JP2010013750A - Coated paper - Google Patents

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JP2010013750A
JP2010013750A JP2008173176A JP2008173176A JP2010013750A JP 2010013750 A JP2010013750 A JP 2010013750A JP 2008173176 A JP2008173176 A JP 2008173176A JP 2008173176 A JP2008173176 A JP 2008173176A JP 2010013750 A JP2010013750 A JP 2010013750A
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paper
starch
pigment
coated paper
coating layer
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Akiyuki Irie
顕之 入江
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Daio Paper Corp
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Daio Paper Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a coated paper having bulkiness, excellent white paper gloss and thick feeling, and high printability. <P>SOLUTION: The coated paper having at least two coated layers formed on a base paper is obtained by forming the coated layer free from a pigment and containing a cationized starch as an undercoat layer contacting the base paper, and forming the coated layer comprising the pigment and an adhesive as a topcoat layer on the undercoat layer. Preferably, the cationized starch is a cationized tapioca starch, and the cationized degree of the cationized tapioca starch is 0.010-0.040. Further preferably, the pigment for the topcoat layer contains &ge;30 pts.mass of kaoline clay having a 3-20 aspect ratio based on 100 pts.mass of the whole pigment. <P>COPYRIGHT: (C)2010,JPO&amp;INPIT

Description

本発明は、塗工層を2層以上設けた塗工紙に関する。更に詳しくは、基紙に接する下塗り塗工層としてカチオン化澱粉を含む塗工層を設け、前記下塗り塗工層上に顔料及び接着剤からなる上塗り塗工層を設けた、嵩高であり、白紙光沢及び手肉感に優れ、印刷適性の高い塗工紙に関する。   The present invention relates to a coated paper provided with two or more coating layers. More specifically, a coating layer containing a cationized starch is provided as an undercoat coating layer in contact with the base paper, and an overcoat coating layer comprising a pigment and an adhesive is provided on the undercoat coating layer. The present invention relates to a coated paper having excellent gloss and hand feeling and high printability.

従来より印刷用紙の分野において、より嵩があり、白紙光沢及び手肉感に優れ、印刷適性の高い塗工紙が望まれている。   In the field of printing paper, there has been a demand for coated paper that is more bulky, has excellent white paper gloss and hand feeling, and has high printability.

塗工紙の白紙光沢を向上させるために、スーパーカレンダーやソフトカレンダー等の平坦化設備を用いて、塗工紙表面を平坦化しているが、平坦化の際に塗工紙に圧力を掛けるため、塗工紙の嵩や手肉感が低下する問題があった。   In order to improve the glossiness of the coated paper, the surface of the coated paper is flattened using a flattening facility such as a super calendar or soft calender, but pressure is applied to the coated paper during flattening. There was a problem that the bulk of the coated paper and the hand feeling decreased.

平坦化において塗工紙が潰されずに済むよう、塗工紙の嵩や手肉感を向上させる方法としては、顔料塗工層を設ける前に、澱粉を含む下塗り塗工層を設け、基紙を潰れにくくする方法がある。澱粉を下塗り塗工することで、カレンダー等の線圧を高くして、白紙光沢が良好であり、かつ、塗工紙が潰され難く、嵩及び手肉感に優れた塗工紙を得ることができるが、更に嵩高で手肉感、白色光沢に優れた塗工紙が求められている。   In order to prevent the coated paper from being crushed during flattening, as a method of improving the bulk and hand feeling of the coated paper, before providing the pigment coating layer, an undercoat coating layer containing starch is provided, and the base paper is There is a way to make it hard to collapse. By applying the starch undercoating, it is possible to increase the linear pressure of the calendar, etc., to obtain a coated paper that is excellent in white paper gloss, excellent in paper gloss, hard to be crushed, and excellent in bulk and hand feeling. However, there is a need for a coated paper that is more bulky, has a hand feeling and is excellent in white gloss.

上記下塗り塗工層に用いられる澱粉には、一般的には酸化澱粉が用いられていたが、酸化澱粉は基紙に沈み込みやすいため塗工層が形成され難く、嵩や手肉感がでにくい問題があった。これは、酸化澱粉とパルプが両方ともアニオン性であり反発しやすいものの、毛細管現象により澱粉が基紙に吸液されるためと考えられる。   In general, oxidized starch is used for the starch used in the undercoat coating layer. However, the oxidized starch easily sinks into the base paper, so that the coating layer is difficult to form, and the bulk and hand feeling are difficult. There was a problem. This is thought to be because the starch is absorbed into the base paper by capillary action, although both oxidized starch and pulp are anionic and easily repelled.

下塗り塗工液がより基紙に吸液されにくく、基紙表面に澱粉塗工層を形成する方法として、カチオン性の澱粉である、カチオン化澱粉を用いる方法が知られている(特許文献1〜3を参照)。カチオン化澱粉を用いると、カチオン化澱粉のカチオン性基と、パルプのアニオン性基とが接した部分でイオン結合が進み、澱粉の不動化層が生成して基紙内部まで澱粉が浸透しにくく、嵩高で手肉感のある塗工紙が得られる。しかしながら、単にカチオン化澱粉を塗工したのみでは、充分な嵩高、手肉感、白色光沢を有する塗工紙を得ることはできなかった。
特開平6−57693号公報 特開2004−143612号公報 特開2006−161216号公報
As a method for forming a starch coating layer on the surface of the base paper, the undercoat coating solution is more difficult to absorb by the base paper, and a method using cationic starch, which is a cationic starch, is known (Patent Document 1). ~ 3). When cationized starch is used, the ionic bond proceeds at the part where the cationic group of the cationized starch and the anionic group of the pulp are in contact with each other, and a starch immobilization layer is formed, making it difficult for starch to penetrate into the base paper. A coated paper with a bulky and hand-feeling can be obtained. However, it was not possible to obtain a coated paper having a sufficient bulkiness, hand feeling and white gloss simply by coating with cationized starch.
JP-A-6-57693 JP 2004-143612 A JP 2006-161216 A

本発明は、上記現状に鑑み、嵩高であり、白紙光沢及び手肉感に優れ、印刷適性の高い塗工紙を提供することを課題とする。   An object of the present invention is to provide a coated paper that is bulky, excellent in white paper gloss and hand feeling, and high in printability.

本発明は、基紙上に塗工層を少なくとも2層設けた塗工紙であって、基紙に接する下塗り塗工層として、顔料を含まずカチオン化澱粉を含む塗工層を設け、前記下塗り塗工層上に、上塗り塗工層として、顔料及び接着剤からなる塗工層を設けることを特徴とする、塗工紙に関する。   The present invention is a coated paper provided with at least two coating layers on a base paper, wherein an undercoat coating layer in contact with the base paper is provided with a coating layer containing no cationized starch and containing no pigment. The present invention relates to a coated paper characterized in that a coating layer composed of a pigment and an adhesive is provided as a top coating layer on the coating layer.

好ましくは、前記カチオン化澱粉がカチオン化タピオカ澱粉であり、前記カチオン化タピオカ澱粉のカチオン化度が0.010〜0.040である。   Preferably, the cationized starch is a cationized tapioca starch, and the cationized tapioca starch has a degree of cationization of 0.010 to 0.040.

好ましくは、前記上塗り塗工層の顔料として、アスペクト比が3〜20のカオリンクレーを、全顔料100質量部に対して30質量部以上含有する。   Preferably, 30 parts by mass or more of kaolin clay having an aspect ratio of 3 to 20 is contained as a pigment of the top coat layer with respect to 100 parts by mass of the total pigment.

本発明の塗工紙は、嵩高であり、白紙光沢及び手肉感に優れ、印刷適性が高い塗工紙である。   The coated paper of the present invention is a coated paper that is bulky, has excellent white paper gloss and hand feeling, and has high printability.

まず、本実施形態に係る塗工紙を構成する基紙について説明する。   First, the base paper which comprises the coated paper which concerns on this embodiment is demonstrated.

基紙は、通常の原料パルプを抄紙して得られるものであればよい。該原料パルプにも特に限定がなく、例えば未晒針葉樹パルプ(NUKP)、未晒広葉樹パルプ(LUKP)、晒針葉樹パルプ(NBKP)、晒広葉樹パルプ(LBKP)等の化学パルプ;ストーングランドパルプ(SGP)、加圧ストーングランドパルプ(PGW)、リファイナーグランドパルプ(RGP)、ケミグランドパルプ(CGP)、サーモグランドパルプ(TGP)、グランドパルプ(GP)、サーモメカニカルパルプ(TMP)、ケミサーモメカニカルパルプ(CTMP)、リファイナーメカニカルパルプ(RMP)等の機械パルプ;雑誌古紙、チラシ古紙、オフィス古紙等から製造される離解・脱墨古紙パルプ、離解・脱墨・漂白古紙パルプ等の古紙パルプ等が挙げられ、これらの中から1種又は2種以上を適宜選択し、その割合を調整して用いることができる。   The base paper should just be obtained by papermaking a normal raw material pulp. The raw material pulp is not particularly limited. For example, chemical pulp such as unbleached softwood pulp (NUKP), unbleached hardwood pulp (LUKP), bleached softwood pulp (NBKP), bleached hardwood pulp (LBKP), etc .; Stone Grand Pulp (SGP) ), Pressurized Stone Grand Pulp (PGW), Refiner Grand Pulp (RGP), Chemi Grand Pulp (CGP), Thermo Grand Pulp (TGP), Grand Pulp (GP), Thermo Mechanical Pulp (TMP), Chemi Thermo Mechanical Pulp ( CTMP), refiner mechanical pulp (RMP) and other mechanical pulp; magazine waste paper, leaflet waste paper, waste paper pulp manufactured from office waste paper, etc., waste paper pulp such as disaggregation / deinking / bleached waste paper pulp, etc. , Select one or more of these as appropriate, It can be used to adjust the focus.

上記パルプに、内添の填料として従来製紙用途で用られている填料を添加することができる。填料としては、例えば軽質炭酸カルシウム、クレー、タルク等が挙げられる。填料の配合量は特に限定されず、従来一般の塗工紙の範囲内で調整すればよく、例えば3〜20質量%程度である。   A filler conventionally used for papermaking can be added to the pulp as an internal filler. Examples of the filler include light calcium carbonate, clay, talc and the like. The blending amount of the filler is not particularly limited, and may be adjusted within the range of conventional coated paper, for example, about 3 to 20% by mass.

本実施形態においては、上記スラリーに、必要に応じて凝結剤、凝集剤、サイズ剤、紙力増強剤、紙厚向上剤、歩留向上剤等の、通常塗工紙の基紙に配合される種々の添加剤を、その種類及び配合量を適宜調整して内添することができる。   In this embodiment, the slurry is blended with a base paper of a normal coated paper, such as a coagulant, a flocculant, a sizing agent, a paper strength enhancer, a paper thickness improver, and a yield improver, if necessary. Various additives can be internally added by appropriately adjusting the type and blending amount.

前記のごとき抄紙原料をワイヤーパートにて抄紙し、次いでプレスパート、プレドライヤーパートに供して基紙を製造することができ、次いでコーターパートにて後述する下塗り塗工液を基紙上に下塗り塗工した後、アフタードライヤーパートにて乾燥し、プレカレンダーにて平坦化し、次いでコーターパートにて後述する上塗り塗工液を基紙上に上塗り塗工した後、アフタードライヤーパートにて乾燥し、カレンダーパート、リールパート、ワインダーパート等に供して目的とする塗工紙を得ることができる。   Papermaking raw materials such as those mentioned above can be made in a wire part, and then subjected to a press part and a pre-dryer part to produce a base paper. Next, an undercoat coating solution described later is applied on the base paper by a coater part. After drying with an after dryer part, flattening with a pre-calender, and then applying a top coat liquid described later on the coater part on the base paper, drying with an after dryer part, a calendar part, The target coated paper can be obtained by using it in a reel part, a winder part or the like.

特に、後述する通り、本発明は下塗り塗工し、ドライヤーパートにて乾燥後にプレカレンダーにて平坦化処理することで、より効果が発揮される。   In particular, as will be described later, the present invention is more effective when it is undercoated, dried by a dryer part and then flattened by a pre-calender.

尚、後述する上塗り塗工層において、好ましくはクレーを主成分とする塗工液を上塗り塗工するため、得られる塗工紙の白色度が向上しにくい。そのため、目的とする塗工紙の白色度をより向上させるには、基紙の白色度は、カラーアナライザー(型番:カラーi5、マクベスグレタグ社製)にて測定して70%以上、さらには75%以上であることが好ましい。このような基紙から印刷用塗工紙を製造した場合、後述するように、白色度を例えば77%以上とすることが可能になる。そして、このような白色度が77%以上の印刷用塗工紙を用いると、白色度が77%未満の印刷用塗工紙と比べて、例えばより高精彩で、コントラストの高い高級印刷物が得られる。   In addition, in the overcoating layer to be described later, it is difficult to improve the whiteness of the resulting coated paper because the overcoating is preferably performed with a coating liquid mainly composed of clay. Therefore, in order to further improve the whiteness of the target coated paper, the whiteness of the base paper is measured by a color analyzer (model number: color i5, manufactured by Macbeth Gretag), 70% or more, and further 75. % Or more is preferable. When the coated paper for printing is manufactured from such a base paper, the whiteness can be set to, for example, 77% or more as described later. When such a coated paper having a whiteness of 77% or more is used, for example, a high-quality printed material having a higher definition and a higher contrast can be obtained compared to a coated paper having a whiteness of less than 77%. It is done.

基紙の坪量に特に限定はないが、後述するように、目的とする塗工紙の坪量が好ましくは30〜100g/m2であることを考慮して、該基紙の坪量は、通常25〜95g/m2程度となるように調整することが好ましい。 Although there is no particular limitation on the basis weight of the base paper, as will be described later, the basis weight of the target coated paper is preferably 30 to 100 g / m 2. Usually, it is preferable to adjust so that it may become about 25-95 g / m < 2 >.

<下塗り塗工>
基紙の片面又は両面に対して、後述する上塗り塗工層を設ける前に、澱粉を含み、顔料を含有しない下塗り塗工層を、好ましくは片面あたり0.2〜1.0g/m2となるよう設ける。
<Undercoat>
Before providing an overcoating layer to be described later on one side or both sides of the base paper, an undercoating layer containing starch and not containing a pigment is preferably 0.2 to 1.0 g / m 2 per side. Provide to be.

製紙用途で一般的に用いられる下塗り塗工用の澱粉としては、例えば酸化澱粉(カチオン性)、カルボキシメチル澱粉(アニオン性)、ヒドロキシアルキル澱粉(ノニオン性)、リン酸澱粉(アニオン性)等の変性澱粉が挙げられる。しかしながら、ノニオン性又はアニオン性の澱粉を用いると、アニオン性を呈する基紙表面に浸透しやすいため、嵩高性及び手肉感が低下しやすい。したがって本発明においては、アニオン性である基紙表面とイオン的に結びつきやすく、基紙と接した澱粉が不動化層しやすく、澱粉が表面に留まりやすい、カチオン化澱粉を使用する。カチオン化澱粉としては、市販のものを使用することができる。   Examples of the starch for undercoating that is generally used in papermaking applications include oxidized starch (cationic), carboxymethyl starch (anionic), hydroxyalkyl starch (nonionic), and phosphate starch (anionic). Modified starch is mentioned. However, when nonionic or anionic starch is used, it easily penetrates into the surface of an anionic base paper, so that the bulkiness and hand feeling are likely to be lowered. Therefore, in the present invention, a cationized starch is used which is easily ionically bonded to the anionic base paper surface, the starch in contact with the base paper is easily immobilized, and the starch is likely to remain on the surface. Commercially available products can be used as the cationized starch.

本発明におけるカチオン化澱粉は、カチオン性基として、アミノ基、イミノ基、アンモニウム基等を有するカチオン化剤と澱粉とを反応させることによって得られるカチオン化澱粉とする。すなわち、第一級アミノ基、第二級アミノ基、第三級アミノ基、又は、第四級アンモニウム基を有するカチオン化澱粉である。これらカチオン化澱粉は、市販のものを使用することができる。   The cationized starch in the present invention is a cationized starch obtained by reacting starch with a cationizing agent having an amino group, an imino group, an ammonium group or the like as a cationic group. That is, it is a cationized starch having a primary amino group, a secondary amino group, a tertiary amino group, or a quaternary ammonium group. As these cationized starches, commercially available products can be used.

カチオン化澱粉のカチオン化度は、0.010〜0.040であることが好ましく、0.015〜0.030であることが更に好ましい。0.010を下回ると、カチオン性が低いため、基紙に澱粉が浸透し易くなり、嵩高及び手肉感が劣るため好ましくない。また、後述する上塗り塗工層に含有するクレーとイオン的に結びつき難くなるため、上塗り塗工液が下塗り塗工層に浸透し易く、上塗り塗工後の白紙光沢及び印刷適性が低下するため好ましくない。0.040を超過すると、カチオン性が強過ぎるため、基紙のアニオン性基及び上塗り塗工液のアニオン性基と結びつきやすく、基紙上への下塗り塗工液の均一な塗工及び上塗り塗工層の均一な塗工が難しくなり、印刷適性が低下する可能性がある。   The degree of cationization of the cationized starch is preferably 0.010 to 0.040, and more preferably 0.015 to 0.030. If it is less than 0.010, the cationic property is low, so that starch easily penetrates into the base paper, and the bulkiness and hand feeling are inferior. In addition, since it is difficult to ionically bind to clay contained in the topcoat layer described later, the topcoat liquid is likely to penetrate into the undercoat layer, and the glossiness and printability of blank paper after the topcoat coating are reduced. Absent. If it exceeds 0.040, the cationic property is too strong, so it is easy to combine with the anionic group of the base paper and the anionic group of the top coating liquid, and the uniform coating of the undercoat coating liquid on the base paper and the top coating layer Uniform coating becomes difficult and printability may be reduced.

尚、カチオン化度は、ケルダール分析法に従い、カチオン化澱粉1分子中の窒素原子の含有量から窒素含有量を算出し、窒素含有量及び重量平均分子量から、グルコース残基1つあたりのカチオン基導入量を求め、カチオン化度(置換度)とした。重量平均分子量はサイズ排除クロマトグラフィー法により測定した。   The degree of cationization is calculated according to Kjeldahl analysis by calculating the nitrogen content from the content of nitrogen atoms in one molecule of cationized starch. From the nitrogen content and the weight average molecular weight, the cation group per glucose residue is calculated. The amount introduced was determined and used as the degree of cationization (degree of substitution). The weight average molecular weight was measured by size exclusion chromatography.

澱粉の種類としては、例えば小麦澱粉、馬鈴薯澱粉、トウモロコシ澱粉、甘薯澱粉、タピオカ澱粉、サゴ澱粉、米澱粉、モチトウモロコシ粉、高アミロース含量トウモロコシ澱粉等の未処理澱粉、小麦粉、タピオカ澱粉、コーンフラワー、米粉等の澱粉含有物等が挙げられる。なかでもタピオカ澱粉は、上記他の澱粉と比べて、カチオン化して基紙表面に塗工すると基紙表面に留まりやすいため、嵩及び手肉感が向上しやすいため好ましい。特にタピオカからなるカチオン化澱粉において、カチオン化度を0.010〜0.040とすると、特に基紙表面に留まりやすいため、嵩及び手肉感が向上しやすいため好ましい。   The types of starch include, for example, untreated starch such as wheat starch, potato starch, corn starch, sweet potato starch, tapioca starch, sago starch, rice starch, waxy corn flour, corn starch with high amylose content, wheat flour, tapioca starch, corn flour And starch-containing materials such as rice flour. Among these, tapioca starch is preferable because it tends to remain on the surface of the base paper when it is cationized and coated on the surface of the base paper, compared with the above-mentioned other starches. In particular, in a cationized starch composed of tapioca, it is preferable that the degree of cationization is 0.010 to 0.040 because it tends to stay on the surface of the base paper in particular, and the bulk and hand feeling are easily improved.

下塗り塗工液には、上記カチオン化澱粉以外にも、未変性澱粉、カチオン化澱粉以外の化工澱粉(酸化デンプン、カルボキシメチル澱粉、ヒドロキシアルキル澱粉、リン酸澱粉等の澱粉誘導体など)、ポリビニルアルコール、ポリアクリルアミドなどを、本発明の効果を阻害しない範囲で含有させることができる。   In addition to the above-mentioned cationized starch, the undercoat coating solution includes unmodified starch, modified starch other than cationized starch (starch derivatives such as oxidized starch, carboxymethyl starch, hydroxyalkyl starch, and phosphate starch), polyvinyl alcohol Polyacrylamide and the like can be contained within a range that does not impair the effects of the present invention.

下塗り塗工液は、抄紙工程中のサイズプレス工程で公知の種々の方式により塗工されることができるが、特にフィルム転写方式により塗工されることが好ましい。フィルム転写方式で塗工されると、一定膜厚の塗工層を基紙表面に塗工できるので、例えばツーロールサイズプレスのような塗工液のポンドを形成し塗工する方式に比べて、基紙内部への塗工液の浸透が抑制され、基紙表面に薄膜塗工が可能となる点が特徴である。従って、フィルム転写方式で下塗り塗工されると、本発明の如く塗工量が0.2〜1.0g/m2と低塗工量であっても、基紙に均一に塗工層が形成でき、上塗り塗工後の塗工紙の平坦性が高くなり、印刷適性が良好となり易い。特に本発明の如く、アニオン性の基紙にカチオン性の下塗り塗工を行い、その上に後述するアニオン性の上塗り塗工層を設ける場合は、基紙に接する下塗り塗工液、及び下塗り塗工層に接する上塗り塗工液の不動化が早いため、均一な塗工が得られにくい。そのため、該下塗り塗工層をフィルム転写方式で下塗り塗工することで、下塗り塗工層のみならず、上塗り塗工層においても均一な塗工性が得られ、上塗り塗工後の印刷適性を向上させることができる。ブレード塗工方式で塗工すると、得られる下塗り塗工層の平坦性は高いが、塗工量が0.2〜1.0g/m2では基紙表面を充分に被覆できないため、未塗工部分が発生し、得られる塗工紙の印刷適性及び白紙光沢が低下する恐れがあるため好ましくない。また、2ロールサイズプレス方式を用いると、塗工液が付き過ぎるだけでなく、塗工液が含浸することで手肉感及び嵩が低下しやすくなるため好ましくない。 The undercoat coating solution can be applied by various known methods in the size press process during the paper making process, but is preferably applied by a film transfer method. When coated by the film transfer method, a coating layer with a certain film thickness can be applied to the surface of the base paper, so compared to a method that forms a pound of coating liquid, such as a two-roll size press. It is characterized in that the penetration of the coating liquid into the inside of the base paper is suppressed and thin film coating is possible on the surface of the base paper. Therefore, when undercoating is applied by the film transfer method, even if the coating amount is as low as 0.2 to 1.0 g / m 2 as in the present invention, the coating layer is uniformly applied to the base paper. It can be formed, and the flatness of the coated paper after top coating is increased, and the printability tends to be good. In particular, as in the present invention, when an anionic base paper is subjected to a cationic undercoat and an anionic topcoat layer described later is provided thereon, an undercoat coating solution in contact with the base paper, and an undercoat Due to the rapid immobilization of the topcoat coating solution in contact with the work layer, it is difficult to obtain a uniform coating. Therefore, by applying the undercoat layer to the undercoat layer by a film transfer method, uniform coatability is obtained not only in the undercoat layer but also in the overcoat layer, and the printability after the top coat is improved. Can be improved. When the blade coating method is applied, the resulting undercoat coating layer has high flatness, but when the coating amount is 0.2 to 1.0 g / m 2 , the base paper surface cannot be sufficiently covered. This is not preferable because a part is generated and printability and blank gloss of the resulting coated paper may be lowered. In addition, it is not preferable to use a two-roll size press method because not only the coating liquid is excessively adhered, but also the hand feeling and bulk are easily lowered by impregnation with the coating liquid.

上記のごとく、カチオン化澱粉、特にタピオカを原料とするカチオン化澱粉を含む下塗り塗工液を、フィルム転写方式で下塗り塗工すると、嵩高、光沢度に優れるのみならず、印刷適性が良好な塗工紙が得られるため、更に好ましい。   As described above, when an undercoat coating solution containing cationized starch, particularly cationized starch made from tapioca, is coated with a film transfer method, it is not only excellent in bulk and gloss, but also has good printability. It is more preferable because a working paper can be obtained.

下塗り塗工液の濃度は特に限定されず、塗工量が好ましくは0.2〜1.0g/m2の範囲となるように、適宜調整すれば良い。例えば、濃度が2〜10質量%であれば良く、3〜5質量%であれば、より手肉感に優れた塗工紙が得られるため好ましい。濃度が2質量%を下回ると、基紙への吸水が増加しやすいため、下塗り塗工時に断紙しやすくなる。濃度が10質量%を超過すると、塗工量が多くなりすぎて、基紙の米坪及び/又は上塗り塗工量を低減する必要があり、手肉感や印刷適性が低下するため好ましくない。 The concentration of the undercoat coating solution is not particularly limited, and may be appropriately adjusted so that the coating amount is preferably in the range of 0.2 to 1.0 g / m 2 . For example, the concentration may be 2 to 10% by mass, and 3 to 5% by mass is preferable because a coated paper with a better hand feeling can be obtained. When the concentration is less than 2% by mass, water absorption to the base paper is likely to increase, so that it is easy to break the paper during undercoating. When the concentration exceeds 10% by mass, the coating amount becomes too large, and it is necessary to reduce the base weight and / or the top coating amount of the base paper, which is not preferable because hand feeling and printability are lowered.

下塗り塗工層は、塗工量が、固形分付着量で片面当り、好ましくは0.2〜1.0g/m2、より好ましくは0.6〜0.8g/m2となるように塗工される。下塗り塗工しなかったり、固形分付着量が0.2g/m2未満であると充分な印刷適性が得られないだけでなく、嵩高性及び手肉感が得られない。また、1.0g/m2を超えると、塗工量が多く均一な塗工が難しくなること、及び、基紙の米坪を一定のまま下塗り塗工層を増加させると、同米坪の塗工紙を得るためには、上塗り塗工層の塗工量を低下させる必要があるため、いずれも印刷適性に劣るため好ましくない。 The undercoat coating layer is coated such that the coating amount is one solid-coated amount per side, preferably 0.2 to 1.0 g / m 2 , more preferably 0.6 to 0.8 g / m 2. It is crafted. When the undercoat is not applied or the solid content is less than 0.2 g / m 2 , not only sufficient printability cannot be obtained, but also bulkiness and hand feeling cannot be obtained. Moreover, when it exceeds 1.0 g / m 2 , the coating amount is large and uniform coating becomes difficult, and when the undercoat coating layer is increased while the basis weight of the base paper is kept constant, In order to obtain coated paper, since it is necessary to reduce the coating amount of a top coat layer, since all are inferior to printability, it is unpreferable.

特に本発明のごとく、下塗り塗工層に澱粉を含む塗工層を設けると、顔料及び接着剤からなる下塗り塗工層と比べて印刷適性が低下し易いが、塗工量が好ましくは0.2〜1.0g/m2、より好ましくは0.6〜0.8g/m2の範囲で塗工することで、十分な印刷適性を得ることができる。 In particular, as in the present invention, when a coating layer containing starch is provided in the undercoating layer, the printability tends to be lower than that of the undercoating layer comprising a pigment and an adhesive, but the coating amount is preferably 0.8. Sufficient printability can be obtained by coating in the range of 2 to 1.0 g / m 2 , more preferably 0.6 to 0.8 g / m 2 .

下塗り塗工層には顔料を含まないことが好ましい。顔料を含む場合、塗工紙表面の平滑性及び印刷適性が良好となるメリットがあり、上述の通り印刷適性が向上しやすいが、表面の平滑性及び印刷適性は上塗り塗工層表面に寄与する部分が大きく、下塗り塗工層を上述の通り0.2〜1.0g/m2の塗工量とし、上塗り塗工を後述の通りの塗工量とすることで十分印刷適性をカバーできる。また、顔料を含むと塗工層が重くなり嵩高の紙となり難いため、下塗り塗工層には顔料を含まないことが好ましい。 The undercoat coating layer preferably contains no pigment. When a pigment is included, there is an advantage that the smoothness and printability of the coated paper surface are good, and the printability is easily improved as described above, but the smoothness and printability of the surface contribute to the surface of the topcoat coating layer. The printability can be sufficiently covered by setting the undercoat coating layer to a coating amount of 0.2 to 1.0 g / m 2 as described above and the topcoat coating to a coating amount as described later. Moreover, since a coating layer will become heavy when it contains a pigment and it becomes difficult to become bulky paper, it is preferable that a primer coating layer does not contain a pigment.

上述のとおり、タピオカ由来の澱粉として、カチオン化度が0.010〜0.040のカチオン化澱粉を、フィルム転写方式により基紙上に0.2〜1.0g/m2の塗工量で下塗り塗工することで、特に基紙表面に留まりやすい澱粉塗工層が得られるため、得られる塗工紙の嵩及び手肉感が向上しやすい。また、下塗り塗工層には顔料を含まない方が、より嵩高な下塗り塗工層が得られるため好ましい。 As described above, as a tapioca-derived starch, a cationized starch having a cationization degree of 0.010 to 0.040 is coated on the base paper with a coating amount of 0.2 to 1.0 g / m 2 by a film transfer method. In particular, since a starch coating layer that easily stays on the surface of the base paper is obtained, the bulk and hand feeling of the resulting coated paper are likely to be improved. Moreover, it is preferable that the undercoat layer does not contain a pigment because a more bulky undercoat layer can be obtained.

<プレカレンダー>
下塗り塗工後の基紙は、上塗り塗工を行う前に、プレカレンダーによる平坦化処理を行うと、上塗り塗工後の平坦性が向上できるため好ましい。プレカレンダーは金属ロールと弾性ロールを組み合わせたソフトカレンダーを用いると、表面の改良性が高いため好ましい。プレカレンダーは、1段又は必要に応じ2段以上の組合せで行うこともできる。プレカレンダーでの処理により下塗り塗工後の基紙表面を平坦化処理することで、上塗り塗工後のカレンダーにおける線圧を低減でき、過度の平坦化処理を要しないことで、紙の手肉感を低下させることなく、上塗り塗工後の塗工層表面の平坦性を向上させることが可能になり、塗工紙として充分な印刷適性と手肉感が得られる。また、基紙表面を平坦化処理すると、上塗り塗工層が均一に塗工でき、印刷適性を向上させることができる。プレカレンダーの線圧は、好ましくは10〜80kN/mであり、より好ましくは10〜50kN/mである。10kN/m未満であると、下塗り塗工後の基紙の平坦化が進まず、また、80kN/mを超過すると、必要以上に基紙を圧迫するため、嵩や手肉感が低下するため好ましくない。
<Pre-calendar>
The base paper after the undercoating is preferably subjected to a pre-calendering flattening before the topcoating because the flatness after the topcoating can be improved. As the precalender, it is preferable to use a soft calender in which a metal roll and an elastic roll are combined because the surface is highly improved. The pre-calendar can be performed in one stage or a combination of two or more stages as required. By flattening the surface of the base paper after undercoating by pre-calendering, the linear pressure on the calendar after topcoating can be reduced, and there is no need for excessive flattening. It is possible to improve the flatness of the surface of the coating layer after the top coating without lowering the thickness, and sufficient printability and hand feeling as a coated paper can be obtained. Further, when the surface of the base paper is flattened, the top coat layer can be applied uniformly, and the printability can be improved. The linear pressure of the pre-calender is preferably 10 to 80 kN / m, more preferably 10 to 50 kN / m. If it is less than 10 kN / m, flattening of the base paper after undercoating does not proceed, and if it exceeds 80 kN / m, the base paper is compressed more than necessary, so that the bulk and hand feeling are preferred. Absent.

<上塗り塗工>
下塗り塗工を行い、好ましくはプレカレンダーで平坦化を行なった基紙上に、顔料及び接着剤を主成分とする上塗り塗工層を設ける。
<Topcoat coating>
An undercoating layer is formed, and an overcoating layer mainly composed of a pigment and an adhesive is provided on a base paper that has been preferably flattened with a pre-calender.

上塗り塗工に用いる顔料の種類には特に限定がなく、一般に製紙用の顔料として用いられるものを使用することができる。該顔料としては、例えば重質炭酸カルシウム、軽質炭酸カルシウム、カオリンクレー、デラミネーテッドカオリン、タルク、ホワイトカーボン、二酸化チタン、硫酸カルシウム、サチンホワイト、亜硫酸カルシウム、石膏、硫酸バリウム、珪藻土、炭酸マグネシウム、水酸化アルミニウム、水酸化カルシウム、水酸化マグネシウム、水酸化亜鉛、酸化亜鉛、酸化マグネシウム、ベントナイト、セリサイト等の無機顔料や、ポリスチレン樹脂微粒子、尿素ホルマリン樹脂微粒子、微小中空粒子、多孔質微粒子等の有機顔料等の特殊顔料などが例示され、これらの中から1種又は2種以上を適宜選択して配合することができる。   There are no particular limitations on the type of pigment used for top coating, and those generally used as papermaking pigments can be used. Examples of the pigment include heavy calcium carbonate, light calcium carbonate, kaolin clay, delaminated kaolin, talc, white carbon, titanium dioxide, calcium sulfate, satin white, calcium sulfite, gypsum, barium sulfate, diatomaceous earth, magnesium carbonate, Inorganic pigments such as aluminum hydroxide, calcium hydroxide, magnesium hydroxide, zinc hydroxide, zinc oxide, magnesium oxide, bentonite, sericite, polystyrene resin fine particles, urea formalin resin fine particles, fine hollow particles, porous fine particles, etc. Special pigments such as organic pigments are exemplified, and one or more of them can be appropriately selected and blended.

上記顔料の中でも、カオリンクレーを用いた場合には、塗工紙の光沢度及び平滑性が向上し易く、印刷適性がより良好となるので好ましい。下塗り塗工層に澱粉を用いると、顔料を用いた場合に比べて印刷適性が低くなり易く、特に本発明のごとく、下塗り塗工層にカチオン化澱粉を用いた場合は、印刷適性が得られ難くなるため、上塗り塗工層の構成が重要となる。そのため、より印刷適性が良好なクレーを配合することが好ましい。クレーを配合することで塗工紙表面が平坦化しやすくなるため、光沢が得られ易く、後述するカレンダー処理において過大な線圧を掛ける必要がなくなり、塗工紙中のパルプが潰されにくくなるため、手肉感が良好な塗工紙が得られる。   Among the above pigments, when kaolin clay is used, the glossiness and smoothness of the coated paper are easily improved, and the printability becomes better, which is preferable. When starch is used for the undercoat coating layer, the printability tends to be lower than when pigment is used, and in particular, when cationized starch is used for the undercoat coating layer, printability is obtained. Since it becomes difficult, the structure of a top coat layer becomes important. Therefore, it is preferable to add clay having better printability. By blending clay, the coated paper surface is easily flattened, so it is easy to obtain gloss, and it is not necessary to apply excessive linear pressure in the calendering process described later, and the pulp in the coated paper is less likely to be crushed. Thus, a coated paper having a good hand feeling can be obtained.

本発明においては、より嵩が出やすい構成とするため、特にアスペクト比が大きいクレーを用いることが好ましい。クレーとしては、従来一般に製紙用途で使用されているカオリンクレーを使用できる。クレーは一般的に板状で、板の表面の部分は負に帯電しており、断面部分は正に帯電している。このため、正の断面部分が少なく負の表面部分が多い、アスペクト比の高い板状クレーを用いると、下塗り塗工層に含まれるカチオン化澱粉とイオン的に反応しやすく、より嵩高で手肉感のある塗工紙が得られるため好ましい。   In the present invention, it is preferable to use a clay having a particularly large aspect ratio in order to increase the bulkiness. As the clay, kaolin clay which has been conventionally used for papermaking can be used. The clay is generally plate-shaped, the surface portion of the plate is negatively charged, and the cross-sectional portion is positively charged. For this reason, when a plate-shaped clay with a small positive cross-section and a large negative surface and a high aspect ratio is used, it is easy to react ionized with the cationized starch contained in the undercoat coating layer, making it more bulky and hand-feeling This is preferable because a coated paper having a thickness can be obtained.

カオリンクレーのアスペクト比は、好ましくは3〜20、更に好ましくは5〜10である。アスペクト比が3を下回ると、カチオン成分が増加するため、下塗り塗工層に上塗り塗工液が浸透し易くなり、嵩高性及び手肉感が低下しやすいため好ましくない。20を超過するとクレーが大粒径化しやすく、上塗り塗工層表面の平坦性が低下しやすいため、白紙光沢や印刷適性が低下しやすいため好ましくない。   The aspect ratio of kaolin clay is preferably 3-20, more preferably 5-10. When the aspect ratio is less than 3, the cation component is increased, so that the overcoating liquid easily penetrates into the undercoating layer, and the bulkiness and hand feeling are liable to decrease, which is not preferable. Exceeding 20 is not preferable because the clay tends to have a large particle size and the flatness of the surface of the topcoat layer tends to be lowered, and the glossiness of the blank paper and the printability are likely to be lowered.

上記の如く、カチオン化澱粉を塗布した下塗り塗工層の上に、アスペクト比が3〜20と高いクレーを塗工することで、下塗り塗工層に上塗り塗工層が浸透し難くなり、より嵩高で手肉感が良好な塗工紙を得ることができるため好ましい。   As described above, by applying clay having a high aspect ratio of 3 to 20 on the undercoat coating layer coated with the cationized starch, it becomes difficult for the overcoat coating layer to penetrate into the undercoat coating layer. It is preferable because a coated paper that is bulky and has a good hand feeling can be obtained.

特に上述のとおり、タピオカを原料としたカチオン化澱粉を含む下塗り塗工層上に、アスペクト比が3〜20と高いクレーを用いることで、より嵩が高く、手肉感に優れた塗工紙を得ることができる。また、前記下塗り塗工層を、フィルム転写方式で塗工することにより、上塗り塗工液を均一に塗工できるため、印刷適性が向上し易く、更に下塗り塗工後にプレカレンダー処理を施すことで、更に嵩高、光沢度、印刷適性を向上させることができるため、特に好ましい。   In particular, as described above, by using a clay having a high aspect ratio of 3 to 20 on an undercoat coating layer containing cationized starch made from tapioca, a coated paper having a higher bulk and excellent hand feeling is obtained. Obtainable. In addition, by applying the undercoat coating layer by a film transfer method, it is possible to apply the topcoat coating solution uniformly, so that the printability is easily improved, and further by applying a precalender treatment after the undercoat coating. Further, it is particularly preferable because the bulkiness, glossiness, and printability can be improved.

クレーの配合量は上塗り塗工層に配合される顔料の全量に対して30質量%以上とすることが好ましく、50質量%以上がより好ましい。30質量%を下回ると、クレー由来の負電荷が少なくなるため、上塗り塗工液が下塗り塗工層に浸透し易くなり、嵩高及び手肉感が低下するだけでなく、上塗り塗工層表面の平坦性も低下するため、印刷適性が向上しにくい傾向がある。   The blending amount of clay is preferably 30% by mass or more, and more preferably 50% by mass or more, based on the total amount of pigment blended in the topcoat coating layer. If it is less than 30% by mass, the negative charge derived from clay is reduced, so that the overcoating liquid easily penetrates into the undercoating layer, and not only the bulkiness and hand feeling is lowered, but also the surface of the topcoating layer is flat. The printability tends to be difficult to improve because the printability also decreases.

上記顔料として、重質炭酸カルシウムを用いた場合は、白色度が向上し易いため好ましいが、塗工後の表面性が低下し、印刷適性に劣るため、本発明の効果を阻害しない範囲で加えることが好ましい。また、重質炭酸カルシウムは粒子表面の電荷に乏しいため、カチオン性の下塗り塗工層とイオン的に結びつき難く、上塗り塗工液が下塗り塗工層に浸透し易いため、嵩及び手肉感が得られにくい。重質炭酸カルシウムを使用する場合、クレーと重質炭酸カルシウムを併用することが好ましい。重質炭酸カルシウムの配合量としては、顔料の全量に対して70質量%以下とすることが好ましく、50質量%以下がより好ましい。   When the heavy calcium carbonate is used as the above-mentioned pigment, it is preferable because the whiteness is easily improved. However, the surface property after coating is deteriorated and the printability is inferior, so that the effect of the present invention is not impaired. It is preferable. In addition, heavy calcium carbonate has a poor charge on the particle surface, so it is difficult to ionize with the cationic undercoat layer, and the topcoat coating solution easily penetrates into the undercoat layer, resulting in a bulky and hand-feel. It's hard to be done. When heavy calcium carbonate is used, it is preferable to use clay and heavy calcium carbonate in combination. As a compounding quantity of heavy calcium carbonate, it is preferable to set it as 70 mass% or less with respect to the whole quantity of a pigment, and 50 mass% or less is more preferable.

上塗り塗工に用いる接着剤としては、一般的に製紙用途で使用できる接着剤を併用することができる。例えばカゼイン、大豆蛋白等の蛋白質類;メチルメタクリレート−ブタジエン共重合体ラテックス、スチレン−メチルメタクリレート−ブタジエン共重合体ラテックス等の共役ジエン系ラテックス、アクリル酸エステル及び/又はメタクリル酸エステルの重合体ラテックスもしくは共重合体ラテックス等のアクリル系ラテックス、エチレン−酢酸ビニル重合体ラテックス等のビニル系ラテックス、あるいはこれらの各種共重合体ラテックスをカルボキシル基等の官能基含有単量体で変性したアルカリ部分溶解性又は非溶解性のラテックス等のラテックス類;ポリビニルアルコール、オレフィン−無水マレイン酸樹脂、メラミン樹脂、尿素樹脂、ウレタン樹脂等の合成樹脂系接着剤;酸化澱粉、陽性化澱粉、エステル化澱粉、デキストリン等の澱粉類;カルボキシメチルセルロース、ヒドロキシエチルセルロース等のセルロース誘導体等の、通常塗工紙に用いられる接着剤が例示され、これらの中から1種又は2種以上を適宜選択して併用することができる。上記の中でも特にスチレン−ブタジエン共重合体ラテックスが、熱安定性が良く、顔料との接着性が良好なため好ましい。   As an adhesive used for top coating, an adhesive that can be generally used for papermaking can be used in combination. For example, proteins such as casein and soybean protein; conjugated diene latex such as methyl methacrylate-butadiene copolymer latex, styrene-methyl methacrylate-butadiene copolymer latex, polymer latex of acrylate ester and / or methacrylate ester, or Acrylic latex such as copolymer latex, vinyl latex such as ethylene-vinyl acetate polymer latex, or alkali partial solubility obtained by modifying these various copolymer latexes with a functional group-containing monomer such as a carboxyl group or Latexes such as insoluble latex; synthetic resin adhesives such as polyvinyl alcohol, olefin-maleic anhydride resin, melamine resin, urea resin, urethane resin; oxidized starch, positive starch, esterified starch, dextrin, etc. Flour; carboxymethyl cellulose, and cellulose derivatives such as hydroxyethyl cellulose, are adhesives exemplified usually used for coated paper can be used in combination one or more from among the appropriately selected and. Of these, styrene-butadiene copolymer latex is particularly preferable because of its good thermal stability and good adhesion to the pigment.

塗工液における顔料と接着剤との配合割合は、全顔料100質量部に対して接着剤が3〜10質量部であることが好ましく、さらには4〜8質量部となるように調整することがより好ましい。接着剤の配合量が3質量部未満では、スーパーカレンダーで平坦化処理を行う場合に塗工層が金属ロールに取られるロール汚れが発生しやすいため好ましくない。逆に接着剤の配合量が10質量部を超過すると、塗工層中で接着剤が成膜し、塗工層表面の平滑性が低下し、インキが転移しにくくなり、印刷適性が低下するため好ましくない。   The blending ratio of the pigment and the adhesive in the coating liquid is preferably adjusted so that the adhesive is 3 to 10 parts by mass and further 4 to 8 parts by mass with respect to 100 parts by mass of the total pigment. Is more preferable. If the blending amount of the adhesive is less than 3 parts by mass, it is not preferable because the coating layer is likely to be taken off by a metal roll when performing a flattening process with a super calender. On the contrary, when the compounding amount of the adhesive exceeds 10 parts by mass, the adhesive is formed in the coating layer, the smoothness of the coating layer surface is lowered, the ink is difficult to transfer, and the printability is lowered. Therefore, it is not preferable.

本実施形態にて用いる上塗り塗工液には、顔料及び接着剤以外にも、例えば、ダスト防止剤、蛍光染料、蛍光染料増白剤、消泡剤、離型剤、着色剤、保水剤等、製紙用途で一般に用いられる各種助剤を、本発明の目的を阻害しない範囲で適宜配合することができる。   In addition to pigments and adhesives, the top coating liquid used in the present embodiment includes, for example, dust preventing agents, fluorescent dyes, fluorescent dye brighteners, antifoaming agents, mold release agents, colorants, water retention agents, and the like. Various auxiliary agents generally used in papermaking applications can be appropriately blended within a range not impairing the object of the present invention.

上塗り塗工液を調製する方法には特に限定がなく、顔料、接着剤、ダスト防止剤や、必要に応じて各種助剤等の配合割合を適宜調整し、適切な温度にて均一な組成となるように撹拌混合すればよい。また上塗り塗工液の固形分濃度は特に限定されるものではなく、塗工装置や塗工量に応じて、例えば60〜75質量%程度に調整することが好ましい。   There is no particular limitation on the method for preparing the topcoat coating solution, and the mixing ratio of pigments, adhesives, dust inhibitors, and various auxiliary agents as necessary is adjusted appropriately, and a uniform composition at an appropriate temperature. What is necessary is just to stir and mix so that it may become. In addition, the solid content concentration of the topcoat coating liquid is not particularly limited, and is preferably adjusted to, for example, about 60 to 75% by mass according to the coating apparatus and the coating amount.

上記の如く調製された上塗り塗工液は、pHが7以上のアルカリ性であるため、下塗り塗工層のカチオン性とイオン的に好適に結びつきやすく、上塗り塗工層の表面強度が向上でき、印刷時に紙面が剥がれ落ちるピッキングや白抜けが発生しにくくなるため好ましい。   The topcoat coating solution prepared as described above is alkaline with a pH of 7 or more, so that it is easily ionically and suitably combined with the cationicity of the undercoat coating layer, and the surface strength of the topcoat coating layer can be improved. It is preferable because picking and white spots that sometimes peel off the paper surface are less likely to occur.

特に本発明のごとく、カチオン化澱粉を含有する下塗り塗工層の上に、アルカリ性の上塗り塗工液を塗工した場合に、上塗り塗工液中の顔料として、正電荷の少ない、アスペクト比が3〜20と高いクレーを用いることで、より下塗り塗工層中に上塗り塗工液が浸透しにくくなるため、より嵩高で手肉感の優れた塗工紙が得られるだけでなく、ピッキングや白抜けが発生しにくくなるため好ましい。   In particular, as in the present invention, when an alkaline topcoat coating solution is applied onto the undercoat coating layer containing cationized starch, the pigment in the topcoat coating solution has a small positive charge and an aspect ratio. By using a clay as high as 3 to 20, it becomes more difficult for the topcoat coating solution to penetrate into the undercoat coating layer, so that not only a bulky and excellent hand-feeling coated paper is obtained, but also picking and whitening This is preferable because it is difficult for the separation to occur.

上塗り塗工層は、基紙片面あたり3〜10g/m2で基紙の両面に塗工することが好ましく、更には5〜9g/m2であることが好ましい。塗工量が片面あたり3g/m2未満では、塗工層が充分に平坦化されず、塗工層表面の平坦性と印刷適性に劣る。10g/m2を超過すると、基紙に使用できるパルプ量が低下するため、手肉感の無い塗工紙となるため好ましくない。特に本発明のごとく下塗り塗工層に澱粉を使用すると、印刷適性が向上しにくいが、下塗り塗工層の塗工量を0.2〜1.0g/m2とし、且つ、上塗り塗工層の塗工量を3〜10g/m2とすることで、十分な印刷適性及び嵩を有する塗工紙を得ることができる。塗工紙の嵩は、後述するカレンダー後において、好ましくは1.2g/cm3以下であれば嵩高であるため好ましく、1.1g/cm3以下であれば更に嵩高な塗工紙となるため好ましい。このような塗工紙を得るには、下塗り塗工層の塗工量を0.2〜1.0g/m2とし、且つ、上塗り塗工層の塗工量を3〜10g/m2とすることが重要となる。 The top coat coating layer is preferably applied to both sides of the base paper at 3 to 10 g / m 2 per side of the base paper, and more preferably 5 to 9 g / m 2 . When the coating amount is less than 3 g / m 2 per side, the coating layer is not sufficiently flattened, and the flatness and printability of the coating layer surface are poor. When the amount exceeds 10 g / m 2 , the amount of pulp that can be used for the base paper is decreased, and thus a coated paper having no hand feeling is not preferable. In particular, when starch is used for the undercoat coating layer as in the present invention, the printability is hardly improved, but the coating amount of the undercoat coating layer is 0.2 to 1.0 g / m 2 and the topcoat coating layer is used. When the coating amount is 3 to 10 g / m 2 , a coated paper having sufficient printability and bulk can be obtained. Since the bulk of the coated paper is preferably 1.2 g / cm 3 or less after the calendar described below, it is preferable because it is bulky, and if it is 1.1 g / cm 3 or less, the coated paper becomes more bulky. preferable. In order to obtain such coated paper, the coating amount of the undercoat coating layer is 0.2 to 1.0 g / m 2 , and the coating amount of the top coating layer is 3 to 10 g / m 2 . It is important to do.

上塗り塗工層には、光沢や平滑性、印刷適性をさらに向上させる目的で、スーパーカレンダーやソフトカレンダー等、弾性ロールと金属ロールとを組み合わせた平坦化設備にて平坦化処理を施すことができる。このような平坦化設備は、従来のマシンカレンダーとは異なり、用紙表面を幅広の面で、高温で処理することで、基紙の密度や塗工層の密度を過度に高めることなく平坦化が可能であり、例えばオフセット印刷、電子写真印刷等において好適な印刷面を形成させることができる。中でも、マルチニップカレンダー、より望ましくは6段、8段、10段のマルチニップカレンダーが、ニップ圧を調整しやいため好ましい。特に本願構成のように、カチオン化澱粉を含有する下塗り塗工層の上に、上塗り塗工層として、顔料を主成分とする塗工層を設けた場合、線圧を適宜調整して印刷適性を向上させることが好ましく、適宜線圧を調整できるマルチニップカレンダーを用いると、他のカレンダー設備に比して手肉感の低下を最小限に抑えることができるため、特に好ましい。   For the purpose of further improving gloss, smoothness, and printability, the top coat layer can be subjected to a flattening process using a flattening facility that combines an elastic roll and a metal roll, such as a super calender or a soft calender. . Unlike conventional machine calenders, such flattening equipment treats the paper surface with a wide surface at a high temperature, thereby enabling flattening without excessively increasing the density of the base paper or the coating layer. For example, a suitable printing surface can be formed in offset printing, electrophotographic printing, and the like. Among them, a multi-nip calender, more preferably a 6-stage, 8-stage, or 10-stage multi-nip calender is preferable because the nip pressure can be easily adjusted. In particular, when a coating layer mainly composed of a pigment is provided as an overcoating layer on the undercoating layer containing cationized starch as in the present application configuration, the printability is adjusted by appropriately adjusting the linear pressure. It is preferable to use a multi-nip calender that can adjust the linear pressure as appropriate, because a decrease in hand feeling can be minimized as compared with other calender equipment.

また、カレンダーの設置場所としては、抄紙機及び塗工機と一体になったオンマシンタイプが好ましい。オンマシンタイプでは、塗工後すぐ、紙面温度が高い状態で平坦化処理できるため、白紙光沢度が向上しやすく、目的の塗工紙を得るために必要な線圧が低いため塗工紙が潰され難く、手肉感の高い塗工紙が得られるため好ましい。   Moreover, as an installation place of a calendar, an on-machine type integrated with a paper machine and a coating machine is preferable. In the on-machine type, flattening can be performed immediately after coating with a high paper surface temperature, so it is easy to improve the glossiness of blank paper and the coated paper is low because the linear pressure required to obtain the desired coated paper is low. This is preferable because a coated paper that is not easily crushed and has a high hand feeling can be obtained.

各種カレンダー設備を用いた平坦化処理の線圧や温度、速度は特に限定されないが、処理後の塗工層の平滑性を充分に向上させつつ、手肉感が良好となるには、例えば線圧は100〜300kN/m、金属ロール温度は100〜200℃、速度は1,000〜2,000m/分となるように調整することが好ましい。   The linear pressure, temperature, and speed of the flattening treatment using various calendar facilities are not particularly limited. To improve the smoothness of the coated layer after the treatment and improve the hand feeling, for example, the linear pressure is 100. It is preferable to adjust so that it may become -300 kN / m, a metal roll temperature may be 100-200 degreeC, and a speed | rate may be 1,000-2,000 m / min.

カレンダー仕上げ後の塗工紙の白紙光沢度は、JISP8142に準拠して測定し、77%以上であれば光沢感に優れるため好ましく、79%以上であれば、より光沢感に優れた塗工紙が得られるため、このような塗工紙に仕上げることが、より好ましい。但し、光沢を向上させるために線圧を上昇させると、嵩が低下する問題があるため、線圧を適宜、調整することが好ましい。   The white paper glossiness of the coated paper after calendering is measured according to JISP8142, and it is preferably 77% or more because it is excellent in glossiness, and if it is 79% or more, it is preferable. Therefore, it is more preferable to finish such coated paper. However, if the linear pressure is increased in order to improve the gloss, there is a problem that the bulk is lowered. Therefore, it is preferable to appropriately adjust the linear pressure.

上塗り塗工層としては、アスペクト比が3〜20のカオリンクレーを、全顔料の50質量%以上用い、基紙片面あたり3〜10g/m2で塗工すると、下塗り塗工層としてカチオン化澱粉を用いているため、より嵩高であり、白紙光沢及び手肉感に優れ、印刷適性の高い塗工紙が得られる。 As the top coat layer, kaolin clay having an aspect ratio of 3 to 20 is used in an amount of 3 to 10 g / m 2 per one side of the base paper by using 50% by mass or more of the total pigment. Therefore, it is possible to obtain a coated paper that is more bulky, excellent in white paper gloss and hand feeling, and high in printability.

製造システムは、抄紙機、コーターパート、カレンダーパートが一体となったオンマシンコーターを用いても良く、抄紙機とコーターパートとを分離したオフマシンコーターを用いても良く、抄紙機とカレンダーパートを分離したオフマシンカレンダーを含むシステムを用いても良い。   The production system may be an on-machine coater in which the paper machine, coater part, and calendar part are integrated, or an off-machine coater in which the paper machine and coater part are separated. A system including a separate off-machine calendar may be used.

かくして得られる塗工紙の坪量は、印刷適性、手肉感の確保という点から、JISP8124「坪量測定方法」に記載の方法に準拠して測定して、30〜100g/m2であることが好ましく、さらには50g/m2〜80g/m2であることが好ましい。坪量が30g/m2未満の場合、例えば印刷適性を確保しながら、同時に紙質強度を確保することが困難となる恐れがあり、坪量が100g/m2を超える場合には、既に充分な手肉感があるため、本発明を用いる必要性が低くなる。 The basis weight of the coated paper thus obtained is 30 to 100 g / m 2 as measured in accordance with the method described in JISP 8124 “Basis weight measurement method” from the viewpoint of ensuring printability and hand feeling. preferably, it is preferred that even at 50g / m 2 ~80g / m 2 . When the basis weight is less than 30 g / m 2 , for example, it may be difficult to ensure paper quality strength at the same time while ensuring printability. When the basis weight exceeds 100 g / m 2 , it is already sufficient. Since there is a hand feeling, the need to use the present invention is reduced.

次に、本発明の塗工紙を以下の実施例に基づいてさらに詳細に説明するが、本発明はこれらの実施例のみに限定されるものではない。   Next, although the coated paper of this invention is demonstrated still in detail based on the following examples, this invention is not limited only to these Examples.

実施例及び比較例
表1に示す種類及び割合で、下塗り塗工、プレカレンダー処理、上塗り塗工を行い、印刷用塗工紙を得た。用いた顔料、原料および薬品は以下のとおりである。
Examples and Comparative Examples Undercoat coating, pre-calendar treatment, and top coating were carried out in the types and proportions shown in Table 1, to obtain a coated paper for printing. The pigments, raw materials and chemicals used are as follows.

(1)下塗り塗工
・カチオン化澱粉
タピオカ(カチオン)(品番:Catosize380 メーカー:日本ナショナルスターチ(株) タピオカ、カチオン化度:0.020)
コーンスターチ(品番:CHARGEMASTER R462 メーカー:三晶社製、コーンスターチ、カチオン性)
馬鈴薯(品番:マーメイド M−350B メーカー:三晶社製 馬鈴薯、カチオン性)
タピオカ(アニオン)(品番:キプロガム、メーカー:日澱化学社製、タピオカ、アニオン性)
タピオカ(ノニオン)(品番:ZP−8、メーカー:日澱化学社製、タピオカ、ノニオン性)
(1) Undercoating / Cationized starch tapioca (cation) (Product number: Catosize 380 Manufacturer: Nippon National Starch Co., Ltd. Tapioca, degree of cationization: 0.020)
Corn Starch (Part No .: CHARGEMASTER R462 Manufacturer: Sansho, Corn Starch, Cationic)
Potato (Product No .: Mermaid M-350B Manufacturer: Sansho potato, Cationic)
Tapioca (anion) (Part No .: Cyprogum, manufacturer: Nippon Star Chemical Co., tapioca, anionic)
Tapioca (nonion) (part number: ZP-8, manufacturer: manufactured by Nissho Chemical Co., tapioca, nonionic)

(2)上塗り塗工
(顔料)
・クレー:カオリンクレー(イメリス社製、商品名CONTOUR1500、アスペクト比59)
表1に示すクレーは、上記カオリンクレーを、湿式粉砕機(品番:プラネタリーミル、セイシン企業製)を用いて粉砕し、表1に記載のアスペクト比に調整することで製造した。アスペクト比は、顔料の粒子径を顔料の厚さで除した値であり、顔料の粒子径及び厚さは、任意の顔料20個について電子顕微鏡(型番:E−MAX、堀場製作所製)による直接観察により求め、その平均値を除してアスペクト比とした。
・炭酸カルシウム:重質炭酸カルシウム(品番:ハイドロカーブ90K、オミヤコーリア社製)
(製造手順)
原料パルプとしてLBKPとNBKPを80:20の質量割合で配合し、このパルプ(絶乾量)に対して、各々固形分で、カチオン性ポリアクリルアミド(品番:パーコール47、チバ・ジャパン社製)及びアニオン性ポリアクリルアミド(品番:テリオフォームM100、チバ・ジャパン社製)、内添サイズ剤(品番:AK−720H、ハリマ化成社製)0.02質量%、カチオン化澱粉(品番:アミロファックスT−2600、アベベジャパン社製)1.0質量%を添加してパルプスラリーを得た。
(2) Top coating (pigment)
・ Clay: Kaolin clay (made by Imeris Co., Ltd., trade name CONTUR 1500, aspect ratio 59)
The clay shown in Table 1 was produced by pulverizing the kaolin clay using a wet pulverizer (product number: planetary mill, manufactured by Seishin Enterprise Co., Ltd.) and adjusting the aspect ratio as shown in Table 1. The aspect ratio is a value obtained by dividing the particle diameter of the pigment by the thickness of the pigment, and the particle diameter and thickness of the pigment are directly measured with an electron microscope (model number: E-MAX, manufactured by Horiba, Ltd.) for 20 arbitrary pigments. The aspect ratio was obtained by observation and dividing the average value.
・ Calcium carbonate: Heavy calcium carbonate (Product number: Hydro curve 90K, manufactured by Omiya Korea)
(Manufacturing procedure)
LBKP and NBKP are blended at a mass ratio of 80:20 as raw pulp, and each of these pulps (absolutely dry) has a solid content, cationic polyacrylamide (product number: Percoll 47, manufactured by Ciba Japan) and Anionic polyacrylamide (product number: Teriofoam M100, manufactured by Ciba Japan), internal sizing agent (product number: AK-720H, manufactured by Harima Chemicals) 0.02% by mass, cationized starch (product number: Amilofax T- (2600, manufactured by Abebe Japan) 1.0% by mass was added to obtain a pulp slurry.

次に、ワイヤーパート、プレスパート、プレドライヤーパート、アンダーコーターパート、アフタードライヤーパート、プレカレンダーパート、トップコーターパート、スキャッフドライヤーパート、カレンダーパート、リールパートを含む製紙システムを用いワインダーパートにて製品に仕上げた。   Next, in the winder part using the papermaking system including the wire part, press part, predryer part, undercoater part, afterdryer part, precalender part, top coater part, scuff dryer part, calendar part, reel part Finished product.

まず、パルプスラリーをワイヤーパートにて抄紙し、次いでプレスパート、プレドライヤーパートに供して、坪量40〜43g/m2の基紙を製造し、次いでアンダーコーターパートにて、表1に記載する下塗り塗工液を、表1に記載の塗工方法で、片面あたり表1に記載する塗工量(g/m2)となるよう、両面を下塗り塗工し、アフタードライヤーパートで乾燥した。その後、プレカレンダー(線圧20kN/m)にて平坦化処理し、トップコーターパートにて表1に記載の顔料及びラテックス(品番:XY4、日本エイアンドエル社製)8質量部からなる塗工液を、片面あたり8g/m2となるよう、両面を上塗り塗工し、坪量60g/m2の印刷用塗工紙を製造した。なお、ラテックスは顔料100質量部に対する重量部とした。 First, the pulp slurry is made with a wire part, then subjected to a press part and a pre-dryer part to produce a base paper with a basis weight of 40 to 43 g / m 2 , and then listed in Table 1 with an undercoater part. The undercoat coating solution was undercoated on both sides by the coating method described in Table 1 so that the coating amount (g / m 2 ) described in Table 1 per side was applied, and dried with an after dryer part. Then, it planarizes with a pre-calender (linear pressure 20 kN / m), and the coating liquid which consists of 8 mass parts of pigments and latex (product number: XY4, Nippon A & L Co.) listed in Table 1 in a top coater part. Then, both sides were overcoated so as to be 8 g / m 2 per side, and a coated paper for printing having a basis weight of 60 g / m 2 was produced. In addition, latex was made into the weight part with respect to 100 mass parts of pigments.

次に、カレンダーパートにて、線圧200kN/m、速度1,500m/分で平坦化処理を施し、ワインダーパートに供して印刷用塗工紙を得た。   Next, the calender part was subjected to a flattening process at a linear pressure of 200 kN / m and a speed of 1,500 m / min, and was applied to a winder part to obtain a coated paper for printing.

なお、ワイヤーパートではギャップフォーマーを用いて抄紙し、アンダーコーターパートではロッドメタリングサイズプレスコーターを用い、トップコーターパートではブレードコーターを用いた。またカレンダーパートでは、マルチニップカレンダーを用いた。上記パートが全て、オンマシンである抄紙システムを用いた。   In addition, paper was made using a gap former in the wire part, a rod metering size press coater was used in the undercoater part, and a blade coater was used in the top coater part. In the calendar part, a multi-nip calendar was used. All the above parts used an on-machine papermaking system.

得られた塗工紙について、各物性及び特性を以下の方法にて調べた。その結果を表1に示す。   About the obtained coated paper, each physical property and characteristic were investigated with the following method. The results are shown in Table 1.

(a)密度(嵩)
JIS P 8118:1998「紙及び板紙−厚さ及び密度の試験方法」に準拠した方法で測定した。
(A) Density (bulk)
Measured by a method in accordance with JIS P 8118: 1998 “Paper and paperboard—Test method for thickness and density”.

(b)白紙光沢
カラーアナライザー(型番:カラーi5、マクベスグレタグ社製)を用いて、JIS P 8142:2005「紙及び板紙−75度鏡面光沢度の測定方法」に準拠した方法で測定した。
(B) White paper gloss Using a color analyzer (model number: color i5, manufactured by Macbeth Gretag Co., Ltd.), the gloss was measured by a method based on JIS P 8142: 2005 “Paper and paperboard—Measurement method of 75 degree specular gloss”.

(c)手肉感
A4サイズ(210mm×297mm)のサンプル20枚を重ね、長辺の一方をホチキスで3箇所(上端、中央、下端)綴じて水平に置き、1枚ずつ合計10枚めくって、以下の評価基準に基づいて紙の手肉感を評価した。
◎:めくった後の紙がへたれず、手肉感に優れる。
○:めくった後の紙が若干へたれ、若干手肉感に劣る。
△:めくった後の紙が多少へたれ、多少手肉感に劣る。
×:めくった後の紙がへたれ、手肉感に劣る。
(C) Hand feeling 20 samples of A4 size (210 mm x 297 mm) are stacked, one side of the long side is stapled at 3 locations (top, center, bottom) and placed horizontally, turning 10 sheets in total, The hand feeling of paper was evaluated based on the following evaluation criteria.
A: The paper after turning does not sag and is excellent in hand feeling.
○: The paper after turning is slightly sagged and slightly inferior to the hand feeling.
Δ: The paper after turning is slightly sagging and slightly inferior to the hand feeling.
X: The paper after turning is sagging, and the hand feeling is inferior.

(d)印刷適性
オフセット印刷機(型番:リソピアL−BT3−1100、三菱重工業(株)製)を使用し、カラーインク(品番:ADVAN、大日本インキ化学工業(株)製)にてカラー4色印刷を5000部行った。この印刷面について、目視及びルーペ(10倍)にて、印刷物の印刷ムラを観察し、その程度を以下の評価基準に基づいて評価した。
◎:印刷ムラがなく、印刷適性に優れ、実使用可能。
○:印刷ムラが若干発生し、印刷適性が若干劣るが、実使用可能。
△:印刷ムラが多少発生し、印刷適性が多少劣るが、実使用可能。
×:印刷ムラが発生し、印刷適性に劣り、実使用不可能。
(D) Printability Using an offset printing machine (model number: Lithopia L-BT3-1100, manufactured by Mitsubishi Heavy Industries, Ltd.), color 4 (color: product number: ADVAN, manufactured by Dainippon Ink & Chemicals, Inc.) 5000 copies of color printing were performed. About this printing surface, the printing nonuniformity of the printed matter was observed visually and with a magnifying glass (10 times), and the degree thereof was evaluated based on the following evaluation criteria.
A: There is no printing unevenness, excellent printability, and practical use.
○: Printing unevenness occurs slightly and printability is slightly inferior, but it can be used in practice.
Δ: Some printing unevenness occurs and printability is slightly inferior, but it can be used in practice.
X: Printing unevenness occurs, printability is poor, and actual use is impossible.

Figure 2010013750
Figure 2010013750

表1より、顔料を含まずカチオン化澱粉を含む下塗り塗工層を設け、当該層上に、顔料及び接着剤からなる上塗り塗工層を設けた実施例1〜33では、嵩高であり、白紙光沢及び手肉感に優れ、印刷適性の高い塗工紙が得られたことが分かる。   From Table 1, it was bulky in Examples 1-33 which provided the undercoat coating layer which does not contain a pigment but contains a cationized starch, and provided an overcoat layer composed of a pigment and an adhesive on the layer. It can be seen that a coated paper having excellent gloss and hand feeling and high printability was obtained.

本発明の塗工紙は、例えば印刷用紙、包装用紙、情報記録用紙、新聞用紙など、いずれの紙としても好適に使用することができる。   The coated paper of the present invention can be suitably used as any paper such as printing paper, packaging paper, information recording paper, and newsprint.

Claims (3)

基紙上に塗工層を少なくとも2層設けた塗工紙であって、基紙に接する下塗り塗工層として、顔料を含まずカチオン化澱粉を含む塗工層を設け、前記下塗り塗工層上に、上塗り塗工層として、顔料及び接着剤からなる塗工層を設けることを特徴とする、塗工紙。   A coated paper provided with at least two coating layers on a base paper, wherein a coating layer containing a cationized starch not containing a pigment is provided as an undercoat coating layer in contact with the base paper, on the undercoat coating layer A coated paper comprising a coating layer comprising a pigment and an adhesive as a top coating layer. 前記カチオン化澱粉がカチオン化タピオカ澱粉であり、前記カチオン化タピオカ澱粉のカチオン化度が0.010〜0.040であることを特徴とする、請求項1に記載の塗工紙。   The coated paper according to claim 1, wherein the cationized starch is a cationized tapioca starch, and the cationized tapioca starch has a degree of cationization of 0.010 to 0.040. 前記上塗り塗工層の顔料として、アスペクト比が3〜20のカオリンクレーを、全顔料100質量部に対して30質量部以上含有することを特徴とする、請求項1または2に記載の塗工紙。   The coating material according to claim 1 or 2, wherein kaolin clay having an aspect ratio of 3 to 20 is contained in an amount of 30 parts by mass or more with respect to 100 parts by mass of the total pigment as the pigment of the top coating layer. paper.
JP2008173176A 2008-07-02 2008-07-02 Coated paper Pending JP2010013750A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117364529A (en) * 2023-10-30 2024-01-09 山东世纪阳光纸业集团有限公司 Precoating liquid for moisture-resistant coated paper, preparation method and application thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11323774A (en) * 1998-04-30 1999-11-26 Japan Pmc Corp Neutral paper and its production
JP2000226791A (en) * 1999-02-01 2000-08-15 Oji Paper Co Ltd Coated paper
JP2006161216A (en) * 2004-12-08 2006-06-22 Nippon Paper Industries Co Ltd Surface coating for paper and paper coated therewith
JP2007231444A (en) * 2006-02-28 2007-09-13 Daio Paper Corp Coated paper

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11323774A (en) * 1998-04-30 1999-11-26 Japan Pmc Corp Neutral paper and its production
JP2000226791A (en) * 1999-02-01 2000-08-15 Oji Paper Co Ltd Coated paper
JP2006161216A (en) * 2004-12-08 2006-06-22 Nippon Paper Industries Co Ltd Surface coating for paper and paper coated therewith
JP2007231444A (en) * 2006-02-28 2007-09-13 Daio Paper Corp Coated paper

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117364529A (en) * 2023-10-30 2024-01-09 山东世纪阳光纸业集团有限公司 Precoating liquid for moisture-resistant coated paper, preparation method and application thereof

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