JP2010031178A - Fireproof joint sealant - Google Patents

Fireproof joint sealant Download PDF

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JP2010031178A
JP2010031178A JP2008196289A JP2008196289A JP2010031178A JP 2010031178 A JP2010031178 A JP 2010031178A JP 2008196289 A JP2008196289 A JP 2008196289A JP 2008196289 A JP2008196289 A JP 2008196289A JP 2010031178 A JP2010031178 A JP 2010031178A
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joint material
mass
epoxy resin
fireproof
present
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JP4860672B2 (en
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Kiyotaka Saito
清高 斉藤
Shuichi Wada
秀一 和田
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Denka Co Ltd
CRK KK
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Denki Kagaku Kogyo KK
CRK KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a technology about a fireproof joint sealant reduced in weight and softened while maintaining conventional properties essential to an expansion material for fire prevention. <P>SOLUTION: The fireproof joint sealant includes 100 pts.mass of a urethane prepolymer, 5-19 pts.mass of an epoxy resin, 70-120 pts.mass of an inorganic filler, and 10-30 pts.mass of thermally expansible graphite. In the fireproof joint sealant, when compounding amounts of the epoxy resin and the inorganic filler are intendedly set to such amounts conventionally considered as irrational ones for achieving shape stabilization performance and workability and a compounding amount of the thermally expansible graphite is limited to a specific amount, reduction in weight and softening can be achieved while maintaining properties essential to an expansion material for fire prevention. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、防火用目地材に関する。より詳しくは、本発明は、防火区画体に設けられた貫通口の隙間の一部もしくは全部、またはユニット構法等で組み立てられる建造物の継ぎ目に使用される防火用目地材に関する。   The present invention relates to a fireproof joint material. More specifically, the present invention relates to a fireproof joint material used for a part or all of a clearance of a through-hole provided in a fireproof compartment or a joint of a building assembled by a unit construction method or the like.

近年、火災の被害を少しでも軽減するために、防火区画体を貫通する電力ケーブル、通信ケーブル等のケーブル類と防火壁との間、空調設備等の配管類と防火壁との間、などに目地材として防火用膨張材料が使用されている。防火用膨張材料は、火災時の加熱により膨張して膨張層を形成し、これにより防火区画体にある貫通口の隙間を閉塞して火災の延焼防止を図るものである。そのため、防火用膨張材料からなる防火用目地材では、特に膨張層の形成後、膨張層が炎熱によって容易に形崩れを起こさず、所定の形状を出来るだけ長時間保持できることが要求される。   In recent years, in order to reduce the damage of fire as much as possible, between cables such as power cables and communication cables penetrating the fire protection compartment and fire walls, between piping such as air conditioning equipment and fire walls, etc. An expansion material for fire prevention is used as a joint material. The expansion material for fire prevention expands by heating at the time of a fire to form an expansion layer, thereby closing a gap between through holes in the fire prevention compartment to prevent the spread of fire. Therefore, a fireproof joint material made of a fireproof expansion material is required to maintain a predetermined shape for as long as possible without the expansion layer being easily deformed by flame heat, particularly after the formation of the expansion layer.

防火用膨張材料における膨張層が炎熱によって形崩れを起こさず、所定の形状を長時間保持する技術として、例えば、特許文献1では、ベース樹脂に、無機系膨張剤及び/又は有機系膨張剤と、形状安定化用樹脂としてポリカーボネート樹脂、ポリフェニレンサルファイド樹脂、ポリエーテルケトン樹脂、ポリアミド樹脂、フェノール樹脂等が配合された樹脂組成物が提案されている。しかし、この組成物は、用途によっては弾性・柔軟性が充分でなく施工性が悪いという問題があった。   As a technique for maintaining a predetermined shape for a long time without causing the expansion layer in the expansion material for fire protection to be deformed by flame heat, for example, in Patent Document 1, an inorganic expansion agent and / or an organic expansion agent is used as a base resin. A resin composition in which a polycarbonate resin, a polyphenylene sulfide resin, a polyether ketone resin, a polyamide resin, a phenol resin, or the like is blended as a shape stabilizing resin has been proposed. However, this composition has a problem that the elasticity and flexibility are not sufficient depending on the use and the workability is poor.

この弾性・柔軟性に優れた防火用膨張材料に関する技術として、例えば、特許文献2では、耐火性を付与したポリウレタンの製造方法が提案されている。これは、ポリオールとポリイソシアネートに、難燃剤として膨張性黒鉛を配合し、粉末状カゼインを形状の安定化剤として使用することを特徴としている。この技術では、弾性・柔軟性は改善することができるが、一方で形状の安定化は十分とはいえなかった。また、ポリオールとポリイソシアネートの2液反応混合物からポリウレタンを製造するこの技術では、難燃剤として多量の膨張性黒鉛を配合することは極めて困難であり、十分な耐火性能を得ることができないという問題があった。   For example, Patent Document 2 proposes a method for producing a polyurethane imparted with fire resistance as a technique relating to the fireproof expansion material having excellent elasticity and flexibility. This is characterized by blending polyol and polyisocyanate with expansive graphite as a flame retardant and using powdered casein as a shape stabilizer. With this technique, elasticity and flexibility can be improved, but on the other hand, shape stabilization has not been sufficient. Further, in this technique for producing polyurethane from a two-component reaction mixture of polyol and polyisocyanate, it is extremely difficult to blend a large amount of expansive graphite as a flame retardant, and sufficient fire resistance performance cannot be obtained. there were.

また、従来問題点であった脆さや耐火性を改善するための技術として、特許文献3では、ゴムと膨張性黒鉛、エポキシ樹脂及び無機充填剤からなる可撓性防火用ゴム目地材が提案されている。この技術では、脆さや耐火性の改善は実現したものの、膨張後の形状安定化のために配合しているエポキシ樹脂が混練時に混練機器内壁に固着し、この除去が極めて困難という問題があった。   As a technique for improving brittleness and fire resistance, which has been a problem in the past, Patent Document 3 proposes a flexible fireproof rubber joint material composed of rubber, expandable graphite, epoxy resin, and inorganic filler. ing. Although this technology has improved brittleness and fire resistance, there is a problem that the epoxy resin blended to stabilize the shape after expansion adheres to the inner wall of the kneading machine during kneading, and this removal is extremely difficult. .

更に、膨張後の形状の安定化を改善する技術として、例えば、特許文献4には、膨張性黒鉛を配合した軟質ウレタンフォームにホウ酸を添加した組成物が提案されている。この技術では、熱膨張後の形状の安定化は改善されたものの、長期間高温下に曝されるとウレタンフォームが加水分解を起こす場合があり、これによって弾性が失われる問題があった。そのため、高温多湿下における使用を制限する必要があった。   Furthermore, as a technique for improving the stabilization of the shape after expansion, for example, Patent Document 4 proposes a composition in which boric acid is added to a flexible urethane foam containing expandable graphite. Although this technique has improved the stabilization of the shape after thermal expansion, there is a problem that the urethane foam may be hydrolyzed when exposed to a high temperature for a long period of time, thereby losing elasticity. Therefore, it was necessary to limit the use under high temperature and high humidity.

この加水分解性による弾性の喪失の問題を改善する技術として、本願発明者らは、前記特許文献4の組成物中のホウ酸の代わりに、エポキシ樹脂を配合した組成物を開発した(特許文献5)。この技術では、熱膨張後の形状保持性を保ちつつ、長期間の高温耐久性も改善されている。   As a technique for improving the problem of loss of elasticity due to hydrolyzability, the present inventors have developed a composition containing an epoxy resin instead of boric acid in the composition of Patent Document 4 (Patent Document). 5). This technique improves long-term durability at high temperatures while maintaining shape retention after thermal expansion.

特開平09−176498号公報Japanese Patent Laid-Open No. 09-176498 特表平03−504738号公報Japanese National Publication No. 03-504738 特開2002−181262号公報JP 2002-181262 A 特開2001−348476号公報JP 2001-348476 A 特開2006−70155号公報JP 2006-70155 A

前記のように、防火用膨張材料に関する技術に関しては、様々な開発が進んでいるが、防火用目地材として用いるためには、防火区画体に設けられた貫通口の隙間や、ユニット構法等で組み立てられる建造物の継ぎ目などに挿入し、圧縮して使用する必要があり、作業性を向上するためにも、軽量化や軟質化が要望されている。   As described above, various developments have been made regarding the technology related to the fire-resistant expansion material. However, in order to use it as a fire-resistant joint material, the gap between the through holes provided in the fire-proof compartment, the unit construction method, It needs to be inserted into a joint of a building to be assembled and compressed and used, and in order to improve workability, weight reduction and softening are demanded.

そこで、本発明では、従来からの防火用膨張材料に欠かせない性質を保ちつつ、軽量化及び軟質化を実現し得る防火用目地材に関する技術を提供することを主目的とする。   Therefore, the main object of the present invention is to provide a technology relating to a fireproof joint material that can realize weight reduction and softening while maintaining the properties indispensable for conventional fireproof expansion materials.

本願発明者らは、前記課題を解決するために、防火用目地材の各構成成分の配合量について鋭意研究した結果、エポキシ樹脂と無機充填剤の配合量を、形状安定化性能や施工性を付与するには従来では非常識とされていた配合量に敢えて設定し、かつ、熱膨張性黒鉛の配合量を特定量に限定することにより、防火用膨張材料に欠かせない性質を保ちつつ、軽量化及び軟質化を実現できることを見出し、本発明を完成させるに至った。   In order to solve the above-mentioned problems, the inventors of the present application have conducted intensive research on the blending amounts of each component of the fireproof joint material. In order to give, by darely setting the blending amount that has been regarded as insane in the past, and by limiting the blending amount of the heat-expandable graphite to a specific amount, while maintaining the properties indispensable for fire-resistant expansion materials, The present inventors have found that weight reduction and softening can be realized and have completed the present invention.

本発明では、まず、ウレタンプレポリマー100質量部と、
エポキシ樹脂5〜19質量部と、
無機充填剤70〜120質量部と、
熱膨張性黒鉛10〜30質量部と、からなる防火用目地材を提供する。
本発明に係る防火用目地材の酸素指数は、難燃性及び形状保持性が維持されていれば、特に限定されないが、好ましい指標として、本発明では酵素指数が40以上であることが望まれる。
前記エポキシ樹脂は、前記の配合量で配合されていれば、その性状は特に限定されないが、分散性を考慮するとエポキシ樹脂エマルジョンとして添加することが好ましい。
前記無機充填剤も、前記の配合量で配合されていれば、その種類は特に限定されないが、本発明においては、水酸化アルミニウムを無機充填剤として用いることが好ましい。
In the present invention, first, 100 parts by mass of urethane prepolymer,
5 to 19 parts by mass of epoxy resin,
70 to 120 parts by weight of an inorganic filler,
A fireproof joint material comprising 10 to 30 parts by mass of thermally expandable graphite is provided.
The oxygen index of the joint material for fire protection according to the present invention is not particularly limited as long as flame retardancy and shape retention are maintained, but as a preferable index, it is desirable that the enzyme index is 40 or more in the present invention. .
If the said epoxy resin is mix | blended with the said compounding quantity, the property will not be specifically limited, but when a dispersibility is considered, adding as an epoxy resin emulsion is preferable.
If the said inorganic filler is mix | blended by the said compounding quantity, the kind will not be specifically limited, In this invention, it is preferable to use aluminum hydroxide as an inorganic filler.

本発明に係る防火用目地材は、従来からの防火用膨張材料に欠かせない難燃性、形状保持性、適度な熱膨張性、高温耐久性等の性質を保ちつつ、軽量化及び軟質化の大幅な向上を実現した。その結果、施工性の大幅な改善が実現でき、施工コストや施工時間の大幅な軽減に貢献できる。   The joint material for fire protection according to the present invention is lightweight and soft while maintaining properties such as flame retardancy, shape retention, moderate thermal expansion, and high temperature durability, which are indispensable for conventional fire expansion materials. Realized a significant improvement. As a result, it is possible to achieve a significant improvement in workability and contribute to a significant reduction in construction cost and construction time.

以下、本発明を実施するための好適な形態について説明する。なお、以下に説明する実施形態は、本発明の代表的な実施形態の一例を示したものであり、これにより本発明の範囲が狭く解釈されることはない。   Hereinafter, preferred embodiments for carrying out the present invention will be described. In addition, embodiment described below shows an example of typical embodiment of this invention, and, thereby, the range of this invention is not interpreted narrowly.

本発明に係る防火用目地材は、大別して、(1)ウレタンプレポリマー、(2)エポキシ樹脂、(3)無機充填剤、(4)熱膨張性黒鉛、とからなる。以下、各構成成分について、それぞれ詳細に説明する。   The joint material for fire protection according to the present invention is roughly divided into (1) urethane prepolymer, (2) epoxy resin, (3) inorganic filler, and (4) thermally expandable graphite. Hereinafter, each component will be described in detail.

(1)ウレタンプレポリマー
本発明に係る防火用目地材には、断熱性を有する主要構成成分として、ウレタンプレポリマーを用いる。ウレタンプレポリマーは、イソシアネート類と多価アルコールとの縮重合で作成できる。本発明に係る防火用目地材に用いることが可能なウレタンプレポリマーは、本発明の目的を損なわなければ、その種類は特に限定されず、公知のものを1種又は2種以上組み合わせて用いることが可能である。例えば、一液タイプ、二液タイプ等、いずれの原料から得られたものも使用できるが、本発明においては特に、一液タイプが好ましい。
(1) Urethane prepolymer The fireproof joint material according to the present invention uses a urethane prepolymer as a main component having heat insulation. The urethane prepolymer can be prepared by condensation polymerization of isocyanates and polyhydric alcohols. The urethane prepolymer that can be used for the fireproof joint material according to the present invention is not particularly limited as long as the object of the present invention is not impaired, and one or two or more known ones may be used in combination. Is possible. For example, one-component type, two-component type, or the like obtained from any raw material can be used, but in the present invention, the one-component type is particularly preferable.

より具体的には、本発明に係る防火用目地材に用いることができるウレタンプレポリマーを構成するイソシアネート類としては、例えば、1,4−フェニレンジイソシアネート、2,4−または2,6−トルエンジイソシアネート(TDI)、ジフェニルメタン−2,4'−または4、4'−ジイソシアネート(MDI)、ナフタレン−1,5−ジイソシアネート、3,3'−ジメチルジフェニルメタン−4,4'−ジイソシアネート、粗製TDI、ポリフェニルメタンポリイソシアネート(粗製MDI)、などを1種又は2種以上、自由に組み合わせて用いることができる。   More specifically, as isocyanates constituting the urethane prepolymer that can be used for the fireproof joint material according to the present invention, for example, 1,4-phenylene diisocyanate, 2,4- or 2,6-toluene diisocyanate (TDI), diphenylmethane-2,4′- or 4,4′-diisocyanate (MDI), naphthalene-1,5-diisocyanate, 3,3′-dimethyldiphenylmethane-4,4′-diisocyanate, crude TDI, polyphenyl One or more methane polyisocyanates (crude MDI) can be used in any combination.

本発明に係る防火用目地材に用いることができるウレタンプレポリマーを構成する多価アルコールとしては、例えば、低分子量ポリオールにアルキレンオキサイドを付加したポリオキシアルキレンポリオール、ポリエステルポリオール、ポリオレフィンポリオール、アクリルポリオール、重合体ポリオール、などを1種又は2種以上、自由に組み合わせて用いることができる。   Examples of the polyhydric alcohol constituting the urethane prepolymer that can be used for the fireproof joint material according to the present invention include, for example, a polyoxyalkylene polyol obtained by adding an alkylene oxide to a low molecular weight polyol, a polyester polyol, a polyolefin polyol, an acrylic polyol, One or more polymer polyols can be used in any combination.

本発明では、特に、トルエンジイソシアネート(TDI)を末端基とし、ポリエチレンオキサイド及びポリプロピレンオキサイドを親水基として有するウレタンプレポリマーから得られるウレタンプレポリマーを好適に用いることができる。   In the present invention, a urethane prepolymer obtained from a urethane prepolymer having toluene diisocyanate (TDI) as a terminal group and polyethylene oxide and polypropylene oxide as a hydrophilic group can be preferably used.

(2)エポキシ樹脂
本発明に係る防火用目地材には、形崩れ防止のための形状安定化剤としてエポキシ樹脂を用いる。本発明に係る防火用目地材に用いることができるエポキシ樹脂の種類は、本発明の目的を損なわなければ特に限定されず、公知のものを1種又は2種以上、自由に選択して用いることができる。例えば、ビスフェノールA型エポキシ樹脂、ビスフェノールF型エポキシ樹脂、多官能エポキシ樹脂、グリシジルエステル型エポキシ樹脂、ビフェニル型エポキシ樹脂等を挙げることができる。この中でも特に、本発明においては、ビスフェノールA型エポキシ樹脂が汎用性に優れる点で好ましい。
(2) Epoxy resin The fireproof joint material according to the present invention uses an epoxy resin as a shape stabilizer for preventing deformation. The kind of epoxy resin that can be used for the fireproof joint material according to the present invention is not particularly limited as long as the object of the present invention is not impaired, and one or two or more known ones can be freely selected and used. Can do. For example, bisphenol A type epoxy resin, bisphenol F type epoxy resin, polyfunctional epoxy resin, glycidyl ester type epoxy resin, biphenyl type epoxy resin and the like can be mentioned. Among these, in the present invention, bisphenol A type epoxy resin is particularly preferable in terms of excellent versatility.

本発明に係る防火用目地材におけるエポキシ樹脂の含有量は、ウレタンプレポリマー100質量部に対して5〜19質量部に設定する。この含有量は、従来からの常識では、少量すぎる設定であり、形状保持性が十分に発揮されない量であると考えられてきた。しかし、本発明においては、後述する無機充填剤や熱膨張性黒鉛を特定の配合量に限定したことで、5〜19質量部と従来に比べ極端に少量であっても、形状保持性を維持することに成功した。   The content of the epoxy resin in the joint material for fire prevention according to the present invention is set to 5 to 19 parts by mass with respect to 100 parts by mass of the urethane prepolymer. This content has been considered to be an amount that is too small in conventional common sense, and is an amount that does not sufficiently exhibit shape retention. However, in the present invention, the inorganic filler and the thermally expandable graphite described later are limited to a specific blending amount, so that the shape retainability is maintained even when the amount is 5 to 19 parts by mass, which is extremely small compared to the conventional one. Succeeded in doing.

5質量部以上に設定したのは、形状保持性を維持するために最低の量であるからである。19質量部以下に設定したのは、19質量部を超えると得られた防火用目地材の硬度が上昇する場合があり、圧縮性の低下にもつながるからである。   The reason why it is set to 5 parts by mass or more is that it is the minimum amount in order to maintain shape retention. The reason why it is set to 19 parts by mass or less is that if it exceeds 19 parts by mass, the hardness of the obtained fireproof joint material may increase, leading to a decrease in compressibility.

エポキシ樹脂は、前記の配合量で配合されていれば、その性状は特に限定されないが、本発明においては、エマルジョン又は粉体として添加することが好ましい。ウレタンプレポリマーに均一に分散させるためである。作業性を考慮すると、エポキシ樹脂エマルジョンとして添加することが、より好ましい。   The properties of the epoxy resin are not particularly limited as long as the epoxy resin is blended in the above-mentioned blending amount. However, in the present invention, the epoxy resin is preferably added as an emulsion or powder. This is for uniformly dispersing in the urethane prepolymer. In consideration of workability, it is more preferable to add it as an epoxy resin emulsion.

(3)無機充填剤
本発明に係る防火用目地材には、防火用目地材の難燃性をより向上させるために無機充填剤を用いる。本発明に係る防火用目地材に用いることができる無機充填剤の種類は、本発明の目的を損なわなければ特に限定されず、公知のものを1種又は2種以上、自由に選択して用いることができる。例えば、シリカ、珪藻土、アルミナ、酸化亜鉛、酸化チタン、酸化マグネシウム、酸化鉄、水酸化マグネシウム、水酸化アルミニウム、ホウ酸亜鉛、ホウ酸ナトリウム、炭酸カルシウム、炭酸マグネシウム、炭酸亜鉛、炭酸バリウム、ハイドロタルサイト、硫酸カルシウム、硫酸バリウム、ケイ酸カルシウム、タルク、クレー、マイカ、ベントナイト、活性白土、セピオライト、ガラス繊維、ガラスビーズ、窒化アルミニウム、窒化ホウ素、カーボンブラック、グラファイト、などを挙げることができる。これらの中でも特に、本発明においては、水酸化アルミニウムや水酸化マグネシウムが好ましく、両者の中でも特に、水酸化アルミニウムがより好ましい。これらは、加熱時の脱水反応により生成する水によって吸熱反応が起こり、本発明に係る防火用目地材の温度上昇が抑えられるからである。
(3) Inorganic filler In the fireproof joint material according to the present invention, an inorganic filler is used in order to further improve the flame retardancy of the fireproof joint material. The kind of the inorganic filler that can be used in the fireproof joint material according to the present invention is not particularly limited as long as the object of the present invention is not impaired, and one or more known ones can be freely selected and used. be able to. For example, silica, diatomaceous earth, alumina, zinc oxide, titanium oxide, magnesium oxide, iron oxide, magnesium hydroxide, aluminum hydroxide, zinc borate, sodium borate, calcium carbonate, magnesium carbonate, zinc carbonate, barium carbonate, hydrotal Site, calcium sulfate, barium sulfate, calcium silicate, talc, clay, mica, bentonite, activated clay, sepiolite, glass fiber, glass beads, aluminum nitride, boron nitride, carbon black, graphite, and the like. Among these, in the present invention, aluminum hydroxide and magnesium hydroxide are preferable, and among these, aluminum hydroxide is more preferable. This is because an endothermic reaction occurs due to water generated by the dehydration reaction during heating, and the temperature rise of the fireproof joint material according to the present invention is suppressed.

本発明に係る防火用目地材における無機充填剤の含有量は、ウレタンプレポリマー100質量部に対して70〜120質量部に設定する。この含有量は、従来からの常識では、大量すぎる設定であり、硬度が上昇しすぎる量であると考えられてきた。しかし、本発明においては、前記エポキシ樹脂や後述する熱膨張性黒鉛を特定の配合量に限定したことで、70〜120質量部と従来に比べ大量であっても、軟質化を実現し、圧縮性を上昇させることに成功した。   The content of the inorganic filler in the joint material for fire prevention according to the present invention is set to 70 to 120 parts by mass with respect to 100 parts by mass of the urethane prepolymer. This content has been considered to be an excessively large amount according to conventional common sense, and an amount in which the hardness is excessively increased. However, in the present invention, the epoxy resin and the heat-expandable graphite described later are limited to a specific blending amount. Succeeded in raising sex.

70質量部以上に設定したのは、70質量部未満であると、難燃性が低下する(酸素指数で表すと、例えば40未満となる)とともに、熱膨張層の強度が不足する場合があるからである。120質量部以下に設定したのは、120質量部を超えると得られた防火用目地材の硬度が上昇しすぎて可撓性が低下する可能性があり、また、比重が上昇することにより軽量化の実現が難しくなり、施工性が低下する場合があるからである。   When the amount is set to 70 parts by mass or more, the flame retardance is reduced when the amount is less than 70 parts by mass (for example, the oxygen index is less than 40), and the strength of the thermal expansion layer may be insufficient. Because. The reason why the amount is set to 120 parts by mass or less is that if the amount exceeds 120 parts by mass, the hardness of the obtained fireproof joint material may increase too much and the flexibility may decrease. This is because it may be difficult to realize the structure, and workability may be reduced.

無機充填剤は、前記の配合量で配合されていれば、その性状は特に限定されないが、本発明においては、分散性の観点から、無機充填剤の平均粒径が、レーザー回折法における測定値として1〜50μmであることが好ましい。   The inorganic filler is not particularly limited in its properties as long as it is blended in the above-mentioned blending amount. In the present invention, from the viewpoint of dispersibility, the average particle size of the inorganic filler is a measured value in the laser diffraction method. 1 to 50 μm is preferable.

(4)熱膨張性黒鉛
本発明に係る防火用目地材には、防火用目地材に適度な熱膨張性を付与するために、熱膨張性黒鉛を用いる。この熱膨張性黒鉛は、200℃程度以上の温度に曝されると、100倍以上に熱膨張し、隙間を閉塞させて火炎や煙の流入を防止する機能を発揮する。
(4) Thermally expandable graphite For the fireproof joint material according to the present invention, thermally expandable graphite is used in order to impart appropriate thermal expandability to the fireproof joint material. When this thermally expandable graphite is exposed to a temperature of about 200 ° C. or more, it expands by a factor of 100 or more, and exhibits a function of closing the gap and preventing the inflow of flame and smoke.

本発明に係る防火用目地材に用いることができる熱膨張性黒鉛は、本発明の目的を損なわなければ特に限定されず、公知のものを1種又は2種以上、自由に選択して用いることができる。例えば、天然グラファイトや熱分解グラファイト等の粉末を、硫酸や硝酸等の無機酸と、濃硝酸や過マンガン酸塩等の強酸化剤とで処理し、グラファイト層状構造を維持した結晶化合物などを用いることができる。なお、天然グラファイト、熱分解グラファイト等の粉末には、脱酸処理や中和処理を行った各種品種があるが、本発明においては、いずれを使用してもよい。   The heat-expandable graphite that can be used for the fireproof joint material according to the present invention is not particularly limited as long as the object of the present invention is not impaired, and one or more known ones can be freely selected and used. Can do. For example, a powder such as natural graphite or pyrolytic graphite is treated with an inorganic acid such as sulfuric acid or nitric acid and a strong oxidizing agent such as concentrated nitric acid or permanganate, and a crystalline compound that maintains a graphite layered structure is used. be able to. There are various types of powders such as natural graphite and pyrolytic graphite that have been subjected to deoxidation treatment and neutralization treatment, and any of them may be used in the present invention.

本発明に係る防火用目地材における熱膨張性黒鉛の含有量は、ウレタンプレポリマー100質量部に対して10〜30質量部、より好ましくは、13〜20質量部に設定する。この含有量に設定することにより、前記含有量に設定した前記エポキシ樹脂や前記無機充填剤と相俟って、難燃性、形状保持性、適度な熱膨張性、高温耐久性等の従来からの防火用膨張材料に欠かせない性質を保ちつつ、軽量化及び軟質化を実現し、圧縮率を上昇させることに成功した。   The content of the thermally expandable graphite in the fireproof joint material according to the present invention is set to 10 to 30 parts by mass, more preferably 13 to 20 parts by mass with respect to 100 parts by mass of the urethane prepolymer. By setting this content, together with the epoxy resin and the inorganic filler set to the content, conventionally, such as flame retardancy, shape retention, moderate thermal expansion, high temperature durability, etc. While maintaining the indispensable properties of the expansion material for fire prevention, we succeeded in reducing the weight and softening and increasing the compression ratio.

10質量部以上に設定したのは、10質量部未満であると、十分な熱膨張性が得られず、また、十分な難燃性が得られない可能性があるからである。30質量部以下に設定したのは、30質量部を超えると、熱膨張倍率は上昇するものの、得られた防火用目地材の硬度が上昇しすぎて可撓性が低下する可能性があり、また、比重が上昇することにより軽量化の実現が難しくなり、施工性が低下する場合があるからである。   The reason why it is set to 10 parts by mass or more is that if it is less than 10 parts by mass, sufficient thermal expansibility cannot be obtained and sufficient flame retardancy may not be obtained. When set to 30 parts by mass or less, when it exceeds 30 parts by mass, the thermal expansion ratio increases, but the hardness of the obtained fireproof joint material may increase too much, and the flexibility may decrease. Moreover, when specific gravity rises, it becomes difficult to implement | achieve weight reduction, and workability | operativity may fall.

熱膨張性黒鉛は、前記の配合量で配合されていれば、その性状は特に限定されないが、本発明においては、熱膨張性黒鉛の粒度が、20〜400メッシュ(JIS Z 8901による測定)程度であることが好ましい。400メッシュより粒度が小さくなると熱膨張性黒鉛の膨張度が小さく、得られた防火用目地材が火災時に充分熱膨張しない場合があり、また20メッシュより粒度が大きくなると分散性が悪くなり、防火用目地材の弾性が低下する場合があるからである。   As long as the heat-expandable graphite is blended in the above-mentioned blending amount, its properties are not particularly limited, but in the present invention, the particle size of the heat-expandable graphite is about 20 to 400 mesh (measured according to JIS Z 8901). It is preferable that When the particle size is smaller than 400 mesh, the expansion coefficient of the thermally expandable graphite is small, and the obtained fireproof joint material may not be sufficiently thermally expanded at the time of fire, and when the particle size is larger than 20 mesh, the dispersibility is deteriorated and the fireproofing. This is because the elasticity of the joint material may be lowered.

本発明に係る防火用目地材は、前記の各構成成分を特定の含有量で配合していれば、本発明の目的を達成することができるが、一指標として、酸素指数(JIS K7201による測定)が40以上であることが好ましい。40未満では、火災時において十分な難燃性が得られない可能性があり、また、形崩れ防止性も劣る場合がある。なお、この酸素指数は、前記無機充填剤及び前記膨張性黒鉛の配合量を操作することによって調整することができる。   The fireproof joint material according to the present invention can achieve the object of the present invention as long as the above-described constituent components are blended in a specific content, but as one index, an oxygen index (measured according to JIS K7201). ) Is preferably 40 or more. If it is less than 40, sufficient flame retardancy may not be obtained in the event of a fire, and the shape-preventing property may be inferior. This oxygen index can be adjusted by manipulating the blending amounts of the inorganic filler and the expandable graphite.

また、本発明に係る防火用目地材の300℃、0.5時間における熱膨張倍率は、1.5〜2.5倍であることが好ましい。熱膨張倍率が1.5倍未満であると、火災時に十分に膨張せず、目的の隙間等を十分に閉塞することができず、火災の延焼防止を図ることができない場合があるからである。また、熱膨張倍率を2.5倍以下と設定したのは、本発明に係る防火用目地材は柔軟性があるので圧縮して防火処理部分に挿入することが出来るため、圧縮倍率(100/100−圧縮率)とこの熱膨張倍率を乗じた倍率が施工状態での膨張倍率となるが、熱膨張倍率が2.5倍を有すれば、実際の火災現場における延焼防止効果としては十分であるからである。   Moreover, it is preferable that the thermal expansion magnification in 300 degreeC and 0.5 hour of the fireproof joint material which concerns on this invention is 1.5 to 2.5 times. This is because if the thermal expansion ratio is less than 1.5 times, it does not expand sufficiently in the event of a fire, the target gap or the like cannot be sufficiently blocked, and fire spread may not be prevented. . The reason why the thermal expansion ratio is set to 2.5 times or less is that the fireproof joint material according to the present invention has flexibility, so that it can be compressed and inserted into the fireproofing portion. 100-compression ratio) multiplied by this thermal expansion ratio is the expansion ratio in the construction state, but if the thermal expansion ratio is 2.5 times, it is sufficient as an effect to prevent the spread of fire in an actual fire site. Because there is.

また、本発明に係る防火用目地材の比重は、0.22以下であることが好ましい。本発明に係る防火用目地材の軽量化を図り、施工性の向上を実現するためである。   Moreover, it is preferable that the specific gravity of the fireproof joint material which concerns on this invention is 0.22 or less. This is to reduce the weight of the fireproof joint material according to the present invention and to improve the workability.

また、本発明に係る防火用目地材の硬度は、8以下であることが好ましい。本発明に係る防火用目地材の軟質化を図り、施工性の向上を実現するためである。   Further, the hardness of the fireproof joint material according to the present invention is preferably 8 or less. This is because the joint material for fire protection according to the present invention is softened and the workability is improved.

更に、本発明に係る防火用目地材の圧縮率は、65%以上であることが好ましい。本発明に係る防火用目地材の施工性の向上を実現するためである。   Furthermore, it is preferable that the compression rate of the fireproof joint material according to the present invention is 65% or more. This is because the workability of the fireproof joint material according to the present invention is improved.

以上説明した本発明に係る防火用目地材は、その構成成分及び配合比に特徴があって、その製造方法は特に限定されず、公知の方法を自由に選択して製造することができる。例えば、まず、熱膨張性黒鉛、エポキシ樹脂、無機充填剤を用いてスラリーを調整する。この際、水を加えて液状で混合することにより、エポキシ樹脂が混練機器内壁に固着することを防ぐことができる。次に、このスラリーにウレタンプレポリマーを添加し、発泡が開始するまで攪拌混合を続け、次いで所定の形状を有する型に注入して発泡成形させる。更に、所定の温度(例えば、約50℃)で養生して含有水分を蒸発させることにより、本発明に係る防火用目地材を製造することができる。なお、養生時間は、防火用目地材である発泡成形体の大きさや養生温度に応じて適宜設定すればよい。   The joint material for fire prevention according to the present invention described above is characterized by its constituent components and blending ratio, and its production method is not particularly limited, and can be produced by freely selecting a known method. For example, first, a slurry is prepared using thermally expandable graphite, an epoxy resin, and an inorganic filler. At this time, it is possible to prevent the epoxy resin from adhering to the inner wall of the kneading apparatus by adding water and mixing in a liquid state. Next, a urethane prepolymer is added to the slurry, and stirring and mixing is continued until foaming starts, and then the slurry is poured into a mold having a predetermined shape and subjected to foam molding. Furthermore, the joint material for fire prevention according to the present invention can be manufactured by curing at a predetermined temperature (for example, about 50 ° C.) and evaporating the contained water. In addition, what is necessary is just to set a curing time suitably according to the magnitude | size and curing temperature of the foaming molding which is a joint material for fire prevention.

前記製造工程におけるスラリー中の固形分は、最終製品の使用目的、用途等に応じて適宜設定することができるが、通常は15〜80質量%であり、30〜60質量%が特に好ましい。固形分が15質量%未満の場合には、得られる成形体の形状安定性が低下するおそれがあり、固形分が80質量%を超える場合は、スラリーの粘度が上昇し、所望の防火用目地材が得られなくなるおそれがあるからである。   Although the solid content in the slurry in the production process can be appropriately set according to the intended use and application of the final product, it is usually 15 to 80% by mass, particularly preferably 30 to 60% by mass. When the solid content is less than 15% by mass, the shape stability of the resulting molded product may be reduced. When the solid content exceeds 80% by mass, the viscosity of the slurry increases, and a desired fireproof joint is obtained. This is because the material may not be obtained.

また、前記製造工程におけるスラリーには、必要に応じて他の添加剤を配合することができる。例えば、界面活性剤、架橋剤、整泡剤、触媒、発泡剤、難燃剤、安定剤、紫外線吸収剤、酸化防止剤、顔料、フィラー等を添加することが可能である。これらの添加剤は、熱膨張性黒鉛、エポキシ樹脂、無機充填剤と同時に若しくは順次配合した後、公知の攪拌機等で均一に混合することにより、添加剤を配合したスラリーを調整することができる。   In addition, other additives may be blended in the slurry in the production process as necessary. For example, surfactants, crosslinking agents, foam stabilizers, catalysts, foaming agents, flame retardants, stabilizers, ultraviolet absorbers, antioxidants, pigments, fillers, and the like can be added. These additives can be mixed with the heat-expandable graphite, epoxy resin, and inorganic filler simultaneously or sequentially, and then uniformly mixed with a known stirrer or the like to adjust the slurry containing the additive.

本発明に係る防火用目地材は、防火膨張性材料を用いる公知のあらゆる工法に適用することができる。各工法における使用方法や使用部位も特に制限されず、防火性が要求される箇所に幅広く用いることができる。   The joint material for fire prevention according to the present invention can be applied to any known construction method using a fireproof inflatable material. The use method and use site in each method are not particularly limited, and can be widely used in places where fire resistance is required.

例えば、防火区画体に設けられた貫通口の隙間の一部もしくは全部を閉塞するために用いることができる。また、ユニット構法のように工場で予め組み立てられた構造物を積み重ねて建造する場合など、その継ぎ目の防火部位にも好適に用いられる。具体的には、防火壁、床スラブ等の防火区画体に設けられた貫通口を通る電源ケーブルや通信ケーブル、パイプ等と防火壁の隙間を本発明に係る防火用目地材で被覆したり、本発明に係る防火用目地材を施工部分に適合する形状に成形して作製したガスケットを装着したりして用いることが出来る。   For example, it can be used to close a part or all of the gaps of the through holes provided in the fireproof compartment. Moreover, it is suitably used also for the fire-proofing part of the joint, for example, in the case of building a structure assembled in advance in a factory as in the unit construction method. Specifically, a power cable or communication cable passing through a through-hole provided in a fire barrier such as a fire wall or a floor slab, a gap between the pipe and the fire wall is covered with the fire joint material according to the present invention, The fireproof joint material according to the present invention can be used by mounting a gasket produced by molding the fireproof joint material into a shape suitable for the construction part.

更に、ユニット式の集合住宅やビルの外装材の継ぎ目に、テープ状に形成した本発明に係る防火用目地材を装着し、圧縮密着させて用いることも可能である。その他、防火を必要とする装置本体とそれを覆う耐火パネルの間、もしくはその耐火パネルの端部に使用することができる。この場合、粘着剤や接着剤で貼り付けたり、ボルトや釘などで固定したりして用いることが可能である。   Furthermore, the joint material for fire protection according to the present invention formed in a tape shape may be attached to the joint of the exterior material of a unit type apartment house or building and used by compressing and adhering. In addition, it can be used between an apparatus main body requiring fire prevention and a fireproof panel covering it, or at an end of the fireproof panel. In this case, it is possible to use by sticking with an adhesive or an adhesive, or fixing with bolts or nails.

なお、本発明に係る防火用目地材は、軽量性、軟質性、圧縮性、断熱性、形状保持性、高温耐久性、弾性、柔軟性、熱膨張性、など様々な特性を有しているため、弾性、柔軟性、熱膨張性、断熱性、耐火性、制振性、防音性等の特性が要求される様々な分野に、広く利用することが可能である。   The joint material for fire protection according to the present invention has various properties such as lightness, softness, compressibility, heat insulation, shape retention, high temperature durability, elasticity, flexibility, and thermal expansion. Therefore, it can be widely used in various fields that require characteristics such as elasticity, flexibility, thermal expansion, heat insulation, fire resistance, vibration damping, and soundproofing.

以下、実施例に基づいて本発明を更に詳細に説明する。なお、以下に説明する実施例は、本発明の代表的な実施例の一例を示したものであり、これにより本発明の範囲が狭く解釈されることはない。   Hereinafter, the present invention will be described in more detail based on examples. In addition, the Example demonstrated below shows an example of the typical Example of this invention, and, thereby, the range of this invention is not interpreted narrowly.

本実施例における「部」及び「%」は質量基準に基づく。また、本実施例において使用した材料の詳細を、それぞれ以下に示す。
(1)ポリオール系ウレタンプレポリマー:三井化学ポリウレタン株式会社製、「EGH−401」
(2)エポキシ樹脂:ビスフェノールA型エポキシ樹脂エマルジョン(ジャパン エポキシ レジン株式会社製、「W2811R70」固形分70%)、ビスフェノールF型エポキシ樹脂パウダー(ジャパン エポキシ レジン株式会社製、「4010P」)
(3)熱膨張性黒鉛:エア・ウォーター株式会社製「SS−3」、膨張開始温度260℃
(4)無機充填剤:水酸化アルミニウム(日本軽金属株式会社製、「B53」)
“Part” and “%” in this example are based on mass. Details of the materials used in this example are shown below.
(1) Polyol urethane prepolymer: “EGH-401” manufactured by Mitsui Chemicals Polyurethanes Co., Ltd.
(2) Epoxy resin: bisphenol A type epoxy resin emulsion (Japan Epoxy Resin Co., Ltd., “W2811R70” solid content 70%), bisphenol F type epoxy resin powder (Japan Epoxy Resin Co., Ltd., “4010P”)
(3) Thermally expandable graphite: “SS-3” manufactured by Air Water, Inc., expansion start temperature 260 ° C.
(4) Inorganic filler: Aluminum hydroxide (Nippon Light Metal Co., Ltd., “B53”)

<防火用目地材の作製>
下記の表1及び表2に示す配合量に従って、エポキシ樹脂、熱膨張性黒鉛、無機充填剤の混合物に水を加えてスラリーを調整した。このスラリーにウレタンプレポリマーを加えて攪拌混合し、寸法12cm×12cm×17cmの型に注入して発泡成形させ、型と共にオーブン中100℃、1時間で養生した後、脱型した。得られた発泡硬化体をさらにオーブン中50℃で2日間、養生することにより水分を蒸発させてスポンジ状の防火用目地材(実施例1〜9、比較例1〜6)を作製した。
<Production of fireproof joint material>
According to the blending amounts shown in Table 1 and Table 2 below, water was added to a mixture of epoxy resin, thermally expandable graphite, and inorganic filler to prepare a slurry. A urethane prepolymer was added to the slurry, mixed with stirring, poured into a 12 cm × 12 cm × 17 cm mold, foamed, cured with an oven at 100 ° C. for 1 hour, and then demolded. The obtained foamed cured product was further cured in an oven at 50 ° C. for 2 days to evaporate water, thereby producing sponge-like fireproof joint materials (Examples 1 to 9, Comparative Examples 1 to 6).

<各特性の評価>
実施例1〜9、比較例1〜6に係る防火用目地材について、下記の測定方法に従い、各特性を評価した。評価結果を表1及び表2に示す。
<Evaluation of each characteristic>
About the fireproof joint material which concerns on Examples 1-9 and Comparative Examples 1-6, according to the following measuring method, each characteristic was evaluated. The evaluation results are shown in Tables 1 and 2.

(1)比重
JIS K6220に準じて電子比重計(Mirage Trading社製;EW120SG)で測定した。
(2)硬度
発泡成形体に、C型ゴム硬度計(高分子計器株式会社製)を当てた直後の硬度計の指示を読み取ることにより測定した。
(3)圧縮率
50mm角の発泡成形体を圧縮試験機で圧縮速度10mm/minの速度で圧縮した。圧縮応力が0.1Mpaとなったときの圧縮率を測定した。
(4)熱膨張性倍率
試験片を300℃で保持された雰囲気内に0.5時間放置した後の膨張倍率を測定した。
(5)形状保持性
熱膨張倍率測定後の試験片を目視と指触で評価した。型崩れせず指で触っても崩れないものを「良」、指触ですぐ崩れるか、あるいは既に崩れてしまったものを「不可」と評価した。
(6)酸素指数
JIS K6269に準じて燃焼性試験装置(スガ試験機株式会社製、ON−1D型)を用いて測定した。
(1) Specific gravity The specific gravity was measured with an electronic hydrometer (manufactured by Mirage Trading; EW120SG) according to JIS K6220.
(2) Hardness The hardness was measured by reading the instruction of the hardness meter immediately after applying a C-type rubber hardness meter (manufactured by Kobunshi Keiki Co., Ltd.) to the foamed molded product.
(3) Compressibility The 50 mm square foamed molded product was compressed with a compression tester at a compression rate of 10 mm / min. The compressibility when the compressive stress was 0.1 MPa was measured.
(4) Thermal expansion ratio The expansion ratio after the test piece was left in an atmosphere maintained at 300 ° C for 0.5 hours was measured.
(5) Shape retention The test piece after measuring the thermal expansion magnification was evaluated by visual observation and finger touch. Those that did not lose shape and did not collapse even when touched with a finger were evaluated as “good”, and those that immediately collapsed with a finger touch or that had already collapsed were evaluated as “impossible”.
(6) Oxygen index It measured using the combustibility test apparatus (the Suga Test Instruments Co., Ltd. ON-1D type | mold) according to JISK6269.

表1に示す通り、実施例1〜9に係る防火用目地材は、全て、良好な形状保持性及び酸素指数40以上を維持しつつ、比重及び硬度が低く(比重:0.22以下、硬度:8以下)、圧縮率が高いことが分かった(圧縮率:65以上)。また、実施例1〜9に係る防火用目地材の熱膨張倍率は、高すぎたり低すぎたりせず(1.5〜2.5倍)、実際の火災現場における延焼防止効果を十分に発揮すると示唆された。   As shown in Table 1, all of the fireproof joint materials according to Examples 1 to 9 have low specific gravity and hardness (specific gravity: 0.22 or less, hardness while maintaining good shape retention and an oxygen index of 40 or more. : 8 or less), it was found that the compression rate was high (compression rate: 65 or more). Moreover, the thermal expansion magnification of the fireproof joint material according to Examples 1 to 9 is not too high or too low (1.5 to 2.5 times), and sufficiently exhibits the fire spread prevention effect in an actual fire site. It was suggested.

一方、表2に示す通り、各比較例は、以下の点で本発明の目的を達成しないことが分かった。   On the other hand, as shown in Table 2, it was found that each comparative example did not achieve the object of the present invention in the following points.

(1)比較例1
比較例1に係る防火用目地材は、比重及び硬度が低く、圧縮率が高く、形状保持性も良好であったが、膨張性黒鉛の配合量が少ないため、膨張倍率および酸素指数が低くなることが分かった。従って、比較例1に係る防火用目地材は、膨張倍率が低いために、火災現場における延焼防止効果が劣り、また、酸素指数も低いため、火災時に十分な難燃性が得られないと考えられる。
(1) Comparative Example 1
The joint material for fire prevention according to Comparative Example 1 had a low specific gravity and hardness, a high compression rate, and a good shape retention, but the expansion ratio and the oxygen index were low because the amount of expansive graphite was small. I understood that. Therefore, the joint material for fire prevention according to Comparative Example 1 has a low expansion ratio, so the fire spread prevention effect at the fire site is inferior, and since the oxygen index is low, it is considered that sufficient flame retardancy cannot be obtained at the time of fire. It is done.

(2)比較例2
比較例2に係る防火用目地材は、形状保持性は良好であり、酸素指数も40以上であるため、難燃性も良好であると考えられるが、熱膨張性黒鉛及びエポキシ樹脂の配合量が多いために比重及び硬度が高く、それに伴い、圧縮率が低くなることが分かった。また、膨張性黒鉛の配合量が多いために、膨張倍率が高くなりすぎることが分かった。従って、比較例2に係る防火用目地材は、比重及び硬度が高く、圧縮率が低いために施工性が悪いと考えられる。
(2) Comparative Example 2
The joint material for fire protection according to Comparative Example 2 has good shape retention and an oxygen index of 40 or more, and thus is considered to have good flame retardancy. Therefore, it was found that the specific gravity and the hardness were high, and the compression ratio was lowered accordingly. Moreover, since the compounding quantity of expansive graphite was large, it turned out that an expansion ratio becomes high too much. Therefore, the joint material for fire protection according to Comparative Example 2 is considered to have poor workability because of its high specific gravity and hardness and low compression rate.

(3)比較例3
比較例3に係る防火用目地材は、比重及び硬度が低く、圧縮率が高く、膨張倍率も適当で、酸素指数も40以上であるが、エポキシ樹脂の配合量を低くしすぎたために、形状保持性が劣ることが分かった。
(3) Comparative Example 3
The fireproof joint material according to Comparative Example 3 has a low specific gravity and hardness, a high compression ratio, an appropriate expansion ratio, and an oxygen index of 40 or more, but the shape of the epoxy resin is too low. It was found that the retention was inferior.

(4)比較例4
比較例4に係る防火用目地材は、酸素指数は40以上であるため、難燃性は良好であると考えられるが、エポキシ樹脂の配合量を本発明の範囲となるように極端に少量にしたにも関わらず、熱膨張性黒鉛の配合量が多いために、比重及び硬度が高く、それに伴い、圧縮率が低くなり、更に形状保持性も劣ることが分かった。また、膨張性黒鉛の配合量が多いために、膨張倍率が高くなりすぎることが分かった。従って、比較例4に係る防火用目地材は、比重及び硬度が高く、圧縮率が低いために施工性が悪いと考えられる。
(4) Comparative Example 4
The joint material for fire prevention according to Comparative Example 4 has an oxygen index of 40 or more, so it is considered that the flame retardancy is good, but the amount of the epoxy resin is extremely small so as to fall within the scope of the present invention. Nevertheless, it was found that the specific gravity and hardness are high due to the large amount of thermally expandable graphite, and accordingly, the compression ratio is low and the shape retention is also poor. Moreover, since the compounding quantity of expansive graphite was large, it turned out that an expansion ratio becomes high too much. Therefore, the joint material for fire prevention according to Comparative Example 4 is considered to have poor workability because of its high specific gravity and hardness and low compression rate.

(5)比較例5
比較例5に係る防火用目地材は、比重及び硬度が低く、圧縮率が高く、膨張倍率も適当で、形状保持性も良好であったが、無機充填剤の配合量が少ないため、酸素指数が低くなることが分かった。従って、比較例5に係る防火用目地材は、酸素指数が低いために、火災時に十分な難燃性が得られず、熱膨張性層の強度が不足すると考えられる。
(5) Comparative Example 5
The joint material for fire prevention according to Comparative Example 5 had a low specific gravity and hardness, a high compression ratio, an appropriate expansion ratio, and good shape retention, but because the blending amount of the inorganic filler was small, the oxygen index was low. Was found to be lower. Therefore, since the joint material for fire prevention according to Comparative Example 5 has a low oxygen index, it is considered that sufficient flame retardancy cannot be obtained in a fire and the strength of the thermally expandable layer is insufficient.

(6)比較例6
比較例6に係る防火用目地材は、熱膨張倍率が適当で、形状保持性も良好で、酸素指数も40以上であったが、無機充填剤の配合量が多すぎるため、比重及び硬度が高くなり、それに伴い圧縮率が低くなることが分かった。従って、比較例6に係る防火用目地材は、比重及び硬度が高く、圧縮率が低いために施工性が悪いと考えられる。
(6) Comparative Example 6
The fireproof joint material according to Comparative Example 6 had an appropriate thermal expansion ratio, good shape retention, and an oxygen index of 40 or more. However, since the amount of the inorganic filler was too large, the specific gravity and hardness were too high. It was found that the compression ratio increased with the increase. Therefore, the joint material for fire prevention according to Comparative Example 6 is considered to have poor workability because of its high specific gravity and hardness and low compression rate.

本実施例の結果、形状保持性、難燃性、適度な熱膨張性、など従来から防火用目地材に必要とされていた性質を保ちつつ、軽量化、軟質化、及び圧縮率の上昇を実現させるためには、エポキシ樹脂と無機充填剤の配合量を、形状安定化性能や施工性を付与するには従来では非常識とされていた配合量(エポキシ樹脂:5〜19質量部、無機充填剤:70〜120質量部)に敢えて設定し、かつ、熱膨張性黒鉛の配合量を10〜30質量部といった特定の量に限定することが必要であることが分かった。   As a result of this example, while maintaining the properties required for conventional fireproof joint materials such as shape retention, flame retardancy, and moderate thermal expansion, weight reduction, softening, and increase in compression rate are achieved. In order to achieve this, the blending amount of the epoxy resin and the inorganic filler, the blending amount that has been regarded as insane in the past to impart shape stabilization performance and workability (epoxy resin: 5 to 19 parts by mass, inorganic) It was found that it was necessary to dare to set the filler: 70 to 120 parts by mass) and to limit the blending amount of the thermally expandable graphite to a specific amount such as 10 to 30 parts by mass.

Claims (4)

ウレタンプレポリマー100質量部と、
エポキシ樹脂5〜19質量部と、
無機充填剤70〜120質量部と、
熱膨張性黒鉛10〜30質量部と、からなる防火用目地材。
100 parts by mass of urethane prepolymer,
5 to 19 parts by mass of epoxy resin,
70 to 120 parts by weight of an inorganic filler,
A fireproof joint material comprising 10 to 30 parts by mass of thermally expandable graphite.
酸素指数が40以上である請求項1記載の防火用目地材。   The joint material for fire prevention according to claim 1, wherein the oxygen index is 40 or more. 前記エポキシ樹脂は、エポキシ樹脂エマルジョンとして添加する請求項1又は2に記載の防火用目地材。   The fireproof joint material according to claim 1 or 2, wherein the epoxy resin is added as an epoxy resin emulsion. 前記無機充填剤は、水酸化アルミニウムである請求項1から3のいずれか一項に記載の防火用目地材。   The fireproof joint material according to any one of claims 1 to 3, wherein the inorganic filler is aluminum hydroxide.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7323677B1 (en) 2022-05-26 2023-08-08 デンカ株式会社 Thermally expandable putty composition and joint material
JP2023111695A (en) * 2022-01-31 2023-08-10 デンカ株式会社 Heat expandable putty composition and joint material

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5562988A (en) * 1978-11-02 1980-05-12 Fujikura Ltd Flame-retardant composition and cable with the same
JPS6440588A (en) * 1987-08-07 1989-02-10 Hitachi Cable Flame-retardant polyurethane composition for filling in penetrating part of wire cable
JP2002181262A (en) * 2000-12-14 2002-06-26 Denki Kagaku Kogyo Kk Joint material for fireproof double pipe
JP2003201325A (en) * 2001-10-15 2003-07-18 Hilti Ag Multicomponent in-site foaming system and use thereof
JP2006070155A (en) * 2004-09-02 2006-03-16 Denki Kagaku Kogyo Kk Fireproof joint sealant
JP2006257181A (en) * 2005-03-16 2006-09-28 Denki Kagaku Kogyo Kk Joint sealer for fire prevention

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5562988A (en) * 1978-11-02 1980-05-12 Fujikura Ltd Flame-retardant composition and cable with the same
JPS6440588A (en) * 1987-08-07 1989-02-10 Hitachi Cable Flame-retardant polyurethane composition for filling in penetrating part of wire cable
JP2002181262A (en) * 2000-12-14 2002-06-26 Denki Kagaku Kogyo Kk Joint material for fireproof double pipe
JP2003201325A (en) * 2001-10-15 2003-07-18 Hilti Ag Multicomponent in-site foaming system and use thereof
JP2006070155A (en) * 2004-09-02 2006-03-16 Denki Kagaku Kogyo Kk Fireproof joint sealant
JP2006257181A (en) * 2005-03-16 2006-09-28 Denki Kagaku Kogyo Kk Joint sealer for fire prevention

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2023111695A (en) * 2022-01-31 2023-08-10 デンカ株式会社 Heat expandable putty composition and joint material
JP7323677B1 (en) 2022-05-26 2023-08-08 デンカ株式会社 Thermally expandable putty composition and joint material

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