JP2009291824A - Resistance welding method and welded structure - Google Patents

Resistance welding method and welded structure Download PDF

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JP2009291824A
JP2009291824A JP2008149339A JP2008149339A JP2009291824A JP 2009291824 A JP2009291824 A JP 2009291824A JP 2008149339 A JP2008149339 A JP 2008149339A JP 2008149339 A JP2008149339 A JP 2008149339A JP 2009291824 A JP2009291824 A JP 2009291824A
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plate material
thin plate
electrode
thick
resistance welding
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JP5117286B2 (en
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Akira Goto
彰 後藤
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Honda Motor Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a resistance welding method that can ensure resistance welding between a metal plate and a thin metal plate, and to provide a welded structure. <P>SOLUTION: In the resistance welding method and the welded structure, on superimposed thick metal plates 12, 14, a thin metal plate 16 thinner than the thick metal plates is placed and welded with a pair of electrodes 24, 30. The thin metal plate 16 has been hemmed. With the electrode 24 abut on a folded part 20 of the thin metal plate 16, and with the electrode 30 abut on the lower face 28 of the thick metal plate 14, the thick metal plates 12, 14 and the thin metal plate 16 are resistance-welded with the electrodes 24, 30. By energizing from the folded part 20 to the thin metal plate 16 through a contact part 18, the thick metal plate 14 and the thin metal plate 16 are surely resistance-welded and the welded structure is also obtained in which the thick metal plate 14 and the thin metal plate 16 are surely resistance-welded. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、重ね合わせた2枚以上の板材と薄板材とを抵抗溶接する方法及びその溶接構造体に関し、一層詳細には、2枚以上の板材とヘミング加工されている薄板材とを抵抗溶接するための抵抗溶接方法及び溶接構造体に関する。   The present invention relates to a method of resistance welding two or more stacked plate materials and a thin plate material, and a welded structure thereof, and more specifically, resistance welding of two or more plate materials and a thin plate material that has been hemmed. The present invention relates to a resistance welding method and a welded structure.

従来から、重ね合わせた金属板を棒状の電極で挟み、強く加圧しながら短時間で大電流を通電し、前記金属板間の接触面で溶融凝固させてナゲットを形成させることにより溶接する抵抗溶接が知られている。   Conventionally, resistance welding where welding is performed by sandwiching stacked metal plates with rod-shaped electrodes, energizing a large current in a short time while pressing strongly, and melting and solidifying at the contact surface between the metal plates to form a nugget It has been known.

特許文献1には、厚板材100上に厚板材102が載置され、さらに厚板材102上に、厚板材100、102よりも板厚が薄い薄板材104が載置されたワーク106の抵抗溶接についての記載がある(図4A参照)。この特許文献1に開示されている方法では、ワーク106を電極108、110で圧接しながら電極108、110間で図示しない電源から電流を通電すると、厚板材100と厚板材102との接触面を中心としてナゲットが生成され、このナゲットが成長することにより、厚板材100、102、薄板材104が溶接される。   In Patent Document 1, resistance welding of a workpiece 106 in which a thick plate material 102 is placed on a thick plate material 100 and a thin plate material 104 having a thickness smaller than that of the thick plate materials 100 and 102 is placed on the thick plate material 102. Is described (see FIG. 4A). In the method disclosed in Patent Document 1, when a current is supplied from a power source (not shown) between the electrodes 108 and 110 while the workpiece 106 is pressed by the electrodes 108 and 110, the contact surface between the thick plate material 100 and the thick plate material 102 is formed. A nugget is generated as the center, and the thick plate materials 100 and 102 and the thin plate material 104 are welded by growing the nugget.

また、特許文献2には、薄板材112、114間に樹脂材116が介装された複合部材118が、厚板材120上に載置されたワーク122に抵抗溶接される技術的思想が開示されている(図4B参照)。該特許文献2に開示されている方法では、薄板材114上に、厚板材120と同じ板厚の当て板124を載置し、電極126を前記当て板124に当接し、電極128を厚板材120の下面に当接して、電極126、128間で通電することにより、厚板材120、薄板材112、114が溶接される。   Patent Document 2 discloses a technical idea in which a composite member 118 in which a resin material 116 is interposed between thin plate materials 112 and 114 is resistance-welded to a work 122 placed on a thick plate material 120. (See FIG. 4B). In the method disclosed in Patent Document 2, a plate 124 having the same thickness as that of the thick plate 120 is placed on the thin plate 114, the electrode 126 is brought into contact with the plate 124, and the electrode 128 is made thick. The thick plate member 120 and the thin plate members 112 and 114 are welded by contacting the lower surface of the electrode 120 and energizing between the electrodes 126 and 128.

特開2003−251468号公報JP 2003-251468 A 特開平6−246462号公報JP-A-6-246462

特許文献1の溶接に通常使われる電極108の先端部は、内部を循環する冷却水により冷却されており、電極108の先端部から厚板材100と厚板材102との接触面までの距離に比べると、電極108の先端部から厚板材102と薄板材104との接触面までの距離の方がより短いためにナゲットの成長が妨げられ、厚板材102と薄板材104との溶接が不十分になる場合がある。また、電極108で薄板材104を圧接した場合には、厚板材102と薄板材104との間には隙間がほとんど形成されないために、電極108から電極110に流れる電流が厚板材102と薄板材104との接触面を通過する場合に、電流が拡散して、電流密度が低下し、ジュール熱の発生が抑えられ、厚板材102と薄板材104との溶接が不十分になる場合がある。さらに、特許文献1では、電流密度を徐々に小さくしてナゲットの成長を均一にするために電極108の先端部と薄板材104との接触面積よりも、電極110の先端部と厚板材100との接触面積を大きくしている。このため、厚板材100、102、薄板材104の板厚との関係で先端径が異なる複数の電極108、110を用意する必要が生じる。   The tip portion of the electrode 108 normally used for welding in Patent Document 1 is cooled by cooling water circulating inside, and is compared with the distance from the tip portion of the electrode 108 to the contact surface between the thick plate member 100 and the thick plate member 102. In addition, the distance from the tip of the electrode 108 to the contact surface between the thick plate material 102 and the thin plate material 104 is shorter, which hinders the growth of the nugget, and the welding between the thick plate material 102 and the thin plate material 104 is insufficient. There is a case. In addition, when the thin plate member 104 is press-contacted with the electrode 108, a gap is hardly formed between the thick plate member 102 and the thin plate member 104, so that the current flowing from the electrode 108 to the electrode 110 causes the thick plate member 102 and the thin plate member 104 to flow. When passing through the contact surface with 104, the current is diffused, the current density is lowered, the generation of Joule heat is suppressed, and welding between the thick plate material 102 and the thin plate material 104 may be insufficient. Further, in Patent Document 1, in order to gradually reduce the current density and make the nugget growth uniform, the tip portion of the electrode 110 and the thick plate material 100 are compared to the contact area between the tip portion of the electrode 108 and the thin plate material 104. The contact area is increased. For this reason, it is necessary to prepare a plurality of electrodes 108 and 110 having different tip diameters in relation to the plate thicknesses of the thick plate materials 100 and 102 and the thin plate material 104.

また、特許文献2の溶接方法では、当て板124を用いてワーク122の溶接をしているが、樹脂材116を中心として板厚に関して上下対称にして、圧力を均一にするために、厚板材120と当て板124との板厚を同じくする必要があり、厚板材120の板厚に応じてその都度当て板124を用意しなければならず、工程上煩雑となる。   In the welding method of Patent Document 2, the workpiece 122 is welded using the contact plate 124. However, in order to make the pressure uniform with respect to the plate thickness around the resin material 116, the thick plate material is used. It is necessary to make the plate thickness of 120 and the contact plate 124 the same, and the contact plate 124 must be prepared each time according to the plate thickness of the thick plate material 120, which makes the process complicated.

本発明は、上記の課題を考慮してなされたものであって、重ね合わせた2枚以上の板材と薄板材間の抵抗溶接を可及的に確実に行うための抵抗溶接方法及び溶接構造体を提供することを目的とする。   The present invention has been made in consideration of the above-described problems, and a resistance welding method and a welded structure for performing resistance welding between two or more stacked plate materials and thin plate materials as reliably as possible. The purpose is to provide.

本発明の抵抗溶接方法は、重ね合わせた2枚以上の板材上に、前記各板材よりも板厚が小さい薄板材を載置し、一対の電極で抵抗溶接する抵抗溶接方法において、前記薄板材は、折り返し部を有するようにヘミング加工されており、一方の電極を前記薄板材の折り返し部に当接し、他方の電極を前記2枚以上の板材の最下部の板材の下面に当接し、前記一方と他方の電極で、前記2枚以上の板材、前記薄板材を抵抗溶接することを特徴とする。   The resistance welding method of the present invention is the resistance welding method in which a thin plate material having a plate thickness smaller than each of the plate materials is placed on two or more stacked plate materials, and resistance welding is performed with a pair of electrodes. Is hemmed to have a folded portion, one electrode is in contact with the folded portion of the thin plate material, the other electrode is in contact with the lower surface of the lowermost plate material of the two or more plate materials, The two or more sheets and the thin sheet are resistance-welded with one and the other electrodes.

また、他の本発明の溶接構造体は、重ね合わせた2枚以上の板材と、前記各板材よりも板厚が小さい薄板材とを備え、前記板材上に載置された前記薄板材と、前記2枚以上の板材とが抵抗溶接された溶接構造体において、前記薄板材は、ヘミング加工されており、前記薄板材のヘミング加工された折り返し部と前記板材との接触面で抵抗溶接部が形成されていることを特徴とする。   Further, another welded structure of the present invention includes two or more stacked plate materials, and a thin plate material having a plate thickness smaller than each of the plate materials, and the thin plate material placed on the plate material, In the welded structure in which the two or more plate members are resistance welded, the thin plate member is hemmed, and the resistance welded portion is a contact surface between the hemmed folded portion of the thin plate member and the plate member. It is formed.

本発明の抵抗溶接方法及び溶接構造体では、2枚以上の重ね合わせた板材と電極との間にヘミング加工した薄板材を介在させて、板材と電極との間隔を薄板材の板厚によって拡大して、薄板材と板材との接触面に対する電極による冷却効果を緩和することにより、ナゲットの成長を前記接触面で妨げずに継続させ、薄板材と板材との抵抗溶接を確実にすることができる。   In the resistance welding method and welded structure according to the present invention, a hemmed thin plate material is interposed between two or more stacked plate materials and electrodes, and the distance between the plate material and the electrode is increased by the thickness of the thin plate material. By relaxing the cooling effect of the electrode on the contact surface between the thin plate material and the plate material, the nugget growth can be continued without hindering the contact surface, and resistance welding between the thin plate material and the plate material can be ensured. it can.

以下、本発明の実施形態について添付の図面を参照しながら詳細に説明する。図1A〜図1Eは、溶接構造体10の抵抗溶接工程の説明図であり、図2Aは、溶接構造体10の概略斜視図であり、図2Bは、図2AのIIB−IIB線に沿う断面図である。   Embodiments of the present invention will be described below in detail with reference to the accompanying drawings. 1A to 1E are explanatory views of a resistance welding process of the welded structure 10, FIG. 2A is a schematic perspective view of the welded structure 10, and FIG. 2B is a cross section taken along line IIB-IIB in FIG. 2A. FIG.

本実施形態によれば、溶接構造体10の抵抗溶接は、まず、重ね合わせた厚板材12、14上に薄板材16を載置する(図1A参照)。厚板材12、14の材質は、特に限定されるものではないが、例えば、高張力鋼が好ましい。薄板材16には一端を折り返すヘミング加工が施され、厚板材14と接触する薄板材16の接触部18の上面と、折り返し部20の下面とが接するように折り曲げ部22を形成しておく。ヘミング加工された全体としての薄板材16の板厚は、厚板材12、14の板厚よりも薄く、好ましくは厚板材12、14の板厚の半分程度である。また、薄板材16の材質は、特に限定されるものではないが、例えば、軟鋼が好ましい。   According to this embodiment, the resistance welding of the welded structure 10 first places the thin plate material 16 on the stacked thick plate materials 12 and 14 (see FIG. 1A). The material of the thick plates 12 and 14 is not particularly limited, but for example, high-tensile steel is preferable. The thin plate material 16 is hemmed so that one end is folded, and a bent portion 22 is formed so that the upper surface of the contact portion 18 of the thin plate material 16 contacting the thick plate material 14 and the lower surface of the folded portion 20 are in contact with each other. The plate thickness of the thin plate material 16 as a whole that has been hemmed is thinner than the plate thickness of the thick plate materials 12 and 14, and preferably about half the plate thickness of the thick plate materials 12 and 14. Moreover, the material of the thin plate material 16 is not particularly limited, but for example, mild steel is preferable.

次に、薄板材16の折り返し部20上に電極24の先端部26を当接させ、薄板材16が載置されていない側の面である厚板材12の下面28に電極(他方の電極)30の先端部32を当接させる(図1B参照)。次いで、電極24と30とを互いに接近する方向に押圧させるとともに、図示しない電源から電極24、30に電流を供給し、薄板材16、厚板材14、12の順に電極24から電極30の方向に電流を通電させる。   Next, the tip portion 26 of the electrode 24 is brought into contact with the folded portion 20 of the thin plate material 16, and an electrode (the other electrode) is formed on the lower surface 28 of the thick plate material 12, which is the surface on which the thin plate material 16 is not placed. The tip part 32 of 30 is brought into contact (see FIG. 1B). Next, the electrodes 24 and 30 are pressed in directions approaching each other, and a current is supplied from a power source (not shown) to the electrodes 24 and 30, so that the thin plate material 16 and the thick plate materials 14 and 12 are arranged in the direction from the electrode 24 to the electrode 30. Energize the current.

電極24の内部には冷却水が循環しているために、この冷却水による冷却効果は電極24の先端部26を通じて薄板材16に伝わり、先端部26からの距離が近い接触面ほど、その温度が低下する。従って、厚板材12と厚板材14との接触面34の温度は、厚板材14と薄板材16との接触面36の温度よりも高いので、接触面34の近傍からナゲット38の生成が始まる(図1C参照)。さらに、電極24、30による押圧、電流の通電を続けると、ナゲット38が接触面36まで成長する(図1D参照)。   Since cooling water circulates inside the electrode 24, the cooling effect of this cooling water is transmitted to the thin plate material 16 through the tip portion 26 of the electrode 24, and the temperature of the contact surface that is closer to the tip portion 26 has a higher temperature. Decreases. Accordingly, since the temperature of the contact surface 34 between the thick plate material 12 and the thick plate material 14 is higher than the temperature of the contact surface 36 between the thick plate material 14 and the thin plate material 16, generation of the nugget 38 starts from the vicinity of the contact surface 34 ( (See FIG. 1C). Further, when the pressing by the electrodes 24 and 30 and the current supply are continued, the nugget 38 grows up to the contact surface 36 (see FIG. 1D).

電極24、30による押圧、電流の通電を所定時間続けると、ナゲット38が接触面36を超えて薄板材16内まで成長することにより厚板材12、14、薄板材16が一体化されて抵抗溶接が完了する(図1E参照)。そこで、折り返し部20から電極24を離間させ、厚板材12の下面28から電極30を離間させることにより溶接構造体10が得られる(図2A参照)。   When pressing by the electrodes 24 and 30 and energization of the current are continued for a predetermined time, the nugget 38 grows into the thin plate material 16 beyond the contact surface 36, whereby the thick plate materials 12 and 14 and the thin plate material 16 are integrated and resistance welding is performed. Is completed (see FIG. 1E). Therefore, the welding structure 10 is obtained by separating the electrode 24 from the folded portion 20 and separating the electrode 30 from the lower surface 28 of the thick plate 12 (see FIG. 2A).

前記のように溶接構造体10の抵抗溶接工程では、厚板材14と電極24との間にヘミング加工した薄板材16を介在させて、電極24の先端部26を当接させ、厚板材14と電極24との間を所定距離離間させることにより接触面36に対する電極24内を循環する冷却水による冷却効果が緩和される。その結果、接触面34の近傍から形成が始まったナゲット38の成長を接触面36で妨げずに継続させることが可能となり、厚板材14と薄板材16との抵抗溶接を確実にすることができる(図2B参照)。   As described above, in the resistance welding process of the welded structure 10, the thin plate material 16 that is hemmed is interposed between the thick plate material 14 and the electrode 24, and the tip portion 26 of the electrode 24 is brought into contact with the thick plate material 14. By separating the electrode 24 from the electrode 24 by a predetermined distance, the cooling effect by the cooling water circulating in the electrode 24 with respect to the contact surface 36 is reduced. As a result, it is possible to continue the growth of the nugget 38 which has started to be formed in the vicinity of the contact surface 34 without being hindered by the contact surface 36, and to ensure resistance welding between the thick plate material 14 and the thin plate material 16. (See FIG. 2B).

また、本発明の実施形態の変形例として、図3A、図3Bに示すように、ヘミング加工が施された薄板材16a、16bを厚板材14上に載置し、抵抗溶接してもよい。すなわち、図3Aに示す薄板材16aは、厚板材14と接触する薄板材16aの接触部18aの上面と、折り返し部20aの下面とが接するように折り曲げ部22aを形成し、さらに、折り返し部20aの端部40が厚板材14に接するようにしてもよい。また、図3Bに示す薄板材16bは、厚板材14と接触する薄板材16bの接触部18bの上面と、折り返し部20bの下面とが接するように折り曲げ部22bを形成し、さらに折り返し部20bの上面と折り返し部42の下面とが接するように折り曲げ部44を形成し、さらにまた、折り返し部42の端部46を厚板材14に接触させる。厚板材12、14、薄板材16の材質、板厚との関係で、厚板材14と薄板材16とを抵抗溶接を確実にするために、薄板材16a、16bのように好適なヘミング加工を選択することができる。   As a modification of the embodiment of the present invention, as shown in FIGS. 3A and 3B, the thin plate materials 16a and 16b subjected to hemming may be placed on the thick plate material 14 and resistance welding may be performed. That is, the thin plate material 16a shown in FIG. 3A forms a bent portion 22a so that the upper surface of the contact portion 18a of the thin plate material 16a that contacts the thick plate material 14 and the lower surface of the folded portion 20a are in contact with each other, and further, the folded portion 20a. The end 40 may be in contact with the thick plate material 14. Moreover, the thin plate material 16b shown in FIG. 3B forms a bent portion 22b so that the upper surface of the contact portion 18b of the thin plate material 16b that contacts the thick plate material 14 and the lower surface of the folded portion 20b are in contact with each other. The bent portion 44 is formed so that the upper surface and the lower surface of the folded portion 42 are in contact with each other, and the end portion 46 of the folded portion 42 is brought into contact with the thick plate material 14. In order to ensure resistance welding between the thick plate material 14 and the thin plate material 16 in relation to the material and the plate thickness of the thick plate materials 12 and 14 and the thin plate material 16, suitable hemming processing is performed as in the thin plate materials 16a and 16b. You can choose.

なお、上記実施形態では、厚板材12、14と2枚の厚板材を重ね合わせていたが、枚数は特に限定されるものではなく、3枚以上の厚板材を重ね合わせてもよい。かかる場合には、最下部の厚板材に電極30を当接することとなる。   In the above embodiment, the thick plate members 12 and 14 and the two thick plate members are overlapped, but the number of the plate members is not particularly limited, and three or more thick plate members may be overlapped. In such a case, the electrode 30 is brought into contact with the lowermost thick plate material.

また、本発明は、上述の実施形態に限らず、本発明の要旨を逸脱することなく、種々の構成を採り得ることはもちろんである。   In addition, the present invention is not limited to the above-described embodiment, and it is needless to say that various configurations can be adopted without departing from the gist of the present invention.

図1A〜図1Eは、本発明の実施形態の溶接構造体の抵抗溶接工程の説明図である。1A to 1E are explanatory diagrams of a resistance welding process of a welded structure according to an embodiment of the present invention. 図2Aは、本発明の実施形態の溶接構造体の概略斜視図であり、図2Bは、図2AのIIB−IIB線に沿う断面図である。2A is a schematic perspective view of a welded structure according to an embodiment of the present invention, and FIG. 2B is a cross-sectional view taken along the line IIB-IIB in FIG. 2A. 図3A、図3Bは、本発明の実施形態の溶接構造体の変形例の断面図である。3A and 3B are cross-sectional views of modifications of the welded structure according to the embodiment of the present invention. 図4A、図4Bは、従来の溶接構造体の抵抗溶接の説明図である。4A and 4B are explanatory diagrams of resistance welding of a conventional welded structure.

符号の説明Explanation of symbols

10…溶接構造体
12、14、100、102、120…厚板材
16、16a、16b、104、112、114…薄板材
18、18a、18b…接触部
20、20a、20b、42…折り返し部
22、22a、22b、44…折り曲げ部
24、30、108、110、126、128…電極
26、32…先端部 28…下面
34、36…接触面 38…ナゲット
40、46…端部 106、122…ワーク
116…樹脂材 118…複合部材
124…当て板
DESCRIPTION OF SYMBOLS 10 ... Welded structure 12, 14, 100, 102, 120 ... Thick board material 16, 16a, 16b, 104, 112, 114 ... Thin board material 18, 18a, 18b ... Contact part 20, 20a, 20b, 42 ... Folded part 22 22a, 22b, 44 ... bent portions 24, 30, 108, 110, 126, 128 ... electrodes 26, 32 ... tip 28 ... bottom surface 34, 36 ... contact surface 38 ... nugget 40, 46 ... end 106, 122 ... Workpiece 116 ... resin material 118 ... composite member 124 ... caulking plate

Claims (2)

重ね合わせた2枚以上の板材上に、前記各板材よりも板厚が小さい薄板材を載置し、一対の電極で抵抗溶接する抵抗溶接方法において、
前記薄板材は、折り返し部を有するようにヘミング加工されており、
一方の電極を前記薄板材の折り返し部に当接し、他方の電極を前記2枚以上の板材の最下部の板材の下面に当接し、
前記一方と他方の電極で、前記2枚以上の板材、前記薄板材を抵抗溶接する
ことを特徴とする抵抗溶接方法。
In a resistance welding method of placing a thin plate material having a plate thickness smaller than each of the plate materials on two or more stacked plate materials, and resistance welding with a pair of electrodes,
The thin plate material is hemmed so as to have a folded portion,
One electrode is in contact with the folded portion of the thin plate material, and the other electrode is in contact with the lower surface of the lowermost plate material of the two or more plate materials,
The resistance welding method, wherein the two or more plate members and the thin plate member are resistance-welded with the one and the other electrodes.
重ね合わせた2枚以上の板材と、前記各板材よりも板厚が小さい薄板材とを備え、前記板材上に載置された前記薄板材と、前記2枚以上の板材とが抵抗溶接された溶接構造体において、
前記薄板材は、ヘミング加工されており、前記薄板材のヘミング加工された折り返し部と前記板材との接触面で抵抗溶接部が形成されている
ことを特徴とする溶接構造体。
Two or more stacked plate materials and a thin plate material having a plate thickness smaller than each of the plate materials, and the thin plate material placed on the plate material and the two or more plate materials were resistance-welded. In the welded structure,
The thin plate material is hemmed, and a resistance welded portion is formed at a contact surface between the hemmed folded portion of the thin plate material and the plate material.
JP2008149339A 2008-06-06 2008-06-06 Resistance welding method and welded structure Expired - Fee Related JP5117286B2 (en)

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