JP2009261195A5 - - Google Patents

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Publication number
JP2009261195A5
JP2009261195A5 JP2008110100A JP2008110100A JP2009261195A5 JP 2009261195 A5 JP2009261195 A5 JP 2009261195A5 JP 2008110100 A JP2008110100 A JP 2008110100A JP 2008110100 A JP2008110100 A JP 2008110100A JP 2009261195 A5 JP2009261195 A5 JP 2009261195A5
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JP
Japan
Prior art keywords
iron core
thin plate
dummy
laminating
thin plates
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Granted
Application number
JP2008110100A
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Japanese (ja)
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JP2009261195A (en
JP5160944B2 (en
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Priority to JP2008110100A priority Critical patent/JP5160944B2/en
Priority claimed from JP2008110100A external-priority patent/JP5160944B2/en
Publication of JP2009261195A publication Critical patent/JP2009261195A/en
Publication of JP2009261195A5 publication Critical patent/JP2009261195A5/ja
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Publication of JP5160944B2 publication Critical patent/JP5160944B2/en
Expired - Fee Related legal-status Critical Current
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Claims (4)

外形形状の異なる複数種類の鉄心薄板を積層してなる積層鉄心の製造方法であって、
帯状薄鋼板から前記各鉄心薄板を円形または長円形に半抜きまたは打抜きする鉄心薄板打抜き工程と、
前記半抜きまたは打抜きされた各鉄心薄板をプッシュバックするプッシュバック工程と、
前記各鉄心薄板よりも大きな同一外形のダミー薄板を前記鉄心薄板と一体に前記帯状薄鋼板からそれぞれ打抜くダミー薄板打抜き工程と、
前記ダミー薄板を積層して積層体を形成する積層工程と、
前記積層体から前記各鉄心薄板以外の不要部分を除去する除去工程と
を有し、
前記ダミー薄板打抜き工程より前に、前記ダミー薄板の円形の外周縁の1箇所のみに切欠き部を形成する切欠き打抜き工程を更に有し、
前記積層工程において、前記ダミー薄板が前記切欠き部の位置を合わせて積層されることで、当該切欠き部の集合からなる1つの溝部が前記積層体の外周面に形成され、
前記除去工程において、前記積層体の溝部が外側に押し拡げられて前記不要部分が除去されることを特徴とする積層鉄心の製造方法。
A method of manufacturing a laminated iron core obtained by laminating a plurality of types of iron core thin plates having different outer shapes,
An iron core thin plate punching step in which each of the iron core thin plates is semi-punched or punched out into a circular or oval shape from a strip-shaped thin steel plate;
A pushback step of pushing back each half-cut or punched core sheet;
A dummy thin plate punching step in which a dummy thin plate having the same outer shape larger than each of the iron core thin plates is punched from the belt-shaped thin steel plate integrally with the iron core thin plate;
A lamination step of laminating the dummy thin plates to form a laminate;
A removal step of removing unnecessary portions other than the iron core thin plates from the laminate,
Before the dummy thin plate punching step, further comprising a notch punching step of forming a notch portion only at one location on the circular outer periphery of the dummy thin plate,
In the laminating step, the dummy thin plate is laminated by aligning the positions of the notches, so that one groove portion composed of a set of the notches is formed on the outer peripheral surface of the laminate,
In the removing step, the groove portion of the laminated body is pushed outward to remove the unnecessary portion .
前記積層工程の前に、前記各鉄心薄板にかしめ結合部を形成するかしめ結合部形成工程を更に有し、
前記積層工程において、隣接する前記鉄心薄板が前記かしめ結合部によって互いにかしめ結合されることを特徴とする、請求項に記載の積層鉄心の製造方法。
Before the laminating step, further comprising a caulking joint forming step for forming caulking joints on each of the iron core thin plates,
2. The method of manufacturing a laminated core according to claim 1 , wherein in the laminating step, the adjacent iron core thin plates are caulked and joined to each other by the caulking joint.
外形形状の異なる複数種類の鉄心薄板を積層してなる積層鉄心の製造装置であって、
帯状薄鋼板から前記各鉄心薄板を円形または長円形に半抜きまたは打抜きする鉄心薄板打抜き手段と、
前記各鉄心薄板をプッシュバックするプッシュバック手段と、
前記各鉄心薄板よりも大きな同一外形のダミー薄板を前記鉄心薄板と一体に前記帯状薄鋼板からそれぞれ打抜くダミー薄板打抜き手段と、
前記ダミー薄板を積層して積層体を形成する積層手段と、
前記積層体から前記各鉄心薄板以外の不要部分を除去する除去手段と
を備え
前記ダミー薄板打抜き手段による前記ダミー薄板の打抜きより前に、前記ダミー薄板の円形の外周縁の1箇所のみに切欠き部を形成する手段を更に備え、
前記積層手段により、前記ダミー薄板が前記切欠き部の位置を合わせて積層されることで、当該切欠き部の集合からなる1つの溝部が前記積層体の外周面に形成され、
前記除去手段により、前記積層体の溝部が外側に押し拡げられて前記不要部分が除去されることを特徴とする積層鉄心の製造装置。
An apparatus for manufacturing a laminated core in which a plurality of types of iron core thin plates having different outer shapes are laminated,
Iron core thin plate punching means for half-punching or punching each of the iron core thin plates into a circular or oval shape from a strip-shaped thin steel plate;
Pushback means for pushing back each of the iron core thin plates;
Dummy thin plate punching means for punching a dummy thin plate having the same outer shape larger than each of the iron core thin plates from the strip-shaped thin steel plate integrally with the iron core thin plate,
Laminating means for laminating the dummy thin plates to form a laminate;
Removing means for removing unnecessary portions other than each of the iron core thin plates from the laminate ,
Before the dummy thin plate is punched by the dummy thin plate punching means, further comprising means for forming a notch in only one portion of the circular outer periphery of the dummy thin plate;
By laminating the dummy thin plate by aligning the positions of the notches by the laminating means, one groove formed of a set of the notches is formed on the outer peripheral surface of the laminate.
The apparatus for manufacturing a laminated iron core according to claim 1, wherein the removing means expands a groove portion of the laminated body to the outside and removes the unnecessary portion .
前記各鉄心薄板にかしめ結合部を形成するかしめ結合部形成手段を更に有し、
前記積層手段において、隣接する前記鉄心薄板が前記かしめ結合部によって互いにかしめ結合されることを特徴とする、請求項に記載の積層鉄心の製造装置。
A caulking joint forming means for forming a caulking joint on each of the iron core thin plates;
4. The laminated core manufacturing apparatus according to claim 3 , wherein in the laminating means, the adjacent iron core thin plates are caulked and joined to each other by the caulking joint.
JP2008110100A 2008-04-21 2008-04-21 Manufacturing method and manufacturing apparatus of laminated iron core Expired - Fee Related JP5160944B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2008110100A JP5160944B2 (en) 2008-04-21 2008-04-21 Manufacturing method and manufacturing apparatus of laminated iron core

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2008110100A JP5160944B2 (en) 2008-04-21 2008-04-21 Manufacturing method and manufacturing apparatus of laminated iron core

Publications (3)

Publication Number Publication Date
JP2009261195A JP2009261195A (en) 2009-11-05
JP2009261195A5 true JP2009261195A5 (en) 2011-04-07
JP5160944B2 JP5160944B2 (en) 2013-03-13

Family

ID=41387884

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2008110100A Expired - Fee Related JP5160944B2 (en) 2008-04-21 2008-04-21 Manufacturing method and manufacturing apparatus of laminated iron core

Country Status (1)

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JP (1) JP5160944B2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5697637B2 (en) * 2012-09-21 2015-04-08 黒田精工株式会社 Laminated core manufacturing method and laminated core manufacturing apparatus
JP5814304B2 (en) * 2013-06-21 2015-11-17 黒田精工株式会社 Laminated iron core manufacturing apparatus and laminated iron core manufacturing method

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3317727B2 (en) * 1992-10-02 2002-08-26 株式会社放電精密加工研究所 Progressive processing equipment
JP2005285852A (en) * 2004-03-26 2005-10-13 Minebea Co Ltd Laminated core and its manufacturing method and apparatus
JP2007295668A (en) * 2006-04-21 2007-11-08 Yaskawa Electric Corp Method of manufacturing core with no caulking trace
CN101641572B (en) * 2007-04-25 2012-05-09 株式会社三井高科技 Method of manufacturing irregularly shaped laminated core

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