JP2009289616A - Air cell - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide an air cell enhancing output characteristics and cycle characteristics. <P>SOLUTION: The air cell includes: an air electrode having an air electrode layer 4 containing a conductive material and an air electrode current collector 6 performing current collection of the air electrode layer; a negative electrode having a negative electrode layer 3 containing a negative active material and a negative electrode current collector 2 performing current collection of the negative electrode layer; a separator 7 arranged between the air electrode layer and he negative electrode layer; and an electrolyte 9 in charge of conduction of metal ions between the air electrode layer and the negative electrode layer, wherein the air electrode layer contains high purity ramsdellite manganese dioxide as a catalyst. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

  The present invention relates to an air battery excellent in output characteristics and cycle characteristics.

  The air battery is a battery using air (oxygen) as a positive electrode active material, and has advantages such as high energy density, easy size reduction and weight reduction. Therefore, it has been attracting attention as a high-capacity secondary battery that exceeds the widely used lithium ion secondary battery. Here, for example, in an air secondary battery using metal Li as the negative electrode active material, it is known that the following reactions (1) to (6) mainly occur.

In addition, an air electrode layer used in an air battery is generally composed of a catalyst for smoothly performing an electrode reaction, a conductive material for improving conductivity, and a binder for fixing the catalyst and the conductive material. Etc. Furthermore, manganese dioxide is conventionally known as a catalyst added to the air electrode layer. For example, Non-Patent Document 1 discloses an air battery using electrolytic manganese dioxide (EMD) as a catalyst used for an air electrode. Further, Patent Document 1 discloses a manganese dioxide nanoneedle porous body that is composed of needle-shaped nanoneedles mainly composed of R-type manganese dioxide, and in which a mesoporous porous structure is formed by these nanoneedles. ing. In Patent Document 2 and Patent Document 3, an air battery using a phthalocyanine-based complex is disclosed.
Takeshi Ogasawara et al, “Rechargeable Li2O2 Electrode for Lithium Batteries”, Journal of the American Chemical Society 2006, 128, 1390-1393 JP 2007-238424 A JP 2004-63262 A Japanese Patent No. 3515492

  However, the conventional air battery cannot be said to have sufficiently high output characteristics and cycle characteristics. The present invention has been made in view of the above circumstances, and a main object thereof is to provide an air battery excellent in output characteristics and cycle characteristics.

  In order to solve the above problems, in the present invention, an air electrode having an air electrode layer containing a conductive material, an air electrode current collector for collecting the air electrode layer, and a negative electrode containing a negative electrode active material A negative electrode having a negative electrode current collector for collecting the current layer and the negative electrode layer, a separator disposed between the air electrode layer and the negative electrode layer, and metal ions between the air electrode layer and the negative electrode layer. There is provided an air battery having an electrolyte for conducting, wherein the air electrode layer contains high-purity ramsdellite type manganese dioxide as a catalyst.

  ADVANTAGE OF THE INVENTION According to this invention, it can be set as the air battery excellent in an output characteristic and cycling characteristics by using a high purity ramsdelite type manganese dioxide (high purity R type manganese dioxide) as a catalyst. This is presumably because high-purity ramsdelite-type manganese dioxide has higher catalytic activity than conventional manganese dioxide or the like.

  In the said invention, it is preferable that Jahn-Teller distortion factor of the said high purity ramsdellite type manganese dioxide is 0.9 or more. This is because the purity of ramsdelite type manganese dioxide is high and the catalytic activity is higher.

  In the present invention, a catalyst-coated conductive material obtained by mixing a conductive material and high-purity ramsdelite type manganese dioxide by mechanical milling and coating the surface of the conductive material with the high-purity ramsdelite type manganese dioxide. A catalyst-coated conductive material forming step to be formed; and an air electrode layer-forming step of forming an air electrode layer on the air electrode current collector using the composition for forming an air electrode layer containing the catalyst-coated conductive material. A method for producing an air battery is provided.

  According to the present invention, by forming the catalyst-coated conductive material by mechanical milling, it is possible to improve the adhesion between the conductive material and the high-purity ramsdellite-type manganese dioxide, and excellent in output characteristics and cycle characteristics. Air battery can be obtained.

  In the said invention, it is preferable that the said mechanical milling is a ball mill. This is because the catalyst-coated conductive material can be obtained efficiently.

  In the said invention, it is preferable that Jahn-Teller distortion factor of the said high purity ramsdellite type manganese dioxide is 0.9 or more. This is because the purity of ramsdelite type manganese dioxide is high and the catalytic activity is higher.

  In this invention, there exists an effect that the air battery excellent in the output characteristic and cycling characteristics can be provided.

  Hereinafter, the air battery of the present invention and the method for producing the air battery will be described in detail.

A. Air Battery First, the air battery of the present invention will be described. The air battery of the present invention includes an air electrode having an air electrode layer containing a conductive material and an air electrode current collector for collecting the air electrode layer, a negative electrode layer containing a negative electrode active material, and the negative electrode layer. A negative electrode having a negative electrode current collector for collecting current, a separator disposed between the air electrode layer and the negative electrode layer, an electrolyte responsible for conduction of metal ions between the air electrode layer and the negative electrode layer, The air electrode layer includes high-purity ramsdellite type manganese dioxide as a catalyst.

  ADVANTAGE OF THE INVENTION According to this invention, it can be set as the air battery excellent in an output characteristic and cycling characteristics by using a high purity ramsdelite type manganese dioxide (high purity R type manganese dioxide) as a catalyst. This is presumably because high-purity ramsdelite-type manganese dioxide has higher catalytic activity than conventional manganese dioxide or the like. Manganese dioxide has many crystal structures. In particular, manganese dioxide having a gamma-type crystal structure is consumed in the world in an amount exceeding 200,000 tons per year as a battery material. However, this gamma-type manganese dioxide is not a substance made of a single crystal, but a substance in which beta-type and epsilon-type manganese dioxide crystals are mixed as impurities in an R-type manganese dioxide crystal. In contrast, in the present invention, an air battery excellent in output characteristics and cycle characteristics can be obtained by using a catalyst having a high purity of R-type manganese dioxide.

Next, the air battery of this invention is demonstrated using drawing. Fig.1 (a) is a schematic sectional drawing which shows an example of the air battery of this invention. FIG.1 (b) is a perspective view which shows the external appearance of the air battery shown by Fig.1 (a). The air battery shown in FIG. 1A includes a negative electrode current collector 2 formed on the inner bottom surface of a lower insulating case 1a, a negative electrode lead 2 'connected to the negative electrode current collector 2, and a negative electrode current collector 2 A negative electrode layer 3 made of metal Li, an air electrode layer 4 containing a conductive material such as ketjen black, and high-purity ramsdellite-type manganese dioxide, and an air electrode for collecting the air electrode layer 4 Oxygen is supplied to the mesh 5 and the air electrode current collector 6, the air electrode lead 6 ′ connected to the air electrode current collector 6, the separator 7 installed between the negative electrode layer 3 and the air electrode layer 4. Therefore, it has an upper insulating case 1b having a microporous film 8 provided for this purpose, and an electrolytic solution 9 in which the negative electrode layer 3 and the air electrode layer 4 are immersed.
Hereinafter, the air battery of the present invention will be described for each configuration.

1. Air Electrode The air electrode used in the present invention has an air electrode layer containing a conductive material and an air electrode current collector that collects current from the air electrode layer. Furthermore, the air electrode layer used in the present invention contains high-purity ramsdelite type manganese dioxide as a catalyst.

(1) Air electrode layer The air electrode layer used in the present invention has at least a conductive material and high-purity ramsdellite-type manganese dioxide that functions as a catalyst. Further, it may contain a binder or the like as necessary.

(I) Catalyst used for air electrode layer In the present invention, high-purity ramsdellite-type manganese dioxide is used as a catalyst. In the present invention, the purity of the high-purity ramsdelite type manganese dioxide can be evaluated using the Jahn-Teller distortion factor, and is preferably close to 0.95 which is the theoretical value of the ramsdelite type manganese dioxide. Specifically, the Jahn-Teller distortion factor of the high-purity ramsdelite-type manganese dioxide is preferably 0.9 or more, for example.

The Jahn-Teller distortion factor is an index that represents the distortion of manganese dioxide crystals. Y. Chabre and J. Pannetie, Structural and electrochemical properties of the proton / gamma-MnO ₂ , Prog. Solid St. Chem., Vol. 23, pp.1-130, 1995. In addition, this Jahn-Teller distortion factor is based on K. Suetsugu, K. Sekitani and T. Shoj, An investigation of structural water in electrolytic manganese dioxide (EMD), TOSOH, Research & Technology Review, Vol. 49, pp. 21- 27, 2005 can be calculated and evaluated according to the calculation method.

In calculating the Jahn-Teller distortion factor, d ₍₂₁₀₎ , d ₍₂₁₁₎ , d _{(610 )} which are lattice multipliers obtained from the X-ray (Cu-Kα) diffraction pattern of high-purity ramsdelite-type manganese dioxide. ₎ Can be used. At that time, the a, b, and c axes, which are the three-dimensional axes that determine the crystal axis, are set by C. Fong, BJ Kennedy, MM Elcombe, A powder neutron diffraction study of lambda and gamma manganese dioxide and of LiMn ₂ O ₄ , Zeitschrift Fuer Kristallographie, Vol. 209, pp. 941-945, 1994.

  Examples of the method for synthesizing the high-purity ramsdelite type manganese dioxide used in the present invention include the method described in JP-A-2007-238424.

  The content of the high-purity ramsdellite-type manganese dioxide in the air electrode layer is not particularly limited as long as it is an amount that exhibits a desired catalytic function, but, for example, within a range of 1 wt% to 30 wt%, In particular, it is preferably within the range of 5% by weight to 20% by weight. If the catalyst content is too low, sufficient catalytic function may not be achieved. If the catalyst content is too high, the content of the conductive material is relatively reduced, the reaction field is reduced, and the battery capacity is reduced. This is because there is a possibility that a decrease in the number of times will occur.

(Ii) Members other than the catalyst used for the air electrode layer As described above, the air electrode layer used in the present invention contains a conductive material. The conductive material is not particularly limited as long as it has conductivity, and examples thereof include a carbon material. Furthermore, the carbon material may have a porous structure or may not have a porous structure. However, in the present invention, the carbon material preferably has a porous structure. This is because the specific surface area is large and many reaction fields can be provided. Specific examples of the carbon material having a porous structure include mesoporous carbon. On the other hand, specific examples of the carbon material having no porous structure include graphite, acetylene black, carbon nanotube, and carbon fiber. The content of the conductive material in the air electrode layer is, for example, preferably in the range of 65% by weight to 99% by weight, and more preferably in the range of 75% by weight to 95% by weight. If the content of the conductive material is too small, the reaction field may decrease and the battery capacity may be reduced. If the content of the conductive material is too large, the content of the catalyst is relatively reduced and sufficient. This is because it may not be possible to exert a proper catalytic function.

  As described above, the air electrode layer used in the present invention may contain a binder for fixing the conductive material. Examples of the binder include polyvinylidene fluoride (PVdF) and polytetrafluoroethylene (PTFE). Although it does not specifically limit as content of the binder in an air electrode layer, For example, it is preferable that it is in the range of 30 weight% or less, especially 1 weight%-10 weight%.

  The thickness of the air electrode layer varies depending on the use of the air battery, but is preferably in the range of 2 μm to 500 μm, and more preferably in the range of 5 μm to 300 μm.

(2) Air electrode current collector The air electrode current collector used in the present invention has a function of collecting current in the air electrode layer. Examples of the material for the air electrode current collector include stainless steel, nickel, aluminum, iron, titanium, and carbon. Examples of the shape of the air electrode current collector include a foil shape, a plate shape, and a mesh (grid) shape. Especially, in this invention, it is preferable that the shape of an air electrode electrical power collector is a mesh form. This is because the current collection efficiency is excellent. In this case, usually, a mesh-shaped air electrode current collector is disposed inside the air electrode layer. Furthermore, in the present invention, another air electrode current collector (for example, a foil-shaped current collector) that collects the charges collected by the mesh-shaped air electrode current collector may be used. In the present invention, a battery case to be described later may also have the function of an air electrode current collector.

(3) Formation method of an air electrode The formation method of the air electrode in this invention will not be specifically limited if it is a method which can form the air electrode mentioned above. As an example of the method of forming the air electrode, an air electrode layer forming paste containing a conductive material, high-purity ramsdellite-type manganese dioxide, a binder and a solvent is prepared. The method of apply | coating on an pole electrical power collector, and drying can be mentioned. As another example of the air electrode formation method, a conductive material, high-purity ramsdellite-type manganese dioxide and a binder are kneaded to produce a pellet, and the pellet and the air electrode current collector are pressure-bonded. And the like.

2. Next, the negative electrode used in the present invention will be described. The negative electrode used in the present invention has a negative electrode layer containing a negative electrode active material and a negative electrode current collector that collects current from the negative electrode layer.

  The negative electrode layer contains at least a negative electrode active material. As a negative electrode active material, the negative electrode active material of a general air battery can be used, and it is not specifically limited. When the air battery of the present invention is a secondary battery, the negative electrode active material is usually capable of occluding and releasing metal ions. When the air battery of the present invention is a lithium air secondary battery, examples of the negative electrode active material used include metal materials such as lithium metal, lithium alloy, metal oxide, metal sulfide, metal nitride, and graphite. Among them, metallic lithium and carbon materials are preferable, and metallic lithium is more preferable from the viewpoint of increasing capacity.

  Although the said negative electrode layer should just contain a negative electrode active material at least, it may contain the binder which fixes a negative electrode active material as needed. About the kind of binder, the usage-amount, etc., since it is the same as that of the content described in "1. Air electrode" mentioned above, description here is abbreviate | omitted.

  On the other hand, the negative electrode current collector has a function of collecting current in the negative electrode layer. The material of the negative electrode current collector is not particularly limited as long as it has conductivity, and examples thereof include copper, stainless steel, nickel, and the like. Examples of the shape of the negative electrode current collector include a foil shape, a plate shape, and a mesh (grid) shape. In the present invention, a battery case, which will be described later, may have the function of a negative electrode current collector.

3. Next, the separator used in the present invention will be described. The separator used in the present invention is installed between the air electrode layer and the negative electrode layer. The separator is not particularly limited as long as it has a function of electrically separating the air electrode layer and the negative electrode layer. For example, a porous film such as polyethylene and polypropylene; a resin nonwoven fabric, a glass fiber nonwoven fabric, and the like Non-woven fabrics; and polymer materials used in lithium polymer batteries.

4). Electrolyte Next, the electrolyte used in the present invention will be described. The form of the electrolyte used in the present invention is not particularly limited as long as it has metal ion conductivity. For example, liquid (electrolytic solution), solid (solid electrolyte), gel (gel electrolyte) Etc. Here, as an example of the electrolyte used in the present invention, an electrolytic solution used in a lithium air battery will be described.

Such an electrolytic solution is usually obtained by dissolving a lithium salt in an organic solvent. Examples of the lithium salt include inorganic lithium salts such as LiPF ₆ , LiBF ₄ , LiClO _4, and LiAsF ₆ ; and LiCF ₃ SO ₃ , LiN (CF ₃ SO ₂ ) ₂ , LiN (C ₂ F ₅ SO ₂ ) ₂ , An organic lithium salt such as LiC (CF ₃ SO ₂ ) ₃ can be used. The organic solvent is not particularly limited as long as it can dissolve the electrolyte, but is preferably a solvent having high oxygen solubility. This is because oxygen dissolved in the solvent can be efficiently used in the reaction. Specific examples of the organic solvent include ethylene carbonate (EC), propylene carbonate (PC), dimethyl carbonate (DMC), diethyl carbonate (DEC), ethyl methyl carbonate (EMC), butylene carbonate, γ-butyrolactone, sulfolane, Acetonitrile, 1,2-dimethoxymethane, 1,3-dimethoxypropane, diethyl ether, tetrahydrofuran, 2-methyltetrahydrofuran and the like can be mentioned. Among them, in the present invention, a mixed solvent in which EC or PC and DEC or EMC are combined is preferable.

  In the present invention, a low-volatile liquid such as an ionic liquid can be used as the electrolytic solution. By using a low-volatile liquid, the electrolyte solution decrease by volatilization can be suppressed and it can be used for a longer period of time.

5. Battery Case Next, the battery case used in the present invention will be described. The shape of the battery case used in the present invention is not particularly limited as long as it can hold the above-described air electrode, negative electrode, separator, and electrolyte, but specifically, a coin type, a flat plate type, a cylindrical type, A laminating type etc. can be mentioned. The battery case may be an open battery case or a sealed battery case. Here, the open battery case refers to a battery case that can come into contact with the atmosphere, and refers to the battery case as shown in FIG. On the other hand, when the battery case is a sealed battery case, it is preferable to provide an air (oxygen) supply pipe and a discharge pipe in the sealed battery case.

6). Air Battery The air battery of the present invention is not particularly limited as long as it has an air electrode layer containing the above-described catalyst. Among them, in the air battery of the present invention, it is preferable that a larger area of the air electrode layer is immersed in the electrolyte during the electrode reaction. In particular, in the air battery of the present invention, it is preferable that the air electrode layer and the negative electrode layer are always filled with the electrolytic solution when the volume change of the electrode accompanying discharge or charge / discharge occurs. This is because if the air electrode layer and the negative electrode layer are always filled with the electrolytic solution, an increase in internal resistance due to the shortage of the electrolytic solution can be suppressed.

Note that the air battery has a problem that the volume of the electrodes (air electrode and negative electrode) changes greatly with discharge or charge / discharge, resulting in a situation where the electrolyte is insufficient. Specifically, during discharge, Li elutes as Li ions at the negative electrode, and lithium oxide precipitates at the air electrode. At this time, since the density of the lithium oxide (for example, Li ₂ O ₂ ) is larger than the density of Li, the entire electrode contracts as much as 35% by volume. As a result, there is a problem in that the amount of the electrolytic solution is insufficient at the end of discharge, and a part of the air electrode or the like is not immersed in the electrolytic solution, thereby increasing the internal resistance. In addition, when a carbon material such as graphite is used as the negative electrode active material as a material other than metal Li, the volume change at the negative electrode is small, but Li ₂ O ₂ or the like is generated at the air electrode, and electrolysis in the air electrode is performed. When the liquid is pushed out, the electrolyte moves to the voids in the battery, and after the Li ₂ O ₂ is dissolved during charging, it becomes difficult for the electrolyte to return to the air electrode. As a result, the amount of the electrolyte is insufficient. However, there is also a problem that it leads to internal resistance. In contrast, even when the volume of the electrode changes due to discharge or charge / discharge, the air electrode layer and the negative electrode layer always fill the electrolyte solution, thereby increasing the internal resistance due to insufficient electrolyte solution. It can be suppressed.

  An example of a configuration in which the air electrode layer and the negative electrode layer are always filled with the electrolyte when a volume change associated with discharge or charge / discharge occurs is a configuration in which the electrolyte is circulated. By circulating the electrolyte, charging / discharging can be performed without causing a gas-liquid interface between the electrolyte and the air, which existed when using a conventional air battery. Even if it exists, an air electrode layer and a negative electrode layer can always be satisfy | filled with electrolyte solution. In addition, there is an advantage that it is possible to prevent a decrease in the electrolyte due to volatilization. Further, by circulating the electrolytic solution, it is possible to efficiently remove oxygen generated by the charging reaction from the air electrode layer.

  Specifically, as shown in FIG. 2, the electrolytic solution is circulated by using an electrolytic solution moving means 11 such as a motor to divide the electrolytic solution 9 into the negative electrode layer 3, the separator 7, and the air electrode layer 4. A configuration in which they are circulated in order can be given. At the time of discharge, oxygen 13 is supplied to the air electrode layer 4 using oxygen supply means 12 such as bubbling, and excess oxygen is removed by the exhaust means 14. If the oxygen supply means 12 can raise the oxygen concentration dissolved in the electrolyte 9 appropriately, the exhaust means 14 is not particularly necessary. Further, at the time of charging, the electrolytic solution may be circulated in the direction opposite to the flow of the electrolytic solution shown in FIG. In FIG. 2, for convenience, the air electrode current collector and the negative electrode current collector are omitted, but current collection may be performed by an appropriate method.

  As another configuration in which the air electrode layer and the negative electrode layer are always filled with the electrolytic solution when a volume change caused by discharge or charge / discharge occurs, a configuration using a large amount of the electrolytic solution can be given. By using a sufficiently large amount of electrolyte, it is possible to prevent the air electrode layer from becoming insufficient.

  That is, in the present invention, when the level of the electrolyte solution changes due to the volume change of the electrode accompanying discharge or charge / discharge, the lowest position of the electrolyte solution surface is the air electrode layer. And it is preferable that it is higher than the position of the uppermost surface of the negative electrode layer. It is because it can prevent that electrolyte solution runs short by setting the quantity of electrolyte solution to become said position. For example, when metal Li is used for the negative electrode layer, a reaction in which lithium is eluted by discharge occurs, and the volume of the entire electrode is reduced. Therefore, normally, the level of the electrolytic solution at the end of discharge corresponds to the lowest position.

  The “top surfaces of the air electrode layer and the negative electrode layer” refers to the case where the top surface of the air electrode layer, the top surface of the negative electrode layer, the top surface of the air electrode layer and the negative electrode layer, depending on the configuration of the air battery. Sometimes it means the top surface. Each case will be described with reference to FIG. For convenience, the air electrode current collector and the negative electrode current collector are omitted.

  FIG. 3A is a schematic cross-sectional view showing an aspect in which the position where the liquid level of the electrolytic solution is lowered is higher than the uppermost surface of the air electrode layer. The air battery shown in FIG. 3A is an air battery in which the negative electrode layer 3, the separator 7, and the air electrode layer 4 are formed in this order from the inner bottom surface of the battery case 1, and the position where the electrolyte solution 9 is lowest. Is higher than the uppermost surface of the air electrode layer 4. This air battery has an advantage that oxygen can be easily supplied.

  FIG. 3B is a schematic cross-sectional view illustrating an aspect in which the position where the liquid level of the electrolytic solution is lowest is higher than the uppermost surface of the negative electrode layer. The air battery shown in FIG. 3B is an air battery in which the air electrode layer 4, the separator 7 and the negative electrode layer 3 are formed in this order from the inner bottom surface of the battery case 1, and the position where the electrolyte solution 9 is lowest. Is higher than the uppermost surface of the negative electrode layer 3. Furthermore, since this air battery has a structure in which the air electrode layer is below the negative electrode layer, the oxygen supply means 12 and the exhaust means 14 may be provided as necessary.

  FIG. 3C is a schematic cross-sectional view showing an aspect in which the position where the liquid level of the electrolytic solution is lowest is higher than the uppermost surfaces of the air electrode layer and the negative electrode layer. The air battery shown in FIG. 3C has a circle having a separator 7, a negative electrode layer 3 disposed on one surface of the separator 7, and an air electrode layer 4 disposed on the other surface of the separator 7. In the columnar air battery, the lowest position of the electrolyte 9 is higher than the uppermost surfaces of the negative electrode layer 3 and the air electrode layer 4.

  In the present invention, it is preferable that the position where the liquid level of the electrolytic solution is lowest is higher than the positions of the uppermost surfaces of the air electrode layer and the negative electrode layer. The difference in height between the position where the liquid level of the electrolytic solution is lowest and the position of the uppermost surface of the air electrode layer and the negative electrode layer varies depending on the volume of the battery case used, for example, It is preferable to be within the range of 1 mm to 30 mm, particularly within the range of 3 mm to 10 mm. If the difference in height is too small, the electrolyte may be insufficient due to volatilization of the solvent, etc., and if the difference in height is too large, the supply of oxygen may be delayed and high-rate discharge characteristics may deteriorate. Because there is. Moreover, it is preferable that the initial input amount of the electrolytic solution is determined by measuring or calculating in advance the volume change of the electrode accompanying discharge or charge / discharge, and determining the optimal input amount.

  Moreover, the air battery of this invention will not be specifically limited if it has the air electrode, negative electrode, separator, electrolyte, and battery case which were mentioned above. The air battery of the present invention may be a primary battery or a secondary battery. Furthermore, examples of the air battery include a lithium air battery, a sodium air battery, a magnesium air battery, a calcium air battery, and a potassium air battery, and among them, a lithium air battery is preferable. In addition, the use of the air battery of the present invention is not particularly limited, and examples thereof include a vehicle installation application, a stationary power supply application, and a household power supply application.

7). Next, a method for manufacturing an air battery according to the present invention will be described. The method for producing an air battery of the present invention is not particularly limited as long as the above-described air battery can be obtained, and a method similar to a general method for producing an air battery can be used. For example, in the case of manufacturing a coin cell type air battery, in an inert gas atmosphere, first, a negative electrode having a negative electrode layer and a negative electrode current collector is disposed in a negative electrode side battery case, and then a separator is formed on the negative electrode layer. Next, an electrolytic solution using a solvent containing a fluorine-containing compound is injected over the separator, and then the air electrode having the air electrode layer and the air electrode current collector is replaced with the air electrode. A method of arranging the separator toward the separator side, then arranging it on the air electrode side battery case, and finally caulking them can be exemplified. The method for producing an air battery of the present invention may be a method described in “B. Method for producing an air battery” described later.

B. Next, a method for manufacturing an air battery according to the present invention will be described. The method for producing an air battery according to the present invention comprises a catalyst-coated conductive material in which a conductive material and high-purity ramsdelite type manganese dioxide are mixed by mechanical milling, and the surface of the conductive material is coated with the high-purity ramsdelite type manganese dioxide. Air electrode layer for forming an air electrode layer on an air electrode current collector using a catalyst-coated conductive material forming step for forming a conductive material, and an air electrode layer forming composition containing the catalyst-coated conductive material And a forming step.

  According to the present invention, by forming the catalyst-coated conductive material by mechanical milling, the adhesion between the conductive material and the high-purity ramsdellite-type manganese dioxide can be improved, and the output characteristics and cycle characteristics are excellent. Air battery can be obtained.

1. Catalyst-coated conductive material forming step In the present invention, the catalyst-coated conductive material forming step comprises mixing a conductive material and high-purity ramsdelite-type manganese dioxide by mechanical milling, and the surface of the conductive material is mixed with the high-purity ramsdelite. Forming a catalyst-coated conductive material coated with type manganese dioxide.

  About the kind of conductive material and high-purity ramsdelite type manganese dioxide used in this step, the ratio of the conductive material and high-purity ramsdelite type manganese dioxide, etc., are the same as the contents described in the above “A. Air battery” Therefore, the description here is omitted.

  In the present invention, the catalyst-coated conductive material in which the surface of the conductive material is coated with high-purity ramsdellite type manganese dioxide is formed by mechanical milling. The mechanical milling is not particularly limited as long as it is a method capable of forming a catalyst-coated conductive material by applying mechanical energy, and examples thereof include a ball mill, a turbo mill, a mechano-fusion, and a disk mill. Of these, a ball mill is preferable, and a planetary ball mill is particularly preferable. This is because it is general-purpose and a catalyst-coated conductive material can be obtained efficiently.

  The various conditions of the mechanical milling are preferably set to such an extent that a desired catalyst-coated conductive material can be obtained, and preferably selected appropriately according to the type of mechanical milling. For example, when a catalyst-coated conductive material is formed by a ball mill, usually, a conductive material, high-purity ramsdellite-type manganese dioxide, and pulverizing balls are added to a pot, and processing is performed at a predetermined motor rotation speed and time. . The number of motor revolutions when performing the planetary ball mill is, for example, preferably in the range of 100 rpm to 2000 rpm, and more preferably in the range of 200 rpm to 1000 rpm. Moreover, as processing time at the time of performing a planetary ball mill, it is preferable to be within a range of 2 hours to 24 hours, for example, within a range of 3 hours to 12 hours.

2. Air electrode layer forming step The air electrode layer forming step in the present invention is a step of forming an air electrode layer on the air electrode current collector using the air electrode layer forming composition containing the catalyst-coated conductive material. is there.

  The composition for forming an air electrode layer in the present invention contains at least a catalyst-coated conductive material, and preferably contains a binder as necessary. The type and amount of the binder are the same as those described in the above “A. Air battery”, and thus the description thereof is omitted here. The same applies to the air electrode current collector used in the present invention.

  As an example of a method for forming an air electrode, a paste-like composition for forming an air electrode layer containing a conductive material, high-purity ramsdellite-type manganese dioxide, a binder and a solvent is formed on an air electrode current collector. The method of apply | coating and drying can be mentioned. As another example of the air electrode forming method, a conductive material, high-purity ramsdellite-type manganese dioxide and a binder are kneaded to produce a pellet-shaped air electrode layer forming composition. And a method of pressure bonding the air electrode current collector and the like.

3. Other Steps An air electrode can be obtained by performing the above-described catalyst-coated conductive material forming step and air electrode layer forming step. The other steps are the same as those in a general air battery manufacturing method, and thus the description thereof is omitted here.

  The present invention is not limited to the above embodiment. The above-described embodiment is an exemplification, and the present invention has substantially the same configuration as the technical idea described in the claims of the present invention, and any device that exhibits the same function and effect is the present invention. It is included in the technical scope of the invention.

Hereinafter, the present invention will be described in more detail with reference to examples.
[Example]
In this example, a coin cell type lithium air secondary battery was produced. The coin cell was assembled in an argon box.
A schematic diagram of a coin cell is shown in FIG. Both the negative electrode case 22 and the air electrode case 20 are made of SUS material, and the air electrode case 20 has a plurality of through holes 29 having a diameter of 2 mm. First, a metal lithium foil 24 was disposed on the negative electrode case 22. As the metal lithium foil 24, a sheet having a thickness of 250 μm punched out with a diameter of 18 mm was used. Next, a polyethylene separator 25 was placed on the metal lithium foil 24. As the separator 25, a sheet having a thickness of 25 μm punched to a diameter of 19.5 mm was used. Next, the electrolytic solution 23 was injected from above the separator 25 with a dropper. In the electrolytic solution 23, LiClO ₄ (manufactured by Kishida Chemical) was dissolved at a concentration of 1M in a mixed solvent mixed with ethylene carbonate (manufactured by Kishida Chemical): diethyl carbonate (manufactured by Kishida Chemical) = 1: 1 (volume ratio). I used something.

  Next, the air electrode composite material 27 was pressed against the air electrode mesh 26, and the air electrode composite material 27 was inserted into the air electrode mesh 26. As the air electrode mesh 26, a Ni mesh having a thickness of 150 μm and a diameter of 15 mm was used. As the air electrode mixture 27, 82 parts by weight of ketjen black (KB), 3 parts by weight of polytetrafluoroethane (PTFE), and 15 parts by weight of high purity ramsdellite type manganese dioxide (manufactured by Forward Science Laboratories) are finished. What was kneaded in a mortar was used. Next, the integrated air electrode mesh 26 and the air electrode mixture 27 were installed on the air electrode case 20 to which the air electrode current collector 28 was joined by welding. A Ni mesh having a thickness of 150 μm and a diameter of 15 mm was used as the air electrode current collector 28. Next, the gasket 21 was fitted into the air electrode case 20.

  Next, the obtained negative electrode case and air electrode case were joined using a coin cell caulking machine (manufactured by Hosen). In this way, a coin cell was obtained.

[Comparative example]
A coin cell was obtained in the same manner as in the example except that the catalyst was changed to electrolytic manganese dioxide (manufactured by High Purity Chemical Laboratory).

[Evaluation]
Using the coin cells obtained in the examples and comparative examples, a discharge capacity test and a cycle test were performed.

(1) Discharge capacity test The function as a primary battery was evaluated by the discharge capacity test. First, the obtained coin cell was fitted into a cell case, placed in a glass container, and sealed with an aluminum lid. In addition, the wiring of the positive electrode terminal and the negative electrode terminal was made to be able to be taken out from an aluminum lid. The glass container was taken out from the argon box, and the inside of the glass container was replaced with gas from argon to oxygen using a pipe provided in an aluminum lid. Then, it discharged on the following discharge conditions and measured discharge capacity. The results are shown in Table 1. The following (g-carbon) refers to the weight of carbon in the positive electrode layer.
-Discharge condition: Discharge until the battery voltage reaches 2V at a current of 50 mA / (g-carbon).

(2) Cycle test The function as a secondary battery was evaluated by a cycle test. First, the obtained coin cell was fitted into a cell case, placed in a glass container, and sealed with an aluminum lid. In addition, the wiring of the positive electrode terminal and the negative electrode terminal was made to be able to be taken out from an aluminum lid. The glass container was taken out from the argon box, and the inside of the glass container was replaced with gas from argon to oxygen using a pipe provided in an aluminum lid. Then, charging / discharging was performed on the following discharge conditions and charge conditions, and the discharge capacity of the 10th cycle was measured. The results are shown in Table 1.
-Discharge condition: Discharge until the battery voltage reaches 2V at a current of 50 mA / (g-carbon) or reaches an electric quantity of 1500 mAh / (g-carbon)-Charging condition: 25 mA / (g-carbon) Charging is performed until the battery voltage reaches 4.3 V with current. The cycle test started from discharging.

  As shown in the results of the discharge capacity test, it was confirmed that the coin cell obtained in the example exhibited a high discharge capacity as compared with the coin cell obtained in the comparative example. This is considered to be because the catalytic activity of high-purity ramsdelite-type manganese dioxide is higher than that of electrolytic manganese dioxide, and oxygen exchange is smooth. From this, it was found that when considered as a primary air battery, the air battery of the present invention exhibits excellent discharge characteristics.

  On the other hand, as a result of the cycle test, it is clear that all of the coin cells obtained in the example show a high capacity retention rate with respect to the initial 1500 mAh / (g-carbon) as compared with the coin cell obtained in the comparative example. Became. This phenomenon is also considered to be because the catalytic activity of high-purity ramsdelite-type manganese dioxide is higher than the catalytic activity of electrolytic manganese dioxide, and oxygen exchange is smoothed as described above.

It is explanatory drawing explaining the air battery of this invention. It is a schematic sectional drawing which illustrates the air battery of this invention. It is a schematic sectional drawing which illustrates the air battery of this invention. It is explanatory drawing explaining the air battery produced in the Example.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 ... Battery case 1a ... Lower insulating case 1b ... Upper insulating case 2 ... Negative electrode collector 2 '... Negative electrode lead 3 ... Negative electrode layer 4 ... Air electrode layer 5 ... Air electrode mesh 6 ... Air electrode current collector 6' ... Air Electrode lead 7… Separator 8… Microporous membrane 9… Electrolyte

Claims (5)

An air electrode having an air electrode layer containing a conductive material and an air electrode current collector for collecting the air electrode layer, a negative electrode layer containing a negative electrode active material, and a negative electrode current collector for collecting the negative electrode layer An air battery comprising: a negative electrode having a body; a separator disposed between the air electrode layer and the negative electrode layer; and an electrolyte that conducts metal ions between the air electrode layer and the negative electrode layer. ,
The air cell, wherein the air electrode layer contains high-purity ramsdellite type manganese dioxide as a catalyst.   2. The air battery according to claim 1, wherein Jahn-Teller distortion factor of the high-purity ramsdelite type manganese dioxide is 0.9 or more. Conductive material and high-purity ramsdelite type manganese dioxide are mixed by mechanical milling to form a catalyst-coated conductive material in which the surface of the conductive material is coated with the high-purity ramsdelite type manganese dioxide. Forming process;
An air electrode layer forming step of forming an air electrode layer on an air electrode current collector, using the air electrode layer forming composition containing the catalyst-coated conductive material;
A method for producing an air battery, comprising:   The method of manufacturing an air battery according to claim 3, wherein the mechanical milling is a ball mill.   The method for producing an air battery according to claim 3 or 4, wherein a Jahn-Teller distortion factor of the high-purity ramsdelite type manganese dioxide is 0.9 or more.

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