JP2009227811A - Pipeline lining material and compound - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a pipeline lining material which is used in applications for lining the inner peripheral walls of pipelines buried in the ground, and which is impregnated with a compound based on a curable resin to be cross-linked by a radically polymerizable monomer, the curable resin being in uncured state, and to provide a compound impregnated to the pipeline lining material, thereby the odor of styrene monomers being suppressed as much as possible while good mechanical properties are obtained for a long time. <P>SOLUTION: The pipeline lining material 1 is used in applications for lining the inner peripheral wall 95a of a pipeline 95 buried in the ground, and is impregnated with a compound based on a curable resin to be cross-linked by a radically polymerizable monomer, the curable resin being in uncured state. In the pipeline lining material 1, styrene monomers are contained in the range of 2.5-8.5 wt.%. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

  The present invention is used for lining the inner peripheral wall of a pipe line buried in the ground, impregnated with a compound mainly composed of a curable resin crosslinked by a radical polymerizable monomer, and the curable resin is uncured. The present invention relates to a pipeline lining material in a state and a compound impregnated in the pipeline lining material.

  Some underground pipes such as sewer pipes are damaged due to aging, land subsidence, or fluctuations in ground pressure. When repairing a damaged existing pipe, it is preferable to carry out non-opening from the viewpoint of reducing repair costs and minimizing traffic obstacles.

  Thus, as a non-open-cut repair method for existing pipes, various techniques for pressing a pipe lining material against the inner peripheral wall of the existing pipe and lining the inner peripheral wall with the pipe lining material have been proposed (see, for example, Patent Document 1). . Even when a pipe is newly buried, the inner peripheral wall of the new pipe may be lined with a pipe lining material.

  The pipe lining material is impregnated with a compound mainly composed of a curable resin such as an unsaturated polyester resin, an epoxy acrylate resin or a urethane acrylate resin. One is styrene monomer. This styrene monomer has a role as a cross-linking agent that forms a dense three-dimensional bond with the curable resin, a role as a viscosity modifier for adjusting the viscosity of the curable resin, and a low-cost diluent. There is a role. However, the styrene monomer has a big problem of odor. For example, when the curable resin is a thermosetting resin, hot water may be circulated in the pipe line to press the pipe lining material against the inner peripheral wall of the pipe line and to heat the thermosetting resin. In this case, if the styrene monomer permeates from the inner surface opposite to the surface in contact with the inner peripheral wall of the pipeline in the pipeline lining material, the circulated warm water smells of styrene monomer, and the odor of the styrene monomer is discharged when the warm water is discharged. Can be at once. In addition to reaching the repair site, this odor reaches a private house via an attachment pipe connected to the pipeline, causing great inconvenience to the residents. In addition, for several days after lining the pipe lining material on the inner peripheral wall of the pipe, the remaining styrene monomer may permeate into the repaired pipe, and the odor of the styrene monomer thus permeated also passes through the attachment pipe. And will reach the private house.

Therefore, it is conceivable to use a pipe lining material that does not contain any styrene monomer, and the present inventor has also studied a non-styrene type pipe lining material. As a result, it was confirmed that the short-term mechanical properties were sufficient even for non-styrene type pipe lining materials.
JP-A-4-319135

  However, styrene monomer has an excellent balance of cost, curability, dilution, water resistance, etc. compared to other monomers, and above all, it gives long-term mechanical properties that are particularly important in pipe lining materials. It was found that the impact was great. That is, it can be said that non-styrene type pipe lining materials have long-term mechanical properties such as decades far from pipe lining materials containing styrene monomers, and it is difficult to withstand actual use.

  In view of the above circumstances, the present invention provides a pipe lining material that can obtain good long-term mechanical characteristics while suppressing the odor of the styrene monomer as much as possible, and a compound that impregnates the pipe lining material. Objective.

The pipeline lining material of the present invention for achieving the above object is used for lining the inner peripheral wall of a pipeline buried in the ground, and has a curable resin that is crosslinked by a radical polymerizable monomer as a main component. In the pipeline lining material in which the compound is impregnated and the curable resin is uncured,
A styrene monomer is contained in the range of 2.5 wt% to 8.5 wt%.

  The pipeline lining material of the present invention is a pipeline lining material before the curable resin is cured, and the shape thereof is not limited to a sleeve shape but may be a sheet shape. In addition to existing pipes, the pipes mentioned here include new pipes, and the pipe lining material of the present invention is not limited to pipe repairs, but also used to form smooth inner peripheral surfaces of pipes. It is done.

  The pipeline lining material of the present invention contains a styrene monomer in the range of 2.5 wt% to 8.5 wt%. As a result of extensive research conducted by the inventor of the present application, when the styrene monomer is less than 2.5% by weight, the long-term mechanical properties such as decades in the pipeline lining material in which the curable resin is cured are excessively deteriorated. It turned out that. On the other hand, it was confirmed that when the styrene monomer exceeds 8.5% by weight, the odor of the styrene monomer comes to the nose. According to the pipeline lining material of the present invention, good long-term mechanical characteristics can be obtained while suppressing the odor of the styrene monomer as much as possible.

Here, an outer lining member that will be located on the inner peripheral wall side of the conduit,
The inner lining member that is positioned inside the outer lining member and has a thickness thinner than the outer lining member,
The outer lining member may be an embodiment containing styrene monomer in the range of 3.5 wt% or more and 8.5 wt% or less.

  In this embodiment, it is preferable that the inner lining member does not contain a styrene monomer.

  By doing so, from the inner surface of the pipe lining material opposite to the surface in contact with the pipe inner peripheral wall, that is, the inner wall surface of the pipe lined by the pipe lining material. Permeation of the styrene monomer can be suppressed, and the odor of the styrene monomer does not stick to the nose.

Further, the outer lining member has a gas barrier layer that comes into contact with the inner peripheral wall of the pipe line,
The inner lining member has an elongated layer that constitutes the inner peripheral wall surface of the conduit,
It is more preferable that the gas barrier layer is superior in gas barrier property to the gas barrier layer, although the elongation rate is inferior to the elongation layer.

  The smoothness of the inner peripheral wall surface of the pipe is increased by the stretched layer. Moreover, the odor of the styrene monomer is prevented from leaking from the outer surface of the pipe lining material, and the odor of the styrene monomer is further prevented from sticking to the nose.

In order to achieve the above object, the compound of the present invention is mainly composed of a curable resin that is cross-linked by a radically polymerizable monomer, and is impregnated in a pipe lining material that lines the inner peripheral wall of a pipe buried in the ground. In
It contains a radically polymerizable monomer containing 4.5% by weight or more and 10.0% by weight or less styrene monomer and 11.5% by weight or more and 23.5% by weight or less methacrylic acid ester. To do.

  The compound of the present invention is impregnated with the pipe lining material of the present invention.

  According to the present invention, it is possible to provide a pipeline lining material capable of obtaining good long-term mechanical properties while suppressing the odor of the styrene monomer as much as possible, and a compound impregnated in the pipeline lining material.

  Embodiments of the present invention will be described below with reference to the drawings.

  FIG. 1 is a perspective view showing an embodiment of a pipeline lining material of the present invention.

A pipe lining material 1 shown in FIG. 1 is a sleeve-like material used when lining the inner peripheral wall of a sewer pipe buried in the ground. FIG. 1 shows a sleeve-like pipe lining material 1. Is shown flattened flat. The pipe lining material 1 is obtained by integrating two sleeve-shaped lining members, a base hose 10 and a calibration hose 20. Hereinafter, the radially outer side of the pipe lining material 1 is simply referred to as the outer side, and the radially inner side is simply referred to as the inner side. The base hose 10 is located outside the calibration hose 20 and corresponds to an example of an outer lining member according to the present invention. On the other hand, the calibration hose 20 is located inside the base hose 10 and corresponds to an example of an inner lining member according to the present invention. The calibration hose 20 is thinner than the base hose 10.

  The base hose 10 includes a base material layer 11 and a gas barrier layer 12. The base material layer 11 shown in FIG. 1 is a polyester nonwoven fabric. The base material layer 11 is not limited to polyester, but may be a nonwoven fabric made of an organic fibrous material such as nylon, acrylic, vinylon, or a woven fabric made of the organic fibrous material. Further, it may be a nonwoven fabric or a woven fabric made of an inorganic fibrous material such as carbon fiber or glass fiber, and may further be a combination of an organic fibrous material and an inorganic fibrous material.

  The base material layer 11 shown in FIG. 1 is impregnated with a low styrene type compound. This compound corresponds to an example of the compound of the present invention. The conbound impregnated in the base material layer 11 is mainly composed of a vinyl ester (epoxy acrylate) resin. In place of the vinyl ester resin, an unsaturated polyester resin, a urethane acrylate resin, or the like may be used. Vinyl ester is a kind of thermosetting resin that is cross-linked by a radical polymerizable monomer, and the bound polymer also contains a radical polymerizable monomer. Here, methacrylic acid ester and styrene monomer are used as the radical polymerizable monomer. The content of methacrylic acid ester is in the range of 11.5 wt% to 23.5 wt% with respect to the total amount of the compound impregnated in the base material layer 11, and the content of styrene monomer is 4.5 wt%. It is the range of 10.0 weight% or less. When the styrene monomer is less than 4.5% by weight, the long-term mechanical properties such as decades in the pipeline lining material in which the curable resin is cured are excessively deteriorated. On the other hand, when the styrene monomer exceeds 10.0% by weight, the odor of the styrene monomer comes to the nose. If the methacrylic acid ester is less than 11.5% by weight, the desired viscosity cannot be obtained. Further, in order to obtain a desired viscosity, when the amount of methacrylic acid ester exceeds 23.5% by weight, the content of styrene monomer is inevitably reduced, resulting in long-term mechanical properties in the pipe lining material. It leads to deterioration of characteristics. In addition, the conbound contains a filler (filler), a curing agent (peroxide and the like), various additives, and the like.

  The gas barrier layer 12 covers the base material layer 11 from the outside. In addition to the function of preventing the compound impregnated in the base material layer 11 from exuding to the outside, the gas barrier layer 12 suppresses the odor of the styrene monomer from leaking to the outside. It also has a function. That is, the gas barrier layer 12 has the characteristics of imperviousness and low gas permeability (high gas barrier property). The gas barrier layer 12 shown in FIG. 1 has a laminated structure (PE / NY / PE) in which nylon (NY) is sandwiched between polyethylene (PE). In addition, it may replace with polyethylene and other polyolefins, such as a polypropylene, and also may be of a single layer structure instead of a laminated structure.

  The calibration hose 20 has a base material layer 21 and an extension layer 22. Similarly to the base material layer 11 of the base hose 10, the base material layer 21 of the calibration hose 20 shown in FIG. The base material layer 21 is not limited to polyester, and may be a non-woven fabric made of an organic fibrous material such as nylon, acrylic, vinylon, or a woven fabric made of the organic fibrous material. Further, it may be a nonwoven fabric or a woven fabric made of an inorganic fibrous material such as carbon fiber or glass fiber, and may further be a combination of an organic fibrous material and an inorganic fibrous material.

  The base material layer 21 of the calibration hose 20 shown in FIG. 1 is impregnated with a non-styrene type compound. The compound used for the calibration hose 20 also has a curable resin as a main component, and examples of the curable resin here include unsaturated polyester, epoxy (meth) acrylate, urethane (meth) acrylate, and unsaturated polyester. A thermosetting resin selected from acrylates can be used. Further, the compound used for the calibration hose 20 includes a radical polymerizable monomer that does not contain a styrene monomer. In addition, this conbound also contains a filler (filler), a curing agent, various additives, and the like.

  The stretched layer 22 is excellent in stretchability made of polyurethane that forms the innermost peripheral surface of the pipe lining material 1. That is, although the gas barrier layer 12 of the base hose 10 is inferior to the gas barrier layer 12, the extensibility is superior.

  Next, a method for manufacturing the pipe lining material 1 shown in FIG. 1 will be described.

  FIG. 2 is a flowchart showing a process of manufacturing the pipeline lining material shown in FIG. 1 in a factory.

  First, an appropriate material suitable for the pipe line to be lined is prepared (step S11). The materials prepared here include a base hose 10 that is not impregnated with a compound and a calibration hose 20 that is also unimpregnated with a compound. These hoses (10, 20) are in the form of sleeves cut to a length corresponding to the length of the pipe line to be lined, and are prepared separately. In the base hose 10 prepared here, the gas barrier layer 12 is located outside, and the base material layer 11 is located inside the gas barrier layer 12. On the other hand, in the calibration hose 20, the stretched layer 12 is located outside, and the base material layer 21 is located inside the stretched layer 12. That is, the state of the calibration hose 20 shown in FIG. In addition, a base hose base material, a filler (filler), a curing agent (peroxide, etc.) and various additives that are the basis of the compound impregnated in the base hose 20 are also prepared. The main agent for base hose prepared here has a vinyl ester which is a thermosetting resin as a main component (50% by weight or more). This base hose main ingredient contains a radically polymerizable monomer including a methacrylic acid ester and a styrene monomer. In addition, the content of the methacrylic acid ester in the base hose main agent is in the range of 15.5 wt% to 31.0 wt%, and the content of the styrene monomer is in the range of 6 wt% to 13 wt%. It is. Further, the base agent for the base hose includes silica as a thixotropic agent, cobalt naphthenate as a curing accelerator, a polymerization inhibitor, and the like. In addition, a calibration hose main ingredient, a filler (filler), a curing agent, and various additives, which are the basis of the compound impregnated in the calibration hose 20, are also prepared. The main component for the calibration hose contains a thermosetting resin as a main component, and this main component contains a radical polymerizable monomer that does not contain a styrene monomer.

  Next, resin mixing is performed (step S12). Here, the base hose compound, the filler, the curing agent, and various additives are mixed to adjust the base hose compound. In addition, a calibration hose main ingredient, a filler, a curing agent, and various additives are also mixed, and a compound for the calibration hose is also adjusted.

  Subsequently, the base material layer 11 of the base hose 10 prepared in step S11 is impregnated with the base hose compound adjusted in step S12, and the base material layer 21 of the calibration hose 20 prepared in step S11 is impregnated with step S12. The calibration hose compound adjusted in (1) is impregnated (step S13). In this step S13, the base material layer 11 of the base hose 10 is impregnated with the compound saturated, and the base material layer 21 of the calibration hose 20 is impregnated with the compound supersaturated. That is, the base material layer 21 of the calibration hose 20 is made higher in the compound impregnation rate than the base material layer 11 of the base hose 10. In this way, the base hose 11 impregnated with the compound and the calibration hose 20 in which the base material layer 21 impregnated with the compound is located are prepared separately. In addition, the base material layer 11 of the base hose 10 may be impregnated with the compound in a supersaturated state, and the base material layer 21 of the calibration hose 20 may be impregnated with the compound in saturation.

  Next, the calibration hose 20 is inverted and inserted inside the base hose 11 impregnated with the compound (step S14).

  FIG. 3 is a cross-sectional view showing a state of the inverted insertion of the calibration hose in step S14 shown in FIG.

  The calibration hose 20 is inserted inside the base hose 10 while turning over the calibration hose 20 with the base material layer 21 located on the inside so that the base material layer 21 is on the outside. The calibration hose 20 is inserted into the base hose 11 from one end side of the base hose 10 and is reversely inserted by the force of air or water. Since the calibration hose 20 is thinner than the base hose 10, the reverse insertion is easily performed. By inserting the calibration hose 20 in reverse, the base material layer 11 of the base hose 10 and the base material layer 21 of the calibration hose 20 come into contact with each other, and two sleeves of the base hose 10 and the calibration hose 20 shown in FIG. The pipe lining material 1 in which the lining members are integrated is completed. As shown in FIG. 1, the outermost surface of the pipe lining material 1 is constituted by a gas barrier layer 12 and the innermost side surface is constituted by an extension layer 22, and between the gas barrier layer 12 and the extension layer 22, thermosetting is performed. The base material layers 11 and 21 impregnated with the conductive resin are disposed. The completed pipe lining material 1 contains styrene monomer in the range of 2.5 wt% to 8.5 wt% with respect to the entire pipe lining material 1. If the styrene monomer is less than 2.5% by weight, the long-term mechanical properties such as decades in the pipeline lining material in which the curable resin is cured will be excessively deteriorated. On the other hand, when the styrene monomer exceeds 8.5% by weight, the odor of the styrene monomer comes to the nose.

  Finally, in step S15 shown in FIG. 2, the completed sleeve-like pipe lining material 1 is flattened, folded in a zigzag manner, and stored at a low temperature. Note that the completed sleeve-shaped pipe line lining material 1 may be stored at a low temperature in a wound state. The pipe lining material 1 stored at a low temperature is transported to a construction site by a cold car while being folded.

  Next, a pipeline lining method at a construction site will be described.

  FIG. 4 is a flowchart showing a process of repairing a pipeline using the pipeline lining material shown in FIG. 1 at a construction site.

  First, construction preparations are made at the construction site (step S21), and then the inside of the pipeline is investigated using a television camera that is cleaned and travels in the pipeline (step S22). By this investigation, the damaged part in the pipeline is confirmed.

  Subsequently, the pipeline lining material 1 is drawn into the pipeline, and the pipeline lining material 1 is set in the pipeline (step S23).

  FIG. 5 is a cross-sectional view showing a state in which the pipeline lining material is set in the pipeline in step S23 shown in FIG.

  The conduit 95 shown in FIG. 5 is made of concrete embedded in the ground for flowing sewage, and can be accessed from the ground through manholes 90 and 90. An attachment pipe 96 is connected in the middle of the pipe line 95. Further, the pipe 95 shown in FIG. 5 is cracked 951 over the entire pipe 95 due to aging, and the pipe 95 extends over the entire length of the pipe 95 (between the manhole 90 and the manhole 90). The inner peripheral surface 95 a of 95 is lined with the pipe lining material 1. In FIG. 5, the total length of the pipe 95 is shown to be considerably shorter than the actual length (the same applies to FIGS. 6 and 7 referred to hereinafter).

  The pipeline lining material 1 transported by the cold insulation vehicle 81 is drawn into the pipeline 95 by the winch 83 from the cold insulation vehicle 81 via the roll 82, and the pipeline lining material 1 extends over the entire length of the pipeline 95. It is set in the state where is on the outermost side. Since the pipeline lining material 1 is folded, it can be easily drawn into the pipeline 95.

  Next, in step S23 shown in FIG. 4, the pipe lining material 1 is expanded in diameter.

  FIG. 6 is a cross-sectional view showing a state in which the diameter of the pipe lining material is expanded in step S23 shown in FIG.

  A jig (not shown) is attached to both ends of the pipe lining material 1 set in the pipe 95. Further, a hot water supply hose 86 is drawn in advance in the factory in the space S inside the elongated layer 22 in the pipe lining material 1 that has been transported by the cold car 81. This hot water supply hose 86 extends to the end of the pipe lining material 1 on the side opposite to the inlet side. Further, a hot water recovery hose 87 connected to the inside of the space S is connected to one end of the duct lining material 1 on the drawing inlet side. As indicated by arrows in FIG. 6, hot water of about 80 ° C. heated by the boiler wheel 85 is supplied from the hot water supply hose 86 into the space S of the pipe lining material 1, and the space S Is supplied to the boiler wheel 85 through the hot water recovery hose 87 from the inlet side of the pipe lining material 1. The pipe lining material 1 is heated and heated by the hot water supplied from the hot water supply hose 86 until the gas barrier layer 12 is pressed against the inner peripheral wall 95a of the pipe 95. When expanding the diameter of the pipe lining material 1, the elongated layer 22 extends well along the pipe inner peripheral wall 95 a via the gas barrier layer 12 and the base material layers 11 and 21, and the elongated layer 22 in the pipe lining material 1. The inner peripheral surface formed by is a smooth surface. In this way, in order to heat the pipeline lining material 1 for 60 minutes to 180 minutes in a state where the pipeline lining material 1 is expanded in the radial direction, hot water is circulated in step S24 shown in FIG. The hot water recovered from the hot water recovery hose 87 to the boiler wheel 85 is reheated to about 80 ° C. by the boiler wheel 85 and supplied again from the hot water supply hose 86 into the space S of the pipeline lining material 1. By doing so, the thermosetting resin impregnated in the base material layers 11 and 21 is cured in the state in which the pipe lining material 1 is pressed against the inner peripheral wall 95a of the pipe 95. The peripheral wall 95a is lined with the pipe lining material 1, and a new self-supporting pipe line is formed by the pipe lining material 1 inside the inner peripheral wall 95a of the aged pipe 95.

  In steps S23 to S24, hot water is used and circulated, but steam may be used instead of hot water. When steam is used, the steam once supplied into the space S of the pipe lining material 1 is exhausted on the spot without being reused.

  Then, after the hot water is cooled and discharged in step S25 shown in FIG. 4, the pipe ends at both ends are finished in step S26. In this pipe opening finishing, the pipe lining material 1 is cut at the opening 952 of the pipe 95 that opens to the manhole 90, and the cut portion is cured.

  FIG. 7 is a cross-sectional view showing the state of the pipe line that has been subjected to pipe opening finishing in step S26 shown in FIG.

  FIG. 7 shows a mounting pipe 96 connected to a pipe line 95 lined with the pipe line lining material 1. The attachment pipe 96 extends from the private house 97 not shown in FIGS. 5 and 6 to the pipe line 95 through the sewage basin 98. When the pipe opening finishing in step S26 shown in FIG. 4 is completed, a portion h corresponding to the connection portion of the mounting pipe 96 in the hardened pipe lining material 1 is drilled, and a new one is formed by the mounting pipe 96 and the pipe lining material 1. The self-supporting pipeline is connected (step S27). In addition, you may back the connection part of the attachment pipe 96 and a new self-supporting pipeline as needed. Thereafter, the state of the inner peripheral wall formed by the elongated layer 22 of the pipeline lining material 1 is finally confirmed by a television camera (step S28), the construction site is cleaned up (step S29), and the entire process of pipeline repair is completed. finish.

  FIG. 8 is a cross-sectional view taken along line A-A ′ of the pipe lining material 1 shown in FIG. 7.

  In the pipeline lining material 1 shown in FIG. 8, the gas barrier layer 12 of the base hose 10 is in contact with the inner peripheral wall 95 a of the pipeline 95, and the base material layer 11 of the base hose 10 is located inside the gas barrier layer 12. is doing. In addition, the base material layer 11 of the calibration hose 20 is in contact with the base material layer 11 of the base hose 10, and the inner peripheral surface of the pipeline lining material 1 is formed by the elongated layer 22 of the calibration hose 20. Yes. The elongated layer 22 constitutes the inner peripheral wall surface of the duct 95. That is, the inner peripheral surface 1a of the pipe lining material 1 becomes the inner peripheral surface of a new self-standing pipe line by the pipe lining material 1, and sewage flows in the space S ′ defined by the inner peripheral surface 1a. become.

  The styrene monomer in the compound impregnated in the base material layer 11 of the base hose 10 through steps S23 to S24 shown in FIG. 4 diffuses into the base material layer 21 of the calibration hose 20, but in the base material layer 21. Originally contains no styrene monomer. For this reason, the concentration of the styrene monomer in the base material layer 21 of the calibration hose 20 is considerably lower than the concentration of the styrene monomer in the base material layer 11 of the base hose 10, and the styrene monomer permeates from the extension layer 22. However, the concentration is considerably reduced. Moreover, as described above, the impregnation ratio of the compound is higher in the base material layer 21 of the calibration hose 20 than in the base material layer 11 of the base hose 10. For this reason, the compound impregnated in the base material layer 11 of the base hose 10 is calibrated in the state where the pipe lining material 1 is pressed toward the pipe inner peripheral wall 95a through steps S23 to S24 shown in FIG. The non-styrene type compound impregnated in the base material layer 21 of the calibration hose 20 is more likely to ooze into the base material layer 11 of the base hose 10 rather than the base material layer 21 of the calibration hose 20. The probability that the styrene monomer enters from the side to the calibration hose 20 side becomes low. Further, the odor of the styrene monomer is blocked by the gas barrier layer 12, and the odor of the styrene monomer is prevented from leaking outside. Further, since the compound impregnated in the base material layer 11 of the calibration hose 20 is a non-styrene type compound, the possibility that the styrene monomer permeates from the inner peripheral surface 1a of the pipe lining material 1 is further reduced. .

In addition, although the pipe lining material 1 was a sleeve-like thing, a sheet-like thing may be sufficient. Further, although the non-styrene type compound is used as the compound impregnated in the calibration hose 20, a low styrene type compound may be used. In such a case, the compound impregnated in the base hose 10 may be a non-styrene type compound. You may make it. Furthermore, the pipe lining material 1 in the present embodiment is the one in which two sleeve-shaped lining members, the base hose 10 and the calibration hose 20, are integrated. It may be omitted and the calibration hose 20 may be thickened. Furthermore, the gas barrier layer 12 of the base hose 10 and the extension layer 22 of the calibration hose 20 are not necessarily required. Moreover, in this embodiment, although the calibration hose 20 is reversely inserted in the factory in step S14 shown in FIG. 3, it may be reversely inserted at the construction site. Furthermore, the pipe lining material 1 in the present embodiment is not limited to the pipe line repair of the existing pipe but can also be used for forming a smooth inner peripheral surface of the new pipe.
[Example]
Hereinafter, the embodiment of the present invention will be described in more detail using examples. The present invention is not limited to the following examples.
Example 1
The main component of the compound impregnated in the base layer of the base hose contains 6.0% by weight of styrene monomer (corresponding to the “base hose main component SM content” column in Table 1 below). In Example 1, the compound impregnated in the base hose contains 4.5% by weight of styrene monomer (in Table 1, the column “Base hose compound SM content” corresponds). Further, the base hose impregnated with the compound contains 3.5% by weight of styrene monomer (in Table 1, the column of “base hose SM content” corresponds).

  On the other hand, the main component of the compound impregnated into the base material layer of the calibration hose does not contain any styrene monomer, and contains a predetermined amount of methacrylic acid ester as a substance serving as a crosslinking agent and a viscosity modifier. A non-styrene type was used.

  In Example 1, 2.5% by weight of styrene monomer is contained in the pipe lining material in which the curable resin is uncured. (In Table 1, the column of “pipeline lining material SM content” is equivalent).

In addition, the compound impregnated in the base hose contains 23.5% by weight of a methacrylic acid ester (corresponding to the column of “base hose compound MA content” in Table 1), and the curable resin is uncured. The pipeline lining material in the state contains 21.6% by weight of a methacrylate ester (corresponding to the column of “Pipeline lining material MA content” in Table 1).
(Example 2)
The same base hose as in Example 1 was used as the main component of the compound impregnated in the base layer of the base hose. On the other hand, the main component of the compound impregnated in the base material layer of the calibration hose used was one containing 6.0% by weight of styrene monomer (in Table 1, the column of “Calibration hose main component SM content” corresponds to ). The pipeline lining material in which the curable resin is uncured in Example 2 contains 3.5% by weight of styrene monomer and 20.0% by weight of methacrylic acid ester.
(Example 3)
A compound containing 10.0% by weight of styrene monomer was used as the main component of the compound impregnated in the base layer of the base hose. In Example 3, the compound impregnated in the base hose contains 7.6% by weight of styrene monomer, and the base hose impregnated with the compound contains 6.5% by weight of styrene monomer. Yes. On the other hand, as the main component of the compound impregnated in the base material layer of the calibration hose, the same non-styrene type as in Example 1 was used, and the same calibration hose as in Example 1 was used. In Example 3, 4.4% by weight of styrene monomer is contained in the pipeline lining material in which the curable resin is uncured.

In addition, the compound impregnated in the base hose contains 18.9% by weight of methacrylic acid ester, and the pipe lining material in which the curable resin is uncured has 19.0% of methacrylic acid ester. %include.
Example 4
The same base hose as in Example 3 was used as the main component of the compound impregnated in the base layer of the base hose. On the other hand, a compound containing 10.0% by weight of styrene monomer was used as the main component of the compound impregnated in the base material layer of the calibration hose. The pipeline lining material in which the curable resin is in an uncured state in Example 4 contains 6.5% by weight of a styrene monomer and 16.2% by weight of a methacrylate ester.
(Example 5)
The main component of the compound impregnated in the base layer of the base hose was 13.0% by weight of styrene monomer. In Example 5, the compound impregnated in the base hose contains 10.0% by weight styrene monomer, and the base hose impregnated with the compound contains 8.5% by weight styrene monomer. Yes. On the other hand, as the main component of the compound impregnated in the base material layer of the calibration hose, the same non-styrene type as in Example 1 was used, and the same calibration hose as in Example 1 was used. In Example 5, 5.7% by weight of styrene monomer is contained in the pipeline lining material in which the curable resin is uncured.

In addition, the compound impregnated in the base hose contains 11.5% by weight of methacrylic acid ester, and the pipe lining material in which the curable resin is uncured has 13.8% of methacrylic acid ester. %include.
(Example 6)
The same base hose as in Example 5 was used as the main component of the compound impregnated in the base layer of the base hose. On the other hand, a compound containing 13.0% by weight of styrene monomer was used as the main component of the compound impregnated in the base material layer of the calibration hose. The pipeline lining material in which the curable resin is uncured in Example 6 contains 8.5% by weight of styrene monomer and 10.0% by weight of methacrylic acid ester.
(Comparative Example 1)
A non-styrene type main agent was used for both the main component of the compound impregnated in the base layer of the base hose and the main component of the compound impregnated in the base layer of the calibration hose. Therefore, in this comparative example 1, neither the compound impregnated in the base hose, the base hose impregnated with the compound, nor the pipe lining material in which the curable resin is uncured contains styrene monomer. . Further, the compound impregnated in the base hose contains 30.3% by weight of methacrylic acid ester, and 25.6% by weight of methacrylic acid is used for the pipe lining material in which the curable resin is uncured. Contains an ester.
(Comparative Example 2)
A compound containing 5.0% by weight of styrene monomer was used for both the main component of the compound impregnated in the base layer of the base hose and the main component of the compound impregnated in the base layer of the calibration hose. In Comparative Example 2, the compound impregnated in the base hose contains 3.8% by weight of styrene monomer and 24.6% by weight of methacrylate ester, and the base hose impregnated with the compound has 3.2%. Contains% by weight of styrene monomer. Further, the pipeline lining material in the comparative example 2 in which the curable resin is uncured contains 3.2% by weight of styrene monomer and 21.0% by weight of methacrylic acid ester.
(Comparative Example 3)
The main component of the compound impregnated in the base layer of the base hose was a material containing 5.5% by weight of styrene monomer. In Comparative Example 3, the compound impregnated in the base hose contains 4.2% by weight of styrene monomer, and the base hose impregnated with the compound contains 3.4% by weight of styrene monomer. Yes. On the other hand, as the main component of the compound impregnated in the base material layer of the calibration hose, the same non-styrene type as in Example 1 was used, and the same calibration hose as in Example 1 was used. Here, the lining material in which the curable resin is uncured contains 2.4% by weight of styrene monomer. The compound impregnated in the base hose contains 24.1% by weight of methacrylic acid ester, and the pipe lining material in which the curable resin is uncured has a methacrylic acid ester of 21.9% by weight. %include.
(Comparative Example 4)
A compound containing 13.5% by weight of a styrene monomer was used for both the main component of the compound impregnated in the base layer of the base hose and the main component of the compound impregnated in the base layer of the calibration hose. Here, the compound impregnated in the base hose contains 10.2% by weight of styrene monomer and 11.2% by weight of methacrylate, and the base hose impregnated with the compound contains 8.7% by weight. Styrene monomer is included. Further, the pipe lining material in which the curable resin is uncured contains 8.7% by weight of styrene monomer and 9.5% by weight of methacrylic acid ester.
(Comparative Example 5)
The main component of the compound impregnated in the base layer of the base hose was a material containing 45.0% by weight of styrene monomer. In Comparative Example 5, the compound impregnated in the base hose contains 34.1% by weight of styrene monomer, and the base hose impregnated with the compound contains 29.1% by weight of styrene monomer. Yes. On the other hand, as the main component of the compound impregnated in the base material layer of the calibration hose, the same non-styrene type as in Example 1 was used, and the same calibration hose as in Example 1 was used. Here, the pipe lining material in which the curable resin is uncured contains 19.9% by weight of styrene monomer. Further, the compound impregnated in the base hose does not contain any methacrylic acid ester, but the pipeline lining material in which the curable resin is uncured contains 7.9% by weight of methacrylic acid ester. Yes. The pipeline lining material in this comparative example 5 corresponds to an example of the pipeline lining material that the inventor of the present application has used before and the odor of the styrene monomer has become a problem.

  After producing the pipeline lining material of each of these 6 examples and 5 comparative examples, after storing at low temperature for 6 days, using each pipeline lining material, the pipeline repair process shown in FIG. The odor concentration of the styrene monomer was measured. In this measurement of odor concentration, hot water at about 80 ° C. was circulated for 60 minutes (corresponding to step S24 shown in FIG. 4), and then the odor in the circulating hot water was determined. Further, after the hot water was cooled and discharged, the pipe ports at both ends were cut (corresponding to step S26 shown in FIG. 4), and the odor in the pipe line after 60 minutes from the sealing of both pipe ports was also determined. . The results are shown in Table 1.

表１は、横１列ごとに、各実施例および各比較例を示すものであり、右から２つ目の欄に温水中のスチレンモノマーの臭気判定結果を示し、一番右の欄に管路内のスチレンモノマーの臭気判定結果を示す。これらの欄における◎は、スチレンモノマーの臭気を全くといってよいほど感じなかったことを表し、○は、スチレンモノマーの臭気をある程度は感じたが十分に許容できる程度であったことを表し、×は、臭気問題を引き起こすほどスチレンモノマーの臭気が鼻に付いたことを表す。なお、表中のＳＭはスチレンモノマーを表し、ＭＡはメタクリル酸エステルを表す。

Table 1 shows each example and each comparative example for each horizontal row. The second column from the right shows the odor determination result of the styrene monomer in the hot water, and the rightmost column shows the tube. The odor determination result of the styrene monomer in a road is shown. ◎ in these columns represents that the odor of the styrene monomer was not felt at all, ○ represents that the odor of the styrene monomer was felt to some extent but was sufficiently acceptable, X represents that the odor of the styrene monomer is attached to the nose so as to cause an odor problem. In the table, SM represents a styrene monomer, and MA represents a methacrylic acid ester.

  A physical property test was also conducted on the cured pipe lining material. In this physical property test, a short-term test and a long-term test were conducted. The short-term test determined bending strength and bending elastic modulus from displacement load based on JIS K-7171. On the other hand, the long-term test was conducted based on JIS K-7116. That is, a constant load (static load) was applied for 1000 hours, and the flexural modulus after 50 years was predicted from the result. The results are shown in Table 2.

表２も、横１列ごとに、各実施例および各比較例を示すものであり、左側に短期試験の結果を示し、右側に長期試験の結果を示す。

Table 2 also shows each example and each comparative example for each horizontal row, showing the results of the short-term test on the left side and the results of the long-term test on the right side.

  From the odor measurement results shown in Table 1, it can be seen that if the content of the styrene monomer is low, the odor of the styrene monomer is also reduced. From this result, it is necessary to suppress the content of the styrene monomer to 8.5% by weight or less in the pipeline lining material in which the curable resin is uncured, and preferably to 5.0% by weight or less. More preferably, it is suppressed to 4.5% by weight or less.

  In addition, as a result of the short-term test shown in Table 2, it can be seen that when the content of styrene monomer decreases, the values of bending strength and bending elastic modulus also decrease, but the decrease is slight, and the comparative example has the lowest value. Even one pipe lining material can sufficiently withstand actual use. However, in the results of the long-term test shown in Table 2, when the content of styrene monomer is low, the value of the flexural modulus is greatly reduced. Here, even if the value of the flexural modulus is low, the rigidity can be improved by increasing the thickness of the pipe lining material (the thickness from the gas barrier layer to the extension layer). However, when the thickness of the pipe lining material is increased, the cost of the pipe lining material increases. Therefore, the inventor of the present application considers that the value of the bending elastic modulus needs to be at least 1500 in order to withstand the actual use after 50 years while taking the cost into consideration. For this reason, the lower the content of styrene monomer, the better the odor of styrene monomer is reduced, but in order to withstand the actual use of the pipe lining material after 50 years, the content of styrene monomer The conclusion has been reached that the rate needs to be 2.5 wt% or more in the pipe lining with the curable resin uncured.

  In summary, if the pipeline lining material in which the curable resin is uncured contains styrene monomer in a range of 2.5 wt% to 8.5 wt%, the styrene monomer Good long-term mechanical properties can be obtained while suppressing odor as much as possible.

It is a perspective view showing one embodiment of a pipe lined material of the present invention. It is a flowchart which shows the process of manufacturing the pipeline lining material shown in FIG. 1 in a factory. It is sectional drawing which shows the mode of reverse insertion of the calibration hose in step S14 shown in FIG. It is a flowchart which shows the process of repairing a pipeline using the pipeline lining material shown in FIG. 1 in a construction site. It is sectional drawing which shows a mode that the pipeline lining material was set in the pipeline in step S23 shown in FIG. It is sectional drawing which shows a mode that the pipe line lining material was expanded in step S23 shown in FIG. It is sectional drawing which shows the mode of the pipe line in which pipe opening finishing was performed in step S26 shown in FIG. It is A-A 'sectional drawing of the pipe line lining material 1 shown in FIG.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Pipeline lining material 10 Base hose 11 Base material layer 12 Gas barrier layer 20 Calibration hose 21 Base material layer 22 Elongation layer 95 Pipe line 95a Inner peripheral wall

Claims (5)

A pipe that is used for lining the inner peripheral wall of a pipeline buried in the ground, impregnated with a compound mainly composed of a curable resin that is cross-linked by a radical polymerizable monomer, and the curable resin is in an uncured state In lining materials,
A pipeline lining material comprising a styrene monomer in a range of 2.5 wt% to 8.5 wt%. An outer lining member that will be located on the inner peripheral wall side of the conduit;
An inner lining member that is located inside the outer lining member and has a smaller thickness than the outer lining member;
The pipe lining material according to claim 1, wherein the outer lining member contains a styrene monomer in the range of 3.5 wt% to 8.5 wt%.   3. The pipe lining material according to claim 2, wherein the inner lining member does not contain a styrene monomer. The outer lining member has a gas barrier layer that comes into contact with the inner peripheral wall of the pipe line,
The inner lining member has an elongated layer that constitutes the inner peripheral wall surface of the conduit,
The pipeline lining material according to claim 2 or 3, wherein the gas barrier layer has a lower elongation rate than the elongated layer, but has an excellent gas barrier property. In a compound that is mainly composed of a curable resin that is cross-linked by a radically polymerizable monomer, and that is impregnated in a pipeline lining material that lines the inner peripheral wall of the pipeline embedded in the ground,
It contains a radically polymerizable monomer containing 4.5% by weight or more and 10.0% by weight or less styrene monomer and 11.5% by weight or more and 23.5% by weight or less methacrylic acid ester. Compound to be.

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