JP2009247415A - Manufacturing method of cloth product - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a manufacturing method of a cloth product for forming fluffy towels and gloves by adding an impact on a textile before drying treatment. <P>SOLUTION: The manufacturing method of the cloth product includes a process of piling up a plurality of cloths and sewing the periphery, a process of turning the sewn cloth to a wet state, a process of giving an impact on the cloth containing the moisture, and a process of drying the cloth on which the impact is given. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

  The present invention relates to a method for manufacturing a fabric product. More specifically, the present invention relates to a method for manufacturing a fabric product such as a baby bath towel or bath gloves.

  Conventionally, towels intended for bathing for infants, elderly people, or sick people have been proposed, and are described in Patent Document 1, for example. Specifically, as shown in FIG. 6, a towel-like fabric 103 woven with yarns 102 formed with several other loops 101 to expose the loop 101 on one side thereof, and the other side of the fabric 103 In addition, the gauze 104 is overlaid.

  Moreover, a glove-type towel has been proposed as a hand towel for bathing, and is described in Patent Document 2, for example. Specifically, as shown in FIG. 7, a glove-type towel 105 made of towel cloth is provided with a thumb bag 106, a pointing bag 107, and a middle finger, ring finger, and little finger bag 108.

JP 2004-332146 A

JP 2002-85282 A

  However, in the invention described in Patent Document 1, since towel cloth is provided on one side and gauze cloth is provided on the other side, water is absorbed into towel cloth having good water retention through gauze cloth having excellent water permeability. In addition, there is a problem that it becomes difficult to wash the body while immersing it in hot water such as for infants.

  Moreover, in the invention described in Patent Document 2, since it is formed of towel cloth, it becomes heavy when water is absorbed, and the towel cloth often frays during use.

  The present invention has been made in view of the above points, and an object of the present invention is to provide a method for producing a fabric product in which towels and gloves having a fluffy feeling are formed by applying an impact to the fabric before drying treatment. It is what.

  In order to achieve the above object, a method of manufacturing a fabric product according to the present invention includes a step of stacking a plurality of fabrics and sewing the periphery thereof, a step of moistening the sewn fabric, A step of applying an impact in a compression direction to the moisture-containing cloth, and a step of drying the cloth subjected to the impact.

  Here, when the cloth is moistened, it is dried by applying an impact in the compression direction, so that the fibers of the plurality of cloths are intertwined with each other to give a fluffy finish, and the skin feels good. be able to.

  In addition, as a sewing process, multiple sheets are stacked and stitched according to the outer surface, then turned back, and stitched together so that the stitches are wrapped inside, so that the seam allowance does not appear on the front and the fabric product is flattened without flattening. Is possible.

  In addition, by making the gauze for use with a degreased cloth, the eyes are rough, the massage effect is moderately rough and the water absorption is significantly better than ordinary gauze, and it is only a light grip The water absorbed in can be discharged.

  In addition, it is possible to reliably contract the fibers of the cloth fabric by applying moisture to the sewn cloth with dyeing or washing with water and applying an impact in the compression direction with the sewn cloth moistened.

  Further, as a drying process, heat can be applied to the cloth that has been shocked by the dryer to dry the cloth efficiently and rapidly, thereby improving the fluffy feeling.

  In the cloth manufacturing method of the present invention, a plurality of cloths are piled up, and the periphery thereof is sewn, and the fiber is obtained by drying by applying moisture in a state of containing moisture by dyeing or by applying moisture in the compression direction. By being in an intertwined state and overlapping, it is possible to obtain a good soft feeling and a soft feeling on the skin.

Hereinafter, embodiments of the present invention will be described with reference to the drawings to provide an understanding of the present invention.
FIG. 1 is a flowchart showing an example of a method for manufacturing a fabric product to which the present invention is applied, and FIG.
Fig. 2 (A) shows the state where the gauze fabrics are piled up, Fig. 2 (B) shows the state where the three sides of the gauze fabrics are stitched together and wrapped up so as to wrap the cut inside, Fig. 2 (C) shows the case fabrics turned over. FIG. 7 is an explanatory view showing a towel sewing process as a cloth product to which the present invention is applied).

  Here, medical gauze is used as a towel fabric. This medical gauze uses No. 40 thread and the number of threads (number of threads) is 1 cm square vertically and horizontally around 11. After exposure to caustic soda, it is washed with water with a detergent and adhered to the thread. A refining process and a bleaching process for removing fat are performed.

  Therefore, compared with general gauze, the eyes are rough, the massage effect is moderately rough, the water absorption is significantly better than general gauze, and the absorbed moisture is discharged just by grasping lightly be able to.

  Here, in the sewing process in FIG. 1, as shown in FIG. 2 (A), a plurality of gauze fabrics 1 (five in the present embodiment) are stacked, on both side ends and on the upper and lower ends. Sew along. Next, as shown in FIG. 2 (B), the both ends of the gauze fabric 1 sewn from the unsewn opening end are turned upside down. And as shown in FIG.3 (C), the opening end which is not sewn is turned up and sewn. Thereby, the towel 2 in the state in which the circumference | surroundings of the gauze fabric 1 piled up several sheets was sewn is formed.

  In the case of dyeing, the sewn towel 2 is dyed to a desired color by dipping in a dyeing solution in a dyeing process. Moreover, when not dyeing, it impregnates water in a water treatment process.

  Next, in the dyeing process or the water treatment process, an impact is applied such that the gauze dough is compressed or crushed by hand or the like in a state where moisture is contained. In the drying process, drying by a dryer or drying by sun drying is performed.

  In addition, when using a drum-type dryer in a drying process, when a drum rotates, an impact is given to gauze cloth | dough by the blade | wings protruding in a drum. Therefore, impact and drying can be simultaneously performed by putting the gauze dough in a state where moisture is contained in the gauze dough in the dyeing process or the water treatment process.

  Next, FIG. 3 shows a towel as a fabric product to which the present invention is applied, and the dried gauze fabric is in a state in which the fibers of the gauze fabric 1 stacked on a plurality of sheets are entangled with each other. 2 with a gap maintained between them.

  Further, the gauze fabric 1 on the surface of the towel 2 is formed in a so-called waffle state in a fluffy state, and the feeling of touch becomes very good.

Next, FIG. 4A is an explanatory view showing a state in which a glove is sewn as a cloth product to which the present invention is applied, and FIG. 4B is an explanatory view showing a state in which the glove has been sewn as a cloth product to which the present invention is applied.
Here, medical gauze is used as a glove fabric. This medical gauze is layered on top and bottom (three sheets in total) (total of six sheets), and the glove pattern paper 3 for bathing is cut with a seam allowance. Then, oversewing is performed according to the line of the glove pattern 3 for bath. In this case, the outside of 1 mm to 1.5 mm is sewn again to prevent fraying. Further, the base portion of the finger is made easier to spread by making a small cut in the seam allowance (see FIG. 4A).

  Here, when turning over the gloves that have been stitched over, the seam and seam allowance will come out as it is if you flip it over with 3 and 3 pieces, so if you turn over with 2 and 4 pieces, the seam and seam allowance will go into the fabric, The glove 4 can be formed without hitting the finger. Then, rubber 5 is put on the wrist portion to give shrinkage. Thereby, the glove 4 is comprised from the thumb insertion part 6, the index finger insertion part 7, and the middle finger, the ring finger, and the little finger insertion part 8 (refer FIG. 4B).

  As will be described in detail with reference to FIG. 1, the sewn glove 4 is dyed into a desired color by immersing it in a dyeing solution in the dyeing step when dyeing. Moreover, when not dyeing, it impregnates water in a water treatment process.

  Next, in the dyeing process or the water treatment process, an impact is applied such that the gauze dough is compressed or crushed by hand or the like in a state where moisture is contained. In the drying step, drying by a dryer or drying by sun drying is performed.

  When a drum-type dryer is used in the drying process, the gauze dough is impacted by the blades protruding from the drum when the drum rotates. Therefore, impact and drying can be simultaneously performed by putting the gauze dough in a state where moisture is contained in the gauze dough in the dyeing process or the water treatment process.

  Next, FIG. 5 shows a glove as a fabric product to which the present invention is applied, and the dried gauze fabric is in a state in which the fibers of the gauze fabric 1 stacked on a plurality of sheets are intertwined with each other. It is dried in a state where a gap is maintained between the two.

  Further, the gauze fabric 1 on the surface of the glove 4 is formed in a fluffy state, so-called waffle shape, and the feeling of touch becomes very good.

  It should be noted that the towel or glove fabric detailed in this example does not necessarily require the use of medical gauze, and any fabric can be used as long as it has been subjected to fat removal treatment and is excellent in water absorption. I do not care.

  The cloth products such as the towels and gloves described in detail in this embodiment are not necessarily immersed in the dyeing solution or water, and the water products are sprayed or after being dehydrated by a dehydrator. As long as the whole is wet.

  Further, in the drying treatment process in the present embodiment, any drying method such as normal sun drying or drying with a dryer may be used, but the weather is not affected by drying while applying heat with the dryer. A uniform fabric product can be produced efficiently.

  In addition, in the sewing process in this embodiment, a plurality of sheets are stacked and stitched according to the outer surface so that the periphery of the fabric product can be finished neatly without sewing allowance, and then turned back to the back, and then stitched together so as to wrap the stitches inside. Although the method is adopted, it is not always necessary to use this sewing method, and any sewing method may be used.

  In the manufacturing method of the fabric product of the present invention having the above configuration, by using a medical gauze as a fabric of a fabric product such as a towel or a glove, when compared to the case of using a normal clothing gauze, Ordinary clothing gauze has poor eyes and poor water drainage due to incomplete removal of impurities such as fat and wax that cotton originally has. In addition, since the fabrics are in an overlapping state, the function of the original gauze fabric may be impaired due to clogging of the fabric with water or soap. In contrast, in medical gauze, the gauze fabric fibers are intertwined with each other and dried by applying a shock that compresses or crushes in a moisture-containing state, resulting in a fluffy finish. A good texture can be obtained.

  In addition, even when used as an infant's doll, ordinary clothing gauze has poor texture or fluffy feeling, and moreover, since it is in a state of multiple layers, the porosity is small and the heat retention is inferior. However, by using medical gauze as a fabric for cloth products such as towels and gloves, it is possible to maintain the fluffy state of the gauze fabric even after repeated washing. Is possible.

It is a flowchart figure which shows an example of the manufacturing method of the fabric products to which this invention is applied. It is explanatory drawing which shows an example of the manufacturing process of the towel which is a fabric product to which this invention is applied. It is a perspective view of a towel which is a cloth product to which the present invention is applied. It is explanatory drawing which shows an example of the sewing process of the glove which is a fabric product to which this invention is applied. It is explanatory drawing which shows the state which completed the sewing of the glove which is a fabric product to which this invention is applied. It is a perspective view of the glove which is a cloth product to which the present invention is applied. It is explanatory drawing which shows an example of the conventional towel. It is explanatory drawing which shows an example of the conventional glove.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Gauze fabric 2 Towel 3 Bath glove pattern 4 Gloves 5 Rubber 6 Thumb insertion part 7 Index finger insertion part 8 Middle finger, ring finger, little finger insertion part

Claims (5)

A process of stacking a plurality of cloths and sewing,
A step of moistening the sewn cloth;
Applying an impact in the compression direction to the wet cloth;
A method for producing a fabric product, comprising: drying the impacted fabric. The method of manufacturing a fabric product according to claim 1, wherein the step of sewing includes a step of sewing a plurality of cloths stacked on top of each other and then stitched so as to wrap the stitches inside. The method for manufacturing a cloth product according to claim 1, wherein the cloth is a degreased medical gauze. The method for producing a fabric product according to claim 1, wherein the step of moistening the sewn fabric includes adding moisture to the fabric. The method for producing a fabric product according to claim 1, wherein the drying step is performed while applying heat.

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