JP2010024016A - Sorting facility of article and sorting method - Google Patents

Sorting facility of article and sorting method Download PDF

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JP2010024016A
JP2010024016A JP2008189821A JP2008189821A JP2010024016A JP 2010024016 A JP2010024016 A JP 2010024016A JP 2008189821 A JP2008189821 A JP 2008189821A JP 2008189821 A JP2008189821 A JP 2008189821A JP 2010024016 A JP2010024016 A JP 2010024016A
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JP5190782B2 (en
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Manabu Konayama
学 小名山
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Daifuku Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a sorting facility of articles capable of positively correcting their positional slippage by a delivering roller of a sorting device even when the articles slide on a roller conveyor of a main carrier passage and cause their positional slippage, and to provide a sorting method. <P>SOLUTION: The sorting facility 10 of the articles includes: the main carrier passage 1 consisting of the roller conveyor; a branching carrier passage 2 connected to a side part of the main carrier passage 1; and the sorting device 3 to selectively deliver the articles B to the carrier downstream side of the main carrier passage 1 or the branching carrier passage 2 by switching a direction of the delivering roller 6. It is provided with a detection means 7 to detect the articles B and a control means to increase delivering speed of the articles B by the delivering roller 6 faster than carrying speed by the roller conveyor by increasing the rotating speed of the delivering roller 6 when an actual carrying position of the articles detected by the detection means 7 and a previously set regular carrying position are compared with each other and both of them are slipped off from each other. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、メイン搬送路の搬送上流側から搬送されてきた物品を送出ローラで仕分けする物品の仕分け設備と仕分け方法に関する。   The present invention relates to an article sorting facility and a sorting method for sorting articles conveyed from an upstream side of a main conveyance path using a delivery roller.

従来、物品の仕分け設備として、物品を搬送するメイン搬送路と、メイン搬送路の側部に接続された分岐搬送路と、送出ローラの向きを切り替えることによってメイン搬送路の搬送上流側から搬送されてきた物品を必要に応じてメイン搬送路の搬送下流側または分岐搬送路へ選択的に送り出して仕分けする仕分け装置と、を備えたものが提案されている(例えば、下記特許文献1、2参照)。   Conventionally, as an article sorting facility, a main conveyance path that conveys articles, a branch conveyance path that is connected to a side of the main conveyance path, and a conveyance roller are conveyed from the conveyance upstream side of the main conveyance path by switching the direction of the delivery roller. And a sorting device that selectively feeds and sorts the received articles to the downstream side of the main conveyance path or the branch conveyance path as necessary (for example, see Patent Documents 1 and 2 below). ).

この送出ローラ式仕分け設備においては、図17に示すように、メイン搬送路100上の複数の物品B(B1・B2・B3…)を連続的に仕分けする場合、物品同士の間隔を小さくするほど、仕分け設備の搬送能力や仕分け能力を大きくすることができる。しかし、先行する物品B1が、仕分け装置300の最下流側の送出ローラ310を完全に通過するまでは、後続の物品B2について仕分け作業を行うことができない。したがって、前後の物品B1・B2の間には少なくとも、仕分け作業に最小限必要な間隔D(以下、単に「仕分け必要間隔D」という。)として、最下流側の送出ローラ310と最上流側の送出ローラ320との間隔d1とこれら送出ローラの切替え作動時間を稼ぐための間隔d2とを合わせた間隔Dを確保しなければならない。   In this delivery roller type sorting facility, as shown in FIG. 17, when a plurality of articles B (B1, B2, B3...) On the main conveyance path 100 are sorted continuously, the interval between the articles is reduced. It is possible to increase the conveying capacity and sorting capacity of the sorting equipment. However, the sorting operation cannot be performed on the succeeding article B2 until the preceding article B1 completely passes through the delivery roller 310 on the most downstream side of the sorting apparatus 300. Accordingly, at least the interval D required for sorting work (hereinafter simply referred to as “sorting required interval D”) between the front and rear articles B1 and B2 is referred to as the most downstream delivery roller 310 and the most upstream side. It is necessary to secure an interval D that combines the interval d1 with the delivery roller 320 and the interval d2 for increasing the switching operation time of these delivery rollers.

そのため、従来では、メイン搬送路100の搬送上流側に切出し装置400を設け、この切出し装置400によって、複数の物品Bを所定の間隔Cを保ってメイン搬送路100上へ供給するようにしている。そして、所定の間隔Cを保って切り出した各物品Bの搬送位置を追跡管理し、その追跡データに基づいて各物品Bの仕分け作業等を行うようにしている。
特開2000−264413号公報 特開平9−240819号公報
Therefore, conventionally, a cutting device 400 is provided on the upstream side of the main conveyance path 100, and a plurality of articles B are supplied onto the main conveyance path 100 at a predetermined interval C by the cutting device 400. . Then, the transport position of each article B cut out with a predetermined interval C is tracked and managed, and the sorting operation of each article B is performed based on the tracking data.
JP 2000-264413 A Japanese Patent Laid-Open No. 9-240819

ところが、従来の送出ローラ式仕分け設備は、そのメイン搬送路がローラコンベヤで構成されている場合、各物品が搬送ローラ上で滑って位置ずれを起こすことがあり、各物品の実際の搬送位置とその追跡データに基づく正規の搬送位置とが位置ずれし、前後の物品同士の間隔が上記仕分け必要間隔Dよりも小さくなるおそれがあった。そのため、従来では、物品同士の間隔Cを、物品の最大ずれ量を見込んで大きく設定せざるを得ず、搬送能力や仕分け能力の低下を招く難点があった。   However, in the conventional delivery roller type sorting equipment, when the main conveyance path is constituted by a roller conveyor, each article may slide on the conveyance roller and cause a positional shift. There is a possibility that the regular conveyance position based on the tracking data is displaced, and the interval between the front and rear articles is smaller than the sorting required interval D. Therefore, conventionally, the interval C between articles has to be set to be large in consideration of the maximum amount of deviation of the articles, and there has been a problem that the conveyance capacity and the sorting ability are lowered.

本発明は、従来の送出ローラ式仕分け設備に上記のような難点があったことに鑑みて為されたもので、搬送中の物品の位置ずれを積極的に補正することができる物品の仕分け設備と仕分け方法を提供することを課題とする。   The present invention has been made in view of the above-described drawbacks in the conventional delivery roller type sorting equipment, and is an article sorting equipment capable of positively correcting misalignment of articles being conveyed. It is an object to provide a sorting method.

本発明は、駆動回転可能な搬送ローラで物品を搬送するローラコンベヤから成るメイン搬送路と、前記メイン搬送路の側部に接続された分岐搬送路と、前記メイン搬送路上に配設され、駆動回転可能な送出ローラの向きを切り替えることにより前記メイン搬送路の搬送上流側から搬送されてきた物品を前記メイン搬送路の搬送下流側または前記分岐搬送路へ選択的に送り出して仕分けする仕分け装置と、を含む仕分け設備であって、
前記仕分け装置よりも前記メイン搬送路の搬送上流側において、前記物品の搬送位置を検出する検出手段と、前記検出手段により検出した物品の実際の搬送位置と、予め設定された該物品の正規の搬送位置とを比較し、該物品の実際の搬送位置が正規の搬送位置よりも前記メイン搬送路の搬送上流側へ位置ずれしているとき、前記仕分け装置の送出ローラの回転速度を増速させて該物品の送出ローラによる送出速度を前記ローラコンベヤによる搬送速度よりも大きくする制御手段と、を備えたことを特徴としている。
The present invention is provided with a main conveyance path composed of a roller conveyor that conveys articles with a conveyance roller that can be driven and rotated, a branch conveyance path connected to a side portion of the main conveyance path, and the main conveyance path. A sorting device that selectively feeds articles conveyed from the upstream conveyance side of the main conveyance path to the downstream conveyance side of the main conveyance path or the branch conveyance path by switching the direction of the rotatable delivery roller; Sorting equipment including
A detection unit that detects the conveyance position of the article on the upstream side of the main conveyance path with respect to the sorting device, an actual conveyance position of the article detected by the detection unit, and a preset normal value of the article Compared with the conveyance position, when the actual conveyance position of the article is shifted to the conveyance upstream side of the main conveyance path from the regular conveyance position, the rotation speed of the delivery roller of the sorting device is increased. Control means for making the delivery speed of the article by the delivery roller larger than the transport speed by the roller conveyor.

また、本発明は、駆動回転可能な搬送ローラで物品を搬送するローラコンベヤから成るメイン搬送路と、前記メイン搬送路の側部に接続された分岐搬送路と、前記メイン搬送路上に配設され、駆動回転可能な送出ローラの向きを切り替えることにより前記メイン搬送路の搬送上流側から搬送されてきた物品を前記メイン搬送路の搬送下流側または前記分岐搬送路へ選択的に送り出して仕分けする仕分け装置と、を含む仕分け設備であって、
前記仕分け装置よりも前記メイン搬送路の搬送上流側において、前記物品の搬送位置を検出する検出手段と、前記検出手段により検出した一の物品の搬送位置と該一の物品の後続の他の物品の搬送位置とに基づいて該一の物品と該他の物品との物品間隔を算出し、該物品間隔が予め設定された設定間隔よりも小さいとき、前記仕分け装置の送出ローラの回転速度を増速させて該一の物品の送出ローラによる送出速度を前記ローラコンベヤによる搬送速度よりも大きくする制御手段と、を備えたことを特徴としている。
Further, the present invention is provided on the main conveyance path, a main conveyance path comprising a roller conveyor that conveys articles by conveyance rollers that can be driven and rotated, a branch conveyance path connected to a side portion of the main conveyance path, and the main conveyance path. Sorting by selectively sending articles conveyed from the upstream conveyance side of the main conveyance path to the conveyance downstream side of the main conveyance path or the branch conveyance path by switching the direction of the delivery roller that can be driven and rotated A sorting facility including a device,
A detection unit that detects a conveyance position of the article on the upstream side of the main conveyance path with respect to the sorting device, a conveyance position of one article detected by the detection unit, and another article subsequent to the one article The article interval between the one article and the other article is calculated on the basis of the transport position, and when the article interval is smaller than a preset set interval, the rotation speed of the delivery roller of the sorting device is increased. And a control means for increasing the delivery speed of the one article by the delivery roller to be higher than the transport speed by the roller conveyor.

また、本発明は、駆動回転可能な搬送ローラで物品を搬送するローラコンベヤから成るメイン搬送路と、前記メイン搬送路の側部に接続された分岐搬送路と、前記メイン搬送路上に配設され、駆動回転可能な送出ローラの向きを切り替えることにより前記メイン搬送路の搬送上流側から搬送されてきた物品を前記メイン搬送路の搬送下流側または前記分岐搬送路へ選択的に送り出して仕分けする仕分け装置とを含む仕分け設備による物品の仕分け方法であって、
前記仕分け装置よりも前記メイン搬送路の搬送上流側において、前記物品の実際の搬送位置を検出し、該物品の実際の搬送位置と予め設定された該物品の正規の搬送位置とを比較し、該物品の実際の搬送位置が正規の搬送位置よりも前記メイン搬送路の搬送上流側へ位置ずれしているとき、前記仕分け装置の送出ローラの回転速度を増速させて該物品の送出ローラによる送出速度を前記ローラコンベヤによる搬送速度よりも大きくすることを特徴としている。
Further, the present invention is provided on the main conveyance path, a main conveyance path comprising a roller conveyor that conveys articles by conveyance rollers that can be driven and rotated, a branch conveyance path connected to a side portion of the main conveyance path, and the main conveyance path. Sorting by selectively sending articles conveyed from the upstream conveyance side of the main conveyance path to the conveyance downstream side of the main conveyance path or the branch conveyance path by switching the direction of the delivery roller that can be driven and rotated A method for sorting articles by sorting equipment including a device,
The actual conveyance position of the article is detected on the conveyance upstream side of the main conveyance path with respect to the sorting device, and the actual conveyance position of the article is compared with a preset regular conveyance position of the article, When the actual transport position of the article is shifted to the upstream side of transport of the main transport path from the regular transport position, the rotational speed of the delivery roller of the sorting device is increased and the delivery roller of the article The delivery speed is made larger than the transport speed by the roller conveyor.

また、本発明は、前記位置ずれのずれ量を算出し、該ずれ量に応じて、前記送出ローラの回転速度を調節することによって、該物品の実際の搬送位置を該物品の正規の搬送位置に合わせることを特徴としている。   Further, the present invention calculates the amount of misalignment and adjusts the rotational speed of the delivery roller according to the amount of misalignment, thereby changing the actual transport position of the article to the normal transport position of the article. It is characterized by adapting to.

また、本発明は、前記位置ずれのずれ量を算出し、該ずれ量に応じて、前記送出ローラの回転速度を増速させる時間を調節することによって、該物品の実際の搬送位置を該物品の正規の搬送位置に合わせることを特徴としている。   Further, the present invention calculates the displacement amount of the positional deviation, and adjusts the time for increasing the rotational speed of the delivery roller according to the deviation amount, whereby the actual conveyance position of the article is determined. It is characterized in that it is matched with the regular transport position.

また、本発明は、駆動回転可能な搬送ローラで物品を搬送するローラコンベヤから成るメイン搬送路と、前記メイン搬送路の側部に接続された分岐搬送路と、前記メイン搬送路上に配設され、駆動回転可能な送出ローラの向きを切り替えることにより前記メイン搬送路の搬送上流側から搬送されてきた物品を前記メイン搬送路の搬送下流側または前記分岐搬送路へ選択的に送り出して仕分けする仕分け装置とを含む仕分け設備による物品の仕分け方法であって、
前記仕分け装置よりも前記メイン搬送路の搬送上流側において、一の物品の搬送位置と該一の物品の後続の他の物品の搬送位置とを検出し、該一の物品の搬送位置と該他の物品の搬送位置とに基づいて該一の物品と該他の物品との物品間隔を算出し、該物品間隔が予め設定された設定間隔よりも小さいとき、前記仕分け装置の送出ローラの回転速度を増速させて該一の物品の送出ローラによる送出速度を前記ローラコンベヤによる搬送速度よりも大きくすることを特徴としている。
Further, the present invention is provided on the main conveyance path, a main conveyance path comprising a roller conveyor that conveys articles by conveyance rollers that can be driven and rotated, a branch conveyance path connected to a side portion of the main conveyance path, and the main conveyance path. Sorting by selectively sending articles conveyed from the upstream conveyance side of the main conveyance path to the conveyance downstream side of the main conveyance path or the branch conveyance path by switching the direction of the delivery roller that can be driven and rotated A method for sorting articles by sorting equipment including a device,
A transport position of one article and a transport position of another article following the one article are detected on the upstream side of transport of the main transport path from the sorting device, and the transport position and the other of the one article are detected. When the article interval between the one article and the other article is calculated based on the conveyance position of the article, and the article interval is smaller than a preset set interval, the rotation speed of the delivery roller of the sorting device Is increased so that the delivery speed of the one article by the delivery roller is greater than the transport speed by the roller conveyor.

また、本発明は、前記物品間隔と前記設定間隔とのずれ量を算出し、該ずれ量に応じて、前記送出ローラの回転速度を調節することによって、前記物品間隔を前記設定間隔に合わせることを特徴としている。   According to the present invention, the amount of deviation between the article interval and the set interval is calculated, and the article interval is adjusted to the set interval by adjusting the rotation speed of the delivery roller according to the amount of deviation. It is characterized by.

また、本発明は、前記物品間隔と前記設定間隔とのずれ量を算出し、該ずれ量に応じて、前記送出ローラの回転速度を増速させる時間を調節することによって、前記物品間隔を前記設定間隔に合わせることを特徴としている。   Further, the present invention calculates the amount of deviation between the article interval and the set interval, and adjusts the time for increasing the rotational speed of the delivery roller according to the amount of deviation, thereby adjusting the article interval. It is characterized by matching the set interval.

本発明に係る物品の仕分け設備および仕分け方法によれば、物品がメイン搬送路のローラコンベヤ上で滑って位置ずれを起こしても、その位置ずれを仕分け装置の送出ローラで積極的に補正することができる。したがって、物品の位置ずれによって、物品同士の実際の間隔が仕分け必要間隔よりも小さくなったとしても、送出ローラによって、物品同士の間隔を設定間隔に戻すことができ、後続の物品について正常な仕分け作業を行うことができる。したがって、従来のように、物品同士の設定間隔を想定される最大ずれ量を見込んで大きめに設定する必要もなく、仕分け設備の搬送能力や仕分け能力の低下を招くことがない。   According to the article sorting equipment and the sorting method according to the present invention, even if the article slips on the roller conveyor of the main conveyance path and causes a positional deviation, the positional deviation is positively corrected by the delivery roller of the sorting apparatus. Can do. Therefore, even if the actual interval between the articles becomes smaller than the necessary separation interval due to the misalignment of the articles, the interval between the articles can be returned to the set interval by the delivery roller, and normal sorting is performed for the subsequent articles. Work can be done. Therefore, unlike the prior art, it is not necessary to set the interval between the articles to be larger in anticipation of the assumed maximum deviation amount, and the conveyance capacity and the sorting ability of the sorting equipment are not reduced.

図1に示すように、本実施形態の物品の仕分け設備10は主として、複数の物品B(B1・B2・B3…)を搬送するメイン搬送路1と、メイン搬送路1の側部に接続された分岐搬送路2と、メイン搬送路1上に配設され、メイン搬送路1の搬送上流側から搬送されてきた物品Bを必要に応じてメイン搬送路1の搬送下流側または分岐搬送路2へ仕分けする仕分け装置3と、メイン搬送路1上の物品Bを検出する検出手段7と、物品Bの実際の搬送位置に基づいて仕分け装置3の送出ローラ6の回転速度等を制御する制御手段8と、から構成されている。以下、各構成部について、図1〜図8を参照しながら説明する。   As shown in FIG. 1, the article sorting facility 10 according to the present embodiment is mainly connected to a main conveyance path 1 that conveys a plurality of articles B (B1, B2, B3...) And side portions of the main conveyance path 1. The branch conveyance path 2 and the article B disposed on the main conveyance path 1 and conveyed from the conveyance upstream side of the main conveyance path 1 are conveyed on the downstream side of the main conveyance path 1 or on the branch conveyance path 2 as necessary. A sorting device 3 that sorts the product B, a detection unit 7 that detects the article B on the main transport path 1, and a control unit that controls the rotational speed of the delivery roller 6 of the sorter 3 based on the actual transport position of the article B. 8. Hereinafter, each component will be described with reference to FIGS.

メイン搬送路1は、図2に示すように、駆動回転可能な多数の搬送ローラ14で物品を搬送するベルト駆動式ローラコンベヤ12から構成されている。ローラコンベヤ12は、物品の搬送方向に沿って延びる一対のフレーム13間に多数の棒状の搬送ローラ14が搬送方向に沿って並列状態に軸支されて構成されている。そして、図5に示すように、片側のフレーム13に軸支された複数のプーリ15に掛け渡され、不図示の駆動手段により駆動走行する駆動ベルト16が、各搬送ローラ14と接触することによって、各搬送ローラ14が一斉に回転駆動される。こうして、ベルト駆動式ローラコンベヤ12から成るメイン搬送路1に沿って物品Bが搬送される。   As shown in FIG. 2, the main conveyance path 1 includes a belt-driven roller conveyor 12 that conveys articles with a large number of conveyance rollers 14 that can be driven and rotated. The roller conveyor 12 is configured such that a large number of rod-shaped transport rollers 14 are axially supported in parallel along the transport direction between a pair of frames 13 extending along the transport direction of the article. Then, as shown in FIG. 5, the drive belt 16 that is spanned by a plurality of pulleys 15 that are pivotally supported by the frame 13 on one side and that is driven by driving means (not shown) comes into contact with the respective transport rollers 14. The transport rollers 14 are rotationally driven all at once. In this way, the article B is transported along the main transport path 1 including the belt-driven roller conveyor 12.

分岐搬送路2は、フリーローラコンベヤ21から構成されている。図2に示すように、フリーローラコンベヤ21は、物品の搬送方向に沿って延びる一対のフレーム22間に、フレーム22に沿って配設された複数の支持部材23を介して多数の円盤状の搬送ローラ24が軸支されて構成されている。これら搬送ローラ24が従動回転することによって、分岐搬送路2に沿って物品Bが搬送される。また、図2中、符号17で指示するものは、メイン搬送路1と分岐搬送路2との接続部分を除き、メイン搬送路1及び分岐搬送路2に沿って設けられた、物品Bを案内するためのガイドである。   The branch conveyance path 2 includes a free roller conveyor 21. As shown in FIG. 2, the free roller conveyor 21 includes a plurality of disk-like members between a pair of frames 22 extending along the article conveyance direction via a plurality of support members 23 arranged along the frame 22. The transport roller 24 is supported by a shaft. The article B is conveyed along the branch conveyance path 2 by the driven rotation of the conveyance rollers 24. Further, in FIG. 2, what is indicated by reference numeral 17 guides the article B provided along the main conveyance path 1 and the branch conveyance path 2 except for the connecting portion between the main conveyance path 1 and the branch conveyance path 2. It is a guide to do.

仕分け装置3は、図2に示すように、メイン搬送路1の分岐搬送路2との分岐部11に配設されている。仕分け装置3は、図3〜図8に示すように、メイン搬送路1を構成するローラコンベヤ12のフレーム13の下方にボルト止めされた固定枠4と、この固定枠4に対し上下動可能に設けられた揺動枠5と、この揺動枠5に駆動回転可能かつ左右旋回可能に設けられた複数の送出ローラ6と、を備えている。   As shown in FIG. 2, the sorting device 3 is disposed at a branching portion 11 between the main transport path 1 and the branch transport path 2. As shown in FIGS. 3 to 8, the sorting device 3 is fixed to the fixed frame 4 bolted below the frame 13 of the roller conveyor 12 constituting the main transport path 1, and can move up and down with respect to the fixed frame 4. The swing frame 5 is provided, and a plurality of delivery rollers 6 provided on the swing frame 5 so as to be capable of driving rotation and turning right and left.

仕分け装置3の固定枠4は、左右一対の側板41と、一対の側板41同士をそれらの前部(メイン搬送路1の搬送上流側)で連結する前部横架材42と、一対の側板41同士をそれらの後部(メイン搬送路1の搬送下流側)で連結する後部横架材43と、から構成されている。他方、揺動枠5は、左右一対の側板51と、一対の側板51同士をそれらの前部(メイン搬送路1の搬送上流側)で連結する前部横架材52と、一対の側板51同士をそれらの後部(メイン搬送路1の搬送下流側)で連結する後部横架材53と、一対の側板51の中程部の間に架設された計3つの中央横架材54と、から構成されている。   The fixing frame 4 of the sorting apparatus 3 includes a pair of left and right side plates 41, a front horizontal member 42 that connects the pair of side plates 41 with each other at their front portions (on the upstream side of conveyance of the main conveyance path 1), and a pair of side plates. The rear horizontal member 43 is configured to connect 41 to each other at the rear portion (the conveyance downstream side of the main conveyance path 1). On the other hand, the swing frame 5 includes a pair of left and right side plates 51, a pair of side plates 51, a front horizontal member 52 that connects the pair of side plates 51 to each other at their front portions (the conveyance upstream side of the main conveyance path 1), and a pair of side plates 51. A rear horizontal member 53 that connects them at their rear part (on the downstream side of the main conveyance path 1), and a total of three central horizontal members 54 that are installed between the middle parts of the pair of side plates 51, It is configured.

図6に示すように、固定枠4の前部横架材42には、左右一対の支柱44が立設されており、各支柱44の上部に弾性支持体45が設けられ、この弾性支持体45の上部に揺動枠5の前部横架材52が固定されている。また、図8に示すように、固定枠4の後部横架材43には、エアシリンダ46が立設され、エアシリンダ46の進退ロッド47の上端に弾性支持体48が設けられ、この弾性支持体48の上部に揺動枠5の後部横架材53が固定されている。   As shown in FIG. 6, the front horizontal member 42 of the fixed frame 4 is provided with a pair of left and right columns 44, and an elastic support 45 is provided above each column 44, and this elastic support A front horizontal member 52 of the swing frame 5 is fixed to the upper portion of 45. Further, as shown in FIG. 8, an air cylinder 46 is erected on the rear horizontal member 43 of the fixed frame 4, and an elastic support 48 is provided at the upper end of the advance / retreat rod 47 of the air cylinder 46. A rear horizontal member 53 of the swing frame 5 is fixed to the upper portion of the body 48.

このことで、エアシリンダ46の進退ロッド47を、必要に応じて進退動作させれば、揺動枠5の前部側の弾性支持体45を支点として、揺動枠5の後部側を上下動させることができ、揺動枠5をメイン搬送路1の搬送面に対し傾斜揺動させることができる。こうして、図4に示すように、エアシリンダ46を作動させるによって、揺動枠5に設けられた複数の送出ローラ6を、送出ローラ6による搬送面がメイン搬送路1の搬送面から比較的大きく、傾斜状態で突出した上昇位置(図4中の二点鎖線A参照)と、送出ローラ6による搬送面がメイン搬送路1の搬送面から比較的小さく(2ミリ程度)、水平状態で突出した下降位置との間で、適宜に上下動させることができる。なお、図8に示すように、固定枠4の後部横架材43には、上下一対の高さ調節可能なストッパ55が設けられており、送出ローラ6の上下の突出位置を調節することができる。   Thus, if the advance / retreat rod 47 of the air cylinder 46 is moved back and forth as required, the rear side of the swing frame 5 is moved up and down with the elastic support 45 on the front side of the swing frame 5 as a fulcrum. The swing frame 5 can be tilted and swung with respect to the transport surface of the main transport path 1. In this way, as shown in FIG. 4, by operating the air cylinder 46, the plurality of delivery rollers 6 provided on the swing frame 5 are made relatively large in terms of the conveyance surface by the delivery rollers 6 from the conveyance surface of the main conveyance path 1. The raised position protruding in the inclined state (see the two-dot chain line A in FIG. 4) and the conveying surface by the sending roller 6 are relatively small (about 2 mm) from the conveying surface of the main conveying path 1 and protruded in the horizontal state. It can be appropriately moved up and down between the lowered position. As shown in FIG. 8, the rear horizontal member 43 of the fixed frame 4 is provided with a pair of upper and lower height-adjustable stoppers 55 so that the upper and lower protruding positions of the feed roller 6 can be adjusted. it can.

送出ローラ6は、図3に示すように、メイン搬送路1の搬送方向及び幅方向にそれぞれ所定間隔をあけて計18個、配設されている。すなわち、メイン搬送路1の幅方向に並ぶ計6つの送出ローラ6が、メイン搬送路1の搬送方向に計3列、配設されている。各送出ローラ6は、図7に示すように、略コ字形状のブラケット62によって、そのローラ軸を水平に保って軸支されている。そして、各ブラケット62は、下方に設けられた縦軸63によって、揺動枠5の中央横架材54に左右に旋回動可能に軸支されている。   As shown in FIG. 3, a total of 18 delivery rollers 6 are arranged at predetermined intervals in the conveyance direction and the width direction of the main conveyance path 1. That is, a total of six delivery rollers 6 arranged in the width direction of the main transport path 1 are arranged in a total of three rows in the transport direction of the main transport path 1. As shown in FIG. 7, each delivery roller 6 is pivotally supported by a substantially U-shaped bracket 62 while keeping its roller shaft horizontal. Each bracket 62 is pivotally supported by the central horizontal member 54 of the swing frame 5 so as to be able to turn left and right by a vertical axis 63 provided below.

各送出ローラ6の外周面には、溝部61が形成されており、揺動枠5の中央横架材54の下方には、計6つの溝付プーリ64を備えた駆動軸65が軸支されている。そして、各送出ローラ6の溝部61と溝付プーリ64との間に伸縮性を有する駆動ベルト66が掛けられている。また、図4及び図7に示すように、揺動枠5には複数の支持プーリ71が軸支されており、これら支持プーリ71間に、モータ72によって駆動走行する駆動ベルト73が掛け渡されている。この駆動ベルト73が、各駆動軸65の端部に設けられた駆動プーリ67と接触することによって、各駆動軸65が一斉に回転駆動される。こうして、モータ72を必要に応じて作動させれば、各送出ローラ6を一斉に駆動回転させることができる。   A groove portion 61 is formed on the outer peripheral surface of each delivery roller 6, and a drive shaft 65 including a total of six grooved pulleys 64 is pivotally supported below the central horizontal member 54 of the swing frame 5. ing. A drive belt 66 having elasticity is hung between the groove portion 61 and the grooved pulley 64 of each delivery roller 6. As shown in FIGS. 4 and 7, a plurality of support pulleys 71 are pivotally supported on the swing frame 5, and a drive belt 73 driven by a motor 72 is spanned between the support pulleys 71. ing. When the drive belt 73 comes into contact with a drive pulley 67 provided at the end of each drive shaft 65, the drive shafts 65 are rotationally driven all at once. Thus, if the motor 72 is operated as required, the delivery rollers 6 can be driven and rotated all at once.

また、図3及び図4に示すように、各送出ローラ6のブラケット62には、第一レバー81が設けられており、第一レバー81の先端部同士が、メイン搬送路1の幅方向に並ぶ計6つの送出ローラ6ごとに、第一リンク82によって揺動可能に連結されている。さらに、メイン搬送路1の幅方向中央寄りの計3つの送出ローラ6のブラケット62の下方には、それぞれ第二レバー83が設けられており、第二レバー83の先端部同士が第二リンク84によって揺動可能に連結されている。そして、この第二リンク84は、揺動枠5の前部横架材52にステー85を介して固定されたエアシリンダ86の進退ロッド87に揺動可能に連結されている。このことで、エアシリンダ86の進退ロッド87を必要に応じて進退動作させれば、各送出ローラ6を左右に旋回動作させることができ、各送出ローラ6の向きを変えることができる。   Further, as shown in FIGS. 3 and 4, the bracket 62 of each delivery roller 6 is provided with a first lever 81, and the first levers 81 have end portions in the width direction of the main conveyance path 1. A total of six delivery rollers 6 arranged are connected by a first link 82 so as to be swingable. Further, second levers 83 are provided below the brackets 62 of the three delivery rollers 6 near the center in the width direction of the main conveyance path 1, and the tip portions of the second levers 83 are connected to the second link 84. Are slidably connected. The second link 84 is swingably connected to an advance / retreat rod 87 of an air cylinder 86 fixed to the front horizontal member 52 of the swing frame 5 via a stay 85. Thus, if the advance / retreat rod 87 of the air cylinder 86 is moved back and forth as necessary, each feed roller 6 can be swung left and right, and the direction of each feed roller 6 can be changed.

検出手段7は、図1に示すように、仕分け装置3の送出ローラ6よりもメイン搬送路1の搬送上流側に配設されている。検出手段7は、投光部と受光部を備え、メイン搬送路1の搬送上流側から搬送されてくる物品Bを検出する。本実施形態では、仕分け設備10の仕分け必要間隔Dの上限位置に検出手段7を設けているが、上限位置よりも搬送上流側に検出手段7を設けるようにしてもよい。   As shown in FIG. 1, the detection means 7 is arranged on the upstream side of the main conveyance path 1 with respect to the delivery roller 6 of the sorting device 3. The detection unit 7 includes a light projecting unit and a light receiving unit, and detects the article B conveyed from the conveyance upstream side of the main conveyance path 1. In the present embodiment, the detection means 7 is provided at the upper limit position of the sorting required interval D of the sorting equipment 10, but the detection means 7 may be provided upstream of the upper limit position.

制御手段8は、検出手段7により検出した物品Bの実際の搬送位置と、予め設定された物品Bの正規の搬送位置とを比較し、両搬送位置のずれ量を算出し、そのずれ量に応じて仕分け装置3のモータ72を制御して送出ローラ6の回転速度等を調節する。なお、本実施形態では、メイン搬送路1の搬送上流側に切出し装置9が配設され、この切出し装置9によって、複数の物品B(B1・B2・B3…)を、所定の物品間隔Cを保ってメイン搬送路1上へ供給し、その後、各物品Bの搬送位置を追跡管理するようにしている。制御手段8は、各物品Bの追跡データに基づく正規の搬送位置と、検出手段7により検出した各物品Bの実際の搬送位置とを比較する。   The control means 8 compares the actual conveyance position of the article B detected by the detection means 7 with a preset regular conveyance position of the article B, calculates a deviation amount between the two conveyance positions, and sets the deviation amount to the deviation amount. Accordingly, the motor 72 of the sorting device 3 is controlled to adjust the rotational speed of the feed roller 6 and the like. In the present embodiment, a cutting device 9 is disposed on the upstream side of the main transport path 1, and the cutting device 9 allows a plurality of articles B (B 1, B 2, B 3...) To have a predetermined article interval C. It is maintained and supplied onto the main conveyance path 1, and then the conveyance position of each article B is tracked and managed. The control means 8 compares the regular conveyance position based on the tracking data of each article B with the actual conveyance position of each article B detected by the detection means 7.

以下、図9〜図11を参照しながら、本実施形態の仕分け設備10による物品の仕分け方法について説明する。   Hereinafter, an article sorting method by the sorting facility 10 of the present embodiment will be described with reference to FIGS. 9 to 11.

本実施形態の物品の仕分け設備10は、メイン搬送路1の搬送上流側から搬送されてきた物品Bを、その物品Bに対応する仕分け指示に従って、分岐搬送路2へ送り出すか、或いは、メイン搬送路1の搬送下流側へそのまま搬送するかして、物品Bを選択的に仕分けする。   The article sorting facility 10 according to the present embodiment sends the article B transported from the upstream side of the main transport path 1 to the branch transport path 2 according to the sort instruction corresponding to the article B, or the main transport The articles B are selectively sorted by conveying them as they are to the downstream side of the path 1.

物品Bを分岐搬送路2へ送り出す場合、本実施形態の物品の仕分け設備10は、各送出ローラ6を上昇させてメイン搬送路1の搬送面よりも大きく突出させ、各送出ローラ6を旋回させて分岐搬送路2の方向へ向け、各送出ローラ6を駆動回転させる。この状態の送出ローラ6上に物品Bを進入させることによって、物品Bを送出ローラ6で分岐搬送路2へ送り出す。なお、仕分け装置3の各送出ローラ6は、物品Bを分岐搬送路2へ送り出すときに、駆動回転し、分岐搬送路2へ向き、メイン搬送路1の搬送面よりも突出した状態にありさえすれば良く、各送出ローラ6の回転動作、旋回動作、及び上下動作の各動作の作動順序は適宜変更し得る。また、送出ローラ6の駆動回転は、間欠的であっても連続的であっても良い。   When the article B is sent out to the branch conveyance path 2, the article sorting equipment 10 according to the present embodiment raises each delivery roller 6 so as to protrude larger than the conveyance surface of the main conveyance path 1, and rotates each delivery roller 6. Then, each delivery roller 6 is driven to rotate in the direction of the branch conveyance path 2. By causing the article B to enter the delivery roller 6 in this state, the article B is sent out to the branch conveyance path 2 by the delivery roller 6. Each delivery roller 6 of the sorting device 3 is driven to rotate when the article B is sent to the branch conveyance path 2, is directed to the branch conveyance path 2, and is in a state of protruding from the conveyance surface of the main conveyance path 1. What is necessary is just to change, and the operation | movement order of each operation | movement of rotation operation | movement of each delivery roller 6, turning operation | movement, and an up-down operation | movement can be changed suitably. Further, the driving rotation of the delivery roller 6 may be intermittent or continuous.

他方、物品Bをメイン搬送路1の搬送下流側へそのまま搬送する場合は、各送出ローラ6を下降させてメイン搬送路1の搬送面よりも若干突出させ、各送出ローラ6を旋回させてメイン搬送路1の搬送下流側へ向け、各送出ローラ6を駆動回転させる。この状態の送出ローラ6上に物品Bを進入させることによって、物品Bを送出ローラ6でメイン搬送路1の搬送下流側へ送り出す。なお、仕分け装置3の各送出ローラ6は、物品Bをメイン搬送路1の搬送下流側へ送り出すときに、駆動回転し、メイン搬送路1の搬送下流側へ向き、メイン搬送路1の搬送面よりも突出した状態にありさえすれば良く、各送出ローラ6の回転動作、旋回動作、及び上下動作の各動作の作動順序は適宜変更し得る。また、送出ローラ6の駆動回転は、間欠的であっても連続的であっても良い。   On the other hand, when the article B is conveyed as it is downstream of the main conveyance path 1, the delivery rollers 6 are lowered to slightly protrude from the conveyance surface of the main conveyance path 1, and the delivery rollers 6 are swung to rotate the mains. Each delivery roller 6 is driven and rotated toward the conveyance downstream side of the conveyance path 1. By causing the article B to enter the delivery roller 6 in this state, the article B is sent out to the transport downstream side of the main transport path 1 by the feed roller 6. Each delivery roller 6 of the sorting device 3 is driven and rotated when the article B is sent to the downstream side of the main conveyance path 1, and is directed toward the downstream side of the main conveyance path 1. The operation sequence of the rotation operation, the turning operation, and the up-and-down operation of each delivery roller 6 can be appropriately changed. Further, the driving rotation of the delivery roller 6 may be intermittent or continuous.

また、本実施形態の物品の仕分け設備10は、物品Bがメイン搬送路1のローラコンベヤ12上で滑って位置ずれを起こしたとき、上記仕分け作業と同時に、この位置ずれを送出ローラ6で積極的に補正する。   In addition, when the article B slides on the roller conveyor 12 of the main conveyance path 1 and causes a positional deviation, the article sorting facility 10 according to the present embodiment positively moves the positional deviation with the delivery roller 6 simultaneously with the sorting operation. To correct.

即ち、図9に示すように、物品B1の実際の搬送位置がその正規の搬送位置Rよりもメイン搬送路1の搬送上流側へ位置ずれした場合、図10に示すように、検出手段7が物品B1の実際の搬送位置を検出した後、制御手段8が物品B1の実際の搬送位置と正規の搬送位置Rとを比較し、そのずれ量Zを算出する。そして、制御手段8は、算出したずれ量Zに応じて、送出ローラ6の回転速度を増速させて物品B1の送出ローラ6による送出速度をローラコンベヤ12による搬送速度よりも大きくする。   That is, as shown in FIG. 9, when the actual transport position of the article B1 is displaced from the regular transport position R to the transport upstream side of the main transport path 1, as shown in FIG. After detecting the actual conveyance position of the article B1, the control means 8 compares the actual conveyance position of the article B1 with the regular conveyance position R, and calculates the deviation amount Z. Then, the control means 8 increases the rotational speed of the delivery roller 6 according to the calculated deviation amount Z so that the delivery speed of the article B1 by the delivery roller 6 is higher than the transport speed of the roller conveyor 12.

こうして、図11に示すように、増速させた送出ローラ6によって物品B1を、通常の送り量よりも、ずれ量Zに相当する進め量G1だけ大きく送り出し、物品B1が送出ローラ6を通過するまでの間に、物品B1の実際の搬送位置をその正規の搬送位置Rに合わせるのである。そして、物品B1は、正規の搬送位置に合わせられた状態で、メイン搬送路1の搬送下流側または分岐搬送路2へ搬送される。送出ローラ6による物品Bの送り量は、送出ローラ6の回転速度と時間との積によって決まる。制御手段8は、ずれ量Zに相当する進め量G1を得るために、送出ローラ6の回転速度を適宜調節する。なお、ずれ量Zに相当する進め量G1を得るために、送出ローラ6の回転速度の調節に代え、または送出ローラ6の回転速度の調節とともに、送出ローラ6の回転速度を増速させる時間を適宜調節するようにしてもよい。   Thus, as shown in FIG. 11, the article B1 is sent out by the feed roller 6 increased in speed by the advance amount G1 corresponding to the shift amount Z from the normal feed amount, and the article B1 passes through the feed roller 6. In the meantime, the actual conveyance position of the article B1 is adjusted to the regular conveyance position R. Then, the article B1 is transported to the transport downstream side of the main transport path 1 or the branch transport path 2 in a state where it is aligned with the regular transport position. The amount of article B fed by the delivery roller 6 is determined by the product of the rotational speed of the delivery roller 6 and time. The control means 8 appropriately adjusts the rotation speed of the feed roller 6 in order to obtain the advance amount G1 corresponding to the deviation amount Z. In order to obtain the advance amount G1 corresponding to the shift amount Z, a time for increasing the rotation speed of the delivery roller 6 is used instead of adjusting the rotation speed of the delivery roller 6 or together with the adjustment of the rotation speed of the delivery roller 6. You may make it adjust suitably.

このように本実施形態の物品の仕分け設備10によれば、物品Bがメイン搬送路1のローラコンベヤ12上で滑って位置ずれを起こしても、その位置ずれを送出ローラ6で積極的に補正することができる。したがって、図10に示すように、物品同士の設定間隔Cを仕分け必要間隔Dとほぼ同じに設定した場合において、物品B1にずれ量Zの位置ずれが発生し、物品B1と物品B2との実際の間隔が「C−Z」となり、仕分け必要間隔Dより小さくなったとしても、図11に示すように、ずれ量Zに相当する進め量G1によって、物品B1と物品B2との実際の間隔を、設定間隔Cに戻すことができ、後続の物品B2について正常な仕分け作業を行うことができる。したがって、従来のように、物品同士の設定間隔を、想定される最大ずれ量を見込んで大きめに設定する必要もなく、仕分け設備の搬送能力や仕分け能力の低下を招くこともない。   As described above, according to the article sorting facility 10 of the present embodiment, even if the article B slips on the roller conveyor 12 of the main conveyance path 1 and causes a positional deviation, the positional deviation is positively corrected by the delivery roller 6. can do. Therefore, as shown in FIG. 10, when the set interval C between the articles is set to be approximately the same as the sorting required interval D, the article B1 is displaced by the deviation amount Z, and the article B1 and the article B2 are actually moved. 11 becomes “C-Z”, which is smaller than the sorting required distance D, the actual distance between the article B1 and the article B2 is determined by the advance amount G1 corresponding to the deviation amount Z as shown in FIG. The set interval C can be returned to, and the normal sorting operation can be performed for the subsequent article B2. Therefore, unlike the prior art, it is not necessary to set the interval between the articles to be large in consideration of the assumed maximum deviation amount, and the transport capacity and sorting ability of the sorting equipment are not reduced.

また、本実施形態の物品の仕分け設備10によれば、物品B1にずれ量Zの位置ずれが発生したとき、送出ローラ6による物品B1の進め量をそのずれ量Zよりも大きくすることによって、その搬送能力や仕分け能力をさらに高めることができる。例えば、図12に示すように、物品B1の進め量G2を、ずれ量Zに相当する分に余剰分Eを加えた量とすれば、この進め量G2によって、物品B1と物品B2との実際の間隔を、設定間隔Cに余剰分Eを加えた間隔「C+E」まで拡げることができる。したがって、切出し装置9等による物品同士の設定間隔を「D−E」として仕分け必要間隔Dよりも小さく設定しても、送出ローラ6による進め量G2によって物品間隔を「(D−E)+E」まで拡げることができるので、仕分け必要間隔Dを確保することができる。このように物品同士の設定間隔を仕分け必要間隔Dよりも小さく設定できるので、搬送能力や仕分け能力をさらに高めることができる。   Further, according to the article sorting facility 10 of the present embodiment, when the displacement of the deviation amount Z occurs in the article B1, the advance amount of the article B1 by the delivery roller 6 is made larger than the deviation amount Z, The carrying ability and sorting ability can be further enhanced. For example, as shown in FIG. 12, if the advance amount G2 of the article B1 is an amount obtained by adding the surplus amount E to the amount corresponding to the deviation amount Z, the actual amount of the article B1 and the article B2 is determined by the advance amount G2. Can be expanded to an interval “C + E” obtained by adding a surplus E to the set interval C. Therefore, even if the set interval between the articles by the cutting device 9 or the like is set to “DE” and is set smaller than the sorting required interval D, the article interval is set to “(DE) + E” by the advance amount G2 by the delivery roller 6. Therefore, the sorting required interval D can be secured. Thus, since the set interval between articles can be set smaller than the required sorting interval D, the conveyance capability and the sorting capability can be further enhanced.

また、本実施形態の仕分け設備10によれば、図13に示すように、メイン搬送路1に沿って複数の分岐搬送路2と複数の仕分け装置3を配設し、各仕分け装置3に検出手段7と制御手段8を設けることによって多分岐型の仕分け設備として構成した場合において、複数の仕分け装置3ごとに、物品Bの実際の搬送位置をその正規の搬送位置に合わせて物品Bの位置ずれを解消することができる。多分岐型の仕分け設備として構成した場合でも、搬送能力の低下を招くことなく正常な物品の仕分け作業を行うことができる。   Moreover, according to the sorting equipment 10 of the present embodiment, as shown in FIG. 13, a plurality of branch transport paths 2 and a plurality of sorters 3 are arranged along the main transport path 1 and detected by each sorter 3. In the case where a multi-branch sorting facility is provided by providing the means 7 and the control means 8, the position of the article B is set so that the actual transport position of the article B is adjusted to the regular transport position for each of the plurality of sorting devices 3. The deviation can be eliminated. Even when it is configured as a multi-branch type sorting facility, it is possible to perform normal article sorting work without causing a decrease in conveyance capacity.

なお、メイン搬送路1に沿って一つの分岐搬送路2と一つの仕分け装置3を配設し、この仕分け装置3に検出手段7と制御手段8を設けることによって単分岐型の仕分け設備として構成した場合、その仕分け装置3の搬送下流側においては、必ずしも物品B同士の間隔を仕分け必要間隔Dよりも大きくする必要はない。したがって、送出ローラ6による物品Bの進め量を、物品Bの最大ずれ量よりも大きくしさえすれば、正常な物品の仕分け作業を行うことができる。このように、単分岐型の仕分け設備として構成した場合、物品Bを分岐搬送路2へ送り出すか、メイン搬送路1の搬送下流側へ送り出すかを問わず、また、物品Bの位置ずれの有無やそのずれ量を問わず、増速させた送出ローラ6によって一定の進め量で物品Bを送り出すようにしてもよい。   Note that a single branch type sorting facility is provided by arranging one branch transport path 2 and one sorter 3 along the main transport path 1, and providing the sorter 3 with detection means 7 and control means 8. In this case, the interval between the articles B does not necessarily need to be larger than the necessary separation interval D on the downstream side of the sorting apparatus 3. Therefore, as long as the advance amount of the article B by the delivery roller 6 is made larger than the maximum deviation amount of the article B, normal article sorting work can be performed. Thus, when configured as a single-branch type sorting facility, whether the article B is sent to the branch conveyance path 2 or the conveyance downstream side of the main conveyance path 1, and whether or not the article B is misaligned Regardless of the amount of deviation, the article B may be sent out at a constant advance amount by the speed-up delivery roller 6.

以上、本実施形態の物品の仕分け設備10とその仕分け方法について説明したが、本発明はその他の形態でも実施することができる。   As described above, the article sorting facility 10 and the sorting method thereof according to the present embodiment have been described, but the present invention can be implemented in other forms.

例えば、図14〜図16に示す、物品の仕分け設備20のように構成してもよい。仕分け設備20は主として、複数の物品B(B0・B1・B2…)を搬送するメイン搬送路1と、メイン搬送路1の側部に接続された分岐搬送路2と、メイン搬送路1上に配設され、メイン搬送路1の搬送上流側から搬送されてきた物品Bを必要に応じてメイン搬送路1の搬送下流側または分岐搬送路2へ仕分けする仕分け装置3と、メイン搬送路1上の物品Bを検出する検出手段70と、前後の物品Bの各搬送位置に基づいて仕分け装置3の送出ローラ6の回転速度等を制御する制御手段80と、から構成されている。これら構成部のうち、メイン搬送路1、分岐搬送路2、及び仕分け装置3は、上述した仕分け設備10と同様に構成されている。そして、物品Bの仕分け作業についても上述した仕分け設備10と同様に行われる。   For example, you may comprise like the goods sorting equipment 20 shown in FIGS. The sorting equipment 20 mainly includes a main transport path 1 that transports a plurality of articles B (B0, B1, B2,...), A branch transport path 2 connected to a side portion of the main transport path 1, and a main transport path 1. A sorting device 3 that is disposed and sorts articles B conveyed from the upstream side of the main conveyance path 1 to the conveyance downstream side of the main conveyance path 1 or the branch conveyance path 2 as necessary, and on the main conveyance path 1 Detection means 70 for detecting the article B, and control means 80 for controlling the rotational speed of the delivery roller 6 of the sorting device 3 based on the transport positions of the preceding and following articles B. Of these components, the main transport path 1, the branch transport path 2, and the sorting device 3 are configured in the same manner as the sorting equipment 10 described above. The sorting operation for the article B is performed in the same manner as the sorting facility 10 described above.

検出手段70は、図14に示すように、仕分け装置3の送出ローラ6よりもメイン搬送路1の搬送上流側に配設されている。検出手段70は、投光部と受光部を備え、メイン搬送路1の搬送上流側から搬送されてくる複数の物品Bの搬送位置を順次検出する。   As shown in FIG. 14, the detection means 70 is disposed on the upstream side of the conveyance of the main conveyance path 1 with respect to the delivery roller 6 of the sorting device 3. The detection unit 70 includes a light projecting unit and a light receiving unit, and sequentially detects the transport positions of the plurality of articles B transported from the transport upstream side of the main transport path 1.

制御手段80は、検出手段70により順次検出した一の物品Bの搬送位置とその後続の他の物品Bの搬送位置とに基づいて実際の物品間隔を算出し、この実際の物品間隔と予め設定された設定間隔とのずれ量を算出し、そのずれ量に応じて仕分け装置3のモータ72を制御して送出ローラ6の回転速度等を調節する。本実施例では、メイン搬送路1の搬送上流側に切出し装置9が配設され、この切出し装置9によって、複数の物品Bを所定の物品間隔Cを保ってメイン搬送路1上へ供給するようにしている。制御手段80は、この切出し装置9による設定間隔Cと実際の物品間隔とを比較する。   The control means 80 calculates an actual article interval based on the conveyance position of one article B sequentially detected by the detection means 70 and the conveyance position of another article B subsequent thereto, and sets the actual article interval and the preset value. The amount of deviation from the set interval is calculated, and the motor 72 of the sorting device 3 is controlled according to the amount of deviation to adjust the rotational speed of the delivery roller 6 and the like. In the present embodiment, a cutting device 9 is disposed on the upstream side of the main conveying path 1, and the cutting device 9 supplies a plurality of articles B onto the main conveying path 1 while maintaining a predetermined article interval C. I have to. The control means 80 compares the set interval C by the cutting device 9 with the actual article interval.

図15に示すように、制御手段80は、一の物品B1とその後続の他の物品B2との実際の物品間隔と、設定間隔Cとを比較し、そのずれ量Zを算出する。そして、実際の物品間隔「C−Z」が設定間隔Cよりも小さいとき、制御手段80は、そのずれ量Zに応じて、送出ローラ6の回転速度を増速させて物品B1の送出ローラ6による送出速度をローラコンベヤ12による搬送速度よりも大きくする。   As shown in FIG. 15, the control means 80 compares the actual article interval between one article B1 and another article B2 subsequent thereto with the set interval C, and calculates the deviation amount Z. When the actual article interval “C−Z” is smaller than the set interval C, the control unit 80 increases the rotational speed of the delivery roller 6 according to the deviation amount Z, and the delivery roller 6 of the article B1. The feeding speed is made larger than the conveying speed by the roller conveyor 12.

こうして、図16に示すように、増速させた送出ローラ6によって物品B1を、通常の送り量よりも、ずれ量Zに相当する進め量G1だけ大きく送り出し、物品B1が送出ローラ6を通過するまでの間に、物品B1と物品B2との実際の物品間隔を「C−Z+G1」とし、設定間隔Cに合わせるのである。この送出ローラ6による物品B1の送り量は、送出ローラ6の回転速度と時間との積によって決まる。制御手段80は、ずれ量Zに相当する進め量G1を得るために、送出ローラ6の回転速度を適宜調節するが、ずれ量Zに相当する進め量G1を得るために、送出ローラ6の回転速度の調節に代え、または送出ローラ6の回転速度の調節とともに、送出ローラ6の回転速度を増速させる時間を適宜調節するようにしてもよい。   Thus, as shown in FIG. 16, the article B1 is fed out by the feed roller 6 increased in speed by the advance amount G1 corresponding to the shift amount Z from the normal feed amount, and the article B1 passes through the feed roller 6. In the meantime, the actual article interval between the article B1 and the article B2 is set to “C−Z + G1”, and is set to the set interval C. The feed amount of the article B1 by the feed roller 6 is determined by the product of the rotation speed of the feed roller 6 and time. The control means 80 appropriately adjusts the rotational speed of the feed roller 6 in order to obtain the advance amount G1 corresponding to the deviation amount Z. However, in order to obtain the advance amount G1 corresponding to the deviation amount Z, the control means 80 rotates the feed roller 6. Instead of adjusting the speed, or together with adjusting the rotational speed of the delivery roller 6, the time for increasing the rotational speed of the delivery roller 6 may be appropriately adjusted.

このように物品の仕分け設備20によれば、物品Bがメイン搬送路1のローラコンベヤ12上で滑って位置ずれを起こし、実際の物品間隔が、予め設定された設定間隔Cよりも小さくなったとしても、送出ローラ6によって実際の物品間隔を積極的に設定間隔Cに戻すことができる。したがって、従来のように、物品同士の設定間隔を、想定される最大ずれ量を見込んで大きめに設定する必要もなく、仕分け設備の搬送能力や仕分け能力の低下を招くことがない。   As described above, according to the article sorting facility 20, the article B slides on the roller conveyor 12 of the main conveyance path 1 to cause a positional deviation, and the actual article interval becomes smaller than the preset set interval C. However, the actual article interval can be positively returned to the set interval C by the delivery roller 6. Therefore, unlike the prior art, it is not necessary to set the interval between the articles to be large in view of the assumed maximum deviation amount, and the transport capacity and sorting ability of the sorting equipment are not reduced.

また、上述した仕分け設備10と同様、この仕分け設備20においても、送出ローラ6による物品Bの進め量をそのずれ量よりも大きくすることによって、その搬送能力や仕分け能力をさらに高めることができる。また、単分岐型の仕分け設備として構成した場合、物品Bを分岐搬送路2へ送り出すか、メイン搬送路1の搬送下流側へ送り出すかを問わず、また、物品Bの位置ずれの有無やそのずれ量を問わず、増速させた送出ローラ6によって一定の進め量で物品Bを送り出すことができる。   Further, similarly to the above-described sorting facility 10, also in the sorting facility 20, by increasing the advance amount of the article B by the delivery roller 6 from the deviation amount, the conveying ability and the sorting ability can be further increased. In addition, when configured as a single-branch type sorting facility, whether the article B is sent out to the branch conveyance path 2 or the conveyance downstream side of the main conveyance path 1, Regardless of the amount of deviation, the article B can be sent out with a constant advance amount by the speed-up delivery roller 6.

また、上記実施形態では、駆動回転して物品Bを送り出す送出ローラ6が、上下移動可能かつ左右旋回可能に設けられているが、本発明は決してこれに限定されるものではなく、送出ローラ6が、上下移動せず、左右旋回のみ行うよう設けられていても良い。この場合、各送出ローラ6を、メイン搬送路1の搬送面よりも突出させた位置に、左右旋回可能に設ける必要がある。各送出ローラ6を、分岐搬送路2の方向へ向けるか、メイン搬送路1の搬送下流側へ向けるか、選択的に左右旋回させることによって、物品の仕分け作業を行う。   In the above embodiment, the feed roller 6 that rotates and feeds the article B is provided so as to be movable up and down and turn left and right. However, the present invention is not limited to this, and the feed roller 6 is not limited thereto. However, it may be provided so that it does not move up and down and only turns left and right. In this case, it is necessary to provide each delivery roller 6 at a position protruding from the conveyance surface of the main conveyance path 1 so as to be able to turn left and right. The sorting operation of the articles is performed by turning each delivery roller 6 toward the branch conveyance path 2 or toward the conveyance downstream side of the main conveyance path 1 or by selectively turning left and right.

また、本発明はその趣旨を逸脱しない範囲内で、当業者の知識に基づいて種々の改良、修正、変形を加えた態様で実施し得る。同一の作用又は効果が生じる範囲内でいずれかの発明特定事項を他の技術に置換した形態で実施しても良く、また、一体に構成されている発明特定事項を複数の部材から構成したり、複数の部材から構成されている発明特定事項を一体に構成した形態で実施しても良い。   In addition, the present invention can be carried out in a mode in which various improvements, modifications and variations are added based on the knowledge of those skilled in the art without departing from the spirit of the present invention. It may be implemented in a form in which any invention specific matter is replaced with another technology within a range where the same action or effect occurs, or the invention specific matter configured integrally may be constituted by a plurality of members. In addition, the invention specific items constituted by a plurality of members may be implemented in an integrated configuration.

本実施形態の物品の仕分け設備の概略平面図である。It is a schematic plan view of the goods sorting equipment of this embodiment. 本実施形態の物品の仕分け設備の要部平面図である。It is a principal part top view of the goods sorting equipment of this embodiment. 本実施形態の物品の仕分け設備の仕分け装置の平面図である。It is a top view of the sorting apparatus of the goods sorting equipment of this embodiment. 本実施形態の物品の仕分け設備の仕分け装置の側面図である。It is a side view of the sorting apparatus of the goods sorting equipment of this embodiment. 図4中のS−S線断面図である。It is the SS sectional view taken on the line in FIG. 図4中のT−T線断面図である。It is the TT sectional view taken on the line in FIG. 図4中のU−U線断面図である。FIG. 5 is a cross-sectional view taken along the line U-U in FIG. 4. 図4中のV−V線断面図である。It is the VV sectional view taken on the line in FIG. 本実施形態の物品の仕分け方法を説明する概略平面図である。It is a schematic plan view explaining the classification | category method of the articles | goods of this embodiment. 本実施形態の物品の仕分け方法を説明する概略平面図である。It is a schematic plan view explaining the classification | category method of the articles | goods of this embodiment. 本実施形態の物品の仕分け方法を説明する概略平面図である。It is a schematic plan view explaining the classification | category method of the articles | goods of this embodiment. 本実施形態の物品の仕分け方法を説明する概略平面図である。It is a schematic plan view explaining the classification | category method of the articles | goods of this embodiment. 本実施形態の物品の仕分け方法を説明する概略平面図である。It is a schematic plan view explaining the classification | category method of the articles | goods of this embodiment. 本発明に係る実施変形例の物品の仕分け設備と仕分け方法を説明する概略平面図である。It is a schematic plan view explaining the goods sorting equipment and the sorting method of the embodiment according to the present invention. 本発明に係る実施変形例の物品の仕分け設備と仕分け方法を説明する概略平面図である。It is a schematic plan view explaining the goods sorting equipment and the sorting method of the embodiment according to the present invention. 本発明に係る実施変形例の物品の仕分け設備と仕分け方法を説明する概略平面図である。It is a schematic plan view explaining the goods sorting equipment and the sorting method of the embodiment according to the present invention. 従来の物品の仕分け設備を説明する概略平面図である。It is a schematic plan view explaining the conventional goods sorting equipment.

符号の説明Explanation of symbols

10、20 物品の仕分け設備
1 メイン搬送路
12 ローラコンベヤ
14 搬送ローラ
2 分岐搬送路
3 仕分け装置
6 送出ローラ
7、70 検出手段
8、80 制御手段
B、B1〜B4 物品
C 設定間隔
R 物品の正規の搬送位置
Z ずれ量

10, 20 Article sorting equipment 1 Main transport path 12 Roller conveyor 14 Transport roller 2 Branch transport path 3 Sorting device 6 Sending rollers 7, 70 Detection means 8, 80 Control means B, B1-B4 Article C Set interval R Regular article Transport position Z deviation amount

Claims (8)

駆動回転可能な搬送ローラで物品を搬送するローラコンベヤから成るメイン搬送路と、前記メイン搬送路の側部に接続された分岐搬送路と、前記メイン搬送路上に配設され、駆動回転可能な送出ローラの向きを切り替えることにより前記メイン搬送路の搬送上流側から搬送されてきた物品を前記メイン搬送路の搬送下流側または前記分岐搬送路へ選択的に送り出して仕分けする仕分け装置と、を含む仕分け設備であって、
前記仕分け装置よりも前記メイン搬送路の搬送上流側において、前記物品の搬送位置を検出する検出手段と、
前記検出手段により検出した物品の実際の搬送位置と、予め設定された該物品の正規の搬送位置とを比較し、該物品の実際の搬送位置が正規の搬送位置よりも前記メイン搬送路の搬送上流側へ位置ずれしているとき、前記仕分け装置の送出ローラの回転速度を増速させて該物品の送出ローラによる送出速度を前記ローラコンベヤによる搬送速度よりも大きくする制御手段と、
を備えたことを特徴とする物品の仕分け設備。
A main conveyance path composed of a roller conveyor that conveys articles with a drive-rotating conveyance roller, a branch conveyance path connected to a side portion of the main conveyance path, and a delivery that can be driven and rotated on the main conveyance path A sorting device that selectively feeds and sorts articles conveyed from the upstream side of the main conveyance path to the downstream side of the main conveyance path or the branch conveyance path by switching the direction of the rollers. Equipment,
Detecting means for detecting the transport position of the article on the upstream side of transport of the main transport path from the sorting device;
The actual conveyance position of the article detected by the detection means is compared with a preset regular conveyance position of the article, and the actual conveyance position of the article is conveyed on the main conveyance path more than the regular conveyance position. Control means for increasing the rotational speed of the delivery roller of the sorting device and increasing the delivery speed of the article by the delivery roller to be higher than the transport speed by the roller conveyor when the position is shifted upstream;
An article sorting facility characterized by comprising:
駆動回転可能な搬送ローラで物品を搬送するローラコンベヤから成るメイン搬送路と、前記メイン搬送路の側部に接続された分岐搬送路と、前記メイン搬送路上に配設され、駆動回転可能な送出ローラの向きを切り替えることにより前記メイン搬送路の搬送上流側から搬送されてきた物品を前記メイン搬送路の搬送下流側または前記分岐搬送路へ選択的に送り出して仕分けする仕分け装置と、を含む仕分け設備であって、
前記仕分け装置よりも前記メイン搬送路の搬送上流側において、前記物品の搬送位置を検出する検出手段と、
前記検出手段により検出した一の物品の搬送位置と該一の物品の後続の他の物品の搬送位置とに基づいて該一の物品と該他の物品との物品間隔を算出し、該物品間隔が予め設定された設定間隔よりも小さいとき、前記仕分け装置の送出ローラの回転速度を増速させて該一の物品の送出ローラによる送出速度を前記ローラコンベヤによる搬送速度よりも大きくする制御手段と、
を備えたことを特徴とする物品の仕分け設備。
A main conveyance path composed of a roller conveyor that conveys articles with a drive-rotating conveyance roller, a branch conveyance path connected to a side portion of the main conveyance path, and a delivery that can be driven and rotated on the main conveyance path A sorting device that selectively feeds and sorts articles conveyed from the upstream side of the main conveyance path to the downstream side of the main conveyance path or the branch conveyance path by switching the direction of the rollers. Equipment,
Detecting means for detecting the transport position of the article on the upstream side of transport of the main transport path from the sorting device;
An article interval between the one article and the other article is calculated based on a conveyance position of the one article detected by the detection means and a conveyance position of another article following the one article, and the article interval Control means for increasing the rotational speed of the delivery roller of the sorting device to be greater than the transport speed of the roller conveyor by the rotational speed of the one article when ,
An article sorting facility characterized by comprising:
駆動回転可能な搬送ローラで物品を搬送するローラコンベヤから成るメイン搬送路と、前記メイン搬送路の側部に接続された分岐搬送路と、前記メイン搬送路上に配設され、駆動回転可能な送出ローラの向きを切り替えることにより前記メイン搬送路の搬送上流側から搬送されてきた物品を前記メイン搬送路の搬送下流側または前記分岐搬送路へ選択的に送り出して仕分けする仕分け装置とを含む仕分け設備による物品の仕分け方法であって、
前記仕分け装置よりも前記メイン搬送路の搬送上流側において、前記物品の実際の搬送位置を検出し、
該物品の実際の搬送位置と予め設定された該物品の正規の搬送位置とを比較し、
該物品の実際の搬送位置が正規の搬送位置よりも前記メイン搬送路の搬送上流側へ位置ずれしているとき、前記仕分け装置の送出ローラの回転速度を増速させて該物品の送出ローラによる送出速度を前記ローラコンベヤによる搬送速度よりも大きくすることを特徴とした物品の仕分け方法。
A main conveyance path composed of a roller conveyor that conveys articles with a drive-rotating conveyance roller, a branch conveyance path connected to a side portion of the main conveyance path, and a delivery that can be driven and rotated on the main conveyance path Sorting equipment comprising: a sorting device that selectively feeds articles that have been transported from the transport upstream side of the main transport path to the transport downstream side of the main transport path or the branch transport path by switching the direction of the rollers. A method for sorting articles according to
Detecting the actual transport position of the article on the transport upstream side of the main transport path from the sorting device,
Compare the actual transport position of the article with a preset regular transport position of the article,
When the actual transport position of the article is shifted to the upstream side of transport of the main transport path from the regular transport position, the rotational speed of the delivery roller of the sorting device is increased and the delivery roller of the article A method for sorting articles, characterized in that a delivery speed is higher than a transport speed by the roller conveyor.
請求項3記載の物品の仕分け方法において、
前記位置ずれのずれ量を算出し、
該ずれ量に応じて、前記送出ローラの回転速度を調節することによって、該物品の実際の搬送位置を該物品の正規の搬送位置に合わせることを特徴とした物品の仕分け方法。
The method for sorting articles according to claim 3,
Calculating a displacement amount of the positional deviation;
An article sorting method, wherein an actual conveyance position of the article is adjusted to a regular conveyance position of the article by adjusting a rotation speed of the delivery roller according to the deviation amount.
請求項3記載の物品の仕分け方法において、
前記位置ずれのずれ量を算出し、
該ずれ量に応じて、前記送出ローラの回転速度を増速させる時間を調節することによって、該物品の実際の搬送位置を該物品の正規の搬送位置に合わせることを特徴とした物品の仕分け方法。
The method for sorting articles according to claim 3,
Calculating a displacement amount of the positional deviation;
According to the amount of deviation, the time for increasing the rotational speed of the delivery roller is adjusted to adjust the actual conveyance position of the article to the regular conveyance position of the article, .
駆動回転可能な搬送ローラで物品を搬送するローラコンベヤから成るメイン搬送路と、前記メイン搬送路の側部に接続された分岐搬送路と、前記メイン搬送路上に配設され、駆動回転可能な送出ローラの向きを切り替えることにより前記メイン搬送路の搬送上流側から搬送されてきた物品を前記メイン搬送路の搬送下流側または前記分岐搬送路へ選択的に送り出して仕分けする仕分け装置とを含む仕分け設備による物品の仕分け方法であって、
前記仕分け装置よりも前記メイン搬送路の搬送上流側において、一の物品の搬送位置と該一の物品の後続の他の物品の搬送位置とを検出し、
該一の物品の搬送位置と該他の物品の搬送位置とに基づいて該一の物品と該他の物品との物品間隔を算出し、
該物品間隔が予め設定された設定間隔よりも小さいとき、前記仕分け装置の送出ローラの回転速度を増速させて該一の物品の送出ローラによる送出速度を前記ローラコンベヤによる搬送速度よりも大きくすることを特徴とした物品の仕分け方法。
A main conveyance path composed of a roller conveyor that conveys articles with a drive-rotating conveyance roller, a branch conveyance path connected to a side portion of the main conveyance path, and a delivery that can be driven and rotated on the main conveyance path Sorting equipment comprising: a sorting device that selectively feeds articles that have been transported from the transport upstream side of the main transport path to the transport downstream side of the main transport path or the branch transport path by switching the direction of the rollers. A method for sorting articles according to
Detecting the transport position of one article and the transport position of another article following the one article on the transport upstream side of the main transport path from the sorting device;
Calculating an article interval between the one article and the other article based on the conveyance position of the one article and the conveyance position of the other article;
When the article interval is smaller than a preset set interval, the rotation speed of the delivery roller of the sorting device is increased so that the delivery speed of the one article by the delivery roller is larger than the conveyance speed of the roller conveyor. An article sorting method characterized by the above.
請求項6記載の物品の仕分け方法において、
前記物品間隔と前記設定間隔とのずれ量を算出し、
該ずれ量に応じて、前記送出ローラの回転速度を調節することによって、前記物品間隔を前記設定間隔に合わせることを特徴とした物品の仕分け方法。
The method for sorting articles according to claim 6,
Calculating the amount of deviation between the article interval and the set interval;
An article sorting method, wherein the article interval is adjusted to the set interval by adjusting a rotation speed of the delivery roller in accordance with the deviation amount.
請求項6記載の物品の仕分け方法において、
前記物品間隔と前記設定間隔とのずれ量を算出し、
該ずれ量に応じて、前記送出ローラの回転速度を増速させる時間を調節することによって、前記物品間隔を前記設定間隔に合わせることを特徴とした物品の仕分け方法。
The method for sorting articles according to claim 6,
Calculating the amount of deviation between the article interval and the set interval;
An article sorting method, wherein the article interval is adjusted to the set interval by adjusting a time for increasing the rotation speed of the delivery roller according to the amount of deviation.
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