JP2009214462A - Manufacturing process of thermoplastic resin elastomer composition/rubber laminate - Google Patents
Manufacturing process of thermoplastic resin elastomer composition/rubber laminate Download PDFInfo
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- JP2009214462A JP2009214462A JP2008061840A JP2008061840A JP2009214462A JP 2009214462 A JP2009214462 A JP 2009214462A JP 2008061840 A JP2008061840 A JP 2008061840A JP 2008061840 A JP2008061840 A JP 2008061840A JP 2009214462 A JP2009214462 A JP 2009214462A
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- Prior art keywords
- rubber
- thermoplastic resin
- elastomer composition
- resin elastomer
- laminate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 229920001971 elastomer Polymers 0.000 title claims abstract description 247
- 239000005060 rubber Substances 0.000 title claims abstract description 132
- 239000000806 elastomer Substances 0.000 title claims abstract description 117
- 229920005992 thermoplastic resin Polymers 0.000 title claims abstract description 108
- 239000000203 mixture Substances 0.000 title claims abstract description 101
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 12
- 238000002156 mixing Methods 0.000 claims abstract description 11
- 230000003078 antioxidant effect Effects 0.000 claims abstract description 10
- 239000003795 chemical substances by application Substances 0.000 claims description 46
- 230000003712 anti-aging effect Effects 0.000 claims description 43
- 229920005989 resin Polymers 0.000 claims description 21
- 239000011347 resin Substances 0.000 claims description 21
- 238000010438 heat treatment Methods 0.000 claims description 18
- 229920003048 styrene butadiene rubber Polymers 0.000 claims description 11
- 244000043261 Hevea brasiliensis Species 0.000 claims description 10
- 229920003052 natural elastomer Polymers 0.000 claims description 10
- 229920001194 natural rubber Polymers 0.000 claims description 10
- 229920002725 thermoplastic elastomer Polymers 0.000 claims description 10
- 150000001412 amines Chemical group 0.000 claims description 9
- 229920005549 butyl rubber Polymers 0.000 claims description 9
- 229920002857 polybutadiene Polymers 0.000 claims description 9
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims description 8
- 239000011737 fluorine Substances 0.000 claims description 8
- 229910052731 fluorine Inorganic materials 0.000 claims description 8
- 229920002379 silicone rubber Polymers 0.000 claims description 8
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical class C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 claims description 7
- 238000002844 melting Methods 0.000 claims description 7
- 230000008018 melting Effects 0.000 claims description 7
- 229920001084 poly(chloroprene) Polymers 0.000 claims description 7
- 229920002943 EPDM rubber Polymers 0.000 claims description 6
- 229920003244 diene elastomer Polymers 0.000 claims description 6
- ZZMVLMVFYMGSMY-UHFFFAOYSA-N 4-n-(4-methylpentan-2-yl)-1-n-phenylbenzene-1,4-diamine Chemical group C1=CC(NC(C)CC(C)C)=CC=C1NC1=CC=CC=C1 ZZMVLMVFYMGSMY-UHFFFAOYSA-N 0.000 claims description 5
- 150000001336 alkenes Chemical class 0.000 claims description 5
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims description 5
- XQVWYOYUZDUNRW-UHFFFAOYSA-N N-Phenyl-1-naphthylamine Chemical compound C=1C=CC2=CC=CC=C2C=1NC1=CC=CC=C1 XQVWYOYUZDUNRW-UHFFFAOYSA-N 0.000 claims description 4
- 229920000800 acrylic rubber Polymers 0.000 claims description 4
- 239000012461 cellulose resin Substances 0.000 claims description 4
- 229910052736 halogen Inorganic materials 0.000 claims description 4
- 150000002367 halogens Chemical class 0.000 claims description 4
- 150000003949 imides Chemical class 0.000 claims description 4
- 229920000058 polyacrylate Polymers 0.000 claims description 4
- 229920001225 polyester resin Polymers 0.000 claims description 4
- 239000004645 polyester resin Substances 0.000 claims description 4
- 229920000193 polymethacrylate Polymers 0.000 claims description 4
- 229920005554 polynitrile Polymers 0.000 claims description 4
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 4
- OUBMGJOQLXMSNT-UHFFFAOYSA-N N-isopropyl-N'-phenyl-p-phenylenediamine Chemical compound C1=CC(NC(C)C)=CC=C1NC1=CC=CC=C1 OUBMGJOQLXMSNT-UHFFFAOYSA-N 0.000 claims description 3
- DECIPOUIJURFOJ-UHFFFAOYSA-N ethoxyquin Chemical compound N1C(C)(C)C=C(C)C2=CC(OCC)=CC=C21 DECIPOUIJURFOJ-UHFFFAOYSA-N 0.000 claims description 3
- 229920006122 polyamide resin Polymers 0.000 claims description 3
- KCSOBOZCMQBPFM-UHFFFAOYSA-N 4-n,4-n-dinaphthalen-2-ylbenzene-1,4-diamine Chemical compound C1=CC(N)=CC=C1N(C=1C=C2C=CC=CC2=CC=1)C1=CC=C(C=CC=C2)C2=C1 KCSOBOZCMQBPFM-UHFFFAOYSA-N 0.000 claims 1
- 229920001169 thermoplastic Polymers 0.000 claims 1
- 239000004416 thermosoftening plastic Substances 0.000 claims 1
- 239000010410 layer Substances 0.000 description 100
- 238000004898 kneading Methods 0.000 description 15
- 229920001577 copolymer Polymers 0.000 description 12
- 238000000034 method Methods 0.000 description 11
- 238000004073 vulcanization Methods 0.000 description 11
- -1 N, N'-diphenyl-p-phenylenediamine 2,2,4-trimethyl-1,2-dihydroquinoline Chemical compound 0.000 description 9
- 239000000047 product Substances 0.000 description 7
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 6
- 239000011593 sulfur Substances 0.000 description 6
- 229910052717 sulfur Inorganic materials 0.000 description 6
- 229920000459 Nitrile rubber Polymers 0.000 description 5
- 239000002174 Styrene-butadiene Substances 0.000 description 5
- 238000009661 fatigue test Methods 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- 239000004945 silicone rubber Substances 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- 229920000181 Ethylene propylene rubber Polymers 0.000 description 4
- 239000004594 Masterbatch (MB) Substances 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Natural products C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 239000012790 adhesive layer Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 230000006866 deterioration Effects 0.000 description 4
- 229920003049 isoprene rubber Polymers 0.000 description 4
- 238000013508 migration Methods 0.000 description 4
- 230000005012 migration Effects 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 229920000468 styrene butadiene styrene block copolymer Polymers 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- VETPHHXZEJAYOB-UHFFFAOYSA-N 1-n,4-n-dinaphthalen-2-ylbenzene-1,4-diamine Chemical compound C1=CC=CC2=CC(NC=3C=CC(NC=4C=C5C=CC=CC5=CC=4)=CC=3)=CC=C21 VETPHHXZEJAYOB-UHFFFAOYSA-N 0.000 description 3
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 3
- 229920002292 Nylon 6 Polymers 0.000 description 3
- 229920000305 Nylon 6,10 Polymers 0.000 description 3
- 229920002302 Nylon 6,6 Polymers 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 3
- 230000032683 aging Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000011159 matrix material Substances 0.000 description 3
- 229920002239 polyacrylonitrile Polymers 0.000 description 3
- 229920000139 polyethylene terephthalate Polymers 0.000 description 3
- 239000005020 polyethylene terephthalate Substances 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- 230000003449 preventive effect Effects 0.000 description 3
- 230000007704 transition Effects 0.000 description 3
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- KEQFTVQCIQJIQW-UHFFFAOYSA-N N-Phenyl-2-naphthylamine Chemical compound C=1C=C2C=CC=CC2=CC=1NC1=CC=CC=C1 KEQFTVQCIQJIQW-UHFFFAOYSA-N 0.000 description 2
- 229920000571 Nylon 11 Polymers 0.000 description 2
- 229920000572 Nylon 6/12 Polymers 0.000 description 2
- 229920000577 Nylon 6/66 Polymers 0.000 description 2
- 239000002033 PVDF binder Substances 0.000 description 2
- 239000005062 Polybutadiene Substances 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000004642 Polyimide Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- TZYHIGCKINZLPD-UHFFFAOYSA-N azepan-2-one;hexane-1,6-diamine;hexanedioic acid Chemical compound NCCCCCCN.O=C1CCCCCN1.OC(=O)CCCCC(O)=O TZYHIGCKINZLPD-UHFFFAOYSA-N 0.000 description 2
- 239000006229 carbon black Substances 0.000 description 2
- 229920006235 chlorinated polyethylene elastomer Polymers 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 239000002826 coolant Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- 229920001038 ethylene copolymer Polymers 0.000 description 2
- 238000007429 general method Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 229920001230 polyarylate Polymers 0.000 description 2
- 229920001707 polybutylene terephthalate Polymers 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920001721 polyimide Polymers 0.000 description 2
- 239000004926 polymethyl methacrylate Substances 0.000 description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 description 2
- 229920002620 polyvinyl fluoride Polymers 0.000 description 2
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000011787 zinc oxide Substances 0.000 description 2
- BQCIDUSAKPWEOX-UHFFFAOYSA-N 1,1-Difluoroethene Chemical compound FC(F)=C BQCIDUSAKPWEOX-UHFFFAOYSA-N 0.000 description 1
- RUFPHBVGCFYCNW-UHFFFAOYSA-N 1-naphthylamine Chemical class C1=CC=C2C(N)=CC=CC2=C1 RUFPHBVGCFYCNW-UHFFFAOYSA-N 0.000 description 1
- UJAWGGOCYUPCPS-UHFFFAOYSA-N 4-(2-phenylpropan-2-yl)-n-[4-(2-phenylpropan-2-yl)phenyl]aniline Chemical compound C=1C=C(NC=2C=CC(=CC=2)C(C)(C)C=2C=CC=CC=2)C=CC=1C(C)(C)C1=CC=CC=C1 UJAWGGOCYUPCPS-UHFFFAOYSA-N 0.000 description 1
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- IMROMDMJAWUWLK-UHFFFAOYSA-N Ethenol Chemical compound OC=C IMROMDMJAWUWLK-UHFFFAOYSA-N 0.000 description 1
- 229920000219 Ethylene vinyl alcohol Polymers 0.000 description 1
- 101000576320 Homo sapiens Max-binding protein MNT Proteins 0.000 description 1
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical group CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 1
- 229920002633 Kraton (polymer) Polymers 0.000 description 1
- JHWNWJKBPDFINM-UHFFFAOYSA-N Laurolactam Chemical compound O=C1CCCCCCCCCCCN1 JHWNWJKBPDFINM-UHFFFAOYSA-N 0.000 description 1
- UTGQNNCQYDRXCH-UHFFFAOYSA-N N,N'-diphenyl-1,4-phenylenediamine Chemical compound C=1C=C(NC=2C=CC=CC=2)C=CC=1NC1=CC=CC=C1 UTGQNNCQYDRXCH-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 229920000299 Nylon 12 Polymers 0.000 description 1
- 229920003189 Nylon 4,6 Polymers 0.000 description 1
- 229920000393 Nylon 6/6T Polymers 0.000 description 1
- 229920000007 Nylon MXD6 Polymers 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 229920001328 Polyvinylidene chloride Polymers 0.000 description 1
- 229920006121 Polyxylylene adipamide Polymers 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 229920003904 Rilsan® BMNO Polymers 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- 229920006172 Tetrafluoroethylene propylene Polymers 0.000 description 1
- 229920006311 Urethane elastomer Polymers 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical compound C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- NHPSEMMYKFZYGA-UHFFFAOYSA-N [C].CCCCCCCCCCCCCCCCCC(O)=O Chemical compound [C].CCCCCCCCCCCCCCCCCC(O)=O NHPSEMMYKFZYGA-UHFFFAOYSA-N 0.000 description 1
- BAPJBEWLBFYGME-UHFFFAOYSA-N acrylic acid methyl ester Natural products COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 1
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- FACXGONDLDSNOE-UHFFFAOYSA-N buta-1,3-diene;styrene Chemical class C=CC=C.C=CC1=CC=CC=C1.C=CC1=CC=CC=C1 FACXGONDLDSNOE-UHFFFAOYSA-N 0.000 description 1
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 229920002301 cellulose acetate Polymers 0.000 description 1
- 229920006217 cellulose acetate butyrate Polymers 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- RAABOESOVLLHRU-UHFFFAOYSA-N diazene Chemical compound N=N RAABOESOVLLHRU-UHFFFAOYSA-N 0.000 description 1
- 229910000071 diazene Inorganic materials 0.000 description 1
- 150000001993 dienes Chemical class 0.000 description 1
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- UFRKOOWSQGXVKV-UHFFFAOYSA-N ethene;ethenol Chemical compound C=C.OC=C UFRKOOWSQGXVKV-UHFFFAOYSA-N 0.000 description 1
- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 description 1
- HIHIPCDUFKZOSL-UHFFFAOYSA-N ethenyl(methyl)silicon Chemical compound C[Si]C=C HIHIPCDUFKZOSL-UHFFFAOYSA-N 0.000 description 1
- 229920000840 ethylene tetrafluoroethylene copolymer Polymers 0.000 description 1
- 239000004715 ethylene vinyl alcohol Substances 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 229920002681 hypalon Polymers 0.000 description 1
- 238000012001 immunoprecipitation mass spectrometry Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 229920000554 ionomer Polymers 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- GKTNLYAAZKKMTQ-UHFFFAOYSA-N n-[bis(dimethylamino)phosphinimyl]-n-methylmethanamine Chemical compound CN(C)P(=N)(N(C)C)N(C)C GKTNLYAAZKKMTQ-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920002493 poly(chlorotrifluoroethylene) Polymers 0.000 description 1
- 229920001483 poly(ethyl methacrylate) polymer Polymers 0.000 description 1
- 229920006111 poly(hexamethylene terephthalamide) Polymers 0.000 description 1
- 229920003214 poly(methacrylonitrile) Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000005023 polychlorotrifluoroethylene (PCTFE) polymer Substances 0.000 description 1
- 239000005077 polysulfide Substances 0.000 description 1
- 229920001021 polysulfide Polymers 0.000 description 1
- 150000008117 polysulfides Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 239000005033 polyvinylidene chloride Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000012763 reinforcing filler Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 239000011115 styrene butadiene Substances 0.000 description 1
- 150000003505 terpenes Chemical class 0.000 description 1
- 235000007586 terpenes Nutrition 0.000 description 1
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 1
- LMYRWZFENFIFIT-UHFFFAOYSA-N toluene-4-sulfonamide Chemical compound CC1=CC=C(S(N)(=O)=O)C=C1 LMYRWZFENFIFIT-UHFFFAOYSA-N 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 1
Landscapes
- Tires In General (AREA)
- Laminated Bodies (AREA)
- Tyre Moulding (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
本発明は、熱可塑性樹脂エラストマー組成物/ゴム積層体の製造方法に関し、さらに詳しくは、耐候性と接着性とを両立するようにした熱可塑性樹脂エラストマー組成物/ゴム積層体の製造方法に関する。 The present invention relates to a method for producing a thermoplastic resin elastomer composition / rubber laminate, and more particularly, to a method for producing a thermoplastic resin elastomer composition / rubber laminate that achieves both weather resistance and adhesiveness.
熱可塑性樹脂とエラストマーとをブレンドした熱可塑性樹脂エラストマー組成物は、耐空気透過防止性と柔軟性に優れた特性を有していることから、近年では空気入りタイヤのインナーライナーとして使用されるようになっている。しかしながら、熱可塑性樹脂エラストマー組成物は、空気入りタイヤが屋外に暴露される状態で置かれたり、空気を充填した状態で走行中に発生する高温下に晒されたりすると、紫外線や熱、酸素、オゾンなどの影響を受けることにより老化して、クラックが発生する問題があった。そこで熱可塑性樹脂エラストマー組成物の耐老化性を高めるため、組成物中に予め老化防止剤を配合すると、熱可塑性樹脂とエラストマーとの混練中にゴムの焼けが発生するため、所望の物性を得ることができないという問題があった。 A thermoplastic resin elastomer composition obtained by blending a thermoplastic resin and an elastomer has excellent air permeation resistance and flexibility, and has recently been used as an inner liner for pneumatic tires. It has become. However, when the thermoplastic resin elastomer composition is placed in a state in which a pneumatic tire is exposed to the outdoors or exposed to high temperatures generated during traveling in a state filled with air, the thermoplastic resin elastomer composition is exposed to ultraviolet rays, heat, oxygen, There was a problem that cracks occurred due to aging due to the influence of ozone and the like. Therefore, in order to improve the aging resistance of the thermoplastic resin elastomer composition, when an anti-aging agent is blended in the composition in advance, the rubber is burned during the kneading of the thermoplastic resin and the elastomer, so that desired physical properties are obtained. There was a problem that I could not.
この対策として、特許文献1は、熱可塑性樹脂エラストマー組成物からなる層をゴム層と積層するときに、このゴム層に予め老化防止剤を多量に配合しておいて加熱処理することにより、ゴム層中の老化防止剤を熱可塑性樹脂エラストマー組成物層へ移行させることにより、上記のような混練中におけるゴム焼けの問題を解決し、熱可塑性樹脂エラストマー組成物の物性を維持することを可能にしている。しかしながら、この特許文献1の方法では、ゴム層に老化防止剤を多量に配合すると、熱可塑性樹脂エラストマー組成物の耐候性の向上には有効ではあるが、老化防止剤が積層体の界面にブルームすることにより熱可塑性樹脂エラストマー組成物層とゴム層との間の接着性が低下するという問題があった。
本発明の目的は、耐候性と接着性とを両立するようにした熱可塑性樹脂エラストマー組成物/ゴム積層体の製造方法を提供することにある。 An object of the present invention is to provide a method for producing a thermoplastic resin elastomer composition / rubber laminate in which both weather resistance and adhesiveness are compatible.
上記目的を達成する本発明の熱可塑性樹脂エラストマー組成物/ゴム積層体の製造方法は、熱可塑性樹脂とエラストマーとをブレンドした熱可塑性樹脂エラストマー組成物からなる層と老化防止剤を含有するゴム層との少なくとも2層を積層して熱処理を行なう積層体の製造方法において、前記ゴム層の老化防止剤の含有量をゴム100重量部当り0.1〜10重量部にすると共に、前記ゴム層側の温度を、前記熱可塑性樹脂エラストマー組成物層側の温度より低くする温度差をつけて熱処理を行なうことを特徴とする。 The method for producing a thermoplastic resin elastomer composition / rubber laminate of the present invention that achieves the above object comprises a layer comprising a thermoplastic resin elastomer composition obtained by blending a thermoplastic resin and an elastomer, and a rubber layer containing an antioxidant. In the method for producing a laminate in which at least two layers are laminated and subjected to heat treatment, the rubber layer has an anti-aging content of 0.1 to 10 parts by weight per 100 parts by weight of rubber, and the rubber layer side The heat treatment is carried out with a temperature difference that makes the temperature of the thermoplastic resin elastomer composition lower than the temperature on the thermoplastic resin elastomer composition layer side.
前記熱可塑性樹脂エラストマー組成物層側の温度と前記ゴム層側の温度との温度差は、20〜150℃にするとよい。 The temperature difference between the temperature on the thermoplastic resin elastomer composition layer side and the temperature on the rubber layer side is preferably 20 to 150 ° C.
前記ゴム層側の温度は、前記老化防止剤の融点より高くするとよく、この熱処理は、熱可塑性樹脂エラストマー組成物層とゴム層との積層体を予め加硫した後に行なうとよい。また、前記老化防止剤は、アミン系老化防止剤であるとよく、アミン系老化防止剤は、N−フェニル−N′−(1,3−ジメチルブチル)−p−フェニレンジアミン、N−フェニル−N′−イソプロピル−p−フェニレンジアミン、N−フェニルナフチルアミン、N,N′−ジ−2−ナフチル−p−フェニレンジアミン、6−エトキシ−1,2−ジヒドロ−2,2,4−トリメチルキノリン、アルキル化ジフェニルアミンから選ばれるとよい。 The temperature on the rubber layer side is preferably higher than the melting point of the anti-aging agent, and this heat treatment is preferably performed after previously vulcanizing the laminate of the thermoplastic resin elastomer composition layer and the rubber layer. The anti-aging agent may be an amine anti-aging agent, and the amine anti-aging agent may be N-phenyl-N ′-(1,3-dimethylbutyl) -p-phenylenediamine, N-phenyl- N′-isopropyl-p-phenylenediamine, N-phenylnaphthylamine, N, N′-di-2-naphthyl-p-phenylenediamine, 6-ethoxy-1,2-dihydro-2,2,4-trimethylquinoline, It may be selected from alkylated diphenylamine.
前記熱可塑性樹脂エラストマー組成物中の熱可塑性樹脂(A)とエラストマー(B)との重量比(A/B)は、10/90〜90/10にするとよい。前記熱可塑性樹脂は、ポリアミド系樹脂、ポリエステル系樹脂、ポリニトリル系樹脂、ポリメタアクリレート系樹脂、ポリビニル系樹脂、セルロース系樹脂、フッ素系樹脂、イミド系樹脂からなる群から選ばれる少なくとも1種にするとよく、前記エラストマーは、ジエン系ゴム及びその水素添加物、オレフィン系ゴム、アクリルゴム、含ハロゲンゴム、シリコンゴム及び熱可塑性エラストマーからなる群から選ばれる少なくとも1種にするとよい。 The weight ratio (A / B) of the thermoplastic resin (A) and the elastomer (B) in the thermoplastic resin elastomer composition may be 10/90 to 90/10. The thermoplastic resin is at least one selected from the group consisting of polyamide resins, polyester resins, polynitrile resins, polymethacrylate resins, polyvinyl resins, cellulose resins, fluorine resins, and imide resins. The elastomer may be at least one selected from the group consisting of a diene rubber and a hydrogenated product thereof, an olefin rubber, an acrylic rubber, a halogen-containing rubber, a silicon rubber, and a thermoplastic elastomer.
前記ゴム層を構成するゴムは、天然ゴム、スチレン−ブタジエン共重合体ゴム、ポリブタジエンゴム、クロロプレンゴム、ブチルゴム及びエチレン−プロピレン−ジエン三元共重合体ゴムからなる群から選ばれる少なくとも1種のゴムにするとよい。 The rubber constituting the rubber layer is at least one rubber selected from the group consisting of natural rubber, styrene-butadiene copolymer rubber, polybutadiene rubber, chloroprene rubber, butyl rubber, and ethylene-propylene-diene terpolymer rubber. It is good to.
上述した製造方法により得られる熱可塑性樹脂エラストマー組成物/ゴム積層体は、空気入りタイヤのインナーライナーとして用いるのが好適である。 The thermoplastic resin elastomer composition / rubber laminate obtained by the above-described production method is preferably used as an inner liner of a pneumatic tire.
本発明の熱可塑性樹脂エラストマー組成物/ゴム積層体の製造方法によれば、ゴム層中の老化防止剤の含有量を、ゴム100重量部当り0.1〜10重量部に制限すると共に、このゴム層と熱可塑性樹脂エラストマー組成物層との積層体の両側に対し、ゴム層側の温度を熱可塑性樹脂エラストマー組成物層側の温度より低くする温度差を与えるように熱処理を行なうことにより老化防止剤の熱可塑性樹脂エラストマー組成物層側への移行を促進する。このため、熱可塑性樹脂エラストマー組成物層とゴム層との間の接着性を低下させないように老化防止剤を熱可塑性樹脂エラストマー組成物層に移行させることができ、耐候性と接着性とを両立する。 According to the method for producing a thermoplastic resin elastomer composition / rubber laminate of the present invention, the content of the anti-aging agent in the rubber layer is limited to 0.1 to 10 parts by weight per 100 parts by weight of the rubber. Aging by performing a heat treatment on both sides of the laminate of the rubber layer and the thermoplastic resin elastomer composition layer so that the temperature difference on the rubber layer side is lower than the temperature on the thermoplastic resin elastomer composition layer side. The transition of the inhibitor to the thermoplastic resin elastomer composition layer side is promoted. For this reason, the anti-aging agent can be transferred to the thermoplastic resin elastomer composition layer so as not to lower the adhesion between the thermoplastic resin elastomer composition layer and the rubber layer, and both weather resistance and adhesiveness are achieved. To do.
本発明の製造方法は、老化防止剤を配合したゴム層と、老化防止剤を配合していない熱可塑性樹脂エラストマー組成物層を積層した熱可塑性樹脂エラストマー組成物/ゴム積層体を形成し、この積層体の両側に対し、ゴム層側の温度を熱可塑性樹脂エラストマー組成物層の温度より低くする温度差をつけて熱処理を行なうことにより、老化防止剤の一部がゴム層から熱可塑性樹脂エラストマー組成物層へと移行するのを促進させる。 The production method of the present invention forms a thermoplastic resin elastomer composition / rubber laminate in which a rubber layer containing an anti-aging agent and a thermoplastic resin elastomer composition layer containing no anti-aging agent are laminated. A part of the antioxidant is removed from the rubber layer by performing a heat treatment with a temperature difference that causes the temperature of the rubber layer side to be lower than the temperature of the thermoplastic resin elastomer composition layer on both sides of the laminate. Promote the transition to the composition layer.
熱可塑性樹脂エラストマー組成物/ゴム積層体におけるゴム層は、特に制限されるものではないが、タイヤ用として使用される任意のジエン系ゴムにより構成される。ジエン系ゴムとしては、例えば、天然ゴム(NR)、イソプレンゴム(IR)、各種スチレン−ブタジエン共重合体ゴム(SBR)、各種ブタジエンゴム(BR)、クロロプレンゴム(CR)、ブチルゴム(IIR)、アクリロニトリル−ブタジエン共重合体ゴム(NBR)などを例示することができる。これらは単独又は任意のブレンドとして使用することができる。更にエチレン−プロピレン−ジエン三元共重合体ゴム(EPDM)などを少量成分として使用してもよい。このようにゴム層を構成するゴムは、好ましくは天然ゴム、スチレン−ブタジエン共重合体ゴム、ブタジエンゴム、クロロプレンゴム、ブチルゴム及びエチレン−プロピレン−ジエン三元共重合体ゴムからなる群から選ばれる少なくとも1種のゴムにするとよい。 The rubber layer in the thermoplastic resin elastomer composition / rubber laminate is not particularly limited, but is composed of any diene rubber used for tires. Examples of the diene rubber include natural rubber (NR), isoprene rubber (IR), various styrene-butadiene copolymer rubbers (SBR), various butadiene rubbers (BR), chloroprene rubber (CR), butyl rubber (IIR), Examples thereof include acrylonitrile-butadiene copolymer rubber (NBR). These can be used alone or as any blend. Further, ethylene-propylene-diene terpolymer rubber (EPDM) or the like may be used as a minor component. The rubber constituting the rubber layer is preferably at least selected from the group consisting of natural rubber, styrene-butadiene copolymer rubber, butadiene rubber, chloroprene rubber, butyl rubber, and ethylene-propylene-diene terpolymer rubber. One kind of rubber should be used.
ゴム層に配合する老化防止剤は、アミン系老化防止剤、フェノール系老化防止剤、硫黄系老化防止剤、リン系老化防止剤等から選ばれる少なくとも1種であればよい。なかでも耐候性を向上するため、アミン系老化防止剤が好ましい。アミン系老化防止剤としては、例えば、N−フェニル−2−ナフチルアミン、N−フェニル−1−ナフチルアミン等のN−ナフチルアミン系、4,4′−ビス(α,α−ジメチルベンジル)ジフェニルアミン、p−(p−トルエン・スルフォニルアミド)−ジフェニルアミン、アルキル化ジフェニルアミン等のジフェニルアミン系、N,N′−ジフェニル−p−フェニレンジアミン、N,N′−ジ−2−ナフチル−p−フェニレンジアミン、N−フェニル−N′−イソプロピル−p−フェニレンジアミン、N−フェニル−N′−(1,3−ジメチルブチル)−p−フェニレンジアミン、N,N′−ジフェニル−p−フェニレンジアミン等のp−フェニレンジアミン系、2,2,4−トリメチル−1,2−ジヒドロキノリン重合体、6−エトキシ−1,2−ジヒドロ−2,2,4−トリメチルキノリン、ジフェニルアミンとアセトンの反応物等のアミン・ケトン系などを例示することができる。なかでも、アミン系老化防止剤としては、N−フェニル−N′−(1,3−ジメチルブチル)−p−フェニレンジアミン、N−フェニル−N′−イソプロピル−p−フェニレンジアミン、N−フェニルナフチルアミン、N,N′−ジ−2−ナフチル−p−フェニレンジアミン、6−エトキシ−1,2−ジヒドロ−2,2,4−トリメチルキノリン、アルキル化ジフェニルアミンが好ましい。 The anti-aging agent blended in the rubber layer may be at least one selected from amine-based anti-aging agents, phenol-based anti-aging agents, sulfur-based anti-aging agents, phosphorus-based anti-aging agents and the like. Of these, amine-based antioxidants are preferable in order to improve weather resistance. Examples of the amine anti-aging agent include N-naphthylamines such as N-phenyl-2-naphthylamine and N-phenyl-1-naphthylamine, 4,4′-bis (α, α-dimethylbenzyl) diphenylamine, p- (P-toluene-sulfonylamide) -diphenylamine, diphenylamines such as alkylated diphenylamine, N, N'-diphenyl-p-phenylenediamine, N, N'-di-2-naphthyl-p-phenylenediamine, N-phenyl P-phenylenediamines such as -N'-isopropyl-p-phenylenediamine, N-phenyl-N '-(1,3-dimethylbutyl) -p-phenylenediamine, N, N'-diphenyl-p-phenylenediamine 2,2,4-trimethyl-1,2-dihydroquinoline polymer, 6-ethoxy Examples include amines and ketones such as a reaction product of -1,2-dihydro-2,2,4-trimethylquinoline, diphenylamine and acetone. Among them, N-phenyl-N ′-(1,3-dimethylbutyl) -p-phenylenediamine, N-phenyl-N′-isopropyl-p-phenylenediamine, and N-phenylnaphthylamine are used as amine-based antioxidants. N, N'-di-2-naphthyl-p-phenylenediamine, 6-ethoxy-1,2-dihydro-2,2,4-trimethylquinoline, and alkylated diphenylamine are preferred.
老化防止剤の配合量は、ゴム層を構成するゴム100重量部に対し0.1〜10重量部、好ましくは3〜8重量部にするとよい。老化防止剤の配合量が0.1重量部未満の場合、ゴム層から熱可塑性樹脂エラストマー組成物層へ老化防止剤が移行する量が不足し、熱可塑性樹脂エラストマー組成物層の耐候性を向上することができない。また、老化防止剤の配合量が10重量部を超えると、積層体の界面に老化防止剤がブルームし、接着性が低下する。 The blending amount of the antioxidant is 0.1 to 10 parts by weight, preferably 3 to 8 parts by weight, with respect to 100 parts by weight of the rubber constituting the rubber layer. When the blending amount of the anti-aging agent is less than 0.1 parts by weight, the amount of the anti-aging agent transferred from the rubber layer to the thermoplastic resin elastomer composition layer is insufficient, and the weather resistance of the thermoplastic resin elastomer composition layer is improved. Can not do it. Moreover, when the compounding quantity of an anti-aging agent exceeds 10 weight part, an anti-aging agent will bloom on the interface of a laminated body, and adhesiveness will fall.
上述した老化防止剤を配合したゴム層は、老化防止剤を配合していない熱可塑性樹脂エラストマー組成物層に積層させて熱可塑性樹脂エラストマー組成物/ゴム積層体を形成する。この積層体の両側に対しゴム層側の温度を低くし、熱可塑性樹脂エラストマー組成物層の温度を高くする温度差を与える熱処理を行なうことにより、老化防止剤の一部がゴム層から熱可塑性樹脂エラストマー組成物層へ移行するのを促進する。 The rubber layer containing the anti-aging agent described above is laminated on the thermoplastic resin elastomer composition layer not containing the anti-aging agent to form a thermoplastic resin elastomer composition / rubber laminate. The temperature of the rubber layer side is lowered with respect to both sides of this laminate, and a heat treatment is performed to give a temperature difference that raises the temperature of the thermoplastic resin elastomer composition layer. The transition to the resin elastomer composition layer is promoted.
熱可塑性樹脂エラストマー組成物層側の温度とゴム層側の温度との温度差は、特に制限されるものではないが、好ましくは20〜150℃、より好ましくは50〜150℃、さらに好ましくは100〜150℃にするとよい。両層の温度差が20℃より小さいと、老化防止剤の移行が不十分になり熱可塑性樹脂エラストマー組成物層の耐候性を向上することができない。両層の温度差が150℃より大きいと、高温側の熱可塑性樹脂エラストマー組成物が熱劣化する虞がある。 The temperature difference between the temperature on the thermoplastic resin elastomer composition layer side and the temperature on the rubber layer side is not particularly limited, but is preferably 20 to 150 ° C, more preferably 50 to 150 ° C, and still more preferably 100. It is good to set it to -150 degreeC. If the temperature difference between the two layers is less than 20 ° C., the migration of the antioxidant is insufficient and the weather resistance of the thermoplastic resin elastomer composition layer cannot be improved. If the temperature difference between the two layers is greater than 150 ° C, the thermoplastic resin elastomer composition on the high temperature side may be thermally deteriorated.
また、ゴム層側の温度は、老化防止剤の融点より高くするとよく、老化防止剤の一部がゴム層から熱可塑性樹脂エラストマー組成物層へと移行するのを促進する。ゴム層側の温度は、老化防止剤の融点より、高くするほど移行しやすくなる。ゴム層側の温度が、老化防止剤の融点より5℃高い温度より低いと、老化防止剤の移行が不十分になる。ただし、ゴム層側の温度が、老化防止剤の融点より150℃高い温度より高いと、熱可塑性樹脂エラストマー組成物層側の温度が高くなりすぎて材料が熱劣化する虞や、老化防止剤が気化し蒸散する等の好ましくない現象が生じる。 Moreover, the temperature on the rubber layer side is preferably higher than the melting point of the anti-aging agent, and part of the anti-aging agent is promoted to migrate from the rubber layer to the thermoplastic resin elastomer composition layer. As the temperature on the rubber layer side becomes higher than the melting point of the anti-aging agent, it becomes easier to shift. When the temperature on the rubber layer side is lower than the temperature 5 ° C. higher than the melting point of the anti-aging agent, the migration of the anti-aging agent becomes insufficient. However, if the temperature on the rubber layer side is higher than the temperature 150 ° C. higher than the melting point of the anti-aging agent, the temperature on the thermoplastic resin elastomer composition layer side becomes too high, and the material may be thermally deteriorated. Undesirable phenomena such as vaporization and evaporation occur.
このような熱処理を行なう時間は、特に制限されるものではないが、好ましくは10〜60分間、より好ましくは10〜40分間、さらに好ましくは15〜30分間行なうとよい。熱処理の時間が10分間より短いと、ゴム層から熱可塑性樹脂エラストマー組成物層への老化防止剤の移行量が不足する。熱処理の時間が60分間より長くても、老化防止剤の移行量は頭打ちになり生産性が低下する。 The time for performing such heat treatment is not particularly limited, but is preferably 10 to 60 minutes, more preferably 10 to 40 minutes, and further preferably 15 to 30 minutes. When the heat treatment time is shorter than 10 minutes, the migration amount of the antioxidant from the rubber layer to the thermoplastic resin elastomer composition layer is insufficient. Even if the heat treatment time is longer than 60 minutes, the migration amount of the anti-aging agent reaches its peak and the productivity is lowered.
この熱処理は、ゴム層と熱可塑性樹脂エラストマー組成物層との積層体の加硫工程の前、加硫工程中又は加硫工程の後のいずれの段階で行なってもよいが、好ましくは、ゴム層と熱可塑性樹脂エラストマー組成物層との積層体を予め加硫した後に熱処理を行なうとよい。ゴム層の表面に老化防止剤が移動しブルームする前に加硫を行なうことにより、ゴム層と熱可塑性樹脂エラストマー組成物層との接着性をより向上することができる。 This heat treatment may be performed at any stage before, during or after the vulcanization process of the laminate of the rubber layer and the thermoplastic resin elastomer composition layer, but preferably the rubber It is preferable to heat-treat the laminate of the layer and the thermoplastic resin elastomer composition layer after vulcanization in advance. By performing vulcanization before the anti-aging agent moves to the surface of the rubber layer and blooms, the adhesion between the rubber layer and the thermoplastic resin elastomer composition layer can be further improved.
ゴム層と熱可塑性樹脂エラストマー組成物層を熱処理する方法は、公知の手段を使用することができ、例えば、ヒーター、スチームによる熱交換等を使用して加熱する方法、冷却装置や液体窒素の吹きつけ等の手段を使用したり、冷却剤や冷却ドラムに接触させる方法などによりゴム層側の温度を下げる方法を例示することができる。 As a method of heat-treating the rubber layer and the thermoplastic resin elastomer composition layer, known means can be used, for example, a method of heating using heat exchange using a heater or steam, a cooling device or a blow of liquid nitrogen. Examples thereof include a method of lowering the temperature on the rubber layer side by using means such as attaching, or by bringing it into contact with a coolant or a cooling drum.
本発明で使用する熱可塑性樹脂エラストマー組成物は、熱可塑性樹脂とエラストマーとをブレンドして構成し、溶融混練するときに、老化防止剤を配合しないようにする。老化防止剤が共存しない状態で溶融混練することによりエラストマーが焼け等の不具合を起こすことがない。なお、原材料として使用する熱可塑性樹脂及びエラストマーは、老化防止剤を含まないことが好ましいが、成形加工時に必要な老化防止剤を含んでいてもよい。 The thermoplastic resin elastomer composition used in the present invention is formed by blending a thermoplastic resin and an elastomer, and does not contain an antioxidant when melt-kneaded. By melt-kneading in the absence of an anti-aging agent, the elastomer does not cause problems such as burning. In addition, although it is preferable that the thermoplastic resin and elastomer used as a raw material do not contain an anti-aging agent, the anti-aging agent required at the time of a shaping | molding process may be included.
熱可塑性樹脂エラストマー組成物において、熱可塑性樹脂(A)とエラストマー(B)との重量比(A/B)は、特に限定されるものではないが、好ましくは10/90〜90/10、より好ましくは20/80〜85/15にするとよい。重量比(A/B)が10/90より小さいと、マトリックスが熱可塑性樹脂である構造をとることができなくなる。また、重量比(A/B)が90/10より大きいと、柔軟性が損なわれてしまう。 In the thermoplastic resin elastomer composition, the weight ratio (A / B) between the thermoplastic resin (A) and the elastomer (B) is not particularly limited, but is preferably 10/90 to 90/10. Preferably it is good to set it as 20 / 80-85 / 15. When the weight ratio (A / B) is smaller than 10/90, it is impossible to take a structure in which the matrix is a thermoplastic resin. On the other hand, when the weight ratio (A / B) is larger than 90/10, flexibility is impaired.
熱可塑性樹脂としては、例えば、ポリアミド系樹脂〔例えば、ナイロン6(N6)、ナイロン66(N66)、ナイロン46(N46)、ナイロン11(N11)、ナイロン12(N12)、ナイロン610(N610)、ナイロン612(N612)、ナイロン6/66共重合体(N6/66)、ナイロン6/66/610共重合体(N6/66/610)、ナイロンMXD6(MXD6)、ナイロン6T、ナイロン6/6T共重合体、ナイロン66/PP共重合体、ナイロン66/PPS共重合体〕及びそれらのN−アルコキシアルキル化物、例えば、ナイロン6のメトキシメチル化物、ナイロン6/610共重合体のメトキシメチル化物、ナイロン612のメトキシメチル化物、ポリエステル系樹脂〔例えば、ポリブチレンテレフタレート(PBT)、ポリエチレンテレフタレート(PET)、ポリエチレンイソフタレート(PEI)、PET/PEI共重合体、ポリアリレート(PAR)、ポリブチレンナフタレート(PBN)、液晶ポリエステル、ポリオキシアルキレンジイミドジ酸/ポリブチレンテレフタレート共重合体などの芳香族ポリエステル〕、ポリニトリル系樹脂〔例えば、ポリアクリロニトリル(PAN)、ポリメタクリロニトリル、アクリロニトリル/スチレン共重合体(AS)、(メタ)アクリロニトリル/スチレン共重合体、(メタ)アクリロニトリル/スチレン/ブタジエン共重合体〕、ポリメタクリレート系樹脂〔例えば、ポリメタクリル酸メチル(PMMA)、ポリメタクリル酸エチル〕、ポリビニル系樹脂〔例えば、酢酸ビニル、ポリビニルアルコール(PVA)、ビニルアルコール/エチレン共重合体(EVOH)、ポリ塩化ビニリデン(PDVC)、ポリ塩化ビニル(PVC)、塩化ビニル/塩化ビニリデン共重合体、塩化ビニリデン/メチルアクリレート共重合体、塩化ビニリデン/アクリロニトリル共重合体(ETFE)〕、セルロース系樹脂〔例えば、酢酸セルロース、酢酸酪酸セルロース〕、フッ素系樹脂〔例えば、ポリフッ化ビニリデン(PVDF)、ポリフッ化ビニル(PVF)、ポリクロルフルオロエチレン(PCTFE)、テトラフロロエチレン/エチレン共重合体〕、イミド系樹脂〔例えば、芳香族ポリイミド(PI)〕等を好ましく用いることができる。とりわけ、熱可塑性樹脂は、ポリアミド系樹脂、ポリエステル系樹脂、ポリニトリル系樹脂、ポリメタアクリレート系樹脂、ポリビニル系樹脂、セルロース系樹脂、フッ素系樹脂、イミド系樹脂からなる群から選ばれる少なくとも1種にするとよい。 Examples of the thermoplastic resin include polyamide-based resins [for example, nylon 6 (N6), nylon 66 (N66), nylon 46 (N46), nylon 11 (N11), nylon 12 (N12), nylon 610 (N610), Nylon 612 (N612), nylon 6/66 copolymer (N6 / 66), nylon 6/66/610 copolymer (N6 / 66/610), nylon MXD6 (MXD6), nylon 6T, nylon 6 / 6T Polymer, nylon 66 / PP copolymer, nylon 66 / PPS copolymer) and their N-alkoxyalkylated products, for example, methoxymethylated product of nylon 6, methoxymethylated product of nylon 6/610 copolymer, nylon 612 methoxymethylated product, polyester resin [for example, polybutylene terephthalate (PBT), polyethylene terephthalate (PET), polyethylene isophthalate (PEI), PET / PEI copolymer, polyarylate (PAR), polybutylene naphthalate (PBN), liquid crystal polyester, polyoxyalkylene diimide diacid / poly Aromatic polyesters such as butylene terephthalate copolymer], polynitrile resins (for example, polyacrylonitrile (PAN), polymethacrylonitrile, acrylonitrile / styrene copolymer (AS), (meth) acrylonitrile / styrene copolymer, ( (Meth) acrylonitrile / styrene / butadiene copolymer], polymethacrylate resin [for example, polymethyl methacrylate (PMMA), polyethyl methacrylate], polyvinyl resin [for example, vinyl acetate, polyvinyl Lucol (PVA), vinyl alcohol / ethylene copolymer (EVOH), polyvinylidene chloride (PDVC), polyvinyl chloride (PVC), vinyl chloride / vinylidene chloride copolymer, vinylidene chloride / methyl acrylate copolymer, vinylidene chloride / Acrylonitrile copolymer (ETFE)], cellulose resin [eg, cellulose acetate, cellulose acetate butyrate], fluorine resin [eg, polyvinylidene fluoride (PVDF), polyvinyl fluoride (PVF), polychlorofluoroethylene (PCTFE) ), Tetrafluoroethylene / ethylene copolymer], imide resin [for example, aromatic polyimide (PI)] and the like can be preferably used. In particular, the thermoplastic resin is at least one selected from the group consisting of polyamide resins, polyester resins, polynitrile resins, polymethacrylate resins, polyvinyl resins, cellulose resins, fluorine resins, and imide resins. Good.
本発明で使用する熱可塑性樹脂エラストマー組成物を構成するエラストマーとしては、例えば、ジエン系ゴム及びその水添物〔例えば、天然ゴム(NR)、イソプレンゴム(IR)、エポキシ化天然ゴム、スチレンブタジエンゴム(SBR)、ブタジエンゴム(BR、高シスBR及び低シスBR)、ニトリルゴム(NBR)、水素化NBR、水素化SBR〕、オレフィン系ゴム〔例えば、エチレンプロピレンゴム(EPDM、EPM)、マレイン酸変性エチレンプロピレンゴム(M−EPM)、ブチルゴム(IIR)、イソブチレンと芳香族ビニル又はジエン系モノマー共重合体、アクリルゴム(ACM)、アイオノマー〕、含ハロゲンゴム〔例えば、Br−IIR、CI−IIR、イソブチレンパラメチルスチレン共重合体の臭素化物(Br−IPMS)、クロロプレンゴム(CR)、ヒドリンゴム(CHR)、クロロスルホン化ポリエチレンゴム(CSM)、塩素化ポリエチレンゴム(CM)、マレイン酸変性塩素化ポリエチレンゴム(M−CM)〕、シリコンゴム〔例えば、メチルビニルシリコンゴム、ジメチルシリコンゴム、メチルフェニルビニルシリコンゴム〕、含イオウゴム〔例えば、ポリスルフィドゴム〕、フッ素ゴム〔例えば、ビニリデンフルオライド系ゴム、含フッ素ビニルエーテル系ゴム、テトラフルオロエチレン−プロピレン系ゴム、含フッ素シリコン系ゴム、含フッ素ホスファゼン系ゴム〕、熱可塑性エラストマー〔例えば、スチレン系エラストマー、オレフィン系エラストマー、エステル系エラストマー、ウレタン系エラストマー、ボリアミド系エラストマー〕等を好ましく使用することができる。とりわけ、エラストマーは、ジエン系ゴム及びその水素添加物、オレフィン系ゴム、アクリルゴム、含ハロゲンゴム、シリコンゴム及び熱可塑性エラストマーからなる群から選ばれる少なくとも1種にするとよい。 Examples of the elastomer constituting the thermoplastic resin elastomer composition used in the present invention include diene rubbers and hydrogenated products thereof (for example, natural rubber (NR), isoprene rubber (IR), epoxidized natural rubber, styrene butadiene). Rubber (SBR), butadiene rubber (BR, high cis BR and low cis BR), nitrile rubber (NBR), hydrogenated NBR, hydrogenated SBR], olefin rubber [eg, ethylene propylene rubber (EPDM, EPM), malee Acid-modified ethylene propylene rubber (M-EPM), butyl rubber (IIR), isobutylene and aromatic vinyl or diene monomer copolymer, acrylic rubber (ACM), ionomer], halogen-containing rubber [for example, Br-IIR, CI- IIR, bromide of isobutylene paramethylstyrene copolymer (B -IPMS), chloroprene rubber (CR), hydrin rubber (CHR), chlorosulfonated polyethylene rubber (CSM), chlorinated polyethylene rubber (CM), maleic acid modified chlorinated polyethylene rubber (M-CM)], silicone rubber [for example , Methyl vinyl silicone rubber, dimethyl silicone rubber, methyl phenyl vinyl silicone rubber), sulfur-containing rubber (for example, polysulfide rubber), fluorine rubber (for example, vinylidene fluoride rubber, fluorine-containing vinyl ether rubber, tetrafluoroethylene-propylene rubber) , Fluorine-containing silicone rubber, fluorine-containing phosphazene rubber), thermoplastic elastomers (for example, styrene elastomer, olefin elastomer, ester elastomer, urethane elastomer, polyamide elastomer) It can be preferably used mer] and the like. In particular, the elastomer may be at least one selected from the group consisting of diene rubbers and hydrogenated products thereof, olefin rubbers, acrylic rubbers, halogen-containing rubbers, silicon rubbers, and thermoplastic elastomers.
熱可塑性樹脂エラストマー組成物には、上記必須ポリマー成分に加えて、第三成分として相溶化剤などの他のポリマーを混合することができる。他のポリマーを混合する目的は、熱可塑性樹脂とエラストマーとの相溶性を改良するため、材料の成型加工性をよくするため、耐熱性向上のため、コストダウンのため等があり、これに用いられる材料としては、例えば、ポリエチレン(PE)、ポリプロピレン(PP)、ポリスチレン(PS)、アクリロニトリルブタジエンスチレン(ABS)、スチレンブタジエンスチレンブロック共重合体(SBS)、ポリカーボネート(PC)等を例示することができる。 In addition to the essential polymer component, the thermoplastic resin elastomer composition can be mixed with another polymer such as a compatibilizer as a third component. The purpose of mixing other polymers is to improve the compatibility between the thermoplastic resin and the elastomer, to improve the molding processability of the material, to improve the heat resistance, to reduce the cost, etc. Examples of materials that can be used include polyethylene (PE), polypropylene (PP), polystyrene (PS), acrylonitrile butadiene styrene (ABS), styrene butadiene styrene block copolymer (SBS), and polycarbonate (PC). it can.
熱可塑性樹脂エラストマー組成物の製造方法は、予め熱可塑性樹脂とエラストマー(ゴムの場合は未加硫物)とを2軸混練押出機等で溶融混練し、連続相(マトリックス)を形成する熱可塑性樹脂中に分散相(ドメイン)としてエラストマーを分散させることによる。エラストマーを加硫する場合には、混練下で加硫剤を添加し、エラストマーを動的加硫させてもよい。また、熱可塑性樹脂又はエラストマーへの各種配合剤(加硫剤を除く)は、上記混練中に添加してもよいが、混練の前に予め混合しておくことが好ましい。熱可塑性樹脂とエラストマーの混練に使用する混練機としては、特に限定はなく、スクリュー押出機、ニーダ、バンバリミキサー、2軸混練押出機等が使用できる。中でも熱可塑性樹脂とエラストマーの混練およびエラストマーの動的加硫には、2軸混練押出機を使用するのが好ましい。更に、2種類以上の混練機を使用し、順次混練してもよい。溶融混練の条件として、温度は熱可塑性樹脂が溶融する温度以上であればよい。また、混練時の剪断速度は2500〜7500sec−1であるのが好ましい。混練全体の時間は30秒から10分、また加硫剤を添加した場合には、添加後の混合時間は15秒から5分であるのが好ましい。 The thermoplastic resin elastomer composition is produced by a method in which a thermoplastic resin and an elastomer (unvulcanized in the case of rubber) are melt-kneaded in advance with a twin-screw kneading extruder or the like to form a continuous phase (matrix). By dispersing the elastomer as a dispersed phase (domain) in the resin. When the elastomer is vulcanized, a vulcanizing agent may be added under kneading to dynamically vulcanize the elastomer. Further, various compounding agents (excluding the vulcanizing agent) for the thermoplastic resin or elastomer may be added during the kneading, but it is preferable to mix them in advance before kneading. The kneading machine used for kneading the thermoplastic resin and the elastomer is not particularly limited, and a screw extruder, a kneader, a Banbury mixer, a biaxial kneading extruder, or the like can be used. Among them, it is preferable to use a twin-screw kneading extruder for kneading the thermoplastic resin and the elastomer and for dynamic vulcanization of the elastomer. Further, two or more types of kneaders may be used and kneaded sequentially. As conditions for melt kneading, the temperature may be higher than the temperature at which the thermoplastic resin melts. The shear rate during kneading is preferably 2500 to 7500 sec- 1 . The total kneading time is from 30 seconds to 10 minutes, and when a vulcanizing agent is added, the mixing time after addition is preferably from 15 seconds to 5 minutes.
このようにして得られる熱可塑性樹脂エラストマー組成物は、熱可塑性樹脂のマトリクス中にエラストマーが不連続相として分散した構造をとる。かかる状態の分散構造をとることにより、ヤング率を1〜500MPaの範囲に設定し、タイヤ構成部材として適度な剛性を付与することが可能になる。 The thermoplastic resin elastomer composition thus obtained has a structure in which an elastomer is dispersed as a discontinuous phase in a thermoplastic resin matrix. By adopting a dispersion structure in such a state, it is possible to set the Young's modulus in a range of 1 to 500 MPa and to impart appropriate rigidity as a tire constituent member.
本発明に係る熱可塑性樹脂エラストマー組成物やゴム層を構成するゴムには、上述した必須成分に加えて、従来から熱可塑性エラストマー組成物やゴム組成物に配合し得る任意の添加剤を用いることができ、例えばカーボンブラックやシリカなどのその他の補強充填剤、加硫又は架橋剤、加硫又は架橋促進剤、各種オイル、可塑剤などのタイヤ用、その他一般ゴム用に一般的に配合されている各種添加剤を配合することができ、かかる添加剤は一般的な方法で混練、加硫して組成物とし、加硫又は架橋するのに使用することができる。これらの添加剤の配合量は本発明の目的に反しない限り、従来の一般的な配合量とすることができる。 In addition to the essential components described above, any additive that can be conventionally blended in a thermoplastic elastomer composition or rubber composition is used for the rubber constituting the thermoplastic resin elastomer composition or rubber layer according to the present invention. For example, other reinforcing fillers such as carbon black and silica, vulcanization or cross-linking agents, vulcanization or cross-linking accelerators, various oils, tires such as plasticizers, and other general rubbers. Various additives can be blended, and such additives can be kneaded and vulcanized by a general method to obtain a composition, which can be used for vulcanization or crosslinking. The blending amounts of these additives may be conventional conventional blending amounts as long as the object of the present invention is not adversely affected.
熱可塑性樹脂エラストマー組成物層とゴム層との積層は従来と同様一般的な方法よることができる。例えば、塗布、ラミネート、共押出し等の方法を用いることができる。また、熱可塑性樹脂エラストマー組成物層とゴム層の接着方法は、特に限定するものではなく、例えば接着剤、セメント、直接接着などの任意の方法を使用することができる。熱可塑性樹脂エラストマー組成物を含む層とゴム層は、必ずしも直接接触してなくてもよく、熱処理により老化防止剤がゴム層から熱可塑性樹脂エラストマー組成物に移行できれば両者の間に他の材料から成る層、例えば接着層を介在させて積層してもよい。 Lamination of the thermoplastic resin elastomer composition layer and the rubber layer can be performed by a general method as in the prior art. For example, methods such as coating, laminating, and coextrusion can be used. Moreover, the adhesion method of a thermoplastic resin elastomer composition layer and a rubber layer is not specifically limited, For example, arbitrary methods, such as an adhesive agent, cement, and direct adhesion | attachment, can be used. The layer containing the thermoplastic resin elastomer composition and the rubber layer do not necessarily have to be in direct contact. If the anti-aging agent can be transferred from the rubber layer to the thermoplastic resin elastomer composition by heat treatment, the other layers may be used. The layers may be laminated with an adhesive layer interposed therebetween.
上述した製造方法により得られる熱可塑性樹脂エラストマー組成物/ゴム積層体は、空気入りタイヤのインナーライナーとして用いるのが好適である。積層体の熱可塑性樹脂エラストマー組成物は、空気透過防止層として機能し、積層体のゴム層は、空気透過防止層とカーカス層との間のタイゴム又は空気透過防止層の内面を覆うようにした保護ゴム層として機能する。 The thermoplastic resin elastomer composition / rubber laminate obtained by the above-described production method is preferably used as an inner liner of a pneumatic tire. The thermoplastic elastomer composition of the laminate functions as an air permeation preventive layer, and the rubber layer of the laminate covers the inner surface of the tie rubber or air permeation preventive layer between the air permeation preventive layer and the carcass layer. Functions as a protective rubber layer.
以下に、実施例を挙げて本発明を説明するが、これにより本発明の範囲が制限を受けるものではない。 Hereinafter, the present invention will be described with reference to examples, but the scope of the present invention is not limited thereby.
熱可塑性樹脂エラストマー組成物層の調製
ポリイソブチレン−p−メチルスチレン共重合体の一部臭素化物(BIMS:エクソンモービルケミカル社製Exxpro89−4):100重量部に、酸化亜鉛:0.3重量部、ステアリン酸亜鉛:1.2重量部、ステアリン酸:0.6重量部を密閉式バンバリーミキサーにて初期温度40℃で5分間混合し、ゴムマスターバッチを調製した。次いで、このゴムマスターバッチをゴムペレタイザーにてペレット化した。得られたゴムペレットを50重量部、ナイロン6,66共重合体(東レ社製アミランCM6041)を13重量部、ナイロン11(アトフィナ社製リルサンBMNO)を25重量部とを2軸混練機にて温度220℃で5分間動的加硫を行い、ペレット化し、熱可塑性樹脂エラストマー組成物を得た。
この熱可塑性樹脂エラストマー組成物と接着層とを共押出しにより成形加工し、熱可塑性樹脂エラストマー組成物の厚さが170μm、接着層の厚さが30μmの熱可塑性樹脂エラストマー組成物層を作製した。なお、接着層の組成は、エポキシ変性スチレンブタジエンスチレンブロック共重合体(ダイセル化学社製エポフレンドAT501)50重量部、スチレンブタジエンスチレンブロック共重合体(クレイトンポリマー社製D1102JS)50重量部、テルペン樹脂(ヤスハラケミカル社製YSレジンD105)50重量部とした。
Preparation of thermoplastic elastomer composition layer Partially brominated polyisobutylene-p-methylstyrene copolymer (BIMS: Exxpro 89-4 manufactured by ExxonMobil Chemical): 100 parts by weight, zinc oxide: 0.3 parts by weight Zinc stearate: 1.2 parts by weight and stearic acid: 0.6 parts by weight were mixed in an enclosed Banbury mixer at an initial temperature of 40 ° C. for 5 minutes to prepare a rubber master batch. The rubber master batch was then pelletized with a rubber pelletizer. In a biaxial kneader, 50 parts by weight of the obtained rubber pellets, 13 parts by weight of nylon 6,66 copolymer (Amilan CM6041 manufactured by Toray Industries, Inc.) and 25 parts by weight of nylon 11 (Rilsan BMNO manufactured by Atofina) were mixed. Dynamic vulcanization was performed at a temperature of 220 ° C. for 5 minutes and pelletized to obtain a thermoplastic resin elastomer composition.
The thermoplastic resin elastomer composition and the adhesive layer were molded by coextrusion to produce a thermoplastic resin elastomer composition layer having a thermoplastic resin elastomer composition thickness of 170 μm and an adhesive layer thickness of 30 μm. The composition of the adhesive layer was 50 parts by weight of an epoxy-modified styrene butadiene styrene block copolymer (Epofriend AT501 manufactured by Daicel Chemical Industries), 50 parts by weight of a styrene butadiene styrene block copolymer (D1102JS manufactured by Kraton Polymer Co., Ltd.), and a terpene resin. (YShara Chemical YS Resin D105) was 50 parts by weight.
ゴム層の調製
表1に示す配合からなる6種類のゴム組成物(配合1〜6)を、それぞれ硫黄及び加硫促進剤を除く成分を1リットルの密閉型ミキサーで5分間混練し、165±5℃に達したときに放出してマスターバッチを得た。このマスターバッチに加硫促進剤と硫黄を加えオープンロールで混合し、シート状のゴム層を得た。
Preparation of Rubber Layer Six types of rubber compositions (compounds 1 to 6) having the composition shown in Table 1 were kneaded for 5 minutes with a 1 liter closed mixer except for sulfur and a vulcanization accelerator, and 165 ± When the temperature reached 5 ° C, it was discharged to obtain a master batch. A vulcanization accelerator and sulfur were added to this master batch and mixed with an open roll to obtain a sheet-like rubber layer.
熱可塑性樹脂エラストマー組成物/ゴム積層体の作製
上記により得られた熱可塑性樹脂エラストマー組成物層に、6種類のゴム組成物(配合1〜6)からなるゴム層を、表2に示すように積層した10種類の積層体(実施例1〜6、比較例1〜4)を、180℃で10分間プレス加硫した。得られた積層体の厚さは2mmであった。
加硫した10種類の積層体(実施例1〜6、比較例1〜4)を、熱処理の有無、熱処理を行なうときはゴム層側の温度、熱可塑性樹脂エラストマー組成物層側の温度を表2に示すように異ならせて処理した。なお、熱処理の方法は、積層体の熱可塑性樹脂エラストマー組成物層側をヒーターと接触させることにより所定の温度にし、ゴム層側を冷却剤と接触させることにより所定の温度とした。ただし、比較例4は、ゴム層側もヒーターに接触させ所定の温度にした。
Production of Thermoplastic Resin Elastomer Composition / Rubber Laminate As shown in Table 2, the thermoplastic resin elastomer composition layer obtained above is composed of six rubber compositions (formulations 1 to 6). Ten types of laminated bodies (Examples 1 to 6, Comparative Examples 1 to 4) were press vulcanized at 180 ° C. for 10 minutes. The thickness of the obtained laminate was 2 mm.
10 types of vulcanized laminates (Examples 1 to 6 and Comparative Examples 1 to 4) are subjected to the presence or absence of heat treatment, the temperature on the rubber layer side when performing heat treatment, and the temperature on the thermoplastic resin elastomer composition layer side. Processed differently as shown in FIG. The heat treatment was performed at a predetermined temperature by bringing the thermoplastic resin elastomer composition layer side of the laminate into contact with a heater, and at a predetermined temperature by bringing the rubber layer side into contact with a coolant. However, in Comparative Example 4, the rubber layer side was also brought into contact with the heater to a predetermined temperature.
得られた10種類の積層体(実施例1〜6、比較例1〜4)の耐候性及び接着性を下記の方法により評価した。 The following 10 methods evaluated the weather resistance and adhesiveness of 10 types of obtained laminated bodies (Examples 1-6, Comparative Examples 1-4).
耐候性
先ず、得られた積層体を、JIS K6266のSA法に準拠して、耐候性劣化試験を行なった。耐候性劣化試験は、積層体の熱可塑性樹脂エラストマー組成物層の側を光源(カーボンアーク灯)に向けるように取付け、試験温度は63℃、光照射は連続とし、積層体への水噴霧サイクルは102分毎に水を18分間噴霧した。この耐候性劣化試験を168時間行なった後、劣化試験後の積層体からJIS2号ダンベルを切り出し、定歪み疲労試験を行なった。定歪み疲労試験は、40%の繰返し伸長ひずみを6.7Hzの周期で与え、温度−30℃、繰返し疲労回数50万回の条件で行なった。結果は、ダンベル1本あたりの熱可塑性樹脂エラストマー面に発生した亀裂の数[本]を目視評価し、その数を表2に示した。亀裂の数が少ないほど、耐候性が優れている。
Weather resistance First, the obtained laminate was subjected to a weather resistance deterioration test in accordance with the SA method of JIS K6266. In the weather resistance deterioration test, the laminate is mounted so that the thermoplastic elastomer composition layer side of the laminate faces the light source (carbon arc lamp), the test temperature is 63 ° C., the light irradiation is continuous, and the water spray cycle to the laminate Sprayed water every 102 minutes for 18 minutes. After the weather resistance deterioration test was performed for 168 hours, a JIS No. 2 dumbbell was cut out from the laminate after the deterioration test, and a constant strain fatigue test was performed. The constant strain fatigue test was performed under the conditions of 40% cyclic elongation strain at a cycle of 6.7 Hz, a temperature of −30 ° C., and 500,000 cycles of repeated fatigue. As a result, the number [of cracks] generated on the surface of the thermoplastic resin elastomer per dumbbell was visually evaluated, and the number is shown in Table 2. The smaller the number of cracks, the better the weather resistance.
接着性
得られた積層体からJIS2号ダンベルを切り出し、予め伸長部の熱可塑性樹脂エラストマー組成物層にだけ切り込みを入れ、定歪み疲労試験を行なった。定歪み疲労試験は、40%の繰返し伸長ひずみを6.7Hzの周期で与え、温度70℃、繰返し疲労回数30万回の条件で行なった。各積層体についてダンベル10本ずつ定歪み疲労試験を行ない、熱可塑性樹脂エラストマー組成物層が剥離したダンベルの割合(不良率[%])を接着性とし、得られた結果を表2に示した。不良率が小さいほど、接着性が優れている。
Adhesiveness A JIS No. 2 dumbbell was cut out from the obtained laminate, and only a cut was made in advance in the thermoplastic resin elastomer composition layer of the elongated portion, and a constant strain fatigue test was conducted. The constant strain fatigue test was performed under the conditions of 40% cyclic elongation strain at a cycle of 6.7 Hz, a temperature of 70 ° C., and 300,000 cycles of repeated fatigue. Each laminate was subjected to a constant strain fatigue test for 10 dumbbells, the ratio of the dumbbells from which the thermoplastic resin elastomer composition layer was peeled (defective rate [%]) was defined as adhesiveness, and the results obtained are shown in Table 2. . The smaller the defect rate, the better the adhesiveness.
なお、表1において使用した原材料の種類を下記に示す。
NR:天然ゴム、RSS #3
SBR:スチレン−ブタジエンゴム、日本ゼオン社製Nipol 1502
カーボンブラック:新日化カーボン社製HTC#G
ステアリン酸:日本油脂社製ビーズステアリン酸
アロマ系オイル:昭和シェル石油社製エキストラクト
亜鉛華:正同化学工業社製酸化亜鉛3種
硫黄:油処理硫黄、鶴見化学工業社製金華印微粉硫黄、150mesh
加硫促進剤:大内新興化学工業社製ノクセラーCZ−G
老化防止剤:N−フェニル−N′−(1,3−ジメチルブチル)−p−フェニレンジアミン、大内新興化学工業社製ノクラック6C(融点44℃)
In addition, the kind of raw material used in Table 1 is shown below.
NR: natural rubber, RSS # 3
SBR: styrene-butadiene rubber, Nipol 1502 manufactured by Nippon Zeon
Carbon black: HTC # G manufactured by Nippon Nihon Carbon
Stearic acid: Nippon Oil & Fats Co., Ltd. Beads stearate aroma-based oil: Showa Shell Sekiyu Co., Ltd. Extract Zinc Hana: Zodo Chemical Industry Co., Ltd. Zinc Oxide 3 Sulfur: Oil-treated sulfur, Tsurumi Chemical Co., Ltd. 150 mesh
Vulcanization accelerator: Noxeller CZ-G manufactured by Ouchi Shinsei Chemical Co., Ltd.
Anti-aging agent: N-phenyl-N ′-(1,3-dimethylbutyl) -p-phenylenediamine, Nocrack 6C (melting point: 44 ° C.) manufactured by Ouchi Shinsei Chemical Co., Ltd.
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JP2012066801A (en) * | 2010-08-25 | 2012-04-05 | Sumitomo Rubber Ind Ltd | Polymer laminate for inner liner and pneumatic tire using the same |
JP2015520290A (en) * | 2012-06-19 | 2015-07-16 | 横浜ゴム株式会社 | Thermoplastic elastomer composition and process for producing the same |
JP2018523729A (en) * | 2015-07-28 | 2018-08-23 | エクソンモービル ケミカル パテンツ インコーポレイテッド | Elastomer compositions and their use in articles |
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JP2015520290A (en) * | 2012-06-19 | 2015-07-16 | 横浜ゴム株式会社 | Thermoplastic elastomer composition and process for producing the same |
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