JP2009298648A - Method for producing raw material of thin sheet glass - Google Patents

Method for producing raw material of thin sheet glass

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JP2009298648A
JP2009298648A JP2008154974A JP2008154974A JP2009298648A JP 2009298648 A JP2009298648 A JP 2009298648A JP 2008154974 A JP2008154974 A JP 2008154974A JP 2008154974 A JP2008154974 A JP 2008154974A JP 2009298648 A JP2009298648 A JP 2009298648A
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sand
crushed
raw material
pulverized
crushed sand
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JP4563472B2 (en
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Mamoru Sugiura
守 杉浦
Sumio Kato
澄夫 加藤
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KANYOO KK
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Abstract

<P>PROBLEM TO BE SOLVED: To solve such a problem that wet sand articles are apt to be sorted (removed) as they are. <P>SOLUTION: The method for producing a raw material of thin sheet glass includes the steps of: crushing the water-added raw sand W1 so that crushed sand has the preset crushed particle size larger than the preset upper limit of a glass raw material; screening crushed particles W2, each of which has the particle size equal to or larger than the preset upper limit of the glass raw material and smaller than the preset crushed particle size, from the crushed sand W2; dehydrating the screened crushed sand W3; drying the dehydrated crushed sand W7; and sorting the dried crushed sand W8 into standard articles having the particle size within the preset range and off-standard articles. The off-standard articles are removed at the sorting step being the final step of this method, namely, sorted (removed) as the dried crushed sand W8. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、例えば液晶モニターに使用する薄板ガラスの原料の製造方法に関する。   The present invention relates to a method for producing a raw material of a thin glass used for, for example, a liquid crystal monitor.

薄板ガラスの主原料になる珪砂の原産地は、現在主にオーストラリアやマレーシアであり、日本はこれらの国々から輸入しているのが現状で、産出された原砂には様々の不純物が付着、混在しており、粒度も薄板ガラス原料に適していないため、輸入後不純物を除去すると共に所定粒径に粉砕して使用するのが一般的であり、上記原砂を乾式粉砕しているのが現状である。   The origin of silica sand, which is the main raw material for thin glass, is mainly Australia and Malaysia. Currently, Japan imports from these countries, and various impurities adhere to and mix with the raw sand produced. Since the particle size is not suitable for thin glass raw material, it is common to remove impurities after importing and pulverize to a predetermined particle size, and the current raw sand is crushed dry It is.

又、鉱石などを粉砕する方法として湿式粉砕は一般的であり、例えば原料供給装置と、湿式ロッドミルと、不要のダスト(微粒子)を分離する分級機と、給水装置とを有し、分級機から排出した砂製品を製品回収装置へ搬送貯溜する様にした湿式製砂設備が見受けられる(例えば、特許文献1参照)。
特許第2776222号公報(特許請求の範囲、段落番号〔0004〕、〔0013〕、図1)
In addition, wet pulverization is a common method for pulverizing ores and the like. For example, a raw material supply device, a wet rod mill, a classifier that separates unnecessary dust (fine particles), and a water supply device are used. There is a wet sand making facility in which the discharged sand product is conveyed and stored in a product recovery device (see, for example, Patent Document 1).
Japanese Patent No. 2776222 (claims, paragraph numbers [0004], [0013], FIG. 1)

しかし、上記従来技術にあっては、湿った状態のままの砂製品を分別することから、分級済の粗粒砂に微細粒砂が付着した状態で排出され易く、よって正確な分別を行えないなど、解決せねばならない課題があった。   However, in the above prior art, since the sand product in a wet state is separated, it is easy to be discharged in a state where fine-grained sand adheres to the classified coarse-grained sand, and thus accurate separation cannot be performed. There were issues that had to be resolved.

本発明は、上記従来技術に基づく、砂製品を湿った状態のまま分別されてしまう課題に鑑み、原砂に水を加えてガラス原料の設定上限値より大きい粉砕設定値で粉砕する工程と、該粉砕砂から、上限値がガラス原料の設定上限値以上で粉砕設定値未満とした粉砕粒を通過させる篩分け工程と、通過粉砕砂から水分を除去する脱水工程と、脱水粉砕砂を乾燥させる工程と、乾燥工程時に発生する排気から微粉製品を除去して乾燥粉砕砂に必要に応じて定量混入させる粒度調整工程と、乾燥粉砕砂を設定範囲内の粒径の規格内製品と規格外製品とに分別する工程とを有していることによって、原砂に付着、混在している不純物を乾燥工程前までに遊離させ水に含有させて除去可能にし、粉砕設定値以上の粒径の粉砕粒は篩分け工程で除去する一方で、規格内製品及び設定範囲以下の規格外製品を設定範囲以上の規格外製品と共に通過させることで、設定範囲内の規格内製品の流出を抑止する様にし、規格外製品を処理工程の最後である分別工程で除去することで、乾燥状態の粉砕砂を分別可能にして、上記課題を解決する。   The present invention is based on the above prior art, and in view of the problem of separating sand products in a wet state, adding water to the raw sand and pulverizing at a pulverization setting value larger than the set upper limit value of the glass raw material, From the pulverized sand, a sieving step for passing the pulverized grains whose upper limit is not less than the set upper limit of the glass raw material and less than the pulverized set value, a dehydration step for removing moisture from the crushed sand, and drying the dehydrated pulverized sand Process, particle size adjustment process that removes fine powder products from the exhaust generated during the drying process and mixes quantitatively into the dry crushed sand as needed, dry crushed sand within the specified range and non-standard products By separating the impurities adhering to and mixed with the raw sand prior to the drying step, allowing them to be removed and contained in water, and pulverizing particles with a particle size greater than the pulverization set value. While removing the grains in the sieving process By passing non-standard products that are within the set range and non-standard products that are below the set range together with non-standard products that are above the set range, the outflow of non-standard products that are within the set range is suppressed. By removing in a certain separation step, the dried crushed sand can be separated to solve the above-mentioned problem.

要するに本発明は、原砂に水を加えてガラス原料の設定上限値より大きい粉砕設定値で粉砕する工程を有しているので、原砂に付着、混在している不純物を遊離させ水に含有させることが出来、湿式粉砕の場合、細かく粉砕し過ぎると水と共に流出除去され易いが、粗くしておけば、流出し易い細粒も流出し難い粗粒と一緒に流動させられるため、流出割合を減少させることが出来、又上記粉砕砂から、上限値がガラス原料の設定上限値以上で粉砕設定値未満とした粉砕粒を通過させる篩分け工程を有しているので、後述する分別工程で確実に除去される粉砕砂を、後述する脱水工程前に予め除去して脱水及び乾燥処理が必要な粉砕砂だけにすることが出来、通過粉砕砂から水分を除去する脱水工程と、脱水粉砕砂を乾燥させる工程と、乾燥粉砕砂を設定範囲内の粒径の規格内製品と規格外製品とに分別する工程とを有しているので、乾燥により粒同士を完全分離出来るため、規格内製品への不純物及び規格外製品の混入と、規格外製品への規格内製品の混入を可能な限り抑止出来、よって規格内製品の高品質化を図ることが出来ると共に、粒径を小さくすることでガラス製造時に溶融し易くなるため、燃料消費量を軽減してランニングコストを抑えることが出来る。
更に、粒径を小さくし過ぎてしまうと、ガラス製造時における炉内への原料投入の際に炉内に舞い上がり火の粉となって飛び散ってしまい易く、而も設定範囲に粉砕した粉砕粒の間に微粉が入り込んでしまって他原料が混ざり難くなってしまうが、本発明では設定範囲以下の微粒製品を除去する様に分別すれば、投入量分の原料をそのまま利用することが出来、粉砕粒の間の隙間が大きくなって他原料が混ざり易くすることが出来る。
而も、篩分け工程の次に選鉱工程を行った後に乾燥工程に移行させれば、篩分け工程で除去出来なかった重鉱物等を除去することが出来、乾燥工程後に篩分け装置によるチェック篩分け工程を行えば、篩分け工程後に誤って混入した異物を除去することか出来、更に分別工程の次に磁選工程を加えれば、乾燥工程以降に混入した鉄片などを除去することが出来るため、より高品質な原料製品を製造することが出来る。
尚且つ、篩分け工程前、選鉱工程前、乾燥工程前の各段階での泥漿をサイクロンに通して、粉砕砂から遊離された比較的軽量な微粒子などを含むオーバーフローを除去したアンダーフローのみを処理すれば、不純物が確実に除去された状態で処理出来るため、更に高品質な原料製品を製造することが出来る。
又、サイクロンによるオーバーフローの含有物として除去されてしまった微細粒のうち比較的重いものは、サンドコーンにより沈殿し、この沈殿物を抜き出して湿式粉砕工程後、篩分け工程後、選鉱工程後の泥漿に混ぜれば、沈殿物も乾燥処理されるため、粒度調整用に使用されたり、微粉製品又は設定範囲未満の規格外製品として別途利用可能な状態にすることが出来、原砂を更に無駄なく利用することが出来る。
In short, the present invention has a step of adding water to the raw sand and pulverizing with a pulverization set value larger than the set upper limit value of the glass raw material, so that impurities adhering to and mixed with the raw sand are contained in the water. In the case of wet pulverization, if it is too finely pulverized, it is easy to be removed with water, but if it is coarse, fine particles that are likely to flow out will flow together with coarse particles that are difficult to flow out. In addition, since the crushed sand has a sieving step for passing the pulverized grains whose upper limit value is greater than or equal to the set upper limit value of the glass raw material and less than the pulverized set value, The crushed sand that is surely removed can be removed in advance before the dehydration step described later to make only the crushed sand that needs to be dehydrated and dried. Drying process and drying Since it has a process of separating crushed sand into non-standard products and non-standard products with a particle size within a set range, it is possible to completely separate the grains by drying, so impurities in non-standard products and non-standard products Mixing and mixing of non-standard products with non-standard products can be suppressed as much as possible. Therefore, the quality of non-standard products can be improved, and by reducing the particle size, it can be easily melted during glass production. , Fuel consumption can be reduced and running costs can be reduced.
Furthermore, if the particle size is made too small, it will easily fly up into the furnace when it is charged into the furnace at the time of glass production, and will be scattered as a fire powder. Fine powder enters and it becomes difficult to mix other raw materials, but in the present invention, if it is separated so as to remove fine products below the set range, the raw material for the input amount can be used as it is, The gap between them becomes large, and other raw materials can be easily mixed.
In addition, if the beneficiation process is performed after the sieving process and then transferred to the drying process, heavy minerals that could not be removed by the sieving process can be removed. If the separation process is performed, foreign substances mistakenly mixed after the sieving process can be removed, and if a magnetic separation process is added after the separation process, iron pieces mixed after the drying process can be removed. Higher quality raw material products can be manufactured.
Furthermore, only the underflow from which the overflow including the relatively lightweight fine particles released from the crushed sand is removed by passing the slurry at each stage before the sieving process, before the beneficiation process and before the drying process through a cyclone. Then, since it can process in the state from which the impurity was removed reliably, a higher quality raw material product can be manufactured.
In addition, relatively heavy fine particles that have been removed as inclusions by the cyclone are precipitated by sand corn, and this precipitate is extracted, after the wet grinding process, after the sieving process, after the beneficiation process. If mixed with sludge, the precipitate is also dried, so it can be used for particle size adjustment, or can be made available separately as a fine powder product or a non-standard product that is less than the set range. It can be used.

乾燥工程時に発生する排気から微粉製品を除去して乾燥粉砕砂に必要に応じて定量混入させる粒度調整工程を有したので、乾燥前に除去されてしまったり、乾燥機内で舞い上がって、乾燥粉砕砂中の微粉の残存量が微量になってしまっても、乾燥機用集塵機で捕集された微粉製品を定量混入することで粒度調整出来るため、ユーザーの要望に叶った規格内製品を提供することが出来る。   Since it has a particle size adjustment process that removes fine powder products from the exhaust generated during the drying process and mixes it quantitatively into the dry crushed sand as needed, it can be removed before drying or soared in the dryer to dry crushed sand Even if the amount of residual fine powder is very small, it is possible to adjust the particle size by quantitatively mixing fine powder products collected by the dust collector for dryers. I can do it.

篩分け工程における残留粉砕砂及び/又は分別工程における粗粒製品を原砂と共に湿式粉砕する様にしたり、篩分け工程における残留粉砕砂及び/又は分別工程における粗粒製品を再度湿式粉砕する工程を有し、この再粉砕砂を湿式粉砕工程による粉砕砂と共に脱水する様にしたので、原砂を無駄なく処理すべく設定範囲以上の規格外製品を湿式粉砕工程又は再湿式粉砕工程に回す場合、原砂全てを処理するに当たり乾燥工程時の処理量が原砂の総量より多くなってしまうこともあり得るが、篩分け工程の残留粉砕砂を再粉砕しておけば、乾燥工程後に分別工程で確実に除去されてしまう規格外製品の総量を乾燥前の段階で減らすことが出来るため、再粉砕せずに処理する場合より確実に乾燥工程時の処理量を減らすことが出来る。
尚且つ、再粉砕前の泥漿をサイクロンに通して、粉砕砂から遊離された比較的軽量な微粒子などを含むオーバーフローを除去したアンダーフローのみを処理すれば、不純物が確実に除去された状態で処理出来るため、更に高品質な原料製品を製造することが出来る等その実用的効果甚だ大である。
A process in which the residual crushed sand in the sieving process and / or the coarse-grained product in the fractionation process is wet-pulverized together with the raw sand, or the residual crushed sand in the sieving process and / or the coarse-grained product in the fractionation process is wet-pulverized again. Since this re-ground sand is dewatered together with the pulverized sand by the wet pulverization process, when turning the non-standard product above the set range to the wet pulverization process or the rewet pulverization process to treat the raw sand without waste, When processing all the raw sand, the processing amount in the drying process may be larger than the total amount of raw sand, but if the residual crushed sand in the sieving process is re-ground, the separation process will be performed after the drying process. Since the total amount of non-standard products that are surely removed can be reduced at the stage before drying, the amount of processing during the drying process can be reduced more reliably than when processing without re-grinding.
Furthermore, if only the underflow from which the sludge before re-grinding is passed through a cyclone and the overflow including relatively light particles released from the crushed sand is removed is processed, the impurities are surely removed. Therefore, it is possible to produce a higher quality raw material product, and its practical effect is significant.

本発明に係る薄板ガラス原料の製造システムにあっては、主に原砂の湿式粉砕機と、該湿式粉砕機から供給された粉砕砂の篩分け装置と、該篩分け装置を通過した粉砕砂の脱水装置と、該脱水装置から搬出された脱水粉砕砂の乾燥装置と、該乾燥装置から搬出された乾燥粉砕砂から所望範囲の粒径の原料製品を取り出す分別装置を備えている。
更に、上記篩分け装置への残留粉砕砂の再湿式粉砕手段を備えて、該再湿式粉砕手段による再粉砕砂及び篩分け装置による通過粉砕砂を乾燥処理する様にしても良い。
以下、具体的に説明する。
In the manufacturing system of the thin glass raw material according to the present invention, the raw sand wet pulverizer, the pulverized sand sieving device supplied from the wet pulverizer, and the pulverized sand passed through the sieving device A dehydrating device, a drying device for the dewatered crushed sand carried out from the dehydrating device, and a separation device for taking out a raw material product having a desired particle diameter from the dried crushed sand carried out from the drying device.
Furthermore, a rewetting pulverization means for residual pulverized sand to the sieving device may be provided, and the reground pulverized sand by the rewet pulverizing means and the passing pulverized sand by the sieving device may be dried.
This will be specifically described below.

以下、本発明の一実例を図面に基づき説明する。
図1は本発明に係る薄板ガラス原料の製造方法の工程を示す図であり、図2は薄板ガラス原料の製造システムの脱水工程までを示す概略図であり、図3は薄板ガラス原料の製造工程における脱水工程までを示すチャート図であり、図4は薄板ガラス原料の製造システムの脱水工程以降を示す概略図であり、図5は薄板ガラス原料の製造工程における脱水工程以降を示すチャート図であり、図6は原砂等の処理段階を説明するチャート図であり、かかる薄板ガラス原料製造システムは、始端側より、原砂投入装置1、湿式粉砕機2、篩分け装置3、再湿式粉砕手段、選鉱機4、脱水装置5、脱水粉砕砂投入装置6、乾燥装置7、チェック篩分け装置8、及び分別装置9を順次配設している。
Hereinafter, an example of the present invention will be described based on the drawings.
FIG. 1 is a diagram showing the steps of a method for producing a thin glass raw material according to the present invention, FIG. 2 is a schematic diagram showing the steps up to the dehydration step of the thin glass raw material production system, and FIG. FIG. 4 is a schematic diagram showing the process after the dehydration process of the thin glass raw material production system, and FIG. 5 is a chart diagram showing the process after the dehydration process in the production process of the thin glass material. FIG. 6 is a chart for explaining processing steps of raw sand and the like, and such a thin glass raw material manufacturing system has a raw sand charging device 1, a wet pulverizer 2, a sieving device 3, and a rewet pulverizing means from the start side. The beneficiation machine 4, the dewatering device 5, the dewatered crushed sand charging device 6, the drying device 7, the check sieving device 8, and the sorting device 9 are sequentially arranged.

上記原砂投入装置1にあっては、図2に示す様に、原砂W1が投入される原砂ホッパ10と、該原砂ホッパ10の下方に配置したベルトフィーダー10a と、ベルトフィーダー10a から移載された原砂W1を湿式粉砕機2まで搬送する原砂コンベヤ11とを備えている。   In the raw sand charging device 1, as shown in FIG. 2, a raw sand hopper 10 into which raw sand W1 is charged, a belt feeder 10a disposed below the raw sand hopper 10, and a belt feeder 10a And a raw sand conveyor 11 for transporting the transferred raw sand W1 to the wet pulverizer 2.

上記湿式粉砕機2にあっては、図2に示す様に、原砂コンベヤ11により投入された原砂W1に水を加えて(原砂:水=1:1〜1.5)、該原砂W1を粉砕するもので、例えばコニカルボールミルの様な粉砕機を使用し、この湿式粉砕機2の下流側に、粉砕砂W2及び水からなる泥漿を一時貯留する第1中継タンク12を配設している。   In the wet pulverizer 2, as shown in FIG. 2, water is added to the raw sand W1 introduced by the raw sand conveyor 11 (raw sand: water = 1: 1 to 1.5). The sand W1 is pulverized. For example, a pulverizer such as a conical ball mill is used, and a first relay tank 12 that temporarily stores pulverized sand W2 and water slurry is disposed on the downstream side of the wet pulverizer 2. is doing.

上記篩分け装置3にあっては、図2に示す様に、複数の篩分け部13、13a …で多段階に篩分けする工程のものとし、各篩分け部13、13a …には少なくとも1個の篩分け機14を備え、該篩分け機14は円形振動篩とし、かかる篩分け装置3の下流側に該篩分け装置3を通過した粒径0.19mm未満の通過粉砕砂W3と水からなる泥漿を一時貯留する第2中継タンク13を配設している。
具体的には、第1篩分け部14に2個の篩分け機14、14を備え、第2篩分け部14a にも2個の篩分け機14、14を備え、第1篩分け部14の篩分け機14、14を通過した粉砕砂W3を第2篩分け部14a の篩分け機14、14に投入し、該第2篩分け部14a の篩分け機14、14を通過した通過粉砕砂W3を含む泥漿が第2中継タンク15に一時貯留される様に成っている。
In the sieving device 3, as shown in FIG. 2, the sieving unit is a step of sieving in a plurality of stages with a plurality of sieving parts 13, 13a... And each sieving part 13, 13a. Each sieving machine 14, the sieving machine 14 is a circular vibrating sieve, and the pulverized sand W 3 having a particle size of less than 0.19 mm passed through the sieving device 3 on the downstream side of the sieving device 3 and water A second relay tank 13 is provided for temporarily storing mud.
Specifically, the first sieving part 14 is provided with two sieving machines 14 and 14, and the second sieving part 14a is also provided with two sieving machines 14 and 14, and the first sieving part 14 The crushed sand W3 that has passed through the sieving machines 14 and 14 is put into the sieving machines 14 and 14 of the second sieving part 14a, and the pulverized sand that has passed through the sieving machines 14 and 14 of the second sieving part 14a. The slurry containing the sand W3 is temporarily stored in the second relay tank 15.

上記再湿式粉砕手段にあっては、図2に示す様に、上記湿式粉砕機2を利用したり(パターン1)、或いは再湿式粉砕機16を別途設けている(パターン2)。
上記パターン1の場合、各篩分け部13、13a …の篩分け機14への残留粉砕砂W4を原砂投入装置1まで搬送する搬送装置17(図2の点線で示す)を備えている。
上記パターン2の場合、再湿式粉砕機16への残留粉砕砂投入装置18を備え、該残留粉砕砂投入装置18は、残留粉砕砂W4が投入される残留粉砕砂ホッパ19と、該残留粉砕砂ホッパ19の下方に配設したベルトフィーダー19a とを備え、再湿式粉砕機16の下流側に、再粉砕砂W5及び水からなる泥漿を一時貯留する第3中継タンク20を配設している。
In the rewet pulverization means, as shown in FIG. 2, the wet pulverizer 2 is used (pattern 1), or a rewet pulverizer 16 is separately provided (pattern 2).
In the case of the pattern 1, a transport device 17 (shown by a dotted line in FIG. 2) for transporting the residual crushed sand W4 to the sieving machine 14 of each sieving unit 13, 13a.
In the case of the above pattern 2, a residual crushed sand charging device 18 for the rewet pulverizer 16 is provided. The residual crushed sand charging device 18 includes a residual crushed sand hopper 19 into which the residual crushed sand W4 is charged, and the residual crushed sand. A belt feeder 19a disposed below the hopper 19 is provided, and a third relay tank 20 is provided on the downstream side of the rewet grinder 16 for temporarily storing regrind sand W5 and water.

上記選鉱機4にあっては、図2に示す様に、上記パターン1にあっては通過粉砕砂W3から、上記パターン2にあっては通過粉砕砂W3及び再粉砕砂W5から砂鉄、クロマイト、泥分などの不純物(以降、重鉱物等と称する)を除去する、例えばスパイラル選鉱機とし、かかる選鉱機4の下流側に、選鉱機4を通過した粉砕砂(選鉱済粉砕砂W6)及び水からなる泥漿を一時貯留する第4中継タンク21を配設している。   In the beneficiation machine 4, as shown in FIG. 2, in the pattern 1, from the passing ground sand W3, in the pattern 2, the passing ground sand W3 and the reground sand W5 from the iron sand, chromite, Impurities such as mud (hereinafter referred to as heavy minerals) are removed, for example, a spiral beneficiary machine, and crushed sand (mineralized crushed sand W6) and water that have passed through the beneficiary machine 4 downstream of the beneficiation machine 4 The 4th relay tank 21 which stores temporarily the mud which consists of is arrange | positioned.

上記脱水装置5にあっては、図2に示す様に、例えば真空脱水機で、直前工程までで処理された粉砕砂(本実施例においては選鉱済粉砕砂W6)から水分を除去して脱水粉砕砂W7とするものであり、脱水除去水が脱水装置5から上記第4中継タンク21へ送出される様に成っている。   In the dewatering device 5, as shown in FIG. 2, water is removed from the crushed sand (mineralized crushed sand W6 in this embodiment) that has been processed up to the immediately preceding process by, for example, a vacuum dehydrator. This is crushed sand W7, and dewatered and removed water is sent from the dewatering device 5 to the fourth relay tank 21.

上記脱水粉砕砂W7の投入装置6にあっては、図4に示す様に、脱水粉砕砂ホッパ22と、該脱水粉砕砂ホッパ22の下方に配置したベルトフィーダー22a と、脱水粉砕砂W7を乾燥装置5まで搬送する脱水粉砕砂コンベヤ23とを備えている。   In the charging device 6 for the dewatered and crushed sand W7, as shown in FIG. 4, the dewatered and crushed sand hopper 22, the belt feeder 22a disposed below the dewatered and crushed sand hopper 22, and the dewatered and crushed sand W7 are dried. And a dewatered pulverized sand conveyor 23 for conveying to the apparatus 5.

上記乾燥装置7にあっては、図4に示す様に、脱水装置5から搬送され投入された脱水粉砕砂W7を下流側へ搬送しながら完全乾燥させて乾燥粉砕砂W8とする、例えばロータリードライヤとしている。
尚、乾燥装置7はロータリードライヤタイプでなくても良く、例えばバッチ式であっても良いが、連続操業の観点からすればロータリードライヤタイプの方が好ましい。
上記乾燥装置7の排気口44に乾燥装置用集塵機45を接続し、該乾燥装置用集塵機45の下部に、排気中より除去された微粉を細粒粉W11を微粉製品X1として次工程へ搬出したり、乾燥粉砕砂W8に定量混入させるスクリューコンベヤ46を配設している。
In the drying device 7, as shown in FIG. 4, the dewatered crushed sand W <b> 7 transported from the dewatering device 5 is completely dried while being transported downstream to obtain dry crushed sand W <b> 8, for example, a rotary dryer. It is said.
The drying device 7 may not be a rotary dryer type, and may be, for example, a batch type. However, the rotary dryer type is more preferable from the viewpoint of continuous operation.
A dust collector 45 for the drying device is connected to the exhaust port 44 of the drying device 7, and the fine powder removed from the exhaust gas is discharged to the next process as a fine powder product X1 at the lower portion of the dust collector 45 for the drying device. Or a screw conveyor 46 to be mixed in the dry crushed sand W8.

上記チェック篩分け装置8にあっては、図4に示す様に、設定上限値(0.5mm)以上の粒径のものを除去する、例えば円形振動篩とし、中継コンベヤ24を介して乾燥装置7に連結されており、該チェック篩分け装置8の下流側に、通過した乾燥粉砕砂W8、即ち通過乾燥粉砕砂W9を次の分別装置9へ送るバケットコンベヤ25を配設し、チェック篩分け装置8に残留した乾燥粉砕砂W8、即ち残留乾燥粉砕砂W10は原砂ホッパ10又は残留粉砕砂ホッパ19へ返送投入され、処理工程で混入した金属部品や金属屑を除去する様に成っている。   In the check sieving device 8, as shown in FIG. 4, for example, a circular vibrating screen that removes particles having a particle size equal to or larger than the set upper limit (0.5 mm) is used, and the drying device is passed through the relay conveyor 24. 7 is disposed downstream of the check sieving device 8, and a bucket conveyor 25 for sending the passed dry crushed sand W8, that is, the passed dry crushed sand W9, to the next separation device 9 is disposed. The dry crushed sand W8 remaining in the apparatus 8, that is, the residual dry crushed sand W10, is returned to the raw sand hopper 10 or the residual crushed sand hopper 19 to remove metal parts and metal debris mixed in the processing step. .

上記分別装置9にあっては、図4に示す様に、乾燥装置7から搬送されてくる通過乾燥粉砕砂W9を一時貯留する中間タンク26と、該中間タンク26の下部の少なくとも一箇所(図面上、2箇所)に設けた、後述する分別部28への乾燥粉砕砂W8の投入部27と、該投入部27の下方に設けた分別部28とを備え、上記投入部27は少なくとも1台のスクリューコンベヤ29(図面上、3台)を有して設定量の乾燥粉砕砂W8を安定供給する様にし、上記分別部28は投入部27におけるスクリューコンベヤ29と同数の、例えばジャイロシフターの様な分別機30(図面上、3台)を有し、該分別機30により乾燥粉砕砂W8を分別通過品と分別残留品とに分別する様に成っており、分別通過品は細粒製品WB(0.106mm未満)としてガラス原料として使用し、分別残留品は粗粒製品WAとして次工程に搬出したり、原砂ホッパ10又は残留粉砕砂ホッパ19へ返送投入される様に成っている。   In the sorting device 9, as shown in FIG. 4, an intermediate tank 26 for temporarily storing the passing dry crushed sand W9 conveyed from the drying device 7, and at least one place below the intermediate tank 26 (drawing) 2) and a separation unit 28 for supplying dry crushed sand W8 to a separation unit 28, which will be described later, and a separation unit 28 provided below the introduction unit 27. And a set amount of dry crushed sand W8 is stably supplied, and the separation unit 28 has the same number as the screw conveyor 29 in the input unit 27, such as a gyro shifter. The sorter 30 has three sorters 30 (on the drawing), and the sorter 30 separates the dry crushed sand W8 into a separation passing product and a separation residual product, and the separation passing product is a fine-grained product WB. Used as glass raw material (less than 0.106 mm) and separated Distillate product is made or carried to the next step as the crude grain products WA, to as to be returned turned to the original sand hopper 10 or the residual grinding sand hopper 19.

上記分別装置9の下流側に、粗粒製品WA及び細粒製品WBを粗粒製品タンク31及び細粒製品タンク32に投入する粗粒製品バケットコンベヤ33及び細粒製品バケットコンベヤ34を配設し、該粗粒製品バケットコンベヤ33及び細粒製品バケットコンベヤ34の終端側に、粗粒製品WA及び細粒製品WB中の鉄粉、鉄片を除去する磁選機35、36を配設している。   A coarse product bucket conveyor 33 and a fine product bucket conveyor 34 for placing the coarse product WA and the fine product WB into the coarse product tank 31 and the fine product tank 32 are disposed downstream of the sorting device 9. Magnetic separators 35 and 36 for removing iron powder and iron pieces in the coarse product WA and the fine product WB are disposed on the end side of the coarse product bucket conveyor 33 and the fine product bucket conveyor 34.

第1中継タンク12の下流側に第1サイクロン37を、第2中継タンク15の下流側に第2サイクロン38を、第3中継タンク20の下流側に第3サイクロン39を、第4中継タンク26の下流側に第4サイクロン40を夫々配設し、各第1〜4サイクロン37、38、39、40のサイクロンアンダーである泥漿を対応する篩分け装置3、選鉱機4及び脱水装置5へ投入する様にしている。   A first cyclone 37 downstream of the first relay tank 12, a second cyclone 38 downstream of the second relay tank 15, a third cyclone 39 downstream of the third relay tank 20, and a fourth relay tank 26 4th cyclone 40 is arranged in the downstream of each, and the slurry which is the cyclone under of each 1st-4th cyclone 37, 38, 39, 40 is thrown into corresponding sieving device 3, beneficiator 4 and dehydrator 5 I try to do it.

各第1〜4サイクロン37、38、39、40からのサイクロンオーバー水が送られてくるサンドコーン41の下方に、該サンドコーン41から抜き出されたアンダーフロー(沈殿粒W12を含む泥漿)を一時貯留する中継タンク42を配設し、該中継タンク42内の泥漿は第1〜4中継タンク12、15、20、21へ送出される様に成っている。
この場合、第1中継タンク12内には粉砕砂W2及び沈殿粒W12と水からなる泥漿が、第2中継タンク15内には通過粉砕砂W3及び沈殿粒W12と水からなる泥漿が、第3中継タンク20内には再粉砕砂W5及び沈殿粒W12と水からなる泥漿が、第4中継タンク21内には選鉱済粉砕砂W6及び沈殿粒W12と水からなる泥漿が夫々一時貯留される。
Below the sand cone 41 to which the cyclone over water from each of the first to fourth cyclones 37, 38, 39, 40 is sent, the underflow extracted from the sand cone 41 (sludge containing the precipitated particles W12). A relay tank 42 for temporary storage is provided, and the slurry in the relay tank 42 is sent to the first to fourth relay tanks 12, 15, 20, and 21.
In this case, in the first relay tank 12, the slurry consisting of crushed sand W2 and precipitated particles W12 and water, and in the second relay tank 15, the slurry consisting of passed crushed sand W3, precipitated particles W12 and water, is third. The relay tank 20 temporarily stores re-ground sand W5, precipitated particles W12, and water slurry, and the fourth relay tank 21 temporarily stores the pre-sorted ground sand W6, precipitate particles W12, and water slurry.

サンドコーン41からのオーバーフロー(汚れ、有機物、微粒子などを含む)は、処理された後に用水タンク43に貯蔵する様に成っている。   The overflow from the sand corn 41 (including dirt, organic matter, fine particles, etc.) is stored in the water tank 43 after being treated.

図4に示す様に、バケットコンベヤ25、33、34や、粗・細粒製品タンク31、32や、磁選機35、36の排気口及び場内換気口(図示せず)に環境用集塵機47を接続して、排気中より除去された微粉を微粉製品X2として次工程へ搬出する様に成っている。   As shown in FIG. 4, environmental dust collectors 47 are installed at the bucket conveyors 25, 33, 34, the coarse and fine product tanks 31, 32, the exhaust ports of the magnetic separators 35, 36, and the indoor ventilation ports (not shown). The fine powder removed from the exhaust gas is connected to the next process as a fine powder product X2.

又、上記脱水装置5及び脱水粉砕砂投入装置6の間は、脱水粉砕砂W7をベルトコンベヤ等で搬出して一旦脱水粉砕砂置場(図示せず)に貯留し、必要に応じて必要量の脱水粉砕砂W7を脱水粉砕砂置場(図示せず)から脱水粉砕砂投入装置6へ搬送する形態が一般的であるが、脱水工程と乾燥工程を連続操業させるのであれば、脱水装置5及び脱水粉砕砂投入装置6の間にベルトコンベヤ等の搬送手段を設けて直接連結すれば良い。   Further, between the dewatering device 5 and the dewatered pulverized sand feeding device 6, the dewatered pulverized sand W7 is carried out by a belt conveyor or the like and temporarily stored in the dewatered pulverized sand storage (not shown). In general, the dewatered and crushed sand W7 is transported from the dewatered and crushed sand yard (not shown) to the dewatered and crushed sand throwing device 6. However, if the dewatering step and the drying step are continuously operated, the dewatering device 5 and the dewatered sand What is necessary is just to provide conveyance means, such as a belt conveyor, between the grinding | polishing sand input apparatuses 6, and to connect directly.

次に、本発明に係る薄板ガラス原料の製造方法について各段階毎に説明する。   Next, the manufacturing method of the sheet glass raw material which concerns on this invention is demonstrated for every step.

〔原砂投入工程〕
原砂置場(図示せず)から搬送されてきた原砂W1を原砂ホッパ10に投入すると共に、該原砂ホッパ10の下方のベルトフィーダー10a 上に原砂W1を投下し、該ベルトフィーダー10a により原砂W1を所定量毎に原砂コンベヤ11上に安定供給し、該原砂コンベヤ11により湿式粉砕機2内に原砂W1を投入する。
[Raw sand input process]
The raw sand W1 conveyed from the raw sand yard (not shown) is put into the raw sand hopper 10, and the raw sand W1 is dropped on the belt feeder 10a below the raw sand hopper 10, and the belt feeder 10a. Thus, the raw sand W1 is stably supplied onto the raw sand conveyor 11 every predetermined amount, and the raw sand W1 is put into the wet pulverizer 2 by the raw sand conveyor 11.

〔湿式粉砕工程〕
湿式粉砕機2内に所定量の原砂W1を投入すると共に、約1〜1.5倍の水を湿式粉砕機2内に投入した後、湿式粉砕機2を始動させて、原砂W1を所定時間湿式粉砕した後、粉砕された原砂W1(粉砕砂W2)を含む泥漿を第1中継タンク12内に一時貯留する。
[Wet grinding process]
A predetermined amount of raw sand W1 is charged into the wet pulverizer 2 and about 1 to 1.5 times as much water is charged into the wet pulverizer 2, and then the wet pulverizer 2 is started to After wet pulverization for a predetermined time, the slurry containing the pulverized raw sand W1 (crushed sand W2) is temporarily stored in the first relay tank 12.

〔篩分け工程〕
第1中継タンク12から送り出された泥漿(主に粉砕砂W2+水)を第1サイクロン37に投入し、サイクロンアンダーである泥漿を、篩分け装置3における第1篩分け部14の篩分け機14に投入し、通過した泥漿を更に第2篩分け部14a の篩分け機14に投入し、第1篩分け部14及び第2篩分け部14a の両方を通過した0.19mm未満の粉砕砂W2(通過粉砕砂W3)を含む泥漿を第2中継タンク15内に一時貯留する。
[Sieving process]
Slurry (mainly crushed sand W2 + water) sent out from the first relay tank 12 is charged into the first cyclone 37, and the slurries that are under the cyclone are removed by the sieving machine 14 of the first sieving unit 14 in the sieving device 3. The sludge that passed through and passed through the sieving machine 14 of the second sieving part 14a and passed through both the first sieving part 14 and the second sieving part 14a was crushed sand W2 of less than 0.19 mm. The slurry containing (passing crushed sand W3) is temporarily stored in the second relay tank 15.

〔再湿式粉砕工程〕
(パターン1)
篩分け機14への残留粉砕砂W4を搬送装置17により搬送し原砂ホッパ8に投入し原砂W1と共に湿式粉砕機2により粉砕する。
(パターン2)
篩分け機14への残留粉砕砂W4を搬出して残留粉砕砂ホッパ19に投入すると共に、該残留粉砕砂ホッパ19の下方のベルトフィーダー19a 上に残留粉砕砂W4を投下し、該ベルトフィーダー19a により残留粉砕砂W4を所定量毎に再湿式粉砕機16内に投入すると共に、水を再湿式粉砕機16内に投入した後、再湿式粉砕機16を始動させて、残留粉砕砂W4を所定時間湿式粉砕した後、粉砕された残留粉砕砂W4(再粉砕砂W5)を含む泥漿を第3中継タンク20内に一時貯留する。
この場合、2段階で粉砕することを念頭に、最初の湿式粉砕機2での設定粒径の上限値(0.19mm)以上に設定しておき、〔篩分け工程〕により設定上限値(0.19mm)未満の粉砕砂W2を通しておいて、次の再湿式粉砕機16での設定粒径を設定上限値(0.19mm)として残留粉砕砂W4を再粉砕する様にしても良い。
[Rewet grinding process]
(Pattern 1)
The residual crushed sand W4 to the sieving machine 14 is conveyed by the conveying device 17 and put into the raw sand hopper 8 and pulverized by the wet pulverizer 2 together with the raw sand W1.
(Pattern 2)
The residual crushed sand W4 is carried out to the sieving machine 14 and is put into the residual crushed sand hopper 19, and the residual crushed sand W4 is dropped onto the belt feeder 19a below the residual crushed sand hopper 19, and the belt feeder 19a. The residual crushed sand W4 is charged into the rewet pulverizer 16 every predetermined amount by the above, and water is charged into the rewet pulverizer 16, and then the rewet pulverizer 16 is started to set the residual crushed sand W4 to the predetermined amount. After the wet pulverization for a period of time, the slurry containing the pulverized residual pulverized sand W4 (reground pulverized sand W5) is temporarily stored in the third relay tank 20.
In this case, in consideration of pulverization in two stages, the upper limit value (0.19 mm) of the set particle diameter in the first wet pulverizer 2 is set to be larger than the upper limit value (0 in the sieving step). .., 19 mm), and the residual crushed sand W4 may be reground using the set particle size in the next rewet pulverizer 16 as the set upper limit (0.19 mm).

〔選鉱工程〕
上記パターン1においては第2中継タンク15内の泥漿(主に通過粉砕砂W3+水)を第2サイクロン38に、上記パターン2においては第2、3中継タンク15、20内の泥漿(主に通過粉砕砂W3+再粉砕砂W5+水)を第2、3サイクロン38、39に夫々投入し、サイクロンアンダーである泥漿を選鉱機4に投入して、上記パターン1においては通過粉砕砂W3から、上記パターン2においては通過粉砕砂W3及び再粉砕砂W5から夫々重鉱物等を除去し、この選鉱機4を通過した選鉱済粉砕砂W6及び水からなる泥漿を第4中継タンク26に一時貯留する。
[Preparation process]
In pattern 1 above, the slurry in the second relay tank 15 (mainly passing ground sand W3 + water) is transferred to the second cyclone 38, and in pattern 2 the slurry in the second and third relay tanks 15 and 20 (mainly passing through). Crushed sand W3 + reground pulverized sand W5 + water) are fed into the second and third cyclones 38 and 39, respectively, and the slurry that is cyclone under is fed into the beneficiation machine 4. 2, heavy minerals and the like are removed from the crushed sand W3 and the reground pulverized sand W5, respectively, and the crushed sand W6 that has passed through the beneficiation machine 4 and the slurry made of water are temporarily stored in the fourth relay tank 26.

〔脱水工程〕
直前工程までで処理された粉砕砂を含む泥漿、即ち第4中継タンク26内の泥漿(主に選鉱済粉砕砂W6+水)を第4サイクロン40に投入し、サイクロンアンダーである泥漿を脱水装置5に投入し、該脱水装置5を始動させて選鉱済粉砕砂W6から水分を除去して脱水粉砕砂W7として搬出し、脱水除去水を第4中継タンク26に返送する。
[Dehydration process]
Slurry containing crushed sand treated up to the previous step, that is, sludge in the fourth relay tank 26 (mainly crushed sand W6 + water) is put into the fourth cyclone 40, and the slurry that is cyclone under is dehydrated 5 The dewatering device 5 is started to remove moisture from the beneficiated ground sand W6 and carried out as dewatered ground sand W7. The dewatered water is returned to the fourth relay tank 26.

〔乾燥工程〕
脱水装置5から搬出された脱水粉砕砂W7を脱水粉砕砂ホッパ22に投入すると共に、該脱水粉砕砂ホッパ22の下方のベルトフィーダー22a 上に脱水粉砕砂W7を投下し、該ベルトフィーダー22a により脱水粉砕砂W7を所定量毎に脱水粉砕砂コンベヤ23上に供給し、該脱水粉砕砂コンベヤ23により乾燥装置5内に脱水粉砕砂W7を投入すると共に、該乾燥装置5内に脱水粉砕砂W7を、下流側へ搬送させながら所定時間収容し完全乾燥させた後、乾燥装置5から乾燥粉砕砂W8を搬出する。
[Drying process]
The dewatered and crushed sand W7 carried out from the dewatering device 5 is put into the dewatered and crushed sand hopper 22, and the dewatered and crushed sand W7 is dropped on the belt feeder 22a below the dewatered and crushed sand hopper 22, and dewatered by the belt feeder 22a. The pulverized sand W7 is supplied onto the dehydrated pulverized sand conveyor 23 every predetermined amount, and the dehydrated pulverized sand W7 is fed into the drying device 5 by the dehydrated pulverized sand conveyor 23. Then, after being transported to the downstream side and accommodated for a predetermined time and completely dried, the dry crushed sand W8 is unloaded from the drying device 5.

〔チェック篩分け工程〕
乾燥装置5から搬出され中継コンベヤ24で搬送されてきた乾燥粉砕砂W8をチェック篩分け装置8に投入して、設定上限値(0.5mm)以上の粒径のものがあれば最終除去し、通過乾燥粉砕砂W9をバケットコンベヤ25に搬出すると共に、該バケットコンベヤ25により、分別装置9における中間タンク26に投入して一時貯留し、残留物中に乾燥粉砕砂W10があれば、上記パターン1においては原砂ホッパ8に、上記パターン2においては残留粉砕砂ホッパ19に夫々投入すると共に、処理過程で混入した部品及びその一部である金属屑は廃棄する。
[Check sieving process]
The dry crushed sand W8 carried out from the drying device 5 and transported by the relay conveyor 24 is put into the check sieving device 8, and if there is a particle having a particle size larger than the set upper limit (0.5 mm), it is finally removed. The passing dry crushed sand W9 is carried out to the bucket conveyor 25, and is put into the intermediate tank 26 in the sorting device 9 and temporarily stored by the bucket conveyor 25. If the dry crushed sand W10 is present in the residue, the pattern 1 Are put into the raw sand hopper 8 and into the residual crushed sand hopper 19 in the pattern 2, respectively, and the parts mixed in the processing process and the metal scrap as a part thereof are discarded.

〔分別工程〕
中間タンク26に一時貯留して冷まされた通過乾燥粉砕砂W9を2箇所の投入部27、22の夫々の3個のスクリューコンベヤ29、29、29で、3台の分別機30、30、30に、通過乾燥粉砕砂W9を投入して、各分別機30、30、30に残留した規格外製品である粗粒製品WAを粗粒製品バケットコンベヤ33に、通過した規格内製品である細粒製品WB(0.106mm未満)を細粒製品バケットコンベヤ34に夫々搬出すると共に、該粗粒製品バケットコンベヤ33及び細粒製品バケットコンベヤ34により粗粒製品タンク31内及び細粒製品タンク32内に投入するが、投入直前に磁選機35、36により鉄粉、鉄片を除去した後に投入される。
よって、通過乾燥粉砕砂W9は規格外製品(粗粒製品WA)と規格内製品(細粒製品WB)とに分別されるため、ガラス原料として使用する規格内製品(細粒製品WB)の高品質化が可能になる。
[Separation process]
The passing dry crushed sand W9 temporarily stored in the intermediate tank 26 and cooled is passed through three screw conveyors 29, 29, 29 in two input sections 27, 22, respectively, and three sorters 30, 30, Passing dry pulverized sand W9 is added to 30, and the coarse product WA, which is a non-standard product remaining in each of the separators 30, 30, 30, is passed through the coarse product bucket conveyor 33, and the fine product which is a non-standard product passed. The granular product WB (less than 0.106 mm) is transported to the fine-grained product bucket conveyor 34, and the coarse-grained product bucket conveyor 33 and the fine-grained product bucket conveyor 34 are used in the coarse-grained product tank 31 and the fine-grained product tank 32. However, the iron powder and iron pieces are removed by the magnetic separators 35 and 36 immediately before the charging.
Therefore, since the passing dry crushed sand W9 is separated into non-standard products (coarse-grained products WA) and non-standard products (fine-grained products WB), the high-standard products (fine-grained products WB) used as glass raw materials are high. Quality can be improved.

〔貯留・梱包工程〕
粗粒製品タンク31及び細粒製品タンク32に貯留された粗粒製品WA及び細粒製品WBをの重量を計測した上で梱包する。
但し、規格外製品(粗粒製品WA)にあっては、粗粒製品タンク31から〔湿式粉砕工程〕及び〔再湿式粉砕工程〕へ移送して、規格内製品化する様にしても良い。
[Storage and packing process]
The coarse product WA and the fine product WB stored in the coarse product tank 31 and the fine product tank 32 are measured and then packed.
However, non-standard products (coarse product WA) may be transferred from the coarse product tank 31 to the [wet pulverization step] and [re-wet pulverization step] to make products within specifications.

上記〔篩分け工程〕、〔選鉱工程〕及び〔脱水工程〕での第1〜4サイクロン37、38、39、40によるサイクロンオーバー水はサンドコーン41に送られ、オーバーフローは処理工場に送出され、処理後に用水タンク43に返送、貯留されて、例えば湿式粉砕機2及び再湿式粉砕機16に送水して湿式粉砕工程時の使用水とし、アンダーフロー(沈殿粒W12+水)は抜き出して中継タンク42で一時貯留した後に、第1〜4中継タンク12、15、20、21へ適宜送出する。
つまり、各第1〜4サイクロン37、38、39、40により、サイクロンオーバー水に含まれていた微細粒のうち比較的大きいものを沈殿させ、かかる沈殿粒W12(微細粒)についても、〔篩分け工程〕、〔選鉱工程〕及び〔脱水工程〕で処理されることになるため、原砂W1を無駄なく処理するとが可能になる。
Cyclone over water by the first to fourth cyclones 37, 38, 39, 40 in the above [sieving step], [mineralization step] and [dehydration step] is sent to the sand cone 41, and the overflow is sent to the processing plant, After the treatment, it is returned to the water tank 43 and stored. For example, it is sent to the wet pulverizer 2 and the rewet pulverizer 16 to be used water in the wet pulverization process, and the underflow (precipitated particles W12 + water) is extracted and relay tank 42 is used. Is temporarily stored in the first to fourth relay tanks 12, 15, 20, and 21.
That is, the first to fourth cyclones 37, 38, 39, and 40 are used to precipitate relatively large particles among the fine particles contained in the cyclone over water. Since it will be processed in the “separation process”, the “separation process”, and the “dehydration process”, the raw sand W1 can be processed without waste.

上記〔乾燥工程〕の際に、乾燥装置5の排気口44からの排気が乾燥装置用集塵機45を通過する際に、排気中の微粉を除去して浄気を外部排出し、その下部のスクリューコンベヤ46により除去された微粉製品X1は、乾燥粉砕砂W8に定量混入させて乾燥工程以降の処理(本実施例においてはチェック篩分け処理)に回して乾燥粉砕砂W8の粒度を必要に応じて調整し、粒度調整が不要な場合には別処理施設へ移送される。
上記バケットコンベヤ25、33、34、粗・細粒製品タンク31、32や、磁選機35、36の排出口及び場内換気口(図示せず)からの排気が環境用集塵機47を通過する際に、排気中の微粉を除去して浄気を外部排出し、除去された微粉製品X2は別処理施設へ移送される。
つまり、舞い上がってしまった乾燥粉砕砂W8中の微粉をも回収して微粉製品X1、X2として使用するため、原砂W1を更に無駄なく略全てを処理して利用するとが可能になる。
In the above [drying step], when the exhaust from the exhaust port 44 of the drying device 5 passes through the dust collector 45 for the drying device, the fine powder in the exhaust is removed and the purified gas is discharged to the outside, and the screw below the screw The finely powdered product X1 removed by the conveyor 46 is quantitatively mixed into the dry crushed sand W8, and is sent to the process after the drying process (check sieving process in the present embodiment) to adjust the particle size of the dry crushed sand W8 as necessary. If it is not necessary to adjust the particle size, it is transferred to another processing facility.
When exhaust from the above-mentioned bucket conveyors 25, 33, 34, coarse / fine-grained product tanks 31, 32, and the magnetic separators 35, 36 exhaust and the indoor vent (not shown) pass through the environmental dust collector 47 Then, the fine powder in the exhaust gas is removed, the purified air is discharged to the outside, and the removed fine powder product X2 is transferred to another processing facility.
That is, since the fine powder in the dry crushed sand W8 that has soared is also collected and used as the fine powder products X1 and X2, it is possible to process and use the raw sand W1 without further waste.

尚、上記実施例における分別装置9にあっては、設定範囲内の規格内製品と設定範囲以上の規格外製品の2種類に分別するものであるが、例えば更に設定範囲未満の規格外製品を合わせた3種類に分別するなど、複数種類に分別する様にしても良く、要するに使用する篩の枚数の増減により分別数を変更可能にし、必要に応じてバケットコンベヤ及びタンクや搬出コンベヤなどを設置すれば良い。   In the sorting apparatus 9 in the above embodiment, the product is classified into two types: products within the set range and products outside the set range. It may be divided into multiple types, such as sorting into three types. In short, the number of sorting can be changed by increasing or decreasing the number of sieves used, and bucket conveyors, tanks, carry-out conveyors, etc. are installed as necessary Just do it.

本発明に係る薄板ガラス原料の製造方法の工程を示す図である。It is a figure which shows the process of the manufacturing method of the sheet glass raw material which concerns on this invention. 薄板ガラス原料の製造システムの脱水工程までを示す概略図である。It is the schematic which shows to the spin-drying | dehydration process of the manufacturing system of a sheet glass raw material. 薄板ガラス原料の製造工程における脱水工程までを示すチャート図である。It is a chart figure which shows to the spin-drying | dehydration process in the manufacturing process of a sheet glass raw material. 薄板ガラス原料の製造システムの脱水工程以降を示す概略図である。It is the schematic which shows the dehydration process after the manufacturing system of a sheet glass raw material. 薄板ガラス原料の製造工程における脱水工程以降を示すチャート図である。It is a chart figure which shows the dehydration process after the manufacturing process of a thin glass raw material. 原砂等の処理過程を説明するチャート図である。It is a chart figure explaining processing processes, such as raw sand.

符号の説明Explanation of symbols

W 原料製品
W1 原砂
W2 粉砕砂
W3 通過粉砕砂
W4 残留粉砕砂
W5 再粉砕砂
W7 脱水粉砕砂
W8 乾燥粉砕砂
X1 微粉製品
W Raw material product W1 Raw sand W2 Ground sand W3 Passed ground sand W4 Residual ground sand W5 Reground sand W7 Dehydrated ground sand W8 Dry ground sand X1 Fine powder product

Claims (4)

原砂に水を加えてガラス原料の設定上限値より大きい粉砕設定値で粉砕する工程と、該粉砕砂から、上限値がガラス原料の設定上限値以上で粉砕設定値未満とした粉砕粒を通過させる篩分け工程と、通過粉砕砂から水分を除去する脱水工程と、脱水粉砕砂を乾燥させる工程と、乾燥粉砕砂を設定範囲内の粒径の規格内製品と規格外製品とに分別する工程とを有したことを特徴とする薄板ガラス原料の製造方法。   A process of adding water to the raw sand and crushing it with a pulverization set value larger than the set upper limit value of the glass raw material, and passing from the crushed sand through a pulverized grain whose upper limit value is greater than or equal to the set upper limit value of the glass raw material and less than the pulverized set value A sieving step, a dehydration step for removing moisture from the passing crushed sand, a step for drying the dehydrated crushed sand, and a step for separating the dried crushed sand into a non-standard product and a non-standard product having a particle size within a set range. The manufacturing method of the sheet glass raw material characterized by having these. 乾燥工程時に発生する排気から微粉製品を除去して乾燥粉砕砂に必要に応じて定量混入させる粒度調整工程を有したことを特徴とする請求項1記載の薄板ガラス原料の製造方法。   2. The method for producing a thin glass raw material according to claim 1, further comprising a particle size adjusting step of removing fine powder products from the exhaust gas generated during the drying step and mixing them quantitatively into the dry pulverized sand as required. 篩分け工程における残留粉砕砂及び/又は分別工程における設定範囲以上の規格外製品を原砂と共に湿式粉砕する様にしたことを特徴とする請求項1又は2記載の薄板ガラス原料の製造方法。   The method for producing a sheet glass raw material according to claim 1 or 2, wherein the residual crushed sand in the sieving step and / or the non-standard product exceeding the set range in the fractionation step is wet crushed together with the raw sand. 篩分け工程における残留粉砕砂及び/又は分別工程における設定範囲以上の規格外製品を再度湿式粉砕する工程を有し、この再粉砕砂を湿式粉砕工程による粉砕砂と共に脱水する様にしたことを特徴とする請求項1又は2記載の薄板ガラス原料の製造方法。   It has a step of wet pulverizing the residual pulverized sand in the sieving step and / or a non-standard product exceeding the set range in the separation step, and this re-ground pulverized sand is dehydrated together with the pulverized sand in the wet pulverization step. The manufacturing method of the thin glass raw material of Claim 1 or 2.
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WO2015087878A1 (en) * 2013-12-13 2015-06-18 旭硝子株式会社 Glass melt production device and glass article production method
JPWO2015087878A1 (en) * 2013-12-13 2017-03-16 旭硝子株式会社 Glass melt production apparatus and glass article production method
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KR102487576B1 (en) * 2022-06-29 2023-01-10 육근용 Milled Fiber Manufacturing Method

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