JP2010013819A - House - Google Patents

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JP2010013819A
JP2010013819A JP2008172994A JP2008172994A JP2010013819A JP 2010013819 A JP2010013819 A JP 2010013819A JP 2008172994 A JP2008172994 A JP 2008172994A JP 2008172994 A JP2008172994 A JP 2008172994A JP 2010013819 A JP2010013819 A JP 2010013819A
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Prior art keywords
heat insulating
insulating material
wall
vacuum heat
indoor
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Japanese (ja)
Inventor
Munetaka Yamada
宗登 山田
Masaya Kojima
真弥 小島
Takahito Shibayama
卓人 柴山
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Panasonic Corp
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Panasonic Corp
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Priority to JP2008172994A priority Critical patent/JP2010013819A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/24Structural elements or technologies for improving thermal insulation
    • Y02A30/242Slab shaped vacuum insulation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B80/00Architectural or constructional elements improving the thermal performance of buildings
    • Y02B80/10Insulation, e.g. vacuum or aerogel insulation

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Abstract

<P>PROBLEM TO BE SOLVED: To ensure construction quality in a house wherein a vacuum heat insulating material is applied to a heat insulating wall. <P>SOLUTION: This house comprises: the vacuum heat insulating material 6 which is arranged in a wall 2 forming an indoor space; furring strips 7 which are arranged on the indoor-side surface of the vacuum heat insulating material 6; and an interior material 8 which is fixed on the indoor side of the vacuum heat insulating material 6. In the vacuum heat insulating material 6, exterior covering materials in portions having no core material between the exterior covering materials adhere to each other so that a plurality of core materials can be positioned in spaces independent of one another between the exterior covering materials having opposed heat-welded layers, respectively; the exterior covering materials adhering to each other are heat-welded to each other; the exterior covering materials in all portions, wherein the exterior covering materials adhere to each other, are heat-welded together; at least part of a joint portion composed of the exterior covering material between the core materials is fixed in such a manner as to be brought into contact with an indoor-side surface of the wall 2; and a surface, on the side opposite to the indoor side, of the furring strips 7 is arranged on the joint portion. This enables the furring strips 7 to be stably arranged on the joint portion. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、室内空間を形成する壁、天井、床に対して真空断熱材が施工される住宅に関するものである。   The present invention relates to a house in which a vacuum heat insulating material is applied to a wall, a ceiling, and a floor forming an indoor space.

近年、地球温暖化抑制の観点より、家電製品や産業機器の省エネルギー化と並び住宅起因のエネルギー削減も取り組むべき重要な課題である。住宅起因のエネルギー消費としては冷暖房運転の影響が大きいため、住宅駆体の断熱強化が重要な取り組みとなっている。そのため様々な断熱構造や各種断熱材が提案されている(例えば、特許文献1参照)。   In recent years, from the viewpoint of suppressing global warming, energy saving of home appliances and industrial equipment as well as energy reduction due to housing are important issues to be tackled. As energy consumption due to housing is greatly affected by cooling and heating operations, it is important to strengthen the insulation of the housing drive. Therefore, various heat insulating structures and various heat insulating materials have been proposed (see, for example, Patent Document 1).

図23は、特許文献1により開示されている断熱構造の概略断面図である。図23に示すように、特許文献1における従来の断熱構造は、躯体α上にボード102を形成した既存壁よりなる下地101上に略台形状の胴縁103を複数本固定し、壁下地全面に現場発泡型の合成樹脂発泡体104を吹き付けると共に胴縁103間に空間105ができるように形成し、胴縁103の表面に貼付した粘着テープによって、胴縁103上に防水シート106と乾式壁材107を施工している。   FIG. 23 is a schematic cross-sectional view of the heat insulating structure disclosed in Patent Document 1. As shown in FIG. 23, the conventional heat insulating structure in Patent Document 1 fixes a plurality of substantially trapezoidal trunk edges 103 on a base 101 made of an existing wall in which a board 102 is formed on a housing α, and the entire surface of the wall base. The foamed synthetic resin foam 104 is sprayed onto the body edge 103, and a space 105 is formed between the body edges 103, and a waterproof sheet 106 and a dry wall are formed on the body edge 103 by an adhesive tape attached to the surface of the body edge 103. The material 107 is constructed.

また、断熱材としては高性能な真空断熱材が一般的によく知られており、例えば、図24は特許文献2により開示されている真空断熱材201である。図24に示すように、真空断熱材201は、複数の芯材202を外被材203で覆われており、それぞれが互いに独立した空間内に減圧密封されるよう、芯材202の間にシール部204が設けられている。
特開平7−11717号公報 特開2006−183810号公報
Further, as the heat insulating material, a high-performance vacuum heat insulating material is generally well known. For example, FIG. 24 shows a vacuum heat insulating material 201 disclosed in Patent Document 2. As shown in FIG. 24, the vacuum heat insulating material 201 has a plurality of core materials 202 covered with an outer cover material 203, and is sealed between the core materials 202 so that each is vacuum-sealed in a space independent from each other. A unit 204 is provided.
Japanese Patent Laid-Open No. 7-11717 JP 2006-183810 A

真空断熱材201を適用した断熱構造を実現するには、合成樹脂発泡体104と入れ替えることになるが、施工品質や断熱効果の確保の観点より、真空断熱材201の配置方法や胴縁103の配置箇所について決定しなければならない。   In order to realize a heat insulating structure to which the vacuum heat insulating material 201 is applied, the synthetic resin foam 104 is replaced. However, from the viewpoint of securing the construction quality and the heat insulating effect, the arrangement method of the vacuum heat insulating material 201 and the trunk edge 103 The placement location must be determined.

本発明は、上記課題に鑑み、施工品質を確保できる真空断熱材を断熱壁に適用した住宅を提供することを目的とする。   An object of this invention is to provide the house which applied the vacuum heat insulating material which can ensure construction quality to the heat insulation wall in view of the said subject.

上記目的を達成するために、本発明の住宅は、室内空間を形成する壁、天井、床と、前記壁と前記天井と前記床のいずれかの室内側の面の少なくとも一部に配置された真空断熱材と、前記真空断熱材の室内側の面に配置された胴縁と、前記真空断熱材の室内側に配置された内装材とを有する住宅であって、前記真空断熱材は、内面に熱溶着層を有するガスバリア性の外被材と、厚み方向に略垂直な方向に互いに所定間隔離して配置された複数の芯材とを有し、前記熱溶着層同士が対向する前記外被材の間に前記芯材のそれぞれが互いに独立した空間内に位置するように隣接する前記芯材と前記芯材との間に前記外被材同士が熱溶着された熱溶着部を設けて減圧密封されており、前記芯材間の前記外被材でなる目地部の少なくとも一部を前記壁と前記天井と前記床のいずれかの室内側の面へと接するように固定しており、前記目地部の上に前記胴縁の反室内側の面が配置されたのである。   In order to achieve the above object, the house of the present invention is disposed on at least a part of a wall, a ceiling, and a floor forming an indoor space, and an indoor side surface of any one of the wall, the ceiling, and the floor. A house having a vacuum heat insulating material, a body edge disposed on a surface on the indoor side of the vacuum heat insulating material, and an interior material disposed on the indoor side of the vacuum heat insulating material, the vacuum heat insulating material being an inner surface And a plurality of core members arranged at a predetermined distance from each other in a direction substantially perpendicular to the thickness direction, wherein the heat welding layers face each other. Depressurization by providing a thermal welding part in which the outer jacket materials are thermally welded between the adjacent core materials and the core material so that each of the core materials is located in an independent space between the materials. Sealed and at least part of the joint made of the jacket material between the core members is the wall It said ceiling and has fixed in contact to the one of the indoor side surface of the floor, is the reaction chamber side surface of the furring strip on the joint portion is disposed.

これにより、施工品質を確保できる真空断熱材を適用した住宅を提供することができる。   Thereby, the house which applied the vacuum heat insulating material which can ensure construction quality can be provided.

本発明の住宅では、真空断熱材の目地部が壁、天井、床に接するように固定されるので、目地部の上に胴縁を安定的に配置することができる。   In the house of this invention, since the joint part of a vacuum heat insulating material is fixed so that a wall, a ceiling, and a floor may be contacted, a trunk edge can be stably arrange | positioned on a joint part.

なお、目地部が壁、天井、床に接しない場合は、目地部が中空上に存在することになり、目地部の上に胴縁を配置しても不安定な状態となる。   In addition, when a joint part does not contact | abut a wall, a ceiling, and a floor, a joint part will exist on the hollow, and even if it arrange | positions a trunk edge on a joint part, it will be in an unstable state.

また、胴縁は固定部材によって確実に壁、天井、床へ固定される。このとき目地部に非平滑面であるタワミ部がある場合は、胴縁で押圧してタワミ部を解消させることもできる。   The trunk edge is securely fixed to the wall, ceiling, and floor by the fixing member. At this time, if there is a wrinkle portion that is a non-smooth surface in the joint portion, the wrinkle portion can be eliminated by pressing with the trunk edge.

さらに、内装材は室内側より胴縁及び目地部を押圧するので、確実に目地部が壁、天井、床に接するように固定されるとともに、目地部に非平滑面であるタワミ部がある場合は、胴縁を介して押圧することでタワミ部を解消させ、施工完了後の内装材表面の平滑性を維持し、施工品質を確保することができる。   Furthermore, since the interior material presses the trunk edge and joint part from the indoor side, the joint part is securely fixed so as to contact the wall, ceiling, and floor, and the joint part has a non-smooth surface wrinkle part Can eliminate the wrinkled part by pressing through the trunk edge, maintain the smoothness of the interior material surface after completion of construction, and ensure the construction quality.

請求項1に記載の住宅の発明は、室内空間を形成する壁、天井、床と、前記壁と前記天井と前記床のいずれかの室内側の面の少なくとも一部に配置された真空断熱材と、前記真空断熱材の室内側の面に配置された胴縁と、前記真空断熱材の室内側に配置された内装材とを有する住宅であって、前記真空断熱材は、内面に熱溶着層を有するガスバリア性の外被材と、厚み方向に略垂直な方向に互いに所定間隔離して配置された複数の芯材とを有し、前記熱溶着層同士が対向する前記外被材の間に前記芯材のそれぞれが互いに独立した空間内に位置するように隣接する前記芯材と前記芯材との間に前記外被材同士が熱溶着された熱溶着部を設けて減圧密封されており、前記芯材間の前記外被材でなる目地部の少なくとも一部を前記壁と前記天井と前記床のいずれかの室内側の面へと接するように固定しており、前記目地部の上に前記胴縁の反室内側の面が配置された住宅である。   According to a first aspect of the present invention, there is provided a vacuum heat insulating material disposed on at least a part of a wall, a ceiling, a floor, and an indoor side surface of the wall, the ceiling, or the floor. And a housing edge disposed on the indoor side surface of the vacuum heat insulating material, and an interior material disposed on the indoor side of the vacuum heat insulating material, wherein the vacuum heat insulating material is thermally welded to the inner surface. A gas barrier covering material having a layer, and a plurality of core members arranged at a predetermined interval in a direction substantially perpendicular to the thickness direction, and between the covering materials facing the heat-welding layers A heat-welded portion in which the outer jacket materials are heat-welded between the adjacent core materials and the core material so that each of the core materials is located in a space independent from each other and sealed under reduced pressure. And at least a part of the joint portion made of the jacket material between the core members and the wall and the ceiling Either it is fixed in contact to the indoor side surface of Kiyuka a housing counter-compartment-side surface of the furring strip is placed over the joints.

従って、本発明の住宅では、真空断熱材の目地部が壁、天井、床に接するように固定されているので、目地部の上への胴縁の固定を確実とすることができる。   Therefore, in the house of this invention, since the joint part of a vacuum heat insulating material is being fixed so that a wall, a ceiling, and a floor may be touched, the fixation of the trunk edge on a joint part can be ensured.

一方、目地部が壁、天井、床に接しない場合は、目地部が中空上に存在することになり、目地部の上に胴縁を配置しても不安定な状態となる。   On the other hand, when the joint portion does not contact the wall, ceiling, or floor, the joint portion exists on the hollow, and even if the trunk edge is disposed on the joint portion, the state becomes unstable.

なお、真空断熱材は、それぞれが互いに独立した空間内にある芯材で構成されるので、1つの芯材に真空破壊が生じたとしても、その他の芯材の真空度は維持できるので、真空断熱材全体としての断熱性能の悪化を極小に抑制させることができる。   In addition, since each vacuum heat insulating material is comprised with the core material which exists in the space mutually independent, even if a vacuum breakage arises in one core material, since the vacuum degree of other core materials can be maintained, vacuum The deterioration of the heat insulation performance as the whole heat insulating material can be suppressed to a minimum.

また、断熱性能に優れた真空断熱材を適用するので、室内容積を徒に縮小させることなく断熱効果を発揮できる。   Moreover, since the vacuum heat insulating material excellent in heat insulation performance is applied, the heat insulation effect can be exhibited without reducing the room volume.

請求項2に記載の住宅の発明は、室内空間を形成する壁、天井、床と、前記壁と前記天井と前記床のいずれかの室内側の面の少なくとも一部に配置された真空断熱材と、前記真空断熱材の室内側の面に配置された胴縁と、前記真空断熱材の室内側に固定された内装材とを有する住宅であって、前記真空断熱材は、内面に熱溶着層を有するガスバリア性の外被材と、厚み方向に略垂直な方向に互いに所定間隔離して配置された複数の芯材とを有し、前記熱溶着層同士が対向する前記外被材の間に前記芯材のそれぞれが互いに独立した空間内に位置するように、前記外被材の間に前記芯材が無い部分の前記外被材同士を密着させて、前記密着した前記外被材同士を熱溶着してなり、前記外被材同士が密着する全ての部分の前記外被材同士が熱溶着されており、前記芯材間の前記外被材でなる目地部の少なくとも一部を前記壁と前記天井と前記床のいずれかの室内側の面に接するように固定しており、前記目地部の上に前記胴縁の反室内側の面が配置された住宅である。   According to a second aspect of the present invention, there is provided a vacuum heat insulating material disposed on at least a part of a wall, a ceiling, a floor, and an indoor side surface of the wall, the ceiling, or the floor. And a housing edge disposed on the indoor side surface of the vacuum heat insulating material, and an interior material fixed to the indoor side of the vacuum heat insulating material, wherein the vacuum heat insulating material is thermally welded to the inner surface A gas barrier covering material having a layer, and a plurality of core members arranged at a predetermined interval in a direction substantially perpendicular to the thickness direction, and between the covering materials facing the heat-welding layers In such a manner that the core materials are in close contact with each other so that each of the core materials is positioned in a space independent of each other. The outer cover materials of all the portions where the outer cover materials are in close contact with each other are thermally welded. And fixing at least a part of the joint made of the covering material between the core members so as to be in contact with any one of the walls, the ceiling and the floor on the indoor side, This is a house in which the surface on the side opposite to the interior of the trunk edge is disposed on the top.

従って、本発明の住宅では、請求項1に記載の発明の作用効果に加えて、真空断熱材における目地部も熱溶着されているので、タッカー、釘、ビス等の固定部材は目地部を貫通させて固定させる際も、目地部のどこへ固定部材を打ち込んでも真空破壊が発生することがないので、施工を容易とすることができる。   Therefore, in the housing of the present invention, in addition to the effects of the invention of claim 1, the joints in the vacuum heat insulating material are also thermally welded, so that fixing members such as tuckers, nails and screws penetrate the joints. Even when the fixing member is fixed, the vacuum break does not occur no matter where the fixing member is driven, so that the construction can be facilitated.

請求項3に記載の住宅の発明は、請求項1または請求項2に記載の発明において、固定部材によって胴縁と目地部における熱溶着部とを貫通させて、室内空間を形成する壁、天井、床のいずれかの室内側の面に対して、胴縁が固定されているものである。   According to a third aspect of the present invention, there is provided a wall or ceiling according to the first or second aspect of the present invention, wherein the wall and ceiling form an indoor space by passing through the body edge and the heat welded portion at the joint portion by the fixing member. The body edge is fixed to the indoor surface of any one of the floors.

従って、胴縁は固定部材によって確実に壁、天井、床へ固定されることになる。このとき目地部に非平滑面であるタワミ部がある場合は、胴縁で押圧してタワミ部を解消させることもできる。   Therefore, the trunk edge is securely fixed to the wall, ceiling, and floor by the fixing member. At this time, if there is a wrinkle portion that is a non-smooth surface in the joint portion, the wrinkle portion can be eliminated by pressing with the trunk edge.

請求項4に記載の住宅の発明は、請求項1から請求項3のいずれか一項に記載の発明において、固定部材によって内装材と胴縁と目地部における熱溶着部とを貫通させて、室内空間を形成する壁、天井、床のいずれかの室内側の面に対して、内装材が固定されているものである。   The invention of the housing according to claim 4 is the invention according to any one of claims 1 to 3, wherein the interior member, the trunk edge, and the heat welding portion at the joint portion are penetrated by the fixing member, The interior material is fixed to the indoor side surface of any one of the wall, ceiling, and floor forming the indoor space.

従って、内装材が室内側より胴縁及び目地部を押圧するので、確実に目地部が壁、天井、床に接するように固定されるとともに、目地部に非平滑面であるタワミ部がある場合は、胴縁を介して押圧することでタワミ部を解消させ、施工完了後の内装材表面の平滑性を維持し、施工品質を確保することができる。   Therefore, since the interior material presses the trunk edge and joint part from the indoor side, the joint part is securely fixed so as to contact the wall, ceiling, and floor, and the joint part has a non-smooth surface wrinkle part Can eliminate the wrinkled part by pressing through the trunk edge, maintain the smoothness of the interior material surface after completion of construction, and ensure the construction quality.

以下、本発明の実施の形態について、図面を参照しながら説明するが、先に説明した実施の形態と同一構成については同一符号を付して、その詳細な説明は省略する。なお、これらの実施の形態によって本発明が限定されるものではない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. However, the same components as those of the above-described embodiments will be denoted by the same reference numerals, and detailed description thereof will be omitted. Note that the present invention is not limited to these embodiments.

(実施の形態1)
図1は本発明の実施の形態1における住宅の概略図、図2は同実施の形態の住宅における断熱壁の断面図、図3は同実施の形態の住宅の断熱壁に用いた真空断熱材の平面図、図4は図3のA―A線における断面図、図5は同実施の形態における住宅の断熱壁に用いた真空断熱材の減圧密封工程を示す概略断面図、図6は同実施の形態における住宅の断熱壁に用いた真空断熱材の製造過程における外被材の外周同士を熱溶着した状態を示す平面図、図7は図6のB―B線における断面図、図8は図6に示された真空断熱材を恒温槽に入れて加熱する工程を示す概略断面図、図9は図6に示された真空断熱材を加熱装置で加熱する工程を示す概略断面図、図10は同実施の形態における住宅の壁の室内側の面に真空断熱材を固定する手順の一例を示す断面図、図11は同実施の形態における住宅の壁の室内側の面に真空断熱材を固定する手順の別の例を示す断面図、図12は同実施の形態における住宅の壁の室内側の面に真空断熱材を固定する手順のさらに別の例を示す断面図、図13は同実施の形態における住宅の壁の室内側の面に真空断熱材と胴縁を配設した状態を示す要部断面斜視図、図14は同実施の形態における住宅の壁の室内側の面に真空断熱材と胴縁を配設した状態を示す断面図、図16は同実施の形態における住宅の壁を断熱壁にした状態を示す要部断面斜視図、図17は同実施の形態における住宅の壁を断熱壁にした状態を示す断面図である。
(Embodiment 1)
1 is a schematic view of a house in Embodiment 1 of the present invention, FIG. 2 is a sectional view of a heat insulating wall in the house of the same embodiment, and FIG. 3 is a vacuum heat insulating material used for the heat insulating wall of the house in the same embodiment. FIG. 4 is a cross-sectional view taken along the line AA in FIG. 3, FIG. 5 is a schematic cross-sectional view showing a vacuum sealing process of the vacuum heat insulating material used for the heat insulating wall of the house in the same embodiment, and FIG. FIG. 7 is a plan view showing a state in which the outer periphery of the jacket material is thermally welded in the manufacturing process of the vacuum heat insulating material used for the heat insulating wall of the house in the embodiment, FIG. 7 is a cross-sectional view taken along the line BB of FIG. Is a schematic cross-sectional view showing a step of heating the vacuum heat insulating material shown in FIG. 6 in a thermostatic bath, FIG. 9 is a schematic cross-sectional view showing a step of heating the vacuum heat insulating material shown in FIG. 6 with a heating device, FIG. 10 shows an example of a procedure for fixing the vacuum heat insulating material to the indoor side surface of the house wall in the embodiment. FIG. 11 is a sectional view showing another example of the procedure for fixing the vacuum heat insulating material to the indoor side surface of the house wall in the embodiment, and FIG. 12 is a room in the house wall in the embodiment. Sectional drawing which shows another example of the procedure which fixes a vacuum heat insulating material to an inner surface, FIG. 13 shows the state which has arrange | positioned the vacuum heat insulating material and a trunk edge in the indoor side surface of the wall of the house in the embodiment. FIG. 14 is a cross-sectional perspective view showing the main part shown, FIG. 14 is a cross-sectional view showing a state in which the vacuum heat insulating material and the body edge are arranged on the indoor side surface of the house wall in the same embodiment, FIG. The principal part sectional perspective view which shows the state which used the wall as the heat insulation wall, FIG. 17: is sectional drawing which shows the state which used the wall of the house in the same embodiment as the heat insulation wall.

また、図15は比較例における住宅の壁の室内側の面に真空断熱材と胴縁を配設した状態を示す断面図である。   FIG. 15 is a cross-sectional view showing a state in which a vacuum heat insulating material and a trunk edge are provided on the indoor side surface of the wall of the house in the comparative example.

本発明の実施の形態1における住宅1は、図1における壁2、天井3、床4に対して断熱強化構造5を有するものである。断熱強化構造5を有する壁2は、一階であっても二階であってもよく、階数は問わない。また室外側は屋外であっても屋内であってもよいが、一般的に室内外の温度差が大きくなるので、本実施の形態では、室外側が屋外となる方が効果は高い。   The house 1 according to the first embodiment of the present invention has a heat insulation strengthening structure 5 with respect to the wall 2, the ceiling 3, and the floor 4 in FIG. 1. The wall 2 having the heat insulation strengthening structure 5 may be the first floor or the second floor, and the number of floors is not limited. The outdoor side may be outdoors or indoors. However, since the temperature difference between the indoors and outdoors is generally large, in this embodiment, the effect is higher when the outdoor side is outdoors.

また、断熱強化構造5は住宅全体に対して構築するだけでなく、居住者が主に生活するする空間だけに構築することも可能である。   Moreover, the heat insulation reinforcement | strengthening structure 5 is not only constructed | assembled with respect to the whole house, It is also possible to construct only in the space where a resident mainly lives.

本実施の形態の住宅1は、室内空間を形成する壁2、天井3、床4と、壁2と天井3と床4のいずれかの室内側の面の少なくとも一部に配置された真空断熱材6と、真空断熱材6の室内側の面に配置された胴縁7と、真空断熱材6の室内側に固定された内装材8とを有する住宅1であって、真空断熱材6は、内面に熱溶着層12を有するガスバリア性の外被材9と、厚み方向に略垂直な方向に互いに所定間隔離して配置された複数の芯材10とを有し、熱溶着層12同士が対向する外被材9の間に芯材10のそれぞれが互いに独立した空間内に位置するように、外被材9の間に芯材10が無い部分の外被材9同士を密着させて、密着した外被材9同士を熱溶着してなり、外被材9同士が密着する全ての部分の外被材9同士が熱溶着されており、芯材10間の外被材9でなる目地部11の少なくとも一部を壁2と天井3と床4のいずれかの室内側の面に接するように固定部材14で固定しており、目地部11の上に胴縁7の反室内側の面が配置されている。   The house 1 according to the present embodiment includes a wall 2, a ceiling 3, and a floor 4 that form an indoor space, and vacuum insulation disposed on at least a part of the indoor side surface of any one of the walls 2, the ceiling 3, and the floor 4. A house 1 having a material 6, a trunk edge 7 disposed on a surface on the indoor side of the vacuum heat insulating material 6, and an interior material 8 fixed on the indoor side of the vacuum heat insulating material 6, And a gas barrier covering material 9 having a heat-welding layer 12 on the inner surface, and a plurality of core members 10 arranged at predetermined intervals in a direction substantially perpendicular to the thickness direction. The portions of the jacket material 9 that do not have the core material 10 between the jacket materials 9 are brought into close contact with each other so that each of the core materials 10 is located in a space independent from each other between the facing jacket materials 9. The jacket materials 9 that are in close contact with each other are thermally welded, and all the jacket materials 9 that are in close contact with each other are thermally welded. At least a part of the joint portion 11 made of the covering material 9 between the core members 10 is fixed by a fixing member 14 so as to be in contact with any one of the walls 2, the ceiling 3, and the floor 4 on the indoor side. On the surface 11, the surface of the trunk edge 7 on the side opposite to the room is disposed.

また、固定部材16によって胴縁7と目地部11における熱溶着部13とを貫通させて、室内空間を形成する壁2、天井3、床4のいずれかの室内側の面に対して、胴縁7が固定され、固定部材17によって内装材8と胴縁7と目地部11における熱溶着部13とを貫通させて、室内空間を形成する壁2、天井3、床4のいずれかの室内側の面に対して、内装材8が固定されている。   Further, the body member 7 is penetrated by the fixing member 16 and the heat-welded portion 13 in the joint portion 11 so as to be against the indoor side surface of the wall 2, the ceiling 3, or the floor 4 forming the indoor space. The edge 7 is fixed, and the interior member 8, the trunk edge 7, and the heat welded portion 13 in the joint portion 11 are penetrated by the fixing member 17, and any one of the wall 2, the ceiling 3, and the floor 4 forming an indoor space. The interior material 8 is fixed to the inner surface.

なお、本実施の形態では、住宅の壁2に対する説明をしているが、天井3及び床4と置き換えても、同等の効果を発現するため、天井3及び床4の実施の形態は省略する。壁2は、所定間隔で並んだ横断面が長方形の柱15の室内側の面に内面板2aを設け、柱15の室外側の面に外面板2bを設けたものである。   In the present embodiment, the description has been given for the wall 2 of the house. However, the embodiment of the ceiling 3 and the floor 4 is omitted in order to achieve the same effect even if the ceiling 3 and the floor 4 are replaced. . The wall 2 is provided with an inner surface plate 2 a on the indoor side surface of the pillar 15 having a rectangular cross section arranged at predetermined intervals, and an outer surface plate 2 b on the outer surface of the column 15.

本実施の形態では、内装材8に石膏ボードを用いているが、剛性を有し、断熱強化構造(断熱壁)5の室内側面を仕上ることができるものであれば、他のボードを選定しても構わない。また、内装材8の上には壁紙で仕上ることで、外観品位を向上させることができる。   In this embodiment, gypsum board is used for the interior material 8, but other boards are selected as long as they have rigidity and can finish the indoor side surface of the heat-insulating and reinforcing structure (heat-insulating wall) 5. It doesn't matter. In addition, the appearance quality can be improved by finishing the interior material 8 with wallpaper.

胴縁7は断熱強化構造5における全体の断熱効果を高めるため、硬質の発泡系断熱材を適用しているが、合板等の剛性を有する部材を選定することもある。但し、硬質の発泡系断熱材は断熱性と内装材8を固定するに要する剛性を有するため胴縁7には好適である。   The body edge 7 uses a hard foam-based heat insulating material in order to enhance the overall heat insulating effect in the heat insulating reinforcing structure 5, but a rigid member such as plywood may be selected. However, since the hard foam heat insulating material has heat insulating properties and rigidity required to fix the interior material 8, it is suitable for the trunk edge 7.

また、胴縁7は本実施の形態においては、縦方向(鉛直方向または上下方向)に配置しているが、横方向(水平方向または左右方向)に配置させても構わない。更に縦方向及び横方向と同時に胴縁7を配置しても構わない。   Further, in the present embodiment, the trunk edge 7 is arranged in the vertical direction (vertical direction or vertical direction), but may be arranged in the horizontal direction (horizontal direction or horizontal direction). Furthermore, you may arrange | position the trunk edge 7 simultaneously with the vertical direction and a horizontal direction.

真空断熱材6は、基本的には外被材9と芯材10とで構成されている。芯材10は気相比率が90%前後の多孔体を用いており、気相部の真空度を高めるべく、外被材9にて減圧密封されている。ここで隣接する芯材10の間の外被材9で構成される部位を目地部11と称することとする。   The vacuum heat insulating material 6 basically includes an outer cover material 9 and a core material 10. The core material 10 uses a porous body having a gas phase ratio of about 90%, and is sealed under reduced pressure with a jacket material 9 in order to increase the degree of vacuum in the gas phase portion. Here, a portion constituted by the covering material 9 between the adjacent core members 10 is referred to as a joint portion 11.

芯材10としては、工業的に利用できるものとして、粉体、発泡体、繊維体等があり、その使用用途や必要特性に応じて公知の材料を利用することができる。   Examples of the core material 10 that can be used industrially include powders, foams, fiber bodies, and the like, and known materials can be used depending on the intended use and required characteristics.

粉体としては乾式シリカ、湿式シリカ、パーライト等を主成分とするもの、発泡体としてはポリウレタンフォーム、ポリスチレンフォーム、ポリフェノールフォーム等の連続気泡体、繊維体としてはグラスウール、グラスファイバー、アルミナ繊維、シリカアルミナ繊維、シリカ繊維、ロックウール等が挙げられる。   Powders are mainly composed of dry silica, wet silica, pearlite, etc., foams are open-celled bodies such as polyurethane foam, polystyrene foam, polyphenol foam, etc., and fiber bodies are glass wool, glass fiber, alumina fiber, silica Alumina fiber, silica fiber, rock wool, etc. are mentioned.

図4に示すように、外被材9は複層構造を有しており、芯材10側に熱溶着層12、他にガスバリア層、保護層等で構成されている。熱溶着層12は、真空空間中で加熱加圧されることで外被材9の内部にある芯材10を減圧密封するものであり、熱溶着層12同士が対向する外被材9同士を密着させて加熱加圧された箇所の外被材9には熱溶着部13が形成される。芯材10の表裏にある外被材9は内外圧差により、芯材10以外の箇所は基本的には接触しており、熱溶着部13となっている。したがって、本実施の形態における真空断熱材6の目地部11は熱溶着されていることとなる。   As shown in FIG. 4, the jacket material 9 has a multilayer structure, and is composed of a heat-welded layer 12 on the core material 10 side, a gas barrier layer, a protective layer, and the like. The heat-welding layer 12 heats and pressurizes in a vacuum space to seal the core material 10 inside the outer covering material 9 under reduced pressure, and the outer covering materials 9 facing each other with the heat-welding layers 12 facing each other. A heat-welded portion 13 is formed on the outer cover material 9 at the place where it is in close contact and heated and pressed. The jacket material 9 on the front and back sides of the core material 10 is basically in contact with other portions than the core material 10 due to the internal / external pressure difference, and serves as a heat welded portion 13. Therefore, the joint 11 of the vacuum heat insulating material 6 in the present embodiment is thermally welded.

なお、外被材9のガスバリア層は外被材9の表面を通じての芯材10への空気の侵入を防ぐものであり、保護層は外被材9の表面における埃や塵等による傷つきや、摩擦、折り曲げ、さらには芯材10による突き刺し等によるピンホールの発生を防ぐものである。   The gas barrier layer of the jacket material 9 prevents air from entering the core material 10 through the surface of the jacket material 9, and the protective layer is damaged by dust or dust on the surface of the jacket material 9, This prevents pinholes from being generated by friction, bending, and piercing by the core material 10.

このようにして作製した真空断熱材6の熱伝導率は、平均温度24℃において、0.0015〜0.0040W/m・Kであり、汎用的な断熱材である硬質ウレタンフォームの約6〜16倍の断熱性能である。   The thermal conductivity of the vacuum heat insulating material 6 produced in this way is 0.0015 to 0.0040 W / m · K at an average temperature of 24 ° C., which is about 6 to about that of a rigid urethane foam that is a general-purpose heat insulating material. The heat insulation performance is 16 times.

本実施の形態では、芯材10は2つで構成されるが、それよりも多くの芯材10で構成される場合もある。   In the present embodiment, the core material 10 is composed of two, but may be composed of more core materials 10 than that.

次に真空断熱材6の作製手順を以下に述べる。   Next, the manufacturing procedure of the vacuum heat insulating material 6 will be described below.

チャンバー18内に外被材9と芯材10とを投入した後、真空バルブ19を開放して真空排気を行う。チャンバー18内が所定真空度に達した後、ヒートシールバー20によって、芯材10の上下を熱溶着層12が向かい合うように配置された外被材9を挟み込んで加熱圧縮させる。その後、開放バルブ21を開放して得られたものが、真空断熱材6aである。なお、外被材9は上下に2枚配置されているが、袋状に形成されたものであってもよい。   After putting the jacket material 9 and the core material 10 into the chamber 18, the vacuum valve 19 is opened and evacuation is performed. After the inside of the chamber 18 reaches a predetermined degree of vacuum, the outer cover material 9 disposed so that the heat-welding layer 12 faces the upper and lower sides of the core material 10 is sandwiched between the upper and lower surfaces of the core material 10 and heated and compressed. Then, what was obtained by opening the open valve 21 is the vacuum heat insulating material 6a. In addition, although the two jacket materials 9 are arrange | positioned up and down, you may form in the bag shape.

真空断熱材6aは、図6、図7に示すように、芯材10を外被材9で包み込み、熱溶着部13が形成されて減圧密封を施されている。ここで、芯材10がない箇所における上下の外被材9は内外圧差によって密着することとなる。   As shown in FIGS. 6 and 7, the vacuum heat insulating material 6 a wraps the core material 10 with an outer cover material 9, and a heat-welded portion 13 is formed and sealed under reduced pressure. Here, the upper and lower outer cover materials 9 in a place where the core material 10 is not provided are brought into close contact with each other due to an internal / external pressure difference.

こうして作製された真空断熱材6aの目地部11は芯材10の横方向から見たとき、芯材10の厚みの中間部の辺りに形成されることとなる。   The joint portion 11 of the vacuum heat insulating material 6 a thus manufactured is formed around the middle portion of the thickness of the core material 10 when viewed from the lateral direction of the core material 10.

その後、真空断熱材6aは芯材10がなく上下の外被材9が密着する箇所を熱溶着するべく、図8で示すように、恒温槽22の中に投入する。恒温槽22の内部における雰囲気温度は外被材9における熱溶着層12の融点よりも5℃から30℃程度に高く設定している。数分程度の所定時間が経過した後、取り出してものが、図3、図4で示す本実施の形態における真空断熱材6となる。   Thereafter, the vacuum heat insulating material 6a is put into a thermostatic chamber 22 as shown in FIG. 8 in order to thermally weld a portion where the core material 10 is not present and the upper and lower jacket materials 9 are in close contact. The atmospheric temperature inside the thermostat 22 is set to be about 5 ° C. to 30 ° C. higher than the melting point of the heat welding layer 12 in the jacket material 9. After a predetermined time of about several minutes has passed, what is taken out is the vacuum heat insulating material 6 in the present embodiment shown in FIGS.

あるいは、真空断熱材6aを図9に示すように加熱装置23を用いて、数分程度の所定時間加熱して、芯材10がなく上下の外被材9が密着する箇所を熱溶着することで、真空断熱材6を得ることもできる。   Alternatively, the vacuum heat insulating material 6a is heated for a predetermined time of about several minutes using a heating device 23 as shown in FIG. 9, and the portions where the core material 10 is not present and the upper and lower jacket materials 9 are in close contact are thermally welded. Thus, the vacuum heat insulating material 6 can be obtained.

ここで、加熱装置23の加熱手段としては赤外線や温風による方法が挙げられる。図9では、真空断熱材6aの片面側だけに加熱装置23が配置されるが、他方の面にも配置することでもよい。   Here, examples of the heating means of the heating device 23 include a method using infrared rays or warm air. In FIG. 9, the heating device 23 is arranged only on one side of the vacuum heat insulating material 6 a, but it may be arranged on the other side.

以下に断熱強化構造5に詳述する。   The heat insulation strengthening structure 5 will be described in detail below.

真空断熱材6の壁2への固定は、図10、図11で図示している施工手順のように、目地部11を壁2に接するように固定部材14を用いて柱15に打ち付け実施する。ここで固定部材14は柱15のない箇所に打ち付けることもある。   The vacuum heat insulating material 6 is fixed to the wall 2 by hitting the pillar 15 using the fixing member 14 so that the joint portion 11 is in contact with the wall 2 as in the construction procedure shown in FIGS. . Here, the fixing member 14 may be struck to a place where the column 15 is not provided.

なお、固定部材14は芯材10のない部分、つまり熱溶着部13において施工しており、真空断熱材6の真空破壊が発生することはない。   Note that the fixing member 14 is applied in a portion where the core material 10 is not provided, that is, in the heat welding portion 13, and the vacuum breakage of the vacuum heat insulating material 6 does not occur.

固定部材14としては、タッカー、釘、ビス等の固定対象を貫通して打ち付けるものであればよい。   The fixing member 14 may be any member that penetrates and fixes a fixing target such as a tucker, a nail, or a screw.

図10では真空断熱材6の一方の端部より固定部材14を施工した後、目地部11、他方の端部の順に固定部材14を施工しており、図11では真空断熱材6の目地部11より固定部材14を施工した後、両端部に固定部材14を施工している。   In FIG. 10, after fixing member 14 is constructed from one end portion of vacuum heat insulating material 6, fixing member 14 is constructed in the order of joint portion 11 and the other end portion, and in FIG. After the fixing member 14 is constructed from 11, the fixing member 14 is constructed at both ends.

図10、図11では真空断熱材6の目地部11が確実に壁2に接するように固定できるが、図12で図示の施工手順のように、真空断熱材6の両端部より固定部材14を施工した後、目地部11に固定部材14を施工しており、目地部11に余裕の長さがなく、壁2に接することができないことがあるので注意を要する。そのような状態を避けるため、目地部11が壁2に接するくらいの余裕の長さができる程度に、隣接する芯材10の間隔を短く調整することが必要となる。   10 and 11, the joint 11 of the vacuum heat insulating material 6 can be fixed so as to be surely in contact with the wall 2. However, as shown in the construction procedure illustrated in FIG. After the construction, the fixing member 14 is constructed on the joint portion 11, and the joint portion 11 does not have a sufficient length and may not be able to contact the wall 2. In order to avoid such a state, it is necessary to adjust the interval between the adjacent core members 10 to be short enough to allow the joint 11 to contact the wall 2.

胴縁7は、図13、図14に示すように、真空断熱材6の室内側表面における目地部11を含めた芯材10がない箇所に配置し、そこで固定部材16によって、真空断熱材6の芯材10のない箇所を介して壁2に固定される。ここで真空断熱材6は、芯材10のない箇所が熱溶着されているので、固定部材16の施工があっても真空断熱材6の真空破壊が発生することはない。   As shown in FIGS. 13 and 14, the trunk edge 7 is disposed at a place where the core material 10 including the joint portion 11 on the indoor surface of the vacuum heat insulating material 6 is absent, and the vacuum heat insulating material 6 is fixed by the fixing member 16 there. It is fixed to the wall 2 through a portion where the core material 10 is not present. Here, since the vacuum heat insulating material 6 is heat-welded at a place where the core material 10 is not provided, the vacuum heat insulating material 6 is not broken even if the fixing member 16 is installed.

なお、固定部材16としては、タッカー、釘、ビス等の固定対象を貫通して打ち付けるもので、胴縁7を壁2に対して固定できる十分な長さを有するものであればよい。   The fixing member 16 may be any member that penetrates a fixing target such as a tucker, a nail, or a screw and has a sufficient length to fix the trunk edge 7 to the wall 2.

また、胴縁7の厚みは、図14に示すように、真空断熱材6の芯材10の厚みと同等として、胴縁7と芯材10との室内側の表面で同一平面を形成している。   Further, as shown in FIG. 14, the thickness of the trunk edge 7 is equivalent to the thickness of the core material 10 of the vacuum heat insulating material 6, and the same surface is formed on the inner surface of the trunk edge 7 and the core material 10. Yes.

更に、胴縁7は目地部11の上に配置されるため、胴縁7の幅寸法は目地部11よりも小さくなることは云うまでもない。   Furthermore, since the trunk edge 7 is disposed on the joint portion 11, it goes without saying that the width dimension of the trunk edge 7 is smaller than that of the joint portion 11.

真空断熱材6の目地部11に余裕の長さがなく、壁2に接することができない場合、図15に示すように、目地部11の上に配置される胴縁7が壁2に接することができず、中空に配置されるため著しく安定感を欠く。更に胴縁7と芯材10との室内側の表面で同一平面を形成できず施工構造としては適さない。   When the joint portion 11 of the vacuum heat insulating material 6 has no margin and cannot contact the wall 2, the trunk edge 7 disposed on the joint portion 11 contacts the wall 2 as shown in FIG. 15. Can not be achieved, and since it is arranged in the hollow, it is extremely unstable. Furthermore, the same plane cannot be formed on the interior side surfaces of the trunk edge 7 and the core member 10, which is not suitable as a construction structure.

内装材8は、図16、図17に示すように、真空断熱材6の芯材10と胴縁7との室内側の表面を接点として配置される。内装材8の壁2への固定は、固定部材17によって、真空断熱材6の芯材10のない箇所と胴縁7とを介して壁2に固定される。ここで真空断熱材6は、芯材10のない箇所が熱溶着されているので、固定部材17の施工があっても真空断熱材6の真空破壊が発生することはない。   As shown in FIGS. 16 and 17, the interior material 8 is arranged with the interior-side surfaces of the core material 10 and the trunk edge 7 of the vacuum heat insulating material 6 as contact points. The interior material 8 is fixed to the wall 2 by the fixing member 17 via the portion of the vacuum heat insulating material 6 without the core material 10 and the trunk edge 7. Here, since the vacuum heat insulating material 6 is heat-welded at a portion where the core material 10 is not provided, the vacuum heat insulating material 6 is not broken even if the fixing member 17 is installed.

なお、固定部材17としては、タッカー、釘、ビス等の固定対象を貫通して打ち付けるもので、内装材8を壁2に対して固定できる十分な長さを有するものであればよい。   The fixing member 17 may be anything that penetrates a fixing target such as a tucker, a nail, or a screw and has a sufficient length to fix the interior material 8 to the wall 2.

以上のように、本実施の形態では、真空断熱材6の目地部11が壁2に接するので、目地部11の上への胴縁7の固定を確実とすることができる。   As mentioned above, in this Embodiment, since the joint part 11 of the vacuum heat insulating material 6 contact | connects the wall 2, the fixation of the trunk edge 7 on the joint part 11 can be ensured.

また、真空断熱材6は芯材10の表裏にある外被材9は、芯材10以外の箇所は基本的には接触し熱溶着部13となっており、目地部11も熱溶着されている。   Further, in the vacuum insulation material 6, the outer cover material 9 on the front and back of the core material 10 is basically in contact with portions other than the core material 10 to form a heat-welded portion 13, and the joint portion 11 is also heat-welded. Yes.

従って、固定部材14,16,17は目地部11を貫通させて固定させる際も、目地部11のどこへ固定部材14,16,17を打ち込んでも真空断熱材6の真空破壊が発生することがないので、施工を容易とすることができる。   Therefore, even when the fixing members 14, 16, and 17 are fixed through the joint portion 11, a vacuum breakage of the vacuum heat insulating material 6 may occur regardless of where the fixing members 14, 16, and 17 are driven. Since there is not, construction can be made easy.

また、胴縁7は、固定部材16によって目地部11を貫通させて、壁2に対して固定されることにより、確実な施工が実現される。目地部11に非平滑面であるタワミ部(図示しない)がある場合は、胴縁7で押圧してタワミ部を解消させることもできる。   Moreover, the trunk edge 7 penetrates the joint portion 11 by the fixing member 16 and is fixed to the wall 2, so that reliable construction is realized. When the joint portion 11 has a wrinkle portion (not shown) that is a non-smooth surface, the warp portion can be eliminated by pressing with the trunk edge 7.

また、内装材8が室内側より胴縁7及び目地部11を押圧するので、確実に目地部7が壁2に接するように固定されるとともに、目地部11に非平滑面であるタワミ部がある場合は、胴縁7を介して押圧することでタワミ部を解消させ、施工完了後の内装材8の表面における平滑性を維持し、施工品質を確保することができる。   Moreover, since the interior material 8 presses the trunk edge 7 and the joint portion 11 from the indoor side, the joint portion 7 is securely fixed so as to be in contact with the wall 2, and a wrinkle portion that is a non-smooth surface is formed on the joint portion 11. In some cases, it is possible to eliminate the wrinkled portion by pressing through the trunk edge 7, maintain the smoothness on the surface of the interior material 8 after the completion of construction, and ensure the construction quality.

以上のように本実施の形態の住宅1は、室内空間を形成する壁2、天井3、床4と、壁2と天井3と床4のいずれかの室内側の面の少なくとも一部に配置された真空断熱材6と、真空断熱材6の室内側の面に配置された胴縁7と、真空断熱材6の室内側に固定された内装材8とを有する住宅1であって、真空断熱材6は、内面に熱溶着層12を有するガスバリア性の外被材9と、厚み方向に略垂直な方向に互いに所定間隔離して配置された複数の芯材10とを有し、熱溶着層12同士が対向する外被材9の間に芯材10のそれぞれが互いに独立した空間内に位置するように、外被材9の間に芯材10が無い部分の外被材9同士を密着させて、密着した外被材9同士を熱溶着してなり、外被材9同士が密着する全ての部分の外被材9同士が熱溶着されており、芯材10間の外被材9でなる目地部11の少なくとも一部を壁2と天井3と床4のいずれかの室内側の面に接するように固定部材14で固定しており、目地部11の上に胴縁7の反室内側の面が配置されているものであり、真空断熱材6の目地部11が壁2、天井3、床4に接するように固定されているので、目地部11の上への胴縁7の固定を確実とすることができる。   As described above, the house 1 according to the present embodiment is arranged on at least a part of the wall 2, the ceiling 3, the floor 4, and any of the walls 2, the ceiling 3, and the floor 4 on the indoor side. A house 1 having a vacuum insulating material 6 made, a body edge 7 disposed on a surface of the vacuum heat insulating material 6 on the indoor side, and an interior material 8 fixed on the indoor side of the vacuum heat insulating material 6. The heat insulating material 6 includes a gas barrier outer covering material 9 having a heat welding layer 12 on the inner surface, and a plurality of core materials 10 arranged at predetermined intervals in a direction substantially perpendicular to the thickness direction. The covering materials 9 in a portion where the core material 10 does not exist between the covering materials 9 so that each of the core materials 10 is positioned in a space independent from each other between the covering materials 9 facing each other of the layers 12. The outer cover materials 9 that are in close contact with each other are thermally welded to each other. The fixing member 14 is used to fix at least a part of the joint portion 11 formed by the covering material 9 between the core members 10 so as to be in contact with any of the walls 2, the ceiling 3, and the floor 4 on the indoor side. In addition, the surface of the body edge 7 on the side opposite to the room interior is disposed on the joint 11, and the joint 11 of the vacuum heat insulating material 6 is fixed so as to contact the wall 2, the ceiling 3, and the floor 4. Therefore, it is possible to ensure the fixation of the trunk edge 7 on the joint portion 11.

また、真空断熱材6は、それぞれが互いに独立した空間内にある芯材10で構成されるので、1つの芯材10に真空破壊が生じたとしても、その他の芯材10の真空度は維持できるので、真空断熱材6全体としての断熱性能の悪化を極小に抑制させることができる。   Moreover, since the vacuum heat insulating material 6 is comprised with the core material 10 in the space where each mutually became independent, even if a vacuum breakage arises in one core material 10, the vacuum degree of the other core materials 10 is maintained. Since it can do, the deterioration of the heat insulation performance as the whole vacuum heat insulating material 6 can be suppressed to the minimum.

また、断熱性能に優れた真空断熱材6を適用するので、室内容積を徒に縮小させることなく断熱効果を発揮できる。   Moreover, since the vacuum heat insulating material 6 excellent in heat insulation performance is applied, the heat insulation effect can be exhibited without reducing the room volume.

また、固定部材16によって胴縁7と目地部11における熱溶着部13とを貫通させて、室内空間を形成する壁2、天井3、床4のいずれかの室内側の面に対して、胴縁7が固定されており、胴縁7は固定部材16によって確実に壁2、天井3、床4へ固定されることになる。このとき目地部11に非平滑面であるタワミ部がある場合は、胴縁7で押圧してタワミ部を解消させることもできる。   Further, the body member 7 is penetrated by the fixing member 16 and the heat-welded portion 13 in the joint portion 11 so as to be against the indoor side surface of the wall 2, the ceiling 3, or the floor 4 forming the indoor space. The edge 7 is fixed, and the trunk edge 7 is securely fixed to the wall 2, the ceiling 3, and the floor 4 by the fixing member 16. At this time, when the joint portion 11 has a wrinkle portion that is a non-smooth surface, the warp portion can be eliminated by pressing with the trunk edge 7.

また、固定部材17によって内装材8と胴縁7と目地部11における熱溶着部13とを貫通させて、室内空間を形成する壁2、天井3、床4のいずれかの室内側の面に対して、内装材8が固定されており、内装材8が室内側より胴縁7及び目地部11を押圧するので、確実に目地部11が壁2、天井3、床4に接するように固定されるとともに、目地部11に非平滑面であるタワミ部がある場合は、胴縁7を介して押圧することでタワミ部を解消させ、施工完了後の内装材8表面の平滑性を維持し、施工品質を確保することができる。   Further, the interior member 8, the trunk edge 7, and the heat welded portion 13 in the joint portion 11 are penetrated by the fixing member 17, so that the wall 2, the ceiling 3, or the floor 4 that forms the indoor space is formed on the indoor surface. On the other hand, since the interior material 8 is fixed and the interior material 8 presses the trunk edge 7 and the joint portion 11 from the indoor side, the joint portion 11 is securely fixed so as to contact the wall 2, the ceiling 3, and the floor 4. At the same time, when the joint portion 11 has a wrinkle portion that is a non-smooth surface, the wrinkle portion is eliminated by pressing through the trunk edge 7 to maintain the smoothness of the surface of the interior material 8 after completion of construction. The construction quality can be ensured.

(実施の形態2)
図18は本発明の実施の形態2における住宅の断熱壁に用いた真空断熱材の平面図、図19は図18のC−C線における断面図である。図20は同実施の形態における住宅の壁の室内側の面に真空断熱材を固定した状態を示す断面図、図21は同実施の形態における住宅の壁の室内側の面に真空断熱材と胴縁を配設した状態を示す断面図、図22は同実施の形態における住宅の壁を断熱壁にした状態を示す断面図である。
(Embodiment 2)
18 is a plan view of a vacuum heat insulating material used for a heat insulating wall of a house in Embodiment 2 of the present invention, and FIG. 19 is a cross-sectional view taken along the line CC of FIG. FIG. 20 is a cross-sectional view showing a state in which the vacuum heat insulating material is fixed to the surface on the indoor side of the wall of the house in the same embodiment, and FIG. Sectional drawing which shows the state which arrange | positioned the trunk edge, FIG. 22 is sectional drawing which shows the state which used the wall of the house in the same embodiment as the heat insulation wall.

本実施の形態は、実施の形態1の住宅1において真空断熱材6の代わりに、真空断熱材6aにおける芯材10と芯材10の間を所定幅で熱溶着した真空断熱材24を用いたものである。   In the present embodiment, instead of the vacuum heat insulating material 6 in the house 1 of the first embodiment, the vacuum heat insulating material 24 in which the space between the core material 10 and the core material 10 in the vacuum heat insulating material 6a is heat-welded with a predetermined width is used. Is.

以下に真空断熱材24の作製手順を以下に述べる。   The procedure for producing the vacuum heat insulating material 24 will be described below.

真空断熱材24は、実施の形態1で説明したチャンバー18にて作製された真空断熱材6aを用いて加工していくことが一般である。真空断熱材6aの芯材10の間をヒートシールバー等で芯材10を熱溶着部13aで分けるように熱溶着することで真空断熱材24が得られる。   The vacuum heat insulating material 24 is generally processed using the vacuum heat insulating material 6a produced in the chamber 18 described in the first embodiment. The vacuum heat insulating material 24 is obtained by heat welding the core material 10 of the vacuum heat insulating material 6a with a heat seal bar or the like so that the core material 10 is divided by the heat welding portion 13a.

こうして作製された真空断熱材24は、目地部25において熱溶着部13aが形成されており、壁2に対して目地部25を接触させるのに、図20で示すように熱溶着部13aを固定部材14で貫通させることで固定している。また、目地部25以外の箇所でも熱溶着部13を介して真空断熱材24を固定させている。   The vacuum heat insulating material 24 manufactured in this way has the heat welded portion 13a formed at the joint portion 25, and the heat welded portion 13a is fixed to bring the joint portion 25 into contact with the wall 2 as shown in FIG. It is fixed by passing through the member 14. In addition, the vacuum heat insulating material 24 is fixed through the heat welding portion 13 at locations other than the joint portion 25.

真空断熱材24の室内側の上に配置される胴縁7についても、図21で示すように熱溶着部13,13aを介して固定部材16にて壁2に固定している。   The trunk edge 7 disposed on the indoor side of the vacuum heat insulating material 24 is also fixed to the wall 2 by the fixing member 16 through the heat welding parts 13 and 13a as shown in FIG.

また、真空断熱材24及び胴縁7の上から施工される内装材8についても、図22で示すように熱溶着部13,13aを介して固定部材17にて壁2に固定している。   Further, the interior material 8 constructed from above the vacuum heat insulating material 24 and the trunk edge 7 is also fixed to the wall 2 by the fixing member 17 through the heat welding parts 13 and 13a as shown in FIG.

以上のように、本実施の形態では、真空断熱材24の目地部25が壁2に接するので、目地部25の上への胴縁7の固定を確実とすることができる。   As described above, in the present embodiment, the joint portion 25 of the vacuum heat insulating material 24 is in contact with the wall 2, so that the trunk edge 7 can be reliably fixed on the joint portion 25.

また、真空断熱材24はそれぞれが互いに独立した空間内に位置するように減圧密封された複数の芯材10を有するため、誤って芯材10を傷つけ真空破壊を起こしても、当該芯材10のみ断熱性能が悪化するだけであり、真空断熱材24全体としての断熱性能の悪化を極小に抑制させることができる。   In addition, since the vacuum heat insulating material 24 has a plurality of core materials 10 that are sealed under reduced pressure so that each of them is located in an independent space, even if the core material 10 is accidentally damaged to cause a vacuum break, the core material 10 Only the heat insulation performance is deteriorated, and the deterioration of the heat insulation performance of the vacuum heat insulating material 24 as a whole can be suppressed to a minimum.

さらに、目地部25に芯材10を隔離するように熱溶着部13aが設けられているので、目地部25の室内側表面に配置される胴縁7や内装材8を、熱溶着部13aを介して壁2に固定することで、真空断熱材24の真空破壊を予防することが可能となる。   Furthermore, since the heat welding part 13a is provided in the joint part 25 so as to isolate the core material 10, the body edge 7 and the interior material 8 arranged on the indoor side surface of the joint part 25 are replaced with the heat welding part 13a. By fixing to the wall 2 via, it becomes possible to prevent the vacuum breakage of the vacuum heat insulating material 24.

本発明における住宅は、壁、天井、床の室内側の面に対して複数の芯材を有する真空断熱材を施工するものであり、住宅の断熱効果を高めることはもちろんのこと、確実な施工及び安定的な断熱構造を実現できる。   The house in the present invention is to construct a vacuum heat insulating material having a plurality of cores on the walls, ceilings, and floors on the indoor side, as well as to enhance the heat insulating effect of the house, assured construction In addition, a stable heat insulating structure can be realized.

本発明の住宅は新築および既築を対象としており、既存住宅を対象とした場合は、断熱リフォームを実施することになり、簡易で確実な施工を実現できる。   The housing of the present invention is intended for new construction and existing construction, and when existing housing is targeted, heat insulation reform is performed, and simple and reliable construction can be realized.

また、壁、天井、床の室内側の面に真空断熱材が配置される構造だけでなく室外側に真空断熱材が配置される構造にも適用できる。   Further, the present invention can be applied not only to the structure in which the vacuum heat insulating material is disposed on the indoor side surface of the wall, ceiling, and floor, but also to the structure in which the vacuum heat insulating material is disposed on the outdoor side.

図1は本発明の実施の形態1における住宅の概略図FIG. 1 is a schematic diagram of a house in Embodiment 1 of the present invention. 同実施の形態の住宅における断熱壁の断面図Sectional drawing of the heat insulation wall in the house of the embodiment 同実施の形態の住宅の断熱壁に用いた真空断熱材の平面図Top view of the vacuum heat insulating material used for the heat insulating wall of the house of the embodiment 図3のA―A線における断面図Sectional view taken along line AA in FIG. 同実施の形態における住宅の断熱壁に用いた真空断熱材の減圧密封工程を示す概略断面図Schematic sectional view showing the vacuum sealing step of the vacuum heat insulating material used for the heat insulating wall of the house in the same embodiment 同実施の形態における住宅の断熱壁に用いた真空断熱材の製造過程における外被材の外周同士を熱溶着した状態を示す平面図The top view which shows the state which heat-welded the outer periphery of the jacket material in the manufacture process of the vacuum heat insulating material used for the heat insulation wall of the house in the embodiment 図6のB―B線における断面図Sectional view taken along line BB in FIG. 図6に示された真空断熱材を恒温槽に入れて加熱する工程を示す概略断面図FIG. 6 is a schematic cross-sectional view showing a step of heating the vacuum heat insulating material shown in FIG. 6 in a thermostatic bath. 図6に示された真空断熱材を加熱装置で加熱する工程を示す概略断面図Schematic sectional view showing the process of heating the vacuum heat insulating material shown in FIG. 6 with a heating device 同実施の形態における住宅の壁の室内側の面に真空断熱材を固定する手順の一例を示す断面図Sectional drawing which shows an example of the procedure which fixes a vacuum heat insulating material to the indoor side surface of the wall of the house in the embodiment 同実施の形態における住宅の壁の室内側の面に真空断熱材を固定する手順の別の例を示す断面図Sectional drawing which shows another example of the procedure which fixes a vacuum heat insulating material to the surface of the indoor side of the wall of the house in the embodiment 同実施の形態における住宅の壁の室内側の面に真空断熱材を固定する手順のさらに別の例を示す断面図Sectional drawing which shows another example of the procedure which fixes a vacuum heat insulating material to the indoor side surface of the wall of the house in the embodiment 同実施の形態における住宅の壁の室内側の面に真空断熱材と胴縁を配設した状態を示す要部断面斜視図The principal part cross-section perspective view which shows the state which has arrange | positioned the vacuum heat insulating material and the trunk edge in the indoor side surface of the wall of the house in the embodiment 同実施の形態における住宅の壁の室内側の面に真空断熱材と胴縁を配設した状態を示す断面図Sectional drawing which shows the state which has arrange | positioned the vacuum heat insulating material and the trunk edge in the indoor side surface of the wall of the house in the embodiment 比較例における住宅の壁の室内側の面に真空断熱材と胴縁を配設した状態を示す断面図Sectional drawing which shows the state which has arrange | positioned the vacuum heat insulating material and the trunk edge to the indoor side surface of the wall of the house in a comparative example 同実施の形態における住宅の壁を断熱壁にした状態を示す要部断面斜視図The principal part cross-section perspective view which shows the state which used the wall of the house in the same embodiment as the heat insulation wall 同実施の形態における住宅の壁を断熱壁にした状態を示す断面図Sectional drawing which shows the state which used the wall of the house in the embodiment as the heat insulation wall 本発明の実施の形態2における住宅の断熱壁に用いた真空断熱材の平面図The top view of the vacuum heat insulating material used for the heat insulation wall of the house in Embodiment 2 of this invention 図18のC−C線における断面図Sectional view taken along line CC in FIG. 同実施の形態における住宅の壁の室内側の面に真空断熱材を固定した状態を示す断面図Sectional drawing which shows the state which fixed the vacuum heat insulating material to the surface of the indoor side of the wall of the house in the embodiment 同実施の形態における住宅の壁の室内側の面に真空断熱材と胴縁を配設した状態を示す断面図Sectional drawing which shows the state which has arrange | positioned the vacuum heat insulating material and the trunk edge in the indoor side surface of the wall of the house in the embodiment 同実施の形態における住宅の壁を断熱壁にした状態を示す断面図Sectional drawing which shows the state which used the wall of the house in the embodiment as the heat insulation wall 従来の断熱壁の概略断面図Schematic cross section of conventional heat insulation wall 従来の真空断熱材の断面図Cross section of conventional vacuum insulation

符号の説明Explanation of symbols

1 住宅
2 壁
3 天井
4 床
6 真空断熱材
7 胴縁
8 内装材
9 外被材
10 芯材
11 目地部
12 熱溶着層
13,13a 熱溶着部
16 固定部材
17 固定部材
24 真空断熱材
25 目地部
DESCRIPTION OF SYMBOLS 1 House 2 Wall 3 Ceiling 4 Floor 6 Vacuum heat insulating material 7 Body edge 8 Interior material 9 Outer material 10 Core material 11 Joint part 12 Heat welding layer 13, 13a Heat welding part 16 Fixing member 17 Fixing member 24 Vacuum heat insulating material 25 Joint Part

Claims (4)

室内空間を形成する壁、天井、床と、前記壁と前記天井と前記床のいずれかの室内側の面の少なくとも一部に配置された真空断熱材と、前記真空断熱材の室内側の面に配置された胴縁と、前記真空断熱材の室内側に配置された内装材とを有する住宅であって、前記真空断熱材は、内面に熱溶着層を有するガスバリア性の外被材と、厚み方向に略垂直な方向に互いに所定間隔離して配置された複数の芯材とを有し、前記熱溶着層同士が対向する前記外被材の間に前記芯材のそれぞれが互いに独立した空間内に位置するように隣接する前記芯材と前記芯材との間に前記外被材同士が熱溶着された熱溶着部を設けて減圧密封されており、前記芯材間の前記外被材でなる目地部の少なくとも一部を前記壁と前記天井と前記床のいずれかの室内側の面へと接するように固定しており、前記目地部の上に前記胴縁の反室内側の面が配置された住宅。 A wall, a ceiling, and a floor forming an indoor space; a vacuum heat insulating material disposed on at least a part of the indoor surface of any one of the wall, the ceiling, and the floor; and the indoor surface of the vacuum heat insulating material. A housing having a trunk edge and an interior material disposed on the indoor side of the vacuum heat insulating material, the vacuum heat insulating material having a gas barrier covering material having a heat-welded layer on the inner surface, A plurality of core members arranged in a direction substantially perpendicular to the thickness direction and spaced apart from each other by a predetermined distance, and each of the core members is a space that is independent of each other between the jacket materials facing the heat-welding layers. The outer cover material between the core members is sealed under reduced pressure by providing a heat-welded portion where the outer cover members are heat-welded between the core members adjacent to each other so as to be located inside the core member. At least a part of the joint portion formed of the wall, the ceiling, or the floor to the indoor side surface Are fixed in contact, houses anti indoor side surface of the furring strip on the joint portion is disposed. 室内空間を形成する壁、天井、床と、前記壁と前記天井と前記床のいずれかの室内側の面の少なくとも一部に配置された真空断熱材と、前記真空断熱材の室内側の面に配置された胴縁と、前記真空断熱材の室内側に固定された内装材とを有する住宅であって、前記真空断熱材は、内面に熱溶着層を有するガスバリア性の外被材と、厚み方向に略垂直な方向に互いに所定間隔離して配置された複数の芯材とを有し、前記熱溶着層同士が対向する前記外被材の間に前記芯材のそれぞれが互いに独立した空間内に位置するように、前記外被材の間に前記芯材が無い部分の前記外被材同士を密着させて、前記密着した前記外被材同士を熱溶着してなり、前記外被材同士が密着する全ての部分の前記外被材同士が熱溶着されており、前記芯材間の前記外被材でなる目地部の少なくとも一部を前記壁と前記天井と前記床のいずれかの室内側の面に接するように固定しており、前記目地部の上に前記胴縁の反室内側の面が配置された住宅。 A wall, a ceiling, and a floor forming an indoor space; a vacuum heat insulating material disposed on at least a part of the indoor surface of any one of the wall, the ceiling, and the floor; and the indoor surface of the vacuum heat insulating material. A housing having a body edge and an interior material fixed on the indoor side of the vacuum heat insulating material, the vacuum heat insulating material having a gas barrier outer covering material having a heat-welded layer on the inner surface, A plurality of core members arranged in a direction substantially perpendicular to the thickness direction and spaced apart from each other by a predetermined distance, and each of the core members is a space independent of each other between the jacket materials facing the heat-welded layers. The outer cover material is formed by closely contacting the outer cover materials in a portion where the core material is not provided between the outer cover materials so as to be located in the inner cover material. The outer jacket materials of all the parts that are in close contact with each other are thermally welded, and the outer portions between the core materials are At least a part of the joint portion made of a material is fixed so as to be in contact with the indoor surface of any one of the wall, the ceiling, and the floor, and the surface of the trunk edge on the non-indoor side on the joint portion The house where is located. 固定部材によって胴縁と目地部における熱溶着部とを貫通させて、室内空間を形成する壁、天井、床のいずれかの室内側の面に対して、胴縁が固定されている請求項1または請求項2に記載の住宅。 2. The body edge is fixed to an interior side surface of a wall, a ceiling, or a floor that forms an interior space by penetrating the body edge and the heat welded portion at the joint portion by a fixing member. Or the house of Claim 2. 固定部材によって内装材と胴縁と目地部における熱溶着部とを貫通させて、室内空間を形成する壁、天井、床のいずれかの室内側の面に対して、内装材が固定されている請求項1から請求項3のいずれか一項に記載の住宅。 The interior material is fixed to the interior side surface of the wall, ceiling, or floor that forms the interior space by penetrating the interior material, the trunk edge, and the heat welded portion at the joint portion by the fixing member. The house according to any one of claims 1 to 3.
JP2008172994A 2008-07-02 2008-07-02 House Pending JP2010013819A (en)

Priority Applications (1)

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Family

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