JP2009299899A - Shell-type roller bearing - Google Patents

Shell-type roller bearing Download PDF

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JP2009299899A
JP2009299899A JP2009186246A JP2009186246A JP2009299899A JP 2009299899 A JP2009299899 A JP 2009299899A JP 2009186246 A JP2009186246 A JP 2009186246A JP 2009186246 A JP2009186246 A JP 2009186246A JP 2009299899 A JP2009299899 A JP 2009299899A
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outer ring
shell
roller bearing
cage
type roller
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Shinya Ochi
慎哉 越智
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JTEKT Corp
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JTEKT Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a shell-type roller bearing easily manufactured and having good assembling performance, large strength and a long service life. <P>SOLUTION: In the shell-type roller bearing, a cage 10 in which rollers 5 are fitted into pockets provided in the circumferential direction is incorporated in an outer ring 1. The cage 10 is formed by providing a plurality of projecting parts 14a, 14b protruded outwardly by caulking at approximately even intervals in both edge parts of a cylindrical body comprising a steel plate. The projecting parts 14a, 14b are formed so that the tip parts are located in approximately the same position as that of an edge part 13a of the outer ring 1 or in a position outwardly from the edge part 13a when incorporated into the outer ring 1. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、シェル形ころ軸受に係り、より詳しくは、シェル形ころ軸受の保持器の構造に関するものである。   The present invention relates to a shell-type roller bearing, and more particularly to the structure of a cage of a shell-type roller bearing.

自動車用スタータ、カークーラコンプレッサなどの電装補機やオートマチックトランスミッションなどには、従来、ソリッド形軸受が用いられていたが、近年、コスト上の問題もあってシェル形ころ軸受が多く用いられている。
このようなシェル形ころ軸受に、円筒状体の軸方向の両端縁部を全周に亘って半径方向内方に折曲げて鍔部を形成した外輪の内側に、全周に亘って複数の針状ころが配置され、この針状ころを、円周方向に等間隔で設けられた窓孔を有し外輪内に挿入された保持器の窓孔により回転自在に支持するようにしたものがある(例えば、特許文献1参照)。
Solid type bearings have been used in the past for electrical accessories such as automotive starters and car cooler compressors, and automatic transmissions. However, due to cost problems, shell type roller bearings are often used in recent years. .
In such a shell-shaped roller bearing, a plurality of axially opposite ends of the cylindrical body are bent radially inward over the entire circumference to form a flange portion, and a plurality of the entire circumference is provided. Needle rollers are arranged, and these needle rollers are rotatably supported by a window hole of a cage having a window hole provided at equal intervals in the circumferential direction and inserted in the outer ring. Yes (see, for example, Patent Document 1).

特許第3073937号公報(第1−2頁、図1−2)Japanese Patent No. 3073937 (page 1-2, Fig. 1-2)

特許文献1のシェル形ころ軸受は、円筒状体の一方の端縁部を半径方向に折曲げて鍔部を形成し、他方の端縁部から窓孔に針状ころが嵌合された保持器を挿入したのち、他方の端縁部を半径方向に折曲げて鍔部を形成して保持器の軸方向の移動を規制しているが、鍔部は絞り加工によって外輪の全周に亘って折曲げているため、加工に際して体積変化が生じ、このため、しわが発生したり、割れやクラックが発生し易いという問題があった。   In the shell-type roller bearing of Patent Document 1, one end edge portion of a cylindrical body is bent in the radial direction to form a collar portion, and the needle roller is fitted into the window hole from the other end edge portion. After the cage is inserted, the other end edge is bent in the radial direction to form a flange to restrict the movement of the cage in the axial direction, but the flange extends over the entire circumference of the outer ring by drawing. Therefore, there is a problem that a volume change occurs during processing, and thus wrinkles are generated or cracks or cracks are easily generated.

本発明は、上記の課題を解決するためになされたもので、製造が容易で組立性がよいシェル形ころ軸受を提供することを目的としたものである。   The present invention has been made to solve the above-described problems, and an object of the present invention is to provide a shell-type roller bearing that is easy to manufacture and has good assemblability.

本発明は、外輪に、円周方向に設けたポケットにころが嵌入された保持器を組込んでなるシェル形ころ軸受において、前記保持器を、鋼板からなる円筒体の両端縁部に、カシメ加工により外方に向って突出する複数の突出部をほぼ等間隔で設けて形成したものである。   The present invention provides a shell-type roller bearing in which an outer ring is assembled with a cage in which rollers are fitted in pockets provided in a circumferential direction, and the cage is attached to both end edges of a cylindrical body made of a steel plate. A plurality of projecting portions projecting outward by processing are provided at substantially equal intervals.

上記のシェル形ころ軸受において、前記突出部を、その先端部が前記保持器が外輪に組込まれたときに前記外輪の端縁部とほぼ等しいか又は該端縁部より外方に位置するように形成した。   In the above-described shell-type roller bearing, the protruding portion has a tip end portion substantially equal to an end edge portion of the outer ring when the retainer is incorporated in the outer ring or positioned outward from the end edge portion. Formed.

本発明は、外輪の両端縁部全周にわたって鍔部を設けることがなく、円筒体の両端縁部のほぼ等間隔位置に、カシメ加工により外方に向う突出部を設けて保持器を形成し、この突出部により保持器の軸方向の移動を規制するようにしたので、製造が容易で組立性がよいシェル形ころ軸受を得ることができる。   According to the present invention, a cage is formed by providing protrusions outwardly by caulking at substantially equal intervals on both end edges of the cylindrical body without providing flanges over the entire circumference of both end edges of the outer ring. Since the protrusions restrict the movement of the cage in the axial direction, it is possible to obtain a shell-type roller bearing that is easy to manufacture and easy to assemble.

本発明の実施の形態1に係るシェル形ころ軸受の正面図である。It is a front view of the shell type roller bearing which concerns on Embodiment 1 of this invention. 図1のA−A断面図である。It is AA sectional drawing of FIG. 図1の外輪と保持器の斜視図である。It is a perspective view of the outer ring | wheel and holder | retainer of FIG. 本発明の実施の形態2に係るシェル形ころ軸受の正面図である。It is a front view of the shell type roller bearing which concerns on Embodiment 2 of this invention. 図4のB−B断面図である。It is BB sectional drawing of FIG. 図4の外輪と保持器の斜視図である。It is a perspective view of the outer ring | wheel and holder | retainer of FIG.

[実施の形態1]
図1は本発明の実施の形態1に係るシェル形ころ軸受の正面図、図2は図1のA−A断面図、図3は図1の外輪及び保持器の斜視図である。
図において、1は外輪で、例えば、低炭素鋼板を浸炭焼入れ焼戻しして硬化した円筒体2の軸方向の両端縁部3a,3bには、それぞれほぼ等間隔でカシメ加工により中心部に向って突出させた突出部4aと4b、4cと4dが設けられている。
[Embodiment 1]
1 is a front view of a shell-type roller bearing according to Embodiment 1 of the present invention, FIG. 2 is a cross-sectional view taken along line AA of FIG. 1, and FIG. 3 is a perspective view of an outer ring and a cage of FIG.
In the figure, reference numeral 1 denotes an outer ring. For example, both end edges 3a and 3b in the axial direction of the cylindrical body 2 obtained by carburizing, quenching, and tempering a low carbon steel plate are caulked at substantially equal intervals toward the center. Protruding protrusions 4a and 4b, 4c and 4d are provided.

5は針状の鋼材に熱処理が施されて、外輪1の内壁面に沿って等間隔で回転自在に配設されたころである。
10は鋼板からなる円筒体11に熱処理が施された弾性を有する保持器で、その外径D1は外輪1の内径dより小さく、軸方向の長さL1は外輪1の軸方向の長さLより短かく形成されている。また、円周方向には等間隔で複数の窓穴(ポケット)12が設けられており、ポケット12の軸方向の長さはころ5の長さより若干長く、円周方向の幅はころ5の外径よりわずかに小さく形成されている。
Reference numeral 5 denotes a roller in which a needle-shaped steel material is heat-treated and is rotatably arranged at equal intervals along the inner wall surface of the outer ring 1.
Reference numeral 10 denotes an elastic retainer obtained by heat-treating a cylindrical body 11 made of a steel plate. The outer diameter D 1 is smaller than the inner diameter d of the outer ring 1, and the axial length L 1 is the axial length of the outer ring 1. It is shorter than the length L. Further, a plurality of window holes (pockets) 12 are provided at equal intervals in the circumferential direction, and the axial length of the pocket 12 is slightly longer than the length of the rollers 5, and the circumferential width is the width of the rollers 5. It is formed slightly smaller than the outer diameter.

また、外輪1の突出部4aと4b、4cと4dの先端部間の間隔Hは、保持器10の内径d1とほぼ等しいか又はこれより狭く形成されている。換言すれば、外輪1にポケット12にころが嵌入された保持器10を組込んだ際に、突出部4aと4b、4cと4dの先端部が保持器10の両端縁部13a,13bとほぼ等しい位置にあるか、又はこれより若干中心部側に位置するようになっている。 The distance H between the tip portion of the protruding portion 4a and 4b, 4c and 4d of the outer ring 1 is substantially equal to or narrower than forming the inner diameter d 1 of the retainer 10. In other words, when the retainer 10 in which the rollers are fitted in the pocket 12 is assembled in the outer ring 1, the tips of the protrusions 4 a and 4 b, 4 c and 4 d are substantially the same as the both end edges 13 a and 13 b of the retainer 10. They are at the same position or slightly closer to the center.

次に、上記のように構成したシェル形ころ軸受の製造手順の一例について説明する。
先ず、低炭素鋼板からなる円筒体2の軸方向の両端縁部3a,3bのそれぞれの等間隔位置(図には180°の間隔で対向する位置が示してある)に、カシメ加工により中心部側に突出する突出部4aと4b、4cと4dを形成したのち、全体を熱処理して外輪1を構成する。
Next, an example of a manufacturing procedure of the shell roller bearing configured as described above will be described.
First, the center part is formed by caulking at the equally spaced positions (the positions facing each other at an interval of 180 ° in the figure) of both end edges 3a and 3b in the axial direction of the cylindrical body 2 made of a low carbon steel plate. After forming projecting portions 4a and 4b, 4c and 4d projecting to the side, the whole is heat-treated to constitute the outer ring 1.

次に、保持器10のポケット12にそれぞれころ5を嵌入し、外輪1の突出部4a〜4dに干渉しないように保持器10を弾性変形させ、外輪1の一方の端部(開口部)から、突出部4a,4b(又は4c,4d)の間を通して外輪1内に挿入し、組込む。保持器10が所定の位置に組込まれると元の状態に戻り、各ころ5は外輪1の内壁面に当接すると共に、保持器10により回転自在に支持される。
このとき、保持器10の軸方向の両端縁部13a,13bは、外輪1の突出部4a〜4dの内壁に当接又は近接して位置して軸方向の移動が規制されているので、保持器10が外れたり脱落したりすることがない。
Next, the rollers 5 are respectively inserted into the pockets 12 of the cage 10, the cage 10 is elastically deformed so as not to interfere with the protrusions 4 a to 4 d of the outer ring 1, and from one end (opening) of the outer ring 1. , Inserted between the protrusions 4a, 4b (or 4c, 4d) into the outer ring 1 and assembled. When the cage 10 is assembled at a predetermined position, it returns to its original state, and each roller 5 abuts against the inner wall surface of the outer ring 1 and is rotatably supported by the cage 10.
At this time, both end edges 13a and 13b in the axial direction of the retainer 10 are positioned in contact with or close to the inner walls of the protrusions 4a to 4d of the outer ring 1, and thus the movement in the axial direction is restricted. The vessel 10 does not come off or fall off.

上記の説明では、円筒体2の両端縁部3a,3bに、カシメ加工により突出部4a〜4dを形成したのち熱処理して外輪1を構成した場合を示したが、先ず、円筒体2を熱処理したのち、突出部4a〜4dを形成する位置の近傍を、例えば高周波焼鈍し処理により非硬化部とし、この非硬化部をカシメ加工して突出部4a〜4dを形成してもよい。
また、円筒体2を熱処理する際に、カシメ加工する位置に、例えば浸炭処理で焼入れをする場合は、あらかじめ防炭処理を施して非硬化部を設けておき、熱処理後にこの非硬化部をカシメ加工して突出部4a〜4dを形成するようにしてもよい。
In the above description, the case where the outer ring 1 is configured by heat treatment after the protrusions 4a to 4d are formed on both edge portions 3a and 3b of the cylindrical body 2 by caulking is shown. First, the cylindrical body 2 is heat treated. After that, the vicinity of the position where the protrusions 4a to 4d are formed may be made into a non-hardened part by, for example, induction annealing, and the non-hardened part may be crimped to form the protrusions 4a to 4d.
Further, when the cylindrical body 2 is heat-treated, for example, when quenching is performed at a position to be caulked by carburizing, a non-cured portion is provided in advance by performing a carbon-proof treatment, and the non-cured portion is caulked after the heat treatment. The protrusions 4a to 4d may be formed by processing.

本実施の形態によれば、外輪の両端縁部に鍔部を設けることなく、円筒体2の両端縁部3a,3bの等間隔位置にカシメ加工により保持器10を保持する突出部4aと4b、4cと4dを設けて外輪1を構成したので、製造が容易で組立性がよく、その上従来のように鍔部にしわがよったり、割れやクラックが発生したりすることがないため、強度が大で長寿命のシェル形ころ軸受を得ることができる。   According to the present embodiment, the protrusions 4a and 4b that hold the retainer 10 by caulking at equal intervals between both end edges 3a and 3b of the cylindrical body 2 without providing flanges at both end edges of the outer ring. Since the outer ring 1 is configured by providing 4c and 4d, it is easy to manufacture and is easy to assemble. In addition, it does not wrinkle or crack or crack as in the conventional case. A long and long-life shell roller bearing can be obtained.

[実施の形態2]
図4は本発明の実施の形態2に係るシェル形ころ軸受の正面図、図5は図4のB−B断面図、図6は図4の外輪と保持器の斜視図である。なお、実施の形態1と同じ部分にはこれと同じ符号を付し、詳細な説明を省略する。
[Embodiment 2]
4 is a front view of a shell-type roller bearing according to Embodiment 2 of the present invention, FIG. 5 is a sectional view taken along line BB in FIG. 4, and FIG. 6 is a perspective view of the outer ring and the cage in FIG. The same parts as those in the first embodiment are denoted by the same reference numerals, and detailed description thereof is omitted.

実施の形態1では、円筒体2の両端縁部3a,3bに、カシメ加工によりそれぞれ中心部方向に向う突出部4a〜4dを設けて外輪1を構成した場合を示したが、本実施の形態においては、外輪1は熱処理した円筒体2のままで加工することがなく、保持器10を構成する円筒体11に、図6に示すように、軸方向の両端縁部13a,13bのほぼ等間隔の位置に、カシメ加工によりそれぞれ外方(中心部と反対側)に向って突出する突出部14aと14b、14cと14dを設けて保持器10を構成したものである。   In the first embodiment, the case where the outer ring 1 is configured by providing the projecting portions 4a to 4d facing the central portion direction by caulking at both end edge portions 3a and 3b of the cylindrical body 2 is shown. In FIG. 6, the outer ring 1 is not processed as the heat treated cylinder 2, and the cylindrical body 11 constituting the cage 10 is substantially equal to both end edges 13 a and 13 b in the axial direction as shown in FIG. 6. The retainer 10 is configured by providing protrusions 14a and 14b and 14c and 14d that protrude toward the outside (on the opposite side to the center part) by caulking at the position of the interval.

本実施の形態に係る保持器10は、軸方向の長さL1を外輪1の軸方向の長さLより長く形成し、また、保持器10の突出部14aと14b、14cと14dの先端部間の間隔H1を、外輪1の外径Dとほぼ等しいか、又はこれより大きく形成したものである。換言すれば、ポケット12にころ5が嵌入された保持器10を外輪1に組込んだ際に、突出部14a〜14dの先端部が外輪1の両端縁部3a,3bとほぼ等しい位置にあるか、又はこれより若干外方に位置するようになっている。 The cage 10 according to the present embodiment is formed such that the axial length L 1 is longer than the axial length L of the outer ring 1, and the tips of the projecting portions 14 a and 14 b and 14 c and 14 d of the cage 10. The interval H 1 between the parts is formed to be approximately equal to or larger than the outer diameter D of the outer ring 1. In other words, when the cage 10 in which the rollers 5 are fitted in the pocket 12 is assembled into the outer ring 1, the tip ends of the protrusions 14 a to 14 d are in positions substantially equal to the both end edges 3 a and 3 b of the outer ring 1. Or slightly outside.

本実施の形態に係るシェル形ころ軸受の製造にあたっては、先ず、鋼板からなりポケット12が設けられた円筒体11の軸方向の両端縁部13a,13bに、カシメ加工により、それぞれ外方に向って突出する突出部14aと14b、14cと14dを形成し、ついでこの円筒体11を熱処理して弾性を有する保持器10を構成する。なお、本実施の形態においても、実施の形態1の場合と同様に、ポケット12が設けられ熱処理された円筒体11の両端縁部13a,13bの所定の位置に非硬化部を形成し、この非硬化部にカシメ加工により突出部14a〜14dを形成してもよい。   In the manufacture of the shell roller bearing according to the present embodiment, first, both end edges 13a and 13b in the axial direction of the cylindrical body 11 made of a steel plate and provided with the pockets 12 are respectively directed outward by caulking. The projecting portions 14a and 14b, 14c and 14d are formed, and then the cylindrical body 11 is heat-treated to constitute the retainer 10 having elasticity. Also in the present embodiment, as in the case of the first embodiment, non-hardened portions are formed at predetermined positions on both end edges 13a and 13b of the cylindrical body 11 provided with the pocket 12 and heat-treated. The protrusions 14a to 14d may be formed on the non-cured portion by caulking.

そして、保持器10のポケット12にころ5を嵌入し、外輪1の一方の開口部から、保持器10をその突出部14a〜14dが外輪1の内壁に干渉しないように弾性変形させて挿入し、外輪1内に組込む。所定の位置に組込まれると保持器10は元の状態に戻り、ころ5が外輪1の内壁面に当接すると共に保持器10に回転自在に支持される。
このとき、外輪1は保持器10の突出部14aと14c、14bと14dの間に位置し、その端縁部3a,3bが突出部14a〜14dに当接し又は近接して保持されて保持器10の軸方向の動きが規制されているので、保持器10が外輪1から外れたり、脱落するおそれがない。
本実施の形態においても実施の形態1の場合とほぼ同様の効果を得ることができる。
Then, the roller 5 is inserted into the pocket 12 of the cage 10, and the cage 10 is inserted from one opening of the outer ring 1 while being elastically deformed so that the protruding portions 14 a to 14 d do not interfere with the inner wall of the outer ring 1. Incorporate into the outer ring 1. When assembled in a predetermined position, the cage 10 returns to its original state, and the rollers 5 abut against the inner wall surface of the outer ring 1 and are rotatably supported by the cage 10.
At this time, the outer ring 1 is positioned between the protrusions 14a and 14c, 14b and 14d of the retainer 10, and the edge portions 3a and 3b abut against or be held close to the protrusions 14a to 14d. Since the movement of 10 in the axial direction is restricted, there is no possibility that the cage 10 comes off from the outer ring 1 or falls off.
Also in the present embodiment, substantially the same effect as in the first embodiment can be obtained.

上記の説明では、外輪1又は保持器10の端縁部3a,3b、13a,13bにほぼ等間隔で2箇所に突出部4a〜4d又は14a〜14dを設けた場合を示したが、突出部4a〜4d又は14a〜14dを、ほぼ等間隔で3箇所以上に設けてもよい。しかし、突出部4a〜4d又は14a〜14dをあまり多く設けると、外輪1への組込みが困難になるので、適宜設定することが望ましい。   In the above description, the case where the protrusions 4a to 4d or 14a to 14d are provided at two locations at almost equal intervals on the edge portions 3a, 3b, 13a, and 13b of the outer ring 1 or the cage 10 is shown. You may provide 4a-4d or 14a-14d in three or more places at substantially equal intervals. However, if too many protrusions 4a to 4d or 14a to 14d are provided, it is difficult to incorporate the protrusions 4a to 4d or 14a to 14d into the outer ring 1, and therefore it is desirable to set them appropriately.

1 外輪、2 円筒体、3a,3b 端縁部、4a,4b カシメ加工による突出部、5 ころ、10 保持器、11 円筒体、12 ポケット、13a,13b 端縁部、14a,14b カシメ加工による突出部。   DESCRIPTION OF SYMBOLS 1 Outer ring, 2 Cylindrical body, 3a, 3b End edge part, 4a, 4b Protruding part by caulking process, 5 Roller, 10 Cage, 11 Cylindrical body, 12 Pocket, 13a, 13b End edge part, 14a, 14b By caulking process Protrusion.

Claims (2)

外輪に、円周方向に設けたポケットにころが嵌入された保持器を組込んでなるシェル形ころ軸受において、
前記保持器を、鋼板からなる円筒体の両端縁部に、カシメ加工により外方に向って突出する複数の突出部をほぼ等間隔で設けて形成したことを特徴とするシェル形ころ軸受。
In the shell-type roller bearing in which the outer ring is assembled with a cage in which rollers are inserted into pockets provided in the circumferential direction,
A shell-type roller bearing in which the retainer is formed by providing a plurality of projecting portions projecting outward by caulking at both end edges of a cylindrical body made of a steel plate at substantially equal intervals.
前記突出部を、その先端部が前記保持器が外輪に組込まれたときに前記外輪の端縁部とほぼ等しいか又は該端縁部より外方に位置するように形成したことを特徴とする請求項1記載のシェル形ころ軸受。   The protruding portion is formed such that a tip portion thereof is substantially equal to an end edge portion of the outer ring or positioned outward from the end edge portion when the retainer is incorporated in the outer ring. The shell-type roller bearing according to claim 1.
JP2009186246A 2009-08-11 2009-08-11 Shell-type roller bearing Pending JP2009299899A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5457243A (en) * 1977-10-13 1979-05-08 Kawai Electric Heater Structure of connecting portion of heating wire and terminal bar in heater and method of connecting heating wire and terminal bar
JPH02229912A (en) * 1989-01-26 1990-09-12 Ina Waelzlager Schaeffler Kg Radial ball-and-roller bearing
JP2003294034A (en) * 2002-04-04 2003-10-15 Nsk Ltd Thrust needle bearing
JP2004183806A (en) * 2002-12-04 2004-07-02 Koyo Seiko Co Ltd Drawn cup roller bearing

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5457243A (en) * 1977-10-13 1979-05-08 Kawai Electric Heater Structure of connecting portion of heating wire and terminal bar in heater and method of connecting heating wire and terminal bar
JPH02229912A (en) * 1989-01-26 1990-09-12 Ina Waelzlager Schaeffler Kg Radial ball-and-roller bearing
JP2003294034A (en) * 2002-04-04 2003-10-15 Nsk Ltd Thrust needle bearing
JP2004183806A (en) * 2002-12-04 2004-07-02 Koyo Seiko Co Ltd Drawn cup roller bearing

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