JP2009299986A - Refrigerating device - Google Patents

Refrigerating device Download PDF

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Publication number
JP2009299986A
JP2009299986A JP2008154448A JP2008154448A JP2009299986A JP 2009299986 A JP2009299986 A JP 2009299986A JP 2008154448 A JP2008154448 A JP 2008154448A JP 2008154448 A JP2008154448 A JP 2008154448A JP 2009299986 A JP2009299986 A JP 2009299986A
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Prior art keywords
expansion valve
compressor
power element
opening degree
cooling member
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JP2008154448A
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Japanese (ja)
Inventor
Koichi Harada
浩一 原田
Naohiro Kido
尚宏 木戸
Junichi Teraki
潤一 寺木
Mitsuhiro Tanaka
三博 田中
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Daikin Industries Ltd
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Daikin Industries Ltd
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Priority to JP2008154448A priority Critical patent/JP2009299986A/en
Priority to PCT/JP2009/002595 priority patent/WO2009150824A1/en
Publication of JP2009299986A publication Critical patent/JP2009299986A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B13/00Compression machines, plants or systems, with reversible cycle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2313/00Compression machines, plants or systems with reversible cycle not otherwise provided for
    • F25B2313/006Compression machines, plants or systems with reversible cycle not otherwise provided for two pipes connecting the outdoor side to the indoor side with multiple indoor units
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2313/00Compression machines, plants or systems with reversible cycle not otherwise provided for
    • F25B2313/027Compression machines, plants or systems with reversible cycle not otherwise provided for characterised by the reversing means
    • F25B2313/02741Compression machines, plants or systems with reversible cycle not otherwise provided for characterised by the reversing means using one four-way valve
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2600/00Control issues
    • F25B2600/25Control of valves
    • F25B2600/2513Expansion valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B31/00Compressor arrangements
    • F25B31/006Cooling of compressor or motor

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Air Conditioning Control Device (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To improve reliability of a refrigerating device by preventing trouble caused by dew condensation on a power element and its peripheral section, in the refrigerating device cooling the power element of a power source by a refrigerant. <P>SOLUTION: An air conditioner 10 constituted by the refrigerating device is provided with a cooling member 50 between an expansion valve 43 in a refrigerant circuit 20 and an outdoor heat exchanger 42. The cooling member 50 cools the power element 56 disposed on an invertor device 55 by the refrigerant. A controller 60 of the air conditioner 10 is provided with a compressor control section 61 and an expansion valve control section 62. In starting a heating operation, the compressor control section 61 gradually increases a rotating speed of the compressor 30 in stages. The expansion valve control section 62 increases an opening of the expansion valve 43 to that corresponding to the rotating speed of the compressor 30 every increase of the rotating speed of the compressor 30 to prevent excessive lowering of a temperature of the refrigerant flowing from the expansion valve 43 to the cooling member 50. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、圧縮機へ電力を供給する電源のパワー素子を冷媒によって冷却する冷凍装置に関するものである。   The present invention relates to a refrigeration apparatus that cools a power element of a power source that supplies electric power to a compressor with a refrigerant.

従来より、圧縮機へ電力を供給する電源のパワー素子を冷媒によって冷却する冷凍装置が知られている。例えば、特許文献1には、冷凍装置の一種である空気調和装置であって、パワー素子を冷却するための冷却部を、冷媒回路における膨張弁と室外熱交換器の間に配置したものが開示されている。この特許文献1の空気調和装置は、室内熱交換器が凝縮器となって室外熱交換器が蒸発器となる暖房運転を行う。そして、暖房運転中には、膨張弁で減圧されて室外熱交換器へ向かう冷媒が、冷却部においてパワー素子を冷却する。
特開平03−075424号公報
2. Description of the Related Art Conventionally, a refrigeration apparatus that cools a power element of a power source that supplies power to a compressor with a refrigerant is known. For example, Patent Document 1 discloses an air conditioner that is a type of refrigeration apparatus, in which a cooling unit for cooling a power element is disposed between an expansion valve and an outdoor heat exchanger in a refrigerant circuit. Has been. The air conditioner of Patent Document 1 performs a heating operation in which an indoor heat exchanger serves as a condenser and an outdoor heat exchanger serves as an evaporator. During the heating operation, the refrigerant that is depressurized by the expansion valve and directed to the outdoor heat exchanger cools the power element in the cooling unit.
Japanese Patent Laid-Open No. 03-075424

冷凍サイクルを行う冷媒回路において、膨張弁で減圧されて蒸発器へ向かう冷媒は、その温度が比較的低くなっている。このため、膨張弁から蒸発器へ向かう比較的低温の冷媒によってパワー素子を冷却すれば、パワー素子の温度を確実に低く抑えることができる。   In the refrigerant circuit that performs the refrigeration cycle, the temperature of the refrigerant that is depressurized by the expansion valve and goes to the evaporator is relatively low. For this reason, if a power element is cooled with the comparatively low temperature refrigerant | coolant which goes to an evaporator from an expansion valve, the temperature of a power element can be reliably suppressed low.

ところが、膨張弁から蒸発器へ向かうの温度が低くなり過ぎると、パワー素子自体やその周辺部の温度がパワー素子の周囲に存在する空気の露点温度よりも低くなり、パワー素子の表面やその周辺部において結露が生じるおそれがある。このような場所で結露が生じると、パワー素子の電極や、パワー素子が設置される基板の配線部分等の腐食を招いたり、パワー素子自体の絶縁性の低下を招くおそれがある。   However, if the temperature from the expansion valve toward the evaporator becomes too low, the temperature of the power element itself and its surroundings becomes lower than the dew point temperature of the air around the power element, and the surface of the power element and its surroundings. Condensation may occur in the part. If dew condensation occurs in such a place, there is a possibility that the electrodes of the power element, the wiring portion of the board on which the power element is installed, etc. will be corroded, or the insulation of the power element itself will be lowered.

特に、圧縮機の起動時には、パワー素子やその周辺で結露が生じる危険性が高くなる。この点について、図11を参照しながら説明する。同図に示すように、圧縮機の起動時において、圧縮機の回転速度は、一気に引き上げられるのではなく、複数回に分けて段階的に引き上げられる。また、膨張弁の開度は、次第に大きくなってゆくものの、段階的に引き上げられる圧縮機の回転速度に対応する開度にはなっていない。一方、圧縮機の回転速度が上昇すると、パワー素子を流れる電流も大きくなってパワー素子における発熱量も増すが、パワー素子自体にはある程度の熱容量があるため、圧縮機の回転速度が引き上げられてからパワー素子の温度が上昇し始めるまでには、ある程度の時間差がある。このため、圧縮機の回転速度が引き上げられた直後は、冷媒の流量増加に起因してパワー素子やその周辺部の温度がむしろ低下してしまい、結露の発生を招く可能性があった。   In particular, when the compressor is started, there is a high risk that condensation occurs in the power element and its surroundings. This point will be described with reference to FIG. As shown in the figure, at the time of starting the compressor, the rotational speed of the compressor is not increased at a stretch, but is increased stepwise in a plurality of times. Further, although the opening degree of the expansion valve gradually increases, the opening degree does not correspond to the rotational speed of the compressor that is gradually increased. On the other hand, when the rotational speed of the compressor increases, the current flowing through the power element increases and the amount of heat generated in the power element also increases. However, since the power element itself has a certain amount of heat capacity, the rotational speed of the compressor is increased. There is a certain time difference until the temperature of the power element starts to rise. For this reason, immediately after the rotational speed of the compressor is increased, the temperature of the power element and its peripheral portion is rather lowered due to the increase in the flow rate of the refrigerant, which may cause condensation.

本発明は、かかる点に鑑みてなされたものであり、その目的は、圧縮機へ電力を供給する電源のパワー素子を冷媒によって冷却する冷凍装置において、パワー素子やその周辺部における結露を未然に防ぎ、冷凍装置の信頼性を向上させることにある。   The present invention has been made in view of the above points, and an object of the present invention is to provide a refrigeration apparatus that cools a power element of a power source that supplies power to a compressor with a refrigerant, in which dew condensation is not caused in the power element and its peripheral portion. It is to prevent and improve the reliability of the refrigeration system.

第1の発明は、圧縮機(30)と膨張弁(43)とが接続されて冷凍サイクルを行う冷媒回路(20)と、パワー素子(56)を有して上記圧縮機(30)の電動機(33)へ電力を供給する電源(55)と、上記冷媒回路(20)における上記膨張弁(43)と蒸発器(42)の間に配置されて、該冷媒回路(20)の冷媒によって上記電源(55)のパワー素子(56)を冷却する冷却用部材(50)とを備える冷凍装置を対象とする。そして、上記圧縮機(30)を起動する際に上記膨張弁(43)の開度を上記圧縮機(30)の回転速度に基づいて定めた開度に設定する起動時開度制御動作を行うように構成された制御手段(60)を備えるものである。   1st invention has the refrigerant circuit (20) which connects a compressor (30) and an expansion valve (43), and performs a refrigerating cycle, and the electric motor of the said compressor (30) which has a power element (56) (33) disposed between the expansion valve (43) and the evaporator (42) in the refrigerant circuit (20) by the power source (55) for supplying power to the refrigerant circuit (20), and the refrigerant in the refrigerant circuit (20) A refrigeration apparatus including a cooling member (50) for cooling a power element (56) of a power source (55) is a target. And when starting the said compressor (30), the opening degree control operation at the time of starting which sets the opening degree of the said expansion valve (43) to the opening degree determined based on the rotational speed of the said compressor (30) is performed The control means (60) configured as described above is provided.

第1の発明では、冷媒回路(20)における膨張弁(43)と蒸発器(42)の間に冷却用部材(50)が設けられる。冷却用部材(50)では、膨張弁(43)で減圧されて蒸発器(42)へ向かう冷媒が、電源(55)に設けられたパワー素子(56)から吸熱する。圧縮機(30)を起動する際には、制御手段(60)が起動時開度制御動作を行う。起動時開度制御動作において、制御手段(60)は、膨張弁(43)の開度を、圧縮機(30)の回転速度に基づいて定めた開度に設定する。つまり、圧縮機(30)を起動する際には、膨張弁(43)の開度が、その時点における圧縮機(30)の回転速度に応じた開度に設定される。   In the first invention, the cooling member (50) is provided between the expansion valve (43) and the evaporator (42) in the refrigerant circuit (20). In the cooling member (50), the refrigerant that is decompressed by the expansion valve (43) and goes to the evaporator (42) absorbs heat from the power element (56) provided in the power source (55). When starting the compressor (30), the control means (60) performs the opening degree opening control operation. In the startup opening degree control operation, the control means (60) sets the opening degree of the expansion valve (43) to an opening degree determined based on the rotational speed of the compressor (30). That is, when starting the compressor (30), the opening degree of the expansion valve (43) is set to an opening degree corresponding to the rotational speed of the compressor (30) at that time.

第2の発明は、上記第1の発明において、上記制御手段(60)は、上記圧縮機(30)を起動する際には該圧縮機(30)の回転速度を所定の目標回転速度にまで段階的に引き上げる起動時回転速度制御動作を行うと共に、該起動時回転速度制御動作において上記圧縮機(30)の回転速度が引き上げられる毎に上記膨張弁(43)の開度を増やす動作を上記起動時開度制御動作として行うように構成されるものである。   In a second aspect based on the first aspect, the control means (60) sets the rotational speed of the compressor (30) to a predetermined target rotational speed when starting the compressor (30). Performing the rotational speed control operation at the time of starting to raise stepwise, and increasing the opening of the expansion valve (43) each time the rotational speed of the compressor (30) is increased in the rotational speed control operation at the time of startup It is comprised so that it may perform as opening degree opening degree control action.

第2の発明において、制御手段(60)は、圧縮機(30)が起動される際に起動時回転速度制御動作と起動時開度制御動作とを並行して行う。起動時回転速度制御動作において、制御手段(60)は、起動された圧縮機(30)の回転速度を、所定の目標回転速度にまで一気に引き上げるのではなく、段階的に引き上げる。そして、起動時回転速度制御動作と並行して行われる起動時開度制御動作において、制御手段(60)は、圧縮機(30)の回転速度が引き上げられる毎に、膨張弁(43)の開度を増やしてゆく。圧縮機(30)の回転速度の上昇に連動して膨張弁(43)の開度が増大すると、圧縮機(30)の回転速度が上昇したことに起因する膨張弁(43)の前後における圧力差の拡大が抑えられる。   In the second invention, the control means (60) performs the startup rotation speed control operation and the startup opening degree control operation in parallel when the compressor (30) is started. In the starting rotational speed control operation, the control means (60) raises the rotational speed of the started compressor (30) stepwise rather than at a stretch to a predetermined target rotational speed. In the startup opening degree control operation performed in parallel with the startup rotational speed control operation, the control means (60) opens the expansion valve (43) each time the rotational speed of the compressor (30) is increased. Increase the degree. When the opening degree of the expansion valve (43) increases in conjunction with the increase in the rotational speed of the compressor (30), the pressure before and after the expansion valve (43) due to the increase in the rotational speed of the compressor (30) The expansion of the difference is suppressed.

第3の発明は、上記第1又は第2の発明において、上記制御手段(60)は、上記起動時開度制御動作の開始時には上記圧縮機(30)の起動に連動して上記膨張弁(43)の開度を所定の起動時開度にまで一気に増やすように構成されるものである。   According to a third invention, in the first or second invention, the control means (60) is configured so that the expansion valve (60) is interlocked with the start of the compressor (30) at the start of the start-up opening degree control operation. 43) is configured to increase the opening degree to a predetermined starting opening degree at a stretch.

第3の発明の制御手段(60)は、その起動時開度制御動作において、圧縮機(30)の起動に連動して膨張弁(43)の開度を起動時開度にまで一気に増やす。つまり、圧縮機(30)が起動して膨張弁(43)を冷媒が通過し始める時点では、膨張弁(43)の開度が既に起動時開度に設定されている。   In the startup opening degree control operation, the control means (60) of the third aspect of the invention increases the opening degree of the expansion valve (43) at a stretch to the starting opening degree in conjunction with the startup of the compressor (30). That is, when the compressor (30) is activated and the refrigerant begins to pass through the expansion valve (43), the opening of the expansion valve (43) is already set to the opening at the time of activation.

第4の発明は、上記第1〜第3の何れか一つの発明において、上記パワー素子(56)、上記冷却用部材(50)、又は上記パワー素子(56)の近傍に設置されて結露の発生を検知する結露センサ(70)を備え、上記制御手段(60)は、上記起動時開度制御動作の終了後には、上記結露センサ(70)が結露の発生を検知すると上記膨張弁(43)の開度を強制的に増やす動作を行うように構成されるものである。   According to a fourth invention, in any one of the first to third inventions, the power element (56), the cooling member (50), or the power element (56) is installed near the power element (56). A dew condensation sensor (70) for detecting occurrence is provided, and the control means (60) detects the occurrence of dew condensation after the start-up opening degree control operation, and the expansion valve (43 ) Is forcibly increased.

第4の発明の冷凍装置(10)では、結露の発生を検知する結露センサ(70)が、パワー素子(56)、冷却用部材(50)、又はパワー素子(56)の近傍に設置される。起動時開度制御動作の終了後において、パワー素子(56)、冷却用部材(50)、又はパワー素子(56)の周辺部における結露の発生を結露センサ(70)が検知すると、制御手段(60)が膨張弁(43)の開度を強制的に増やす。膨張弁(43)の開度が増えると、膨張弁(43)の両側における圧力差が縮小し、膨張弁(43)から冷却用部材(50)へ送られる冷媒の温度が上昇する。   In the refrigeration apparatus (10) of the fourth invention, the dew condensation sensor (70) for detecting the occurrence of dew condensation is installed in the vicinity of the power element (56), the cooling member (50), or the power element (56). . When the dew condensation sensor (70) detects the occurrence of dew condensation in the periphery of the power element (56), the cooling member (50), or the power element (56) after the start-up opening degree control operation is completed, the control means ( 60) forcibly increases the opening of the expansion valve (43). When the opening degree of the expansion valve (43) increases, the pressure difference between both sides of the expansion valve (43) decreases, and the temperature of the refrigerant sent from the expansion valve (43) to the cooling member (50) increases.

第5の発明は、上記第1〜第3の何れか一つの発明において、上記パワー素子(56)又は上記冷却用部材(50)の表面において結露が生じる可能性の指標となる物理量を計測する計測手段(71〜74)を備え、上記制御手段(60)は、上記起動時開度制御動作の終了後には、上記計測手段(71〜74)の計測値に基づいて上記パワー素子(56)又は上記冷却用部材(50)の表面で結露が生じる可能性が高いと判断すると上記膨張弁(43)の開度を強制的に増やす動作を行うように構成されるものである。   According to a fifth invention, in any one of the first to third inventions, a physical quantity serving as an index of a possibility that condensation occurs on the surface of the power element (56) or the cooling member (50) is measured. Measuring means (71-74), and the control means (60), after the start-up opening degree control operation is completed, based on the measured value of the measuring means (71-74), the power element (56) Alternatively, when it is determined that there is a high possibility of condensation on the surface of the cooling member (50), an operation for forcibly increasing the opening of the expansion valve (43) is performed.

第5の発明において、計測手段(71〜74)は、所定の物理量を計測し、得られた計測値を制御手段(60)へ入力する。起動時開度制御動作の終了後において、制御手段(60)は、計測手段(71〜74)の計測値を用いてパワー素子(56)や冷却用部材(50)の表面で結露が生じる可能性が高いか否かを判断し、その可能性が高いと判断すると膨張弁(43)の開度を強制的に増やす。膨張弁(43)の開度が増えると、膨張弁(43)の両側における圧力差が縮小し、膨張弁(43)から冷却用部材(50)へ送られる冷媒の温度が上昇する。   In the fifth invention, the measuring means (71 to 74) measures a predetermined physical quantity and inputs the obtained measurement value to the control means (60). After the start-up opening control operation is completed, the control means (60) may cause condensation on the surface of the power element (56) or the cooling member (50) using the measurement values of the measurement means (71 to 74). If the possibility is high, and the possibility is high, the opening degree of the expansion valve (43) is forcibly increased. When the opening degree of the expansion valve (43) increases, the pressure difference between both sides of the expansion valve (43) decreases, and the temperature of the refrigerant sent from the expansion valve (43) to the cooling member (50) increases.

本発明において、制御手段(60)は、圧縮機(30)を起動する際に起動時開度制御動作を行い、膨張弁(43)の開度をその時点における圧縮機(30)の回転速度に応じた開度に設定する。このため、圧縮機(30)の回転速度が上昇したにも拘わらず膨張弁(43)の開度が小さいままで膨張弁(43)から冷却用部材(50)へ送られる冷媒の温度が低くなり過ぎてしまうのを回避することができ、その結果、パワー素子(56)やその周辺部での結露に起因するトラブルを未然に防ぐことができる。   In the present invention, the control means (60) performs an opening degree control operation at the time of starting the compressor (30), and determines the opening degree of the expansion valve (43) at the rotational speed of the compressor (30) at that time. Set the opening according to. For this reason, the temperature of the refrigerant sent from the expansion valve (43) to the cooling member (50) is low while the opening of the expansion valve (43) remains small despite the increase in the rotational speed of the compressor (30). As a result, it is possible to prevent troubles caused by condensation on the power element (56) and its peripheral portion.

上記第2の発明では、圧縮機(30)が起動される際に、制御手段(60)が起動時回転速度制御動作と起動時開度制御動作とを並行して行う。つまり、圧縮機(30)の起動時において、制御手段(60)は、圧縮機(30)の回転速度が引き上げられる毎に、膨張弁(43)の開度を増やす。このため、圧縮機(30)の回転速度が上昇したことに起因する膨張弁(43)の前後における圧力差の拡大が抑えられ、冷却用部材(50)へ供給される冷媒の温度低下が低減される。従って、この発明によれば、膨張弁(43)から冷却用部材(50)へ送られる冷媒の温度が低くなり過ぎるという事態を回避でき、冷却用部材(50)によって冷却されるパワー素子(56)やその周辺部における結露の発生を確実に防止できる。   In the second aspect of the invention, when the compressor (30) is started, the control means (60) performs the starting rotation speed control operation and the starting opening degree control operation in parallel. That is, at the time of starting the compressor (30), the control means (60) increases the opening degree of the expansion valve (43) every time the rotational speed of the compressor (30) is increased. For this reason, the expansion of the pressure difference before and after the expansion valve (43) due to the increase in the rotational speed of the compressor (30) is suppressed, and the temperature drop of the refrigerant supplied to the cooling member (50) is reduced. Is done. Therefore, according to this invention, the situation where the temperature of the refrigerant sent from the expansion valve (43) to the cooling member (50) becomes too low can be avoided, and the power element (56) cooled by the cooling member (50) can be avoided. ) And its surroundings can be reliably prevented.

ここで、それまで停止していた圧縮機(30)が起動した場合において、膨張弁(43)の開度が小さすぎると、膨張弁(43)の両側における圧力差が急激に拡大し、膨張弁(43)から冷却用部材(50)へ送られる冷媒の温度が急激に低下するおそれがある。   Here, when the compressor (30) that has been stopped is started, if the opening of the expansion valve (43) is too small, the pressure difference between the two sides of the expansion valve (43) will rapidly increase, causing expansion. There is a possibility that the temperature of the refrigerant sent from the valve (43) to the cooling member (50) may rapidly decrease.

これに対し、上記第3の発明では、起動時開度制御動作中の制御手段(60)が、圧縮機(30)の起動に連動して膨張弁(43)の開度を起動時開度にまで一気に増やす。このため、圧縮機(30)が起動して膨張弁(43)を冷媒が通過し始める時点では膨張弁(43)の開度が既に起動時開度に設定されており、膨張弁(43)の両側における圧力差の拡大が緩和されるため、膨張弁(43)から冷却用部材(50)へ送られる冷媒の温度の低下量が削減される。   In contrast, in the third aspect of the invention, the control means (60) during the starting opening degree control operation controls the opening degree of the expansion valve (43) in conjunction with the starting of the compressor (30). Increase at a stretch. For this reason, when the compressor (30) is activated and the refrigerant begins to pass through the expansion valve (43), the opening of the expansion valve (43) is already set to the opening at the time of activation, and the expansion valve (43) Since the expansion of the pressure difference between the two sides of the refrigerant is alleviated, the amount of decrease in the temperature of the refrigerant sent from the expansion valve (43) to the cooling member (50) is reduced.

上記第4の発明において、制御手段(60)は、パワー素子(56)、冷却用部材(50)、又はパワー素子(56)の周辺部における結露の発生を結露センサ(70)が検知すると、膨張弁(43)の開度を強制的に増やす。また、上記第5の発明において、制御手段(60)は、計測手段(71〜74)の計測値に基づいてパワー素子(56)や冷却用部材(50)の表面で結露が生じる可能性が高いと判断すると、膨張弁(43)の開度を強制的に増やす。膨張弁(43)の開度が増えると、膨張弁(43)の両側における圧力差が縮小し、膨張弁(43)から冷却用部材(50)へ送られる冷媒の温度が上昇する。従って、本発明によれば、圧縮機(30)の起動が完了して通常の運転状態になった後においても、冷却用部材(50)やパワー素子(56)の過度の温度低下を抑えることができ、パワー素子(56)や冷却用部材(50)の表面での結露に起因するトラブルを未然に防ぐことができる。   In the fourth invention, when the dew condensation sensor (70) detects the occurrence of dew condensation in the periphery of the power element (56), the cooling member (50), or the power element (56), the control means (60) Forcibly increase the opening of the expansion valve (43). In the fifth aspect, the control means (60) may cause condensation on the surfaces of the power element (56) and the cooling member (50) based on the measurement values of the measurement means (71 to 74). If it is determined that the value is high, the opening of the expansion valve (43) is forcibly increased. When the opening degree of the expansion valve (43) increases, the pressure difference between both sides of the expansion valve (43) decreases, and the temperature of the refrigerant sent from the expansion valve (43) to the cooling member (50) increases. Therefore, according to the present invention, it is possible to suppress an excessive temperature drop of the cooling member (50) and the power element (56) even after the start of the compressor (30) is completed and the normal operation state is obtained. It is possible to prevent troubles caused by condensation on the surfaces of the power element (56) and the cooling member (50).

以下、本発明の実施形態を図面に基づいて詳細に説明する。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

《発明の実施形態1》
本発明の実施形態1について説明する。本実施形態は、冷凍装置によって構成された空調機(10)である。
Embodiment 1 of the Invention
A first embodiment of the present invention will be described. The present embodiment is an air conditioner (10) configured by a refrigeration apparatus.

図1に示すように、本実施形態の空調機(10)は、屋外に設置される室外ユニット(11)と、屋内に設置される室内ユニット(12)を一つずつ備えている。室外ユニット(11)には、室外回路(21)が収容されている。室内ユニット(12)には、室内回路(22)が収容されている。この空調機(10)では、室外回路(21)と室内回路(22)を一対の連絡配管(23,24)によって接続することによって冷媒回路(20)が形成されている。   As shown in FIG. 1, the air conditioner (10) of the present embodiment includes an outdoor unit (11) installed outdoors and an indoor unit (12) installed indoors. An outdoor circuit (21) is accommodated in the outdoor unit (11). An indoor circuit (22) is accommodated in the indoor unit (12). In the air conditioner (10), the refrigerant circuit (20) is formed by connecting the outdoor circuit (21) and the indoor circuit (22) by a pair of connecting pipes (23, 24).

室外回路(21)には、圧縮機(30)と四方切換弁(41)と冷却用部材(50)と膨張弁(43)とが設けられている。なお、冷却用部材(50)については後述する。圧縮機(30)は、その吐出側が四方切換弁(41)の第1のポートに接続され、その吸入側がアキュームレータ(34)を介して四方切換弁(41)の第2のポートに接続されている。四方切換弁(41)は、その第3のポートが室外熱交換器(42)の一端に接続され、その第4のポートがガス側閉鎖弁(44)に接続されている。室外熱交換器(42)の他端は、冷却用部材(50)を介して膨張弁(43)の一端に接続されている。膨張弁(43)の他端は、液側閉鎖弁(45)に接続されている。   The outdoor circuit (21) is provided with a compressor (30), a four-way switching valve (41), a cooling member (50), and an expansion valve (43). The cooling member (50) will be described later. The compressor (30) has its discharge side connected to the first port of the four-way switching valve (41), and its suction side connected to the second port of the four-way switching valve (41) via the accumulator (34). Yes. The four-way switching valve (41) has a third port connected to one end of the outdoor heat exchanger (42), and a fourth port connected to the gas-side closing valve (44). The other end of the outdoor heat exchanger (42) is connected to one end of the expansion valve (43) via a cooling member (50). The other end of the expansion valve (43) is connected to the liquid side closing valve (45).

室内回路(22)には、室内熱交換器(46)が設けられている。室内回路(22)は、そのガス側の端部がガス側連絡配管(23)を介してガス側閉鎖弁(44)に接続され、その液側の端部が液側連絡配管(24)を介して液側閉鎖弁(45)に接続されている。   The indoor circuit (22) is provided with an indoor heat exchanger (46). The indoor circuit (22) has its gas side end connected to the gas side shutoff valve (44) via the gas side connection pipe (23), and its liquid side end connected to the liquid side connection pipe (24). And is connected to the liquid side closing valve (45).

圧縮機(30)は、いわゆる全密閉型圧縮機である。つまり、圧縮機(30)では、冷媒を圧縮する圧縮機構(32)と、圧縮機構(32)を回転駆動するための電動機(33)とが、一つのケーシング(31)内に収容されている。四方切換弁(41)は、第1のポートと第3のポートが連通し且つ第2のポートと第4のポートが連通する第1状態(図1に実線で示す状態)と、第1のポートと第4のポートが連通し且つ第2のポートと第3のポートが連通する第2状態(同図に破線で示す状態)とに切り換わる。膨張弁(43)は、弁体がパルスモータによって駆動される開度可変の電動膨張弁である。   The compressor (30) is a so-called hermetic compressor. That is, in the compressor (30), the compression mechanism (32) for compressing the refrigerant and the electric motor (33) for rotationally driving the compression mechanism (32) are accommodated in one casing (31). . The four-way switching valve (41) includes a first state (state indicated by a solid line in FIG. 1) in which the first port and the third port communicate with each other and the second port and the fourth port communicate with each other. The mode is switched to a second state (state indicated by a broken line in the figure) in which the port communicates with the fourth port and the second port communicates with the third port. The expansion valve (43) is a variable opening electric expansion valve whose valve body is driven by a pulse motor.

室外熱交換器(42)と室内熱交換器(46)は、何れも冷媒を空気と熱交換させるためのフィン・アンド・チューブ型熱交換器である。室外熱交換器(42)は、室外空気と冷媒を熱交換させる。室外ユニット(11)には、室外熱交換器(42)へ室外空気を送るための室外ファン(13)が設けられている。室内熱交換器(46)は、室内空気と冷媒を熱交換させる。室内ユニット(12)には、室内熱交換器(46)へ室内空気を送るための室内ファン(14)が設けられている。   Both the outdoor heat exchanger (42) and the indoor heat exchanger (46) are fin-and-tube heat exchangers for exchanging heat between the refrigerant and air. The outdoor heat exchanger (42) exchanges heat between the outdoor air and the refrigerant. The outdoor unit (11) is provided with an outdoor fan (13) for sending outdoor air to the outdoor heat exchanger (42). The indoor heat exchanger (46) exchanges heat between the indoor air and the refrigerant. The indoor unit (12) is provided with an indoor fan (14) for sending room air to the indoor heat exchanger (46).

室外ユニット(11)には、電源であるインバータ装置(55)と、制御手段であるコントローラ(60)とが設けられている。インバータ装置(55)は、商用電源から供給された交流の周波数をコントローラ(60)からの指令値に変換し、周波数を変換した交流を圧縮機(30)の電動機(33)へ供給するように構成されている。このインバータ装置(55)には、IGBT(Insulated Gate Bipolar Transistor)等のパワー素子(56)が設けられている。図2に示すように、インバータ装置(55)では、パワー素子(56)が配線基板(57)に対して下側から取り付けられている。   The outdoor unit (11) is provided with an inverter device (55) as a power source and a controller (60) as a control means. The inverter device (55) converts the AC frequency supplied from the commercial power source into a command value from the controller (60), and supplies the AC converted frequency to the motor (33) of the compressor (30). It is configured. The inverter device (55) is provided with a power element (56) such as an IGBT (Insulated Gate Bipolar Transistor). As shown in FIG. 2, in the inverter device (55), the power element (56) is attached to the wiring board (57) from the lower side.

図2に示すように、冷却用部材(50)は、アルミニウム等の熱伝導率の高い金属からなる本体部(51)と、本体部(51)に埋設された冷媒管(52)とを備えている。本体部(51)は、やや肉厚の平板状に形成され、パワー素子(56)に対して下側から取り付けられている。つまり、本体部(51)の上面がパワー素子(56)の下面に密着している。室外回路(21)では、室外熱交換器(42)と膨張弁(43)の間に冷却用部材(50)の冷媒管(52)が接続されている。冷媒管(52)を流れる冷媒は、本体部(51)を介してパワー素子(56)から吸熱する。   As shown in FIG. 2, the cooling member (50) includes a main body (51) made of a metal having high thermal conductivity such as aluminum, and a refrigerant pipe (52) embedded in the main body (51). ing. The main body (51) is formed in a slightly thick flat plate shape and is attached to the power element (56) from below. That is, the upper surface of the main body (51) is in close contact with the lower surface of the power element (56). In the outdoor circuit (21), the refrigerant pipe (52) of the cooling member (50) is connected between the outdoor heat exchanger (42) and the expansion valve (43). The refrigerant flowing through the refrigerant pipe (52) absorbs heat from the power element (56) through the main body (51).

コントローラ(60)には、圧縮機制御部(61)と膨張弁制御部(62)とが設けられている。圧縮機制御部(61)は、圧縮機(30)の回転速度(即ち、電動機(33)によって駆動される圧縮機構(32)の回転速度)を調節するように構成されている。この圧縮機制御部(61)は、圧縮機(30)の回転速度が制御目標値となるように、インバータ装置(55)の出力周波数を調節する。インバータの出力周波数が変化すると、圧縮機(30)の電動機(33)へ入力される交流の周波数が変化し、圧縮機構(32)を駆動する電動機(33)の回転速度が変化する。膨張弁制御部(62)は、膨張弁(43)のパルスモータを駆動して弁体を移動させることによって、膨張弁(43)の開度を調節する。   The controller (60) is provided with a compressor controller (61) and an expansion valve controller (62). The compressor control unit (61) is configured to adjust the rotational speed of the compressor (30) (that is, the rotational speed of the compression mechanism (32) driven by the electric motor (33)). The compressor controller (61) adjusts the output frequency of the inverter device (55) so that the rotational speed of the compressor (30) becomes a control target value. When the output frequency of the inverter changes, the frequency of the alternating current input to the electric motor (33) of the compressor (30) changes, and the rotational speed of the electric motor (33) that drives the compression mechanism (32) changes. The expansion valve control unit (62) adjusts the opening degree of the expansion valve (43) by driving the pulse motor of the expansion valve (43) to move the valve body.

本実施形態の空調機(10)には、室外気温センサ(71)と、室内気温センサ(72)と、結露センサ(70)とが設けられている。室外気温センサ(71)は、室外ユニット(11)に設けられ、室外熱交換器(42)を通過する前の室外空気の温度を計測する(図1参照)。室内気温センサ(72)は、室内ユニット(12)に設けられ、室内熱交換器(46)を通過する前の室内空気の温度を計測する。結露センサ(70)は、冷却用部材(50)の本体部(51)の表面(より詳しくは、パワー素子(56)と接している面)に取り付けられており、本体部(51)の表面における結露の有無を検知する(図2を参照)。これら各センサ(70,71,72)の出力は、コントローラ(60)へ入力されている。   The air conditioner (10) of the present embodiment is provided with an outdoor air temperature sensor (71), an indoor air temperature sensor (72), and a dew condensation sensor (70). The outdoor air temperature sensor (71) is provided in the outdoor unit (11) and measures the temperature of the outdoor air before passing through the outdoor heat exchanger (42) (see FIG. 1). The indoor air temperature sensor (72) is provided in the indoor unit (12) and measures the temperature of the indoor air before passing through the indoor heat exchanger (46). The dew condensation sensor (70) is attached to the surface of the main body (51) of the cooling member (50) (more specifically, the surface in contact with the power element (56)), and the surface of the main body (51) The presence / absence of dew condensation is detected (see FIG. 2). The outputs of these sensors (70, 71, 72) are input to the controller (60).

−運転動作−
本実施形態の空調機(10)は、冷房動作と暖房動作と除霜動作とを選択的に行う。
-Driving action-
The air conditioner (10) of the present embodiment selectively performs a cooling operation, a heating operation, and a defrosting operation.

冷房動作について説明する。冷房動作中の空調機(10)では、四方切換弁(41)が第1状態(図1に実線で示す状態)に設定され、室外ファン(13)と室内ファン(14)が運転される。そして、冷房動作中の冷媒回路(20)では、室外熱交換器(42)が凝縮器となって室内熱交換器(46)が蒸発器となる冷凍サイクルが行われる。   The cooling operation will be described. In the air conditioner (10) during the cooling operation, the four-way switching valve (41) is set to the first state (the state indicated by the solid line in FIG. 1), and the outdoor fan (13) and the indoor fan (14) are operated. In the refrigerant circuit (20) during the cooling operation, a refrigeration cycle is performed in which the outdoor heat exchanger (42) serves as a condenser and the indoor heat exchanger (46) serves as an evaporator.

冷房動作中の冷媒回路(20)において、圧縮機(30)から吐出された冷媒は、四方切換弁(41)を通って室外熱交換器(42)へ流入し、室外空気へ放熱して凝縮する。室外熱交換器(42)において凝縮した冷媒は、冷却用部材(50)の冷媒管(52)へ流入し、冷媒管(52)を通過する間にパワー素子(56)から吸熱する。冷却用部材(50)から流出した冷媒は、膨張弁(43)を通過する際に減圧された後に室内熱交換器(46)へ流入し、室内空気から吸熱して蒸発する。室内ユニット(12)は、室内熱交換器(46)において冷却された空気を室内へ供給する。室内熱交換器(46)において蒸発した冷媒は、四方切換弁(41)とアキュームレータ(34)を順に通過し、その後に圧縮機(30)へ吸入されて圧縮される。   In the refrigerant circuit (20) during the cooling operation, the refrigerant discharged from the compressor (30) flows into the outdoor heat exchanger (42) through the four-way switching valve (41), and dissipates heat to the outdoor air to condense. To do. The refrigerant condensed in the outdoor heat exchanger (42) flows into the refrigerant pipe (52) of the cooling member (50) and absorbs heat from the power element (56) while passing through the refrigerant pipe (52). The refrigerant flowing out of the cooling member (50) is decompressed when passing through the expansion valve (43), then flows into the indoor heat exchanger (46), absorbs heat from the indoor air, and evaporates. The indoor unit (12) supplies the air cooled in the indoor heat exchanger (46) to the room. The refrigerant evaporated in the indoor heat exchanger (46) sequentially passes through the four-way switching valve (41) and the accumulator (34), and then is sucked into the compressor (30) and compressed.

暖房動作について説明する。暖房動作中の空調機(10)では、四方切換弁(41)が第2状態(図1に破線で示す状態)に設定され、室外ファン(13)と室内ファン(14)が運転される。そして、暖房動作中の冷媒回路(20)では、室内熱交換器(46)が凝縮器となって室外熱交換器(42)が蒸発器となる冷凍サイクルが行われる。暖房動作中の冷媒回路(20)において、冷却用部材(50)は、膨張弁(43)と蒸発器である室外熱交換器(42)との間に位置している。   A heating operation will be described. In the air conditioner (10) during the heating operation, the four-way switching valve (41) is set to the second state (the state indicated by the broken line in FIG. 1), and the outdoor fan (13) and the indoor fan (14) are operated. In the refrigerant circuit (20) during the heating operation, a refrigeration cycle is performed in which the indoor heat exchanger (46) serves as a condenser and the outdoor heat exchanger (42) serves as an evaporator. In the refrigerant circuit (20) during the heating operation, the cooling member (50) is located between the expansion valve (43) and the outdoor heat exchanger (42) that is an evaporator.

、暖房動作中の冷媒回路(20)において、圧縮機(30)から吐出された冷媒は、四方切換弁(41)を通って室内熱交換器(46)へ流入し、室内空気へ放熱して凝縮する。室内ユニット(12)は、室内熱交換器(46)において加熱された空気を室内へ供給する。室内熱交換器(46)において凝縮した冷媒は、膨張弁(43)を通過する際に減圧された後に冷却用部材(50)の冷媒管(52)へ流入し、冷媒管(52)を通過する間にパワー素子(56)から吸熱する。冷却用部材(50)から流出した冷媒は、室外熱交換器(42)へ流入し、室外空気から吸熱して蒸発する。室外熱交換器(42)において蒸発した冷媒は、四方切換弁(41)とアキュームレータ(34)を順に通過し、その後に圧縮機(30)へ吸入されて圧縮される。   In the refrigerant circuit (20) during the heating operation, the refrigerant discharged from the compressor (30) flows into the indoor heat exchanger (46) through the four-way switching valve (41) and dissipates heat to the indoor air. Condensate. The indoor unit (12) supplies the air heated in the indoor heat exchanger (46) to the room. The refrigerant condensed in the indoor heat exchanger (46) is decompressed when passing through the expansion valve (43), then flows into the refrigerant pipe (52) of the cooling member (50), and passes through the refrigerant pipe (52). During this time, heat is absorbed from the power element (56). The refrigerant that has flowed out of the cooling member (50) flows into the outdoor heat exchanger (42), absorbs heat from the outdoor air, and evaporates. The refrigerant evaporated in the outdoor heat exchanger (42) sequentially passes through the four-way switching valve (41) and the accumulator (34), and then is sucked into the compressor (30) and compressed.

除霜動作について説明する。除霜動作は、暖房動作中に室外熱交換器(42)に付着した霜を融かすために、例えば暖房動作の継続時間が所定値に達する毎に行われる。除霜動作中の空調機(10)では、冷房動作中と同様に、四方切換弁(41)が第1状態(図1に実線で示す状態)に設定される。ただし、除霜動作中の空調機(10)において、室外ファン(13)と室内ファン(14)は停止する。   Defrosting operation will be described. The defrosting operation is performed each time the duration of the heating operation reaches a predetermined value, for example, in order to melt the frost attached to the outdoor heat exchanger (42) during the heating operation. In the air conditioner (10) during the defrosting operation, the four-way switching valve (41) is set to the first state (the state indicated by the solid line in FIG. 1) as in the cooling operation. However, in the air conditioner (10) during the defrosting operation, the outdoor fan (13) and the indoor fan (14) are stopped.

除霜動作中の冷媒回路(20)では、圧縮機(30)から吐出された冷媒が室外熱交換器(42)へ流入し、室外熱交換器(42)に付着した霜が冷媒によって加熱されて融解する。室外熱交換器(42)において放熱した冷媒は、冷却用部材(50)と膨張弁(43)と室内熱交換器(46)を順に通過し、その後に圧縮機(30)へ吸入されて圧縮される。   In the refrigerant circuit (20) during the defrosting operation, the refrigerant discharged from the compressor (30) flows into the outdoor heat exchanger (42), and the frost attached to the outdoor heat exchanger (42) is heated by the refrigerant. To melt. The refrigerant that has dissipated heat in the outdoor heat exchanger (42) sequentially passes through the cooling member (50), the expansion valve (43), and the indoor heat exchanger (46), and is then sucked into the compressor (30) and compressed. Is done.

−圧縮機制御部の制御動作−
コントローラ(60)の圧縮機制御部(61)が行う制御動作について説明する。圧縮機制御部(61)は、起動時回転速度制御動作と通常回転速度制御動作とを行う。この圧縮機制御部(61)は、圧縮機(30)が起動した時点から所定の終了条件が成立するまでの間は起動時回転速度制御動作を行い、終了条件が成立すると起動時回転速度制御動作を終了して通常時回転速度制御動作を開始する。圧縮機制御部(61)は、空調機(10)が冷房動作と暖房動作の何れを行う場合でも、起動時回転速度制御動作と通常回転速度制御動作とを行う。
-Control operation of compressor control section-
The control operation performed by the compressor control unit (61) of the controller (60) will be described. The compressor control unit (61) performs a startup rotation speed control operation and a normal rotation speed control operation. The compressor control unit (61) performs a starting rotational speed control operation from the time when the compressor (30) is started until a predetermined end condition is satisfied, and when the end condition is satisfied, the starting rotational speed control is performed. End the operation and start the normal rotation speed control operation. The compressor control unit (61) performs the startup rotation speed control operation and the normal rotation speed control operation regardless of whether the air conditioner (10) performs the cooling operation or the heating operation.

起動時回転速度制御動作について、図3(C)を参照しながら説明する。圧縮機制御部(61)は、同図の時刻tにおいて圧縮機(30)を起動すると、時刻tから所定時間が経過した時刻tまでの間に起動時回転速度制御動作を行う。つまり、本実施形態の圧縮機制御部(61)では、圧縮機(30)が起動された時点からの経過時間が所定値に達することが終了条件となっている。起動時回転速度制御動作中の圧縮機制御部(61)は、時刻tにおいて圧縮機(30)の回転速度が所定の目標回転速度となるように、圧縮機(30)の回転速度を段階的に徐々に上昇させてゆく。つまり、圧縮機制御部(61)は、圧縮機(30)の圧縮機構(32)を駆動する電動機(33)の回転速度が段階的に上昇するように、インバータ装置(55)の出力周波数を複数段階に分けて徐々に引き上げてゆく。 The startup rotation speed control operation will be described with reference to FIG. Compressor control section (61) performs when you start the compressor (30), the startup speed control operation during the period from the time t 0 to time t 1 when a predetermined time has elapsed at time t 0 in FIG. That is, in the compressor control unit (61) of the present embodiment, the end condition is that the elapsed time from when the compressor (30) is started reaches a predetermined value. Compressor control unit at the time of rotating speed control operation starts (61), as the rotational speed of the compressor (30) becomes a predetermined target rotational speed at the time t 1, the stage the rotation speed of the compressor (30) Gradually increase. That is, the compressor control unit (61) sets the output frequency of the inverter device (55) so that the rotational speed of the electric motor (33) that drives the compression mechanism (32) of the compressor (30) increases stepwise. Gradually raise in multiple stages.

通常時回転速度制御動作について説明する。通常時回転速度制御動作中の圧縮機制御部(61)は、圧縮機(30)の回転速度が室内の空調負荷に対応した値となるように、インバータ装置(55)の出力周波数を調節する。具体的に、圧縮機制御部(61)は、室内気温センサ(72)の計測値と設定温度との差に基づいて、圧縮機(30)の回転速度を調節する。冷房動作中において、圧縮機制御部(61)は、室内気温センサ(72)の計測値が設定温度を上回っていれば圧縮機(30)の回転速度を上昇させ、室内気温センサ(72)の計測値が設定温度を下回っていれば圧縮機(30)の回転速度を低下させる。また、暖房動作中において、圧縮機制御部(61)は、室内気温センサ(72)の計測値が設定温度を下回っていれば圧縮機(30)の回転速度を上昇させ、室内気温センサ(72)の計測値が設定温度を上回っていれば圧縮機(30)の回転速度を低下させる。   The normal rotation speed control operation will be described. The compressor control unit (61) during the normal rotation speed control operation adjusts the output frequency of the inverter device (55) so that the rotation speed of the compressor (30) becomes a value corresponding to the indoor air conditioning load. . Specifically, the compressor control unit (61) adjusts the rotational speed of the compressor (30) based on the difference between the measured value of the indoor air temperature sensor (72) and the set temperature. During the cooling operation, the compressor controller (61) increases the rotational speed of the compressor (30) if the measured value of the indoor air temperature sensor (72) exceeds the set temperature, and the indoor air temperature sensor (72) If the measured value is below the set temperature, the rotational speed of the compressor (30) is reduced. In addition, during the heating operation, the compressor control unit (61) increases the rotational speed of the compressor (30) if the measured value of the indoor air temperature sensor (72) is lower than the set temperature, and the indoor air temperature sensor (72 ) If the measured value exceeds the set temperature, the rotational speed of the compressor (30) is reduced.

−膨張弁制御部の制御動作−
コントローラ(60)の膨張弁制御部(62)が行う制御動作について説明する。膨張弁制御部(62)は、起動時開度制御動作と通常時開度制御動作と結露防止用制御動作とを行う。
-Control action of expansion valve controller-
The control operation performed by the expansion valve control unit (62) of the controller (60) will be described. The expansion valve control unit (62) performs a startup opening degree control operation, a normal opening degree control operation, and a dew condensation prevention control operation.

膨張弁制御部(62)は、空調機(10)が冷房動作と暖房動作の何れを行っている状態においても、通常時開度制御動作を行う。一方、膨張弁制御部(62)は、空調機(10)が暖房動作を行う場合にだけ、起動時開度制御動作と結露防止用制御動作とを行う。更に、空調機(10)の暖房動作中に圧縮機制御部(61)が起動時回転速度制御動作を行っている状態において、膨張弁制御部(62)は、起動時開度制御動作だけを行う。また、空調機(10)の暖房動作中に圧縮機制御部(61)が通常時回転速度制御動作を行っている状態において、膨張弁制御部(62)は、通常時開度制御動作と結露防止用制御動作とを行う。   The expansion valve control unit (62) performs a normal-time opening degree control operation even when the air conditioner (10) is performing either the cooling operation or the heating operation. On the other hand, the expansion valve control unit (62) performs the opening degree opening control operation and the dew condensation prevention control operation only when the air conditioner (10) performs the heating operation. Furthermore, in the state where the compressor control unit (61) is performing the startup rotation speed control operation during the heating operation of the air conditioner (10), the expansion valve control unit (62) only performs the startup opening degree control operation. Do. In addition, during the heating operation of the air conditioner (10), when the compressor control unit (61) is performing the normal rotation speed control operation, the expansion valve control unit (62) Control action for prevention is performed.

ここで、空調機(10)が暖房動作を行う場合にだけ膨張弁制御部(62)が起動時開度制御動作と結露防止用制御動作を行う理由を説明する。   Here, the reason why the expansion valve control unit (62) performs the opening degree opening control operation and the dew condensation prevention control operation only when the air conditioner (10) performs the heating operation will be described.

上述したように、暖房運転中の冷媒回路(20)では、膨張弁(43)を通過する際に減圧された冷媒が冷却用部材(50)の冷媒管(52)へ流入する。このため、室外空気の湿度が高かったり、冷却用部材(50)へ流入する冷媒の温度が低過ぎる場合には、冷却用部材(50)やパワー素子(56)の表面で結露が生じるおそれがある。そこで、膨張弁制御部(62)は、冷却用部材(50)やパワー素子(56)の表面における結露を防ぐために、起動時開度制御動作や結露防止用制御動作を行う。   As described above, in the refrigerant circuit (20) during the heating operation, the refrigerant decompressed when passing through the expansion valve (43) flows into the refrigerant pipe (52) of the cooling member (50). For this reason, when the humidity of outdoor air is high or the temperature of the refrigerant flowing into the cooling member (50) is too low, condensation may occur on the surfaces of the cooling member (50) and the power element (56). is there. Therefore, the expansion valve control unit (62) performs an opening degree opening control operation and a dew condensation prevention control operation in order to prevent condensation on the surfaces of the cooling member (50) and the power element (56).

一方、上述したように、冷房運転中の冷媒回路(20)では、凝縮器である室外熱交換器(42)から膨張弁(43)へ向かう冷媒が冷却用部材(50)の冷媒管(52)へ流入する。冷房運転中に室外熱交換器(42)から流出する冷媒の温度は、室外空気の温度よりも必ず高くなるため、冷却用部材(50)の温度が室外空気の露点温度よりも低くなることは有り得ず、冷却用部材(50)やパワー素子(56)の表面で結露は生じない。このため、空調機(10)の冷房運転中において、膨張弁制御部(62)は、起動時開度制御動作や結露防止用制御動作を行わない。   On the other hand, as described above, in the refrigerant circuit (20) during the cooling operation, the refrigerant from the outdoor heat exchanger (42), which is a condenser, to the expansion valve (43) flows into the refrigerant pipe (52 of the cooling member (50)). ). The temperature of the refrigerant flowing out of the outdoor heat exchanger (42) during the cooling operation is always higher than the temperature of the outdoor air, so that the temperature of the cooling member (50) is lower than the dew point temperature of the outdoor air. There is no possibility of condensation on the surface of the cooling member (50) or the power element (56). For this reason, during the cooling operation of the air conditioner (10), the expansion valve control unit (62) does not perform the startup opening degree control operation or the dew condensation prevention control operation.

起動時開度制御動作について、図3(B)を参照しながら説明する。同図の時刻tにおいて圧縮機制御部(61)が圧縮機(30)を起動させると、それと同時に膨張弁制御部(62)が膨張弁(43)の開度を全閉から起動時開度にまで一気に増やす。その後、膨張弁制御部(62)は、圧縮機制御部(61)の起動時回転速度制御動作が終了する時刻tまでの間、起動時開度制御動作を行う。起動時開度制御動作中の膨張弁制御部(62)は、起動時回転速度制御動作中の圧縮機制御部(61)が圧縮機(30)の回転速度を引き上げる毎に、膨張弁(43)の開度を、引き上げ後の圧縮機(30)の回転速度に対応した値にまで増やす。つまり、起動時開度制御動作中の膨張弁制御部(62)は、圧縮機制御部(61)による圧縮機(30)の回転速度の引き上げに連動して膨張弁(43)の開度を段階的に増やしてゆく。 The startup opening degree control operation will be described with reference to FIG. When the compressor control unit (61) activates the compressor (30) at time t 0 in FIG boot, at the same time the expansion valve control section (62) of the expansion valve the opening of (43) from the fully closed normally closed Increase all at once. Then, the expansion valve control section (62), between times t 1 to startup speed control operation of the compressor control section (61) is completed, the startup opening degree control operation. The expansion valve control unit (62) during the opening degree control operation at the start-up time each time the compressor control unit (61) during the start-up rotation speed control operation increases the rotation speed of the compressor (30). ) Is increased to a value corresponding to the rotational speed of the compressor (30) after being pulled up. In other words, the expansion valve control unit (62) during the opening degree opening control operation adjusts the opening degree of the expansion valve (43) in conjunction with the increase in the rotational speed of the compressor (30) by the compressor control unit (61). Increase it step by step.

膨張弁制御部(62)は、暖房動作の開始時に起動時開度制御動作を行う。ここで、暖房動作を開始するために圧縮機(30)を起動させる動作は、空調機(10)の電源を投入後に暖房動作を開始する場合だけでなく、空調機(10)の運転状態を冷房動作から暖房動作へ切り換える場合や、空調機(10)の運転状態を除霜動作から暖房動作へ切り換える場合も行われる。また、暖房動作中に圧縮機(30)の回転速度を下限値に設定しても空調機(10)の暖房能力が室内の暖房負荷に対して大きすぎるときには、圧縮機(30)を一旦停止(サーモオフ)させ、その後に室内の気温が設定温度を下回ると圧縮機(30)を再び起動(サーモオン)させることになる。そして、このような暖房動作を開始するために圧縮機(30)を起動させる場合には、その何れにおいても膨張弁制御部(62)が起動時開度制御動作を行う。   The expansion valve control unit (62) performs a startup opening degree control operation at the start of the heating operation. Here, the operation of starting the compressor (30) to start the heating operation is not only for starting the heating operation after turning on the power of the air conditioner (10), but also for the operating state of the air conditioner (10). It is also performed when switching from the cooling operation to the heating operation, or when switching the operation state of the air conditioner (10) from the defrosting operation to the heating operation. In addition, if the heating capacity of the air conditioner (10) is too large for the indoor heating load even if the rotation speed of the compressor (30) is set to the lower limit during the heating operation, the compressor (30) is temporarily stopped. (Thermo-off), and then the room temperature falls below the set temperature, the compressor (30) is started again (thermo-on). And when starting a compressor (30) in order to start such a heating operation, in any of them, an expansion valve control part (62) performs opening degree control operation at the time of starting.

通常時開度制御動作について説明する。通常時開度制御動作中の膨張弁制御部(62)は、蒸発器として機能する熱交換器の出口における冷媒の過熱度を監視する。つまり、膨張弁制御部(62)は、冷房動作中であれば室内熱交換器(46)の出口における冷媒の過熱度を監視し、暖房動作中であれば室外熱交換器(42)の出口における冷媒の過熱度を監視する。そして、膨張弁制御部(62)は、監視している冷媒の過熱度が所定の目標過熱度(例えば5℃)に保たれるように、膨張弁(43)の開度を調節する。具体的に、通常時開度制御動作中の膨張弁制御部(62)は、蒸発器の出口における冷媒の過熱度が目標過熱度を上回っていれば膨張弁(43)の開度を増やし、蒸発器の出口における冷媒の過熱度が目標過熱度を下回っていれば膨張弁(43)の開度を減らす。   The normal time opening control operation will be described. The expansion valve controller (62) during the normal opening control operation monitors the degree of superheat of the refrigerant at the outlet of the heat exchanger functioning as an evaporator. That is, the expansion valve control unit (62) monitors the degree of refrigerant superheat at the outlet of the indoor heat exchanger (46) when the cooling operation is being performed, and the outlet of the outdoor heat exchanger (42) when the heating operation is being performed. Monitor the degree of superheat of the refrigerant. The expansion valve control unit (62) adjusts the opening degree of the expansion valve (43) so that the superheat degree of the monitored refrigerant is maintained at a predetermined target superheat degree (for example, 5 ° C.). Specifically, the expansion valve controller (62) during the normal opening degree control operation increases the opening degree of the expansion valve (43) if the superheat degree of the refrigerant at the outlet of the evaporator exceeds the target superheat degree, If the superheat degree of the refrigerant at the outlet of the evaporator is lower than the target superheat degree, the opening degree of the expansion valve (43) is reduced.

結露防止用制御動作について説明する。この結露防止用制御動作は、通常時開度制御動作と並行して行われる。膨張弁制御部(62)は、通常時開度制御動作を行うと同時に、図4のフロー図に示す結露防止用制御動作を所定の時間毎(例えば30秒毎)に実行する。   A control operation for preventing condensation will be described. This dew condensation prevention control operation is performed in parallel with the normal opening control operation. The expansion valve control section (62) performs the dew condensation prevention control operation shown in the flowchart of FIG. 4 every predetermined time (for example, every 30 seconds) at the same time as performing the normal time opening degree control operation.

図4のステップST11において、膨張弁制御部(62)は、結露センサ(70)の出力を読み込む。次のステップST12において、膨張弁制御部(62)は、結露センサ(70)が結露の発生を検知しているか否かを判定する。そして、結露センサ(70)が結露の発生を検知していない場合、膨張弁制御部(62)はステップST11へ戻る。一方、結露センサ(70)が結露の発生を検知している場合、膨張弁制御部(62)はステップST13へ移る。ステップST13において、膨張弁制御部(62)は、通常時開度制御動作を停止し、膨張弁(43)の開度を所定の値だけ強制的に増やす。   In step ST11 of FIG. 4, the expansion valve control unit (62) reads the output of the dew condensation sensor (70). In the next step ST12, the expansion valve control unit (62) determines whether or not the dew condensation sensor (70) detects the occurrence of dew condensation. When the dew condensation sensor (70) does not detect the occurrence of dew condensation, the expansion valve control unit (62) returns to step ST11. On the other hand, when the dew condensation sensor (70) detects the occurrence of dew condensation, the expansion valve control unit (62) moves to step ST13. In step ST13, the expansion valve control section (62) stops the normal opening control operation and forcibly increases the opening of the expansion valve (43) by a predetermined value.

ステップST13において膨張弁(43)の開度を強制的に増やした後において、膨張弁制御部(62)は、再びステップST11に戻って同じ動作を繰り返す。このため、結露センサ(70)が結露の発生を検知している間は、膨張弁制御部(62)が結露防止用制御動作を行う毎に、膨張弁(43)の開度が増加してゆく。そして、結露センサ(70)が結露の発生を検知しない状態になると、膨張弁制御部(62)は、通常時開度制御動作を再開し、蒸発器の出口における冷媒の過熱度が目標過熱度となるように膨張弁(43)の開度を調節する。   After forcibly increasing the opening of the expansion valve (43) in step ST13, the expansion valve control unit (62) returns to step ST11 again and repeats the same operation. Therefore, while the dew condensation sensor (70) detects the occurrence of dew condensation, the opening degree of the expansion valve (43) increases every time the expansion valve control unit (62) performs the dew condensation prevention control operation. go. When the dew condensation sensor (70) does not detect the occurrence of dew condensation, the expansion valve control unit (62) resumes the normal opening degree control operation, and the superheat degree of the refrigerant at the outlet of the evaporator is the target superheat degree. The opening of the expansion valve (43) is adjusted so that

−実施形態1の効果−
本実施形態において、コントローラ(60)の膨張弁制御部(62)は、圧縮機制御部(61)が圧縮機(30)を起動させる際に起動時開度制御動作を行い、膨張弁(43)の開度をその時点における圧縮機(30)の回転速度に応じた開度に設定する。このため、圧縮機(30)の回転速度が上昇したにも拘わらず膨張弁(43)の開度が小さいままで膨張弁(43)から冷却用部材(50)へ送られる冷媒の温度が低くなり過ぎることを回避でき、その結果、パワー素子(56)やその周辺部での結露に起因するトラブルを未然に防ぐことができる。
-Effect of Embodiment 1-
In the present embodiment, the expansion valve control unit (62) of the controller (60) performs a startup opening degree control operation when the compressor control unit (61) starts up the compressor (30), and the expansion valve (43 ) Is set to an opening corresponding to the rotational speed of the compressor (30) at that time. For this reason, the temperature of the refrigerant sent from the expansion valve (43) to the cooling member (50) is low while the opening of the expansion valve (43) remains small despite the increase in the rotational speed of the compressor (30). As a result, it is possible to prevent troubles caused by condensation on the power element (56) and its peripheral portion.

つまり、図3(A)に示すように、冷却用部材(50)やパワー素子(56)の温度は、圧縮機(30)を起動した直後だけは一時的に低下してしまうものの、その後は圧縮機(30)の回転速度が上昇して膨張弁(43)を通過する冷媒の流量が増加するのに対応して膨張弁(43)の開度が増やされるため、冷却用部材(50)やパワー素子(56)の温度が比較的高い値に保たれる。   That is, as shown in FIG. 3 (A), the temperature of the cooling member (50) and the power element (56) temporarily decreases immediately after starting the compressor (30), but thereafter, As the rotational speed of the compressor (30) increases and the flow rate of the refrigerant passing through the expansion valve (43) increases, the opening of the expansion valve (43) is increased, so that the cooling member (50) And the temperature of the power element (56) is kept at a relatively high value.

また、本実施形態のコントローラ(60)では、圧縮機制御部(61)による起動時回転速度制御動作と、膨張弁制御部(62)による起動時開度制御動作とが同時に並行して行われる。つまり、コントローラ(60)が圧縮機(30)を起動させて暖房動作を開始させる際には、圧縮機制御部(61)が圧縮機(30)の回転速度を段階的に徐々に上昇させると共に、圧縮機(30)の回転速度が引き上げられる毎に膨張機制御部が膨張弁(43)の開度を増やす。このため、圧縮機(30)の回転速度が上昇したことに起因する膨張弁(43)の前後における圧力差の拡大が抑えられ、冷却用部材(50)へ供給される冷媒の過度の温度低下が抑えられる。従って、本実施形態によれば、暖房動作中の冷媒回路(20)において膨張弁(43)から冷却用部材(50)へ送られる冷媒の温度が低くなり過ぎるのを回避でき、冷却用部材(50)によって冷却されるパワー素子(56)やその周辺部における結露の発生を確実に防止できる。   In the controller (60) of the present embodiment, the starting rotational speed control operation by the compressor control unit (61) and the starting opening degree control operation by the expansion valve control unit (62) are simultaneously performed in parallel. . That is, when the controller (60) starts the compressor (30) and starts the heating operation, the compressor control unit (61) gradually increases the rotational speed of the compressor (30) stepwise. Each time the rotational speed of the compressor (30) is increased, the expander control unit increases the opening of the expansion valve (43). For this reason, the expansion of the pressure difference before and behind the expansion valve (43) due to the increase in the rotational speed of the compressor (30) is suppressed, and the temperature of the refrigerant supplied to the cooling member (50) is excessively lowered. Is suppressed. Therefore, according to this embodiment, it is possible to avoid that the temperature of the refrigerant sent from the expansion valve (43) to the cooling member (50) becomes too low in the refrigerant circuit (20) during the heating operation, and the cooling member ( 50), it is possible to reliably prevent the occurrence of dew condensation in the power element (56) cooled by the above and the surrounding area.

ここで、それまで停止していた圧縮機(30)が起動した場合において、膨張弁(43)の開度が小さすぎると、膨張弁(43)の両側における圧力差が急激に拡大し、膨張弁(43)から冷却用部材(50)へ送られる冷媒の温度が急激に低下するおそれがある。これに対し、本実施形態では、起動時開度制御動作中の膨張弁制御部(62)が、圧縮機制御部(61)が圧縮機(30)を起動させるのと同時に、膨張弁(43)の開度を起動時開度にまで一気に増やす。このため、圧縮機(30)が起動して膨張弁(43)を冷媒が通過し始める時点では膨張弁(43)の開度が既に起動時開度に設定されており、膨張弁(43)の両側における圧力差の拡大が緩和されるため、暖房動作中の冷媒回路(20)において膨張弁(43)から冷却用部材(50)へ送られる冷媒の温度の低下量が削減される。   Here, when the compressor (30) that has been stopped is started, if the opening of the expansion valve (43) is too small, the pressure difference between the two sides of the expansion valve (43) will rapidly increase, causing expansion. There is a possibility that the temperature of the refrigerant sent from the valve (43) to the cooling member (50) may rapidly decrease. On the other hand, in the present embodiment, the expansion valve control unit (62) during the opening degree opening control operation is activated at the same time as the compressor control unit (61) activates the compressor (30). ) Is increased at a stretch to the opening at startup. For this reason, when the compressor (30) is activated and the refrigerant begins to pass through the expansion valve (43), the opening of the expansion valve (43) is already set to the opening at the time of activation, and the expansion valve (43) Since the expansion of the pressure difference between both sides of the refrigerant is reduced, the amount of decrease in the temperature of the refrigerant sent from the expansion valve (43) to the cooling member (50) in the refrigerant circuit (20) during the heating operation is reduced.

また、本実施形態において、コントローラ(60)の膨張弁制御部(62)は、冷却用部材(50)の表面における結露の発生を結露センサ(70)が検知すると、膨張弁(43)の開度を強制的に増やす。そして、暖房動作中の冷媒回路(20)において膨張弁(43)の開度が増えると、膨張弁(43)の両側における圧力差が縮小し、膨張弁(43)から冷却用部材(50)へ送られる冷媒の温度が上昇する。従って、本実施形態によれば、圧縮機(30)の起動が完了して通常の運転状態になった後においても、冷却用部材(50)の表面温度の過度の低下を抑えることができ、パワー素子(56)や冷却用部材(50)の表面での結露に起因するトラブルを未然に防ぐことができる。   In the present embodiment, the expansion valve controller (62) of the controller (60) opens the expansion valve (43) when the condensation sensor (70) detects the occurrence of condensation on the surface of the cooling member (50). Forcibly increase the degree. When the opening degree of the expansion valve (43) increases in the refrigerant circuit (20) during the heating operation, the pressure difference between both sides of the expansion valve (43) is reduced, and the cooling member (50) is expanded from the expansion valve (43). The temperature of the refrigerant sent to the rises. Therefore, according to this embodiment, even after the start of the compressor (30) is completed and the normal operation state is reached, an excessive decrease in the surface temperature of the cooling member (50) can be suppressed, Problems caused by condensation on the surfaces of the power element (56) and the cooling member (50) can be prevented.

−実施形態1の変形例−
本実施形態において、結露センサ(70)は、冷却用部材(50)自体ではなくて冷却用部材(50)の周辺部に設置されていてもよい。また、結露センサ(70)は、パワー素子(56)自体や、パワー素子(56)の周辺部に設置されていてもよい。更に、結露センサ(70)は、インバータ装置(55)の配線基板(57)のうちパワー素子(56)の近傍に位置する部分に設置されていてもよい。
-Modification of Embodiment 1-
In the present embodiment, the dew condensation sensor (70) may be installed not on the cooling member (50) itself but on the periphery of the cooling member (50). In addition, the dew condensation sensor (70) may be installed in the power element (56) itself or in the periphery of the power element (56). Furthermore, the dew condensation sensor (70) may be installed in a portion of the wiring board (57) of the inverter device (55) located in the vicinity of the power element (56).

また、本実施形態のコントローラ(60)の膨張弁制御部(62)は、結露センサ(70)が結露の発生を検知している間は膨張弁(43)の開度を連続的に徐々に増やしてゆく動作を、結露防止用制御動作として行うように構成されていてもよい。   Further, the expansion valve control unit (62) of the controller (60) of the present embodiment continuously and gradually increases the opening of the expansion valve (43) while the dew condensation sensor (70) detects the occurrence of dew condensation. The increasing operation may be configured to be performed as a dew condensation prevention control operation.

《発明の実施形態2》
本発明の実施形態2について説明する。ここでは、本実施形態の空調機(10)について、上記実施形態1と異なる点を説明する。
<< Embodiment 2 of the Invention >>
A second embodiment of the present invention will be described. Here, about the air conditioner (10) of this embodiment, a different point from the said Embodiment 1 is demonstrated.

図5に示すように、本実施形態の空調機(10)では、実施形態1の湿度センサ(74)に代えて温度センサ(73)が設けられている。温度センサ(73)は、計測手段として空調機(10)に設けられており、冷却用部材(50)の本体部(51)の表面(より詳しくは、パワー素子(56)と接している面)に取り付けられている。この温度センサ(73)は、冷却用部材(50)の本体部(51)の表面温度を、パワー素子(56)又は冷却用部材(50)の表面において結露が生じる可能性の指標となる物理量として計測する。温度センサ(73)の計測値は、コントローラ(60)に入力される。   As shown in FIG. 5, in the air conditioner (10) of the present embodiment, a temperature sensor (73) is provided instead of the humidity sensor (74) of the first embodiment. The temperature sensor (73) is provided in the air conditioner (10) as a measuring means, and is a surface of the main body (51) of the cooling member (50) (more specifically, a surface in contact with the power element (56)). ). This temperature sensor (73) is a physical quantity that indicates the surface temperature of the main body (51) of the cooling member (50) as an index of the possibility of condensation on the surface of the power element (56) or the cooling member (50). Measure as The measurement value of the temperature sensor (73) is input to the controller (60).

また、本実施形態の空調機(10)において、室外気温センサ(71)は、計測手段を構成している。つまり、本実施形態のコントローラ(60)では、室外気温センサ(71)が計測した室外空気の温度が、パワー素子(56)又は冷却用部材(50)の表面において結露が生じる可能性の指標となる物理量として用いられる。   In the air conditioner (10) of the present embodiment, the outdoor air temperature sensor (71) constitutes a measuring means. That is, in the controller (60) of the present embodiment, the temperature of the outdoor air measured by the outdoor air temperature sensor (71) is an indicator of the possibility of condensation on the surface of the power element (56) or the cooling member (50). Used as a physical quantity.

本実施形態のコントローラ(60)では、膨張弁制御部(62)の構成が上記実施形態1と異なっている。本実施形態の膨張弁制御部(62)は、上記実施形態1とは異なる動作を結露防止用制御動作として実行するように構成されている。なお、本実施形態の膨張弁制御部(62)が行う起動時開度制御動作と通常時開度制御動作は、上記実施形態1における動作と同じである。   In the controller (60) of the present embodiment, the configuration of the expansion valve control unit (62) is different from that of the first embodiment. The expansion valve control unit (62) of the present embodiment is configured to execute an operation different from that of the first embodiment as a dew condensation prevention control operation. The startup opening degree control operation and the normal opening degree control operation performed by the expansion valve control unit (62) of the present embodiment are the same as the operations in the first embodiment.

本実施形態の膨張弁制御部(62)が行う結露防止用制御動作について、上記実施形態1と異なる点を、図6のフロー図を参照しながら説明する。   The dew condensation prevention control operation performed by the expansion valve control unit (62) of the present embodiment will be described with reference to the flowchart of FIG.

図6のステップST21において、膨張弁制御部(62)は、室外気温センサ(71)の計測値Ta(即ち、室外空気の温度の実測値)を読み込む。また、次のステップST22において、膨張弁制御部(62)は、温度センサ(73)の計測値Td(即ち、冷却用部材(50)の本体部(51)の表面温度の実測値)を読み込む。次のステップST23において、膨張弁制御部(62)は、温度センサ(73)の計測値Tdと室外気温センサ(71)の計測値Taを比較する。そして、温度センサ(73)の計測値Tdが室外気温センサ(71)の計測値Ta以上(Td≧Ta)である場合、膨張弁制御部(62)はステップST21へ戻る。一方、温度センサ(73)の計測値Tdが室外気温センサ(71)の計測値Taを下回っている(Td<Ta)場合、膨張弁制御部(62)はステップST23へ移る。ステップST23において、膨張弁制御部(62)は、通常時開度制御動作を停止し、膨張弁(43)の開度を所定の値だけ強制的に増やす。   In step ST21 of FIG. 6, the expansion valve control unit (62) reads the measured value Ta (that is, the actual measured value of the outdoor air temperature) of the outdoor air temperature sensor (71). In the next step ST22, the expansion valve controller (62) reads the measured value Td of the temperature sensor (73) (that is, the actual measured value of the surface temperature of the main body (51) of the cooling member (50)). . In the next step ST23, the expansion valve control unit (62) compares the measured value Td of the temperature sensor (73) with the measured value Ta of the outdoor air temperature sensor (71). When the measured value Td of the temperature sensor (73) is equal to or greater than the measured value Ta of the outdoor air temperature sensor (71) (Td ≧ Ta), the expansion valve control unit (62) returns to step ST21. On the other hand, when the measured value Td of the temperature sensor (73) is lower than the measured value Ta of the outdoor air temperature sensor (71) (Td <Ta), the expansion valve control unit (62) moves to step ST23. In step ST23, the expansion valve controller (62) stops the normal opening control operation and forcibly increases the opening of the expansion valve (43) by a predetermined value.

ステップST23において膨張弁(43)の開度を強制的に増やした後において、膨張弁制御部(62)は、再びステップST21に戻って同じ動作を繰り返す。このため、温度センサ(73)の計測値Tdが室外気温センサ(71)の計測値Taを下回っている間は、膨張弁制御部(62)が結露防止用制御動作を行う毎に、膨張弁(43)の開度が増加してゆく。そして、温度センサ(73)の計測値Tdが室外気温センサ(71)の計測値Ta以上になると、膨張弁制御部(62)は、通常時開度制御動作を再開し、蒸発器の出口における冷媒の過熱度が目標過熱度となるように膨張弁(43)の開度を調節する。   After forcibly increasing the opening of the expansion valve (43) in step ST23, the expansion valve control unit (62) returns to step ST21 again and repeats the same operation. For this reason, while the measured value Td of the temperature sensor (73) is lower than the measured value Ta of the outdoor air temperature sensor (71), the expansion valve control unit (62) performs the dew condensation prevention control operation each time. The opening of (43) increases. When the measured value Td of the temperature sensor (73) becomes equal to or greater than the measured value Ta of the outdoor air temperature sensor (71), the expansion valve control unit (62) resumes the normal time opening degree control operation, and at the outlet of the evaporator. The opening degree of the expansion valve (43) is adjusted so that the superheat degree of the refrigerant becomes the target superheat degree.

ここで、パワー素子(56)や冷却用部材(50)の表面で結露が生じる可能性が高いか否かを、温度センサ(73)の計測値Tdと室外気温センサ(71)の計測値Taを用いて判断できる理由について説明する。本実施形態の空調機(10)において、インバータ装置(55)と冷却用部材(50)は、屋外に設置された室外ユニット(11)に収容されている。つまり、インバータ装置(55)と冷却用部材(50)の周囲の雰囲気の状態は、室外空気の状態と概ね等しくなっている。一方、室外空気の相対湿度が100%になることは現実的には有り得ないため、室外空気の露点温度は室外気温(即ち、室外空気の乾球温度)よりも低くなる。このため、温度センサ(73)の計測値Tdが室外気温センサ(71)の計測値Taよりも低い状態では、冷却用部材(50)の表面温度が室外空気の露点温度に近付いており、パワー素子(56)や冷却用部材(50)の表面で結露が生じる可能性が高くなっていると推測できる。   Here, whether or not there is a high possibility that condensation occurs on the surfaces of the power element (56) and the cooling member (50) is determined by the measured value Td of the temperature sensor (73) and the measured value Ta of the outdoor air temperature sensor (71). The reason why the determination can be made using is described. In the air conditioner (10) of the present embodiment, the inverter device (55) and the cooling member (50) are accommodated in an outdoor unit (11) installed outdoors. That is, the state of the atmosphere around the inverter device (55) and the cooling member (50) is substantially equal to the state of outdoor air. On the other hand, since it is practically impossible for the relative humidity of the outdoor air to be 100%, the dew point temperature of the outdoor air is lower than the outdoor air temperature (that is, the dry bulb temperature of the outdoor air). For this reason, when the measured value Td of the temperature sensor (73) is lower than the measured value Ta of the outdoor air temperature sensor (71), the surface temperature of the cooling member (50) approaches the dew point temperature of the outdoor air, and the power It can be presumed that the possibility of dew condensation on the surfaces of the element (56) and the cooling member (50) is increased.

そこで、本実施形態の膨張弁制御部(62)は、暖房動作中に温度センサ(73)の計測値Tdが室外気温センサ(71)の計測値Taを下回る場合には、冷却用部材(50)の冷媒管(52)へ流入する冷媒の温度を上昇させるために、膨張弁(43)の開度を強制的に増やす。従って、本実施形態によれば、上記実施形態1と同様に、圧縮機(30)の起動が完了して通常の運転状態になった後においても、冷却用部材(50)の表面温度の過度の低下を抑えることができ、パワー素子(56)や冷却用部材(50)の表面での結露に起因するトラブルを未然に防ぐことができる。   Therefore, when the measured value Td of the temperature sensor (73) is lower than the measured value Ta of the outdoor air temperature sensor (71) during the heating operation, the expansion valve control unit (62) of the present embodiment has a cooling member (50 ) Of the expansion valve (43) is forcibly increased in order to increase the temperature of the refrigerant flowing into the refrigerant pipe (52). Therefore, according to the present embodiment, as in the first embodiment, the surface temperature of the cooling member (50) is excessive even after the start-up of the compressor (30) is completed and the normal operation state is achieved. Can be prevented, and troubles due to condensation on the surfaces of the power element (56) and the cooling member (50) can be prevented.

なお、本実施形態において、温度センサ(73)は、冷却用部材(50)自体ではなくて冷却用部材(50)の周辺部に設置されていてもよい。また、温度センサ(73)は、パワー素子(56)自体や、パワー素子(56)の周辺部に設置されていてもよい。更に、温度センサ(73)は、インバータ装置(55)の配線基板(57)のうちパワー素子(56)の近傍に位置する部分に設置されていてもよい。   In the present embodiment, the temperature sensor (73) may be installed not in the cooling member (50) itself but in the peripheral portion of the cooling member (50). Further, the temperature sensor (73) may be installed in the power element (56) itself or in the periphery of the power element (56). Furthermore, the temperature sensor (73) may be installed in a portion of the wiring board (57) of the inverter device (55) that is positioned in the vicinity of the power element (56).

以上の説明の通り、本実施形態の空調機(10)は、パワー素子(56)、冷却用部材(50)、又はパワー素子(56)の近傍に設置された温度センサ(73)を計測手段として備えており、そのコントローラ(60)の膨張弁制御部(62)は、温度センサ(73)の計測値を利用してパワー素子(56)又は冷却用部材(50)の表面で結露が生じる可能性が高いか否かを判断するように構成されている。更に、本実施形態では、インバータ装置(55)及び冷却用部材(50)が室外に設置されると共に、室外空気の温度を計測する室外気温センサ(71)と温度センサ(73)の両方が計測手段として空調機(10)に設けられている。また、本実施形態のコントローラ(60)の膨張弁制御部(62)は、温度センサ(73)の計測値Tdが室外気温センサ(71)の計測値Taよりも低くなっている場合に、パワー素子(56)又は冷却用部材(50)の表面で結露が生じる可能性が高いと判断するように構成されている。   As described above, the air conditioner (10) of the present embodiment measures the power element (56), the cooling member (50), or the temperature sensor (73) installed in the vicinity of the power element (56). The expansion valve control unit (62) of the controller (60) uses the measurement value of the temperature sensor (73) to cause condensation on the surface of the power element (56) or the cooling member (50). It is configured to determine whether or not the possibility is high. Furthermore, in this embodiment, the inverter device (55) and the cooling member (50) are installed outdoors, and both the outdoor air temperature sensor (71) and the temperature sensor (73) that measure the temperature of the outdoor air are measured. As a means, it is provided in the air conditioner (10). In addition, the expansion valve control unit (62) of the controller (60) of the present embodiment performs power when the measured value Td of the temperature sensor (73) is lower than the measured value Ta of the outdoor air temperature sensor (71). It is configured to determine that there is a high possibility of condensation on the surface of the element (56) or the cooling member (50).

《発明の実施形態3》
本発明の実施形態3について説明する。本実施形態の空調機(10)は、上記実施形態2において、コントローラ(60)の膨張弁制御部(62)の構成を変更したものである。ここでは、本実施形態の空調機(10)について、上記実施形態2と異なる点を説明する。
<< Embodiment 3 of the Invention >>
Embodiment 3 of the present invention will be described. The air conditioner (10) of the present embodiment is obtained by changing the configuration of the expansion valve control unit (62) of the controller (60) in the second embodiment. Here, about the air conditioner (10) of this embodiment, a different point from the said Embodiment 2 is demonstrated.

本実施形態の膨張弁制御部(62)は、上記実施形態2とは異なる動作を結露防止用制御動作として行うように構成されている。ここでは、本実施形態の膨張弁制御部(62)が行う結露防止用制御動作について、図7のフロー図を参照しながら、上記実施形態2と異なる点を説明する。   The expansion valve control unit (62) of the present embodiment is configured to perform an operation different from that of the second embodiment as a dew condensation prevention control operation. Here, the dew condensation prevention control operation performed by the expansion valve control unit (62) of the present embodiment will be described while referring to the flowchart of FIG. 7 and different from the second embodiment.

図7のステップST31において、膨張弁制御部(62)は、室外気温センサ(71)の計測値Ta(即ち、室外空気の温度の実測値)を読み込む。次のステップST32において、膨張弁制御部(62)は、温度が読み込んだ室外気温センサ(71)の計測値Taであって、相対湿度が予め記憶している基準湿度Hである湿り空気の露点温度Twを算出する。この膨張弁制御部(62)では、基準湿度Hが60%に設定されている。ただし、この基準湿度Hの値は、単なる一例である。 In step ST31 of FIG. 7, the expansion valve control unit (62) reads the measured value Ta (that is, the actual measured value of the outdoor air temperature) of the outdoor air temperature sensor (71). In the next step ST32, the expansion valve control section (62) is a measurement value Ta of the outdoor air temperature sensor read temperature (71), the humid air, which is a reference humidity H 1 relative humidity is stored in advance The dew point temperature Tw is calculated. In the expansion valve control section (62), reference humidity H 1 is set to 60%. However, the value of the reference humidity H 1 is merely an example.

次のステップST33において、膨張弁制御部(62)は、温度センサ(73)の計測値Td(即ち、冷却用部材(50)の本体部(51)の表面温度の実測値)を読み込む。続くステップST34において、膨張弁制御部(62)は、温度センサ(73)の計測値Tdと露点温度の算出値Twを比較する。そして、温度センサ(73)の計測値Tdが露点温度の算出値Tw以上(Td≧Tw)である場合、膨張弁制御部(62)はステップST31へ戻る。一方、温度センサ(73)の計測値Tdが露点温度の算出値Twを下回っている(Td<Tw)場合、膨張弁制御部(62)はステップST33へ移る。ステップST33において、膨張弁制御部(62)は、通常時開度制御動作を停止し、膨張弁(43)の開度を所定の値だけ強制的に増やす。   In the next step ST33, the expansion valve control unit (62) reads the measurement value Td of the temperature sensor (73) (that is, the actual measurement value of the surface temperature of the main body (51) of the cooling member (50)). In subsequent step ST34, the expansion valve controller (62) compares the measured value Td of the temperature sensor (73) with the calculated dew point temperature Tw. When the measured value Td of the temperature sensor (73) is equal to or greater than the calculated dew point temperature value Tw (Td ≧ Tw), the expansion valve control unit (62) returns to step ST31. On the other hand, when the measured value Td of the temperature sensor (73) is below the calculated dew point temperature value Tw (Td <Tw), the expansion valve control unit (62) moves to step ST33. In step ST33, the expansion valve control section (62) stops the normal opening control operation and forcibly increases the opening of the expansion valve (43) by a predetermined value.

ステップST33において膨張弁(43)の開度を強制的に増やした後において、膨張弁制御部(62)は、再びステップST31に戻って同じ動作を繰り返す。このため、温度センサ(73)の計測値Tdが露点温度の算出値Twを下回っている間は、膨張弁制御部(62)が結露防止用制御動作を行う毎に、膨張弁(43)の開度が増加してゆく。そして、温度センサ(73)の計測値Tdが露点温度の算出値Tw以上になると、膨張弁制御部(62)は、通常時開度制御動作を再開し、蒸発器の出口における冷媒の過熱度が目標過熱度となるように膨張弁(43)の開度を調節する。   After forcibly increasing the opening of the expansion valve (43) in step ST33, the expansion valve control unit (62) returns to step ST31 again and repeats the same operation. For this reason, while the measured value Td of the temperature sensor (73) is lower than the calculated dew point temperature value Tw, the expansion valve control unit (62) performs the dew condensation prevention control operation each time the dew point control operation is performed. The opening increases. When the measured value Td of the temperature sensor (73) becomes equal to or higher than the calculated dew point temperature value Tw, the expansion valve control unit (62) resumes the normal opening control operation and the degree of superheat of the refrigerant at the outlet of the evaporator. Adjust the opening of the expansion valve (43) so that becomes the target superheat.

ここで、室外空気の相対湿度は、季節によって変動するものの、その概略値を予め想定することは可能である。このため、膨張弁制御部(62)における基準湿度Hを室外空気の相対湿度として想定される値に設定しておけば、室外空気の相対湿度を実測しなくても、室外空気の露点温度の概略値を算出することは可能である。一方、冷却用部材(50)の表面で結露が生じるのは、冷却用部材(50)の表面温度がその周囲の空気の露点温度よりも低くなっている場合である。このため、温度センサ(73)の計測値Tdが露点温度の算出値Twよりも低い状態では、パワー素子(56)や冷却用部材(50)の表面で結露が生じる可能性が高くなっていると推測できる。 Here, the relative humidity of the outdoor air varies depending on the season, but it is possible to assume an approximate value in advance. Therefore, by setting the value to be assumed expansion valve control unit the reference humidity H 1 in (62) as the relative humidity of the outdoor air, without actually measuring the relative humidity of the outdoor air, the dew point temperature of the outdoor air It is possible to calculate an approximate value of. On the other hand, condensation occurs on the surface of the cooling member (50) when the surface temperature of the cooling member (50) is lower than the dew point temperature of the surrounding air. For this reason, in a state where the measured value Td of the temperature sensor (73) is lower than the calculated dew point temperature value Tw, there is a high possibility that condensation occurs on the surfaces of the power element (56) and the cooling member (50). Can be guessed.

そこで、本実施形態の膨張弁制御部(62)は、暖房動作中に温度センサ(73)の計測値Tdが露点温度の算出値Twを下回る場合には、冷却用部材(50)の冷媒管(52)へ流入する冷媒の温度を上昇させるために、膨張弁(43)の開度を強制的に増やす。従って、本実施形態によれば、上記実施形態2と同様に、圧縮機(30)の起動が完了して通常の運転状態になった後においても、冷却用部材(50)の表面温度の過度の低下を抑えることができ、パワー素子(56)や冷却用部材(50)の表面での結露に起因するトラブルを未然に防ぐことができる。   Therefore, the expansion valve control unit (62) of the present embodiment, when the measured value Td of the temperature sensor (73) is lower than the calculated dew point temperature Tw during the heating operation, the refrigerant pipe of the cooling member (50). In order to increase the temperature of the refrigerant flowing into (52), the opening degree of the expansion valve (43) is forcibly increased. Therefore, according to the present embodiment, as in the second embodiment, the surface temperature of the cooling member (50) is excessive even after the start-up of the compressor (30) is completed and the normal operation state is achieved. Can be prevented, and troubles due to condensation on the surfaces of the power element (56) and the cooling member (50) can be prevented.

以上の説明の通り、本実施形態の空調機(10)は、パワー素子(56)、冷却用部材(50)、又はパワー素子(56)の近傍に設置された温度センサ(73)を計測手段として備えており、そのコントローラ(60)の膨張弁制御部(62)は、温度センサ(73)の計測値を利用してパワー素子(56)又は冷却用部材(50)の表面で結露が生じる可能性が高いか否かを判断するように構成されている。更に、本実施形態では、インバータ装置(55)及び冷却用部材(50)が室外に設置されると共に、室外空気の温度を計測する室外気温センサ(71)と温度センサ(73)の両方が計測手段として空調機(10)に設けられている。また、本実施形態のコントローラ(60)の膨張弁制御部(62)は、温度が室外気温センサ(71)の計測値Taであって相対湿度が予め定めた基準湿度Hである湿り空気の露点温度Twを算出し、温度センサ(73)の計測値Tdが算出した露点温度Twを下回っている場合に、パワー素子(56)又は冷却用部材(50)の表面で結露が生じる可能性が高いと判断するように構成されている。 As described above, the air conditioner (10) of the present embodiment measures the power element (56), the cooling member (50), or the temperature sensor (73) installed in the vicinity of the power element (56). The expansion valve control unit (62) of the controller (60) uses the measurement value of the temperature sensor (73) to cause condensation on the surface of the power element (56) or the cooling member (50). It is configured to determine whether or not the possibility is high. Furthermore, in this embodiment, the inverter device (55) and the cooling member (50) are installed outdoors, and both the outdoor air temperature sensor (71) and the temperature sensor (73) that measure the temperature of the outdoor air are measured. As a means, it is provided in the air conditioner (10). Further, the expansion valve control section of the controller (60) of this embodiment (62), the temperature relative humidity a measurement value Ta of the outdoor air temperature sensor (71) is humid air which is the reference humidity H 1 a predetermined When the dew point temperature Tw is calculated and the measured value Td of the temperature sensor (73) is below the calculated dew point temperature Tw, condensation may occur on the surface of the power element (56) or the cooling member (50). It is configured to be judged as high.

《発明の実施形態4》
本発明の実施形態4について説明する。ここでは、本実施形態の空調機(10)について、上記実施形態1と異なる点を説明する。
<< Embodiment 4 of the Invention >>
Embodiment 4 of the present invention will be described. Here, about the air conditioner (10) of this embodiment, a different point from the said Embodiment 1 is demonstrated.

本実施形態の空調機(10)では、結露センサ(70)が省略される一方、室外気温センサ(71)と室内気温センサ(72)が計測手段を構成している。つまり、本実施形態のコントローラ(60)では、室外気温センサ(71)が計測した室外空気の温度と、室内気温センサ(72)が計測した室内空気の温度とが、パワー素子(56)又は冷却用部材(50)の表面において結露が生じる可能性の指標となる物理量として用いられる。   In the air conditioner (10) of the present embodiment, the dew condensation sensor (70) is omitted, while the outdoor air temperature sensor (71) and the indoor air temperature sensor (72) constitute measuring means. That is, in the controller (60) of the present embodiment, the temperature of the outdoor air measured by the outdoor air temperature sensor (71) and the temperature of the indoor air measured by the indoor air temperature sensor (72) are the power element (56) or the cooling. Used as a physical quantity serving as an index of the possibility of condensation on the surface of the member for use (50).

本実施形態のコントローラ(60)では、膨張弁制御部(62)の構成が上記実施形態1と異なっている。本実施形態の膨張弁制御部(62)は、上記実施形態1とは異なる動作を結露防止用制御動作として実行するように構成されている。なお、本実施形態の膨張弁制御部(62)が行う起動時開度制御動作と通常時開度制御動作は、上記実施形態1における動作と同じである。   In the controller (60) of the present embodiment, the configuration of the expansion valve control unit (62) is different from that of the first embodiment. The expansion valve control unit (62) of the present embodiment is configured to execute an operation different from that of the first embodiment as a dew condensation prevention control operation. The startup opening degree control operation and the normal opening degree control operation performed by the expansion valve control unit (62) of the present embodiment are the same as the operations in the first embodiment.

本実施形態の膨張弁制御部(62)が行う結露防止用制御動作について、上記実施形態1と異なる点を、図8のフロー図を参照しながら説明する。   The dew condensation prevention control operation performed by the expansion valve control unit (62) of the present embodiment will be described with reference to the flowchart of FIG.

図8のステップST41において、膨張弁制御部(62)は、室外気温センサ(71)の計測値Ta(即ち、室外空気の温度の実測値)を読み込む。また、次のステップST22において、膨張弁制御部(62)は、室内気温センサ(72)の計測値Ti(即ち、室内空気の温度の実測値)を読み込む。続くステップST43において、膨張弁制御部(62)は、室外気温センサ(71)の計測値Taと室内気温センサ(72)の計測値Tiを比較する。そして、室内気温センサ(72)の計測値Tiが室外気温センサ(71)の計測値Ta以上(Ti≧Ta)である場合、膨張弁制御部(62)はステップST41へ戻る。一方、室内気温センサ(72)の計測値Tiが室外気温センサ(71)の計測値Taを下回っている(Ti<Ta)場合、膨張弁制御部(62)はステップST44へ移る。ステップST44において、膨張弁制御部(62)は、通常時開度制御動作を停止し、膨張弁(43)の開度を所定の値だけ強制的に増やす。   In step ST41 of FIG. 8, the expansion valve control unit (62) reads the measurement value Ta (that is, the actual measurement value of the outdoor air temperature) of the outdoor air temperature sensor (71). In the next step ST22, the expansion valve control section (62) reads the measured value Ti (that is, the actual measured value of the indoor air temperature) of the indoor air temperature sensor (72). In subsequent step ST43, the expansion valve control unit (62) compares the measured value Ta of the outdoor air temperature sensor (71) with the measured value Ti of the indoor air temperature sensor (72). When the measured value Ti of the indoor air temperature sensor (72) is equal to or greater than the measured value Ta of the outdoor air temperature sensor (71) (Ti ≧ Ta), the expansion valve control unit (62) returns to step ST41. On the other hand, when the measured value Ti of the indoor air temperature sensor (72) is lower than the measured value Ta of the outdoor air temperature sensor (71) (Ti <Ta), the expansion valve control unit (62) moves to step ST44. In step ST44, the expansion valve control unit (62) stops the normal opening control operation and forcibly increases the opening of the expansion valve (43) by a predetermined value.

ステップST44において膨張弁(43)の開度を強制的に増やした後において、膨張弁制御部(62)は、再びステップST41に戻って同じ動作を繰り返す。このため、室内気温センサ(72)の計測値Tiが室外気温センサ(71)の計測値Taを下回っている間は、膨張弁制御部(62)が結露防止用制御動作を行う毎に、膨張弁(43)の開度が増加してゆく。そして、室内気温センサ(72)の計測値Tiが室外気温センサ(71)の計測値Ta以上になると、膨張弁制御部(62)は、通常時開度制御動作を再開し、蒸発器の出口における冷媒の過熱度が目標過熱度となるように膨張弁(43)の開度を調節する。   After forcibly increasing the opening of the expansion valve (43) in step ST44, the expansion valve control section (62) returns to step ST41 again and repeats the same operation. Therefore, as long as the measured value Ti of the indoor air temperature sensor (72) is lower than the measured value Ta of the outdoor air temperature sensor (71), the expansion valve control unit (62) is inflated every time the dew condensation prevention control operation is performed. The opening of the valve (43) increases. When the measured value Ti of the indoor air temperature sensor (72) becomes equal to or greater than the measured value Ta of the outdoor air temperature sensor (71), the expansion valve control unit (62) resumes the normal opening control operation, and the outlet of the evaporator The degree of opening of the expansion valve (43) is adjusted so that the superheat degree of the refrigerant at the target temperature becomes the target superheat degree.

ここで、パワー素子(56)や冷却用部材(50)の表面で結露が生じる可能性が高いか否かを、室内気温センサ(72)の計測値Tiと室外気温センサ(71)の計測値Taを用いて判断できる理由について説明する。暖房動作中の冷媒回路(20)では、室内熱交換器(46)において室内空気と熱交換した冷媒が、膨張弁(43)を通過後に冷却用部材(50)へ流入する。このため、室内の気温が室外の気温に比べて低い場合は、冷却用部材(50)の冷媒管(52)へ流入する冷媒の温度が室外の気温に比べて低くなり、冷却用部材(50)やパワー素子(56)の温度が室外空気の温度に比べて低くなる可能性が高くなる。一方、室外空気の相対湿度が100%になることは現実的には有り得ないため、室外空気の露点温度は室外気温(即ち、室外空気の乾球温度)よりも低くなる。そして、室内気温センサ(72)の計測値Tiが室外気温センサ(71)の計測値Taよりも低い状態では、パワー素子(56)、冷却用部材(50)、又はパワー素子(56)の周辺部の温度が室外空気の露点温度に近付いている可能性が高く、パワー素子(56)又は冷却用部材(50)の表面で結露が生じる可能性が高くなっていると推測できる。   Here, the measured value Ti of the indoor air temperature sensor (72) and the measured value of the outdoor air temperature sensor (71) determine whether or not there is a high possibility of condensation on the surfaces of the power element (56) and the cooling member (50). The reason why the determination can be made using Ta will be described. In the refrigerant circuit (20) during the heating operation, the refrigerant that exchanges heat with room air in the indoor heat exchanger (46) flows into the cooling member (50) after passing through the expansion valve (43). For this reason, when the indoor air temperature is lower than the outdoor air temperature, the temperature of the refrigerant flowing into the refrigerant pipe (52) of the cooling member (50) becomes lower than the outdoor air temperature, and the cooling member (50 ) And the power element (56) are more likely to be lower than the temperature of the outdoor air. On the other hand, since it is practically impossible for the relative humidity of the outdoor air to be 100%, the dew point temperature of the outdoor air is lower than the outdoor air temperature (that is, the dry bulb temperature of the outdoor air). When the measured value Ti of the indoor air temperature sensor (72) is lower than the measured value Ta of the outdoor air temperature sensor (71), the periphery of the power element (56), the cooling member (50), or the power element (56) It is highly probable that the temperature of the part is close to the dew point temperature of the outdoor air, and the possibility that condensation occurs on the surface of the power element (56) or the cooling member (50) is high.

そこで、本実施形態の膨張弁制御部(62)は、暖房動作中に室内気温センサ(72)の計測値Tiが室外気温センサ(71)の計測値Taを下回る場合には、冷却用部材(50)の冷媒管(52)へ流入する冷媒の温度を上昇させるために、膨張弁(43)の開度を強制的に増やす。従って、本実施形態によれば、上記実施形態1と同様に、圧縮機(30)の起動が完了して通常の運転状態になった後においても、冷却用部材(50)の表面温度の過度の低下を抑えることができ、パワー素子(56)や冷却用部材(50)の表面での結露に起因するトラブルを未然に防ぐことができる。   Therefore, when the measured value Ti of the indoor air temperature sensor (72) falls below the measured value Ta of the outdoor air temperature sensor (71) during the heating operation, the expansion valve control unit (62) of the present embodiment In order to increase the temperature of the refrigerant flowing into the refrigerant pipe (52) of 50), the opening degree of the expansion valve (43) is forcibly increased. Therefore, according to the present embodiment, as in the first embodiment, the surface temperature of the cooling member (50) is excessive even after the start-up of the compressor (30) is completed and the normal operation state is achieved. Can be prevented, and troubles due to condensation on the surfaces of the power element (56) and the cooling member (50) can be prevented.

以上の説明の通り、本実施形態の空調機(10)において、冷媒回路(20)には、室外空気を冷媒と熱交換させる室外熱交換器(42)と、室内空気を冷媒と熱交換させる室内熱交換器(46)とが接続され、冷媒回路(20)は、室内熱交換器(46)において放熱した冷媒が膨張弁(43)によって減圧された後に室外熱交換器(42)において蒸発する冷凍サイクルを行う暖房動作を実行可能に構成され、冷媒回路(20)では、暖房動作中に蒸発器として機能する室外熱交換器(42)と膨張弁(43)の間に冷却用部材(50)が配置されている。また、本実施形態では、室外空気の温度を計測する室外気温センサ(71)と、室内空気の温度を計測する室内気温センサ(72)とが計測手段として空調機(10)に設けられている。更に、本実施形態のコントローラ(60)の膨張弁制御部(62)は、冷媒回路(20)が暖房動作を行っている状態において室内気温センサ(72)の計測値Tiが室外気温センサ(71)の計測値Taよりも低くなっている場合に、パワー素子(56)又は冷却用部材(50)の表面で結露が生じる可能性が高いと判断するように構成されている。   As described above, in the air conditioner (10) of the present embodiment, the refrigerant circuit (20) has the outdoor heat exchanger (42) that exchanges heat between the outdoor air and the refrigerant, and the heat exchange between the indoor air and the refrigerant. The refrigerant circuit (20) is connected to the indoor heat exchanger (46), and the refrigerant circuit (20) evaporates in the outdoor heat exchanger (42) after the refrigerant radiated in the indoor heat exchanger (46) is decompressed by the expansion valve (43). The refrigerant circuit (20) is configured to be capable of performing a heating operation for performing a refrigeration cycle, and a cooling member (42) between the outdoor heat exchanger (42) functioning as an evaporator during the heating operation and the expansion valve (43) 50) is arranged. In the present embodiment, an outdoor air temperature sensor (71) that measures the temperature of outdoor air and an indoor air temperature sensor (72) that measures the temperature of indoor air are provided in the air conditioner (10) as measuring means. . Furthermore, the expansion valve control unit (62) of the controller (60) of the present embodiment is configured such that the measured value Ti of the indoor air temperature sensor (72) is the outdoor air temperature sensor (71) while the refrigerant circuit (20) is performing the heating operation. ) Is lower than the measured value Ta, it is determined that there is a high possibility of condensation on the surface of the power element (56) or the cooling member (50).

《発明の実施形態5》
本発明の実施形態5について説明する。ここでは、本実施形態の空調機(10)について、上記実施形態1と異なる点を説明する。
<< Embodiment 5 of the Invention >>
Embodiment 5 of the present invention will be described. Here, about the air conditioner (10) of this embodiment, a different point from the said Embodiment 1 is demonstrated.

図9に示すように、本実施形態の空調機(10)では、実施形態1の結露センサ(70)に代えて湿度センサ(74)が設けられている。湿度センサ(74)は、計測手段として空調機(10)に設けられており、冷却用部材(50)及びパワー素子(56)の近傍に設置されている。この湿度センサ(74)は、パワー素子(56)や冷却用部材(50)の周辺に存在する空気の相対湿度を、パワー素子(56)又は冷却用部材(50)の表面において結露が生じる可能性の指標となる物理量として計測する。湿度センサ(74)の計測値は、コントローラ(60)に入力される。   As shown in FIG. 9, in the air conditioner (10) of the present embodiment, a humidity sensor (74) is provided instead of the dew condensation sensor (70) of the first embodiment. The humidity sensor (74) is provided in the air conditioner (10) as a measuring means, and is installed in the vicinity of the cooling member (50) and the power element (56). The humidity sensor (74) may cause condensation on the surface of the power element (56) or the cooling member (50) due to the relative humidity of the air existing around the power element (56) or the cooling member (50). It is measured as a physical quantity that is an index of sex. The measured value of the humidity sensor (74) is input to the controller (60).

本実施形態のコントローラ(60)では、膨張弁制御部(62)の構成が上記実施形態1と異なっている。本実施形態の膨張弁制御部(62)は、上記実施形態1とは異なる動作を結露防止用制御動作として実行するように構成されている。なお、本実施形態の膨張弁制御部(62)が行う起動時開度制御動作と通常時開度制御動作は、上記実施形態1における動作と同じである。   In the controller (60) of the present embodiment, the configuration of the expansion valve control unit (62) is different from that of the first embodiment. The expansion valve control unit (62) of the present embodiment is configured to execute an operation different from that of the first embodiment as a dew condensation prevention control operation. The startup opening degree control operation and the normal opening degree control operation performed by the expansion valve control unit (62) of the present embodiment are the same as the operations in the first embodiment.

本実施形態の膨張弁制御部(62)が行う結露防止用制御動作について、上記実施形態1と異なる点を、図10のフロー図を参照しながら説明する。   The dew condensation prevention control operation performed by the expansion valve control unit (62) of the present embodiment will be described with reference to the flowchart of FIG.

図10のステップST51において、膨張弁制御部(62)は、湿度センサ(74)の計測値Hp(即ち、パワー素子(56)及び冷却用部材(50)の周囲に存在する空気の相対湿度の実測値)を読み込む。次のステップST52において、膨張弁制御部(62)は、予め記憶している上限湿度Hと湿度センサ(74)の計測値Hpを比較する。この膨張弁制御部(62)では、基準湿度Hが60%に設定されている。ただし、この基準湿度Hの値は、単なる一例である。 In step ST51 of FIG. 10, the expansion valve controller (62) measures the measured value Hp of the humidity sensor (74) (that is, the relative humidity of the air present around the power element (56) and the cooling member (50)). Read the actual measured value). In the next step ST52, the expansion valve control section (62) compares the measured value Hp upper humidity H 2 and a humidity sensor stored in advance (74). In the expansion valve control section (62), reference humidity H 2 is set to 60%. However, the value of the reference humidity H 2 is merely an example.

ステップST52において、湿度センサ(74)の計測値Hpが上限湿度H以下(Hp≦H)である場合、膨張弁制御部(62)はステップST51へ戻る。一方、湿度センサ(74)の計測値Hpが上限湿度Hを上回っている(Hp>H)場合、膨張弁制御部(62)はステップST53へ移る。ステップST53において、膨張弁制御部(62)は、通常時開度制御動作を停止し、膨張弁(43)の開度を所定の値だけ強制的に増やす。 In step ST52, when the measured value Hp of the humidity sensor (74) is the upper limit humidity H 2 or less (Hp ≦ H 2), the expansion valve control section (62) returns to step ST51. On the other hand, when the measured value Hp of the humidity sensor (74) exceeds the upper limit humidity H 2 (Hp> H 2), the expansion valve control section (62) moves to step ST53. In step ST53, the expansion valve control unit (62) stops the normal opening control operation and forcibly increases the opening of the expansion valve (43) by a predetermined value.

ステップST53において膨張弁(43)の開度を強制的に増やした後において、膨張弁制御部(62)は、再びステップST51に戻って同じ動作を繰り返す。このため、湿度センサ(74)の計測値Hpが上限湿度Hを上回っている間は、膨張弁制御部(62)が結露防止用制御動作を行う毎に、膨張弁(43)の開度が増加してゆく。そして、湿度センサ(74)の計測値Hpが上限湿度H以下になると、膨張弁制御部(62)は、通常時開度制御動作を再開し、蒸発器の出口における冷媒の過熱度が目標過熱度となるように膨張弁(43)の開度を調節する。 After forcibly increasing the opening of the expansion valve (43) in step ST53, the expansion valve control unit (62) returns to step ST51 again and repeats the same operation. Therefore, while the measured value Hp of the humidity sensor (74) exceeds the upper limit humidity H 2, every time the expansion valve control section (62) performs prevention control operation condensation, the opening of the expansion valve (43) Will increase. When the measured value Hp of the humidity sensor (74) is below the upper limit humidity H 2, the expansion valve control section (62), the opening degree control operation resumes normal, the degree of superheat of the refrigerant at the outlet of the evaporator the target The opening of the expansion valve (43) is adjusted so that the degree of superheat is reached.

ここで、パワー素子(56)の周辺における空気の相対湿度がある程度高い値になっていると、その空気の露点温度も比較的高い温度となり、パワー素子(56)又は冷却用部材(50)の表面温度が周囲の空気の露点温度を下回る可能性が高くなる。そして、パワー素子(56)又は冷却用部材(50)の表面温度が周囲の空気の露点温度を下回ると、パワー素子(56)又は冷却用部材(50)の表面で結露が生じてしまう。このため、湿度センサ(74)の計測値Hpが上限湿度Hよりも高い状態では、パワー素子(56)や冷却用部材(50)の表面で結露が生じる可能性が高くなっていると推測できる。 Here, if the relative humidity of the air around the power element (56) has a certain high value, the dew point temperature of the air also becomes relatively high, and the power element (56) or the cooling member (50) There is a high possibility that the surface temperature is below the dew point temperature of the surrounding air. When the surface temperature of the power element (56) or the cooling member (50) is lower than the dew point temperature of the surrounding air, condensation occurs on the surface of the power element (56) or the cooling member (50). Thus, presumably the measured value Hp is higher than the upper limit humidity of H 2 humidity sensor (74), surface Condensation may occur in the power element (56) and the cooling member (50) is higher it can.

そこで、本実施形態の膨張弁制御部(62)は、湿度センサ(74)の計測値Hpが上限湿度Hよりも高くなっている場合には、冷却用部材(50)の冷媒管(52)へ流入する冷媒の温度を上昇させるために、膨張弁(43)の開度を強制的に増やす。従って、本実施形態によれば、上記実施形態1と同様に、圧縮機(30)の起動が完了して通常の運転状態になった後においても、冷却用部材(50)の表面温度の過度の低下を抑えることができ、パワー素子(56)や冷却用部材(50)の表面での結露に起因するトラブルを未然に防ぐことができる。 Therefore, the expansion valve control section of the present embodiment (62), when the measured value Hp of the humidity sensor (74) is higher than the upper limit the humidity H 2, the refrigerant pipes of the cooling member (50) (52 ) To increase the opening of the expansion valve (43). Therefore, according to the present embodiment, as in the first embodiment, the surface temperature of the cooling member (50) is excessive even after the start-up of the compressor (30) is completed and the normal operation state is achieved. Can be prevented, and troubles due to condensation on the surfaces of the power element (56) and the cooling member (50) can be prevented.

以上の説明の通り、本実施形態の空調機(10)には、パワー素子(56)の周囲における空気の相対湿度を計測する湿度センサ(74)を計測手段として設けられている。また、本実施形態のコントローラ(60)の膨張弁制御部(62)は、湿度センサ(74)の計測値Hpが所定の上限湿度Hを上回っている場合に、パワー素子(56)又は冷却用部材(50)の表面で結露が生じる可能性が高いと判断するように構成されている。 As described above, the air conditioner (10) of the present embodiment is provided with the humidity sensor (74) that measures the relative humidity of the air around the power element (56) as the measuring means. Further, the expansion valve control section of the controller (60) of this embodiment (62), when the measured value Hp of the humidity sensor (74) exceeds a predetermined upper limit humidity H 2, a power element (56) or cooling It is configured to determine that there is a high possibility that condensation will occur on the surface of the structural member (50).

なお、以上の実施形態は、本質的に好ましい例示であって、本発明、その適用物、あるいはその用途の範囲を制限することを意図するものではない。   In addition, the above embodiment is an essentially preferable illustration, Comprising: It does not intend restrict | limiting the range of this invention, its application thing, or its use.

以上説明したように、本発明は、圧縮機(30)へ電力を供給する電源のパワー素子(56)を冷媒によって冷却する冷凍装置について有用である。   As described above, the present invention is useful for a refrigeration apparatus that cools the power element (56) of the power source that supplies power to the compressor (30) with the refrigerant.

実施形態1の空調機の概略構成を示す冷媒回路図である。It is a refrigerant circuit figure which shows schematic structure of the air conditioner of Embodiment 1. 実施形態1のインバータ装置及び冷却用部材の要部を示す拡大図である。It is an enlarged view which shows the principal part of the inverter apparatus of Embodiment 1, and the member for cooling. 実施形態1の圧縮機の起動時における、(A)冷却用部材の温度、(B)膨張弁の開度、及び(C)圧縮機の回転速度の時間変化を示すグラフである。It is a graph which shows the time change of (A) the temperature of the member for cooling, (B) the opening degree of an expansion valve, and (C) the rotational speed of a compressor at the time of starting of the compressor of Embodiment 1. 実施形態1のコントローラの膨張弁制御部が行う結露防止用制御動作を示すフロー図である。It is a flowchart which shows the control operation for condensation prevention which the expansion valve control part of the controller of Embodiment 1 performs. 実施形態2のインバータ装置及び冷却用部材の要部を示す拡大図である。It is an enlarged view which shows the principal part of the inverter apparatus of Embodiment 2, and the member for cooling. 実施形態2のコントローラの膨張弁制御部が行う結露防止用制御動作を示すフロー図である。FIG. 6 is a flowchart showing a dew prevention control operation performed by an expansion valve control unit of a controller according to a second embodiment. 実施形態3のコントローラの膨張弁制御部が行う結露防止用制御動作を示すフロー図である。It is a flowchart which shows the control operation for condensation prevention which the expansion valve control part of the controller of Embodiment 3 performs. 実施形態4のコントローラの膨張弁制御部が行う結露防止用制御動作を示すフロー図である。It is a flowchart which shows the control operation for dew condensation prevention which the expansion valve control part of the controller of Embodiment 4 performs. 実施形態5のインバータ装置及び冷却用部材の要部を示す拡大図である。It is an enlarged view which shows the principal part of the inverter apparatus of Embodiment 5, and the member for cooling. 実施形態5のコントローラの膨張弁制御部が行う結露防止用制御動作を示すフロー図である。FIG. 10 is a flowchart illustrating a dew condensation prevention control operation performed by an expansion valve control unit of a controller according to a fifth embodiment. 従来の圧縮機の起動時における、(A)冷却用部材の温度、(B)膨張弁の開度、及び(C)圧縮機の回転速度の時間変化を示すグラフである。It is a graph which shows the time change of (A) the temperature of the member for cooling, (B) the opening degree of an expansion valve, and (C) the rotational speed of a compressor at the time of starting of the conventional compressor.

符号の説明Explanation of symbols

10 空調機(冷凍装置)
20 冷媒回路
30 圧縮機
33 電動機
42 室外熱交換器(蒸発器)
43 膨張弁
50 冷却用部材
55 インバータ装置(電源)
56 パワー素子
60 コントローラ(制御手段)
70 結露センサ
71 室外気温センサ(計測手段)
72 室内気温センサ(計測手段)
73 温度センサ(計測手段)
74 湿度センサ(計測手段)
10 Air conditioner (refrigeration equipment)
20 Refrigerant circuit
30 Compressor
33 Electric motor
42 Outdoor heat exchanger (evaporator)
43 Expansion valve
50 Cooling material
55 Inverter device (power supply)
56 Power element
60 Controller (control means)
70 Condensation sensor
71 Outdoor temperature sensor (measuring means)
72 Indoor air temperature sensor (measuring means)
73 Temperature sensor (measuring means)
74 Humidity sensor (measuring means)

Claims (5)

圧縮機(30)と膨張弁(43)とが接続されて冷凍サイクルを行う冷媒回路(20)と、
パワー素子(56)を有して上記圧縮機(30)の電動機(33)へ電力を供給する電源(55)と、
上記冷媒回路(20)における上記膨張弁(43)と蒸発器(42)の間に配置されて、該冷媒回路(20)の冷媒によって上記電源(55)のパワー素子(56)を冷却する冷却用部材(50)とを備える冷凍装置であって、
上記圧縮機(30)を起動する際に上記膨張弁(43)の開度を上記圧縮機(30)の回転速度に基づいて定めた開度に設定する起動時開度制御動作を行うように構成された制御手段(60)を備えている
ことを特徴とする冷凍装置。
A refrigerant circuit (20) in which a compressor (30) and an expansion valve (43) are connected to perform a refrigeration cycle;
A power source (55) having a power element (56) and supplying power to the electric motor (33) of the compressor (30);
Cooling that is disposed between the expansion valve (43) and the evaporator (42) in the refrigerant circuit (20) and cools the power element (56) of the power source (55) by the refrigerant of the refrigerant circuit (20). A refrigeration apparatus comprising a member for use (50),
When starting the compressor (30), the opening degree control operation is performed to set the opening degree of the expansion valve (43) to an opening degree determined based on the rotational speed of the compressor (30). A refrigeration apparatus comprising a configured control means (60).
請求項1において、
上記制御手段(60)は、上記圧縮機(30)を起動する際には該圧縮機(30)の回転速度を所定の目標回転速度にまで段階的に引き上げる起動時回転速度制御動作を行うと共に、該起動時回転速度制御動作において上記圧縮機(30)の回転速度が引き上げられる毎に上記膨張弁(43)の開度を増やす動作を上記起動時開度制御動作として行うように構成されている
ことを特徴とする冷凍装置。
In claim 1,
When the compressor (30) is started, the control means (60) performs a start-up rotation speed control operation that gradually increases the rotation speed of the compressor (30) to a predetermined target rotation speed. In the start-up rotation speed control operation, every time the rotation speed of the compressor (30) is increased, an operation of increasing the opening of the expansion valve (43) is performed as the start-up opening degree control operation. A refrigeration apparatus characterized by comprising:
請求項1又は2において、
上記制御手段(60)は、上記起動時開度制御動作の開始時には上記圧縮機(30)の起動に連動して上記膨張弁(43)の開度を所定の起動時開度にまで一気に増やすように構成されている
ことを特徴とする冷凍装置。
In claim 1 or 2,
The control means (60) increases the opening degree of the expansion valve (43) at a stroke to the predetermined opening degree in conjunction with the starting of the compressor (30) at the start of the starting opening degree control operation. It is comprised as follows. The freezing apparatus characterized by the above-mentioned.
請求項1乃至3の何れか一つにおいて、
上記パワー素子(56)、上記冷却用部材(50)、又は上記パワー素子(56)の近傍に設置されて結露の発生を検知する結露センサ(70)を備え、
上記制御手段(60)は、上記起動時開度制御動作の終了後には、上記結露センサ(70)が結露の発生を検知すると上記膨張弁(43)の開度を強制的に増やす動作を行うように構成されている
ことを特徴とする冷凍装置。
In any one of Claims 1 thru | or 3,
A dew sensor (70) installed near the power element (56), the cooling member (50), or the power element (56) to detect the occurrence of dew;
The control means (60) forcibly increases the opening degree of the expansion valve (43) when the dew condensation sensor (70) detects the occurrence of dew condensation after the start-up opening degree control operation is completed. It is comprised as follows. The freezing apparatus characterized by the above-mentioned.
請求項1乃至3の何れか一つにおいて、
上記パワー素子(56)又は上記冷却用部材(50)の表面において結露が生じる可能性の指標となる物理量を計測する計測手段(71〜74)を備え、
上記制御手段(60)は、上記起動時開度制御動作の終了後には、上記計測手段(71〜74)の計測値に基づいて上記パワー素子(56)又は上記冷却用部材(50)の表面で結露が生じる可能性が高いと判断すると上記膨張弁(43)の開度を強制的に増やす動作を行うように構成されている
ことを特徴とする冷凍装置。
In any one of Claims 1 thru | or 3,
Measuring means (71 to 74) for measuring a physical quantity serving as an index of the possibility of condensation on the surface of the power element (56) or the cooling member (50),
After the start-up opening degree control operation is completed, the control means (60) is based on the measurement values of the measurement means (71 to 74) and the surface of the power element (56) or the cooling member (50). When it is determined that the possibility of dew condensation is high, the refrigeration apparatus is configured to forcibly increase the opening of the expansion valve (43).
JP2008154448A 2008-06-12 2008-06-12 Refrigerating device Pending JP2009299986A (en)

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PCT/JP2009/002595 WO2009150824A1 (en) 2008-06-12 2009-06-09 Refrigeration apparatus

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