JP2010032178A - Organic solvent containing gas treatment system - Google Patents

Organic solvent containing gas treatment system Download PDF

Info

Publication number
JP2010032178A
JP2010032178A JP2008197305A JP2008197305A JP2010032178A JP 2010032178 A JP2010032178 A JP 2010032178A JP 2008197305 A JP2008197305 A JP 2008197305A JP 2008197305 A JP2008197305 A JP 2008197305A JP 2010032178 A JP2010032178 A JP 2010032178A
Authority
JP
Japan
Prior art keywords
organic solvent
desorption
gas
adsorbent
containing gas
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2008197305A
Other languages
Japanese (ja)
Inventor
Tsutomu Sugiura
勉 杉浦
Kimihiko Matsumoto
喜弥彦 松本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyobo Co Ltd
Original Assignee
Toyobo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyobo Co Ltd filed Critical Toyobo Co Ltd
Priority to JP2008197305A priority Critical patent/JP2010032178A/en
Publication of JP2010032178A publication Critical patent/JP2010032178A/en
Pending legal-status Critical Current

Links

Abstract

<P>PROBLEM TO BE SOLVED: To suppress a CO concentration caused by incomplete combustion resulting from the fluctuation of the combustion temperature of a combustor, and to solve the problem of the deterioration of the durability of a furnace of the combustor, in treatment by the combustor of desorption gas obtained from a temperature-varying adsorption concentration device. <P>SOLUTION: The organic solvent containing gas treatment system includes: (1) the adsorption concentration device fitted with an adsorption element containing an adsorbent adsorbing an organic solvent in gas containing a volatile organic solvent of a low concentration during adsorbing operation, and discharging desorption gas concentrated by blowing heated air for desorption on the adsorption element adsorbing the organic solvent during desorption operation; (2) a direct combustion device introducing the desorption gas discharged from the adsorption concentration device and carrying out the oxidative decomposition of the organic solvent by heating; and (3) a thermal storage body disposed in an accumulation chamber of the direct combustion device. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、工場や事業所から排出される揮発性有機溶剤を含む有機溶剤含有ガス中の有機溶剤を、活性炭やゼオライト等の吸着材を用いて吸着濃縮処理し、濃縮された有機溶剤含有ガスを直接燃焼装置で酸化分解処理する有機溶剤含有ガス処理システムに関するものである。   The present invention relates to an organic solvent-containing gas obtained by subjecting an organic solvent in a gas containing an organic solvent containing a volatile organic solvent discharged from a factory or business site to adsorption / concentration using an adsorbent such as activated carbon or zeolite. The present invention relates to an organic solvent-containing gas processing system that directly oxidizes and decomposes the gas with a combustion apparatus.

半導体工場、液晶工場、塗装工場、印刷工場、フィルムのラミネート工場などでは、トルエン、イソプロピルアルコール、キシレン、メチルエチルケトン、酢酸エチルなどの揮発性有機溶剤を使用しており、蒸発した上記有機溶剤が工場内の空間に拡散し、浮遊すると人体に悪影響を与える。また、有機溶剤含有ガスが処理されることなく大気に放出されると、環境を汚染することになる。   Semiconductor factories, liquid crystal factories, painting factories, printing factories, film laminating factories, etc. use volatile organic solvents such as toluene, isopropyl alcohol, xylene, methyl ethyl ketone, and ethyl acetate. If the substance diffuses and floats in the space, it will adversely affect the human body. Moreover, if the organic solvent-containing gas is released into the atmosphere without being treated, it will pollute the environment.

そこで、大気汚染防止の観点から、規制対象となる工場や事業所では有機溶剤の排出基準が設けられ、その排出基準を守ることが義務付けされている。   Therefore, from the viewpoint of preventing air pollution, regulated standards for factories and business establishments have organic solvent emission standards, which are obliged to observe the emission standards.

有機溶剤含有ガスを分解または除去するガス浄化方法としては、例えば有機溶剤含有ガスを直接、バーナーで予熱して燃焼させる直接燃焼方式、触媒により酸化分解する触媒燃焼方式、蓄熱材で予熱して燃焼させる蓄熱式燃焼方式などが知られているが、特に濃度の低い揮発性有機溶剤(VOC)含有ガスを処理する際には、燃焼時に発生するエネルギー使用量をより低減するために低濃度ガスを濃縮処理する吸着濃縮装置が設置されている(例えば、特許文献1参照)。   Gas purification methods for decomposing or removing organic solvent-containing gases include, for example, a direct combustion method in which organic solvent-containing gas is directly preheated and burned with a burner, a catalytic combustion method in which oxidative decomposition is performed with a catalyst, and a preheated and burned material with a heat storage Thermal storage combustion systems are known, but when processing low-concentration volatile organic solvent (VOC) -containing gas, low-concentration gas is used to reduce the amount of energy generated during combustion. An adsorption concentrator for concentration treatment is installed (see, for example, Patent Document 1).

図3は、一般的な吸着濃縮装置を示したものである。   FIG. 3 shows a general adsorption concentrator.

この吸着濃縮装置60は、例えば1000Nm/minの有機溶剤含有ガスを吸着材により吸着除去し、清浄空気を排出する一方で、例えば200Nm/minの180℃加熱空気にて吸着材より有機溶剤を脱着して、小風量で高濃度の濃縮ガスを得る装置である。 The preconcentration unit 60, for example an organic solvent-containing gas 1000 Nm 3 / min was adsorbed and removed by the adsorbent, the organic solvent from the adsorbent while discharging the clean air, for example at 180 ° C. hot air of 200 Nm 3 / min Is a device to obtain a concentrated gas with a small air volume and a high concentration.

図4は、一般的な吸着濃縮装置を用いた有機溶剤含有ガス処理システムを示したものである。   FIG. 4 shows an organic solvent-containing gas processing system using a general adsorption concentrator.

吸着濃縮装置60により得られた脱着ガスを、燃焼装置61にて酸化分解処理して、清浄空気として排出するシステムである。吸着濃縮処理を行なうことで燃焼時に使用される燃料使用量を低減でき、経済的に有機溶剤含有ガスを処理できるシステムとなる。   In this system, the desorption gas obtained by the adsorption concentrating device 60 is subjected to oxidative decomposition treatment by a combustion device 61 and discharged as clean air. By performing the adsorption concentration process, the amount of fuel used at the time of combustion can be reduced, and the system can economically process the gas containing the organic solvent.

特開平10−330号公報JP-A-10-330

上記低濃度の有機溶剤含有ガスを濃縮して処理する吸着濃縮装置において、固定型やシリンダー式濃縮装置を使用した場合や、ディスク式濃縮装置でもリブ等の補強により脱着風速の変動がある場合には、脱着ガスの濃度に例えば図5のような変動が見られる。   In the adsorption and concentrating device that concentrates and processes the low-concentration organic solvent-containing gas, when a fixed type or cylinder type concentrating device is used, or when the desorption wind speed fluctuates due to reinforcement of ribs etc. even in the disk type concentrating device For example, the concentration of the desorption gas varies as shown in FIG.

脱着ガスの濃度の変動により、例えば燃焼装置等の後処理装置において、有機溶剤を酸化分解するのに必要な燃焼温度の制御が安定せず、温度が低く振れる場合には、不完全燃焼を起こして高濃度のCOを発生させる問題があり、温度が高く振れる場合には燃焼装置の炉の耐久性が低下する問題があった。   Due to fluctuations in the concentration of desorbed gas, for example, in a post-treatment device such as a combustion device, the control of the combustion temperature necessary for oxidative decomposition of the organic solvent is not stable, and if the temperature fluctuates low, incomplete combustion occurs. Therefore, there is a problem that high concentration of CO is generated. When the temperature fluctuates high, there is a problem that durability of the furnace of the combustion apparatus is lowered.

本発明は、上記課題を解決することを目的に、脱着ガスが濃度変動を起こしても、後処理装置の直接燃焼装置で安定した処理が可能な方法に関して鋭意検討した。その結果、直接燃焼装置の滞留室にセラミック等の蓄熱体を設置することで、脱着ガスの濃度変動に対しても問題なく、安定して酸化分解処理できることを見出した。   In order to solve the above-mentioned problems, the present invention has been intensively studied on a method that enables stable treatment with a direct combustion device of an aftertreatment device even when the concentration of desorbed gas varies. As a result, it has been found that by installing a heat storage body such as ceramic directly in the residence chamber of the combustion apparatus, it is possible to stably perform oxidative decomposition treatment without problems even with respect to fluctuations in the concentration of the desorption gas.

即ち、本発明は、以下の通りである。
1.下記(1)〜(3)を備えた有機溶剤含有ガス処理システム。
(1)吸着材を含有した吸着素子が設置され、吸着操作時に低濃度の揮発性有機溶剤を含むガス中の有機溶剤を吸着させ、脱着操作時に有機溶剤を吸着した吸着素子に脱着用加熱空気を吹き付けることにより濃縮された脱着ガスを排出する濃縮装置。
(2)濃縮装置より排出された脱着ガスを導入し、有機溶剤を加熱により酸化分解させる直接燃焼装置。
(3)直接燃焼装置の滞留室内に設置する蓄熱体。
2.吸着濃縮装置が、垂直軸まわりに回転可能な円筒形の吸着材を有し、有機溶剤含有ガスは吸着材の外周側からその中心に向けて導入され、浄化された清浄空気は吸着材内側の空間から取り出され、有機溶剤を吸着した吸着材に対し、脱着用加熱空気はその吸着材を挟むようにして配置された一方のダクトである脱着用空気供給管から吸着材に吹き付けられ、有機溶剤を含有している脱着ガスは他方のダクトである脱着出口部から排出されるシリンダー式濃縮装置である上記1に記載の有機溶剤含有ガス処理システム。
3.直接燃焼装置の燃焼によって生じた排ガスを脱着用空気と熱交換することにより脱着用空気を加熱する熱交換器が備えられている上記1または2に記載の有機溶剤含有ガス処理システム。
4.直接燃焼装置の脱着ガス燃焼温度が650〜850℃であり、脱着ガス滞留時間が0.5〜1.7秒である上記1〜3のいずれかに記載の有機溶剤含有ガス処理システム。
5.蓄熱体が、セラミックまたは金属の蓄熱体である上記1〜3のいずれかに記載の有機溶剤含有ガス処理システム。
That is, the present invention is as follows.
1. The organic solvent containing gas processing system provided with following (1)-(3).
(1) An adsorbing element containing an adsorbent is installed, adsorbs an organic solvent in a gas containing a low-concentration volatile organic solvent during an adsorption operation, and desorbs heated air to the adsorbing element that adsorbs the organic solvent during the desorption operation. A concentrator that discharges the desorbed gas concentrated by spraying.
(2) A direct combustion apparatus that introduces the desorption gas discharged from the concentrator and oxidatively decomposes the organic solvent by heating.
(3) A heat storage body installed directly in the retention chamber of the combustion apparatus.
2. The adsorption concentrator has a cylindrical adsorbent that can rotate about a vertical axis, the organic solvent-containing gas is introduced from the outer periphery of the adsorbent toward the center, and the purified clean air is disposed inside the adsorbent. For the adsorbent that has been taken out of the space and adsorbed the organic solvent, the desorption heated air is blown to the adsorbent from the desorption air supply pipe, which is one of the ducts arranged so as to sandwich the adsorbent, and contains the organic solvent 2. The organic solvent-containing gas treatment system according to 1 above, wherein the desorbed gas is a cylinder-type concentrator that is discharged from a desorption outlet that is the other duct.
3. 3. The organic solvent-containing gas treatment system according to 1 or 2 above, further comprising a heat exchanger that heats the desorption air by exchanging heat with exhaust gas generated by the combustion of the direct combustion apparatus.
4). 4. The organic solvent-containing gas treatment system according to any one of 1 to 3 above, wherein the desorption gas combustion temperature of the direct combustion apparatus is 650 to 850 ° C., and the desorption gas residence time is 0.5 to 1.7 seconds.
5). 4. The organic solvent-containing gas treatment system according to any one of 1 to 3, wherein the heat storage body is a ceramic or metal heat storage body.

脱着ガスが濃度変動を起こしても、後処理装置の直接燃焼装置の滞留室にセラミック等の蓄熱体を設置することで、脱着ガスの濃度変動に対しても問題なく、安定して酸化分解処理できる有機溶剤含有ガス処理システムを提供できる。   Even if the desorbed gas fluctuates in concentration, by installing a heat storage material such as ceramic in the residence chamber of the direct combustion device of the post-processing device, there is no problem with the concentration fluctuation of the desorbed gas, and stable oxidative decomposition treatment An organic solvent-containing gas treatment system can be provided.

本発明における吸着濃縮装置の原理を図6に示す。大風量・低濃度の有機溶剤含有ガス中の有機溶剤を吸着するための吸着濃縮装置1は、中心軸2まわりに回転可能な円筒形のケース3を有しており、このケース3内に有機溶剤を吸着するためのハニカム構造(連通路を中心軸方向に向けている)からなる吸着材4が収納されて全体として円柱状吸着体を構成している。   The principle of the adsorption concentration apparatus in the present invention is shown in FIG. An adsorption concentrating apparatus 1 for adsorbing an organic solvent in a gas containing a large amount of air and a low concentration has a cylindrical case 3 that can rotate around a central axis 2. An adsorbent 4 having a honeycomb structure for adsorbing a solvent (with the communication path directed in the central axis direction) is accommodated to constitute a cylindrical adsorbent as a whole.

円柱状吸着体が回転する移動経路上には吸着部1aと脱着部1bが区画されており、吸着材4がそれら吸着部1aと脱着部1bとを交互に通過するようになっている。   An adsorbing portion 1a and a desorbing portion 1b are partitioned on the moving path along which the columnar adsorbing body rotates, and the adsorbent 4 passes through the adsorbing portion 1a and the desorbing portion 1b alternately.

吸着部1aには、例えば工場内で発生した有機溶剤含有ガスを導入するための有機溶剤含有ガス供給管5と、吸着濃縮装置1の吸着材4によって浄化された清浄空気を送り出すための浄化空気送出管6が設けられている。   For example, an organic solvent-containing gas supply pipe 5 for introducing an organic solvent-containing gas generated in the factory and purified air for sending out purified air purified by the adsorbent 4 of the adsorption concentrating device 1 are supplied to the adsorption unit 1a. A delivery tube 6 is provided.

また、脱着部1bには、有機溶剤を吸着した吸着材4に対し、例えば180℃の高温乾燥空気、すなわち脱着用加熱空気を吹き付けるための脱着用空気供給管7が設けられており、脱着用加熱空気の風量が有機溶剤含有ガスの風量の1/2〜1/30程度に設定されていることにより脱着されるガスが濃縮されるようになっている。   Moreover, the desorption part 1b is provided with a desorption air supply pipe 7 for blowing high-temperature dry air, for example, 180 ° C., that is, desorption heating air, onto the adsorbent 4 that has adsorbed the organic solvent. The gas to be desorbed is concentrated by setting the air volume of the heated air to about 1/2 to 1/30 of the air volume of the organic solvent-containing gas.

吸着濃縮装置としては、図7に示すディスク式濃縮装置、図2に示すシリンダー式濃縮装置等があり、これらについて説明する。   As the adsorption concentrator, there are a disc type concentrator shown in FIG. 7, a cylinder type concentrator shown in FIG. 2, and the like will be described.

まず、ディスク式濃縮装置について説明する。
図7に示すディスク式濃縮装置10は、ハニカム構造の円柱状吸着体11を回転軸12のまわりに回転させるように構成されており、有機溶剤含有ガスが円柱状吸着体11の一方から導入され、他方から浄化された清浄空気が取り出される。
First, the disk type concentrator will be described.
The disc type concentrator 10 shown in FIG. 7 is configured to rotate a honeycomb-shaped columnar adsorbent 11 around a rotation shaft 12, and an organic solvent-containing gas is introduced from one of the columnar adsorbents 11. The purified air purified from the other side is taken out.

円柱状吸着体11の両側にはダクト13および14が対向するようにして配置されており、脱着用加熱空気はダクト13からその円柱状吸着体11に吹き付けられ、脱着ガスは他方のダクト14から排出されるようになっている。   Ducts 13 and 14 are arranged on both sides of the columnar adsorbent 11 so as to face each other, and desorption heated air is blown from the duct 13 to the columnar adsorbent 11, and desorption gas is discharged from the other duct 14. It is supposed to be discharged.

なお、図中矢印Aは円柱状吸着体11の回転方向を示している。   In the figure, an arrow A indicates the rotation direction of the columnar adsorbent 11.

次に、シリンダー式濃縮装置について説明する。
図2はシリンダー式濃縮装置20の構成を示したものである。
シリンダー式濃縮装置20は、垂直軸V.Aまわりに回転可能な円筒状吸着体21を有し、有機溶剤含有ガスは吸着体21の外周側からその中心に向けて導入され、浄化された清浄空気は吸着体21内側の空間から取り出される。
Next, a cylinder type concentrating device will be described.
FIG. 2 shows the configuration of the cylinder type concentrator 20.
The cylinder type concentrator 20 has a vertical axis V.V. A cylindrical adsorbent 21 that can rotate around A is provided, the organic solvent-containing gas is introduced from the outer peripheral side of the adsorbent 21 toward the center thereof, and the purified air that has been purified is taken out from the space inside the adsorbent 21. .

有機溶剤を吸着した吸着体21に対し、脱着用加熱空気はその吸着体21を挟むようにして配置された一方のダクトである脱着用空気供給管22から吸着体21に吹き付けられ、有機溶剤を含有している脱着ガスは他方のダクトである脱着出口部23から排出されるようになっている。   With respect to the adsorbent 21 that has adsorbed the organic solvent, the desorption heated air is blown to the adsorbent 21 from the desorption air supply pipe 22 that is one duct arranged so as to sandwich the adsorbent 21 and contains the organic solvent. The desorbed gas is discharged from the desorption outlet 23 which is the other duct.

吸着濃縮装置は特に限定されるものではないが、より好ましくは円筒状吸着体を使用するシリンダー型濃縮装置である。円柱状吸着体を使用するディスク式濃縮装置は、その構造上、脱着ガス濃度の振れが少ないが、特に円筒状吸着体を使用するシリンダー型濃縮装置は、脱着ゾーンに送られた際の吸着材の個数が変化するため、一定間隔で脱着ガス濃度の変動が必ず見られるため、本発明の効果が顕著に現れるからである。   The adsorption concentrator is not particularly limited, but is more preferably a cylinder type concentrator using a cylindrical adsorbent. The disk-type concentrator that uses a cylindrical adsorber has little fluctuation in the desorption gas concentration due to its structure, but the cylinder-type concentrator that uses a cylindrical adsorbent is an adsorbent when it is sent to the desorption zone. This is because the effect of the present invention is remarkably exhibited because the change in the desorption gas concentration is always observed at regular intervals.

脱着操作時に有機溶剤を吸着した吸着体に吹きつける加熱流体は、80〜230℃の加熱空気であることが好ましい。80℃未満では、脱着効率が著しく低下して吸着濃縮装置の性能を充分に発揮することができず、230℃を超えると、吸着体の熱による変形や活性炭等の吸着材を使用した場合には、燃焼の危険性があるからである。   The heating fluid sprayed onto the adsorbent that has adsorbed the organic solvent during the desorption operation is preferably heated air at 80 to 230 ° C. If it is less than 80 ° C., the desorption efficiency is remarkably lowered and the performance of the adsorption concentrator cannot be fully exhibited. If it exceeds 230 ° C., when the adsorbent is deformed by heat or an adsorbent such as activated carbon is used. This is because there is a risk of combustion.

脱着ガスを処理する直接燃焼装置は、可燃性ガスを直接火炎に接触させ、650〜850℃の高温雰囲気に所定時間滞留させて酸化分解させるものであり、その滞留室内に蓄熱体を導入する必要がある。この蓄熱体により、燃焼温度がより下流側でも高温下に保たれると共に、蓄熱体の設置により処理ガスをミキシングする効果があり、良好な温度分布と均一な流動による均一反応を行なわせることができるからである。これにより濃度変動した脱着ガスでも安定した酸化分解処理が可能となる。   A direct combustion apparatus for treating desorbed gas is one in which a combustible gas is brought into direct contact with a flame and is retained in a high-temperature atmosphere at 650 to 850 ° C. for a predetermined period of time for oxidative decomposition. There is. With this heat storage body, the combustion temperature is maintained at a high temperature even on the downstream side, and there is an effect of mixing the processing gas by the installation of the heat storage body, and a uniform reaction with a good temperature distribution and uniform flow can be performed. Because it can. This makes it possible to perform stable oxidative decomposition treatment even with a desorption gas whose concentration has changed.

直接燃焼装置の燃焼によって生じた排ガスを脱着用空気と熱交換することにより脱着用空気を加熱する熱交換器が備えられていることも好ましいい。熱回収することで使用エネルギーを大幅に削減できるからである。   It is also preferable that a heat exchanger is provided that heats the desorption air by exchanging heat with exhaust gas generated by the combustion of the direct combustion device. This is because the energy used can be greatly reduced by heat recovery.

直接燃焼装置の脱着ガス燃焼温度は、特に限定される物ではないが650〜850℃程度が好ましい。より最適な燃焼温度は、700〜800℃である。これは燃焼温度が650℃未満になると酸化分解が充分にできず、分解性能が低下し、850℃を超えると直接燃焼装置の炉の耐久性が低下することや、加熱に必要な使用エネルギーが増大して経済的でなくなるからである。   The desorption gas combustion temperature of the direct combustion apparatus is not particularly limited, but is preferably about 650 to 850 ° C. A more optimal combustion temperature is 700 to 800 ° C. This is because when the combustion temperature is lower than 650 ° C., the oxidative decomposition cannot be sufficiently performed and the decomposition performance is deteriorated. When the combustion temperature exceeds 850 ° C., the durability of the furnace of the direct combustion apparatus is reduced and the energy required for heating is reduced. It will increase and become less economical.

直接燃焼装置の脱着ガス滞留時間は、特に限定されるものではないが、0.5〜1.7秒であることが好ましい。滞留時間が0.5秒未満であると酸化分解が充分にできず、分解性能が低下し、1.7秒を超えると直接燃焼装置のサイズが大きくなってしまい経済的でなくなるからである。   The desorption gas residence time of the direct combustion apparatus is not particularly limited, but is preferably 0.5 to 1.7 seconds. This is because if the residence time is less than 0.5 seconds, the oxidative decomposition cannot be sufficiently performed and the decomposition performance is deteriorated, and if it exceeds 1.7 seconds, the size of the direct combustion apparatus becomes large and it is not economical.

直接燃焼装置の滞留室に設置される蓄熱体は、特に限定される物ではないが、できるだけ圧損が低く、熱伝導率の良好な物を選択すればよく、セラミックまたは金属のサドル型やハニカムの蓄熱体であることが好ましい。   The heat storage body installed in the residence chamber of the direct combustion apparatus is not particularly limited. However, it is sufficient to select a heat storage element having a low pressure loss and a good thermal conductivity. It is preferable that it is a heat storage body.

以下の実施例に基づいて本発明の有機溶剤含有ガス処理システムについて説明する。
図8に示す有機溶剤含有ガス処理システムにて、プロピレングリコールモノメチルエーテルアセテート(PGMEA)を200ppmの濃度で含有したガスを、400m/minの風量で吸着材として疎水性ゼオライトを使用したシリンダー式濃縮装置60により、吸着処理して180℃の加熱空気で脱着して濃縮し、20m/minの風量にて平均4000ppm、濃度変動が1000〜7000ppmの平均温度65℃の濃縮ガスを得た。
The organic solvent-containing gas treatment system of the present invention will be described based on the following examples.
In the organic solvent-containing gas treatment system shown in FIG. 8, a cylinder-type concentration using a gas containing propylene glycol monomethyl ether acetate (PGMEA) at a concentration of 200 ppm and using hydrophobic zeolite as an adsorbent at an air volume of 400 m 3 / min. The device 60 was adsorbed, desorbed with heated air at 180 ° C. and concentrated to obtain a concentrated gas having an average temperature of 65 ° C. with an average air flow of 20 m 3 / min and a concentration fluctuation of 1000 to 7000 ppm.

次に、シリンダー式濃縮装置の脱着ガス出口ライン63より直接燃焼装置61へ濃縮ガスを導入した。この直接燃焼装置の燃焼室にセラミック蓄熱体を10kg設置した。この蓄熱材の設置した場合と無い場合の燃焼温度の振れと除去率、および発生CO濃度を比較した。   Next, the concentrated gas was directly introduced into the combustion device 61 from the desorption gas outlet line 63 of the cylinder type concentrator. 10 kg of a ceramic heat storage body was installed in the combustion chamber of this direct combustion apparatus. The fluctuation and removal rate of the combustion temperature with and without this heat storage material were compared, and the generated CO concentration was compared.

特にCO濃度については、直接燃焼装置の制御温度を770〜800℃まで変化させてデータを得た。蓄熱体を設置することで、燃焼出口温度は平均770℃で、温度振れが750〜790℃であったものを、平均770℃で、濃度振れが765〜775℃と抑制でき、その結果、除去率が99.2%から99.9%まで向上し、直接燃焼装置は安定した状態で酸化分解処理することが可能となった。また、CO濃度についても図9に示すように蓄熱体を導入することで不完全燃焼が抑制でき、発生CO濃度を低減できるという効果を得た。   In particular, the CO concentration was obtained by changing the control temperature of the direct combustion apparatus from 770 to 800 ° C. By installing the heat accumulator, the average temperature at the combustion outlet is 770 ° C. and the temperature fluctuation is 750 to 790 ° C. The average fluctuation is 770 ° C. and the concentration fluctuation is 765 to 775 ° C. The rate was increased from 99.2% to 99.9%, and the direct combustion apparatus could be subjected to oxidative decomposition treatment in a stable state. Further, with respect to the CO concentration, by introducing a heat accumulator as shown in FIG. 9, it was possible to suppress incomplete combustion and to reduce the generated CO concentration.

工場や事業所から排出される揮発性有機溶剤を含む有機溶剤含有ガス中の有機溶剤を、活性炭やゼオライト等の吸着材を用いて吸着濃縮処理し、濃縮された有機溶剤含有ガス(脱着ガス)を直接燃焼装置で酸化分解処理する有機溶剤含有ガス処理システムにおいて、脱着ガスが濃度変動を起こしても、後処理装置の直接燃焼装置の滞留室にセラミック等の蓄熱体を設置することで、脱着ガスの濃度変動に対しても問題なく、安定して酸化分解処理できる有機溶剤含有ガス処理システムを提供でき、産業界に寄与するところ大である。   Organic solvent-containing gas (desorbed gas) that has been concentrated by adsorbing and concentrating organic solvent in gas containing organic solvent including volatile organic solvent discharged from factories and offices using adsorbents such as activated carbon and zeolite. In an organic solvent-containing gas processing system that directly oxidizes and decomposes with a combustion device, even if the desorption gas fluctuates in concentration, it can be desorbed by installing a heat storage material such as ceramic in the residence chamber of the direct combustion device of the post-processing device. It is possible to provide an organic solvent-containing gas treatment system that can stably perform oxidative decomposition treatment without any problem with respect to fluctuations in gas concentration, and contributes greatly to the industry.

直接燃焼装置と蓄熱体の設置に関する説明図である。It is explanatory drawing regarding installation of a direct combustion apparatus and a thermal storage body. シリンダー式濃縮装置の構成を示したものである。The structure of a cylinder type concentrating device is shown. 一般的な吸着濃縮装置を示した説明図であるIt is explanatory drawing which showed the general adsorption concentration apparatus 一般的な吸着濃縮システムを示した説明図である。It is explanatory drawing which showed the general adsorption | suction concentration system. 脱着ガスの濃度振れの一例を示したものである。An example of concentration fluctuation of desorption gas is shown. 吸着濃縮装置の原理を示したものである。The principle of the adsorption concentrator is shown. ディスク型濃縮装置の構成を示したものである。The structure of a disk type concentrator is shown. 実施例に示す有機溶剤含有ガス処理システムの説明図である。It is explanatory drawing of the organic solvent containing gas processing system shown in an Example. 実施例のCO濃度の低減効果を示したものである。The CO concentration reduction effect of an Example is shown.

符号の説明Explanation of symbols

1 吸着濃縮装置
1a 吸着部
1b 脱着部
2 中心軸
3 ケース
4 吸着材
5 有機溶剤含有ガス供給管
6 浄化空気送出管
7 脱着用空気供給管
10 ディスク式濃縮装置
11 円柱状吸着体
12 回転軸
13 ダクト
14 ダクト
20 シリンダー式濃縮装置
21 円筒状吸着体
22 脱着用空気供給管
23 脱着出口部
60 吸着濃縮装置
61 直接燃焼装置
62 吸着体
63 脱着ガス出口ライン
70 直接燃焼装置
71 蓄熱体
72 滞留室
73 バーナー
74 脱着ガス
75 処理ガス
76 熱交換器
77 混合機構
DESCRIPTION OF SYMBOLS 1 Adsorption concentrator 1a Adsorption part 1b Desorption part 2 Central axis 3 Case 4 Adsorbent 5 Organic solvent containing gas supply pipe 6 Purified air delivery pipe 7 Desorption air supply pipe 10 Disc type concentrator 11 Columnar adsorber 12 Rotating shaft 13 Duct 14 Duct 20 Cylinder type concentrator 21 Cylindrical adsorber 22 Desorption air supply pipe 23 Desorption outlet
DESCRIPTION OF SYMBOLS 60 Adsorption concentrator 61 Direct combustion apparatus 62 Adsorbent 63 Desorption gas exit line 70 Direct combustion apparatus 71 Heat storage body 72 Residence chamber 73 Burner 74 Desorption gas 75 Process gas 76 Heat exchanger 77 Mixing mechanism

Claims (5)

下記(1)〜(3)を備えた有機溶剤含有ガス処理システム。
(1)吸着材を含有した吸着素子が設置され、吸着操作時に低濃度の揮発性有機溶剤を含むガス中の有機溶剤を吸着させ、脱着操作時に有機溶剤を吸着した吸着素子に脱着用加熱空気を吹き付けることにより濃縮された脱着ガスを排出する吸着濃縮装置。
(2)吸着濃縮装置より排出された脱着ガスを導入し、有機溶剤を加熱により酸化分解させる直接燃焼装置。
(3)直接燃焼装置の滞留室内に設置する蓄熱体。
The organic solvent containing gas processing system provided with following (1)-(3).
(1) An adsorbing element containing an adsorbent is installed, adsorbs an organic solvent in a gas containing a low-concentration volatile organic solvent during an adsorption operation, and desorbs heated air to the adsorbing element that adsorbs the organic solvent during the desorption operation. Adsorbing and concentrating device for discharging the desorbed gas concentrated by spraying.
(2) A direct combustion apparatus that introduces the desorption gas discharged from the adsorption concentrator and oxidatively decomposes the organic solvent by heating.
(3) A heat storage body installed directly in the retention chamber of the combustion apparatus.
吸着濃縮装置が、垂直軸まわりに回転可能な円筒形の吸着材を有し、有機溶剤含有ガスは吸着材の外周側からその中心に向けて導入され、浄化された清浄空気は吸着材内側の空間から取り出され、有機溶剤を吸着した吸着材に対し、脱着用加熱空気はその吸着材を挟むようにして配置された一方のダクトである脱着用空気供給管から吸着材に吹き付けられ、有機溶剤を含有している脱着ガスは他方のダクトである脱着出口部から排出されるシリンダー式濃縮装置である請求項1に記載の有機溶剤含有ガス処理システム。   The adsorption concentrator has a cylindrical adsorbent that can rotate about a vertical axis, the organic solvent-containing gas is introduced from the outer periphery of the adsorbent toward the center, and the purified clean air is disposed inside the adsorbent. For the adsorbent that has been taken out of the space and adsorbed the organic solvent, the desorption heated air is blown to the adsorbent from the desorption air supply pipe, which is one of the ducts arranged so as to sandwich the adsorbent, and contains the organic solvent 2. The organic solvent-containing gas treatment system according to claim 1, wherein the desorbed gas is a cylinder type concentrating device that is discharged from a desorption outlet that is the other duct. 直接燃焼装置の燃焼によって生じた排ガスを脱着用空気と熱交換することにより脱着用空気を加熱する熱交換器が備えられている請求項1または2に記載の有機溶剤含有ガス処理システム。 The organic solvent-containing gas treatment system according to claim 1 or 2, further comprising a heat exchanger that heats the desorption air by exchanging heat between the exhaust gas generated by the combustion of the direct combustion apparatus and the desorption air. 直接燃焼装置の脱着ガス燃焼温度が700〜800℃であり、脱着ガス滞留時間が0.5〜1.7秒である請求項1〜3のいずれかに記載の有機溶剤含有ガス処理システム。   The organic solvent-containing gas treatment system according to any one of claims 1 to 3, wherein the desorption gas combustion temperature of the direct combustion apparatus is 700 to 800 ° C, and the desorption gas residence time is 0.5 to 1.7 seconds. 蓄熱体が、セラミックまたは金属の蓄熱体である請求項1〜3のいずれかに記載の有機溶剤含有ガス処理システム。
The organic solvent-containing gas treatment system according to any one of claims 1 to 3, wherein the heat storage body is a ceramic or metal heat storage body.
JP2008197305A 2008-07-31 2008-07-31 Organic solvent containing gas treatment system Pending JP2010032178A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2008197305A JP2010032178A (en) 2008-07-31 2008-07-31 Organic solvent containing gas treatment system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2008197305A JP2010032178A (en) 2008-07-31 2008-07-31 Organic solvent containing gas treatment system

Publications (1)

Publication Number Publication Date
JP2010032178A true JP2010032178A (en) 2010-02-12

Family

ID=41736859

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2008197305A Pending JP2010032178A (en) 2008-07-31 2008-07-31 Organic solvent containing gas treatment system

Country Status (1)

Country Link
JP (1) JP2010032178A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013210127A (en) * 2012-03-30 2013-10-10 Toyobo Co Ltd Treatment system for organic solvent-containing gas containing organic silicon
CN106016306A (en) * 2016-05-24 2016-10-12 杭州普林派特金属材料有限公司 Organic solvent color-coating waste gas incinerator system and using method thereof
CN106362543A (en) * 2016-10-31 2017-02-01 上海联乐化工科技有限公司 Adsorption tower and system for recovering solvent oil
CN113731042A (en) * 2021-09-18 2021-12-03 江苏乾云环保工程有限公司 Exhaust gas treatment system for shipbuilding
CN117388426A (en) * 2023-12-12 2024-01-12 山东海强环保科技有限公司 Full-automatic online combustion cracking absorption system and method

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57174120A (en) * 1981-04-17 1982-10-26 Toyobo Co Ltd Purifying method of waste gas
JPH10330A (en) * 1996-06-18 1998-01-06 Toyobo Co Ltd Low-concentration gaseous organic solvent treating device
JPH10156128A (en) * 1996-12-04 1998-06-16 Chugai Ro Co Ltd Rotary cylinder type gas concentrator
JP2001012717A (en) * 1999-06-30 2001-01-19 Ngk Insulators Ltd Combustion deodorizing furnace
JP3106971U (en) * 2004-08-02 2005-01-27 ロザイ工業株式会社 Direct combustion deodorizer
JP2006207864A (en) * 2005-01-25 2006-08-10 Trinity Ind Corp Combustion deodorizing device and combustion deodorizing method

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57174120A (en) * 1981-04-17 1982-10-26 Toyobo Co Ltd Purifying method of waste gas
JPH10330A (en) * 1996-06-18 1998-01-06 Toyobo Co Ltd Low-concentration gaseous organic solvent treating device
JPH10156128A (en) * 1996-12-04 1998-06-16 Chugai Ro Co Ltd Rotary cylinder type gas concentrator
JP2001012717A (en) * 1999-06-30 2001-01-19 Ngk Insulators Ltd Combustion deodorizing furnace
JP3106971U (en) * 2004-08-02 2005-01-27 ロザイ工業株式会社 Direct combustion deodorizer
JP2006207864A (en) * 2005-01-25 2006-08-10 Trinity Ind Corp Combustion deodorizing device and combustion deodorizing method

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013210127A (en) * 2012-03-30 2013-10-10 Toyobo Co Ltd Treatment system for organic solvent-containing gas containing organic silicon
CN106016306A (en) * 2016-05-24 2016-10-12 杭州普林派特金属材料有限公司 Organic solvent color-coating waste gas incinerator system and using method thereof
CN106016306B (en) * 2016-05-24 2018-06-12 浙江普林派特涂镀科技有限公司 Organic solvent prepainted waste gas incinerator system and its application method
CN106362543A (en) * 2016-10-31 2017-02-01 上海联乐化工科技有限公司 Adsorption tower and system for recovering solvent oil
CN113731042A (en) * 2021-09-18 2021-12-03 江苏乾云环保工程有限公司 Exhaust gas treatment system for shipbuilding
CN117388426A (en) * 2023-12-12 2024-01-12 山东海强环保科技有限公司 Full-automatic online combustion cracking absorption system and method
CN117388426B (en) * 2023-12-12 2024-02-23 山东海强环保科技有限公司 Full-automatic online combustion cracking absorption system and method

Similar Documents

Publication Publication Date Title
CN105371286A (en) Preheat type catalytic combustion system for purifying volatile organic waste gas
KR101311269B1 (en) ENERGY EFFECTIVE APPARATUS FOR REMOVING VOCs AND VOCs REMOVING METHOD USING THE SAME
CN108854446A (en) The system of zeolite runner treating organic exhaust gas by adsorptive-catalytic combustion
KR100723871B1 (en) Apparatus for Cleaning the volatile organic compounds in the painting process
JPH0775714A (en) Organic solvent vapor adsorption apparatus
JP2008302277A (en) System for treating gas containing organic solvent
KR100784409B1 (en) Concentrated Catalytic Oxidizing System of Volatile Organic Compounds, and Method Therefor
KR101887478B1 (en) Voc reduction system
JP2010032178A (en) Organic solvent containing gas treatment system
JP2014001894A (en) Organic solvent containing gas treatment system
KR102136290B1 (en) Low Energy Consumption Concentrating Rotor For Treating Malodor And VOCs Gases, And Treating System Comprising The Same
KR101542177B1 (en) Catalyst-oxidation processing apparatus of VOC concentration-adsorption type
US20130061753A1 (en) Method and device for treating gas discharged from carbon dioxide recovery device
JP5810488B2 (en) Wastewater treatment system
JP2008086942A (en) Apparatus and method for cleaning air
JP6615542B2 (en) Low concentration VOC contaminated air purification device using catalyst rotor
JP2010214285A (en) Gas treatment method
JP2009160484A (en) Organic solvent containing gas treatment system
CN108452637B (en) Serial-type rotating wheel high-efficiency purification system and serial-type rotating wheel high-efficiency purification method
JP2009082797A (en) Organic solvent-containing gas treatment system
KR101404817B1 (en) Apparatus for Purifying Discharge Gas using Rotor
KR100199410B1 (en) Method and apparatus for treating waste gas produced by heating organic compounds
KR102022864B1 (en) System for treating volatile organic compounds, comprising an absorption tower, a stripping tower, and a regenerative combustion device
JP5234194B2 (en) Organic solvent-containing gas treatment system
KR20170067109A (en) Heat recovery type incinerator using a swirling flow

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20110621

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20121227

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20130226

A02 Decision of refusal

Free format text: JAPANESE INTERMEDIATE CODE: A02

Effective date: 20130702