JP2009247038A - Rotating electrical machine - Google Patents

Rotating electrical machine Download PDF

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JP2009247038A
JP2009247038A JP2008087176A JP2008087176A JP2009247038A JP 2009247038 A JP2009247038 A JP 2009247038A JP 2008087176 A JP2008087176 A JP 2008087176A JP 2008087176 A JP2008087176 A JP 2008087176A JP 2009247038 A JP2009247038 A JP 2009247038A
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cable
power collection
stator
connection
coil
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JP5260112B2 (en
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Minoru Ota
太田  実
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Honda Motor Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a rotating electrical machine with which efficient connection can be made between the coil of a stator piece, and a power collecting/distributing cable can be performed. <P>SOLUTION: One end 25a of some coil 25 of a plurality of stator pieces 20 is pulled out in its radial direction, and is connected with one of the power collecting/distributing cables 21u, 21v, 21w, at a first joint C1 which lies axially upon some of the power collecting/distributing cables 21u, 21v, 21w. Moreover, the first joint C1, where one end 25a of the coil 25 of each stator piece 20 and each power collecting/distributing cable 21u, 21v, 21w are connected with each other, is positioned above a virtual circle C, which is centered at the center O of a stator 12 between the end of the inner perimeter and the end of the periphery of a cable storage 24d. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、モータや発電機等の回転電機に関し、より詳細には、複数のステータ片を環状に配置してステータを構成する回転電機に関するものである。   The present invention relates to a rotating electrical machine such as a motor and a generator, and more particularly to a rotating electrical machine that constitutes a stator by arranging a plurality of stator pieces in an annular shape.

従来、インシュレータを介して分割コアにコイルを巻回してステータ片を複数構成し、複数のステータ片を環状に配置してステータを構成し、且つ、ステータに沿って環状に配置した各相の集配電ケーブル(バスリング)に各ステータ片のコイルの一方の端部を結線し、さらに、隣接するステータ片のコイルの他方の端部(中性点)同士を結線した回転電機が知られている(例えば特許文献1参照)。   Conventionally, a plurality of stator pieces are formed by winding a coil around a split core via an insulator, a plurality of stator pieces are arranged in an annular shape to form a stator, and a collection of phases arranged annularly along the stator There is known a rotating electrical machine in which one end of a coil of each stator piece is connected to a distribution cable (bus ring) and the other end (neutral point) of a coil of an adjacent stator piece is connected. (For example, refer to Patent Document 1).

特許文献1に記載の回転電機は、図9に示すステータ片101を環状に複数配置することによってステータを構成する。ステータ片101の外側には、3相U,V,Wの入力端子とそれぞれ電気的に接続される環状の第1〜第3の集配電ケーブル102u(102v、102w)が保持部103にて保持されている。   The rotating electrical machine described in Patent Document 1 constitutes a stator by arranging a plurality of stator pieces 101 shown in FIG. 9 in an annular shape. On the outside of the stator piece 101, annular first to third power collection and distribution cables 102u (102v, 102w) electrically connected to the three-phase U, V, W input terminals are held by the holding unit 103. Has been.

ステータ片101のインシュレータ104にはコイル105が巻回されており、コイル105の一方の端部105aは、接続端子106を介して集配電ケーブル102uの固定部102aと接続されている。   A coil 105 is wound around the insulator 104 of the stator piece 101, and one end portion 105 a of the coil 105 is connected to the fixed portion 102 a of the power collection and distribution cable 102 u via the connection terminal 106.

また、ステータ片101の内側にはコイル105の他方の端部105bが延出して設けられており、この他方の端部105bと隣接するステータ片のコイルの他方の端部105b´が、接続端子107によって電気的に接続されている。
特開2004−56873号公報(図3)
Further, the other end portion 105b of the coil 105 is provided inside the stator piece 101, and the other end portion 105b ′ of the coil of the stator piece adjacent to the other end portion 105b is connected to the connection terminal. 107 is electrically connected.
JP 2004-56873 A (FIG. 3)

ところで、特許文献1に記載の回転電機においては、ステータ片101の外側に配されている3相の集配電ケーブル102u(102v、102w)の各相とコイル105の一方の端部105aとの接続(ヒュージング)を、接続端子106の2箇所106a、107bで行っており、生産性のさらなる改善が望まれていた。   By the way, in the rotating electrical machine described in Patent Document 1, the connection between each phase of the three-phase power collection and distribution cable 102u (102v, 102w) arranged outside the stator piece 101 and one end 105a of the coil 105 is performed. (Fusing) is performed at two locations 106a and 107b of the connection terminal 106, and further improvement in productivity has been desired.

また、ステータ片101の接続端子107には、隣り合うステータ片のコイルの他方の端部105b´が延ばされ、この端部105b´を接続端子107にて挟んでかしめており、この作業性においてもさらなる改善が望まれていた。さらに、インシュレータ104が接続端子107を配置するために、軸方向から見てロータとオーバーラップするように突出して形成されており、油冷にした場合に、インシュレータ104のこのロータ側部分とロータとの間にオイル溜まりができ、油が流れる際の抵抗となるという課題があった。   In addition, the other end portion 105b 'of the coil of the adjacent stator piece is extended to the connection terminal 107 of the stator piece 101, and this end portion 105b' is sandwiched between the connection terminals 107, and this workability is improved. Further improvement has been desired. Furthermore, in order to arrange the connection terminal 107, the insulator 104 is formed to protrude so as to overlap the rotor when viewed from the axial direction. When the oil is cooled, the rotor side portion of the insulator 104 and the rotor There was a problem that an oil pool was formed between the two, and it became resistance when oil flowed.

本発明は、前述した問題点に鑑みてなされたものであり、その目的は、ステータ片のコイルと集配電ケーブルとの接続を効率よく行うことができる回転電機を提供することにある。   The present invention has been made in view of the above-described problems, and an object of the present invention is to provide a rotating electrical machine that can efficiently connect a coil of a stator piece and a power collection and distribution cable.

前述した目的を達成するために、請求項1に係る発明は、ティース(例えば、後述する実施形態におけるティース23b)を有する分割コア(例えば、後述する実施形態における分割コア23)、前記ティースを電気絶縁するインシュレータ(例えば、後述する実施形態におけるインシュレータ24)、及び、該インシュレータを介して該ティースの周囲に巻回されるコイル(例えば、後述する実施形態におけるコイル25)をそれぞれ有する複数のステータ片(例えば、後述する実施形態におけるステータ片20)と、各相ごとに設けられる略リング状の複数の集配電ケーブル(例えば、後述する実施形態における集配電ケーブル21u,21v,21w)と、を有し、前記複数のステータ片を環状に連結するとともに、前記複数のステータ片のいずれかの前記コイルの一方の端部(例えば、後述する実施形態における一方の端部25a)が前記複数の集配電ケーブルのいずれかに第1の接続部(例えば、後述する実施形態における第1の接続部C1)で結線されることで構成されるステータ(例えば、後述する実施形態におけるステータ20)を備えた回転電機であって、前記各相の集配電ケーブルは径方向に並べて配置されて集配電ケーブル群(例えば、後述する実施形態における集配電ケーブル群21)を構成し、前記インシュレータは、前記ティースの周囲に配置されて、前記コイルが巻回される巻回部(例えば、後述する実施形態における巻回部24c)と、該巻回部より径方向外側で、前記第1の接続部が配置される円弧状の接続領域(例えば、後述する実施形態におけるケーブル収納部24d)と、前記巻回部と前記接続領域とを分離する壁部(例えば、後述する実施形態における壁部24e)と、を備え、前記複数のステータ片のいずれかの前記コイルの一方の端部は、径方向外側に引き出され、前記集配電ケーブルのいずれかと軸方向もしくは径方向に重なる第1の接続部で、前記集配電ケーブルのいずれかと結線され、前記各ステータ片のコイルの一方の端部と前記各集配電ケーブルとが接続される前記各第1の接続部は、前記接続領域における内周端から外周端の間の前記ステータの中心点を中心とする仮想円(例えば、後述する実施形態における仮想円C)上に位置することを特徴とする。   In order to achieve the above-described object, the invention according to claim 1 is directed to a split core having a tooth (for example, a tooth 23b in an embodiment described later) (for example, a split core 23 in an embodiment to be described later), and electrically connecting the tooth. A plurality of stator pieces each having an insulator to be insulated (for example, an insulator 24 in an embodiment to be described later) and a coil (for example, a coil 25 in an embodiment to be described later) wound around the teeth via the insulator. (For example, a stator piece 20 in an embodiment described later) and a plurality of substantially ring-shaped power collection / distribution cables (for example, power collection / distribution cables 21u, 21v, 21w in an embodiment described later) provided for each phase. And connecting the plurality of stator pieces in an annular shape and the plurality of stays. One end of one of the coils of one of the pieces (for example, one end 25a in the embodiment described later) is connected to one of the plurality of power collection and distribution cables in a first connection portion (for example, in an embodiment described later). The rotating electrical machine includes a stator (for example, a stator 20 in an embodiment to be described later) configured by being connected by the first connection portion C1), and the power collection and distribution cables of the respective phases are arranged in the radial direction. And constitutes a power collection / distribution cable group (for example, a power collection / distribution cable group 21 in an embodiment to be described later), and the insulator is arranged around the teeth and wound around the coil (for example, A winding portion 24c in an embodiment described later, and an arc-shaped connection region (for example, in an embodiment described later) in which the first connection portion is disposed radially outside the winding portion. Cable housing portion 24d) and a wall portion (for example, a wall portion 24e in the embodiment described later) that separates the winding portion and the connection region, and the coil of any of the plurality of stator pieces One end of each of the stator pieces is drawn out radially outward, and is connected to one of the power collection and distribution cables at a first connection portion that overlaps one of the power collection and distribution cables in the axial direction or the radial direction. Each of the first connecting portions to which one end of the coil and each of the power collection and distribution cables are connected is a virtual circle centered on the center point of the stator between the inner peripheral end and the outer peripheral end in the connection region. It is located on (for example, the virtual circle C in embodiment mentioned later).

請求項2に係る発明は、請求項1に係る回転電機において、前記ティースのロータ対向面側における先端部(例えば、後述する実施形態における先端部23c)と、前記インシュレータのロータ対向面側鍔部(例えば、後述する実施形態における鍔部24b)が、軸方向に亘って略面一に形成されていることを特徴とする。   According to a second aspect of the present invention, in the rotating electrical machine according to the first aspect, a front end portion of the teeth on the rotor facing surface side (for example, a front end portion 23c in an embodiment described later) and a rotor facing surface side flange of the insulator. (For example, the flange portion 24b in the embodiment described later) is formed substantially flush with the axial direction.

請求項3に係る発明は、請求項1または2に係る回転電機において、前記集配電ケーブル群の径方向内側又は外側で前記接続領域に配置され、前記各ステータ片のコイルの他方の端部(例えば、後述する実施形態における他方の端部25b)を結線する略リング状の中性点ケーブル(例えば、後述する実施形態における中性点ケーブル26)をさらに備え、前記複数のステータ片のコイルの他方の端部は、径方向外側に引き出され、前記中性点ケーブルと軸方向もしくは径方向に重なる第2の接続部(例えば、後述する実施形態における第2の接続部C2)で、前記中性点ケーブルと結線され、前記各ステータ片のコイルの他方の端部と前記中性点ケーブルとが接続される前記各第2の接続部は、前記接続領域における内周端から外周端の間の前記仮想円上に位置することを特徴とする。   The invention according to claim 3 is the rotating electrical machine according to claim 1 or 2, wherein the rotating electrical machine according to claim 1 is disposed in the connection region on the radially inner side or the outer side of the power collection and distribution cable group, and the other end of the coil of each stator piece ( For example, it further includes a substantially ring-shaped neutral point cable (for example, the neutral point cable 26 in the later-described embodiment) for connecting the other end portion 25b in the later-described embodiment, and the plurality of stator piece coils. The other end is a second connection portion (for example, a second connection portion C2 in an embodiment described later) that is drawn out radially outward and overlaps the neutral point cable in the axial direction or the radial direction. Each second connection portion connected to the neutral point cable and connected to the other end portion of the coil of each stator piece and the neutral point cable is between the inner peripheral end and the outer peripheral end in the connection region. Characterized in that positioned on the virtual circle.

請求項4に係る発明は、請求項3に係る回転電機において、前記第1の接続部における、前記各ステータ片のコイルの一方の端部と前記各集配電ケーブルとをかしめるかしめ方向と、前記第2の接続部における、前記各ステータ片のコイルの他方の端部と前記中性点ケーブルとをかしめるかしめ方向とが同一であることを特徴とする。   According to a fourth aspect of the present invention, in the rotating electrical machine according to the third aspect, in the first connection portion, one end portion of the coil of each stator piece and the respective power collection and distribution cables are caulked, In the second connection portion, the other end portion of the coil of each stator piece and the caulking direction for caulking the neutral cable are the same.

請求項5に係る発明は、請求項1または2に係る回転電機において、前記各集配電ケーブルは、前記各第1の接続部にて軸方向一側にそれぞれ突出する複数の突出部(例えば、後述する実施形態における突出部27)を備えることを特徴とする。   According to a fifth aspect of the present invention, in the rotating electrical machine according to the first or second aspect, each of the power collection and distribution cables includes a plurality of projecting portions (for example, It is characterized by including a protrusion 27) in an embodiment described later.

請求項6に係る発明は、請求項3または4に係る回転電機において、前記各集配電ケーブルは、前記各第1の接続部にて軸方向一側にそれぞれ突出する複数の突出部を備え、前記中性点ケーブルは、前記各第2の接続部にて前記軸方向一側にそれぞれ突出する複数の他の突出部(例えば、後述する実施形態における他の突出部)を備えることを特徴とする。   According to a sixth aspect of the present invention, in the rotating electrical machine according to the third or fourth aspect, each of the power collection and distribution cables includes a plurality of projecting portions that project to one side in the axial direction at each of the first connection portions, The neutral cable includes a plurality of other protrusions (for example, other protrusions in the embodiments described later) that protrude toward the one axial side at each of the second connection portions. To do.

請求項7に係る発明は、請求項5または6に係る回転電機において、前記集配電ケーブル群において、径方向内周側及び外周側に配置される前記集配電ケーブルの前記各突出部は、前記仮想円に向かってそれぞれ傾斜していることを特徴とする。   According to a seventh aspect of the present invention, in the rotating electrical machine according to the fifth or sixth aspect, in the power collection and distribution cable group, the protrusions of the power collection and distribution cables arranged on the radially inner and outer circumferential sides are It is characterized by being inclined toward the virtual circle.

請求項8に係る発明は、請求項6または7に係る回転電機において、前記突出部は、前記集配電ケーブル及び前記中性点ケーブルがU字状に突出することにより貫通部(例えば、後述する実施形態における33,34)を形成し、前記集配電ケーブルの引き出し部(例えば、後述する実施形態における引き出し部35u,35v,35w)は、前記貫通部を通して外部に引き出されることを特徴とする。   According to an eighth aspect of the present invention, in the rotating electrical machine according to the sixth or seventh aspect, the projecting portion is a through-portion (for example, described later) by projecting the power collection and distribution cable and the neutral point cable into a U shape. 33, 34) in the embodiment, and the lead-out portions (for example, the lead-out portions 35u, 35v, 35w in the embodiments described later) are drawn out to the outside through the penetration portion.

請求項9に係る発明は、3、4、6〜8のいずれかに係る回転電機において、前記各ステータ片のコイルの一方の端部と前記各集配電ケーブル、及び、前記各ステータ片のコイルの他方の端部と前記中性点ケーブルをそれぞれ接続するため、前記第1の接続部及び前記第2の接続部に配置される複数の接続端子(例えば、後述する実施形態におけるターミナル31,32)と、隣接する前記第1の接続部と前記第2の接続部間にそれぞれ配置され、前記第1の接続部及び前記第2の接続部に配置される前記一対の接続端子が前記ステータの周方向両側に向かって延びるように、前記一対の接続端子をそれぞれ固定する複数の固定部(例えば、後述する実施形態における固定部29)と、をさらに備えることを特徴とする。   The invention according to claim 9 is the rotating electrical machine according to any one of 3, 4, 6-8, wherein one end of the coil of each stator piece, each of the power distribution cables, and each coil of the stator piece A plurality of connection terminals (for example, terminals 31 and 32 in the embodiments described later) disposed in the first connection part and the second connection part in order to connect the other end of the cable and the neutral point cable, respectively. And the pair of connection terminals disposed in the first connection portion and the second connection portion, respectively, between the adjacent first connection portion and the second connection portion. It further includes a plurality of fixing portions (for example, fixing portions 29 in the embodiments described later) for fixing the pair of connection terminals respectively so as to extend toward both sides in the circumferential direction.

請求項10に係る発明は、請求項9に係る回転電機において、前記固定部は、前記集配電ケーブルと前記中性点ケーブルの少なくとも一方を固定することを特徴とする。   The invention according to claim 10 is the rotating electrical machine according to claim 9, wherein the fixing portion fixes at least one of the power collection / distribution cable and the neutral point cable.

請求項11に係る発明は、請求項1または3に係る回転電機において、前記仮想円は、前記ステータの中心点から前記接続領域における内周端から外周端の間の径方向略中間位置を半径とすることを特徴とする。   According to an eleventh aspect of the present invention, in the rotating electrical machine according to the first or third aspect, the virtual circle has a radius in a substantially intermediate position in the radial direction between the inner peripheral end and the outer peripheral end in the connection region from the center point of the stator. It is characterized by.

請求項1に記載の回転電機によれば、ヒュージングする第1の接続部の箇所が減少するとともに、各第1の接続部が略同じ径方向位置でヒュージングすることができ、効率良くヒュージングを行うことができる。   According to the rotating electric machine according to the first aspect, the number of the first connecting portions to be fused is reduced, and each first connecting portion can be fusing at substantially the same radial position, so that the fusing can be efficiently performed. Jing can be performed.

請求項2に記載の回転電機によれば、ロータとステータとの間のエアギャップにオイル溜まりができ難くなり、油が流れる際の抵抗を減少させることができる。   According to the rotating electrical machine of the second aspect, it is difficult to form an oil pool in the air gap between the rotor and the stator, and the resistance when oil flows can be reduced.

請求項3に記載の回転電機によれば、インシュレータをステータの径方向内側に突出させる必要が無くなり、ロータとステータとの間のエアギャップにオイル溜まりができ難くなって、抵抗を減少させることができる。また、コイルの他方の端部を隣り合うステータ片まで延ばす必要が無く、短くすることができる。さらに、各第1の接続部と各第2の接続部が略同じ径方向位置でヒュージングすることができ、効率良くヒュージングを行うことができる。   According to the rotating electrical machine of the third aspect, it is not necessary to project the insulator radially inward of the stator, and it becomes difficult to form an oil reservoir in the air gap between the rotor and the stator, thereby reducing the resistance. it can. Moreover, it is not necessary to extend the other end part of a coil to an adjacent stator piece, and it can shorten. Further, each first connection portion and each second connection portion can be fusing at substantially the same radial position, so that fusing can be performed efficiently.

請求項4〜7に記載の回転電機によれば、各接続部での接続作業が容易になり、生産性の向上を図ることができ、自動化が容易となる。   According to the rotating electric machine according to the fourth to seventh aspects, connection work at each connection portion is facilitated, productivity can be improved, and automation is facilitated.

請求項8に記載の回転電機によれば、集配電ケーブルや中性点ケーブルを径方向に並置しても、互いに干渉することなく、各相の引き出し部を外部に引き出すことができる。   According to the rotating electrical machine of the eighth aspect, even if the power collection / distribution cable and the neutral point cable are juxtaposed in the radial direction, the lead portions of the respective phases can be pulled out without interfering with each other.

請求項9に記載の回転電機によれば、第1の接続部の接続端子を固定する固定部と第2の接続部の接続端子を固定する固定部を共用することができ、部品点数を減少させることができる。   According to the rotating electrical machine of the ninth aspect, the fixing portion that fixes the connection terminal of the first connection portion and the fixing portion that fixes the connection terminal of the second connection portion can be shared, and the number of parts is reduced. Can be made.

請求項10に記載の回転電機によれば、接続端子を固定する固定部を集配電ケーブルや中性点ケーブルをステータ片に固定する部材として利用することが出来、部品点数を減らすことができる。   According to the rotating electric machine of the tenth aspect, the fixing portion for fixing the connection terminal can be used as a member for fixing the power collection / distribution cable or the neutral point cable to the stator piece, and the number of parts can be reduced.

請求項11に記載の回転電機によれば、接続部を接続領域の中間位置とすることができ、ヒュージングのための空間が確保され、ヒュージングを容易に行うことができる。   According to the rotating electrical machine of the eleventh aspect, the connection portion can be set at the intermediate position of the connection region, a space for fusing is ensured, and fusing can be performed easily.

以下、本発明の一実施形態に係る回転電機について図面に基づいて詳細に説明する。図1に示すように、本実施形態である回転電機10は、ハウジング11の内周面に、複数(ここでは、18個)のステータ片20を環状に配置して構成されるステータ12を有しており、ステータ12の内側には、ステータ12に対して回転するロータ13が対向配置されている。   Hereinafter, a rotating electrical machine according to an embodiment of the present invention will be described in detail with reference to the drawings. As shown in FIG. 1, the rotating electrical machine 10 according to the present embodiment includes a stator 12 configured by annularly arranging a plurality (here, 18 pieces) of stator pieces 20 on the inner peripheral surface of a housing 11. A rotor 13 that rotates relative to the stator 12 is disposed inside the stator 12 so as to face the stator 12.

図1及び図2に示すように、回転電機10は、三相交流型とされ、各ステータ片20のコイル25の一方の端部25aはそれぞれ、U相、V相、W相に対応するように各相ごとに設けられるリング状の複数の集配電ケーブル21u、21v、21w(バスリング)を介してハウジング11に配された各相のバスバー50u,50v,50wと電気的に接続されている。また、各ステータ片20のコイル25の他方の端部25bは、リング状の中性点ケーブル(中点リング)26に結線されており、その一部を図示しないアース端子に接続することで、各コイル25の中点接続がなされている。これにより、U相、V相、W相の励磁電流が各コイル25に供給される。   As shown in FIGS. 1 and 2, the rotating electrical machine 10 is a three-phase AC type, and one end 25a of the coil 25 of each stator piece 20 corresponds to the U phase, the V phase, and the W phase, respectively. Are electrically connected to the bus bars 50u, 50v, 50w of each phase disposed in the housing 11 via a plurality of ring-shaped power collecting and distribution cables 21u, 21v, 21w (bus rings) provided for each phase. . Further, the other end 25b of the coil 25 of each stator piece 20 is connected to a ring-shaped neutral point cable (middle point ring) 26, and by connecting a part thereof to a ground terminal (not shown), The midpoint connection of each coil 25 is made. Thereby, U-phase, V-phase, and W-phase excitation currents are supplied to the coils 25.

図2及び図3に示すように、ステータ片20は、略T字状に打ち抜かれたケイ素鋼板を積層して構成され、ヨーク23aとティース23bを有する分割コア23と、ティース23bを電気絶縁する樹脂製のインシュレータ24と、インシュレータ24を介してティース23bの周囲に巻回されるコイル25とをそれぞれ有する。   As shown in FIGS. 2 and 3, the stator piece 20 is configured by laminating silicon steel plates punched in a substantially T shape, and electrically insulates the teeth 23b from the split cores 23 having yokes 23a and teeth 23b. A resin-made insulator 24 and a coil 25 wound around the teeth 23b via the insulator 24 are provided.

インシュレータ24は、ステータ12の軸線方向に2分割されており、径方向両端に鍔部24a,24bを有し、ティース23bの周囲に配置されて、コイル25が巻回される巻回部24cと、巻回部24cよりステータ12の径方向外側で、複数の集配電ケーブル21u,21v,21w及び中性点ケーブル26を収納する略円弧状のケーブル収納部24dと、ケーブル収納部24dの内周端から軸方向に延出して、巻回部24cとケーブル収納部24dとを分離する壁部24eと、ケーブル収納部24dの外周端から軸方向に延出する天板部24fと、を備える。この巻回部24cの鍔部24bは、ロータ13と対向するインシュレータ24のロータ対向面側鍔部をなしており、ティース23bのロータ対向面側における先端部23cと軸方向に亘って略面一に形成される。なお、ケーブル収納部24dは、後述する第1及び第2の接続部C1,C2が配置される接続領域を構成する。   The insulator 24 is divided into two in the axial direction of the stator 12, has flange portions 24 a and 24 b at both ends in the radial direction, is disposed around the teeth 23 b, and is a winding portion 24 c around which the coil 25 is wound. A substantially arcuate cable housing portion 24d for housing a plurality of power collection and distribution cables 21u, 21v, 21w and a neutral point cable 26 on the radially outer side of the stator 12 from the winding portion 24c, and an inner periphery of the cable housing portion 24d. A wall portion 24e extending in the axial direction from the end and separating the winding portion 24c and the cable storage portion 24d, and a top plate portion 24f extending in the axial direction from the outer peripheral end of the cable storage portion 24d are provided. The flange portion 24b of the winding portion 24c forms a rotor facing surface side flange portion of the insulator 24 facing the rotor 13, and is substantially flush with the tip portion 23c on the rotor facing surface side of the tooth 23b in the axial direction. Formed. The cable storage portion 24d constitutes a connection region in which first and second connection portions C1 and C2 described later are disposed.

また、ステータ片20は、ステータ片20が連結された後、ケーブル収納部22に固定される樹脂製の固定部29と、ステータ12の周方向両側に向かって延びるようにして、固定部29に固定される一対の接続端子であるターミナル31,32と、を備える。このターミナル31,32は、固定部29に保持される支持部31a,32aと、支持部31a,32aの先端に設けられているかしめ部31b,32bとをそれぞれ有し、固定部29とともに一体でインサート成形される。   In addition, the stator piece 20 is connected to the fixing portion 29 so as to extend toward both sides of the stator 12 in the circumferential direction of the stator 12 and the resin fixing portion 29 fixed to the cable housing portion 22 after the stator piece 20 is connected. And a pair of fixed connection terminals 31 and 32. The terminals 31 and 32 have support portions 31 a and 32 a held by the fixing portion 29 and caulking portions 31 b and 32 b provided at the tips of the support portions 31 a and 32 a, respectively. Insert molded.

各相の集配電ケーブル21u、21v、21wは、ステータ12の径方向に並べて配置されて集配電ケーブル群21を構成し、モールド樹脂32によって連結されて一体化される。また、各集配電ケーブル21u、21v、21wは、周方向に所定の間隔で、軸方向一側(ケーブル収納部22の開口側)にそれぞれ突出する複数の突出部27を備え、この突出部27は、中間部27a及び一対の脚部27bを有して略U字状に屈曲形成される。   The power collection / distribution cables 21u, 21v, 21w of each phase are arranged side by side in the radial direction of the stator 12 to form a power collection / distribution cable group 21, and are connected and integrated by a mold resin 32. Each of the power collection and distribution cables 21u, 21v, and 21w includes a plurality of projecting portions 27 that project to one side in the axial direction (opening side of the cable housing portion 22) at predetermined intervals in the circumferential direction. Has an intermediate portion 27a and a pair of leg portions 27b, and is bent into a substantially U shape.

さらに、中性点ケーブル26は、集配電ケーブル群21の径方向内側で、連結されたステータ片20のケーブル収納部24dに収納される。従って、集配電ケーブル群21と中性点ケーブル26は、固定部29をケーブル収納部24dに固定することで一体的にケーブル収納部24dに保持される。また、中性点ケーブル26も、周方向に所定の間隔で、軸方向一側(ケーブル収納部22の開口側)にそれぞれ突出する複数の突出部28を備え、この突出部28も、接続部28a及び一対の脚部28bを有して略U字状に屈曲形成される。   Further, the neutral point cable 26 is housed in the cable housing portion 24 d of the connected stator piece 20 on the radially inner side of the power collection and distribution cable group 21. Therefore, the power collection / distribution cable group 21 and the neutral point cable 26 are integrally held by the cable storage portion 24d by fixing the fixing portion 29 to the cable storage portion 24d. The neutral point cable 26 also includes a plurality of projecting portions 28 that project to one side in the axial direction (opening side of the cable housing portion 22) at predetermined intervals in the circumferential direction. It has 28a and a pair of leg part 28b, and is bent and formed in a substantially U shape.

このため、図5(a)に概略示すように、集配電ケーブル21u,21v,21wと中性点ケーブル26は、この順で徐々に小径となるようにして配置される。ただし、図5(b)に示すように、各集配電ケーブル21u,21v,21wの抵抗を等しくすべく、各集配電ケーブル21u,21v,21wの引き出し部35u,35v,35wの高さを変更することで、各ケーブル21u,21v,21wの長さが等しくなるように形成される。なお、各ケーブル21u,21v,21wの入力端子36u,36v,36wの高さを一致するように、引き出し部35v,35wは、折り曲げるように形成してもよい(図5(c)参照。)。   Therefore, as schematically shown in FIG. 5A, the power collection and distribution cables 21u, 21v, 21w and the neutral point cable 26 are arranged so as to gradually become smaller in this order. However, as shown in FIG. 5 (b), the heights of the lead-out portions 35u, 35v, 35w of the power collection / distribution cables 21u, 21v, 21w are changed to make the resistances of the power collection / distribution cables 21u, 21v, 21w equal. Thus, the cables 21u, 21v, and 21w are formed to have the same length. Note that the lead portions 35v and 35w may be formed to be bent so that the heights of the input terminals 36u, 36v, and 36w of the cables 21u, 21v, and 21w are matched (see FIG. 5C). .

集配電ケーブル群21と中性点ケーブル26は、ケーブル収納部24d内で固定部29によって保持された状態において、集配電ケーブル21u,21v,21wの各突出部27の中間部27aが各ステータ片20の一方のターミナル31のかしめ部31bに順に収容され、また、中性点ケーブル26の他の突出部28の中間部28aも、他方のターミナル32のかしめ部32bにそれぞれ収容される。   In the state where the power collection / distribution cable group 21 and the neutral point cable 26 are held by the fixing portion 29 in the cable storage portion 24d, the intermediate portions 27a of the projections 27 of the power collection / distribution cables 21u, 21v, 21w are the stator pieces. 20 is sequentially accommodated in the caulking portion 31 b of one terminal 31, and the intermediate portion 28 a of the other protruding portion 28 of the neutral point cable 26 is also accommodated in the caulking portion 32 b of the other terminal 32.

また、一方のターミナル31のかしめ部31b内には、複数のステータ片20のいずれかのコイル25の一方の端部25aが、集配電ケーブル21u,21v,21wの各突出部27とステータ12の軸方向に重なるように収容される。このコイル25の一方の端部25aは、インシュレータ24の壁部24eに形成された溝24gを介して径方向外側に引き出される。このようにして、コイル25の一方の端部25aと複数の集配電ケーブル21u,21v,21wのいずれかの突出部27とが、ターミナル31のかしめ部31b内で、後述するヒュージング工程によって結線されることで第1の接続部C1をなしている。   In addition, in the caulking portion 31 b of one terminal 31, one end portion 25 a of any one of the coils 25 of the plurality of stator pieces 20 is connected to the protruding portions 27 of the power distribution cables 21 u, 21 v, 21 w and the stator 12. It is accommodated so as to overlap in the axial direction. One end 25a of the coil 25 is drawn outward in the radial direction through a groove 24g formed in the wall 24e of the insulator 24. In this way, one end 25a of the coil 25 and any one of the protruding portions 27 of the plurality of power collection and distribution cables 21u, 21v, and 21w are connected in the caulking portion 31b of the terminal 31 by a fusing process described later. As a result, the first connection portion C1 is formed.

さらに、他方のターミナル32のかしめ部32b内には、複数のステータ片20のいずれかのコイル25の他方の端部25bが、ステータ12の軸方向に重なるように収容される。このコイル25の他方の端部25bは、インシュレータ24の壁部24eに形成された溝24hを介して径方向外側に引き出される。このようにして、コイル25の他方の端部25bと中性点リング26の他の突出部28とが、ターミナル32のかしめ部32b内で、後述するヒュージング工程によって結線されることで第2の接続部C2をなしている。   Further, in the caulking portion 32 b of the other terminal 32, the other end portion 25 b of one of the coils 25 of the plurality of stator pieces 20 is accommodated so as to overlap in the axial direction of the stator 12. The other end 25 b of the coil 25 is drawn out radially outward through a groove 24 h formed in the wall 24 e of the insulator 24. In this way, the other end portion 25b of the coil 25 and the other protruding portion 28 of the neutral point ring 26 are connected in the caulking portion 32b of the terminal 32 by the fusing process described later, so that the second. Connecting portion C2.

従って、複数のステータ片20が連結されたステータ12において、各集配電ケーブル21u,21v,21wの各第1の接続部C1が円周方向に順に配置されるとともに、これら各第1の接続部C1と、中性点リング26の各第2の接続部C2が円周方向に交互に配置されることになる。   Therefore, in the stator 12 to which the plurality of stator pieces 20 are coupled, the first connection portions C1 of the respective power collection and distribution cables 21u, 21v, 21w are sequentially arranged in the circumferential direction, and each of these first connection portions is arranged. C1 and the second connection portions C2 of the neutral point ring 26 are alternately arranged in the circumferential direction.

また、固定部29によってケーブル収納部24d内に配置された各ターミナル31,32のかしめ部31b,32bは、ケーブル収納部24dにおける内周端から外周端の間のステータ12の中心点を中心とする仮想円C上に位置するように設けられている。   Further, the caulking portions 31b and 32b of the terminals 31 and 32 arranged in the cable storage portion 24d by the fixing portion 29 are centered on the center point of the stator 12 between the inner peripheral end and the outer peripheral end in the cable storage portion 24d. It is provided so as to be positioned on the virtual circle C.

これにより、各ステータ片20のコイル25の一方の端部25aと各集配電ケーブル21u,21v,21wとが接続される各第1の接続部C1は、仮想円C上に位置される。また、各ステータ片20のコイル25の他方の端部25bと中性点ケーブル26とが接続される各第2の接続部C2も、仮想円C上に位置される。   Thereby, each 1st connection part C1 to which one end part 25a of each coil 25 of each stator piece 20 and each power collection and distribution cable 21u, 21v, and 21w are connected is located on the virtual circle C. Further, each second connection portion C2 to which the other end portion 25b of the coil 25 of each stator piece 20 and the neutral cable 26 are connected is also located on the virtual circle C.

なお、本実施形態では、ヒュージングのための空間が確保されるように、仮想円Cは、ステータ12の中心点Oからケーブル収納部24dにおける内周端から外周端の間の径方向略中間位置を半径としている。   In the present embodiment, the virtual circle C is substantially in the radial direction between the inner peripheral end and the outer peripheral end of the cable housing portion 24d from the center point O of the stator 12 so that a space for fusing is secured. The position is the radius.

また、集配電ケーブル21u,21v,21wの各突出部27及び中性点ケーブル26の他の突出部28は、仮想円C上に位置することから、各突出部27,28の脚部27b、28bは、仮想円Cに向かってそれぞれ傾斜している。具体的に、集配電ケーブル21u,21vの各突出部27の脚部27aは、仮想円Cに向かって内周側へ傾斜し、集配電ケーブル21wの突出部27の脚部27aと、中性点ケーブル26の他の突出部28の脚部28aは仮想円Cに向かって外周側へ傾斜している。   Moreover, since each protrusion part 27 of the power collection / distribution cables 21u, 21v, and 21w and the other protrusion part 28 of the neutral point cable 26 are located on the virtual circle C, the leg part 27b of each protrusion part 27 and 28, 28b inclines toward the virtual circle C, respectively. Specifically, the leg portions 27a of the projecting portions 27 of the power collection and distribution cables 21u and 21v are inclined toward the inner circumference side toward the virtual circle C, and are neutral with the leg portions 27a of the projection portions 27 of the power collection and distribution cable 21w. The leg portions 28a of the other protruding portions 28 of the point cable 26 are inclined toward the outer peripheral side toward the virtual circle C.

ここで、各接続部C1、C2でのヒュージング工程は、図6(a)に示すような一対の電極40,41を用いて行われる。これら電極40,41の先端対向面は、互いに同一形状に形成されており、それぞれ2つの凹部40a,40b,41a,41bを備えて段差状に形成されている。具体的に、径が互いに異なる、集配電ケーブル21u,21v,21wのいずれかとコイル25の一方の端部25aとを接続する第1の接続部C1の場合では、図6(b)に示すように、各電極40,41の2つの凹部40a,40b,41a,41bを利用して電極40,41によってターミナル31のかしめ部31bをかしめることで、これらケーブル21u,21v,21wと一方の端部25aとがかしめ部31bに内包される。そして、これら電極40,41に電流を流すことにより、ターミナル31が発熱し、集配電ケーブル21u,21v,21wのいずれかと、コイル25の一方の端部25aの被覆を溶かして電気的に導通(ヒュージング)される。   Here, the fusing process in each connection part C1 and C2 is performed using a pair of electrodes 40 and 41 as shown to Fig.6 (a). The front-facing surfaces of these electrodes 40 and 41 are formed in the same shape as each other, and each of the electrodes 40 and 41 is formed in a stepped shape with two recesses 40a, 40b, 41a and 41b. Specifically, in the case of the first connection portion C1 that connects any one of the power collection and distribution cables 21u, 21v, and 21w and one end portion 25a of the coil 25 with different diameters, as shown in FIG. In addition, by caulking the caulking portion 31b of the terminal 31 with the electrodes 40 and 41 using the two concave portions 40a, 40b, 41a and 41b of the electrodes 40 and 41, these cables 21u, 21v and 21w are connected to one end. The part 25a is included in the caulking part 31b. Then, by passing a current through these electrodes 40 and 41, the terminal 31 generates heat, and melts any one of the power collection and distribution cables 21u, 21v, and 21w and one end portion 25a of the coil 25 to be electrically connected ( Fusing).

また、略径が等しい、中性点ケーブル26とコイル25の他方の端部25bとを接続する第2の接続部C2の場合では、図6(c)に示すように、各電極40,41の先端寄りの凹部40b,41bの側方にケーブル26とコイル25が位置するようにして、電極40,41によってターミナル32のかしめ部32bをかしめることで、これらケーブル26と他方の端部25bとがかしめ部32bによって内包される。そして、これら電極40,41に電流を流すことにより、ターミナル32が発熱し、中性点ケーブル26と、コイル25の他方の端部25bの被覆を溶かして電気的に導通(ヒュージング)される。   Further, in the case of the second connection portion C2 that connects the neutral point cable 26 and the other end portion 25b of the coil 25 with substantially the same diameter, as shown in FIG. By caulking the caulking portion 32b of the terminal 32 with the electrodes 40 and 41 so that the cable 26 and the coil 25 are positioned on the side of the concave portions 40b and 41b near the tip of the cable, the cable 26 and the other end portion 25b It is enclosed by the caulking portion 32b. Then, when a current is passed through these electrodes 40 and 41, the terminal 32 generates heat and melts the covering of the neutral point cable 26 and the other end portion 25b of the coil 25 so as to be electrically connected (fused). .

この際、第1の接続部C1及び第2の接続部C2では、いずれかの相の集配電ケーブル21u、21v、21wとコイル25の一方の端部25bとをかしめるかしめ方向と、中性点ケーブル26とコイル25の他方の端部25bとをかしめるかしめ方向とが同一であるので、各接続部C1、C2でのヒュージング工程を容易に行うことができる。さらに、第1の接続部C1及び第2の接続部C2は、それぞれ仮想円C上に位置するので、図7に示すように、いずれかの相の集配電ケーブル21u、21v、21wとコイル25の一方の端部25bとかしめる際、及び、中性点ケーブル26とコイル25の他方の端部25bとをかしめる際に、電極40,41を有する装置を所定の位置に位置決めして、ステータ12を所定の角度ずつ相対的に回転させながら各接続部C1,C2でのヒュージング工程が行われる。このため、電極40,41を有する装置自体を径方向に移動する必要がなく、容易にヒュージングを行うことができる。   At this time, in the first connection portion C1 and the second connection portion C2, the caulking direction and the neutrality of the power collection and distribution cables 21u, 21v, 21w of either phase and the one end portion 25b of the coil 25 are neutralized. Since the caulking direction of the point cable 26 and the other end 25b of the coil 25 is the same, the fusing process at each of the connecting portions C1 and C2 can be easily performed. Further, since the first connection portion C1 and the second connection portion C2 are respectively located on the virtual circle C, as shown in FIG. 7, the power collection / distribution cables 21u, 21v, 21w of any phase and the coil 25 are provided. When caulking one end portion 25b of the cable and when caulking the neutral cable 26 and the other end portion 25b of the coil 25, the device having the electrodes 40 and 41 is positioned at a predetermined position, and the stator The fusing process is performed at each of the connection portions C1 and C2 while relatively rotating the 12 by a predetermined angle. For this reason, it is not necessary to move the apparatus itself which has the electrodes 40 and 41 to radial direction, and can perform a fusing easily.

また、図4に示すように、各相の集配電ケーブル21u,21v,21w及び中性点ケーブル26の各突出部27,28と、インシュレータ24のケーブル収納部24dとの間には、貫通部33、34が形成される。ここで、V相の集配電ケーブル21vの引き出し部35vは、U相の集配電ケーブル21uの貫通部33を通って外部に引き出される。また、W相の集配電ケーブル21wの引き出し部35wは、V相の集配電ケーブル21vの貫通部33を通って外部に引き出される。これにより、各引き出し部35v、35wは、他の集配電ケーブル21u、21vに干渉することなく外部に引き出される。なお、U相の集配電ケーブル21uは、最も外周側にあるため、任意の場所から、他相の集配電ケーブル21v、21wと干渉することなく引き出し部35uを外部に引き出される。   Further, as shown in FIG. 4, there is a penetration portion between each phase of the power collection / distribution cables 21 u, 21 v, 21 w and the neutral point cable 26 and the protruding portions 27, 28 of the neutral point cable 26 and the cable storage portion 24 d of the insulator 24. 33 and 34 are formed. Here, the lead-out portion 35v of the V-phase power collection / distribution cable 21v is drawn out through the penetration portion 33 of the U-phase power collection / distribution cable 21u. In addition, the lead-out portion 35w of the W-phase power collection / distribution cable 21w is drawn out through the penetration portion 33 of the V-phase power collection / distribution cable 21v. Thereby, each drawer | drawing-out part 35v and 35w are pulled out outside, without interfering with the other power collection / distribution cables 21u and 21v. Since the U-phase power collection / distribution cable 21u is on the outermost peripheral side, the lead-out portion 35u is pulled out from any location without interfering with the other-phase power collection / distribution cables 21v, 21w.

以上説明されたように、本実施形態の回転電機1によれば、複数のステータ片20のいずれかのコイル25の一方の端部25aは、径方向外側に引き出され、集配電ケーブル21u,21v,21wのいずれかと軸方向に重なる第1の接続部C1で、前記集配電ケーブル21u,21v,21wのいずれかと結線され、各ステータ片20のコイル25の一方の端部25aと各集配電ケーブル21u,21v,21wとが接続される各第1の接続部C1は、ケーブル収納部24dにおける内周端から外周端の間のステータ12の中心点Oを中心とする仮想円C上に位置する。これにより、ヒュージングする第1の接続部C1の箇所が減少するとともに、各第1の接続部C1が略同じ径方向位置でヒュージングすることができ、効率良くヒュージングを行うことができる。   As described above, according to the rotating electrical machine 1 of the present embodiment, one end portion 25a of the coil 25 of any of the plurality of stator pieces 20 is drawn outward in the radial direction, and the power collection and distribution cables 21u, 21v. , 21w is connected to any one of the power collection and distribution cables 21u, 21v, and 21w at the first connection portion C1 that overlaps in the axial direction, and one end portion 25a of the coil 25 of each stator piece 20 and each power collection and distribution cable. Each of the first connection portions C1 to which 21u, 21v, and 21w are connected is located on a virtual circle C centered on the center point O of the stator 12 between the inner peripheral end and the outer peripheral end in the cable storage portion 24d. . As a result, the number of the first connecting portions C1 to be fused is reduced, and each first connecting portion C1 can be fused at substantially the same radial position, so that efficient fusing can be performed.

また、ティース23bのロータ対向面側における先端部23cと、インシュレータ24のロータ対向面側鍔部24bが、軸方向に亘って略面一に形成されているので、ロータ13とステータ12との間のエアギャップにオイル溜まりができ難くなり、油が流れる際の抵抗を減少させることができる。   Further, since the tip 23c on the rotor facing surface side of the tooth 23b and the rotor facing surface side flange 24b of the insulator 24 are formed substantially flush with each other in the axial direction, there is no gap between the rotor 13 and the stator 12. It is difficult for the oil gap to form in the air gap, and the resistance when oil flows can be reduced.

さらに、各ステータ片20のコイル25の他方の端部25bを結線するリング状の中性点ケーブル26は、集配電ケーブル群21の径方向内側でケーブル収納部24dに配置されるので、インシュレータ24をステータ12の径方向内側に突出させる必要が無くなり、ロータとステータとの間のエアギャップにオイル溜まりができ難くなって、該抵抗を減少させることができる。また、複数のステータ片20のコイル25の他方の端部25bは、径方向外側に引き出され、中性点ケーブル26と軸方向に重なる第2の接続部C2で、中性点ケーブル26と結線されるので、従来のように、コイル25の他方の端部25bを隣り合うステータ片20まで延ばす必要が無く、コイル25を短くすることができる。さらに、各ステータ片20のコイル25の他方の端部25bと中性点ケーブル26とが接続される各第2の接続部C2は、ケーブル収納部24dにおける内周端から外周端の間の仮想円C上に位置するので、各第1の接続部C1と各第2の接続部C2が略同じ径方向位置でヒュージングすることができ、効率良くヒュージングを行うことができる。   Further, the ring-shaped neutral point cable 26 that connects the other end 25b of the coil 25 of each stator piece 20 is disposed in the cable storage portion 24d on the radially inner side of the power collection and distribution cable group 21, so that the insulator 24 It is no longer necessary to protrude the inner side of the stator 12 in the radial direction, making it difficult to retain oil in the air gap between the rotor and the stator, thereby reducing the resistance. Further, the other end portion 25b of the coil 25 of the plurality of stator pieces 20 is drawn to the outside in the radial direction, and is connected to the neutral point cable 26 by the second connection portion C2 that overlaps the neutral point cable 26 in the axial direction. Therefore, unlike the prior art, it is not necessary to extend the other end 25b of the coil 25 to the adjacent stator piece 20, and the coil 25 can be shortened. Further, each second connecting portion C2 to which the other end portion 25b of the coil 25 of each stator piece 20 and the neutral point cable 26 are connected is a virtual portion between the inner peripheral end and the outer peripheral end in the cable storage portion 24d. Since it is located on the circle C, each of the first connection portions C1 and each of the second connection portions C2 can be fused at substantially the same radial position, and efficient fusing can be performed.

加えて、第1の接続部C1における、各ステータ片20のコイル25の一方の端部25aと各集配電ケーブル21u,21v,21wとをかしめるかしめ方向と、第2の接続部C2における、各ステータ片20のコイル25の他方の端部25bと中性点ケーブル26とをかしめるかしめ方向とが同一であるので、ヒュージング工程を容易に行うことができ、自動化が容易となる。   In addition, the caulking direction in which one end portion 25a of the coil 25 of each stator piece 20 and each of the power collecting and distribution cables 21u, 21v, and 21w in the first connecting portion C1 and the second connecting portion C2 are caulked. Since the caulking direction of the other end 25b of the coil 25 of each stator piece 20 and the neutral point cable 26 is the same, the fusing process can be easily performed and automation is facilitated.

また、各集配電ケーブル21u,21v,21wは、各第1の接続部C1にて軸方向一側にそれぞれ突出する複数の突出部27を備えるので、第1の接続部C1でのヒュージング工程を容易に行うことができる。   Moreover, since each power collection / distribution cable 21u, 21v, 21w is provided with the some protrusion part 27 which each protrudes in the axial direction one side at each 1st connection part C1, the fusing process in 1st connection part C1 Can be easily performed.

さらに、各集配電ケーブル21u,21v,21wは、各第1の接続部C1にて軸方向一側にそれぞれ突出する複数の突出部27を備え、中性点ケーブル26は、各第2の接続部C2にて軸方向一側にそれぞれ突出する複数の他の突出部28を備えるので、第1の接続部C1及び第2の接続部C2でのヒュージング工程を容易に行うことができる。   Furthermore, each power collection / distribution cable 21u, 21v, 21w is provided with a plurality of projecting portions 27 projecting to one side in the axial direction at each first connection portion C1, and the neutral point cable 26 is connected to each second connection Since the plurality of other protruding portions 28 that protrude to the one side in the axial direction at the portion C2 are provided, the fusing process at the first connecting portion C1 and the second connecting portion C2 can be easily performed.

その上、集配電ケーブル群21において、径方向内周側及び外周側に配置される集配電ケーブル21u,21v,21wの各突出部27は、仮想円Cに向かってそれぞれ傾斜しているので、各第1の接続部C1が集配電ケーブル21u,21v,21wや中性点ケーブル26と干渉しないようにして、仮想円C上に配置することができる。   Moreover, in the power collection and distribution cable group 21, the protruding portions 27 of the power collection and distribution cables 21u, 21v, and 21w arranged on the radially inner and outer circumferential sides are inclined toward the virtual circle C. Each first connection portion C1 can be arranged on the virtual circle C so as not to interfere with the power collection and distribution cables 21u, 21v, 21w and the neutral point cable 26.

また、突出部27は、集配電ケーブル21u,21v,21w及び中性点ケーブル26がU字状に突出することにより貫通部33,34を形成し、集配電ケーブル21v、21wの引き出し部35v,35wは、貫通部33を通して外部に引き出すので、集配電ケーブル21u,21v,21wや中性点ケーブル26を径方向に並置しても、互いに干渉することなく、各相の引き出し部35v,35wをケーブル収納部24dから外部に引き出される。   Further, the projecting portion 27 forms penetrating portions 33 and 34 by projecting the power collection and distribution cables 21u, 21v and 21w and the neutral point cable 26 into a U shape. 35w is pulled out to the outside through the penetrating portion 33, so that even if the power collection and distribution cables 21u, 21v, 21w and the neutral point cable 26 are juxtaposed in the radial direction, the lead portions 35v, 35w of each phase are not interfered with each other. It is pulled out from the cable storage portion 24d.

また、各ステータ片20のコイル25の一方の端部25aと各集配電ケーブル21u,21v,21w、及び、各ステータ片20のコイル25の他方の端部25bと中性点ケーブル26をそれぞれ接続するため、第1の接続部C1及び第2の接続部C2に配置される複数のターミナル31,32と、隣接する第1の接続部C1と第2の接続部C2間にそれぞれ配置され、第1の接続部C1及び第2の接続部C2に配置される一対のターミナル31,32がステータ12の周方向両側に向かって延びるように、一対のターミナル31,32をそれぞれ固定する複数の固定部29と、をさらに備えるので、第1の接続部C1のターミナル31を固定する固定部29と第2の接続部C2のターミナル32を固定する固定部29を共用することができ、部品点数を減少させることができる。   Further, one end portion 25a of each coil 25 of each stator piece 20 and each power collecting and distribution cable 21u, 21v, 21w, and the other end portion 25b of each coil 25 of each stator piece 20 and the neutral point cable 26 are respectively connected. Therefore, a plurality of terminals 31 and 32 disposed in the first connection portion C1 and the second connection portion C2, respectively, between the first connection portion C1 and the second connection portion C2 adjacent to each other, A plurality of fixing portions that respectively fix the pair of terminals 31 and 32 so that the pair of terminals 31 and 32 disposed in one connection portion C1 and the second connection portion C2 extend toward both sides in the circumferential direction of the stator 12. 29, the fixing portion 29 for fixing the terminal 31 of the first connection portion C1 and the fixing portion 29 for fixing the terminal 32 of the second connection portion C2 can be shared. It is possible to reduce the number of parts.

また、固定部29は、集配電ケーブル21u,21v,21wと中性点ケーブル26の少なくとも一方を固定するので、ターミナル31,32を固定する固定部29を集配電ケーブル21u,21v,21wや中性点ケーブル26をステータ片20に固定する部材として利用することが出来、部品点数を減らすことができる。   Further, since the fixing portion 29 fixes at least one of the power collection / distribution cables 21u, 21v, 21w and the neutral point cable 26, the fixing portion 29 for fixing the terminals 31, 32 is used as the power collection / distribution cables 21u, 21v, 21w and the middle. The sex point cable 26 can be used as a member for fixing to the stator piece 20, and the number of parts can be reduced.

また、仮想円Cは、ステータ12の中心点Oからケーブル収納部24dにおける内周端から外周端の間の径方向略中間位置を半径とするので、接続部C1,C2をケーブル収納部24dの中間位置とすることができ、ヒュージングのための空間が確保され、ヒュージングを容易に行うことができる。   Further, since the virtual circle C has a radius at a substantially intermediate position in the radial direction from the center point O of the stator 12 to the outer peripheral end in the cable storage portion 24d, the connection portions C1 and C2 are connected to the cable storage portion 24d. An intermediate position can be set, a space for fusing is secured, and fusing can be performed easily.

なお、本発明の回転電機は、前述した実施形態に限定されるものでなく、適宜な変形,改良等が可能である。   The rotating electrical machine of the present invention is not limited to the above-described embodiment, and appropriate modifications and improvements can be made.

本実施形態では、複数のステータ片20のいずれかのコイル25の一方の端部25aは、集配電ケーブル21u,21v,21wのいずれかと、第1の接続部C2において軸方向に重なるように配置されているが、径方向に重なるように配置されてもよい。   In the present embodiment, one end 25a of the coil 25 of any one of the plurality of stator pieces 20 is disposed so as to overlap with any one of the power collection and distribution cables 21u, 21v, and 21w in the first connecting portion C2. However, they may be arranged so as to overlap in the radial direction.

また、複数のステータ片20のコイル25の他方の端部25bも、中性点ケーブル26と第2の接続部C2において軸方向に重なるように配置されているが、径方向に重なるように配置されてもよい。   Further, the other end portions 25b of the coils 25 of the plurality of stator pieces 20 are also arranged so as to overlap in the axial direction at the neutral point cable 26 and the second connection portion C2, but are arranged so as to overlap in the radial direction. May be.

また、本発明の中性点ケーブル26は、集配電ケーブル群21の径方向内側又は外側でケーブル収納部24dに収納されればよいが、集配電ケーブル群21の径方向内側で収納されることで、中性点ケーブル26を短くすることができ、抵抗を低くすることができる。   In addition, the neutral point cable 26 of the present invention may be stored in the cable storage portion 24d on the inside or outside in the radial direction of the power collection / distribution cable group 21; Thus, the neutral point cable 26 can be shortened and the resistance can be lowered.

また、集配電ケーブル21u、21v、21wは、リング状に連続して形成されているが、図8(a)に示すように、途中で切断して、例えば各相の長さを同一とすることもできる。この場合、図8(b)に示すように、各集配電ケーブル21u,21v,21wの長さを等しくすることができる。ただし、剛性や組み付け性の観点から、リング状に連続して形成されることが好ましい。なお、中性点ケーブル26は、リング状に連続して形成されている。   Moreover, although the power collection and distribution cables 21u, 21v, and 21w are continuously formed in a ring shape, as shown in FIG. 8A, they are cut in the middle, for example, to make the length of each phase the same. You can also In this case, as shown in FIG. 8B, the lengths of the respective power collection and distribution cables 21u, 21v, and 21w can be made equal. However, it is preferable that the ring is continuously formed from the viewpoint of rigidity and assemblability. The neutral point cable 26 is continuously formed in a ring shape.

また、本実施形態では、各固定部29が一対のターミナル31,32を支持するように設けられていたが、ターミナル31,32ごとに固定部29が設けられるように構成されてもよい。   In the present embodiment, each fixing portion 29 is provided so as to support the pair of terminals 31 and 32, but the fixing portion 29 may be provided for each of the terminals 31 and 32.

また、本実施形態では、固定部29は、集配電ケーブル21u,21v,21wと中性点ケーブル26の両方を保持して固定しているが、これらケーブルの少なくとも一方を固定するようにしてもよい。   In the present embodiment, the fixing unit 29 holds and fixes both the power collection and distribution cables 21u, 21v, 21w and the neutral point cable 26. However, at least one of these cables may be fixed. Good.

また、本実施形態では、一対のターミナル31,32が固定部29と一体に成形されているが、さらに、集配電ケーブル21u,21v,21w及び中性点リング26も一体としてインサート成形されてもよい。   Further, in the present embodiment, the pair of terminals 31 and 32 are formed integrally with the fixed portion 29, but the power collection and distribution cables 21u, 21v, and 21w and the neutral point ring 26 may also be integrally formed by insert molding. Good.

本発明の一実施形態に係る回転電機を示す正面図である。It is a front view which shows the rotary electric machine which concerns on one Embodiment of this invention. 図1のステータの一部を拡大して示す正面図である。It is a front view which expands and shows a part of stator of FIG. ステータ片の分解斜視図である。It is a disassembled perspective view of a stator piece. 集配電ケーブルの引き出し部における集配電ケーブルと中性点リングを示す斜視図である。It is a perspective view which shows the power collection / distribution cable and neutral point ring in the drawer part of a power collection / distribution cable. (a)は、略リング状の集配電ケーブルと中性点ケーブルを示す正面図であり、(b)は、(a)のV方向から見た、集配電ケーブルの引き出し部を示す要部側面図であり、(c)は、(b)の変形例を示す要部側面図である。(A) is a front view showing a substantially ring-shaped power collection / distribution cable and a neutral point cable, and (b) is a side view of a main part showing a lead-out portion of the power collection / distribution cable as viewed from the V direction of (a). It is a figure and (c) is a principal part side view which shows the modification of (b). (a)は、ヒュージング工程における電極の正面図であり、(b)は、集配電ケーブルとコイルをかしめる状態を示す図であり、(c)は、中性点リングとコイルをかしめる状態を示す図である。(A) is a front view of the electrode in a fusing process, (b) is a figure which shows the state which caulks a power collection and distribution cable and a coil, (c) is caulking a neutral point ring and a coil It is a figure which shows a state. ヒュージング工程を説明するために、ステータの一部を拡大して示す正面図である。FIG. 3 is an enlarged front view showing a part of a stator in order to explain a fusing process. (a)は、途中で切断された略リング状の集配電ケーブルと中性点ケーブルを示す正面図であり、(b)は、(a)のVIII方向から見た、集配電ケーブルの引き出し部を示す要部側面図である。(A) is a front view showing a substantially ring-shaped power collection / distribution cable and a neutral point cable cut along the way, (b) is a lead-out portion of the power collection / distribution cable as viewed from the VIII direction of (a) FIG. 従来の回転電機のステータ片を示す正面図である。It is a front view which shows the stator piece of the conventional rotary electric machine.

符号の説明Explanation of symbols

10 回転電機
12 ステータ
20 ステータ片
21 集配電ケーブル群
21u、21v、21w 集配電ケーブル
23 分割コア
23b ティース
24 インシュレータ
24c 巻回部
24d ケーブル収納部
24e 壁部
25 コイル
25a 一方の端部
25b 他方の端部
26 中性点ケーブル
27 突出部
28 他の突出部
29 固定部
31,32 ターミナル(接続端子)
33,34 貫通部
35u,35v,35w 引き出し部
C 仮想円
C1 第1の接続部
C2 第2の接続部
DESCRIPTION OF SYMBOLS 10 Rotating electrical machine 12 Stator 20 Stator piece 21 Power collection / distribution cable group 21u, 21v, 21w Power collection / distribution cable 23 Split core 23b Teeth 24 Insulator 24c Winding part 24d Cable storage part 24e Wall part 25 Coil 25a One end part 25b The other end Part 26 Neutral point cable 27 Projection part 28 Other projection part 29 Fixing part 31, 32 Terminal (connection terminal)
33, 34 penetration part 35u, 35v, 35w drawer part C virtual circle C1 1st connection part C2 2nd connection part

Claims (11)

ティースを有する分割コア、前記ティースを電気絶縁するインシュレータ、及び、該インシュレータを介して該ティースの周囲に巻回されるコイルをそれぞれ有する複数のステータ片と、各相ごとに設けられる略リング状の複数の集配電ケーブルと、を有し、
前記複数のステータ片を環状に連結するとともに、前記複数のステータ片のいずれかの前記コイルの一方の端部が前記複数の集配電ケーブルのいずれかに第1の接続部で結線されることで構成されるステータを備えた回転電機であって、
前記各相の集配電ケーブルは径方向に並べて配置されて集配電ケーブル群を構成し、
前記インシュレータは、前記ティースの周囲に配置されて、前記コイルが巻回される巻回部と、該巻回部より径方向外側で、前記第1の接続部が配置される円弧状の接続領域と、前記巻回部と前記接続領域とを分離する壁部と、を備え、
前記複数のステータ片のいずれかの前記コイルの一方の端部は、径方向外側に引き出され、前記集配電ケーブルのいずれかと軸方向もしくは径方向に重なる前記第1の接続部で、前記集配電ケーブルのいずれかと結線され、
前記各ステータ片のコイルの一方の端部と前記各集配電ケーブルとが接続される前記各第1の接続部は、前記接続領域における内周端から外周端の間の前記ステータの中心点を中心とする仮想円上に位置することを特徴とする回転電機。
A split core having teeth, an insulator that electrically insulates the teeth, a plurality of stator pieces each having a coil wound around the teeth via the insulator, and a substantially ring-like shape provided for each phase A plurality of power collection and distribution cables;
The plurality of stator pieces are connected in a ring shape, and one end of the coil of any of the plurality of stator pieces is connected to one of the plurality of power collection and distribution cables by a first connection portion. A rotating electric machine comprising a stator configured,
The power collection and distribution cables of each phase are arranged side by side in the radial direction to constitute a power collection and distribution cable group,
The insulator is arranged around the teeth, and a winding portion around which the coil is wound, and an arc-shaped connection region in which the first connection portion is arranged radially outside the winding portion. And a wall that separates the winding part and the connection region,
One end portion of the coil of any one of the plurality of stator pieces is drawn out radially outward, and is the first connection portion that overlaps any one of the power collection and distribution cables in the axial direction or the radial direction. Connected to one of the cables,
Each of the first connecting portions to which one end of the coil of each stator piece and each of the power collection and distribution cables are connected is a center point of the stator between the inner peripheral end and the outer peripheral end in the connection region. A rotating electrical machine characterized by being located on a virtual circle as a center.
前記ティースのロータ対向面側における先端部と、前記インシュレータのロータ対向面側鍔部が、軸方向に亘って略面一に形成されていることを特徴とする請求項1に記載の回転電機。   2. The rotating electrical machine according to claim 1, wherein a tip portion of the teeth on the rotor facing surface side and a rotor facing surface side flange of the insulator are formed substantially flush with each other in the axial direction. 前記集配電ケーブル群の径方向内側又は外側で前記接続領域に配置され、前記各ステータ片のコイルの他方の端部を結線する略リング状の中性点ケーブルをさらに備え、
前記複数のステータ片のコイルの他方の端部は、径方向外側に引き出され、前記中性点ケーブルと軸方向もしくは径方向に重なる第2の接続部で、前記中性点ケーブルと結線され、
前記各ステータ片のコイルの他方の端部と前記中性点ケーブルとが接続される前記各第2の接続部は、前記接続領域における内周端から外周端の間の前記仮想円上に位置することを特徴とする請求項1または2に記載の回転電機。
A substantially ring-shaped neutral point cable that is arranged in the connection region at the radially inner side or the outer side of the power collection and distribution cable group and connects the other end of the coil of each stator piece;
The other end of the coils of the plurality of stator pieces is drawn out radially outward, and is connected to the neutral point cable at a second connection portion that overlaps the neutral point cable in the axial direction or radial direction,
Each second connection part to which the other end of the coil of each stator piece and the neutral cable are connected is located on the virtual circle between the inner peripheral end and the outer peripheral end in the connection region. The rotating electrical machine according to claim 1 or 2, wherein
前記第1の接続部における、前記各ステータ片のコイルの一方の端部と前記各集配電ケーブルとをかしめるかしめ方向と、前記第2の接続部における、前記各ステータ片のコイルの他方の端部と前記中性点ケーブルとをかしめるかしめ方向とが同一であることを特徴とする請求項3に記載の回転電機。   In the first connection portion, one end portion of the coil of each stator piece and each of the power collection and distribution cables are caulked, and the other connection portion of the coil of each stator piece in the second connection portion. The rotating electrical machine according to claim 3, wherein a caulking direction for caulking the end portion and the neutral point cable is the same. 前記各集配電ケーブルは、前記各第1の接続部にて軸方向一側にそれぞれ突出する複数の突出部を備えることを特徴とする請求項1または2に記載の回転電機。   3. The rotating electrical machine according to claim 1, wherein each of the power collection and distribution cables includes a plurality of projecting portions that project to one side in the axial direction at each of the first connection portions. 前記各集配電ケーブルは、前記各第1の接続部にて軸方向一側にそれぞれ突出する複数の突出部を備え、前記中性点ケーブルは、前記各第2の接続部にて前記軸方向一側にそれぞれ突出する複数の他の突出部を備えることを特徴とする請求項3または4に記載の回転電機。   Each of the power collection and distribution cables includes a plurality of projecting portions that project to one side in the axial direction at each of the first connection portions, and the neutral point cable includes the axial direction at each of the second connection portions. 5. The rotating electrical machine according to claim 3, further comprising a plurality of other projecting portions each projecting to one side. 前記集配電ケーブル群において、径方向内周側及び外周側に配置される前記集配電ケーブルの前記各突出部は、前記仮想円に向かってそれぞれ傾斜していることを特徴とする請求項5または6に記載の回転電機。   In the said power collection and distribution cable group, each said protrusion part of the said power collection and distribution cable arrange | positioned at radial direction inner peripheral side and outer peripheral side is respectively inclined toward the said virtual circle, 6. The rotating electrical machine according to 6. 前記突出部は、前記集配電ケーブル及び前記中性点ケーブルがU字状に突出することにより貫通部を形成し、
前記集配電ケーブルの引き出し部は、前記貫通部を通して外部に引き出されることを特徴とする請求項6または7に記載の回転電機。
The protruding portion forms a penetrating portion when the power collection and distribution cable and the neutral point cable protrude in a U shape,
The rotating electrical machine according to claim 6 or 7, wherein the lead-out portion of the power collection and distribution cable is drawn out through the through portion.
前記各ステータ片のコイルの一方の端部と前記各集配電ケーブル、及び、前記各ステータ片のコイルの他方の端部と前記中性点ケーブルをそれぞれ接続するため、前記第1の接続部及び前記第2の接続部に配置される複数の接続端子と、
隣接する前記第1の接続部と前記第2の接続部間にそれぞれ配置され、前記第1の接続部及び前記第2の接続部に配置される前記一対の接続端子が前記ステータの周方向両側に向かって延びるように、前記一対の接続端子をそれぞれ固定する複数の固定部と、をさらに備えることを特徴とする請求項3、4、6〜8のいずれかに記載の回転電機。
In order to connect one end of the coil of each stator piece and each of the power collection and distribution cables, and the other end of the coil of each stator piece and the neutral point cable, respectively, the first connection part and A plurality of connection terminals arranged in the second connection portion;
The pair of connection terminals that are arranged between the first connection portion and the second connection portion that are adjacent to each other, and are arranged on the first connection portion and the second connection portion, on both sides in the circumferential direction of the stator. The rotating electrical machine according to claim 3, further comprising a plurality of fixing portions that respectively fix the pair of connection terminals so as to extend toward the center.
前記固定部は、前記集配電ケーブルと前記中性点ケーブルの少なくとも一方を固定することを特徴とする請求項9に記載の回転電機。   The rotating electrical machine according to claim 9, wherein the fixing portion fixes at least one of the power collection / distribution cable and the neutral point cable. 前記仮想円は、前記ステータの中心点から前記接続領域における内周端から外周端の間の径方向略中間位置を半径とすることを特徴とする請求項1または3に記載の回転電機。   4. The rotating electrical machine according to claim 1, wherein the virtual circle has a radius at a substantially intermediate position in a radial direction between an inner peripheral end and an outer peripheral end in the connection region from a center point of the stator.
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