JP2009228526A - Fuel injection device - Google Patents

Fuel injection device Download PDF

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Publication number
JP2009228526A
JP2009228526A JP2008073671A JP2008073671A JP2009228526A JP 2009228526 A JP2009228526 A JP 2009228526A JP 2008073671 A JP2008073671 A JP 2008073671A JP 2008073671 A JP2008073671 A JP 2008073671A JP 2009228526 A JP2009228526 A JP 2009228526A
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enlarged
fuel injection
flare
sleeve
injection device
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JP2008073671A
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JP4853679B2 (en
Inventor
Koichi Sugiyama
幸一 杉山
Yoshinori Yamashita
義典 山下
Hideaki Ichihara
英明 市原
Hidekazu Omura
秀和 大村
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Denso Corp
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Denso Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a fuel injection device capable of surely holding a sleeve protecting a nozzle plate. <P>SOLUTION: A nozzle plate 30 has a cylindrical shape having a bottom, and comprises a bottom plate 31, a tube 37, and a flare part 39. The flare part 39 has an enlargement part 33 constantly enlarged in a radial inward direction, and a reinforcing part 34 restraining deformation in a radial inward direction. Since the rigidity of the nozzle plate 30 is increased, when a cylindrical sleeve 40 is fitted from the outside of the nozzle plate 30 and a projection of the sleeve 40 presses the flare part 39, the deformation of the enlargement part 33 in the radial inward direction is suppressed. Accordingly, the reduction of an outside diameter of the flare part 39 is suppressed so as to surely hold the sleeve 40 to a valve body 20. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、燃料噴射装置に関し、特に内燃機関の吸気通路または燃焼室に燃料を供給する燃料噴射装置に関する。   The present invention relates to a fuel injection device, and more particularly to a fuel injection device that supplies fuel to an intake passage or a combustion chamber of an internal combustion engine.

従来、内燃機関の吸気管に燃料噴射装置を取付けるとき、吸気管の外壁に燃料噴射装置が干渉し接触することがある。この燃料噴射装置の先端に設けられるノズルプレートが破損することを防止するため、ノズルプレートの外側にスリーブを嵌合してノズルプレートを保護する燃料噴射装置が知られている。このような燃料噴射装置では、特許文献1〜4に示されるように、スリーブの内周壁に形成される突起とノズルプレートの外周壁の開口端とを係合させることで、スリーブがノズルプレートから脱落することを防止している。   Conventionally, when a fuel injection device is attached to an intake pipe of an internal combustion engine, the fuel injection device may interfere with and contact the outer wall of the intake pipe. In order to prevent the nozzle plate provided at the tip of the fuel injection device from being damaged, a fuel injection device that protects the nozzle plate by fitting a sleeve outside the nozzle plate is known. In such a fuel injection device, as shown in Patent Documents 1 to 4, the sleeve is separated from the nozzle plate by engaging the protrusion formed on the inner peripheral wall of the sleeve with the open end of the outer peripheral wall of the nozzle plate. Prevents falling off.

しかし、燃料噴射装置の製造時、ノズルプレートの外周壁の開口端をスリーブの突起が乗り越えるようにして弁ボディにスリーブを取付けるため、ノズルプレートの開口端が突起により径内方向に押圧される。このため、ノズルプレートの開口端の外径が小さくなると、ノズルプレートのスリーブを保持する機能が低下する虞がある。   However, at the time of manufacturing the fuel injection device, the sleeve plate is attached to the valve body so that the projection of the sleeve passes over the open end of the outer peripheral wall of the nozzle plate, so that the open end of the nozzle plate is pressed inwardly by the projection. For this reason, when the outer diameter of the open end of the nozzle plate is reduced, the function of holding the nozzle plate sleeve may be reduced.

特開2005−180199号公報JP 2005-180199 A 特開2003−214288号公報JP 2003-214288 A 特開2003−206826号公報JP 2003-206826 A 特開2001−90640号公報JP 2001-90640 A

本発明の目的は、弁ボディに取付けるノズルプレートを保護するスリーブを弁ボディに確実に保持することの可能な燃料噴射装置を提供することにある。   The objective of this invention is providing the fuel-injection apparatus which can hold | maintain the sleeve which protects the nozzle plate attached to a valve body to a valve body reliably.

請求項1に記載の発明によると、弁ボディは、燃料を流す燃料通路を形成し、弁座を有する。弁部材は、弁座に当接または離間することにより燃料通路を開閉する。ノズルプレートは、有底筒形状であって、底プレート部、筒部およびフレア部からなる。底プレート部は、弁ボディの外壁で燃料通路の出口側に設けられ、燃料通路と連通する噴孔を有する。筒部は、底プレート部の外縁から立ち上がる。フレア部は、筒部の開口端から径外方向に拡がる。スリーブは、筒形状を有し、内周壁に突起を有し、ノズルプレートの外側から嵌合し、突起とフレア部とが係合し、ノズルプレートを保護する。フレア部は、径外方向に一様に拡がる拡大部とこの拡大部の径内方向への変形を抑制する補強部とを有する。
ノズルプレートは、補強部が拡大部の剛性を高めているため、スリーブがノズルプレートの外側から嵌合するとき、フレア部をスリーブの突起が押圧する際、拡大部の径内方向への変形を抑制するので、フレア部の外径が小さくなることが抑制される。これにより、燃料噴射装置は、スリーブを確実に弁ボディに保持することができる。
According to the first aspect of the present invention, the valve body forms a fuel passage through which fuel flows and has a valve seat. The valve member opens and closes the fuel passage by contacting or separating from the valve seat. The nozzle plate has a bottomed cylindrical shape and includes a bottom plate portion, a cylindrical portion, and a flare portion. The bottom plate portion is provided on the outlet side of the fuel passage on the outer wall of the valve body, and has an injection hole communicating with the fuel passage. The tube portion rises from the outer edge of the bottom plate portion. The flare portion extends outward from the opening end of the cylindrical portion. The sleeve has a cylindrical shape, has a protrusion on the inner peripheral wall, is fitted from the outside of the nozzle plate, and the protrusion and the flare portion are engaged to protect the nozzle plate. The flare portion has an enlarged portion that uniformly spreads in the radially outward direction and a reinforcing portion that suppresses deformation of the enlarged portion in the radially inner direction.
In the nozzle plate, since the reinforcing part increases the rigidity of the enlarged part, when the sleeve is fitted from the outside of the nozzle plate, when the projection of the sleeve presses the flare part, the enlarged part is deformed in the radial direction. Since it suppresses, it is suppressed that the outer diameter of a flare part becomes small. Thus, the fuel injection device can reliably hold the sleeve on the valve body.

請求項2に記載の発明によると、拡大部と補強部とは、周方向に波形状に形成され、波形部を構成する。波形部は周方向に所定の間隔で径内外方向かつ軸上下方向に曲折し、この波形状の構造により高剛性を確保することができる。
請求項3に記載の発明によると、拡大部と補強部とは、筒部の開口端から延びる部分で曲折し、さらに延びる部分が二層の板厚構造を形成して折曲部となる。折曲部は、拡大部と補強部とが径方向で二層に重なることで高剛性を確保することができる。
According to invention of Claim 2, an enlarged part and a reinforcement part are formed in the waveform at the circumferential direction, and comprise a waveform part. The corrugated portion is bent in the inner and outer directions and in the axial vertical direction at predetermined intervals in the circumferential direction, and high rigidity can be ensured by this corrugated structure.
According to the invention described in claim 3, the enlarged portion and the reinforcing portion are bent at a portion extending from the opening end of the cylindrical portion, and the further extending portion forms a double-layered plate thickness structure to be a bent portion. The bent portion can ensure high rigidity by overlapping the enlarged portion and the reinforcing portion in two layers in the radial direction.

請求項4に記載の発明によると、拡大部と前記補強部とは、筒部の開口端から延びる部分が径外方向に巻回され、さらに延びる部分が径内方向に巻回されて巻回部となる。巻回部は、周方向に延びるリング形状の構造により高剛性を確保することができる。
請求項5に記載の発明によると、拡大部と補強部とは、フレア部を曲げ加工することにより形成される。補強部は塑性変形により加工硬化し、フレア部の径内方向への変形を抑制することができる。
According to the fourth aspect of the present invention, the enlarged portion and the reinforcing portion are wound by winding a portion extending from the opening end of the cylindrical portion in the radially outward direction and further winding a portion extending in the radially inward direction. Part. The winding portion can ensure high rigidity by a ring-shaped structure extending in the circumferential direction.
According to the invention described in claim 5, the enlarged portion and the reinforcing portion are formed by bending the flare portion. The reinforcing portion is work-hardened by plastic deformation, and can suppress deformation of the flare portion in the radial direction.

請求項6に記載の発明によると、拡大部と補強部とは一体に形成され、底プレート部の厚さより厚い肉厚部となる。肉厚部は、底プレート部の板厚より板厚を厚く形成されることで高剛性を確保することができる。
請求項7に記載の発明によると、補強部は、組付け時、ノズルプレートの外側からスリーブを嵌合するとき、スリーブの突起がフレア部を乗り越える際、拡大部の径内方向への変形を抑制する。
According to the sixth aspect of the present invention, the enlarged portion and the reinforcing portion are integrally formed and become a thick portion thicker than the thickness of the bottom plate portion. The thick part can ensure high rigidity by being formed thicker than the thickness of the bottom plate part.
According to the seventh aspect of the present invention, when the sleeve is fitted from the outside of the nozzle plate when assembled, the reinforcing portion deforms in the radially inward direction of the enlarged portion when the projection of the sleeve gets over the flare portion. Suppress.

以下、本発明の実施形態を図面を用いて説明する。
(第1実施形態)
本発明の第1実施形態による燃料噴射装置を図1〜図6に示す。燃料噴射装置1は筒状部材12、弁ボディ20、ノズルプレート30、スリーブ40、弁部材50、可動コア60、固定コア70、スプリング80およびコイル90等を備える。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
(First embodiment)
1 to 6 show a fuel injection device according to a first embodiment of the present invention. The fuel injection device 1 includes a cylindrical member 12, a valve body 20, a nozzle plate 30, a sleeve 40, a valve member 50, a movable core 60, a fixed core 70, a spring 80, a coil 90, and the like.

筒状部材12は円筒状に形成され、図2において下方の弁ボディ20側から順に第1磁性部13、非磁性部14および第2磁性部15を有する。第1磁性部13および第2磁性部15は磁性材料から形成され、非磁性部14は非磁性材料から形成される。第1磁性部13と非磁性部14、並びに非磁性部14と第2磁性部15はレーザ溶接等により結合される。非磁性部14は、第1磁性部13と第2磁性部15との間で磁束が短絡することを防ぐ。筒状部材12は、燃料の流入する反弁ボディ側の端部に燃料フィルタ18を収容する。   The cylindrical member 12 is formed in a cylindrical shape, and has a first magnetic portion 13, a nonmagnetic portion 14, and a second magnetic portion 15 in order from the lower valve body 20 side in FIG. The first magnetic part 13 and the second magnetic part 15 are made of a magnetic material, and the nonmagnetic part 14 is made of a nonmagnetic material. The first magnetic part 13 and the nonmagnetic part 14, and the nonmagnetic part 14 and the second magnetic part 15 are coupled by laser welding or the like. The nonmagnetic part 14 prevents the magnetic flux from being short-circuited between the first magnetic part 13 and the second magnetic part 15. The cylindrical member 12 accommodates the fuel filter 18 at the end on the counter valve body side into which fuel flows.

弁ボディ20は円筒状に形成され、図1に示すように、第1磁性部13のノズルプレート30側端部の内周壁に溶接部8で固定される。弁ボディ20は、ノズルプレート30の噴孔32に向かって燃料を流す燃料通路21を内周壁の内側に有する。弁ボディ20は、噴孔32方向に向けて内径が小さくなる内周壁の傾斜面に弁座22を有する。   The valve body 20 is formed in a cylindrical shape, and is fixed to the inner peripheral wall of the end portion of the first magnetic portion 13 on the nozzle plate 30 side by a welded portion 8 as shown in FIG. The valve body 20 has a fuel passage 21 through which fuel flows toward the nozzle holes 32 of the nozzle plate 30 inside the inner peripheral wall. The valve body 20 has a valve seat 22 on the inclined surface of the inner peripheral wall whose inner diameter decreases toward the nozzle hole 32.

ノズルプレート30は、図3〜図5に示すように、底プレート部31、筒部37およびフレア部39からなり、金属等で有底円筒状に一体に形成される。底プレート部31は、薄肉の円盤状に形成され、中央部に燃料通路と連通する複数の噴孔32を有する。底プレート部31は、弁ボディ20の燃料通路21の出口側の底部外壁に溶接部9で固定される。   As shown in FIGS. 3 to 5, the nozzle plate 30 includes a bottom plate portion 31, a cylindrical portion 37, and a flare portion 39, and is integrally formed in a bottomed cylindrical shape with metal or the like. The bottom plate portion 31 is formed in a thin disk shape and has a plurality of injection holes 32 communicating with the fuel passage at the center. The bottom plate portion 31 is fixed to the bottom outer wall on the outlet side of the fuel passage 21 of the valve body 20 by the welded portion 9.

図5(A)はノズルプレート30の部分縦断面図であり、(B)は(A)に対応する拡大部33および補強部34の端面を周方向に展開した図を示す。
筒部37は円筒状に形成され、底プレート部31の外縁から垂直に立ち上がり、その内周壁を弁ボディ20の外周壁に当接する。筒部37の板厚と底プレート部31の板厚とは略同じに形成される。
フレア部39は、筒部37の反底プレート部側の開口端38から径外方向に拡がる。フレア部39は、径外方向に一様に拡がる拡大部33と、拡大部33の剛性を高め、拡大部33の変形を抑制する補強部34とを有する。拡大部33と補強部34とは、全周に亘り周方向に所定の間隔をあけて径方向かつ軸方向へプレス等により曲げ加工され波形に形成される。拡大部33と補強部34は、軸方向に平行な断面が軸上下方向に振幅する波形状となり、かつ、軸方向に垂直な断面が径内外方向に振幅する波形状となる。補強部34と拡大部33とは特許請求の範囲の波形部に相当する。
5A is a partial longitudinal sectional view of the nozzle plate 30, and FIG. 5B is a diagram in which end surfaces of the enlarged portion 33 and the reinforcing portion 34 corresponding to FIG.
The cylindrical portion 37 is formed in a cylindrical shape, rises vertically from the outer edge of the bottom plate portion 31, and abuts its inner peripheral wall on the outer peripheral wall of the valve body 20. The plate thickness of the cylindrical portion 37 and the plate thickness of the bottom plate portion 31 are formed substantially the same.
The flare part 39 extends radially outward from the opening end 38 of the cylindrical part 37 on the side opposite to the bottom plate part. The flare portion 39 includes an enlarged portion 33 that uniformly spreads in the radially outward direction, and a reinforcing portion 34 that increases the rigidity of the enlarged portion 33 and suppresses deformation of the enlarged portion 33. The enlarged portion 33 and the reinforcing portion 34 are formed into a waveform by being bent by a press or the like in the radial direction and the axial direction at predetermined intervals in the circumferential direction over the entire circumference. The enlarged portion 33 and the reinforcing portion 34 have a wave shape in which a cross section parallel to the axial direction swings up and down in the axial direction, and a wave shape in which a cross section perpendicular to the axial direction swings in the inner and outer directions. The reinforcing part 34 and the enlarged part 33 correspond to the corrugated part in the claims.

補強部34および拡大部33の最外周の端面となる係止面35は、図3に示すように、軸方向から見て円形に形成される。このため、係止面35は、図5に示すように、端面が波形状となる。係止面35は、その外径をスリーブ40の内壁45の径より僅かに小さく形成される。図5において、拡大部33と補強部34の引出線は、便宜上、図示の通りとした。これらの各機能を発揮する部位は重複する。   As shown in FIG. 3, the engaging surface 35 which is the outermost end surface of the reinforcing portion 34 and the enlarged portion 33 is formed in a circular shape when viewed from the axial direction. For this reason, as shown in FIG. 5, the end face of the locking surface 35 has a wave shape. The locking surface 35 is formed so that its outer diameter is slightly smaller than the diameter of the inner wall 45 of the sleeve 40. In FIG. 5, the lead lines of the enlarged portion 33 and the reinforcing portion 34 are illustrated as shown for convenience. The site | part which exhibits each of these functions overlaps.

スリーブ40は樹脂等で円筒形状に形成され、図1に示すように、ノズルプレート30の外側に嵌合する。スリーブ40は、ノズルプレート30の外周側を囲む保持筒部42を有する。保持筒部42は、保持筒部42の内周壁で径内方向へ向けて突出する突起44を有する。突起44は、軸方向の底プレート部側でフレア部39の反底プレート部側と係合する。
スリーブ40の底プレート部側の端部は、径内方向に屈曲して保持板部41を形成する。保持板部41は、ノズルプレート30の底プレート部31に反弁ボディ側から当接する。保持板部41は、噴孔32が形成される底プレート部31の中央部の外周を囲む開口43を有する。スリーブ40は、ノズルプレート30を保護している。スリーブ40のノズルプレート30への組み付け方法については後述する。
The sleeve 40 is formed in a cylindrical shape with resin or the like, and is fitted to the outside of the nozzle plate 30 as shown in FIG. The sleeve 40 has a holding cylinder portion 42 that surrounds the outer peripheral side of the nozzle plate 30. The holding cylinder part 42 has a protrusion 44 that protrudes inward in the radial direction on the inner peripheral wall of the holding cylinder part 42. The protrusion 44 engages with the anti-bottom plate portion side of the flare portion 39 on the bottom plate portion side in the axial direction.
The end portion of the sleeve 40 on the bottom plate portion side is bent in the radially inward direction to form a holding plate portion 41. The holding plate portion 41 abuts against the bottom plate portion 31 of the nozzle plate 30 from the counter valve body side. The holding plate portion 41 has an opening 43 that surrounds the outer periphery of the center portion of the bottom plate portion 31 in which the nozzle holes 32 are formed. The sleeve 40 protects the nozzle plate 30. A method for assembling the sleeve 40 to the nozzle plate 30 will be described later.

弁部材50は有底円筒状に形成され、第1磁性部13および弁ボディ20の内周側に同軸に収容される。弁部材50は、弁ボディ20の内周部23に案内されて軸方向に往復移動可能である。弁部材50は、周壁の内壁面から外壁面へ通じる複数の燃料孔52を有する。弁部材50は、底壁に当接部51を形成する。当接部51は、弁ボディ20の弁座22に着座可能である。当接部51が弁座22に当接することにより燃料通路が閉じられる。当接部51が弁座22から離間することにより燃料通路が開かれる。   The valve member 50 is formed in a bottomed cylindrical shape and is coaxially accommodated on the inner peripheral side of the first magnetic part 13 and the valve body 20. The valve member 50 is guided by the inner peripheral portion 23 of the valve body 20 and can reciprocate in the axial direction. The valve member 50 has a plurality of fuel holes 52 communicating from the inner wall surface of the peripheral wall to the outer wall surface. The valve member 50 forms a contact portion 51 on the bottom wall. The contact portion 51 can be seated on the valve seat 22 of the valve body 20. The fuel passage is closed when the contact portion 51 contacts the valve seat 22. The fuel passage is opened when the contact portion 51 is separated from the valve seat 22.

可動コア60は磁性材料から円筒状に形成され、弁部材50の当接部51と反対側の端部の外壁に固定される。可動コア60は、弁部材50と一体となり往復移動可能である。
固定コア70は磁性材料から円筒状に形成され、非磁性部14および第2磁性部15の内周壁に固定される。固定コア70は、可動コア60の弁部材50と反対側で可動コア60と向き合って設けられる。
The movable core 60 is formed in a cylindrical shape from a magnetic material, and is fixed to the outer wall of the end portion of the valve member 50 opposite to the contact portion 51. The movable core 60 is integrated with the valve member 50 and can reciprocate.
The fixed core 70 is formed in a cylindrical shape from a magnetic material, and is fixed to the inner peripheral walls of the nonmagnetic portion 14 and the second magnetic portion 15. The fixed core 70 is provided to face the movable core 60 on the opposite side of the movable core 60 from the valve member 50.

スプリング80は、一端が可動コア60に係止され、他端が固定コア70の内側に圧入されたアジャスティングパイプ81に係止される。アジャスティングパイプ81の固定コア70への圧入量を調整することによりスプリング80の付勢力が調整される。スプリング80は、弾性変形により生じる復元力を可動コア60に印加する。これにより、スプリング80は、弁部材50を弁座22に着座する方向に付勢する。   One end of the spring 80 is locked to the movable core 60, and the other end is locked to an adjusting pipe 81 press-fitted inside the fixed core 70. The biasing force of the spring 80 is adjusted by adjusting the press-fitting amount of the adjusting pipe 81 into the fixed core 70. The spring 80 applies a restoring force generated by elastic deformation to the movable core 60. Accordingly, the spring 80 biases the valve member 50 in the direction in which the valve member 50 is seated on the valve seat 22.

コイル90の巻回されるスプール91は筒状部材12の外周壁に固定される。コイル90の外側には、磁性材料から形成され、磁気的に接続する磁性部材94、95が設けられる。磁性部材94は第1磁性部13と磁気的に接続し、磁性部材95は第2磁性部15と磁気的に接続する。ハウジング75は、筒状部材12および磁性部材94、95の外周側を覆う。可動コア60、第1磁性部13、磁性部材94、95、第2磁性部15および固定コア70は磁気回路を構成する。
ターミナル92は、コイル90と電気的に接続する。コイル90には、ターミナル92を通じて駆動電流が供給される。
A spool 91 around which the coil 90 is wound is fixed to the outer peripheral wall of the cylindrical member 12. On the outside of the coil 90, magnetic members 94 and 95 made of a magnetic material and magnetically connected are provided. The magnetic member 94 is magnetically connected to the first magnetic part 13, and the magnetic member 95 is magnetically connected to the second magnetic part 15. The housing 75 covers the outer peripheral side of the cylindrical member 12 and the magnetic members 94 and 95. The movable core 60, the first magnetic part 13, the magnetic members 94 and 95, the second magnetic part 15 and the fixed core 70 constitute a magnetic circuit.
The terminal 92 is electrically connected to the coil 90. A drive current is supplied to the coil 90 through the terminal 92.

筒状部材12の反弁ボディ側の端部から流入した加圧燃料は、燃料フィルタ18によって含有する異物を除去され、固定コア70内の燃料通路、可動コア60内の燃料通路、弁部材50内の燃料通路、燃料孔52を経由し、弁ボディ20内の燃料通路21に到達する。燃料通路21に到達した燃料は、当接部51が弁座22から離座したとき、当接部51と弁座22との間に形成される隙間を抜けて噴孔32から噴射する。   The pressurized fuel that has flowed in from the end of the tubular member 12 on the side opposite to the valve body is freed of foreign matter contained by the fuel filter 18, and the fuel passage in the fixed core 70, the fuel passage in the movable core 60, and the valve member 50. It reaches the fuel passage 21 in the valve body 20 via the fuel passage and the fuel hole 52 inside. The fuel that has reached the fuel passage 21 is injected from the injection hole 32 through the gap formed between the contact portion 51 and the valve seat 22 when the contact portion 51 is separated from the valve seat 22.

燃料噴射装置1において、コイル90への通電をオフするとき、可動コア60と固定コア70との間に磁気吸引力は発生しない。弁部材50は、スプリング80の復元力により弁座22の方向へ移動する。当接部51が弁座22に着座すると噴孔32が閉塞し、燃料噴射は遮断する。   In the fuel injection device 1, when energizing the coil 90 is turned off, no magnetic attractive force is generated between the movable core 60 and the fixed core 70. The valve member 50 moves toward the valve seat 22 by the restoring force of the spring 80. When the contact portion 51 is seated on the valve seat 22, the injection hole 32 is closed and fuel injection is shut off.

コイル90への通電をオンするとき、可動コア60、第1磁性部13、磁性部材94、95、第2磁性部15および固定コア70からなる磁気回路に磁束が流れ、固定コア70と可動コア60との間に磁気吸引力が発生する。これにより可動コア60が固定コア70側へ吸引され、弁部材50が可動コア60と共にスプリング80の復元力に抗し、固定コア70の方向へ移動する。当接部51が弁座22から離座すると、燃料通路21の燃料が噴孔32から噴射する。この後、コイル90への通電をオフすると、磁気回路を流れる磁束が消失し、固定コア70と可動コア60との間の磁気吸引力も消失し、当接部51が弁座22に着座する。以上により、一回の燃料噴射作動が終了する。   When energization of the coil 90 is turned on, magnetic flux flows through a magnetic circuit composed of the movable core 60, the first magnetic part 13, the magnetic members 94 and 95, the second magnetic part 15, and the fixed core 70, and the fixed core 70 and the movable core A magnetic attraction force is generated between As a result, the movable core 60 is attracted toward the fixed core 70, and the valve member 50 moves in the direction of the fixed core 70 against the restoring force of the spring 80 together with the movable core 60. When the contact portion 51 is separated from the valve seat 22, the fuel in the fuel passage 21 is injected from the injection hole 32. Thereafter, when the power supply to the coil 90 is turned off, the magnetic flux flowing through the magnetic circuit disappears, the magnetic attractive force between the fixed core 70 and the movable core 60 disappears, and the contact portion 51 is seated on the valve seat 22. Thus, one fuel injection operation is completed.

次に、スリーブ40の組み付け方法について説明する。
燃料噴射装置1の製造過程において、弁ボディ20にスリーブ40を組み付けるには、図6に示すように、スリーブ40の保持筒部42を端部46からノズルプレート30の外側に嵌合する。このような嵌め込み操作を進めるに従い、保持筒部42の突起44は、ノズルプレート30のフレア部39の外壁面に案内され、係止面35を乗り越える。このとき、スリーブ40の突起44は、フレア部39を径内方向に押圧する。係止面35を乗り越えた突起44は、フレア部39の反底プレート部側の端部と係合する。
Next, a method for assembling the sleeve 40 will be described.
In order to assemble the sleeve 40 to the valve body 20 during the manufacturing process of the fuel injection device 1, as shown in FIG. 6, the holding cylinder portion 42 of the sleeve 40 is fitted from the end portion 46 to the outside of the nozzle plate 30. As the fitting operation proceeds, the protrusion 44 of the holding cylinder portion 42 is guided to the outer wall surface of the flare portion 39 of the nozzle plate 30 and gets over the locking surface 35. At this time, the projection 44 of the sleeve 40 presses the flare portion 39 in the radially inward direction. The protrusion 44 that has passed over the locking surface 35 engages with the end of the flare 39 on the side opposite to the bottom plate.

本実施形態による燃料噴射装置1では、ノズルプレートは、底プレート部31が溶接部bで弁ボディ20の底プレート部に固定され、フレア部39が径外方向に拡がる片持ち梁の構造となる。拡大部33と補強部34とは、波形状の構造により高剛性を確保する。このため、スリーブ40をノズルプレート30に組み付けるとき、スリーブ40の突起44が係止面35を乗り越える際、フレア部39の外形が径内方向に塑性変形することが抑制される。これにより、燃料噴射装置1は、スリーブ40を弁ボディ20に確実に保持することができる。   In the fuel injection device 1 according to the present embodiment, the nozzle plate has a cantilever structure in which the bottom plate portion 31 is fixed to the bottom plate portion of the valve body 20 at the welded portion b, and the flare portion 39 extends in the radially outward direction. . The enlarged portion 33 and the reinforcing portion 34 ensure high rigidity due to the wave-shaped structure. For this reason, when the sleeve 40 is assembled to the nozzle plate 30, the outer shape of the flare portion 39 is suppressed from being plastically deformed in the radially inward direction when the projection 44 of the sleeve 40 gets over the locking surface 35. As a result, the fuel injection device 1 can reliably hold the sleeve 40 on the valve body 20.

(第2実施形態)
本発明の第2実施形態による燃料噴射装置を図7および図8に示す。第1実施形態と実質的に同一の構成部分については同一の符号を付して説明を省略する。
第2実施形態による燃料噴射装置2のノズルプレート302は、底プレート部31、筒部372およびフレア部392から一体に形成される。
筒部372は、円筒状に形成され、底プレート部31の外縁から垂直に立ち上がる。
(Second Embodiment)
A fuel injection device according to a second embodiment of the present invention is shown in FIGS. Components that are substantially the same as those of the first embodiment are denoted by the same reference numerals and description thereof is omitted.
The nozzle plate 302 of the fuel injection device 2 according to the second embodiment is integrally formed from the bottom plate portion 31, the cylindrical portion 372, and the flare portion 392.
The cylindrical portion 372 is formed in a cylindrical shape and rises vertically from the outer edge of the bottom plate portion 31.

フレア部392は、筒部372の開口端から径外方向へ拡がり、拡大部332と補強部342とを有する。
拡大部333と補強部342とは、筒部372の開口端382から反底プレート部側へ延びる部材をプレス等により折り返し加工されることで形成される。拡大部333と補強部342とは、軸方向の反底プレート部側の端部で折り返され、さらに延びる部分が径方向で二層に重なる。この二層に重なる部分は、底プレート部31の近傍まで延びる。拡大部332と補強部342とは特許請求の範囲の折曲部に相当する。
拡大部332と補強部342との最外周縁となる係止面352は、スリーブ40の内壁45より僅かに小さく形成される。
The flare part 392 extends outward from the opening end of the cylindrical part 372 and has an enlarged part 332 and a reinforcing part 342.
The enlarged portion 333 and the reinforcing portion 342 are formed by folding back a member extending from the opening end 382 of the cylindrical portion 372 toward the opposite bottom plate portion by a press or the like. The enlarged portion 333 and the reinforcing portion 342 are folded at the end on the side opposite to the bottom plate portion in the axial direction, and further extending portions overlap in two layers in the radial direction. The portion overlapping the two layers extends to the vicinity of the bottom plate portion 31. The enlarged portion 332 and the reinforcing portion 342 correspond to a bent portion in the claims.
The locking surface 352 that is the outermost peripheral edge of the enlarged portion 332 and the reinforcing portion 342 is formed slightly smaller than the inner wall 45 of the sleeve 40.

本実施形態による燃料噴射装置2では、拡大部332と補強部342とが二層の板厚構造を形成することで高剛性を確保する。このため、スリーブ40をノズルプレート302に組み付けるとき、スリーブ40の突起44が係止面352を乗り越える際、フレア部392の外形が径内方向に塑性変形することが抑制される。これにより、燃料噴射装置2は、スリーブ40を弁ボディ20に確実に保持することができる。   In the fuel injection device 2 according to the present embodiment, the enlarged portion 332 and the reinforcing portion 342 form a two-layer thickness structure to ensure high rigidity. For this reason, when the sleeve 40 is assembled to the nozzle plate 302, the outer shape of the flare portion 392 is suppressed from being plastically deformed in the radial direction when the projection 44 of the sleeve 40 gets over the locking surface 352. As a result, the fuel injection device 2 can reliably hold the sleeve 40 on the valve body 20.

(第3実施形態)
本発明の第3実施形態による燃料噴射装置を図9および図10に示す。第1および第2実施形態と実質的に同一の構成部分については同一の符号を付して説明を省略する。
第3実施形態による燃料噴射装置3のノズルプレート303は、底プレート部31、筒部373およびフレア部393から一体に形成される。筒部373は、円筒状に形成され、底プレート部31の外縁から垂直に立ち上がる。
(Third embodiment)
A fuel injection device according to a third embodiment of the present invention is shown in FIGS. Components substantially the same as those in the first and second embodiments are denoted by the same reference numerals and description thereof is omitted.
The nozzle plate 303 of the fuel injection device 3 according to the third embodiment is integrally formed from the bottom plate portion 31, the cylinder portion 373 and the flare portion 393. The cylindrical portion 373 is formed in a cylindrical shape and rises vertically from the outer edge of the bottom plate portion 31.

フレア部393は、筒部373からの開口端383から反底プレート部側へ延びる部材をプレス等により巻き返し加工することで形成される。フレア部393は、拡大部333と補強部343とを有する。拡大部333と補強部343とは、筒部373からの開口端382から反底プレート部側へ延びる部分が径外方向へ巻回され、さらに延びる部分が径内方向に回巻されて筒部373と当接する。拡大部333と補強部343とは特許請求の範囲の巻回部に相当する。
補強部343の最外周縁となる係止面353は、スリーブ40の内壁45より僅かに小さく形成される。
The flare part 393 is formed by rewinding a member extending from the opening end 383 from the cylindrical part 373 toward the opposite bottom plate part by pressing or the like. The flare portion 393 includes an enlarged portion 333 and a reinforcing portion 343. The enlarged portion 333 and the reinforcing portion 343 are formed by winding a portion extending from the opening end 382 from the tubular portion 373 toward the opposite bottom plate portion in the radially outward direction, and further extending a portion extending in the radially inward direction. 373 abuts. The enlarged portion 333 and the reinforcing portion 343 correspond to a winding portion in the claims.
The locking surface 353 that is the outermost peripheral edge of the reinforcing portion 343 is formed to be slightly smaller than the inner wall 45 of the sleeve 40.

本実施形態による燃料噴射装置3では、拡大部333と補強部343とが周方向に延びるリング形状に形成されることで高剛性を確保する。このため、スリーブ40をノズルプレート303に組み付けるとき、スリーブ40の突起44が係止面353を乗り越える際、フレア部393の外形が径内方向に塑性変形することが抑制される。これにより、燃料噴射装置3はスリーブ40を弁ボディ20に確実に保持することができる。   In the fuel injection device 3 according to the present embodiment, the enlarged portion 333 and the reinforcing portion 343 are formed in a ring shape extending in the circumferential direction, thereby ensuring high rigidity. Therefore, when the sleeve 40 is assembled to the nozzle plate 303, the outer shape of the flare portion 393 is suppressed from being plastically deformed in the radial direction when the projection 44 of the sleeve 40 gets over the locking surface 353. Thus, the fuel injection device 3 can reliably hold the sleeve 40 on the valve body 20.

(第4実施形態)
本発明の第4実施形態による燃料噴射装置を図11および図12に示す。第1〜第3実施形態と実質的に同一の構成部分については同一の符号を付して説明を省略する。
第4実施形態による燃料噴射装置4のノズルプレート304は、底プレート部31、筒部374およびフレア部394からなる。フレア部394は、筒部374の反底プレート部側の開口端384から径外方向に拡がり、拡大部334と補強部344とを有する。筒部374と拡大部334と補強部344とは、一体で形成される。
筒部374と拡大部334と補強部344とを合わせた板厚は、底プレート部31の板厚より厚く形成される。拡大部334と補強部344とは特許請求の範囲の肉厚部に相当する。
拡大部334および補強部344の最外周縁となる係止面354は、スリーブ40の内壁45より僅かに小さく、軸方向と略平行に形成される。
(Fourth embodiment)
A fuel injection device according to a fourth embodiment of the present invention is shown in FIGS. Components substantially the same as those in the first to third embodiments are denoted by the same reference numerals and description thereof is omitted.
The nozzle plate 304 of the fuel injection device 4 according to the fourth embodiment includes a bottom plate portion 31, a cylindrical portion 374, and a flare portion 394. The flare portion 394 extends radially outward from the opening end 384 on the opposite bottom plate portion side of the cylindrical portion 374, and has an enlarged portion 334 and a reinforcing portion 344. The cylindrical portion 374, the enlarged portion 334, and the reinforcing portion 344 are integrally formed.
The plate thickness of the cylindrical portion 374, the enlarged portion 334, and the reinforcing portion 344 is formed to be thicker than the plate thickness of the bottom plate portion 31. The enlarged portion 334 and the reinforcing portion 344 correspond to the thick portion in the claims.
The locking surface 354 that is the outermost peripheral edge of the enlarged portion 334 and the reinforcing portion 344 is slightly smaller than the inner wall 45 of the sleeve 40 and is formed substantially parallel to the axial direction.

本実施形態による燃料噴射装置4では、拡大部334と補強部344とは一体で肉厚に形成されることで高剛性を確保する。このため、スリーブ40をノズルプレート302に組み付けるとき、スリーブ40の突起44が係止面354を乗り越える際、フレア部394の外形が径内方向に塑性変形することが抑制される。これにより、燃料噴射装置4はスリーブ40を弁ボディ20に確実に保持することができる。   In the fuel injection device 4 according to the present embodiment, the enlarged portion 334 and the reinforcing portion 344 are integrally formed with a large thickness to ensure high rigidity. For this reason, when the sleeve 40 is assembled to the nozzle plate 302, the outer shape of the flare portion 394 is suppressed from being plastically deformed in the radial direction when the projection 44 of the sleeve 40 gets over the locking surface 354. Thereby, the fuel injection device 4 can reliably hold the sleeve 40 on the valve body 20.

ここで、燃料噴射装置における噴霧の微粒化特性および噴霧の角度は、ノズルプレートの噴孔部板厚tと噴孔径dの関係t/dにより定められる。小噴射量の燃料噴射装置では噴孔径dを小さくするため、上記関係を満たすために噴孔部板厚tを小さくすることが求められる。第1〜第4実施形態による燃料噴射装置では、ノズルプレートの噴孔部板厚tを小さくした燃料噴射装置において、補強部が拡大部の剛性を高め、外力に対するフレア部の径内方向への変形を抑制することができる。このため、スリーブがノズルプレートの外側から嵌合するとき、フレア部をスリーブの突起が押圧する際、フレア部の外径が小さくなることが抑制される。この結果、スリーブを確実に弁ボディに保持することができる。   Here, the atomization characteristics of the spray and the spray angle in the fuel injection device are determined by the relationship t / d between the nozzle hole thickness t and the nozzle hole diameter d of the nozzle plate. In order to reduce the injection hole diameter d in the small injection amount fuel injection device, it is required to reduce the injection hole plate thickness t in order to satisfy the above relationship. In the fuel injection device according to the first to fourth embodiments, in the fuel injection device in which the nozzle hole plate thickness t of the nozzle plate is reduced, the reinforcing portion increases the rigidity of the enlarged portion, and the flare portion inward in the radial direction with respect to external force. Deformation can be suppressed. For this reason, when the sleeve is fitted from the outside of the nozzle plate, the outer diameter of the flare portion is suppressed from being reduced when the projection of the sleeve presses the flare portion. As a result, the sleeve can be reliably held on the valve body.

また、第1〜第4実施形態による燃料噴射装置では、ノズルプレートのフレア部は、フレア部の反底プレート部側で、底プレート部から離れた位置に設けられ、さらに係止面はスリーブの内壁と微小隙間を形成する。このため、係止面の押圧による底プレート部の歪みが抑制され、底プレート部と弁ボディとの間のシール性が低下するといった不具合が生じ難い。
さらに、突起がフレア部に係合された後、高温時にスリーブが熱膨張した場合、スリーブがノズルプレートから離脱する方向に移動しても、係止面の面積が広いので、スリーブが弁ボディから離脱するこを防止することができる。
In the fuel injection devices according to the first to fourth embodiments, the flare portion of the nozzle plate is provided at a position away from the bottom plate portion on the anti-bottom plate portion side of the flare portion, and the locking surface is the sleeve. A minute gap is formed with the inner wall. For this reason, distortion of the bottom plate portion due to the pressing of the locking surface is suppressed, and a problem that the sealing performance between the bottom plate portion and the valve body is less likely to occur.
Furthermore, when the sleeve is thermally expanded at a high temperature after the protrusion is engaged with the flare portion, the sleeve is removed from the valve body because the area of the locking surface is large even if the sleeve moves away from the nozzle plate. Separation can be prevented.

(他の実施形態)
上記第1〜第3実施形態では、ノズルプレートの拡大部および補強部を折り曲げ加工により形成した。これに対し、ノズルプレートの拡大部および補強部を別部材で形成し、レーザ溶接等で接続して一体に形成しても良い。
上記第1〜第4実施形態では、ノズルプレートの係止面を軸方向と平行に形成した。これに対し、ノズルプレートの係止面は、軸方向と傾斜を設けて形成しても良い。
このように、本発明は上記実施形態に限定されるものではなく、その要旨を逸脱しない範囲で、上記複数の実施形態を組み合わせることに加え、他の種々の実施形態に適用可能である。
(Other embodiments)
In the first to third embodiments, the enlarged portion and the reinforcing portion of the nozzle plate are formed by bending. On the other hand, the enlarged portion and the reinforcing portion of the nozzle plate may be formed as separate members and connected together by laser welding or the like to be integrally formed.
In the first to fourth embodiments, the locking surface of the nozzle plate is formed in parallel with the axial direction. On the other hand, the locking surface of the nozzle plate may be formed with an axial direction and an inclination.
As described above, the present invention is not limited to the above-described embodiment, and can be applied to other various embodiments in addition to combining the plurality of embodiments without departing from the gist thereof.

本発明の第1実施形態による燃料噴射装置の要部を示す断面図。Sectional drawing which shows the principal part of the fuel-injection apparatus by 1st Embodiment of this invention. 本発明の第1実施形態による燃料噴射装置を示す断面図。Sectional drawing which shows the fuel-injection apparatus by 1st Embodiment of this invention. 本発明の第1実施形態の弁ボディおよびノズルプレートの平面図。The top view of the valve body and nozzle plate of 1st Embodiment of this invention. 本発明の第1実施形態の弁ボディおよびノズルプレートの側面図。The side view of the valve body and nozzle plate of 1st Embodiment of this invention. 本発明の第1実施形態のノズルプレートの模式図。The schematic diagram of the nozzle plate of 1st Embodiment of this invention. 本発明の第1実施形態のスリーブの組付要領を示す図。The figure which shows the assembly | attachment point of the sleeve of 1st Embodiment of this invention. 本発明の第2実施形態の弁ボディおよびノズルプレートの側面図。The side view of the valve body and nozzle plate of 2nd Embodiment of this invention. 本発明の第2実施形態による燃料噴射装置の要部を示す断面図。Sectional drawing which shows the principal part of the fuel-injection apparatus by 2nd Embodiment of this invention. 本発明の第3実施形態弁ボディおよびノズルプレートの側面図。The side view of 3rd Embodiment valve body and nozzle plate of this invention. 本発明の第3実施形態による燃料噴射装置の要部を示す断面図。Sectional drawing which shows the principal part of the fuel-injection apparatus by 3rd Embodiment of this invention. 本発明の第4実施形態の弁ボディおよびノズルプレートの側面図。The side view of the valve body and nozzle plate of 4th Embodiment of this invention. 本発明の第4実施形態による燃料噴射装置の要部を示す断面図。Sectional drawing which shows the principal part of the fuel-injection apparatus by 4th Embodiment of this invention.

符号の説明Explanation of symbols

1:燃料噴射装置、12:筒状部材、20:弁ボディ、21:燃料通路、22:弁座、30:ノズルプレート、31:底プレート部、32:噴孔、33:拡大部、34:補強部、35:係止面、37:筒部、38:開口端、39:フレア部、40:スリーブ、41:保持板部、42:筒部、44:突起、50:弁部材、60:可動コア、70:固定コア、75:ハウジング、80:スプリング、90:コイル   1: fuel injection device, 12: cylindrical member, 20: valve body, 21: fuel passage, 22: valve seat, 30: nozzle plate, 31: bottom plate part, 32: injection hole, 33: expansion part, 34: Reinforcing part, 35: locking surface, 37: cylindrical part, 38: open end, 39: flare part, 40: sleeve, 41: holding plate part, 42: cylindrical part, 44: protrusion, 50: valve member, 60: Movable core, 70: Fixed core, 75: Housing, 80: Spring, 90: Coil

Claims (7)

燃料を流す燃料通路を形成し、弁座を有する弁ボディと、
前記弁座に当接または離間することにより前記燃料通路を開閉する弁部材と、
有底筒形状であって、前記弁ボディの外壁で前記燃料通路の出口側に設けられ、前記燃料通路と連通する噴孔を有する底プレート部、前記底プレート部の外縁から立ち上がる筒部、および前記筒部の開口端から径外方向に拡がるフレア部からなるノズルプレートと、
筒形状を有し、内周壁に突起を有し、前記ノズルプレートの外側から嵌合し、前記突起と前記フレア部とが係合し、前記ノズルプレートを保護するスリーブと、
を備え、
前記フレア部は、径外方向に一様に拡がる拡大部と、この拡大部の径内方向への変形を抑制する補強部とを有することを特徴とする燃料噴射装置。
Forming a fuel passage through which fuel flows, and a valve body having a valve seat;
A valve member that opens and closes the fuel passage by contacting or separating from the valve seat;
A bottom plate portion having a bottomed cylindrical shape, provided on the outlet side of the fuel passage on the outer wall of the valve body, and having a nozzle hole communicating with the fuel passage; a cylinder portion rising from an outer edge of the bottom plate portion; and A nozzle plate composed of a flare portion extending radially outward from the opening end of the cylindrical portion;
A sleeve having a cylindrical shape, having a protrusion on an inner peripheral wall, fitted from the outside of the nozzle plate, the protrusion and the flare portion being engaged, and protecting the nozzle plate;
With
The said flare part has an enlarged part which spreads uniformly in a radial direction, and a reinforcement part which suppresses a deformation | transformation to the radial direction of this enlarged part, The fuel injection apparatus characterized by the above-mentioned.
前記拡大部と前記補強部とは、周方向に波形状に形成される波形部を構成することを特徴とする請求項1記載の燃料噴射装置。   2. The fuel injection device according to claim 1, wherein the enlarged portion and the reinforcing portion constitute a corrugated portion formed in a wave shape in a circumferential direction. 前記拡大部と前記補強部とは、前記筒部の開口端から延びる部分で曲折し、さらに延びる部分が二層の板厚構造を形成する折曲部となることを特徴とする請求項1記載の燃料噴射装置。   2. The enlarged portion and the reinforcing portion are bent at a portion extending from an opening end of the cylindrical portion, and the further extended portion is a bent portion forming a two-layer plate thickness structure. Fuel injectors. 前記拡大部と前記補強部とは、前記筒部の開口端から延びる部分が径外方向に巻回され、さらに延びる部分が径内方向に巻回される巻回部となることを特徴とする請求項1記載の燃料噴射装置。   The enlarged portion and the reinforcing portion are a winding portion in which a portion extending from the opening end of the cylindrical portion is wound in the radially outward direction and a further extending portion is wound in the radially inward direction. The fuel injection device according to claim 1. 前記拡大部と前記補強部とは、前記フレア部を曲げ加工することにより形成されることを特徴とする請求項2〜4のいずれか一項記載の燃料噴射装置。   The fuel injection device according to any one of claims 2 to 4, wherein the enlarged portion and the reinforcing portion are formed by bending the flare portion. 前記筒部と前記拡大部と前記補強部とは、一体に形成され、前記底プレート部の厚さより厚い肉厚部となることを特徴とする請求項1記載の燃料噴射装置。   2. The fuel injection device according to claim 1, wherein the cylindrical portion, the enlarged portion, and the reinforcing portion are integrally formed to be a thick portion that is thicker than a thickness of the bottom plate portion. 前記補強部は、前記拡大部とともに、前記スリーブの前記突起が前記フレア部を乗り越えるとき、前記拡大部の径内方向への変形を抑制することを特徴とする請求項1〜6のいずれか一項記載の燃料噴射装置。   The said reinforcement part suppresses the deformation | transformation to the radial direction of the said enlarged part when the said protrusion of the said sleeve gets over the said flare part with the said enlarged part. The fuel injection device according to item.
JP2008073671A 2008-03-21 2008-03-21 Fuel injection device Active JP4853679B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017026213A1 (en) * 2015-08-07 2017-02-16 株式会社エンプラス Attachment structure of nozzle plate for fuel injection device

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004084549A (en) * 2002-08-27 2004-03-18 Nippon Soken Inc Fuel injection nozzle, and fuel injection device using it
JP2005180199A (en) * 2003-12-16 2005-07-07 Denso Corp Fuel injection valve

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004084549A (en) * 2002-08-27 2004-03-18 Nippon Soken Inc Fuel injection nozzle, and fuel injection device using it
JP2005180199A (en) * 2003-12-16 2005-07-07 Denso Corp Fuel injection valve

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017026213A1 (en) * 2015-08-07 2017-02-16 株式会社エンプラス Attachment structure of nozzle plate for fuel injection device

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