JP2010001388A - Chloroprene latex and its manufacturing method - Google Patents
Chloroprene latex and its manufacturing method Download PDFInfo
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本発明は、長期間保存してもポリマー物性が安定であるクロロプレンラテックス及びその製造方法に関するものである。なお、本発明における長期間とは、10℃の冷蔵保管においては2年以上、23℃の常温保管における5ヶ月以上を指す。 The present invention relates to a chloroprene latex whose polymer properties are stable even when stored for a long period of time, and a method for producing the same. The term “long term” in the present invention means 2 years or more in refrigerated storage at 10 ° C. and 5 months or more in normal temperature storage at 23 ° C.
クロロプレンゴム等をベースとした溶剤系接着剤は、その良好な作業性や接着物性から各種用途に用いられてきた。 Solvent-based adhesives based on chloroprene rubber and the like have been used for various applications because of their good workability and adhesive properties.
しかし、使用される有機溶剤は地球環境や作業者の健康に悪影響を与え、時には作業場の火災等を引き起こす危険性を有している。そのため、脱溶剤の要求が高まっている。 However, the organic solvent used has an adverse effect on the global environment and the health of workers, and sometimes has a risk of causing a fire in the workplace. Therefore, the demand for solvent removal is increasing.
脱溶剤化の手法の一つとして、ラテックス系接着剤による代替が考えられている。クロロプレンラテックスとしては各種のものが知られている(例えば、特許文献1〜特許文献4)。 As one of the methods for removing the solvent, substitution with a latex adhesive is considered. Various types of chloroprene latex are known (for example, Patent Documents 1 to 4).
しかし、特許文献1,2に示されるように、ポリビニルアルコール等の水溶性高分子を用いた場合、その保護コロイド性から優れたラテックスの安定性を示す一方で、期待される接着物性が得られず、特に耐水性が低くなる。 However, as shown in Patent Documents 1 and 2, when a water-soluble polymer such as polyvinyl alcohol is used, the latex exhibits excellent latex stability due to its protective colloid properties, while the expected adhesive properties are obtained. In particular, the water resistance is lowered.
また、特許文献3,4に示されるように、ロジン酸の金属塩からなる乳化剤を用いた場合、クロロプレンゴムの保管中における脱塩酸や、接着剤配合の際のpHの低下によりラテックスの安定性が低下し、ゴムが析出するなどの問題が生じる。 In addition, as shown in Patent Documents 3 and 4, when an emulsifier composed of a metal salt of rosin acid is used, the stability of the latex is reduced by dehydrochlorination during storage of chloroprene rubber or by lowering the pH when the adhesive is blended. Lowers and causes problems such as precipitation of rubber.
この特徴をうまく利用し、グリシンなのどのアミノ酸でpHを調節し、湿潤状態での接着物性を向上させる方法もある(例えば、特許文献5)。 There is also a method of making good use of this feature and adjusting the pH with a throat amino acid such as glycine to improve the adhesive properties in a wet state (for example, Patent Document 5).
しかし、pHを確認しながら配合する必要があるなど操作が煩わしく、また、保管によりpHが変化すると物性が変化するため、接着剤の寿命も短い。 However, the operation is troublesome, for example, it is necessary to mix while confirming the pH, and the physical properties change when the pH changes due to storage, so the life of the adhesive is also short.
pHに依存せず安定なラテックスとしては、ノニオン系乳化剤や、スルホン酸塩又は硫酸塩からなるアニオン系乳化剤からなるクロロプレンラテックスが知られている(例えば、特許文献6〜特許文献8)。 As latex which does not depend on pH and is stable, chloroprene latex composed of a nonionic emulsifier or an anionic emulsifier composed of sulfonate or sulfate is known (for example, Patent Documents 6 to 8).
しかし、ノニオン系乳化剤はある温度以上で親水基と水との水素結合が弱まり溶解性が低下し2相に分離する現象が生じるため、安定して使用できる種類が限定されたり、重合工程や、単量体除去工程での温度が制限されるなど製造工程上問題が生じる場合がある。 However, nonionic emulsifiers have a phenomenon in which the hydrogen bond between the hydrophilic group and water is weakened at a certain temperature or more and the solubility is reduced, resulting in a phenomenon of separation into two phases. Therefore, the types that can be used stably are limited, the polymerization process, There may be a problem in the manufacturing process, for example, the temperature in the monomer removal process is limited.
特許文献7では、硫酸塩からなる乳化剤としてポリオキシアルキレンアルキルエーテル硫酸エステル塩の存在下で作製したラテックスに対し、特定構造を有するノニオン系乳化剤としてポリオキシエチレン多環フェニルエーテル、またはスルホン酸系乳化剤としてアルキルジフェニルエーテルジスルホン酸ナトリウムの少なくともどちらかを添加することで、生産性及び機械的安定性の良好なクロロプレンラテックスを製造できるとしている。 In Patent Document 7, a polyoxyethylene polycyclic phenyl ether or a sulfonic acid emulsifier is used as a nonionic emulsifier having a specific structure for a latex prepared in the presence of a polyoxyalkylene alkyl ether sulfate ester as an emulsifier composed of a sulfate. It is said that a chloroprene latex with good productivity and mechanical stability can be produced by adding at least one of sodium alkyldiphenyl ether disulfonate as
しかし、硫酸塩からなる乳化剤は酸性で硫酸とアルコールに分解し、熱がかかると更に分解しやすくなる性質があることから、この手法では製造条件が制限されたり、酸性のラテックス、あるいは保管による脱塩酸でpHが低下したラテックスでは品質が変化してしまう可能性がある。 However, since the emulsifier made of sulfate is acidic and decomposes into sulfuric acid and alcohol and becomes more easily decomposed when heated, this method limits the production conditions, acidic latex, or removal by storage. Latex whose pH is lowered with hydrochloric acid may change the quality.
一方、高分子量化によりポリマーがゲル分を含有すると、耐熱強度が向上する反面粘着保持時間が短くなるなど、接着剤のコンタクト性を阻害してしまう。 On the other hand, when the polymer contains a gel component due to high molecular weight, the heat resistance is improved, but the adhesive holding time is shortened, and the contact property of the adhesive is hindered.
この問題を解決する方法の1つとして、クロロホルムに溶解した際に不溶部であるゲル分を含まないクロロプレン系共重合体ラテックス及びそれを用いた接着剤組成物が知られている。(例えば、特許文献8、及び非特許文献1)。 As one method for solving this problem, a chloroprene copolymer latex that does not contain a gel component that is insoluble when dissolved in chloroform and an adhesive composition using the same are known. (For example, Patent Document 8 and Non-Patent Document 1).
しかし、この方法で物性を向上させる場合、クロロプレンゴムの脱塩酸に伴い生じる分子量増加が問題であり、特にゲルが発生すると物性が低下することから保管中に分子量が安定でゲル分が発生しないことが非常に重要である。 However, when the physical properties are improved by this method, the increase in molecular weight caused by dehydrochlorination of chloroprene rubber is a problem. Especially, when gel is generated, the physical properties are lowered, so the molecular weight is stable during storage and no gel content is generated. Is very important.
本発明はこの問題点に鑑みてなされたものであり、その目的は、スルホン酸塩からなるアニオン系乳化剤を含むクロロプレンラテックスについて、保管中の分子量変化を最小限に抑え、ゲル分を発生させないことで、接着剤として用いた場合に良好な接着物性を安定して示すクロロプレンラテックス及びその製造方法を提供するものである。 The present invention has been made in view of this problem, and its purpose is to minimize the change in molecular weight during storage of chloroprene latex containing an anionic emulsifier composed of sulfonate and not to generate gel content. Thus, the present invention provides a chloroprene latex that stably exhibits good adhesive properties when used as an adhesive and a method for producing the same.
本発明者は、このような背景の下、上記課題を解決するため鋭意検討した結果、スルホン酸塩からなるアニオン系乳化剤を含むクロロプレンラテックスについて、特定構造を有するノニオン系乳化剤を含有することで保管中の分子量変化を抑え、良好な物性を長期間維持できることを見出し、本発明を完成させるに至った。即ち、本発明は、スルホン酸塩からなるアニオン系乳化剤及び、特定構造を有するノニオン系乳化剤を含むことを特徴とするクロロプレンラテックスである。 As a result of intensive investigations to solve the above-mentioned problems, the present inventor, as a result of chloroprene latex containing an anionic emulsifier composed of a sulfonate, contains a nonionic emulsifier having a specific structure. The present inventors have found that it is possible to suppress changes in the molecular weight and maintain good physical properties for a long period of time, thereby completing the present invention. That is, the present invention is a chloroprene latex comprising an anionic emulsifier made of a sulfonate and a nonionic emulsifier having a specific structure.
以下、本発明について詳細に説明する。 Hereinafter, the present invention will be described in detail.
本発明のクロロプレンラテックスは、スルホン酸塩からなるアニオン系乳化剤並びに、HLBが6〜19である下記一般式(1)及び/又は下記一般式(2)で表されるノニオン系乳化剤を含むものである。 The chloroprene latex of the present invention includes an anionic emulsifier composed of a sulfonate and a nonionic emulsifier represented by the following general formula (1) and / or the following general formula (2) having an HLB of 6 to 19.
R−O(CH2CHXO)nH (1)
R−O(CH2CHXO)m(CH2CH2O)nH (2)
(式中、Rは炭素数8〜20のアルキル鎖又は1つ以上の芳香環を有する親油基を表し、Xは水素又は炭素数1〜2のアルキル鎖を表し、m、nはノニオン系乳化剤のHLBが6〜19になる範囲の整数を表す。)
本発明のクロロプレンラテックスとは、2−クロロ−1,3−ブタジエンであるクロロプレンの単量体を重合して得られたラテックスであり、必要に応じて、クロロプレンと共重合可能な他の単量体を2種類以上用いても良い。クロロプレンと共重合可能なその他の単量体としては、例えば、2,3−ジクロロ−1,3ブタジエン、ブタジエン、イソプレン、スチレン、アクリロニトリル、メチルメタクリレート、ヒドロキシエチルメタクリレート、ヒドロキシプロピルメタクリレート、ポリエチレングリコールモノアクリレート、ポリエチレングリコールモノメタクリレート、グリセリンモノメタクリレート、アクリル酸、メタクリル酸、フマル酸、マレイン酸、クロトン酸、シトラコン酸、2−メタクリロイロキシエチルコハク酸等があげられるが、これらを、例えばクロロプレン100重量部に対し、20重量部以下で用いる。
R—O (CH 2 CHXO) nH (1)
R-O (CH 2 CHXO) m (CH 2 CH 2 O) nH (2)
(In the formula, R represents an alkyl chain having 8 to 20 carbon atoms or a lipophilic group having one or more aromatic rings, X represents hydrogen or an alkyl chain having 1 to 2 carbon atoms, and m and n are nonionic types. (It represents an integer in the range where the HLB of the emulsifier is 6 to 19.)
The chloroprene latex of the present invention is a latex obtained by polymerizing a monomer of chloroprene, which is 2-chloro-1,3-butadiene, and, if necessary, other monomer that can be copolymerized with chloroprene. Two or more types of bodies may be used. Examples of other monomers copolymerizable with chloroprene include 2,3-dichloro-1,3 butadiene, butadiene, isoprene, styrene, acrylonitrile, methyl methacrylate, hydroxyethyl methacrylate, hydroxypropyl methacrylate, and polyethylene glycol monoacrylate. Polyethylene glycol monomethacrylate, glycerin monomethacrylate, acrylic acid, methacrylic acid, fumaric acid, maleic acid, crotonic acid, citraconic acid, 2-methacryloyloxyethyl succinic acid, and the like, for example, 100 parts by weight of chloroprene On the other hand, it is used at 20 parts by weight or less.
本発明のクロロプレンラテックスは、スルホン酸塩からなるアニオン系乳化剤を含むことにより、ラテックスのpHに関係なく安定な性状を有する。ここに、スルホン酸塩からなるアニオン系乳化剤としては、一般的に乳化重合に用いるものであれば特に限定するものではなく、例えば、デカンスルホン酸塩,ラウリルスルホン酸塩,ステアリルスルホン酸塩などの炭素数が10〜20のアルカンスルホン酸塩、ラウリルベンゼンスルホン酸塩,ステアリルベンゼンスルホン酸塩などの炭素数が10〜20のアルキルベンゼンスルホン酸塩、ラウリルジフェニルエーテルジスルホン酸塩,ステアリルジフェニルエーテルジスルホン酸塩などの炭素数が10〜20のアルキルジフェニルエーテルスルホン酸塩、ブチルナフタレンスルホン酸塩,ラウリルナフタレンスルホン酸塩などの炭素数が4〜20のアルキルナフタレンスルホン酸塩などがあげられる。塩としてはリチウム、ナトリウム、カリウム、セシウムなどがあげられる。これらの中でも、重合安定性の面からアルキルジフェニルエーテルジスルホン酸ナトリウムが好ましい。当該アニオン系乳化剤の含有量は特に限定するものではないが、重合安定性のため、クロロプレンラテックス100重量部に対して0.5〜5重量部が好ましい。 The chloroprene latex of the present invention has a stable property regardless of the pH of the latex by including an anionic emulsifier composed of a sulfonate. Here, the anionic emulsifier composed of a sulfonate is not particularly limited as long as it is generally used for emulsion polymerization, and examples thereof include decane sulfonate, lauryl sulfonate, stearyl sulfonate, and the like. Alkane sulfonate having 10 to 20 carbon atoms, lauryl benzene sulfonate, stearyl benzene sulfonate, etc. Alkyl benzene sulfonate having 10 to 20 carbon atoms, lauryl diphenyl ether disulfonate, stearyl diphenyl ether disulfonate, etc. Examples thereof include alkyl naphthalene sulfonates having 4 to 20 carbon atoms such as alkyl diphenyl ether sulfonates having 10 to 20 carbon atoms, butyl naphthalene sulfonates, and lauryl naphthalene sulfonates. Examples of the salt include lithium, sodium, potassium, cesium and the like. Among these, sodium alkyldiphenyl ether disulfonate is preferable from the viewpoint of polymerization stability. The content of the anionic emulsifier is not particularly limited, but is preferably 0.5 to 5 parts by weight with respect to 100 parts by weight of chloroprene latex for polymerization stability.
本発明のクロロプレンラテックスは、HLBが6〜19である上記一般式(1)及び/又は上記一般式(2)で表されるノニオン系乳化剤を含むことにより、ラテックスのpHに関係なく安定な性状を有する。HLBが6未満の場合は、曇点が低いため、熱によりゴムの析出が起こり易く、19を超える場合には、接着物性が低下する。ここに、一般式(1)で表されるノニオン系乳化剤としては、例えば、ポリオキシエチレンラウリルエーテル、ポリオキシエチレンステアリルエーテルなど、炭素数が10〜20のポリオキシエチレンアルキルエーテル、ポリオキシエチレンポリオキシプロピレンラウリルエーテル、ポリオキシエチレンポリオキシブチレンラウリルエーテル、ポリオキシエチレンポリオキシプロピレンステアリルエーテル等があげられ、また、一般式(2)で表されるノニオン系乳化剤としては、例えば、炭素数が10〜20のアルキル鎖及び、エチレンオキサイドに加え、プロピレンオキサイド、ブチレンオキサイド等を有するポリオキシエチレンアルキレンアルキルエーテル、ポリオキシエチレンフェニルエーテル、ポリオキシエチレンジスチレン化フェニルエーテル、ポリオキシエチレントリベンジルフェニルエーテル等、ベンゼン環またはナフタレン環を1個以上含むポリオキシエチレン多環フェニルエーテル等があげられる。中でも親水性と疎水性のバランスを示す指標であるHLB値が9〜18の範囲であるものが好ましく、更には親油基が炭素数9〜15のアルキル鎖を有するものがより好ましい。これらをクロロプレンラテックス100重量部に対して0.1〜2重量部含むことが好ましく、0.2〜1重量部含むことがさらに好ましい。 The chloroprene latex of the present invention contains a nonionic emulsifier represented by the above general formula (1) and / or the above general formula (2) having an HLB of 6 to 19, so that the chloroprene latex is stable regardless of the pH of the latex. Have When the HLB is less than 6, since the cloud point is low, the rubber is likely to be precipitated by heat. When the HLB exceeds 19, the adhesive properties are deteriorated. Examples of the nonionic emulsifier represented by the general formula (1) include polyoxyethylene alkyl ethers having 10 to 20 carbon atoms such as polyoxyethylene lauryl ether and polyoxyethylene stearyl ether, and polyoxyethylene poly (ethylene oxide). Examples thereof include oxypropylene lauryl ether, polyoxyethylene polyoxybutylene lauryl ether, polyoxyethylene polyoxypropylene stearyl ether, and the nonionic emulsifier represented by the general formula (2) has, for example, 10 carbon atoms. Polyoxyethylene alkylene alkyl ethers, polyoxyethylene phenyl ethers, polyoxyethylene distyrenated hydrocarbons having propylene oxide, butylene oxide, etc. in addition to 20 to 20 alkyl chains and ethylene oxide Vinyl ether, polyoxyethylene tribenzyl phenyl ether, polyoxyethylene polycyclic phenyl ether containing one or more benzene ring or a naphthalene ring. Among them, those having an HLB value in the range of 9 to 18 as an index indicating the balance between hydrophilicity and hydrophobicity are preferred, and those having a lipophilic group having an alkyl chain having 9 to 15 carbon atoms are more preferred. These are preferably contained in an amount of 0.1 to 2 parts by weight, more preferably 0.2 to 1 part by weight, based on 100 parts by weight of the chloroprene latex.
本発明のクロロプレンラテックスは、安定剤を含有していても良い。この安定剤としては、例えば、ペンタンスルホン酸ナトリウムなど炭素数8以下のアルキル鎖を有する脂肪族スルホン酸塩及びその化合物、ベンゼンスルホン酸ナトリウム、トルエンスルホン酸ナトリウム、スチレンスルホン酸ナトリウムなどのアルキルベンゼンスルホン酸塩及びその化合物、ブチルナフタレンスルホン酸ナトリウム、ナフタレンスルホン酸ナトリウム、ナフタレンスルホン酸ナトリウムとホルムアルデヒドの縮合物などのナフタレンスルホン酸塩及びその化合物等があげられ、なかでもナフタレンスルホン酸塩とホルムアルデヒドの縮合物が好ましい。安定剤の含有量は特に限定するものではないが、クロロプレンラテックス100重量部に対して0.1〜1重量部があげられる。 The chloroprene latex of the present invention may contain a stabilizer. Examples of the stabilizer include aliphatic sulfonates having an alkyl chain having 8 or less carbon atoms such as sodium pentanesulfonate and compounds thereof, and alkylbenzenesulfonic acids such as sodium benzenesulfonate, sodium toluenesulfonate, and sodium styrenesulfonate. Salts and compounds thereof, naphthalene sulfonates such as sodium butyl naphthalene sulfonate, sodium naphthalene sulfonate, condensates of sodium naphthalene sulfonate and formaldehyde and their compounds, among others, condensates of naphthalene sulfonate and formaldehyde Is preferred. Although content of a stabilizer is not specifically limited, 0.1-1 weight part is mention | raise | lifted with respect to 100 weight part of chloroprene latex.
本発明のクロロプレンラテックスの製造方法としては、例えば、スルホン酸塩からなるアニオン系乳化剤及び安定剤の存在下でクロロプレン単量体又はクロロプレン単量体とクロロプレンと共重合可能な単量体を重合する際に、HLBが6〜19である下記一般式(1)及び/又は下記一般式(2)で表されるノニオン系乳化剤を添加するものである。 As a method for producing the chloroprene latex of the present invention, for example, a chloroprene monomer or a monomer capable of copolymerization with chloroprene monomer is polymerized in the presence of an anionic emulsifier composed of a sulfonate and a stabilizer. In this case, a nonionic emulsifier represented by the following general formula (1) and / or the following general formula (2) having an HLB of 6 to 19 is added.
R−O(CH2CHXO)nH (1)
R−O(CH2CHXO)m(CH2CH2O)nH (2)
(式中、Rは炭素数8〜20のアルキル鎖又は1つ以上の芳香環を有する親油基を表し、Xは水素又は炭素数1〜2のアルキル鎖を表し、m、nはノニオン系乳化剤のHLBが6〜19になる範囲の整数を表す。)
スルホン酸塩からなるアニオン系乳化剤の添加量は特に限定するものではないが、重合時の安定性、およびラテックスの安定性のため、クロロプレン単量体100重量部に対して2.0〜10重量部が好ましい。
R—O (CH 2 CHXO) nH (1)
R-O (CH 2 CHXO) m (CH 2 CH 2 O) nH (2)
(In the formula, R represents an alkyl chain having 8 to 20 carbon atoms or a lipophilic group having one or more aromatic rings, X represents hydrogen or an alkyl chain having 1 to 2 carbon atoms, and m and n are nonionic types. (It represents an integer in the range where the HLB of the emulsifier is 6 to 19.)
The addition amount of the anionic emulsifier composed of sulfonate is not particularly limited, but it is 2.0 to 10 wt. With respect to 100 parts by weight of chloroprene monomer because of stability during polymerization and latex stability. Part is preferred.
HLBが6〜19である一般式(1)及び/又は一般式(2)で表されるノニオン系乳化剤の添加量は特に限定するものではないが、ラテックス安定性と接着物性のバランスのため、クロロプレン単量体100重量部に対して0.1〜5重量部が好ましく、0.2〜3重量部がさらに好ましい。 The addition amount of the nonionic emulsifier represented by the general formula (1) and / or the general formula (2) having an HLB of 6 to 19 is not particularly limited, but for the balance between latex stability and adhesive properties, 0.1-5 weight part is preferable with respect to 100 weight part of chloroprene monomers, and 0.2-3 weight part is further more preferable.
HLBが6〜19である一般式(1)及び/又は一般式(2)で表されるノニオン系乳化剤は、重合開始時、重合中及び重合終了後に1回以上添加するものである。 The nonionic emulsifier represented by the general formula (1) and / or the general formula (2) having an HLB of 6 to 19 is added at least once at the start of the polymerization, during the polymerization, and after the completion of the polymerization.
本発明のクロロプレンラテックスの製造の際には、製造時のラテックスの安定性確保のために、安定剤を使用することが好ましい。この安定剤としては、例えば、ペンタンスルホン酸ナトリウムなど炭素数8以下のアルキル鎖を有する脂肪族スルホン酸塩及びその化合物、ベンゼンスルホン酸ナトリウム、トルエンスルホン酸ナトリウム、スチレンスルホン酸ナトリウムなどのアルキルベンゼンスルホン酸塩及びその化合物、ブチルナフタレンスルホン酸ナトリウム、ナフタレンスルホン酸ナトリウム、ナフタレンスルホン酸ナトリウムとホルムアルデヒドの縮合物などのナフタレンスルホン酸塩及びその化合物等があげられ、なかでも重合時のラテックス安定性の面からナフタレンスルホン酸塩とホルムアルデヒドの縮合物が好ましい。安定剤の添加量は特に限定するものではないが、重合の安定性及びスケーリング防止のため、クロロプレン単量体100重量部に対して0.1〜1.5重量部が好ましく、0.2〜1.0重量部がさらに好ましい。 In producing the chloroprene latex of the present invention, it is preferable to use a stabilizer in order to ensure the stability of the latex during production. Examples of the stabilizer include aliphatic sulfonates having an alkyl chain having 8 or less carbon atoms such as sodium pentanesulfonate and compounds thereof, and alkylbenzenesulfonic acids such as sodium benzenesulfonate, sodium toluenesulfonate, and sodium styrenesulfonate. Salts and compounds thereof, sodium butyl naphthalene sulfonate, sodium naphthalene sulfonate, naphthalene sulfonates such as sodium naphthalene sulfonate and formaldehyde condensates and their compounds, among others, from the viewpoint of latex stability during polymerization A condensate of naphthalene sulfonate and formaldehyde is preferred. The addition amount of the stabilizer is not particularly limited, but is preferably 0.1 to 1.5 parts by weight with respect to 100 parts by weight of the chloroprene monomer in order to prevent polymerization and prevent scaling. 1.0 part by weight is more preferable.
重合方法としては特に制限のあるものではなく、例えば、クロロプレン単量体、又はクロロプレン単量体とクロロプレンと共重合可能なその他の単量体をラジカル乳化重合すればよい。乳化重合は、上記の単量体、乳化剤及び安定剤を、重合開始剤、連鎖移動剤等と共に乳化し、所定温度にて行い、所定の転化率で重合停止剤を添加すれば良い。 The polymerization method is not particularly limited, and for example, radical emulsion polymerization may be performed on a chloroprene monomer or another monomer copolymerizable with chloroprene monomer and chloroprene. Emulsion polymerization may be carried out by emulsifying the above-mentioned monomer, emulsifier and stabilizer together with a polymerization initiator, a chain transfer agent and the like at a predetermined temperature and adding a polymerization terminator at a predetermined conversion rate.
重合開始剤としては、公知のフリーラジカル性物質、例えば、過硫酸カリウム、過硫酸アンモニウム等の過酸化物、過酸化水素、ターシャリーブチルヒドロパーオキサイド等の無機又は有機過酸化物等を用いることができる。また、これらは単独又は還元性物質、例えば、チオ硫酸塩、チオ亜硫酸塩、ハイドロサルファイト、有機アミン等との併用レドックス系で用いても良い。 As the polymerization initiator, a known free radical substance such as a peroxide such as potassium persulfate or ammonium persulfate, or an inorganic or organic peroxide such as hydrogen peroxide or tertiary butyl hydroperoxide may be used. it can. These may be used alone or in combination with a reducing substance, for example, a combined redox system with thiosulfate, thiosulfite, hydrosulfite, organic amine and the like.
連鎖移動剤としては、例えば、アルキルメルカプタン、ハロゲン炭化水素、アルキルキサントゲンジスルフィド、硫黄等の分子量調節剤等があげられ、これらのうち、臭気及び作業性の面からn−ドデシルメルカプタンが好ましく、その使用量は0.1〜3.0重量部が好ましく、0.2〜1.0重量部がさらに好ましい。 Examples of chain transfer agents include molecular weight regulators such as alkyl mercaptans, halogen hydrocarbons, alkyl xanthogen disulfides, sulfur, etc. Among these, n-dodecyl mercaptan is preferred from the viewpoint of odor and workability, and its use The amount is preferably from 0.1 to 3.0 parts by weight, more preferably from 0.2 to 1.0 parts by weight.
重合温度は特に限定するものではなく、0〜60℃の範囲で行うことができ、好ましくは10〜50℃の範囲である。 The polymerization temperature is not particularly limited and can be carried out in the range of 0 to 60 ° C, preferably in the range of 10 to 50 ° C.
重合終了時期は特に限定するものでないが、生産性、及び良好な接着物性を得るため、単量体の転化率が60〜100%まで重合を行うことが好ましい。 Although the completion | finish time of superposition | polymerization is not specifically limited, In order to obtain productivity and favorable adhesive property, it is preferable to superpose | polymerize until the conversion rate of a monomer is 60-100%.
重合停止剤としては、通常用いられる停止剤であれば特に限定するものでなく、例えば、フェノチアジン、2,6−t−ブチル−4−メチルフェノール、ヒドロキシルアミン等が使用できる。 The polymerization terminator is not particularly limited as long as it is a commonly used terminator, and for example, phenothiazine, 2,6-tert-butyl-4-methylphenol, hydroxylamine and the like can be used.
また、ラテックスの安定性を更に良好にするため、重合中、及び重合終了後に上記の乳化剤のうち1種類以上を添加しても良い。 In order to further improve the stability of the latex, one or more of the above-mentioned emulsifiers may be added during and after the polymerization.
本発明のクロロプレンラテックスは、単独でも接着剤として使用可能であるが、粘着付与樹脂や架橋剤を添加することで接着物性が向上する。 The chloroprene latex of the present invention can be used alone as an adhesive, but the adhesive properties are improved by adding a tackifying resin or a crosslinking agent.
粘着付与樹脂としては特に限定するものではなく、例えば、フェノール系樹脂、テルペン系樹脂、ロジン誘導体樹脂、石油系炭化水素等があげられ、例えば、重合ロジン、ロジン変性樹脂、ロジン変性フェノール樹脂、ロジンエステル、アルキルフェノール樹脂、テルペン樹脂、テルペンフェノール、水添ロジン、水添ロジンのペンタエリスリトールエステル、石油樹脂、クマロン樹脂等が使用される。 The tackifying resin is not particularly limited, and examples thereof include phenol resins, terpene resins, rosin derivative resins, petroleum hydrocarbons, and the like, such as polymerized rosin, rosin modified resin, rosin modified phenol resin, rosin. Esters, alkylphenol resins, terpene resins, terpene phenols, hydrogenated rosins, hydrogenated rosin pentaerythritol esters, petroleum resins, coumarone resins, and the like are used.
架橋剤としては、例えば、酸化マグネシウム、酸化カルシウム、酸化亜鉛等の金属酸化物、エポキシ樹脂、ポリアジリジン化合物、ポリオキサゾリン化合物、ポリイソシアネート化合物等、クロロプレンラテックスに均一に混合できる化合物であれば用いることができる。 As the crosslinking agent, for example, metal oxides such as magnesium oxide, calcium oxide, and zinc oxide, epoxy resins, polyaziridine compounds, polyoxazoline compounds, polyisocyanate compounds, and the like can be used as long as they are compounds that can be uniformly mixed with chloroprene latex. Can do.
クロロプレンラテックスを主成分とする接着剤の粘度は、各種増粘剤、例えば、ポリアルキレンオキサイド、ポリビニルアルコール、疎水化セルロース、会合型ノニオン界面活性剤等の水溶性ポリマー、及びカルボキシル基含有ポリマーから構成されるアルカリ可溶型の増粘剤、ヘクトライト等のシリケート化合物等の配合により所望の粘度に調整できる。また必要に応じて、老化防止剤、防腐剤、凍結防止剤、造膜助剤、可塑剤、クレー等の各種充填剤を適宜配合しても良い。 The viscosity of the adhesive mainly composed of chloroprene latex is composed of various thickeners, for example, water-soluble polymers such as polyalkylene oxide, polyvinyl alcohol, hydrophobic cellulose, associative nonionic surfactants, and carboxyl group-containing polymers. The viscosity can be adjusted to a desired level by blending an alkali-soluble thickener and a silicate compound such as hectorite. Moreover, you may mix | blend various fillers, such as anti-aging agent, antiseptic | preservative, antifreezing agent, film-forming aid, a plasticizer, clay, as needed.
本発明のクロロプレンラテックスは、上記の通りすることにより、長期間の保管において分子量の上昇が少なく、良好な物性を長期間維持できるものであり、その結果、これを含有する接着剤組成物は安定した接着物性を示すものである。 As described above, the chloroprene latex of the present invention has little increase in molecular weight during long-term storage and can maintain good physical properties for a long period of time. As a result, the adhesive composition containing the same is stable. It shows the adhesive physical properties.
以下、本発明を実施例によって具体的に説明するが、本発明はこれらの実施例のみに限定されるものではない。なお、実施例及び比較例における保管期間は、10℃2年に相当する促進条件として、50℃における8日間の保管とした。また、ラテックスのpH、機械的安定性、配合安定性、ポリマーの溶液粘度、接着剤配合物の常温剥離強度、耐熱剥離強度は以下の方法で測定した。 EXAMPLES Hereinafter, the present invention will be specifically described with reference to examples, but the present invention is not limited to only these examples. The storage period in Examples and Comparative Examples was 8 days storage at 50 ° C. as an acceleration condition corresponding to 10 ° C. for 2 years. The latex pH, mechanical stability, blending stability, polymer solution viscosity, room temperature peel strength and heat-resistant peel strength of the adhesive blend were measured by the following methods.
<pH>
pHメーター((株)堀場製作所製)により、23℃におけるラテックスのpHを測定した。
<PH>
The pH of the latex at 23 ° C. was measured with a pH meter (manufactured by Horiba, Ltd.).
<機械的安定性>
機械的安定性は、マーロン試験法により、下記の条件でゴム凝固率を測定することで評価した。
<Mechanical stability>
The mechanical stability was evaluated by measuring the rubber coagulation rate under the following conditions by the Marlon test method.
恒温室(23℃)に30分以上静置して温度調節したラテックスを100メッシュのステンレス製金網にてろ過後100.0gを秤量して測定試料とし、旧JISK6392を参考にマーロン試験法によりラテックスの機械的安定性を測定した。ポリエチレンライナーへの荷重は15kgとし、回転を開始し、10分後、マーロンカップ内のラテックスを秤量済みの100メッシュのステンレス製金網にてろ過し、更に純水で洗い込んで析出物を取り出し、十分に純水で洗浄した後に110℃のギヤオーブンにて恒量になるまで乾燥した。その後、デシケーター中で室温になるまで冷却し、0.1mgの精度まで秤量した。ラテックスの固形分をS(%)、析出量をG(g)とし、下記の式にてラテックス中の固形分に対するゴム凝固率C(%)を測定した。 Latex that has been allowed to stand in a thermostatic chamber (23 ° C) for 30 minutes or more and temperature-adjusted is filtered through a 100 mesh stainless steel wire mesh, 100.0 g is weighed and used as a measurement sample. The mechanical stability of was measured. The load on the polyethylene liner was 15 kg, the rotation was started, and after 10 minutes, the latex in the Marlon cup was filtered through a weighed 100 mesh stainless steel wire mesh, further washed with pure water, and the precipitate was taken out. After thoroughly washing with pure water, it was dried in a gear oven at 110 ° C. until a constant weight was obtained. Then, it cooled to room temperature in the desiccator, and weighed to the precision of 0.1 mg. The solid content of the latex was S (%), the precipitation amount was G (g), and the rubber coagulation rate C (%) relative to the solid content in the latex was measured by the following formula.
C=G/(100×S/100)×100
ただし、機械的安定性が悪く、回転中にラッピング現象によりラテックスがマーロンカップから飛び出すような場合は直ちに回転を停止し、結果は測定不能とした。
C = G / (100 × S / 100) × 100
However, when the mechanical stability was poor and the latex jumped out of the Marlon cup due to the wrapping phenomenon during the rotation, the rotation was immediately stopped and the result was unmeasurable.
<ポリマーのゲル分及び溶液粘度>
ラテックスを流延してゴムフィルムを作製し、真空乾燥機において30℃以下で24時間以上経過後に秤量をし、その後8時間おきに秤量を実施。重量変化が1%以下となるまで乾燥した。その後、そのゴムを重量換算で1%の濃度となるようにトルエンに溶解し、ボールミルにて16時間混合・溶解し、得られた溶液を100メッシュの金網にてろ過、トルエンにて洗浄後、残渣を170℃で10分乾燥し、その重量と溶解したゴムの重量の比をゲル分とした。またゲル分同様にそのゴムを重量換算で10%の濃度となるようにトルエンに溶解し、その粘度をB型粘度計を用いて測定した。測定は、試料容器をを23℃の恒温槽に1時間浸漬した後に、No.3ローターを用いて60rpmで測定し、60秒後の値を用いた。
<Polymer gel content and solution viscosity>
A latex film is cast by casting latex and weighed after 30 hours at 30 ° C or less in a vacuum dryer, and then weighed every 8 hours. It dried until the weight change became 1% or less. Thereafter, the rubber was dissolved in toluene so as to have a concentration of 1% in terms of weight, mixed and dissolved in a ball mill for 16 hours, and the resulting solution was filtered with a 100 mesh wire mesh, washed with toluene, The residue was dried at 170 ° C. for 10 minutes, and the ratio of the weight to the weight of the dissolved rubber was taken as the gel content. Further, the rubber was dissolved in toluene so as to have a concentration of 10% in terms of weight in the same manner as the gel content, and the viscosity was measured using a B-type viscometer. The measurement was conducted by immersing the sample container in a thermostat at 23 ° C. for 1 hour, Measurement was performed at 60 rpm using 3 rotors, and the value after 60 seconds was used.
<配合安定性>
接着剤配合時の撹拌羽へのゴム析出有無を観察した。
<Compounding stability>
The presence or absence of rubber deposition on the stirring blades when the adhesive was blended was observed.
<常温初期接着強度>
9号帆布2枚(約150mm×60mm)それぞれの片面に下塗りとして刷毛で接着剤組成物を約250g/m2塗布し、80℃で5分乾燥後、再度刷毛で接着剤組成物を110g/m2塗布、80℃で5分乾燥後に冷却をおこなうことで被着体を作製した。それに、接着剤組成物を刷毛で110g/m2塗布した後23℃にて60分間乾燥し、ハンドローラーを用いて圧着。150mm×25mmのサイズに切り出したものを測定用の試験片とした。接着強度の測定はテンシロン型引っ張り試験機を用いて23℃の雰囲気下にて100mm/minの剥離速度で180°方向の引っ張りにて行った。測定は圧着してから2分後に実施した。
<Normal temperature initial adhesive strength>
Apply about 250 g / m 2 of the adhesive composition with a brush as an undercoat on one side of each of No. 9 canvas (about 150 mm × 60 mm), dry at 80 ° C. for 5 minutes, and again apply the adhesive composition with a brush to 110 g / m 2. The adherend was produced by cooling after applying m 2 and drying at 80 ° C. for 5 minutes. Then, the adhesive composition was applied at 110 g / m 2 with a brush, dried at 23 ° C. for 60 minutes, and then pressure bonded using a hand roller. A test piece for measurement was cut into a size of 150 mm × 25 mm. The measurement of the adhesive strength was performed by using a Tensilon type tensile tester and pulling in a 180 ° direction at a peeling rate of 100 mm / min in an atmosphere at 23 ° C. The measurement was performed 2 minutes after the pressure bonding.
実施例1
表1で示した割合のクロロプレン、メタクリル酸、n−ドデシルメルカプタン、アルキルジフェニルエーテルジスルホン酸ナトリウム(商品名:ペレックスSS−H、花王(株)製)、ナフタレンスルホン酸ナトリウムとホルムアルデヒドの縮合物(商品名:デモールN、花王(株))、ハイドロサルファイトナトリウム、及び純水を攪拌機付き10Lオートクレーブ中40℃で重合を行い、クロロプレンラテックスを作製した。重合は窒素雰囲気下で0.35重量%の過硫酸カリウム水溶液を連続的に滴下して行い、重合転化率が約90%となった時点で重合停止剤として2,6−ターシャリーブチル−4−メチルフェノール0.05重量部を添加し重合を停止した。その後、減圧下で未反応単量体の除去及び濃縮によりラテックスの固形分を55%に調整しラテックスAを得た。
Example 1
Chloroprene, methacrylic acid, n-dodecyl mercaptan, sodium alkyldiphenyl ether disulfonate (trade name: Perex SS-H, manufactured by Kao Corporation), condensate of sodium naphthalene sulfonate and formaldehyde (trade name) : Demol N, Kao Corporation), sodium hydrosulfite and pure water were polymerized at 40 ° C. in a 10 L autoclave equipped with a stirrer to prepare chloroprene latex. Polymerization was carried out by continuously dropping a 0.35% by weight aqueous potassium persulfate solution under a nitrogen atmosphere, and 2,6-tertiarybutyl-4 as a polymerization terminator when the polymerization conversion reached about 90%. -The polymerization was stopped by adding 0.05 parts by weight of methylphenol. Thereafter, the solid content of the latex was adjusted to 55% by removing and concentrating unreacted monomers under reduced pressure to obtain Latex A.
ラテックスA100重量部に対するポリオキシエチレンラウリルエーテルAの添加量を、2重量部(クロロプレン単量体100重量部に対して約3.6重量部相当)に変更した以外は実施例1に従って接着剤組成物を作製し、評価を実施した。表3の結果より、50℃保管の前後共にラテックスの機械的安定性及び配合安定性は良好であり、ゲル分の発生は無く、常温初期接着強度は良好な値であった。
Adhesive composition according to Example 1 except that the amount of polyoxyethylene lauryl ether A added to 100 parts by weight of latex A was changed to 2 parts by weight (equivalent to about 3.6 parts by weight with respect to 100 parts by weight of chloroprene monomer). A product was prepared and evaluated. From the results in Table 3, the mechanical stability and blending stability of the latex were good both before and after storage at 50 ° C., no gel content was generated, and the normal temperature initial adhesive strength was a good value.
実施例3
ポリオキシエチレンラウリルエーテルAを、ポリオキシエチレンラウリルエーテルB(商品名:エマルゲン102KG、花王(株)HLB=6.3)に変更した以外は実施例1に従って接着剤組成物を作製し、評価を実施した。表3の結果より、50℃保管の前後共にラテックスの機械的安定性及び配合安定性は良好であり、ゲル分の発生は無く、常温初期接着強度は良好な値であった。
Example 3
An adhesive composition was prepared according to Example 1 except that polyoxyethylene lauryl ether A was changed to polyoxyethylene lauryl ether B (trade name: Emulgen 102KG, Kao Corporation HLB = 6.3). Carried out. From the results in Table 3, the mechanical stability and blending stability of the latex were good both before and after storage at 50 ° C., no gel content was generated, and the normal temperature initial adhesive strength was a good value.
実施例4
ポリオキシエチレンラウリルエーテルAを、ポリオキシエチレンラウリルエーテルC(商品名:エマルゲン104P、花王(株)HLB=9.6)に変更した以外は実施例1に従って接着剤組成物を作製し、評価を実施した。表3の結果より、50℃保管の前後共にラテックスの機械的安定性及び配合安定性は良好であり、ゲル分の発生は無く、常温初期接着強度は良好な値であった。
Example 4
An adhesive composition was prepared according to Example 1 except that polyoxyethylene lauryl ether A was changed to polyoxyethylene lauryl ether C (trade name: Emulgen 104P, Kao Corporation HLB = 9.6). Carried out. From the results in Table 3, the mechanical stability and blending stability of the latex were good both before and after storage at 50 ° C., no gel content was generated, and the normal temperature initial adhesive strength was a good value.
実施例5
ポリオキシエチレンラウリルエーテルAを、ポリオキシエチレンラウリルエーテルD(商品名:エマルゲン130K、花王(株)HLB=18.1)に変更した以外は実施例1に従って接着剤組成物を作製し、評価を実施した。表3の結果より、50℃保管の前後共にラテックスの機械的安定性及び配合安定性は良好であり、ゲル分の発生は無く、常温初期接着強度は良好な値であった。
Example 5
An adhesive composition was prepared according to Example 1 except that polyoxyethylene lauryl ether A was changed to polyoxyethylene lauryl ether D (trade name: Emulgen 130K, Kao Corporation HLB = 18.1). Carried out. From the results in Table 3, the mechanical stability and blending stability of the latex were good both before and after storage at 50 ° C., no gel content was generated, and the normal temperature initial adhesive strength was a good value.
実施例6
ポリオキシエチレンラウリルエーテルAを、ポリオキシエチレンステアリルエーテル(商品名:エマルゲン320P、花王(株)HLB=13.9)に変更した以外は実施例1に従って接着剤組成物を作製し、評価を実施した。表3の結果より、50℃保管の前後共にラテックスの機械的安定性及び配合安定性は良好であり、ゲル分の発生は無く、常温初期接着強度は良好な値であった。
Example 6
An adhesive composition was prepared and evaluated according to Example 1 except that polyoxyethylene lauryl ether A was changed to polyoxyethylene stearyl ether (trade name: Emulgen 320P, Kao Corporation HLB = 13.9). did. From the results in Table 3, the mechanical stability and blending stability of the latex were good both before and after storage at 50 ° C., no gel content was generated, and the normal temperature initial adhesive strength was a good value.
実施例7
ポリオキシエチレンラウリルエーテルAを、ポリオキシエチレンアルキレンアルキルエーテル(商品名:エマルゲンLS−110、花王(株)HLB=13.4)に変更した以外は実施例1に従って接着剤組成物を作製し、評価を実施した。表3の結果より、50℃保管の前後共にラテックスの機械的安定性及び配合安定性は良好であり、ゲル分の発生は無く、常温初期接着強度は良好な値であった。
Example 7
An adhesive composition was prepared according to Example 1 except that polyoxyethylene lauryl ether A was changed to polyoxyethylene alkylene alkyl ether (trade name: Emulgen LS-110, Kao Corporation HLB = 13.4). Evaluation was performed. From the results in Table 3, the mechanical stability and blending stability of the latex were good both before and after storage at 50 ° C., no gel content was generated, and the normal temperature initial adhesive strength was a good value.
実施例8
ポリオキシエチレンラウリルエーテルAを、ポリオキシエチレンジスチレン化フェニルエーテル(商品名:エマルゲンA−60、花王(株)HLB=12.8)に変更した以外は実施例1に従って接着剤組成物を作製し、評価を実施した。表3の結果より、50℃保管の前後共にラテックスの機械的安定性及び配合安定性は良好であり、ゲル分の発生は無く、常温初期接着強度は良好な値であった。
Example 8
An adhesive composition was prepared according to Example 1 except that polyoxyethylene lauryl ether A was changed to polyoxyethylene distyrenated phenyl ether (trade name: Emulgen A-60, Kao Corporation HLB = 12.8). And evaluated. From the results in Table 3, the mechanical stability and blending stability of the latex were good both before and after storage at 50 ° C., no gel content was generated, and the normal temperature initial adhesive strength was a good value.
実施例9
表1で示した割合のクロロプレン、n−ドデシルメルカプタン、アルキルジフェニルエーテルジスルホン酸ナトリウム(商品名:ペレックスSS−H、花王(株)製)、ナフタレンスルホン酸ナトリウムとホルムアルデヒドの縮合物(商品名:デモールN、花王(株))、ハイドロサルファイトナトリウム、及び純水を攪拌機付き10Lオートクレーブ中40℃で重合を行い、クロロプレンラテックスを作製した。重合は窒素雰囲気下で0.35重量%の過硫酸カリウム水溶液を連続的に滴下して行い、重合転化率が約90%となった時点で重合停止剤として2,6−ターシャリーブチル−4−メチルフェノール0.05重量部を添加し重合を停止した。その後、減圧下で未反応単量体の除去及び濃縮によりラテックスの固形分を55%に調整しラテックスBを得た。
Example 9
Chloroprene, n-dodecyl mercaptan, sodium alkyldiphenyl ether disulfonate (trade name: Perex SS-H, manufactured by Kao Corporation), condensate of sodium naphthalenesulfonate and formaldehyde (trade name: demole N) Kao Co., Ltd.), sodium hydrosulfite, and pure water were polymerized at 40 ° C. in a 10 L autoclave equipped with a stirrer to prepare chloroprene latex. Polymerization was carried out by continuously dropping a 0.35% by weight aqueous potassium persulfate solution under a nitrogen atmosphere, and 2,6-tertiarybutyl-4 as a polymerization terminator when the polymerization conversion reached about 90%. -The polymerization was stopped by adding 0.05 parts by weight of methylphenol. Thereafter, the solid content of the latex was adjusted to 55% by removing and concentrating unreacted monomers under reduced pressure to obtain Latex B.
ラテックスB100重量部に対し、ポリオキシエチレンラウリルエーテルA(商品名:エマルゲン109P、花王(株)HLB=13.6)を0.5重量部添加(クロロプレン単量体100重量部に対して約0.9重量部相当)し、その一部を容器に入れ、50℃雰囲気で2週間保管し、保管前後のラテックスのpH、機械的安定性、ポリマーのゲル分、及び溶液粘度を測定した。また、保管前後のラテックスそれぞれに対し、樹脂エマルジョン、金属酸化物、増粘剤を配合して接着剤組成物を作製し、その配合安定性、常温剥離強度を測定した。配合を表2に、結果を表4に示す。表4の結果より、50℃保管の前後共にラテックスの機械的安定性及び配合安定性は良好であり、ゲル分の発生は無く、常温初期接着強度は良好な値であった。 0.5 parts by weight of polyoxyethylene lauryl ether A (trade name: Emulgen 109P, Kao Corporation HLB = 13.6) is added to 100 parts by weight of latex B (about 0 part by weight per 100 parts by weight of chloroprene monomer). A portion thereof was placed in a container and stored at 50 ° C. for 2 weeks, and the pH, mechanical stability, polymer gel content, and solution viscosity before and after storage were measured. Further, an adhesive composition was prepared by blending a resin emulsion, a metal oxide, and a thickener for each of the latexes before and after storage, and the blending stability and room temperature peel strength were measured. The formulation is shown in Table 2, and the results are shown in Table 4. From the results in Table 4, the mechanical stability and blending stability of the latex were good both before and after storage at 50 ° C., no gel content was generated, and the normal temperature initial adhesive strength was a good value.
ポリオキシエチレンラウリルエーテルAを、ポリオキシエチレンラウリルエーテルD(商品名:エマルゲン130K、花王(株)HLB=18.1)に変更した以外は実施例9に従って接着剤組成物を作製し、評価を実施した。表4の結果より、50℃保管の前後共にラテックスの機械的安定性及び配合安定性は良好であり、ゲル分の発生は無く、常温初期接着強度は良好な値であった。
An adhesive composition was prepared according to Example 9 except that polyoxyethylene lauryl ether A was changed to polyoxyethylene lauryl ether D (trade name: Emulgen 130K, Kao Corporation HLB = 18.1), and evaluation was performed. Carried out. From the results in Table 4, the mechanical stability and blending stability of the latex were good both before and after storage at 50 ° C., no gel content was generated, and the normal temperature initial adhesive strength was a good value.
実施例11
ポリオキシエチレンラウリルエーテルAを、ポリオキシエチレンステアリルエーテル(商品名:エマルゲン320P、花王(株)HLB=13.9)に変更した以外は実施例9に従って接着剤組成物を作製し、評価を実施した。表4の結果より、50℃保管の前後共にラテックスの機械的安定性及び配合安定性は良好であり、ゲル分の発生は無く、常温初期接着強度は良好な値であった。
Example 11
An adhesive composition was prepared and evaluated according to Example 9 except that polyoxyethylene lauryl ether A was changed to polyoxyethylene stearyl ether (trade name: Emulgen 320P, Kao Corporation HLB = 13.9). did. From the results in Table 4, the mechanical stability and blending stability of the latex were good both before and after storage at 50 ° C., no gel content was generated, and the normal temperature initial adhesive strength was a good value.
実施例12
ポリオキシエチレンラウリルエーテルAを、ポリオキシエチレンジスチレン化フェニルエーテル(商品名:エマルゲンA−60、花王(株)HLB=12.8)に変更した以外は実施例9に従って接着剤組成物を作製し、評価を実施した。表4の結果より、50℃保管の前後共にラテックスの機械的安定性及び配合安定性は良好であり、ゲル分の発生は無く、常温初期接着強度は良好な値であった。
Example 12
An adhesive composition was prepared according to Example 9 except that polyoxyethylene lauryl ether A was changed to polyoxyethylene distyrenated phenyl ether (trade name: Emulgen A-60, Kao Corporation HLB = 12.8). And evaluated. From the results in Table 4, the mechanical stability and blending stability of the latex were good both before and after storage at 50 ° C., no gel content was generated, and the normal temperature initial adhesive strength was a good value.
実施例13
表1で示した割合のクロロプレン、メタクリル酸、n−ドデシルメルカプタン、アルキルジフェニルエーテルジスルホン酸ナトリウム(商品名:ペレックスSS−H、花王(株)製)、ナフタレンスルホン酸ナトリウムとホルムアルデヒドの縮合物(商品名:デモールN、花王(株))、ポリオキシエチレンラウリルエーテルA(商品名:エマルゲン109P、花王(株)HLB=13.6)、ハイドロサルファイトナトリウム、及び純水を攪拌機付き10Lオートクレーブ中40℃で重合を行い、クロロプレンラテックスを作製した。重合は窒素雰囲気下で0.35重量%の過硫酸カリウム水溶液を連続的に滴下して行い、重合転化率が約90%となった時点で重合停止剤として2,6−ターシャリーブチル−4−メチルフェノール0.05重量部を添加し重合を停止した。その後、減圧下で未反応単量体の除去及び濃縮によりラテックスの固形分を55%に調整しラテックスCを得た。
Example 13
Chloroprene, methacrylic acid, n-dodecyl mercaptan, sodium alkyldiphenyl ether disulfonate (trade name: Perex SS-H, manufactured by Kao Corporation), condensate of sodium naphthalene sulfonate and formaldehyde (trade name) : Demol N, Kao Corporation), polyoxyethylene lauryl ether A (trade name: Emulgen 109P, Kao Corporation HLB = 13.6), sodium hydrosulfite, and pure water in a 10 L autoclave with a stirrer at 40 ° C Polymerization was performed to prepare chloroprene latex. Polymerization was carried out by continuously dropping a 0.35% by weight aqueous potassium persulfate solution under a nitrogen atmosphere, and 2,6-tertiarybutyl-4 as a polymerization terminator when the polymerization conversion reached about 90%. -The polymerization was stopped by adding 0.05 parts by weight of methylphenol. Thereafter, the solid content of the latex was adjusted to 55% by removing and concentrating unreacted monomers under reduced pressure to obtain Latex C.
ラテックスCの一部を容器に入れ、50℃雰囲気で2週間保管し、保管前後のラテックスのpH、機械的安定性、ポリマーのゲル分、及び溶液粘度を測定した。また、保管前後のラテックスそれぞれに対し、樹脂エマルジョン、金属酸化物、増粘剤を配合して接着剤組成物を作製し、その配合安定性、常温剥離強度を測定した。配合を表2に、結果を表4に示す。表4の結果より、50℃保管の前後共にラテックスの機械的安定性及び配合安定性は良好であり、ゲル分の発生は無く、常温初期接着強度は良好な値であった。 A part of latex C was put in a container and stored in an atmosphere of 50 ° C. for 2 weeks, and the pH, mechanical stability, polymer gel content, and solution viscosity of the latex before and after storage were measured. Further, an adhesive composition was prepared by blending a resin emulsion, a metal oxide, and a thickener for each of the latexes before and after storage, and the blending stability and room temperature peel strength were measured. The formulation is shown in Table 2, and the results are shown in Table 4. From the results in Table 4, the mechanical stability and blending stability of the latex were good both before and after storage at 50 ° C., no gel content was generated, and the normal temperature initial adhesive strength was a good value.
実施例14
ラテックスC100重量部に対し、ポリオキシエチレンラウリルエーテルA(商品名:エマルゲン109P、花王(株)HLB=13.6)を0.5重量部添加(クロロプレン単量体100重量部に対して約0.9重量部相当)し、その一部を容器に入れ、50℃雰囲気で2週間保管し、保管前後のラテックスのpH、機械的安定性、ポリマーのゲル分、及び溶液粘度を測定した。また、保管前後のラテックスそれぞれに対し、樹脂エマルジョン、金属酸化物、増粘剤を配合して接着剤組成物を作製し、その配合安定性、常温剥離強度を測定した。配合を表2に、結果を表4に示す。表4の結果より、50℃保管の前後共にラテックスの機械的安定性及び配合安定性は良好であり、ゲル分の発生は無く、常温初期接着強度は良好な値であった。
Example 14
0.5 parts by weight of polyoxyethylene lauryl ether A (trade name: Emulgen 109P, Kao Corporation HLB = 13.6) is added to 100 parts by weight of latex C (about 0 part by weight per 100 parts by weight of chloroprene monomer). A portion thereof was placed in a container and stored at 50 ° C. for 2 weeks, and the pH, mechanical stability, polymer gel content, and solution viscosity before and after storage were measured. Further, an adhesive composition was prepared by blending a resin emulsion, a metal oxide, and a thickener for each of the latexes before and after storage, and the blending stability and room temperature peel strength were measured. The formulation is shown in Table 2, and the results are shown in Table 4. From the results in Table 4, the mechanical stability and blending stability of the latex were good both before and after storage at 50 ° C., no gel content was generated, and the normal temperature initial adhesive strength was a good value.
実施例15
ポリオキシエチレンラウリルエーテルAを、ポリオキシエチレンステアリルエーテル(商品名:エマルゲン320P、花王(株)HLB=13.9)に変更した以外は実施例14に従って接着剤組成物を作製し、評価を実施した。表4の結果より、50℃保管の前後共にラテックスの機械的安定性及び配合安定性は良好であり、ゲル分の発生は無く、常温初期接着強度は良好な値であった。
Example 15
An adhesive composition was prepared and evaluated according to Example 14 except that polyoxyethylene lauryl ether A was changed to polyoxyethylene stearyl ether (trade name: Emulgen 320P, Kao Corporation HLB = 13.9). did. From the results in Table 4, the mechanical stability and blending stability of the latex were good both before and after storage at 50 ° C., no gel content was generated, and the normal temperature initial adhesive strength was a good value.
比較例1
ラテックスAについて、実施例1に従って接着剤組成物を作製し、評価を実施した。結果を表5に示す。表5の結果より、50℃保管の前後共にラテックスの機械的安定性及び配合安定性は良好であるが、ゲル分が発生し、常温初期接着強度も低下した。
Comparative Example 1
For latex A, an adhesive composition was prepared according to Example 1 and evaluated. The results are shown in Table 5. From the results of Table 5, the mechanical stability and blending stability of the latex were good both before and after storage at 50 ° C., but a gel was generated and the normal temperature initial adhesive strength was also lowered.
ラテックスAに対し、アルキルジフェニルエーテルジスルホン酸ナトリウム(商品名:ペレックスSS−H、花王(株)製)を0.5重量部添加(クロロプレン単量体100重量部に対して約0.9重量部相当)し、実施例1に従って接着剤組成物を作製し、評価を実施した。結果を表5に示す。表5の結果より、50℃保管の前後共にラテックスの機械的安定性及び配合安定性は良好であるが、ゲル分が発生し、常温初期接着強度も低下した。
0.5 parts by weight of sodium alkyldiphenyl ether disulfonate (trade name: Perex SS-H, manufactured by Kao Corporation) is added to latex A (corresponding to about 0.9 parts by weight with respect to 100 parts by weight of chloroprene monomer). The adhesive composition was prepared according to Example 1 and evaluated. The results are shown in Table 5. From the results of Table 5, the mechanical stability and blending stability of the latex were good both before and after storage at 50 ° C., but a gel was generated and the normal temperature initial adhesive strength was also lowered.
比較例3
ラテックスBについて、実施例1に従って接着剤組成物を作製し、評価を実施した。結果を表5に示す。表5の結果より、50℃保管の前後共にラテックスの機械的安定性及び配合安定性は良好であるが、ゲル分が発生し、常温初期接着強度も低下した。
Comparative Example 3
About latex B, the adhesive composition was produced according to Example 1, and evaluation was implemented. The results are shown in Table 5. From the results of Table 5, the mechanical stability and blending stability of the latex were good both before and after storage at 50 ° C., but a gel was generated and the normal temperature initial adhesive strength was also lowered.
比較例4
表1で示した割合のクロロプレン、n−ドデシルメルカプタン、ロジン酸カリウム(商品名:ロンヂスK−25、荒川化学(株))、ナフタレンスルホン酸ナトリウムとホルムアルデヒドの縮合物、水酸化ナトリウム、ハイドロサルファイトナトリウム、及び純水を攪拌機付き10Lオートクレーブ中40℃で重合を行い、クロロプレンラテックスを作製した。重合は窒素雰囲気下で0.35重量%の過硫酸カリウム水溶液を連続的に滴下して行い、重合転化率が約90%となった時点で重合停止剤として2,6−ターシャリーブチル−4−メチルフェノール0.05重量部を添加し重合を停止した。その後、減圧下で未反応単量体の除去及び濃縮によりラテックスの固形分を55%に調整しラテックスDを得た。
Comparative Example 4
Chloroprene, n-dodecyl mercaptan, potassium rosinate (trade name: Longes K-25, Arakawa Chemical Co., Ltd.), sodium naphthalene sulfonate and formaldehyde condensate, sodium hydroxide, hydrosulfite Sodium and pure water were polymerized at 40 ° C. in a 10 L autoclave with a stirrer to prepare a chloroprene latex. Polymerization was carried out by continuously dropping a 0.35% by weight aqueous potassium persulfate solution under a nitrogen atmosphere, and 2,6-tertiarybutyl-4 as a polymerization terminator when the polymerization conversion reached about 90%. -The polymerization was stopped by adding 0.05 parts by weight of methylphenol. Thereafter, the solid content of the latex was adjusted to 55% by removing and concentrating unreacted monomers under reduced pressure to obtain Latex D.
ラテックスD100重量部に対し、ポリオキシエチレンアルキレンアルキルエーテル(商品名:エマルゲンLS−110、花王(株)HLB=13.4)を0.5重量部添加(クロロプレン単量体100重量部に対して約0.9重量部相当)し、実施例1に従って接着剤組成物を作製し、評価を実施した。結果を表5に示す。表5の結果より、50℃保管により、pHが低下し、機械的安定性も低下(ゴム析出率が増加)した。また、配合安定性が悪く、ゲル分が発生し、常温初期接着強度も低くなった。 0.5 parts by weight of polyoxyethylene alkylene alkyl ether (trade name: Emulgen LS-110, Kao Corporation HLB = 13.4) is added to 100 parts by weight of latex D (based on 100 parts by weight of chloroprene monomer). The adhesive composition was prepared according to Example 1 and evaluated. The results are shown in Table 5. From the results in Table 5, the pH decreased and the mechanical stability decreased (the rubber deposition rate increased) by storage at 50 ° C. Further, the blending stability was poor, a gel content was generated, and the normal temperature initial adhesive strength was also lowered.
Claims (7)
R−O(CH2CHXO)nH (1)
R−O(CH2CHXO)m(CH2CH2O)nH (2)
(式中、Rは炭素数8〜20のアルキル鎖又は1つ以上の芳香環を有する親油基を表し、Xは水素又は炭素数1〜2のアルキル鎖を表し、m、nはノニオン系乳化剤のHLBが6〜19になる範囲の整数を表す。) A chloroprene latex comprising an anionic emulsifier composed of a sulfonate and a nonionic emulsifier represented by the following general formula (1) and / or the following general formula (2) having an HLB of 6 to 19.
R—O (CH 2 CHXO) nH (1)
R-O (CH 2 CHXO) m (CH 2 CH 2 O) nH (2)
(In the formula, R represents an alkyl chain having 8 to 20 carbon atoms or a lipophilic group having one or more aromatic rings, X represents hydrogen or an alkyl chain having 1 to 2 carbon atoms, and m and n are nonionic types. (It represents an integer in the range where the HLB of the emulsifier is 6 to 19.)
R−O(CH2CHXO)nH (1)
R−O(CH2CHXO)m(CH2CH2O)nH (2)
(式中、Rは炭素数8〜20のアルキル鎖又は1つ以上の芳香環を有する親油基を表し、Xは水素又は炭素数1〜2のアルキル鎖を表し、m、nはノニオン系乳化剤のHLBが6〜19になる範囲の整数を表す。) When polymerizing a chloroprene monomer or a monomer copolymerizable with chloroprene in the presence of an anionic emulsifier composed of a sulfonate, the following general formula (1) having an HLB of 6 to 19 And / or the nonionic emulsifier represented by the following general formula (2) is added one or more times at the start of the polymerization, during the polymerization and after the completion of the polymerization. The manufacturing method of chloroprene latex as described.
R—O (CH 2 CHXO) nH (1)
R-O (CH 2 CHXO) m (CH 2 CH 2 O) nH (2)
(In the formula, R represents an alkyl chain having 8 to 20 carbon atoms or a lipophilic group having one or more aromatic rings, X represents hydrogen or an alkyl chain having 1 to 2 carbon atoms, and m and n are nonionic types. (It represents an integer in the range where the HLB of the emulsifier is 6 to 19.)
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JP2012121979A (en) * | 2010-12-08 | 2012-06-28 | Denki Kagaku Kogyo Kk | Polychloroprene latex and production method of the same |
JP2012219204A (en) * | 2011-04-11 | 2012-11-12 | Denki Kagaku Kogyo Kk | Polychloroprene latex, and production method of the same |
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US9296849B2 (en) | 2012-03-02 | 2016-03-29 | Denka Company Limited | Polychloroprene latex, polychloroprene latex composition, and molded article |
JP2014152183A (en) * | 2013-02-05 | 2014-08-25 | Denki Kagaku Kogyo Kk | Polychloroprene latex composition and adhesive |
JP2015058685A (en) * | 2013-09-20 | 2015-03-30 | 富士フイルム株式会社 | Laminate film and method for manufacturing the same, back sheet for solar cell module, and solar cell module |
JP2016155943A (en) * | 2015-02-25 | 2016-09-01 | 東ソー株式会社 | Chloroprene latex, and production method thereof |
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