JP2010012700A - Method of drawing screw of electric injection molding machine - Google Patents

Method of drawing screw of electric injection molding machine Download PDF

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Publication number
JP2010012700A
JP2010012700A JP2008175127A JP2008175127A JP2010012700A JP 2010012700 A JP2010012700 A JP 2010012700A JP 2008175127 A JP2008175127 A JP 2008175127A JP 2008175127 A JP2008175127 A JP 2008175127A JP 2010012700 A JP2010012700 A JP 2010012700A
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Japan
Prior art keywords
screw
molding machine
hole
ball screws
injection
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JP2008175127A
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Japanese (ja)
Inventor
Shinya Itani
慎也 伊谷
Masahiko Mori
正彦 森
Makoto Takami
誠 高見
Haruhiko Kikuchi
治彦 菊地
Harumichi Tokuyama
晴道 徳山
Akira Yoshinaga
晃 吉永
Noriyuki Sasaki
宣之 佐々木
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Shibaura Machine Co Ltd
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Toshiba Machine Co Ltd
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Priority to JP2008175127A priority Critical patent/JP2010012700A/en
Publication of JP2010012700A publication Critical patent/JP2010012700A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method of backwardly drawing a screw of an electric injection molding machine in which movement of the screw when injection is performed by spinning two ball screws prepared behind both sides of the screw. <P>SOLUTION: In the method of drawing the screw of an electric injection molding machine in which movement of the screw 21 when injection is performed by spinning of two ball screws 33 prepared behind both sides of the screw, a transmission shaft 28 in which an aft end of the screw is inserted and which transfers spinning of a metering motor to the screw is prepared and a hole which can pass the screw is prepared on an extension line of a screw rear end of a rear plate in which nuts fixed in the axial direction which are fixed to two ball screws and revolved by a motor for injection to make two ball screws advance/retreat in the axial direction, and thereby the screw is backwardly drawn when drawing the screw. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は電動式射出成形機のスクリュ引き出し方法に関する。   The present invention relates to a screw drawing method for an electric injection molding machine.

従来の電動式射出成形機の射出成形機の射出ユニットについて図7および図8により説明すると、射出ユニット1はホッパ2から投入された材料樹脂3を加熱バレル4に設けた加熱装置による熱と、計量モータ5による加熱バレル4内に装着されたスクリュ6の回転によるせん断熱により加熱溶融し、溶融樹脂としてスクリュ6の先端部に計量した後、射出ユニット1を搭載した摺動ベース7をノズルタッチ用モータ8により回転するボールねじ9により前進(図中左進)させ、加熱バレル4先端のノズルを型締装置にある金型10にノズルタッチさせ、射出用モータ11によりボールねじ12を回転させ、これに螺合するスクリュ6を前進させ、前述の計量した溶融樹脂を射出し、冷却硬化させた後、成形品として取り出すようにしている。     An injection unit of an injection molding machine of a conventional electric injection molding machine will be described with reference to FIGS. 7 and 8. The injection unit 1 includes heat from a heating device in which a material resin 3 charged from a hopper 2 is provided in a heating barrel 4. After the heat is melted by shearing heat generated by the rotation of the screw 6 mounted in the heating barrel 4 by the measuring motor 5 and measured as the molten resin at the tip of the screw 6, the sliding base 7 on which the injection unit 1 is mounted is nozzle-touched. The ball screw 9 is rotated forward by the ball motor 9 (leftward in the figure), the nozzle at the tip of the heating barrel 4 is touched to the mold 10 in the mold clamping device, and the ball screw 12 is rotated by the injection motor 11. Then, the screw 6 screwed into this is moved forward, the above-mentioned measured molten resin is injected, cooled and cured, and then taken out as a molded product.

そしてこの加熱バレル4内に回転および進退自在に挿入されたスクリュ6は成形品に対応して色替え、材料替えを行う際、加熱バレル4内に残留している前の成形で使用した材料樹脂を効果的に取り除くため、加熱バレル4からスクリュ6を引き出し、掃除することが行われている。
この加熱バレル4からのスクリュ6の引き出しは、スクリュ6の引き出し側に型締装置があり、引き出しスペースが確保できないため、図8に示すように射出ユニット1を鎖線1aのように旋回させて型締装置を避けることが行われている。
特開2003‐340867号公報 特開2003‐39482号公報
The screw 6 inserted into the heating barrel 4 so as to be freely rotatable and retreatable is used as a material resin used in the previous molding remaining in the heating barrel 4 when changing the color or changing the material corresponding to the molded product. In order to remove this effectively, the screw 6 is pulled out of the heating barrel 4 and cleaned.
The drawing of the screw 6 from the heating barrel 4 has a mold clamping device on the drawing side of the screw 6 and a drawing space cannot be secured. Therefore, as shown in FIG. 8, the injection unit 1 is swung as shown by a chain line 1a. Avoiding fastening devices is being done.
Japanese Patent Laid-Open No. 2003-340867 JP 2003-39482 A

しかしながら、従来のスクリュ引き出し方法は射出ユニットを搭載した摺動ベースを旋回する必要があり、その旋回装置も複雑な構成で、製作費用もかかった。また射出ユニットは重量があり、旋回作業およびそれに続くスクリュ引き出し作業は面倒で、時間もかかるという欠点があった。   However, the conventional method for pulling out the screw needs to swivel the sliding base on which the injection unit is mounted, and the swivel device has a complicated configuration and is expensive to manufacture. In addition, the injection unit is heavy, and the swiveling work and subsequent screw pulling work are troublesome and take time.

そのためには型締装置を避ける射出ユニットを旋回させる方法は採用せず、スクリュを後方へ引き出せば複雑な旋回装置も使用せず作業も簡単で時間もかからないという結論に達し、本発明に至った。   For that purpose, the method of turning the injection unit that avoids the mold clamping device is not adopted, and if the screw is pulled backward, the conclusion is reached that the complicated turning device is not used and the work is easy and does not take time. .

前述の目的を達成するため本発明は射出時のスクリュの進行をスクリュの両側後方に設けた2本のボールねじの回転により行う電動式射出成形機のスクリュ引き出し方法において、スクリュの後端部を挿入し、計量モータの回転をスクリュに伝達する伝達軸と、2本のボールねじに螺合し射出用モータにより回転して2本のボールねじを軸方向に進退させる軸方向に固定されたナットを設けた後部プレートのスクリュ後端の延長線上にスクリュが通過可能の孔を設け、スクリュ引き出しに際し、スクリュを後方へ引き出すことを特徴するスクリュ引き出し方法とした。   In order to achieve the above-mentioned object, the present invention provides a screw pulling method for an electric injection molding machine in which the screw advances at the time of injection by the rotation of two ball screws provided at both rear sides of the screw. Insertion and transmission shaft that transmits the rotation of the metering motor to the screw, and a nut fixed in the axial direction that is screwed into two ball screws and rotated by the injection motor to advance and retract the two ball screws in the axial direction The screw pulling method is characterized in that a hole through which the screw can pass is provided on the extension line of the screw rear end of the rear plate provided with the screw, and the screw is pulled out backward when pulling out the screw.

またスクリュ後端面にネジ孔を設け、後部プレートのスクリュが通過可能の孔からボルトを先端部に設けたロッドを挿入し、スクリュ後端面のネジ孔にロッド先端のボルトを螺合させた後、スクリュを後方へ引き出せばより好適なスクリュ引き出し方法となる。   In addition, a screw hole is provided in the screw rear end face, a rod provided with a bolt at the tip end is inserted from a hole through which the screw of the rear plate can pass, and the screw at the rod end is screwed into the screw hole on the screw rear end face. If the screw is pulled out rearward, a more preferable screw pulling method is obtained.

さらに成形機本体のフレーム等に床面と平行のガイドレールを選択的に取り付け、ボルトを先端部に設けたロッドをこのガイドレールに沿って後退させ、スクリュを後方へ引き出すようにすればより好適なスクリュ引き出し方法となる。   Furthermore, it is more preferable if a guide rail parallel to the floor surface is selectively attached to the frame of the molding machine main body, the rod provided with a bolt at the tip is retracted along the guide rail, and the screw is pulled out rearward. It becomes a simple screw pull-out method.

この発明によれば重い射出ユニットを旋回させる必要もなく、複雑な機構の旋回装置も取付けることもなく、容易にスクリュを引き出すことが可能であり、従来からあるスクリュ引き出し作業の欠点が取り除かれた。   According to the present invention, it is not necessary to swivel the heavy injection unit, and it is possible to easily pull out the screw without installing a swiveling device having a complicated mechanism, and the disadvantages of the conventional screw pulling work are eliminated. .

次に本発明の1実施形態を図1および図2により説明する。
射出ユニット20は内部にスクリュ21を回転可能にかつ、所定距離だけ移動可能に挿入した加熱バレル22を固着した固定プレート23と、スクリュ21後端の延長線上にスクリュが通過可能の孔24を設けた後部プレート25の間をタイバー26により連結し、この両プレート23と25の間に可動プレート27を設け、同可動プレート27が射出および計量時にタイバー26にガイドされて前後に所定距離だけ移動するようにしてある。
Next, an embodiment of the present invention will be described with reference to FIGS.
The injection unit 20 is provided with a fixed plate 23 to which a heating barrel 22 inserted so that the screw 21 is rotatable and movable by a predetermined distance is fixed, and a hole 24 through which the screw can pass on an extension line of the rear end of the screw 21. The rear plate 25 is connected by a tie bar 26, and a movable plate 27 is provided between the plates 23 and 25. The movable plate 27 is guided by the tie bar 26 at the time of injection and weighing, and moves forward and backward by a predetermined distance. It is like that.

この可動プレート27には軸心部にスクリュ21が通過可能の貫通孔を設け、回転自在であるが軸方向に移動しない伝達軸28を取り付け、伝達軸28の貫通孔にスクリュ21の後端部を挿入し、キー29により図示してない計量用モータの回転をタイミングベルト(図示してない)およびプーリ30を介してスクリュ21に伝達するようにしている。
伝達軸28の前端面および後端面には夫々図3、図4で示すように割りカラー31と押え板32をねじ36、37により取付け、スクリュ21の抜け防止としている。
The movable plate 27 is provided with a through hole through which the screw 21 can pass in the shaft center part, and a transmission shaft 28 that is rotatable but does not move in the axial direction is attached. The rear end of the screw 21 is inserted into the through hole of the transmission shaft 28. The rotation of a measuring motor (not shown) is transmitted to the screw 21 via a timing belt (not shown) and a pulley 30 by a key 29.
As shown in FIGS. 3 and 4, a split collar 31 and a presser plate 32 are attached to the front end face and rear end face of the transmission shaft 28 with screws 36 and 37, respectively, to prevent the screw 21 from coming off.

可動プレート27の後部プレート25に対向した面Aのスクリュ後端の延長線上から外れた対称位置に2本のボールねじ33が固着してあり、夫々後部プレート25に図示してない射出用モータからタイミングベルト(図示せず)およびプーリ34により回転のみ行い、軸方向に固定されたナット35に螺合していて射出および計量時に前記ナット35が回転すると可動プレート25が前後(図中左右)に移動し、可動プレート25にナット35を介して固定されたスクリュ21が加熱バレル22内を所定距離Lだけ進退する。   Two ball screws 33 are fixed to symmetrical positions deviating from the extension line of the screw rear end of the surface A facing the rear plate 25 of the movable plate 27, respectively, from the injection motor not shown on the rear plate 25. The rotation is performed only by a timing belt (not shown) and a pulley 34 and is screwed into a nut 35 fixed in the axial direction. When the nut 35 rotates during injection and measurement, the movable plate 25 moves back and forth (left and right in the figure). The screw 21 that moves and is fixed to the movable plate 25 via the nut 35 moves forward and backward within the heating barrel 22 by a predetermined distance L.

以上のように構成されているので、スクリュ引き出しに際し、可動プレート25を図2に示すように後退限まで移動し、次いで鎖線で示す割りカラー31および押え板32を取外し、キー29を抜く。この2部材を外した後、鎖線スクリュ21aのように射出ユニット20の後方(矢印C方向)に人の手により後方に引き出すことができる。
ここで図5に示すようにスクリュ21の後端面にネジ孔40を設け、ロッド41の先端に設けたボルト42をネジ孔40に螺合させれば容易にスクリュ引き出しが可能である。
Since it is configured as described above, when the screw is pulled out, the movable plate 25 is moved to the retreat limit as shown in FIG. 2, then the split collar 31 and the presser plate 32 indicated by the chain line are removed, and the key 29 is removed. After removing these two members, it can be pulled out backward by the human hand behind the injection unit 20 (in the direction of arrow C) like the chain screw 21a.
Here, as shown in FIG. 5, a screw hole 40 is provided in the rear end surface of the screw 21 and a screw 42 provided at the tip of the rod 41 is screwed into the screw hole 40, so that the screw can be easily pulled out.

さらに図6(イ)、(ロ)に示すように図示してない成形機のフレーム等に床面に平行なガイドレール43を取り付け、引き出し具44に取付けたロッド41先端のボルト42とスクリュ21の後端面にネジ孔40を螺合させ、このガイドレール43に沿って引き出し具44を後方(図中右方向)へ引けば、より効率的にスクリュ引き出しが可能である。   Further, as shown in FIGS. 6 (a) and 6 (b), a guide rail 43 parallel to the floor surface is attached to a frame or the like of a molding machine (not shown), and the bolt 42 and the screw 21 at the tip of the rod 41 attached to the drawer tool 44 are attached. If the screw hole 40 is screwed into the rear end face and the pulling tool 44 is pulled rearward (to the right in the figure) along the guide rail 43, the screw can be pulled out more efficiently.

このように構成されているので、複雑な機構の旋回装置も製作する必要もなく、したがって射出ユニットを旋回する必要もない。さらに面倒で、時間もかかるスクリュ引き出し作業も行うことなく容易にスクリュ引き出しが可能となった。   Since it is configured in this manner, it is not necessary to manufacture a swiveling device having a complicated mechanism, and therefore it is not necessary to swivel the injection unit. Furthermore, it is possible to easily pull out the screw without performing a troublesome and time-consuming screw pulling operation.

この発明が適用される1実施形態を示し、スクリュの前進限を示す説明図である。It is explanatory drawing which shows one Embodiment with which this invention is applied, and shows the advance limit of a screw. この発明が適用される1実施形態を示し、スクリュの後退限を示す説明図である。It is explanatory drawing which shows one Embodiment with which this invention is applied, and shows the backward limit of a screw. この発明が適用される1実施形態を示し、図1の拡大したB‐B断面図である。FIG. 2 shows an embodiment to which the present invention is applied, and is an enlarged cross-sectional view taken along the line BB in FIG. 1. この発明が適用される1実施形態を示し、図1の拡大したZ矢視図である。FIG. 2 shows an embodiment to which the present invention is applied, and is an enlarged Z arrow view of FIG. 1. この発明が適用される1実施形態を示し、スクリュの後端面と引き出し具のロッドの連結状態を説明した図である。FIG. 5 is a view illustrating an embodiment to which the present invention is applied, and illustrating a connection state between a screw rear end surface and a rod of a drawer. この発明が適用される他の実施形態を示し、ロッドを取付けた引き出し具をガイドレールに沿って後方へ引き出す場合の説明図で、(イ)はその正面図、(ロ)はそのY矢視図である。The other embodiment to which this invention is applied is shown, and it is explanatory drawing at the time of pulling out the drawing tool which attached the rod back along a guide rail, (a) is the front view, (b) is the Y arrow view FIG. 従来の電動式射出成形機の概要を説明した正面図である。It is the front view explaining the outline | summary of the conventional electric injection molding machine. 従来の電動式射出成形機の概要を説明した平面図の一部を示す説明図である。It is explanatory drawing which shows a part of top view explaining the outline | summary of the conventional electric injection molding machine.

符号の説明Explanation of symbols

20 射出ユニット
21 スクリュ
22 加熱バレル
23 固定プレート
24 孔
25 後部プレート
26 タイバー
27 可動プレート
28 伝達軸
29 キー
30、34 プーリ
31 割りカラー
32 押さえ板
33 ボールねじ
35 ナット
36、37 ねじ
40 ねじ孔
41 ロッド
42 ボルト
43 ガイドレール
44 引き出し具
20 Injection unit 21 Screw 22 Heating barrel 23 Fixed plate 24 Hole 25 Rear plate 26 Tie bar 27 Movable plate 28 Transmission shaft 29 Key 30, 34 Pulley 31 Split collar 32 Holding plate 33 Ball screw 35 Nut
36, 37 Screw 40 Screw hole 41 Rod 42 Bolt 43 Guide rail 44 Drawer

Claims (3)

射出時のスクリュの進行をスクリュの両側後方に設けた2本のボールねじの回転により行う電動式射出成形機のスクリュ引き出し方法において、スクリュの後端部を挿入し、計量モータの回転をスクリュに伝達する伝達軸と前記2本のボールねじに螺合し射出用モータにより回転して2本のボールねじを軸方向に進退させる軸方向に固定されたナットを設けた後部プレートのスクリュ後端の延長線上にスクリュが通過可能の孔を設け、スクリュ引き出しに際し、スクリュを後方へ引き出すことを特徴とするスクリュ引き出し方法。   In the screw pull-out method of an electric injection molding machine in which the progress of the screw during injection is performed by the rotation of two ball screws provided at the rear of both sides of the screw, the rear end of the screw is inserted, and the rotation of the metering motor is turned into the screw. Screws are engaged with the transmission shaft and the two ball screws, rotated by an injection motor, and provided with nuts fixed in the axial direction to advance and retract the two ball screws in the axial direction. A screw pulling method characterized in that a hole through which a screw can pass is provided on an extension line, and the screw is pulled backward when pulling out the screw. スクリュ後端面にネジ孔を設け、後部プレートのスクリュが通過可能の孔からボルトを先端部に設けたロッドを挿入し、スクリュ後端面のネジ孔にロッド先端のボルトを螺合させた後、スクリュを後方へ引き出す請求項1記載のスクリュ引き出し方法。   A screw hole is provided in the screw rear end face, a rod with a bolt provided at the tip end is inserted through a hole through which the screw of the rear plate can pass, and the screw at the rod end is screwed into the screw hole on the screw rear end face. The screw pulling method according to claim 1, wherein the screw is pulled backward. 成形機本体のフレーム等に床面と平行のガイドレールを選択的に取り付け、前記ボルトを先端部に設けたロッドをこのガイドレールに沿って後退させ、スクリュを後方へ引き出す請求項2記載のスクリュ引き出し方法。





3. A screw according to claim 2, wherein a guide rail parallel to the floor surface is selectively attached to a frame or the like of the molding machine main body, the rod provided with the bolt at the tip is retracted along the guide rail, and the screw is pulled out rearward. Drawer method.





JP2008175127A 2008-07-04 2008-07-04 Method of drawing screw of electric injection molding machine Pending JP2010012700A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104588657A (en) * 2014-12-25 2015-05-06 苏州米莫金属科技有限公司 Powder injection molding device capable of preventing air bubbles
KR101861130B1 (en) 2016-07-27 2018-05-25 양금호 Screw withdrawal apparatus for extruder, and screw withdrawal method using the same
JP2019104153A (en) * 2017-12-12 2019-06-27 株式会社名機製作所 Injection device
JP2019104154A (en) * 2017-12-12 2019-06-27 株式会社名機製作所 Injection device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104588657A (en) * 2014-12-25 2015-05-06 苏州米莫金属科技有限公司 Powder injection molding device capable of preventing air bubbles
KR101861130B1 (en) 2016-07-27 2018-05-25 양금호 Screw withdrawal apparatus for extruder, and screw withdrawal method using the same
JP2019104153A (en) * 2017-12-12 2019-06-27 株式会社名機製作所 Injection device
JP2019104154A (en) * 2017-12-12 2019-06-27 株式会社名機製作所 Injection device

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