ventilation portion 15b is formed on the front surface portion of the surrounding wall 2, and each door is provided at each of the positions corresponding to the gas lateral passages 9, 9 on the left and right sides thereof. A gas communication port e2 having a width substantially matching the width of the body 7a or 7b and having a height that is approximately half the height of the gas side passage 9 is formed. As shown in FIG. 4, when each door 7a (same for 7b) is closed, each gas passage opening e2 is sealed with a seal such as packing on the gas passage opening b2 of the corresponding gas side passages 9, 9. It communicates in an airtight manner via the member s3.
次に給気ユニット101について説明すると、図1及び図2中、17は給気ファン、18はバーナー設置通路部、19は給気送出ダクトである。 Next, the air supply unit 101 will be described. In FIGS. 1 and 2, 17 is an air supply fan, 18 is a burner installation passage, and 19 is an air supply duct.
給気ファン17は、塗装空間100へ気体を圧送するものであり、外気フィルタ21からダンパー22を介して外気を導入する経路、後述する排気ユニット102からの気体をダンパー33を介して導入する経路、およびクーラー23からの冷却経路38からダンパー循環37を介して導入する経路と接続している。 The air supply fan 17 pumps gas to the painting space 100, and is a path for introducing outside air from the outside air filter 21 via the damper 22 and a path for introducing gas from the exhaust unit 102 described later via the damper 33. And a path to be introduced from the cooling path 38 from the cooler 23 through the damper circulation 37.
給気ファン17は、これらの気体をクーラー23へ送出し、クーラー23はこの気体を冷却・除湿を行い、バーナー設置通路部18へ送出する。この実施例では給気ファン17は、毎分160立法メートル程度の風量が得られるものとされており、定格出力が3.7kw程度のものが使用される。 The air supply fan 17 sends these gases to the cooler 23, and the cooler 23 cools and dehumidifies these gases and sends them to the burner installation passage portion 18. In this embodiment, the air supply fan 17 is capable of obtaining an air volume of about 160 cubic meters per minute, and a rated output of about 3.7 kw is used.
バーナー設置通路部18のバーナー25は給気ファン17の送出する気体をガス燃料などの火力で加熱するためのもので、この実施例では80000kcal/h程度の能力を有するものとされる。 The burner 25 of the burner installation passage portion 18 is for heating the gas delivered by the air supply fan 17 with a thermal power such as gas fuel, and in this embodiment, has a capacity of about 80000 kcal / h.
給気送出ダクト19は、バーナー設置通路部18の気体流出口部と上部給気ダクト15の気体流入口部e1とを連通させたもので、バーナー設置通路部18から流出した気体を上部ダクト15へ流入させるものである。 The air supply / delivery duct 19 is formed by communicating the gas outlet portion of the burner installation passage portion 18 with the gas inlet portion e1 of the upper air supply duct 15, and the gas flowing out of the burner installation passage portion 18 is allowed to flow through the upper duct 15. To flow into.
上記した給気ユニット101の各部は排気室部14の後部空間d2の横側位置で前部空間d1の直後に省スペース的に設置されている。 Each part of the above-described air supply unit 101 is installed in a space-saving manner immediately after the front space d1 at a lateral position of the rear space d2 of the exhaust chamber section 14.
次に排気ユニット102について説明すると、図1及び図2中、26は排気ファン、27は排気放出筒である。排気ファン26は排気室部14の床面1上に固設された支持枠28に固定されたファン装置29と、支持枠28に固定されファン装置29を駆動する電動モータ30とからなっている。この実施例では毎分160立法メートル程度の風量が得られるものとされており、電動モータ30は定格出力が3.7kw程度のものが使用される。 Next, the exhaust unit 102 will be described. In FIGS. 1 and 2, 26 is an exhaust fan, and 27 is an exhaust discharge cylinder. The exhaust fan 26 includes a fan device 29 fixed to a support frame 28 fixed on the floor surface 1 of the exhaust chamber portion 14, and an electric motor 30 fixed to the support frame 28 and driving the fan device 29. . In this embodiment, an air volume of about 160 cubic meters per minute is obtained, and the electric motor 30 having a rated output of about 3.7 kW is used.
排気放出筒27は排気室部14の後部空間d2の上面板から本体部100よりも高く起立されていて、下端が排気ファン26の排気吐出口に気密状に連通され上端が大気側に開放されると共に、長さ途中にダンパー31が設けられた構成とされている。 The exhaust discharge cylinder 27 rises higher than the main body 100 from the upper surface plate of the rear space d2 of the exhaust chamber section 14, and the lower end communicates with the exhaust discharge port of the exhaust fan 26 in an airtight manner and the upper end is opened to the atmosphere side. In addition, a damper 31 is provided in the middle of the length.
次に気体循環制御通路部102について説明すると、図1及び図2中、32は気体循環制御用の排気通路、33は排気通路32の長さ途中に設けられたダンパーである。このさい、排気通路32は一端が排気放出起立筒27の長さ途中のダンパー31よりも排気上流側箇所の内方空間に連通される。 Next, the gas circulation control passage portion 102 will be described. In FIGS. 1 and 2, 32 is an exhaust passage for gas circulation control, and 33 is a damper provided in the middle of the length of the exhaust passage 32. At this time, one end of the exhaust passage 32 is communicated with the inner space of the exhaust upstream side of the damper 31 in the middle of the length of the exhaust discharge upright cylinder 27.
図1及び図2中、34は囲壁2に形成された透光部、35は第2開閉口5を形成した扉の透光部、36はバーナー25の燃焼ガスを放出する排煙筒である。 In FIGS. 1 and 2, 34 is a translucent part formed on the surrounding wall 2, 35 is a translucent part of the door in which the second opening / closing port 5 is formed, and 36 is a smoke exhaust cylinder that discharges the combustion gas of the burner 25.
次に上記した塗装ブースの使用例及び各部の作用を、溶剤系塗装を実施する場合について説明する。 Next, the usage example of the above-described coating booth and the operation of each part will be described in the case of performing solvent-based coating.
2つの扉体7a、7bを観音開き状に開放した後、細長状の被塗装物wとして例えば自動車を自身の走行輪の回転により塗装ブースの外方から塗装空間100a内の床面1の塗装実施位置に向け自動車長手方向へ直線状に走行移動させ停止させた後、再び2つの扉体7a、7bを閉鎖した状態として、プッシュプル換気通路を形成される。する。このさい、通気口部10及び通気口部12は塗装実施位置に定置された自動車wを前後方向から見たときに、少なくとも、自動車wの被塗装箇所の外形が通気口部10及び通気口部12のそれぞれの外形範囲内に含まれる状態とする。またダンパー22及びダンパー31を開状態にする一方、ダンパー33を閉状態とする。 After the two door bodies 7a and 7b are opened in a double-spread form, for example, an automobile is applied to the floor 1 in the painting space 100a from the outside of the painting booth by rotating its own running wheel as an elongated object w. After running and moving linearly in the longitudinal direction of the automobile toward the position, the push-pull ventilation passage is formed with the two door bodies 7a and 7b closed again. To do. At this time, when the automobile 10 placed at the painting position is viewed from the front-rear direction, the vent 10 and the vent 12 have at least the outer shape of the portion to be painted of the automobile w. The state is included in each of the twelve outer shape ranges. Further, the damper 22 and the damper 31 are opened, and the damper 33 is closed.
次に給気ファン17及び排気ファン26を作動状態とする。この状態では、外気が比較的大きな流量(例えば毎分160立法メートル程度)で外気フィルタ21、ダンパー22、給気ファン17、バーナー設置通路部18、気体送出ダクト19、上部給気ダクト15、気体横通路9、縦向き前気体通路11、扉内気体通路8、通気口部10を経て塗装空間100a内に供給され、一方、塗装空間100a内の気体が通気口部12に到達したとき、排気として、比較的大きな流量(例えば毎分160立法メートル程度)で通気口部12を透過した後、排気室部14、排気ファン26、ダンパー31、排気放出起立筒27を経て外方へ排出される。 Next, the air supply fan 17 and the exhaust fan 26 are put into operation. In this state, the outside air has a relatively large flow rate (for example, about 160 cubic meters per minute), the outside air filter 21, the damper 22, the air supply fan 17, the burner installation passage portion 18, the gas delivery duct 19, the upper air supply duct 15, and the gas. When the gas in the painting space 100a reaches the vent 12 when the gas is supplied to the painting space 100a via the horizontal passage 9, the vertical front gas passage 11, the gas passage 8 in the door, and the vent portion 10, the exhaust gas is exhausted. After passing through the vent portion 12 at a relatively large flow rate (for example, about 160 cubic meters per minute), it is discharged to the outside through the exhaust chamber portion 14, the exhaust fan 26, the damper 31, and the exhaust discharge upright cylinder 27. .
このような作動が比較的短い一定時間継続されたとき、塗装空間100a内では気体が比較的大きな流量で通気口部10から後方へ向け流入し、一方ではこのように流入した気体がこれと同じ流量で通気口部12から後方へ向け流出されるため、通気口部10から流入した給気は水平で一様な捕捉気流となって自動車wの被塗装範囲の全体を包囲した状態で後方へ流動するようになる。この一様な捕捉気流の生成された領域内の気体はプッシュプル方式により効果的に層状換気される。 When such an operation is continued for a relatively short period of time, gas flows backward from the vent 10 at a relatively large flow rate in the coating space 100a, while the gas thus flowed is the same as this. Since air flows out rearward from the vent portion 12 at a flow rate, the supply air flowing in from the vent portion 10 becomes a horizontal and uniform trapped airflow and goes backward in a state surrounding the entire area to be painted of the automobile w. Become fluid. The gas in the region where the uniform trapped air flow is generated is effectively stratified by the push-pull method.
この層状換気が行われる状態となった塗装空間100a内に作業者が入って塗装を実施する。このさい、塗料から有害物質が発散するが、作業者はこの発散源を常に捕捉気流中に位置させると共に、この発散源と通気口部12との間に立ち入らないようにする。具体的には、作業者は塗装空間100a内の側部で捕捉気流の範囲外に位置した状態で手に持った塗装ガンを捕捉気流中に位置させて塗料を自動車wの被塗装箇所へ向け噴射させるようにするか、或いは手に持った塗装ガンの位置よりも捕捉気流の上流側に位置して塗装ガンから塗料を噴射させるようにする。このように塗装が実施されると、捕捉気流による換気区域と、換気区域以外の区域との境界における全ての気流が通気口部12を経て排気されるようになる。塗装中には塗装空間100a内に塗料の微粒子や揮発成分が浮遊するようになるが、これらはフィルタ12cにより吸着され除去される。 An operator enters the painting space 100a where the layered ventilation is performed and performs painting. At this time, harmful substances are emitted from the paint. However, the worker always places the emission source in the trapped air flow and prevents it from entering between the emission source and the vent portion 12. Specifically, the worker places the coating gun held in his / her hand in the captured airflow while being positioned outside the captured airflow range at the side in the painting space 100a, and directs the paint toward the portion to be painted of the automobile w. Either the spraying is performed, or the paint is sprayed from the coating gun by being positioned upstream of the captured airflow from the position of the coating gun held in the hand. When painting is performed in this way, all airflow at the boundary between the ventilation area by the trapped airflow and the area other than the ventilation area is exhausted through the vent portion 12. During painting, fine particles and volatile components of the paint float in the painting space 100a, but these are adsorbed and removed by the filter 12c.
溶剤系塗装の終了した後、被塗装物wの塗装面の塗料を乾燥させる場合には、上記と同様な給気及び排気の流量による換気状態の下で、バーナー25を作動させて、塗装空間100a内の給気の温度が例えば80℃程度に維持されるように、バーナー設置通路部18内を通過する給気を加熱する。これにより、塗装面の塗料は能率的に乾燥される。乾燥が終了した後は、2つの扉体7a、7bを再び開放して、被塗装物wである自動車を自身の走行輪の回転により自身の長手方向の直線状に走行移動させ、塗装空間100aの外方に取り出す。 When the paint on the painted surface of the object to be coated w is dried after the completion of the solvent-based coating, the burner 25 is operated under the ventilation state with the same air supply and exhaust flow rate as described above, and the painting space The supply air that passes through the burner installation passage portion 18 is heated so that the temperature of the supply air in 100a is maintained at, for example, about 80 ° C. As a result, the paint on the painted surface is efficiently dried. After the drying is completed, the two door bodies 7a and 7b are opened again, and the automobile as the object to be coated w is moved and moved in a straight line in the longitudinal direction by the rotation of its own traveling wheel. Take out the outside.
上記した塗装ブースによれば高温多湿状況で塗装することもできる。この場合は、例えばダンパー33を開放することにより、排気室部14内の排気を例えば毎分120立法メートル程度の流量で吸気ファン17に流入させると共にダンパー22の開度を絞って外気をも給気ファン17の吸引力で例えば毎分40立法メートル程度の流量で同時に流入させ、次に給気ファンで送出されたこれらの気体をクーラー23で冷却・除湿し、バーナー25で加熱して毎分160立法メートル程度の流量で塗装空間100a内に流入させ、他方ではダンパー31の開度を絞って塗装空間100a内の排気を例えば毎分40立法メートル程度の流量で大気中に放出させる。 According to the above-described painting booth, painting can be performed in a hot and humid situation. In this case, for example, by opening the damper 33, the exhaust in the exhaust chamber 14 is caused to flow into the intake fan 17 at a flow rate of, for example, about 120 cubic meters per minute, and the opening degree of the damper 22 is reduced to supply outside air. For example, the suction force of the air fan 17 allows the gas to flow simultaneously at a flow rate of, for example, about 40 cubic meters per minute. The flow of about 160 cubic meters is made to flow into the painting space 100a, and on the other hand, the opening of the damper 31 is reduced to release the exhaust in the painting space 100a into the atmosphere at a flow rate of about 40 cubic meters per minute, for example.
上記実施例の塗装ブースで自動車や電車などの被塗装物wの塗装を実施するときは、この実施例と同一形状及び大きさの塗装空間を有する塗装ブースにおいて天井面の全体から床面の全体へ向けこの実施例と同一の流速で流動される上下向き捕捉気流を生成させ塗装を実施する場合に較べると、次のような利点がある。 When painting an object w such as an automobile or a train in the painting booth of the above embodiment, the entire floor surface from the entire ceiling surface in the painting booth having the same shape and size as this embodiment. Compared to the case where the upward trapped airflow that flows at the same flow rate as in this embodiment is generated and the coating is performed, there are the following advantages.
即ち、本実施例では捕捉気流の流れ方向に直交するその断面積が小さくなって、給気の流量が略3分の1で足りるようになる。したがって、給気ファン17や排気ファン26の電動モータ24、30の出力が小さくて済むと共に、バーナー25の加熱能力も小さくて済み、さらには給排気用の気体通路の断面積も比較的小さくできるため、上下向き捕捉気流を生成させる場合よりも設備費が大幅に低減されると共に、これら給気ファン17、排気ファン26、バーナー25などで消費されるエネルギーも略3分の1程度に低減される。 That is, in this embodiment, the cross-sectional area perpendicular to the direction of the captured airflow is reduced, and the flow rate of the supply air is sufficient by about one third. Therefore, the output of the electric motors 24 and 30 of the air supply fan 17 and the exhaust fan 26 can be reduced, the heating capacity of the burner 25 can be reduced, and the cross-sectional area of the gas passage for supply and exhaust can be made relatively small. Therefore, the facility cost is greatly reduced as compared with the case of generating the vertically captured airflow, and the energy consumed by the air supply fan 17, the exhaust fan 26, the burner 25, etc. is reduced to about one third. The
さらに床面1に上下向き捕捉気流を生成させる排気用のピットを形成する必要がなくなって、その工事費が不要になると共に塗装ブースの構築に要する期間が短縮されると共に、構築にさいして既設の工場の関連機器の稼働を停止させなくて済むのである。 Furthermore, it is no longer necessary to form an exhaust pit that generates a trapped airflow in the vertical direction on the floor 1, eliminating the construction costs and shortening the time required for building a paint booth, as well as existing It is not necessary to stop the operation of related equipment in our factory.
なお、上記実施例では上部ダクト15から気体横通路9及び縦向き前気体通路11を経て扉内気体通路8内に給気を導くようにしたが、これに代えて、縦向き前気体通路11を設けずに、気体横通路9と扉内気体通路8を連通し、給気をダクト15から扉内に導いた後、直ちに下方へ流動させて扉内気体通路8内に導き、通気口10から流出するようにしてもよい。このさい、扉内気体通路8内に気体が通気口部10から均等に流出するように気体案内板などを設ける。 In the above embodiment, the air supply is led from the upper duct 15 through the gas horizontal passage 9 and the vertical front gas passage 11 into the door gas passage 8. Instead, the vertical front gas passage 11 is used instead. The air side passage 9 and the in-door gas passage 8 are communicated with each other, the air supply is led from the duct 15 into the door, and then immediately flows downward to be introduced into the in-door gas passage 8. You may make it flow out of. At this time, a gas guide plate or the like is provided in the gas passage 8 in the door so that the gas flows out from the vent portion 10 evenly.
次に該実施例の塗装ブース100aを、水性系塗装を実施する場合について説明する。
溶剤系塗装を実施する場合と同様に、被塗装物wとして例えば自動車wを塗装空間100a内の床面1の塗装実施位置に停止させた後、給気ファン17及び排気ファン6を作動状態として、塗装空間100a内に水平な捕捉気流を生成させる。
Next, the case where the aqueous coating is performed on the coating booth 100a of the embodiment will be described.
As in the case of performing solvent-based coating, for example, the automobile w is stopped as the object to be coated w at the painting position on the floor surface 1 in the painting space 100a, and then the air supply fan 17 and the exhaust fan 6 are set in the operating state. Then, a horizontal trapped air flow is generated in the painting space 100a.
一方では、給気ファン17の吸引する気体を先ずクーラー23で冷却し、次にバーナー25で加熱する。次このように処理された気体は例えば毎分160立方メートル程度で通気口部10から塗装空間100a内に流入される。 On the other hand, the gas sucked by the air supply fan 17 is first cooled by the cooler 23 and then heated by the burner 25. Next, the gas treated in this way flows into the painting space 100a from the vent 10 at a rate of, for example, about 160 cubic meters per minute.
このさい、ダンパー33は開放されており、塗装空間100a内の排気は例えば毎分140立方メートル程度の流量で気体循環制御通路部103を経て気体導入部16内に流入される。塗装空間100a内の排気には有機溶剤におけるような有害な揮発成分は含まれないため、塗装空間100a内の捕捉気流を生成する比較的多くの気体が塗装空間100a内に繰り返し流入されて循環流動されても支障はない。またダンパー22は開度を絞られるのであり、したがって外気は外気導入路20から外気を比較的少ない流量(例えば毎分10〜20立方メートル程度)で気体導入部16内に吸引される。またダンパー31も開度を絞られており、したがって排気室部内14の排気は、比較的小さな流量(例えば毎分10〜20立法メートル程度)で大気中に放出される。 At this time, the damper 33 is opened, and the exhaust in the painting space 100a flows into the gas introduction part 16 through the gas circulation control passage part 103 at a flow rate of about 140 cubic meters per minute, for example. Since the exhaust gas in the painting space 100a does not contain harmful volatile components such as those in organic solvents, a relatively large amount of gas that generates a trapped airflow in the painting space 100a is repeatedly introduced into the painting space 100a and circulated. There is no problem even if it is done. Further, the opening degree of the damper 22 is reduced, so that the outside air is sucked into the gas introduction part 16 from the outside air introduction path 20 at a relatively small flow rate (for example, about 10 to 20 cubic meters per minute). The opening of the damper 31 is also reduced, so that the exhaust in the exhaust chamber 14 is discharged into the atmosphere at a relatively small flow rate (for example, about 10 to 20 cubic meters per minute).
このような作動が比較的短い時間継続され定常状態になったときは、例えば、塗装空間100a内の気体の温度が30℃であるとき、気体冷却手段38が該気体を例えば15℃まで冷却して該気体中の水分を除去し、次に気体加熱手段39が15℃の気体を例えば25℃まで加熱してその湿度を例えば40%程度に低下させるように作動するのであり、このような作動状況はクーラー23の調整部材などを操作することにより任意に変更調整される。このさい、比較的少ない流量(例えば毎分10〜20立法メートル程度)で外気が塗装空間100a内に連続的に供給され、その一方ではそれと同量の排気が大気中に排出されるように換気系内の気体交換が行われるため、クーラー23による温湿度の調整に要するエネルギは換気系内の流量と同一の流量で気体交換が行われる場合に較べて著しく少なくて済む。 When such an operation continues for a relatively short time and reaches a steady state, for example, when the temperature of the gas in the coating space 100a is 30 ° C., the gas cooling means 38 cools the gas to, for example, 15 ° C. Then, the moisture in the gas is removed, and then the gas heating means 39 is operated so as to heat the gas at 15 ° C. to, for example, 25 ° C. and reduce its humidity to, for example, about 40%. The situation is arbitrarily changed and adjusted by operating an adjustment member of the cooler 23 or the like. At this time, the outside air is continuously supplied into the painting space 100a at a relatively small flow rate (for example, about 10 to 20 cubic meters per minute), while ventilation is performed so that the same amount of exhaust is discharged into the atmosphere. Since the gas exchange in the system is performed, the energy required for adjusting the temperature and humidity by the cooler 23 is significantly less than when the gas exchange is performed at the same flow rate as the flow rate in the ventilation system.
また塗装中には多量の塗料の微細粒子が塗装空間100a内に浮遊するものとなるが、該微細粒子は通気口部12のフィルタ12cなどで効果的に除去されるのであり、これにより塗装空間100a内は作業環境の良い状態に保持されると共に、高品質な塗装が行える状態となる。 In addition, a large amount of fine particles of the paint floats in the painting space 100a during painting, but the fine particles are effectively removed by the filter 12c of the vent portion 12 and the like. The inside of 100a is maintained in a good working environment and is in a state where high quality painting can be performed.
図5は本発明に係る塗装ブースの第2の実施例を示す説明図である。図6中、24は加湿スプレーである。この加湿スプレー24は例えば、バーナー25により気体の湿度が20%を下回るような場合に、湿度を調整し乾燥品質を保つものである。その他の構成は第1実施例のものと実質的に同一である。 FIG. 5 is an explanatory view showing a second embodiment of the painting booth according to the present invention. In FIG. 6, 24 is a humidifying spray. For example, when the humidity of the gas falls below 20% by the burner 25, the humidifying spray 24 adjusts the humidity to maintain the dry quality. Other configurations are substantially the same as those of the first embodiment.
尚、上記実施例においては開閉扉に設けられた通気口10を給気側とし通気口12を排気側としたが、給気ユニット101と気ユニット102との接続を逆にして、通気口12を給気側とし通気口10を排気側としても良い。但し、この場合は、ミストを含む排気が扉体内、上部ダクト15を流れるため、途中で堆積し開閉扉の開閉に支障が出る恐れがあるので注意を要する。 In the above embodiment, the air vent 10 provided on the open / close door is the air supply side and the air vent 12 is the exhaust side. However, the connection between the air supply unit 101 and the air unit 102 is reversed, and the air vent 12 is connected. May be the air supply side and the vent 10 may be the exhaust side. However, in this case, since exhaust containing mist flows through the inside of the door and the upper duct 15, it is necessary to be careful because it may accumulate on the way and hinder the opening and closing of the door.
w 被塗装物(自動車、電車)
1 床面
2 囲壁
4 第1開閉口
7a、7b 扉体
8 通気ボックス
10 通気口部
12 通気口部
100a 塗装空間
w Objects to be painted (cars, trains)
DESCRIPTION OF SYMBOLS 1 Floor surface 2 Enclosure 4 1st opening-and-closing port 7a, 7b Door body 8 Ventilation box 10 Venting port part 12 Venting port part 100a Painting space
Claims (2)
塗装空間内に被塗装物を搬入するための開閉扉であって、前記被塗装物の投影形状よりも大きい一方の通気口部が開閉扉の塗装空間側に設けられ、かつ開閉扉の側面側に気体通過口部が設けられ、前記気体通過口部と前記一方の通気口部へ連通する扉内気体通路が設けられた開閉扉と、
前記開閉扉が閉鎖位置にあるときに前記気体通過口部が当接する位置に設けられた気体通用口部であって、前記開閉扉が閉鎖された際に気体通過口部に連通する気体通用口部とを有し、
前記被塗装物の投影形状よりも大きい他の通気口部を前記開閉扉の対面に設け、前記開閉扉が閉鎖された際に前記気体通用口部、前記前記気体通過口部、前記扉内気体通路、前記一方の通気口部、塗装空間、前記他方の通気口部を経るプッシュプル換気通路を形成することを特徴とする塗装ブース。 In the painting booth that forms a push-pull ventilation passage that makes the air vent part face in the horizontal direction in the painting space surrounded by the upper, lower, left and right side wall surfaces and pumps and sucks gas between them,
An opening / closing door for carrying an object to be painted into the painting space, wherein one vent hole larger than the projected shape of the object to be painted is provided on the painting space side of the opening / closing door, and the side surface side of the opening / closing door An opening / closing door provided with a gas passage opening and a gas passage in the door communicating with the gas passage opening and the one vent opening;
A gas communication port provided at a position where the gas passage port portion abuts when the open / close door is in a closed position, and the gas communication port communicates with the gas passage port portion when the door is closed. And
Another vent hole portion that is larger than the projected shape of the object to be coated is provided on the opposite face of the door, and when the door is closed, the gas communication port portion, the gas passage port portion, and the gas in the door A painting booth characterized by forming a push-pull ventilation passage through a passage, the one vent portion, the painting space, and the other vent portion.
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JP2008220663A JP4630361B2 (en) | 2008-08-29 | 2008-08-29 | painting booth |
PCT/JP2009/062427 WO2010024047A1 (en) | 2008-08-29 | 2009-07-08 | Painting booth |
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JP6225291B1 (en) * | 2017-07-04 | 2017-11-01 | アンデックス株式会社 | Ventilation booth |
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GB2486704B (en) * | 2010-12-23 | 2013-04-10 | Spraybooth Technology Ltd | Spray booths |
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JPS345069Y1 (en) * | 1956-02-04 | 1959-04-11 | ||
JPS51150261U (en) * | 1975-05-27 | 1976-12-01 | ||
JPS52130835A (en) * | 1976-04-28 | 1977-11-02 | Kyowa Seisakusho Kk | Painting booth |
JPS6021364U (en) * | 1983-07-15 | 1985-02-14 | トヨタ自動車株式会社 | Air-conditioned air circulation painting booth |
JPH06503750A (en) * | 1990-12-03 | 1994-04-28 | ブリスベン リフィニッシュ サプライズ ピーティワイ リミテッド | dehumidifier |
JPH0634763U (en) * | 1993-05-20 | 1994-05-10 | 有限会社アバンティ | Portable shatterproof device |
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JPS5159466U (en) * | 1974-11-01 | 1976-05-11 |
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Publication number | Priority date | Publication date | Assignee | Title |
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JPS345069Y1 (en) * | 1956-02-04 | 1959-04-11 | ||
JPS51150261U (en) * | 1975-05-27 | 1976-12-01 | ||
JPS52130835A (en) * | 1976-04-28 | 1977-11-02 | Kyowa Seisakusho Kk | Painting booth |
JPS6021364U (en) * | 1983-07-15 | 1985-02-14 | トヨタ自動車株式会社 | Air-conditioned air circulation painting booth |
JPH06503750A (en) * | 1990-12-03 | 1994-04-28 | ブリスベン リフィニッシュ サプライズ ピーティワイ リミテッド | dehumidifier |
JPH0634763U (en) * | 1993-05-20 | 1994-05-10 | 有限会社アバンティ | Portable shatterproof device |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JP6225291B1 (en) * | 2017-07-04 | 2017-11-01 | アンデックス株式会社 | Ventilation booth |
JP2019015422A (en) * | 2017-07-04 | 2019-01-31 | アンデックス株式会社 | Ventilation booth |
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