JP2009235242A - Copolyester and polyester fiber - Google Patents
Copolyester and polyester fiber Download PDFInfo
- Publication number
- JP2009235242A JP2009235242A JP2008083343A JP2008083343A JP2009235242A JP 2009235242 A JP2009235242 A JP 2009235242A JP 2008083343 A JP2008083343 A JP 2008083343A JP 2008083343 A JP2008083343 A JP 2008083343A JP 2009235242 A JP2009235242 A JP 2009235242A
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- JP
- Japan
- Prior art keywords
- general formula
- component
- following general
- hydrocarbon group
- sulfonic acid
- Prior art date
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- 239000000835 fiber Substances 0.000 title claims abstract description 28
- 229920000728 polyester Polymers 0.000 title claims description 27
- 229920001634 Copolyester Polymers 0.000 title claims description 12
- -1 polybutylene terephthalate Polymers 0.000 claims abstract description 52
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims abstract description 40
- 229910052751 metal Inorganic materials 0.000 claims abstract description 19
- 239000002184 metal Substances 0.000 claims abstract description 19
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims abstract description 17
- 229920003171 Poly (ethylene oxide) Polymers 0.000 claims abstract description 14
- 229920001707 polybutylene terephthalate Polymers 0.000 claims abstract description 13
- 238000010521 absorption reaction Methods 0.000 claims description 50
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 39
- 150000001875 compounds Chemical class 0.000 claims description 25
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 claims description 18
- 150000003839 salts Chemical class 0.000 claims description 18
- 229910052783 alkali metal Inorganic materials 0.000 claims description 13
- 125000000524 functional group Chemical group 0.000 claims description 13
- 150000001340 alkali metals Chemical class 0.000 claims description 12
- 125000001931 aliphatic group Chemical group 0.000 claims description 11
- 238000007334 copolymerization reaction Methods 0.000 claims description 11
- 125000002029 aromatic hydrocarbon group Chemical group 0.000 claims description 10
- 125000004432 carbon atom Chemical group C* 0.000 claims description 10
- 239000002253 acid Substances 0.000 claims description 9
- 229920001577 copolymer Polymers 0.000 claims description 9
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 8
- 150000001342 alkaline earth metals Chemical class 0.000 claims description 7
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 5
- 125000001183 hydrocarbyl group Chemical group 0.000 claims description 4
- 238000009987 spinning Methods 0.000 claims description 3
- 229920001971 elastomer Polymers 0.000 abstract description 22
- 239000000806 elastomer Substances 0.000 abstract description 22
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 abstract description 2
- 238000003795 desorption Methods 0.000 abstract 3
- 238000001179 sorption measurement Methods 0.000 abstract 3
- 230000001595 contractor effect Effects 0.000 abstract 1
- 210000004177 elastic tissue Anatomy 0.000 description 32
- 239000004721 Polyphenylene oxide Substances 0.000 description 22
- 229920000570 polyether Polymers 0.000 description 22
- 150000002148 esters Chemical class 0.000 description 21
- 238000000034 method Methods 0.000 description 14
- 239000004744 fabric Substances 0.000 description 13
- 239000003054 catalyst Substances 0.000 description 12
- 238000006068 polycondensation reaction Methods 0.000 description 12
- 239000011734 sodium Substances 0.000 description 10
- 238000005809 transesterification reaction Methods 0.000 description 9
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 8
- 229910052708 sodium Inorganic materials 0.000 description 8
- SRSXLGNVWSONIS-UHFFFAOYSA-M benzenesulfonate Chemical compound [O-]S(=O)(=O)C1=CC=CC=C1 SRSXLGNVWSONIS-UHFFFAOYSA-M 0.000 description 7
- 229940077388 benzenesulfonate Drugs 0.000 description 7
- 239000000523 sample Substances 0.000 description 6
- 238000005406 washing Methods 0.000 description 6
- 238000001035 drying Methods 0.000 description 5
- 238000004804 winding Methods 0.000 description 5
- 239000002585 base Substances 0.000 description 4
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 4
- WOZVHXUHUFLZGK-UHFFFAOYSA-N dimethyl terephthalate Chemical compound COC(=O)C1=CC=C(C(=O)OC)C=C1 WOZVHXUHUFLZGK-UHFFFAOYSA-N 0.000 description 4
- 229920002635 polyurethane Polymers 0.000 description 4
- 239000004814 polyurethane Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 230000001143 conditioned effect Effects 0.000 description 3
- 230000006866 deterioration Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000006870 function Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 229910052700 potassium Inorganic materials 0.000 description 3
- 239000011591 potassium Substances 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- 125000001424 substituent group Chemical group 0.000 description 3
- WSQZNZLOZXSBHA-UHFFFAOYSA-N 3,8-dioxabicyclo[8.2.2]tetradeca-1(12),10,13-triene-2,9-dione Chemical group O=C1OCCCCOC(=O)C2=CC=C1C=C2 WSQZNZLOZXSBHA-UHFFFAOYSA-N 0.000 description 2
- KPRILADFLSUPOF-UHFFFAOYSA-N 3-(2,2-dihydroxyethoxycarbonyl)-2-sulfobenzoic acid Chemical compound OC(O)COC(=O)C1=CC=CC(C(O)=O)=C1S(O)(=O)=O KPRILADFLSUPOF-UHFFFAOYSA-N 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- 239000003599 detergent Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 238000009940 knitting Methods 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 238000002074 melt spinning Methods 0.000 description 2
- 125000000962 organic group Chemical group 0.000 description 2
- 150000002989 phenols Chemical class 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N propane-1,3-diol Chemical compound OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 2
- NAWXUBYGYWOOIX-SFHVURJKSA-N (2s)-2-[[4-[2-(2,4-diaminoquinazolin-6-yl)ethyl]benzoyl]amino]-4-methylidenepentanedioic acid Chemical compound C1=CC2=NC(N)=NC(N)=C2C=C1CCC1=CC=C(C(=O)N[C@@H](CC(=C)C(O)=O)C(O)=O)C=C1 NAWXUBYGYWOOIX-SFHVURJKSA-N 0.000 description 1
- PXGZQGDTEZPERC-UHFFFAOYSA-N 1,4-cyclohexanedicarboxylic acid Chemical compound OC(=O)C1CCC(C(O)=O)CC1 PXGZQGDTEZPERC-UHFFFAOYSA-N 0.000 description 1
- IOGGBUVFUGPCLQ-UHFFFAOYSA-N 1-[4-(2-oxoazepane-1-carbonyl)benzoyl]azepan-2-one Chemical compound C=1C=C(C(=O)N2C(CCCCC2)=O)C=CC=1C(=O)N1CCCCCC1=O IOGGBUVFUGPCLQ-UHFFFAOYSA-N 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- ZRPKEUVFESZUKX-UHFFFAOYSA-N 2-(2-hydroxyethoxy)benzoic acid Chemical compound OCCOC1=CC=CC=C1C(O)=O ZRPKEUVFESZUKX-UHFFFAOYSA-N 0.000 description 1
- KKKKCPPTESQGQH-UHFFFAOYSA-N 2-(4,5-dihydro-1,3-oxazol-2-yl)-4,5-dihydro-1,3-oxazole Chemical compound O1CCN=C1C1=NCCO1 KKKKCPPTESQGQH-UHFFFAOYSA-N 0.000 description 1
- YIFFAEJYCUTZAO-UHFFFAOYSA-N 2-(4-propylphenoxy)ethanol Chemical compound CCCC1=CC=C(OCCO)C=C1 YIFFAEJYCUTZAO-UHFFFAOYSA-N 0.000 description 1
- ISPYQTSUDJAMAB-UHFFFAOYSA-N 2-chlorophenol Chemical compound OC1=CC=CC=C1Cl ISPYQTSUDJAMAB-UHFFFAOYSA-N 0.000 description 1
- KVLPNUSORIWNKX-UHFFFAOYSA-N 2-hydroxyethoxy benzenesulfonate Chemical compound OCCOOS(=O)(=O)C1=CC=CC=C1 KVLPNUSORIWNKX-UHFFFAOYSA-N 0.000 description 1
- OHPWCSKOLOZNFC-UHFFFAOYSA-N 2-phenoxy-2-(phenoxymethyl)propanedioic acid Chemical compound C=1C=CC=CC=1OC(C(O)=O)(C(=O)O)COC1=CC=CC=C1 OHPWCSKOLOZNFC-UHFFFAOYSA-N 0.000 description 1
- UWKBHJYNFIJEBJ-UHFFFAOYSA-N C(=O)(OC)OS(=O)(=O)C1=CC=CC=C1.[K] Chemical compound C(=O)(OC)OS(=O)(=O)C1=CC=CC=C1.[K] UWKBHJYNFIJEBJ-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 239000004970 Chain extender Substances 0.000 description 1
- 239000004606 Fillers/Extenders Substances 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 229920001283 Polyalkylene terephthalate Polymers 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 1
- MEQNGWHOCHJSPY-UHFFFAOYSA-K [Li+].C(=O)([O-])C1=CC2=CC=C(C=C2C(=C1)S(=O)(=O)[O-])C(=O)[O-].[Li+].[Li+] Chemical compound [Li+].C(=O)([O-])C1=CC2=CC=C(C=C2C(=C1)S(=O)(=O)[O-])C(=O)[O-].[Li+].[Li+] MEQNGWHOCHJSPY-UHFFFAOYSA-K 0.000 description 1
- VVJXNPGZZYNCJI-UHFFFAOYSA-M [Na+].C(=O)(OC)C1=CC=C(C2=CC(=CC=C12)C(=O)OC)S(=O)(=O)[O-] Chemical compound [Na+].C(=O)(OC)C1=CC=C(C2=CC(=CC=C12)C(=O)OC)S(=O)(=O)[O-] VVJXNPGZZYNCJI-UHFFFAOYSA-M 0.000 description 1
- BTMSLVPXRUPCSG-UHFFFAOYSA-N [Na].C1=C(C(=O)OC)C(S(O)(=O)=O)=CC2=CC(C(=O)OC)=CC=C21 Chemical compound [Na].C1=C(C(=O)OC)C(S(O)(=O)=O)=CC2=CC(C(=O)OC)=CC=C21 BTMSLVPXRUPCSG-UHFFFAOYSA-N 0.000 description 1
- DGCIQQYPVCTFMF-UHFFFAOYSA-N [Na].C1=C(C=CC2=CC(=CC=C12)C(=O)O)C(=O)O Chemical compound [Na].C1=C(C=CC2=CC(=CC=C12)C(=O)O)C(=O)O DGCIQQYPVCTFMF-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 125000002723 alicyclic group Chemical group 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 125000002947 alkylene group Chemical group 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 150000001463 antimony compounds Chemical class 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- FPCJKVGGYOAWIZ-UHFFFAOYSA-N butan-1-ol;titanium Chemical compound [Ti].CCCCO.CCCCO.CCCCO.CCCCO FPCJKVGGYOAWIZ-UHFFFAOYSA-N 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 150000001869 cobalt compounds Chemical class 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 239000013068 control sample Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 239000004205 dimethyl polysiloxane Substances 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- QICYQWTZZBCCIA-UHFFFAOYSA-L disodium;3,7-bis(methoxycarbonyl)naphthalene-1,5-disulfonate Chemical compound [Na+].[Na+].C1=C(C(=O)OC)C=C(S([O-])(=O)=O)C2=CC(C(=O)OC)=CC(S([O-])(=O)=O)=C21 QICYQWTZZBCCIA-UHFFFAOYSA-L 0.000 description 1
- OGTMSWHHHRTOEF-UHFFFAOYSA-L disodium;3,7-dicarboxynaphthalene-1,5-disulfonate Chemical compound [Na+].[Na+].C1=C(C(O)=O)C=C(S([O-])(=O)=O)C2=CC(C(=O)O)=CC(S([O-])(=O)=O)=C21 OGTMSWHHHRTOEF-UHFFFAOYSA-L 0.000 description 1
- 238000000578 dry spinning Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- RZTAMFZIAATZDJ-UHFFFAOYSA-N felodipine Chemical compound CCOC(=O)C1=C(C)NC(C)=C(C(=O)OC)C1C1=CC=CC(Cl)=C1Cl RZTAMFZIAATZDJ-UHFFFAOYSA-N 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000006081 fluorescent whitening agent Substances 0.000 description 1
- 150000002291 germanium compounds Chemical class 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 125000003827 glycol group Chemical group 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000012770 industrial material Substances 0.000 description 1
- 210000003127 knee Anatomy 0.000 description 1
- AVPYUFDQTKOBNG-UHFFFAOYSA-M lithium;3,5-bis(methoxycarbonyl)benzenesulfonate Chemical compound [Li+].COC(=O)C1=CC(C(=O)OC)=CC(S([O-])(=O)=O)=C1 AVPYUFDQTKOBNG-UHFFFAOYSA-M 0.000 description 1
- ZERIVMMUDSPYOZ-UHFFFAOYSA-M lithium;3,7-bis(methoxycarbonyl)naphthalene-1-sulfonate Chemical compound [Li+].C1=C(C(=O)OC)C=C(S([O-])(=O)=O)C2=CC(C(=O)OC)=CC=C21 ZERIVMMUDSPYOZ-UHFFFAOYSA-M 0.000 description 1
- GGKPBCOOXDBLLG-UHFFFAOYSA-M lithium;3-carboxy-5-sulfobenzoate Chemical compound [Li+].OC(=O)C1=CC(C(O)=O)=CC(S([O-])(=O)=O)=C1 GGKPBCOOXDBLLG-UHFFFAOYSA-M 0.000 description 1
- VIDXETATLKBUBY-UHFFFAOYSA-M lithium;benzenesulfonate Chemical compound [Li+].[O-]S(=O)(=O)C1=CC=CC=C1 VIDXETATLKBUBY-UHFFFAOYSA-M 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 239000006224 matting agent Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- KYTZHLUVELPASH-UHFFFAOYSA-N naphthalene-1,2-dicarboxylic acid Chemical compound C1=CC=CC2=C(C(O)=O)C(C(=O)O)=CC=C21 KYTZHLUVELPASH-UHFFFAOYSA-N 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- 150000002918 oxazolines Chemical class 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 1
- 229920001515 polyalkylene glycol Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- YZXFJTGFMHQBIY-UHFFFAOYSA-M potassium 3,7-dicarboxynaphthalene-1-sulfonate Chemical compound C(=O)(O)C1=CC2=CC=C(C=C2C(=C1)S(=O)(=O)[O-])C(=O)O.[K+] YZXFJTGFMHQBIY-UHFFFAOYSA-M 0.000 description 1
- DVBBBJFTGOHNHC-UHFFFAOYSA-M potassium;3,5-dicarboxybenzenesulfonate Chemical compound [K+].OC(=O)C1=CC(C(O)=O)=CC(S([O-])(=O)=O)=C1 DVBBBJFTGOHNHC-UHFFFAOYSA-M 0.000 description 1
- KJNLNBUCZYHGPG-UHFFFAOYSA-M potassium;3,7-bis(methoxycarbonyl)naphthalene-1-sulfonate Chemical compound [K+].C1=C(C(=O)OC)C=C(S([O-])(=O)=O)C2=CC(C(=O)OC)=CC=C21 KJNLNBUCZYHGPG-UHFFFAOYSA-M 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 230000035807 sensation Effects 0.000 description 1
- YZLGIRGCZODDCE-UHFFFAOYSA-M sodium;3,5-bis(2-hydroxyethoxycarbonyl)benzenesulfonate Chemical compound [Na+].OCCOC(=O)C1=CC(C(=O)OCCO)=CC(S([O-])(=O)=O)=C1 YZLGIRGCZODDCE-UHFFFAOYSA-M 0.000 description 1
- LLHSEQCZSNZLRI-UHFFFAOYSA-M sodium;3,5-bis(methoxycarbonyl)benzenesulfonate Chemical compound [Na+].COC(=O)C1=CC(C(=O)OC)=CC(S([O-])(=O)=O)=C1 LLHSEQCZSNZLRI-UHFFFAOYSA-M 0.000 description 1
- YXTFRJVQOWZDPP-UHFFFAOYSA-M sodium;3,5-dicarboxybenzenesulfonate Chemical compound [Na+].OC(=O)C1=CC(C(O)=O)=CC(S([O-])(=O)=O)=C1 YXTFRJVQOWZDPP-UHFFFAOYSA-M 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- 210000004243 sweat Anatomy 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- 125000001973 tert-pentyl group Chemical group [H]C([H])([H])C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 150000003606 tin compounds Chemical class 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 150000003609 titanium compounds Chemical class 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
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Abstract
Description
本発明は吸放湿性が良好であり、吸放水により可逆に伸縮し、特に繊維にしたときに従来にない快適性を発現する布帛が得られる、共重合ポリエステル及びポリエステル弾性繊維に関するものである。 The present invention relates to a copolyester and a polyester elastic fiber, which have good moisture absorption / release properties, reversibly expand / contract due to water absorption / release water, and in particular, a fabric that exhibits unprecedented comfort when made into fibers.
従来、弾性体、特に衣料用や産業資材用の弾性繊維としては、ポリウレタン弾性繊維が主に用いられているが、耐熱性、耐薬品性、耐候(光)性が劣るという欠点がある。また、製造上、溶剤を用いる乾式紡糸プロセスが必要なため、溶剤回収が必要であり、低生産性、エネルギー多消費性であるという問題がある。更に、ポリウレタン弾性繊維はリサイクルが困難であり、燃焼時には含有する窒素原子に由来する有害ガスを発生するなどといった、今後の循環型社会の到来に向けて多くの課題を有している。 Conventionally, polyurethane elastic fibers are mainly used as elastic bodies, particularly elastic fibers for clothing and industrial materials, but have the disadvantages of poor heat resistance, chemical resistance, and weather resistance (light). In addition, since a dry spinning process using a solvent is necessary for production, solvent recovery is necessary, and there is a problem of low productivity and high energy consumption. Furthermore, polyurethane elastic fibers are difficult to recycle, and have many problems toward the arrival of a recycling society in the future, such as generating harmful gases derived from nitrogen atoms contained during combustion.
このような背景のもと、溶融紡糸が可能な、ポリアルキレンテレフタレートのような高結晶性のポリエステルをハードセグメントとし、ポリアルキレングリコールをソフトセグメントとするポリエーテルエステル弾性繊維が、高生産性であること、耐熱性、耐熱セット性に優れることなどの利点を活かし実用化されている。さらに、リサイクルが可能で、有害ガスの発生もないことから、循環型社会に適した弾性繊維として今後の発展が期待されている(例えば、特許文献1〜3参照。)。 Against this backdrop, polyether ester elastic fibers, which can be melt-spun and have a highly crystalline polyester such as polyalkylene terephthalate as a hard segment and polyalkylene glycol as a soft segment, have high productivity. It has been put to practical use by taking advantage of its excellent heat resistance and heat setability. Furthermore, since it is recyclable and no harmful gas is generated, future development is expected as an elastic fiber suitable for a recycling society (see, for example, Patent Documents 1 to 3).
かかるポリエーテルエステル弾性繊維としては、弾性的性能がポリウレタン弾性繊維に匹敵できるものとして、ハードセグメントとしてポリブチレンテレフタレート、ソフトセグメントとしてポリオキシブチレングリコールを用いたポリエーテルエステル弾性繊維などが使用されている。しかしながら、これらのハードセグメント及びソフトセグメントはいずれも一般的には疎水性であり、吸湿性や吸水性などの親水性を有するポリエーテルエステル弾性繊維では実用化されているものはほとんど皆無である。 As such a polyether ester elastic fiber, a polyether ester elastic fiber using polybutylene terephthalate as a hard segment and polyoxybutylene glycol as a soft segment is used as an elastic performance comparable to that of a polyurethane elastic fiber. . However, both of these hard segments and soft segments are generally hydrophobic, and almost no polyether ester elastic fiber having hydrophilic properties such as hygroscopicity and water absorption is practically used.
一方、吸湿性能を付与した弾性繊維が提案されているが、吸水率500〜4,000重量%の吸水性樹脂を含有したポリウレタン弾性体の具体例が記載されているに過ぎない(例えば、特許文献4参照。)。 On the other hand, elastic fibers having moisture absorption performance have been proposed, but only specific examples of polyurethane elastic bodies containing a water-absorbing resin having a water absorption rate of 500 to 4,000% by weight are described (for example, patents). Reference 4).
また、従来提案されているように繊維自身に吸湿性を持たせるだけでは、これを布帛あるいはさらに衣服として、その快適性を向上させるのには限界があり、さらに新しい機能を持つ弾性繊維が求められている。 Moreover, there is a limit to improving the comfort of a fiber or even a garment simply by making the fiber itself hygroscopic as previously proposed, and there is a need for an elastic fiber having a new function. It has been.
これらの問題を解決する方法として、特定の有機スルホン酸金属塩を共重合した、ポリブチレンテレフタレートをハードセグメントとしポリオキシエチレングリコールをソフトセグメントとするポリエーテルエステルエラストマーからなる吸湿性弾性繊維が提案されている(例えば、特許文献5参照。)。しかしながら本法で得られるポリエーテルエステルエラストマー繊維の吸湿性が長期使用において低下する傾向があり、その耐久性の改善が求められていた。 As a method for solving these problems, a hygroscopic elastic fiber made of a polyether ester elastomer having a polybutylene terephthalate as a hard segment and polyoxyethylene glycol as a soft segment, which is copolymerized with a specific organic sulfonic acid metal salt, has been proposed. (For example, refer to Patent Document 5). However, the hygroscopicity of the polyetherester elastomer fiber obtained by this method tends to decrease in long-term use, and improvement of its durability has been demanded.
本発明は、上記従来技術を背景になされたもので、その目的は、吸放湿性が良好であり、吸放水により可逆に伸縮し、特に繊維にしたときに従来にない快適性を発現する布帛が得られる、共重合ポリエステル及びポリエステル繊維を提供することにある。 The present invention has been made against the background of the above-described conventional technology. The purpose of the present invention is a fabric that has good moisture absorption / release properties, reversibly expands / contracts due to water absorption / release water, and exhibits unprecedented comfort especially when made into fibers. Is to provide a copolyester and a polyester fiber.
本発明者らは、かかる背景の技術に鑑み検討を重ねた結果、本発明の目的は、次に表すポリエーテルエステル弾性繊維に達成できることを見出した。すなわち本発明はポリブチレンテレフタレート成分に下記一般式(1)で表されるジヒドロキシ化合物成分が共重合され又は下記一般式(1)で表されるジヒドロキシ化合物成分及びポリオキシエチレングリコール成分が共重合され、更に下記一般式(2)で表される有機スルホン酸金属塩成分が共重合された固有粘度が0.6dL/g以上である共重合ポリエステルであり、
下記一般式(2)で表される有機スルホン酸金属塩成分の共重合率が共重合ポリエステルを構成する酸成分を基準として0.1〜20.0モル%であり、ポリブチレンテレフタレート成分及び下記一般式(2)で表される有機スルホン酸金属塩成分の合計と、下記一般式(1)で表されるジヒドロキシ化合物成分及びポリオキシエチレングリコール成分の合計の重量比率が30:70〜70:30である共重合ポリエステルであり、当該発明によって上記本発明の目的を達成する事ができる。
As a result of repeated studies in view of the background technology, the present inventors have found that the object of the present invention can be achieved by the following polyether ester elastic fiber. That is, in the present invention, a polybutylene terephthalate component is copolymerized with a dihydroxy compound component represented by the following general formula (1) or a dihydroxy compound component represented by the following general formula (1) and a polyoxyethylene glycol component. Furthermore, a copolyester having an intrinsic viscosity of 0.6 dL / g or more obtained by copolymerizing an organic sulfonic acid metal salt component represented by the following general formula (2):
The copolymerization rate of the organic sulfonic acid metal salt component represented by the following general formula (2) is 0.1 to 20.0 mol% based on the acid component constituting the copolymer polyester, and the polybutylene terephthalate component and The total weight ratio of the organic sulfonic acid metal salt component represented by the general formula (2) and the total of the dihydroxy compound component and the polyoxyethylene glycol component represented by the following general formula (1) is 30:70 to 70: This is a copolymer polyester of 30, and the object of the present invention can be achieved by the present invention.
更に本発明は有機スルホン酸金属塩成分が、下記一般式(3)で表される化合物である共重合ポリエステル、そのような共重合ポリエステルを紡糸して得られる35℃95%RHでの吸湿率が5.0%以上、吸水伸長率が10.0%以上であることを特徴とするポリエステル繊維を含む。 Furthermore, the present invention relates to a copolymer polyester in which the organic sulfonic acid metal salt component is a compound represented by the following general formula (3), and a moisture absorption rate at 35 ° C. and 95% RH obtained by spinning such copolymer polyester. 5.0% or more, and the water absorption elongation rate is 10.0% or more.
本発明によれば、吸湿性が良好であり、その吸湿性には洗濯耐久性もあり、吸水により伸長するような繊維を得ることが出来る。また、特に編物にしたときに吸水時に網目の目開きが大きくなり、べたつき感・むれ感が少ないという従来にない快適性を発現する布帛を提供することができる。 According to the present invention, it is possible to obtain a fiber that has good hygroscopicity, has hygroscopic properties, and has washing durability, and is elongated by water absorption. In addition, it is possible to provide a fabric that expresses unprecedented comfort, in particular, when the knitted fabric has a large mesh opening at the time of water absorption, and there is little stickiness and non-stickiness.
本発明の共重合ポリエステルは、ポリブチレンテレフタレート成分に、下記一般式(1)で表されるエチレンオキシ単位を有するジヒドロキシ化合物成分が共重合されている必要がある。前者の成分等がハードセグメントとし、下記一般式(1)で表されるジヒドロキシ化合物成分等がソフトセグメントとして機能する場合にはポリエーテルエステルエラストマーとなる。 In the copolymerized polyester of the present invention, a dihydroxy compound component having an ethyleneoxy unit represented by the following general formula (1) needs to be copolymerized with a polybutylene terephthalate component. When the former component or the like is a hard segment and the dihydroxy compound component or the like represented by the following general formula (1) functions as a soft segment, it becomes a polyether ester elastomer.
ハードセグメントとなりうるポリブチレンテレフタレートは、他の成分が共重合されていても良いがブチレンテレフタレート単位を少なくとも70モル%以上含有することが好ましい。ブチレンテレフタレートの含有率は、より好ましくは80モル%以上、さらに好ましくは90モル%以上である。 The polybutylene terephthalate that can be a hard segment may be copolymerized with other components, but preferably contains at least 70 mol% of butylene terephthalate units. The content of butylene terephthalate is more preferably 80 mol% or more, and still more preferably 90 mol% or more.
上記ポリブチレンテレフタレートには、本発明の目的の達成が実質的に損なわれない範囲内で他の成分が共重合されていてもよい。他の共重合成分としては、ジカルボン酸成分では、例えばナフタレンジカルボン酸、イソフタル酸、ジフェニルジカルボン酸、ジフェニルキシエタンジカルボン酸、アジピン酸、セバシン酸、1,4−シクロヘキサンジカルボン酸のような芳香族、脂肪族、脂環族のジカルボン酸成分を挙げることができる。さらに、トリメリット酸若しくはピロメリット酸のような三官能性以上のポリカルボン酸、又は、β−ヒドロキシエトキシ安息香酸若しくはp−オキシ安息香酸のようなヒドロキシカルボン酸を共重合成分として用いても良い。また、ジオール成分では、例えばトリメチレングリコール、エチレングリコール、シクロヘキサン−1,4−ジメタノール、ネオペンチルグリコール、2,2’−ビス(4−β−ヒドロキシエトキシフェニル)プロパンのような脂肪族、脂環族、芳香族のジオール成分を挙げることができる。さらに、グリセリン、トリメチロールプロパン、ペンタエリスリトールのような三官能性以上のポリオールを共重合成分として用いてもよい。 The polybutylene terephthalate may be copolymerized with other components as long as the achievement of the object of the present invention is not substantially impaired. As other copolymerization components, dicarboxylic acid components, for example, naphthalenedicarboxylic acid, isophthalic acid, diphenyldicarboxylic acid, diphenyloxyethanedicarboxylic acid, adipic acid, sebacic acid, aromatics such as 1,4-cyclohexanedicarboxylic acid, Examples thereof include aliphatic and alicyclic dicarboxylic acid components. Further, a tri- or higher functional polycarboxylic acid such as trimellitic acid or pyromellitic acid, or a hydroxycarboxylic acid such as β-hydroxyethoxybenzoic acid or p-oxybenzoic acid may be used as a copolymerization component. . Examples of the diol component include aliphatic and fatty acids such as trimethylene glycol, ethylene glycol, cyclohexane-1,4-dimethanol, neopentyl glycol, and 2,2′-bis (4-β-hydroxyethoxyphenyl) propane. Examples thereof include cyclic and aromatic diol components. Furthermore, trifunctional or higher functional polyols such as glycerin, trimethylolpropane and pentaerythritol may be used as a copolymerization component.
一方、ソフトセグメントとなり得るエチレンオキシ単位を有するジヒドロキシ化合物はポリオキシエチレングリコール単位を含み、下記一般式(1)で表されるジヒドロキシ化合物であるか、若しくは該ジヒドロキシ化合物と長鎖の両端にヒドロキシ基を有する一般のポリオキシアルキレングリコールとの混合物であってもよい。なおここで言う長鎖の両端にヒドロキシ基を有するポリオキシアルキレングリコールのアルキレン基は特に限定されるものではないが、ポリオキシエチレングリコール、ポリオキシテトラメチレングリコールが好ましく用いられる。そのポリオキシエチレングリコール(ポリエチレングリコール)としては数平均分子量が好ましくは1000〜8000のものを、より好ましくは2000〜6000のものを用いることができる。 On the other hand, the dihydroxy compound having an ethyleneoxy unit that can be a soft segment includes a polyoxyethylene glycol unit and is a dihydroxy compound represented by the following general formula (1), or a hydroxy group at both ends of the dihydroxy compound and a long chain. It may be a mixture with a general polyoxyalkylene glycol having The alkylene group of the polyoxyalkylene glycol having hydroxy groups at both ends of the long chain is not particularly limited, but polyoxyethylene glycol and polyoxytetramethylene glycol are preferably used. As the polyoxyethylene glycol (polyethylene glycol), those having a number average molecular weight of preferably 1000 to 8000, more preferably 2000 to 6000 can be used.
上記のジヒドロキシ化合物の数平均分子量としては、400〜8000が好ましく、なかでも1000〜6000がより好ましく、1500〜4000がさらに好ましい。
As a number average molecular weight of said dihydroxy compound, 400-8000 are preferable, 1000-6000 are more preferable especially, 1500-4000 are further more preferable.
また前述した高い吸湿率及び吸水伸長率を達成するために、上記ポリエーテルエステルエラストマー(共重合ポリエステル)に、下記一般式(2)で表される有機スルホン酸金属塩成分を共重合することが必要である。 In addition, in order to achieve the above-described high moisture absorption rate and water absorption elongation rate, the polyether sulfonate elastomer (copolyester) may be copolymerized with an organic sulfonic acid metal salt component represented by the following general formula (2). is necessary.
上記式中、R1は芳香族炭化水素基又は脂肪族炭化水素基であり、好ましくは炭素数6〜15個の芳香族炭化水素基又は炭素数10以下の脂肪族炭化水素基である。特に好ましい官能基R1は、炭素数6〜12個の芳香族炭化水素基、とりわけベンゼン環である。M1はアルカリ金属又はアルカリ土類金属であり、jは1又は2である。なかでもM1がアルカリ金属(例えばリチウム、ナトリウム又はカリウム)であり、かつjが1であるものが好ましい。X1はエステル形成性官能基を表し、X2はX1と同一若しくは異なるエステル形成性官能基を表すか又は水素原子を表すが、エステル形成性官能基であることが好ましい。エステル形成性官能基としてはポリエーテルエステルの主鎖又は末端に反応して結合する基であればよく具体的には下記の官能基を挙げることができる。 In the above formula, R 1 is an aromatic hydrocarbon group or an aliphatic hydrocarbon group, preferably an aromatic hydrocarbon group having 6 to 15 carbon atoms or an aliphatic hydrocarbon group having 10 or less carbon atoms. Particularly preferred functional group R 1 is an aromatic hydrocarbon group having 6 to 12 carbon atoms, especially a benzene ring. M 1 is an alkali metal or an alkaline earth metal, and j is 1 or 2. Among them, those in which M 1 is an alkali metal (for example, lithium, sodium or potassium) and j is 1 are preferable. X 1 represents an ester-forming functional group, and X 2 represents the same or different ester-forming functional group as X 1 or represents a hydrogen atom, and is preferably an ester-forming functional group. The ester-forming functional group may be any group that reacts and binds to the main chain or terminal of the polyether ester, and specifically includes the following functional groups.
上記一般式(2)で表わされる有機スルホン酸金属塩の好ましい具体例としては、3,5−ジカルボメトキシベンゼンスルホン酸リチウム、3,5−ジカルボメトキシベンゼンスルホン酸ナトリウム、3,5−ジカルボメトキシベンゼンスルホン酸カリウム、3,5−ジカルボキシベンゼンスルホン酸リチウム、3,5−ジカルボキシベンゼンスルホン酸ナトリウム、3,5−ジカルボキシベンゼンスルホン酸カリウム、3,5−ビス(β−ヒドロキシエトキシカルボニル)ベンゼンスルホン酸リチウム、3,5−ビス(β−ヒドロキシエトキシカルボニル)ベンゼンスルホン酸ナトリウム、3,5−ビス(β−ヒドロキシエトキシカルボニル)ベンゼンスルホン酸カリウム、2,6−ジカルボメトキシナフタレン−4−スルホン酸リチウム、2,6−ジカルボメトキシナフタレン−4−スルホン酸ナトリウム、2,6−ジカルボメトキシナフタレン−4−スルホン酸カリウム、2,6−ジカルボキシナフタレン−4−スルホン酸リチウム、2,6−ジカルボキシナフタレン−4−スルホン酸ナトリウム、2,6−ジカルボキシナフタレン−4−スルホン酸カリウム、2,6−ジカルボメトキシスナフタレン−1−スルホン酸ナトリウム、2,6−ジカルボメトキシナフタレン−3−スルホン酸ナトリウム、2,6−ジカルボメトキシナフタレン−4,8−ジスルホン酸ナトリウム、2,6−ジカルボキシナフタレン−4,8−ジスルホン酸ナトリウム、2,5−ビス(ヒドロキシエトキシ)ベンゼンスルホン酸ナトリウム、α−ナトリウムスルホコハク酸などをあげることができる。上記有機スルホン酸金属塩は1種のみを単独で用いても、2種以上併用してもよい。 Preferable specific examples of the organic sulfonic acid metal salt represented by the general formula (2) include lithium 3,5-dicarbomethoxybenzenesulfonate, sodium 3,5-dicarbomethoxybenzenesulfonate, 3,5-dicarboxylate. Potassium carbomethoxybenzenesulfonate, lithium 3,5-dicarboxybenzenesulfonate, sodium 3,5-dicarboxybenzenesulfonate, potassium 3,5-dicarboxybenzenesulfonate, 3,5-bis (β-hydroxyethoxy) Carbonyl) lithium benzenesulfonate, sodium 3,5-bis (β-hydroxyethoxycarbonyl) benzenesulfonate, potassium 3,5-bis (β-hydroxyethoxycarbonyl) benzenesulfonate, 2,6-dicarbomethoxynaphthalene 4-sulphonate lithium, 1,6-dicarbomethoxynaphthalene-4-sulfonic acid sodium salt, 2,6-dicarbomethoxynaphthalene-4-sulfonic acid potassium salt, 2,6-dicarboxynaphthalene-4-sulfonic acid lithium salt, 2,6-dicarboxynaphthalene Sodium 4-sulfonate, potassium 2,6-dicarboxynaphthalene-4-sulfonate, sodium 2,6-dicarbomethoxysnaphthalene-1-sulfonate, 2,6-dicarbomethoxynaphthalene-3-sulfonic acid Sodium, sodium 2,6-dicarbomethoxynaphthalene-4,8-disulfonate, sodium 2,6-dicarboxynaphthalene-4,8-disulfonate, sodium 2,5-bis (hydroxyethoxy) benzenesulfonate, α -Sodium sulfosuccinic acid etc. can be mentioned. The said organic sulfonic acid metal salt may be used individually by 1 type, or may be used together 2 or more types.
本発明においては、有機スルホン酸金属塩成分として下記一般式(3)で表される有機スルホン酸金属塩成分を共重合させることが、得られるポリエステル弾性繊維の吸湿率及び吸水伸長率を格段に高くできる点でより好ましい。我々の研究によれば、かかる有機スルホン酸金属塩を共重合させることにより、吸水伸長率10.0%以上といった極めて高い水準を達成でき、より快適性に優れた布帛が容易に得られることがわかった。 In the present invention, the organic sulfonic acid metal salt component represented by the following general formula (3) is copolymerized as the organic sulfonic acid metal salt component, so that the moisture absorption rate and water absorption elongation rate of the resulting polyester elastic fiber are markedly increased. It is more preferable in that it can be increased. According to our research, by copolymerizing such organic sulfonic acid metal salts, it is possible to achieve a very high level such as a water absorption elongation rate of 10.0% or more, and a fabric with superior comfort can be easily obtained. all right.
上記式中、R2は芳香族炭化水素基又は脂肪族炭化水素基であり、前述した一般式(2)における官能基R1の定義と同じであり、M2はアルカリ金属であり、前述した一般式(2)におけるM1の定義とほぼ同じある。かかる有機スルホン酸金属塩の好ましい具体例としては、3,5−ビス(β−ヒドロキシエトキシカルボニル)ベンゼンスルホン酸リチウム、3,5−ビス(β−ヒドロキシエトキシカルボニル)ベンゼンスルホン酸ナトリウム、3,5−ジ(β−ヒドロキシエトキシカルボニル)ベンゼンスルホン酸カリウム等が例示される。 In the above formula, R 2 is an aromatic hydrocarbon group or an aliphatic hydrocarbon group, which is the same as the definition of the functional group R 1 in the general formula (2) described above, M 2 is an alkali metal, and is described above. The definition of M 1 in the general formula (2) is almost the same. Preferred examples of such organic sulfonic acid metal salts include lithium 3,5-bis (β-hydroxyethoxycarbonyl) benzenesulfonate, sodium 3,5-bis (β-hydroxyethoxycarbonyl) benzenesulfonate, 3,5 -Examples include potassium di (β-hydroxyethoxycarbonyl) benzenesulfonate.
上記有機スルホン酸金属塩成分の共重合量は、あまり多すぎると得られたポリエーテルエステルエラストマー(共重合ポリエステル)の融点が低下して耐熱性、耐候(光)性、耐薬品性などが低下する傾向にあるため、ポリエーテルエステルエラストマー(共重合ポリエステル)を構成する全酸成分を基準として0.1〜20.0モル%の範囲とすることが必要である。逆に、上記共重合量が少なすぎても、吸湿率及び吸水伸長率が低下する傾向にあり、0.5〜15.0モル%の範囲とするのがより好ましい。 If the amount of copolymerization of the above organic sulfonic acid metal salt component is too large, the melting point of the obtained polyetherester elastomer (copolyester) is lowered, and heat resistance, weather resistance (light) resistance, chemical resistance, etc. are lowered. Therefore, it is necessary to set the content in the range of 0.1 to 20.0 mol% based on the total acid components constituting the polyetherester elastomer (copolyester). On the other hand, even if the amount of copolymerization is too small, the moisture absorption rate and the water absorption elongation rate tend to decrease, and it is more preferably in the range of 0.5 to 15.0 mol%.
本発明においては、ポリブチレンテレフタレート成分及び一般式(2)で表される有機スルホン酸金属塩成分の合計(以下、ハードセグメントと称することがある)と、上記一般式(1)で表されるジヒドロキシ化合物成分及びポリオキシエチレングリコール成分の合計(以下、ソフトセグメントと称することがある)の重量比率が30:70〜70:30の範囲にあることが好ましく、より好ましくは60:40〜40:60の範囲である。ハードセグメントの重量比率が70重量%を超えると、得られた共重合ポリエステルを弾性繊維にした場合に伸度が低くなり、高ストレッチ用途に使用することが難しくなり、吸湿性が低下する傾向にある。又ハードセグメントの重量比率が30重量%未満であると、ポリブチレンテレフタレート成分の結晶部の割合が低くなるため繊維とした場合の強度が低下する傾向にあり、更に添加した一般式(1)で表されるジヒドロキシ化合物(ポリオキシエチレングリコール)の未反応率が高まり、繊維にした場合に精練・染色などの高次加工工程や、製品として使用される場合の洗濯堅牢性が劣ったものになりやすい。 In the present invention, the total of the polybutylene terephthalate component and the organic sulfonic acid metal salt component represented by the general formula (2) (hereinafter sometimes referred to as a hard segment) and the above general formula (1). The weight ratio of the sum of the dihydroxy compound component and the polyoxyethylene glycol component (hereinafter sometimes referred to as a soft segment) is preferably in the range of 30:70 to 70:30, more preferably 60:40 to 40: The range is 60. When the weight ratio of the hard segment exceeds 70% by weight, when the obtained copolymer polyester is made into an elastic fiber, the elongation becomes low, it becomes difficult to use for high stretch applications, and the hygroscopicity tends to decrease. is there. If the weight ratio of the hard segment is less than 30% by weight, the ratio of the crystal part of the polybutylene terephthalate component tends to be low, so that the strength of the fiber tends to decrease. The unreacted rate of the represented dihydroxy compound (polyoxyethylene glycol) is increased, and when it is made into a fiber, it becomes inferior in high-order processing processes such as scouring and dyeing, and washing fastness when used as a product. Cheap.
本発明の共重合ポリエステル(ポリエーテルエステルエラストマー)を繊維とした場合、の35℃95%RH(相対湿度)での吸湿率が5.0%以上、吸水伸長率が10.0%以上であることが肝要である。これにより、かかるポリエステル繊維が弾性繊維であった場合には、その弾性繊維からなる織編物は、汗などを吸水した際には繊維が伸長し織編物の目が開いて衣料内部の湿度を逃がし、乾燥した際には繊維は収縮してもとの長さに戻り、織編物の目が詰まって、衣料内部の温度を逃がさない、いわゆる自己調節機能を有する、快適性に優れた布帛となる。 When the copolymerized polyester (polyether ester elastomer) of the present invention is used as a fiber, the moisture absorption at 35 ° C. and 95% RH (relative humidity) is 5.0% or more, and the water absorption elongation is 10.0% or more. It is important. As a result, when the polyester fiber is an elastic fiber, the woven or knitted fabric made of the elastic fiber stretches when the sweat is absorbed, and the eyes of the woven or knitted fabric open to release the moisture inside the garment. When dried, the fiber returns to its original length even after shrinking, the eyes of the knitted fabric are clogged, and the fabric has a so-called self-regulating function that does not release the temperature inside the garment. .
吸湿率が5.0%未満では、ベタツキ感、ムレ感があり、吸水伸長率が10.0%未満では、吸放水による可逆的伸長収縮特性が不十分となり、織編物の目が十分に開いたり閉じたりせず、快適性に優れた布帛が得られない。一方、前述したポリエーテルエステルエラストマーからなる本発明のポリエステル(弾性)繊維においては、上記の、吸湿率あるいは吸水伸長率が大きくなり過ぎると、弾性性能、耐熱性、耐候(光)性、耐薬品性などが悪化する傾向がある。このため、吸湿率は5.0〜45.0%の範囲が好ましく、より好ましくは10.0〜40.0%の範囲である。また、吸水伸長率は10.0〜100.0%の範囲が好ましく、より好ましくは10.0〜80.0%の範囲であり、さらに好ましくは15.0〜60.0%の範囲である。 When the moisture absorption rate is less than 5.0%, there is a sticky feeling and stuffiness, and when the water absorption elongation rate is less than 10.0%, the reversible elongation / shrinkage characteristics due to water absorption / release are insufficient, and the eyes of the woven / knitted fabric are sufficiently opened. The cloth excellent in comfort cannot be obtained. On the other hand, in the polyester (elastic) fiber of the present invention composed of the above-described polyether ester elastomer, if the moisture absorption rate or the water absorption elongation rate becomes too large, the elastic performance, heat resistance, weather resistance (light) resistance, chemical resistance Tend to deteriorate. For this reason, the moisture absorption rate is preferably in the range of 5.0 to 45.0%, more preferably in the range of 10.0 to 40.0%. The water absorption elongation is preferably in the range of 10.0 to 100.0%, more preferably in the range of 10.0 to 80.0%, and still more preferably in the range of 15.0 to 60.0%. .
本発明の共重合ポリエステル(ポリエーテルエステルエラストマー)は、たとえば、テレフタル酸ジメチル、テトラメチレングリコール及び一般式(1)で表されるジヒドロキシ化合物を含む原料を、エステル交換触媒の存在下でエステル交換反応させ、ビス(ω−ヒドロキシブチル)テレフタレート及び/又はオリゴマーを形成させ、その後、重縮合触媒及び安定剤の存在下で高温減圧下にて溶融重縮合を行うことにより得ることができる。上記のエステル交換触媒としては、ナトリウム等のアルカリ金属塩、マグネシウム、カルシウム等のアルカリ土類金属塩、チタン、亜鉛、マンガン等の金属化合物を使用するのが好ましい。 The copolymer polyester (polyether ester elastomer) of the present invention is prepared by, for example, transesterifying a raw material containing dimethyl terephthalate, tetramethylene glycol and a dihydroxy compound represented by the general formula (1) in the presence of a transesterification catalyst. And bis (ω-hydroxybutyl) terephthalate and / or oligomers are formed, and then melt polycondensation is performed under high temperature and reduced pressure in the presence of a polycondensation catalyst and a stabilizer. As the transesterification catalyst, an alkali metal salt such as sodium, an alkaline earth metal salt such as magnesium or calcium, or a metal compound such as titanium, zinc or manganese is preferably used.
重縮合触媒としては、ゲルマニウム化合物、アンチモン化合物、チタン化合物、コバルト化合物、錫化合物を使用するのが好ましい。エステル交換触媒又は重縮合触媒の使用量は、エステル交換反応、重縮合反応を進行させるために必要な量であるならば特に限定されるものではなく、また、複数の種類のエステル交換触媒若しくは重縮合触媒を併用することも可能である。 As the polycondensation catalyst, it is preferable to use a germanium compound, an antimony compound, a titanium compound, a cobalt compound, or a tin compound. The amount of the transesterification catalyst or polycondensation catalyst used is not particularly limited as long as it is an amount necessary for advancing the transesterification reaction or polycondensation reaction, and more than one type of transesterification catalyst or polycondensation catalyst is used. It is also possible to use a condensation catalyst in combination.
また、上記ポリエーテルエステルエラストマーには、後述するヒンダードフェノール系化合物やヒンダードアミン系化合物が添加されていることが、溶融紡糸時のポリマーの固有粘度の低下を抑制するだけでなく、得られた該弾性繊維の熱劣化、酸化劣化、光劣化などが抑制する効果をも有しており、より好ましい。なかでも、下記一般式(4)で示される分子中に二重結合を有するヒンダードフェノール系化合物を使用することは、本発明のポリエーテルエステルエラストマーの重縮合反応を促進する効果をも持つため、高固有粘度をもつ弾性繊維が得られ易く、高い吸湿性と吸水伸長性を有するポリエーテルエステル弾性繊維を容易に製造できる点で、より好ましい。 In addition, the above-mentioned polyether ester elastomer is added with a hindered phenol-based compound or a hindered amine-based compound, which will be described later, not only suppressing the decrease in the intrinsic viscosity of the polymer during melt spinning, It also has an effect of suppressing heat deterioration, oxidation deterioration, light deterioration, etc. of the elastic fiber, and is more preferable. Especially, since it has the effect which accelerates | stimulates the polycondensation reaction of the polyetherester elastomer of this invention to use the hindered phenol type compound which has a double bond in the molecule | numerator shown by following General formula (4). It is more preferable in that an elastic fiber having a high intrinsic viscosity is easily obtained, and a polyether ester elastic fiber having high hygroscopicity and water absorption elongation can be easily produced.
上記一般式(4)中、置換基R3及びR4は、各々独立に、炭素数1〜6個の1価の有機基を示し、ここで置換基R3及びR4のいずれかあるいは両方が複数個存在するときは、複数個存在する置換基R3又は置換基R4は同一であっても異なっていてもよく、m及びnは各々独立に0〜4の整数であり、そして置換基R5は水素原子又は炭素数1〜5個の有機基を表す。 In the general formula (4), each of the substituents R 3 and R 4 independently represents a monovalent organic group having 1 to 6 carbon atoms, and either or both of the substituents R 3 and R 4 are used here. When a plurality of are present, the plurality of substituents R 3 or R 4 may be the same or different, m and n are each independently an integer of 0 to 4, and The group R 5 represents a hydrogen atom or an organic group having 1 to 5 carbon atoms.
かかる分子中に二重結合を有するヒンダードフェノール系化合物の具体例として、下記(5)〜(8)の化合物を挙げることができる。なかでも下記式(5)で示されるものが、前述した高い吸湿性と吸水伸長性を有する弾性繊維が得られ易く、特に好ましい。 Specific examples of the hindered phenol compound having a double bond in the molecule include the following compounds (5) to (8). Among them, the one represented by the following formula (5) is particularly preferable because the above-described elastic fiber having high hygroscopicity and water absorbability can be easily obtained.
ここで、上記(5)〜(8)において、t−C5H11はC(CH3)2CH2CH3基を、t−C4H9は−C(CH3)3基をそれぞれ表す。 Here, in the above (5) to (8), t-C 5 H 11 represents a C (CH 3 ) 2 CH 2 CH 3 group, and t-C 4 H 9 represents a —C (CH 3 ) 3 group. To express.
エステル交換触媒の供給は、原料調製時の他、エステル交換反応の初期の段階において行うことができる。また、安定剤の供給は重縮合反応終了までの任意の段階で行うことができるが、エステル交換反応終了時に添加することが好ましい。さらに、重縮合触媒は重縮合反応工程の初期までに供給することができる。 The transesterification catalyst can be supplied at the initial stage of the transesterification reaction in addition to the preparation of the raw material. The stabilizer can be supplied at any stage up to the end of the polycondensation reaction, but is preferably added at the end of the transesterification reaction. Furthermore, the polycondensation catalyst can be supplied by the early stage of the polycondensation reaction step.
本発明の上記共重合ポリエステルは、必要により前記のヒンダードフェノール系化合物やヒンダードアミン系化合物のほか、紫外線吸収剤、難燃剤、蛍光増白剤、艶消剤、整色剤、消泡剤、又はその他の添加剤を、発明の効果を損なわない範囲で1種以上を配合してもよい。なお、共重合ポリエステル(ポリエーテルエステルエラストマー)の固有粘度をさらに上げるために、上述した方法以外にも、ポリエーテルエステルエラストマーを固相重合する方法やポリエステルエーテルエラストマーの合成段階や溶融紡糸段階で鎖延長剤を使用する方法なども採用することができる。この際に使用する鎖延長剤の好ましい具体例としては、2,2’−ビス(2−オキサゾリン)などのオキサゾリン化合物やN,N’−テレフタロイルビスカプロラクタムなどを挙げることができる。 The above-mentioned copolymer polyester of the present invention, if necessary, in addition to the hindered phenolic compound and hindered amine compound, UV absorber, flame retardant, fluorescent whitening agent, matting agent, color adjuster, antifoaming agent, or You may mix | blend 1 or more types with another additive in the range which does not impair the effect of invention. In order to further increase the intrinsic viscosity of the copolyester (polyether ester elastomer), in addition to the above-described method, a method of solid-phase polymerization of the polyether ester elastomer, a synthesis step of the polyester ether elastomer, and a chain at the melt spinning step. A method using an extender can also be employed. Preferable specific examples of the chain extender used at this time include oxazoline compounds such as 2,2'-bis (2-oxazoline), N, N'-terephthaloylbiscaprolactam and the like.
以上に述べた共重合ポリエステル(ポリエーテルエステルエラストマー)の固有粘度は、0.6dL/g以上であることが必要である。上記の固有粘度が0.6dL/g以下では、使用に供するに十分な強度を得ることができない。一方で、固有粘度があまり大きくなり過ぎると製糸性が低下するだけでなく、製造コストが高くなる。このため、固有粘度は0.6〜1.2dL/gの範囲にあることがより好ましい。 The intrinsic viscosity of the copolyester (polyether ester elastomer) described above needs to be 0.6 dL / g or more. If the above intrinsic viscosity is 0.6 dL / g or less, sufficient strength for use cannot be obtained. On the other hand, when the intrinsic viscosity is too large, not only the yarn-making property is lowered but also the production cost is increased. For this reason, the intrinsic viscosity is more preferably in the range of 0.6 to 1.2 dL / g.
本発明のポリエーテルエステルエラストマーを弾性繊維とする際は、例えば、ペレット状としたポリエーテルエステルを、紡糸口金から溶融して押し出し、口金直下から少なくとも10cm、好ましくは少なくとも15cmの間は保温し、口金下直下から5m以内、好ましくは4m以内の位置で油剤を付与し、引取速度300〜1200m/分、好ましくは400〜980m/分で引取り、巻取ドラフト率をさらに該引取速度の1.3〜1.6倍、好ましくは1.4〜1.5倍で巻き取ることにより製造することができる。ただし、巻取ドラフト率が1.3未満では、ゴデットローラ間及びゴデットローラと捲取機の間において、繊維にかかる張力が不足し、繊維がゴデットローラに捲き付いて断糸してしまうため、好ましくない。上記のように、口金下を保温し、紡速をできるだけ低速に抑え、油剤付与装置までの距離が長くならないようにして配向が進まないようにし、さらに引取った後の弾性繊維ができるだけ繊維が引き伸ばされないように、繊維を巻取ることができる範囲内で巻取ドラフトをできるだけ小さくして巻取ることが、吸湿率を5.0%以上、吸水伸長率を10.0%以上とする上では好ましい。かかる観点から、弾性繊維は、これを巻取った後、あるいは、引取り後連続して、延伸、あるいはさらに熱処理することは好ましくない。 When the polyetherester elastomer of the present invention is used as an elastic fiber, for example, the pelletized polyetherester is melted and extruded from a spinneret, and is kept warm for at least 10 cm, preferably at least 15 cm, immediately below the base. The oil agent is applied at a position within 5 m, preferably within 4 m from directly under the base, and the take-up speed is 300 to 1200 m / min, preferably 400 to 980 m / min. It can manufacture by winding up by 3 to 1.6 times, preferably 1.4 to 1.5 times. However, if the winding draft ratio is less than 1.3, the tension applied to the fibers is insufficient between the godet rollers and between the godet rollers and the take-up machine, and the fibers are undesirably caught by the godet rollers and broken. As mentioned above, keep the bottom of the base warm, keep the spinning speed as low as possible, keep the distance to the oil application device not long, so that the orientation does not advance, and the elastic fiber after taking up is as much fiber as possible In order to prevent the fibers from being stretched, it is necessary to reduce the winding draft as much as possible within the range in which the fibers can be wound, so that the moisture absorption rate is 5.0% or more and the water absorption elongation rate is 10.0% or more. Then, it is preferable. From this point of view, it is not preferable to stretch or further heat-treat the elastic fiber after winding it or continuously after pulling it.
また上記弾性繊維においては、破断伸度を400%以上とし、かつ弾性繊維の沸水収縮率を10%以上とすることが、吸湿性や吸水伸長率を高める点、また製織編の際に工程の僅かなブレによる断糸を少なくできる点で好ましい。上記破断伸度としては、400〜900%の範囲がより好ましく、さらに好ましくは400〜800%の範囲である。 In the elastic fiber, the elongation at break is set to 400% or more and the boiling water shrinkage of the elastic fiber is set to 10% or more to increase the hygroscopicity and the water absorption elongation rate. This is preferable in that thread breakage due to slight blurring can be reduced. As said breaking elongation, the range of 400-900% is more preferable, More preferably, it is the range of 400-800%.
以下、実施例により本発明を具体的に説明する。なお、実施例中の各物性は下記の方法より測定した。 Hereinafter, the present invention will be described specifically by way of examples. In addition, each physical property in an Example was measured with the following method.
(1)固有粘度(IV)
ポリエステル0.6gをオルトクロロフェノール50ml中に加熱溶解した後、室温に冷却し、得られたポリエステル溶液の粘度を、オストワルド式粘度管を用いて35℃の温度条件で測定した。得られた溶液粘度のデータから当該ポリエステルの固有粘度(IV)を算出した。
(1) Intrinsic viscosity (IV)
0.6 g of polyester was dissolved by heating in 50 ml of orthochlorophenol, then cooled to room temperature, and the viscosity of the obtained polyester solution was measured at 35 ° C. using an Ostwald viscosity tube. The intrinsic viscosity (IV) of the polyester was calculated from the obtained solution viscosity data.
(2)吸湿率
繊維試料を所定の条件に調節した恒温恒湿室中に24時間調湿し、絶乾試料の重量と調湿試料の重量から次式により吸湿率を求めた。
吸湿率(%)=(調湿試料の重量−絶乾試料の重量)×100/絶乾試料の重量
(2) Moisture absorption rate The moisture absorption rate was calculated from the weight of the absolutely dry sample and the weight of the humidity control sample according to the following equation by conditioning the fiber sample in a constant temperature and humidity chamber adjusted to a predetermined condition for 24 hours.
Moisture absorption rate (%) = (weight of humidity control sample−weight of absolute dry sample) × 100 / weight of absolute dry sample
(3)吸水伸長率・吸湿伸長率
得られた繊維サンプルをかせ取りし、無緊張下にて30分間沸水処理後、20℃65%RH(相対湿度)で風乾・調湿した後に非接触の160℃環境下で無緊張下にて2分間乾熱処理した糸を20℃65%RH(相対湿度)の環境下に24時間放置し、これに0.88×10−3cN/dtexの荷重を掛けて測定した糸の長さを「乾燥時の糸の長さ」とした。その後この糸を20℃に調節された軟化水中に1分間浸漬後、水中から引き上げ、繊維表面に残存している水分を20℃65%RH(相対湿度)で風乾させた濾紙で挟み、水平な台の上に置いて1.5g/cm2の重しを乗せ2秒間放置して繊維表面の余分な水分を拭き取った後、10秒後に0.88×10−3cN/dtexの荷重を掛けて測定した長さを「吸水時の糸の長さ」とした。そして下記の式により吸水伸長率を計算した。測定は全て20℃65%RH(相対湿度)の環境下で行った。
吸水伸長率=(吸水時の糸の長さ−乾燥時の糸の長さ)÷乾燥時の糸の長さ×100%
(3) Water absorption elongation rate / Hygroscopic elongation rate The fiber sample obtained was scraped, treated with boiling water for 30 minutes under no tension, then air-dried and conditioned at 20 ° C. and 65% RH (relative humidity), then contactless A yarn subjected to a dry heat treatment for 2 minutes in an environment of 160 ° C. under no tension is left in an environment of 20 ° C. and 65% RH (relative humidity) for 24 hours, and a load of 0.88 × 10 −3 cN / dtex is applied thereto. The length of the yarn measured by multiplying was defined as “the length of the yarn when dried”. The yarn is then immersed in softened water adjusted to 20 ° C. for 1 minute, then pulled up from the water, and the moisture remaining on the fiber surface is sandwiched between filter papers air-dried at 20 ° C. and 65% RH (relative humidity). Place on the table and place a weight of 1.5 g / cm 2 and leave for 2 seconds to wipe off excess moisture on the fiber surface. Then, after 10 seconds, apply a load of 0.88 × 10 −3 cN / dtex. The length measured in this manner was defined as “the length of the yarn when absorbing water”. And the water absorption elongation rate was computed by the following formula. All measurements were performed in an environment of 20 ° C. and 65% RH (relative humidity).
Water absorption elongation = (yarn length at water absorption−yarn length at drying) ÷ yarn length at drying × 100%
また上記と同様にして「乾燥時の糸の長さ」を測定し、その後この測定をした糸を35℃95%RHに調節された恒温恒湿室内で24時間調湿後、恒温恒湿室内で0.88×10−3cN/dtexの荷重を掛けて測定した長さを「吸湿時の糸の長さ」とし、下記の式により吸湿伸長率を計算した。
吸湿伸長率=(吸湿時の糸の長さ−乾燥時の糸の長さ)÷乾燥時の糸の長さ×100%
In the same manner as described above, the “yarn length during drying” was measured, and then the yarn thus measured was conditioned for 24 hours in a constant temperature and humidity chamber adjusted to 35 ° C. and 95% RH, and then the constant temperature and humidity chamber. Then, the length measured by applying a load of 0.88 × 10 −3 cN / dtex was defined as “the length of the yarn at the time of moisture absorption”, and the moisture absorption elongation rate was calculated by the following formula.
Hygroscopic elongation = (yarn length when absorbing moisture−yarn length when drying) ÷ yarn length when drying × 100%
(4)べたつき感、むれ感
弾性繊維を、筒編み機を用いて132g/m2のニットとし、これを任意に選んだ5人のひじとひざにつけ、1日過ごしてもらい、べたつき感、むれ感を評価した。結果をそれぞれ、べたつき感、むれ感が少ない(少)、大きい(大)で示した。
(4) Sticky feeling, feeling of squeezing Elastic fiber is made into 132 k / m 2 knit using a cylinder knitting machine, and this is put on the elbows and knees of 5 people who choose arbitrarily, and I spend a day, sticky feeling, feeling of squeezing Evaluated. The results are shown as sticky feeling, less sensation of feeling (small) and large (large), respectively.
(5)吸湿耐久性
繊維をメリヤス編みした布帛を作製し、試料とした。洗濯家庭用洗濯機を使用し、洗剤としてアタック(花王株式会社製)を用い、下記(イ)〜(ハ)の工程を100回繰り返した(L100と称す)。
(イ)2g/Lの洗剤を使用し、浴比1:30で40℃、10分間洗濯する。
(ロ)脱水後、浴比1:30で常温、2分間水洗する。これを2回繰り返す。
(ハ)脱水後、風乾する。
得られた試料を所定の条件に調節した恒温恒湿室中に24時間調湿し、前記の方法で吸湿率を求め、洗濯前の吸湿率と比較し、維持率を求めた。
吸湿耐久性(吸湿率の維持率,%)=[洗濯処理後吸湿率]/[洗濯処理前吸湿率]×100
(5) Hygroscopic durability Fabrics knitted with fibers were prepared and used as samples. Washing A household washing machine was used, and attack (manufactured by Kao Corporation) was used as a detergent, and the following steps (a) to (c) were repeated 100 times (referred to as L100).
(A) Wash with a 2 g / L detergent at a bath ratio of 1:30 at 40 ° C. for 10 minutes.
(B) After dehydration, rinse with water at a bath ratio of 1:30 at room temperature for 2 minutes. Repeat this twice.
(C) Air-dry after dehydration.
The obtained sample was conditioned for 24 hours in a constant temperature and humidity chamber adjusted to a predetermined condition, the moisture absorption rate was determined by the above method, and the retention rate was determined by comparing with the moisture absorption rate before washing.
Moisture absorption durability (moisture absorption rate,%) = [moisture absorption rate after washing] / [moisture absorption rate before washing] × 100
[実施例1]
ジメチルテレフタレート100重量部、3,5−ビス(β−ヒドロキシエトキシカルボニル)ベンゼンスルホン酸ナトリウムの40重量%エチレングリコール溶液23重量部(全酸成分に対して5.0モル%)、下記式(9)で表されるジヒドロキシ化合物(数平均分子量2000、n=約43)113.4重量部、1,4−ブタンジオール73.5重量部(全酸成分の1.4モル倍)及び触媒としてテトラブチルチタネート0.4重量部を反応槽に仕込み、内温200℃でエステル交換反応を行った。理論量の約80モル%のメタノールが留出した時点で前述したヒンダートフェノール系化合物(10)0.4重量部を添加した後、昇温、減圧による重縮合反応を開始した。重縮合反応は約30分かけて4.0kPa(30mmHg)とし、さらに30分かけて0.40kPa(3mmHg)とし、以後0.27kPa(1mmHg)の真空下で内温250℃にて200分間反応を行い、その時点で下記ヒンダードフェノール系化合物(下記式(10)、n=2)1重量部と、下記ヒンダードアミン系化合物(下記式(11))2重量部を添加し、その後さらに20分間0.27kPa(1mmHg)以下の真空下、250℃で20分間反応した。生成したポリエーテルエステルエラストマーの固有粘度は0.90dL/gであり、ポリブチレンテレフタレート成分等(ハードセグメント)/下記式(9)で表されるジヒドロキシ化合物とポリオキシエチレングリコール(ソフトセグメント)の重量比率は50/50であった。
[Example 1]
100 parts by weight of dimethyl terephthalate, 23 parts by weight of a 40% by weight ethylene glycol solution of sodium 3,5-bis (β-hydroxyethoxycarbonyl) benzenesulfonate (5.0 mol% based on the total acid components), ) 113.4 parts by weight (number average molecular weight 2000, n = about 43), 73.5 parts by weight of 1,4-butanediol (1.4 mole times the total acid component) and tetra as a catalyst. 0.4 part by weight of butyl titanate was charged into a reaction vessel, and transesterification was performed at an internal temperature of 200 ° C. When about 80 mol% of the theoretical amount of methanol was distilled, 0.4 parts by weight of the hindered phenol compound (10) described above was added, and then a polycondensation reaction was started by raising the temperature and reducing the pressure. The polycondensation reaction is set to 4.0 kPa (30 mmHg) over about 30 minutes, then to 0.40 kPa (3 mmHg) over 30 minutes, and then the reaction is carried out for 200 minutes at an internal temperature of 250 ° C. under a vacuum of 0.27 kPa (1 mmHg). At that time, 1 part by weight of the following hindered phenol compound (following formula (10), n = 2) and 2 parts by weight of the following hindered amine compound (following formula (11)) were added, and then for another 20 minutes. The reaction was carried out at 250 ° C. for 20 minutes under a vacuum of 0.27 kPa (1 mmHg) or less. The intrinsic viscosity of the produced polyether ester elastomer is 0.90 dL / g. Polybutylene terephthalate component, etc. (hard segment) / weight of dihydroxy compound represented by the following formula (9) and polyoxyethylene glycol (soft segment) The ratio was 50/50.
得られたポリエーテルエステルエラストマーを230℃で溶融し、紡糸口金より吐出量3.05g/分で押出した。この際、口金直下から9cmを保温した。この溶融ポリマーに口金下3mの位置で、30℃における粘度が1×10−5m2/sのポリジメチルシロキサン100%からなる油剤を繊維重量を基準として3.0重量%付与し、ゴデットローラで510m/分で引取り、さらに750m(巻取ドラフト1.47)で巻き取って44デシテックス/1フィラメントのポリエーテルエステル弾性繊維を得た。結果を表1に示した。 The obtained polyetherester elastomer was melted at 230 ° C. and extruded from the spinneret at a discharge rate of 3.05 g / min. At this time, 9 cm was kept from directly under the base. An oil agent composed of 100% polydimethylsiloxane having a viscosity of 1 × 10 −5 m 2 / s at 30 ° C. at a position 3 m below the die is applied to the molten polymer by 3.0% by weight based on the fiber weight. The film was taken up at 510 m / min and further taken up at 750 m (winding draft 1.47) to obtain a polyether ester elastic fiber having 44 dtex / filament. The results are shown in Table 1.
次に上記ポリエステル弾性繊維を、筒編み機を用いて目付けが132g/m2のニットとした。このニットを20℃65%RH(相対湿度)の環境下に24時間放置した後と、さらにこれを20℃軟化水中に1分間浸漬し水から取り出しニット表面に付着している水分を濾紙で挟んで取り除いた後とで、それぞれのニットの目開きを観察した。その結果、軟化水中に浸漬した後では、ニットの目開きが大きくなっているのが確認できた。実施例2以降も同様の操作にて、得られたニットを用いて吸水時の目開きを観察した。 Next, the polyester elastic fiber was knit having a basis weight of 132 g / m 2 using a cylindrical knitting machine. After leaving this knit in an environment of 20 ° C. and 65% RH (relative humidity) for 24 hours, and further immersing it in 20 ° C. softened water for 1 minute, taking it out of the water and sandwiching the moisture adhering to the knit surface with filter paper The opening of each knit was observed after being removed by. As a result, it was confirmed that the knit opening was increased after being immersed in softened water. In Example 2 and later, the opening during water absorption was observed using the obtained knit by the same operation.
[実施例2]
上記式(9)で表されるジヒドロキシ化合物の数平均分子量を3000のもの(n=約65)に変更した以外は実施例1と同様に行い、固有粘度が0.91dL/gの弾性繊維を得た。結果を表1に示した。
[Example 2]
An elastic fiber having an intrinsic viscosity of 0.91 dL / g was obtained in the same manner as in Example 1 except that the number average molecular weight of the dihydroxy compound represented by the above formula (9) was changed to 3000 (n = about 65). Obtained. The results are shown in Table 1.
[実施例3]
ソフトセグメントとして上記式(9)で表されるジヒドロキシ化合物(数平均分子量2000、n=約43)の添加量を56.7重量部、更にポリオキシエチレングリコール(数平均分子量を4000)56.7重量部を混合して使用した以外は実施例1と同様に行った。結果を表1に示した。
[Example 3]
The addition amount of the dihydroxy compound represented by the above formula (9) (number average molecular weight 2000, n = about 43) as a soft segment is 56.7 parts by weight, and polyoxyethylene glycol (number average molecular weight is 4000) 56.7. It carried out similarly to Example 1 except having mixed and used the weight part. The results are shown in Table 1.
[実施例4、5]
上記式(9)で表されるジヒドロキシ化合物(数平均分子量2000、n=約43)の共重合量割合をハードセグメント/ソフトセグメントの重量比率が60/40又は40/60となるように変えた以外は実施例1と同様に行った。結果を表1に示した。
[Examples 4 and 5]
The copolymerization amount ratio of the dihydroxy compound represented by the above formula (9) (number average molecular weight 2000, n = about 43) was changed so that the hard segment / soft segment weight ratio was 60/40 or 40/60. Except for this, the same procedure as in Example 1 was performed. The results are shown in Table 1.
[実施例6、7]
5−Naスルホイソフタル酸ジヒドロキシエチルエステル(3,5−ジ(β−ヒドロキシエトキシカルボニル)ベンゼンスルホン酸ナトリウムに同じ)の共重合量を、ポリエーテルエステルエラストマーを構成する全酸成分に対して2.0モル%又は15.0モル%とした以外は実施例1と同様に行った。結果を表1に示した。
[Examples 6 and 7]
The copolymerization amount of 5-Na sulfoisophthalic acid dihydroxyethyl ester (same as sodium 3,5-di (β-hydroxyethoxycarbonyl) benzenesulfonate) was adjusted to 2. The same procedure as in Example 1 was performed except that the content was changed to 0 mol% or 15.0 mol%. The results are shown in Table 1.
[比較例1]
得られたポリエーテルエステルエラストマーの固有粘度を0.58dL/gになった時点で重合反応時間を終了した以外は実施例1と同様に行った。結果を表1に示した。
[Comparative Example 1]
The same procedure as in Example 1 was conducted except that the polymerization reaction time was terminated when the intrinsic viscosity of the obtained polyether ester elastomer reached 0.58 dL / g. The results are shown in Table 1.
[比較例2、3]
上記式(9)で表されるジヒドロキシ化合物(数平均分子量2000、n=約43)の共重合量割合をハードセグメント/ソフトセグメントの重量比率が80/20又は20/80となるように変えた以外は実施例1と同様に行った。結果を表1に示した。
[Comparative Examples 2 and 3]
The copolymerization amount ratio of the dihydroxy compound represented by the above formula (9) (number average molecular weight 2000, n = about 43) was changed so that the hard segment / soft segment weight ratio was 80/20 or 20/80. Except for this, the same procedure as in Example 1 was performed. The results are shown in Table 1.
[比較例4]
5−Naスルホイソフタル酸ジヒドロキシエチルエステル(3,5−ジ(β−ヒドロキシエトキシカルボニル)ベンゼンスルホン酸ナトリウムに同じ)の共重合量を、ポリエーテルエステルエラストマーを構成する全酸成分に対して25モル%とした以外は実施例1と同様に行った。結果を表1に示した。
[Comparative Example 4]
The copolymerization amount of 5-Na sulfoisophthalic acid dihydroxyethyl ester (same as 3,5-di (β-hydroxyethoxycarbonyl) benzenesulfonic acid sodium salt) is 25 mol with respect to the total acid components constituting the polyether ester elastomer. % The same procedure as in Example 1 was performed except that the percentage was changed. The results are shown in Table 1.
本発明のポリエーテルエステルエラストマー(共重合ポリエステル)は、吸放湿性が良好であり、吸放水により可逆的に伸縮するため、繊維にした場合、吸放水により布帛の目開きが変化する自己調節機能を発現し、快適性に優れた布帛を得ることができる。このため、上記ポリエステル弾性繊維を衣料とし、特にスポーツ衣料、インナー、裏地、ストッキング、靴下など用途で優れた性能を発揮する。またポリエステルであるため、ケミカルリサイクルが可能であり、リサイクル性に優れていることが期待できる。 The polyether ester elastomer (copolyester) of the present invention has good moisture absorption / release properties, and reversibly expands / contracts due to water absorption / release water. Can be obtained, and a fabric excellent in comfort can be obtained. For this reason, the said polyester elastic fiber is used as clothing, and especially the performance which is excellent in uses, such as sports clothing, an inner, lining, stockings, and socks, is exhibited. Moreover, since it is polyester, chemical recycling is possible and it can be expected that it is excellent in recyclability.
Claims (3)
下記一般式(2)で表される有機スルホン酸金属塩成分の共重合率が共重合ポリエステルを構成する酸成分を基準として0.1〜20.0モル%であり、ポリブチレンテレフタレート成分及び下記一般式(2)で表される有機スルホン酸金属塩成分の合計と、下記一般式(1)で表されるジヒドロキシ化合物成分及びポリオキシエチレングリコール成分の合計の重量比率が30:70〜70:30である共重合ポリエステル。
The copolymerization rate of the organic sulfonic acid metal salt component represented by the following general formula (2) is 0.1 to 20.0 mol% based on the acid component constituting the copolymer polyester, and the polybutylene terephthalate component and The total weight ratio of the organic sulfonic acid metal salt component represented by the general formula (2) and the total of the dihydroxy compound component and the polyoxyethylene glycol component represented by the following general formula (1) is 30:70 to 70: 30 is a copolyester.
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Cited By (2)
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TWI582278B (en) * | 2015-06-30 | 2017-05-11 | Far Eastern New Century Corp | A material for producing fibers and fibers made |
TWI753033B (en) * | 2016-10-25 | 2022-01-21 | 日商東麗股份有限公司 | a polyester |
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JPH01234420A (en) * | 1988-03-15 | 1989-09-19 | Teijin Ltd | Production of copolymer |
JPH0625396A (en) * | 1991-12-16 | 1994-02-01 | Kuraray Co Ltd | Copolyester, its production and use thereof |
WO2004113599A1 (en) * | 2003-06-20 | 2004-12-29 | Teijin Fibers Limited | Polyether ester elastic fiber and fabrics and clothes made by using the same |
JP2007126785A (en) * | 2005-11-04 | 2007-05-24 | Teijin Fibers Ltd | Fibrous structure and fiber product using the same |
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JPH01234420A (en) * | 1988-03-15 | 1989-09-19 | Teijin Ltd | Production of copolymer |
JPH0625396A (en) * | 1991-12-16 | 1994-02-01 | Kuraray Co Ltd | Copolyester, its production and use thereof |
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JP2007126785A (en) * | 2005-11-04 | 2007-05-24 | Teijin Fibers Ltd | Fibrous structure and fiber product using the same |
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Publication number | Priority date | Publication date | Assignee | Title |
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TWI582278B (en) * | 2015-06-30 | 2017-05-11 | Far Eastern New Century Corp | A material for producing fibers and fibers made |
TWI753033B (en) * | 2016-10-25 | 2022-01-21 | 日商東麗股份有限公司 | a polyester |
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