JP2009208918A - Operation control device of traveling crane - Google Patents

Operation control device of traveling crane Download PDF

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JP2009208918A
JP2009208918A JP2008054981A JP2008054981A JP2009208918A JP 2009208918 A JP2009208918 A JP 2009208918A JP 2008054981 A JP2008054981 A JP 2008054981A JP 2008054981 A JP2008054981 A JP 2008054981A JP 2009208918 A JP2009208918 A JP 2009208918A
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command signal
travel
traverse
traveling
signal
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JP5011169B2 (en
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Aho Shi
亜芳 史
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Kito KK
Kito Corp
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Kito KK
Kito Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an operation control device of a traveling crane capable of being operated speedily and appropriately with one hand without the need for paying attention to the hand, and performing continuously variable shifting for hoisting and lowering and minute speed control. <P>SOLUTION: A hoisting/lowering signal and a hoisting/lowering speed signal are generated by a command signal generating section 21 based on the inclination direction and inclination angle of an operated box body detected by an acceleration sensor 16, and the hoisting/lowering signal and hoisting/lowering speed signal are output to a motor driving control circuit section 30 by a rise and fall determination signal S<SB>15</SB>from a rise and fall determination push-button switch 15. Moreover, a moving command signal and speed signal thereof are generated relative to the direction of the operated box body, the opposite direction, and both directions orthogonal to the direction of the operated box body by the direction of the operated body detected by a gyro sensor 17 and a signal from a traveling/traverse determination push-button switch 13, and output to the motor driving control circuit section 30 executing drive control. Then, a traveling motor 41, a traverse motor 42 and a rise/fall motor 43 are operated. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、水平面内の所定方向(例えば、東西方向)に敷設された走行レールと、該走行レールに直交する方向(例えば、南北方向)に配置され且つ走行モータにより、該走行レールに沿って移動する横行レール(ガータ)と、該横行レールに沿って横行する横行モータと荷を巻上下げするための昇降モータを具備する電動巻上機を備えた走行クレーンの操作制御装置に関するものである。   The present invention provides a travel rail laid in a predetermined direction (for example, east-west direction) in a horizontal plane, and a travel motor that is disposed in a direction orthogonal to the travel rail (for example, the north-south direction) and that travels along the travel rail. The present invention relates to an operation control device for a traveling crane provided with a traverse rail (garter) that moves, a traverse motor that traverses along the traverse rail, and an electric hoisting machine that includes a lifting motor for hoisting and lowering a load. .

図1は、上記走行クレーンの外観概略構成例を示す図である。本走行クレーン100は、建物天井の水平面内の所定方向(例えば、東西方向)に敷設された走行レール101、101と、該走行レール101、101に直交する方向(例えば、南北方向)に配置され、ギヤードモータ(走行モータ)103により該走行レール101、101上を移動する横行レール(ガータ)102と、横行レール102に沿って横行する横行モータ104と荷巻上下するための昇降モータ105を備えた電動巻上機106を備えて構成されている。   FIG. 1 is a diagram illustrating a schematic external configuration example of the traveling crane. The traveling crane 100 is disposed in traveling directions 101 and 101 laid in a predetermined direction (for example, east-west direction) in a horizontal plane of the building ceiling, and in a direction (for example, north-south direction) orthogonal to the traveling rails 101 and 101. A traverse rail (garter) 102 that moves on the travel rails 101, 101 by a geared motor (travel motor) 103, a traverse motor 104 that traverses along the traverse rail 102, and a lifting motor 105 that lifts and lowers the load. The electric hoist 106 is provided.

上記走行クレーン100において、電動巻上機106にはケーブル108等により操作筐体107が接続されている。この操作筐体107には、例えば「東」、「西」、「南」、「北」、「上」、「下」の各押釦スイッチが取り付けられている。この「東」、「西」、「南」、「北」の押釦スイッチを操作することにより、電動巻上機106は、走行レール101、101に沿って東西方向への走行、横行レール102に沿って南北方向への横行するようになっている。また、「上」、「下」の押釦スイッチの操作により、荷吊下用フック109に吊り下げられた荷(図示せず)を昇降(巻上下げ)する。なお、図1(a)は走行クレーンの全体概略構成例を示す図であり、図1(b)は操作筐体107部分の拡大図である。   In the traveling crane 100, an operation casing 107 is connected to the electric hoist 106 by a cable 108 or the like. For example, “East”, “West”, “South”, “North”, “Up”, and “Down” push button switches are attached to the operation casing 107. By operating the push buttons of “East”, “West”, “South”, and “North”, the electric hoisting machine 106 travels in the east-west direction along the traveling rails 101, 101, It is designed to ramp up along the north-south direction. Further, the load (not shown) hung on the load hanging hook 109 is moved up and down (wound up and down) by operating the “up” and “down” push button switches. 1A is a diagram showing an example of the overall schematic configuration of the traveling crane, and FIG. 1B is an enlarged view of the operation casing 107 portion.

上記構成の走行クレーンでは、荷吊下用フック109に吊下げた荷(搬送物)の移動する方向(走行、横行、巻上下げ方向)に対応する押釦スイッチを操作筐体107に取付けられた「東」、「西」、「南」、「北」、「上」、「下」の各押釦スイッチの中から探し出す必要がある。また、電動巻上機106を走行・横行両方向に運転する場合、同時に2つの押釦スイッチを押さなければならない。また、走行、横行、巻上下の微細な速度制御ができないという問題がある。   In the traveling crane configured as described above, a push button switch corresponding to the direction in which the load (conveyed object) suspended by the load suspension hook 109 moves (traveling, traversing, hoisting and lowering direction) is attached to the operation casing 107. It is necessary to search from the pushbutton switches “East”, “West”, “South”, “North”, “Up”, and “Down”. Further, when the electric hoist 106 is operated in both traveling and traversing directions, it is necessary to simultaneously press two push button switches. In addition, there is a problem that fine speed control of running, traversing and winding up and down cannot be performed.

また、特許文献1に開示されている走行クレーンのように、作業者は手元を見なくともスイッチを押しつつ、フックに掛けられて移動する搬送物の移動方向を見ながら操作筐体の向きを調整して、所望の方向へ搬送物を平行移動させることができる走行クレーンがある。図2は、特許文献1に開示されている、走行クレーンの外観概略構成例を示す図である。本走行クレーン200は建物天井の水平面内の所定方向に敷設された走行レール201、201と、該走行レール201、201を車輪を介して走行する1対のサドル202、202間に横行レール(ガータ)203を配置し、該横行レール203を車輪を介して横行する電動巻上機204を備えた構成である。電動巻上機204により巻き上げる支持ワイヤーロープ205の先端には荷吊下用フック206を固定している。電動巻上機204からは、撓みはするが捩れない通信ケーブル207が床面近傍まで垂下している。該通信ケーブル207の下端には回転自在な回転接続部209を介して操作筐体210が接続されている。   In addition, as in the traveling crane disclosed in Patent Document 1, the operator pushes the switch without looking at the hand, and checks the direction of the operation casing while looking at the moving direction of the transported object that is hung on the hook. There is a traveling crane that can adjust and move the object to be translated in a desired direction. FIG. 2 is a diagram illustrating a schematic external configuration example of a traveling crane disclosed in Patent Document 1. As illustrated in FIG. The traveling crane 200 is composed of traveling rails 201, 201 laid in a predetermined direction in a horizontal plane of a building ceiling, and a traverse rail (garter) between a pair of saddles 202, 202 traveling on the traveling rails 201, 201 via wheels. ) 203 and an electric hoist 204 that traverses the traverse rail 203 via wheels. A load hanging hook 206 is fixed to the tip of the support wire rope 205 wound up by the electric hoist 204. From the electric hoist 204, a communication cable 207 that is bent but not twisted hangs down to the vicinity of the floor surface. An operation casing 210 is connected to the lower end of the communication cable 207 via a rotatable connection 209.

操作筐体210の正面には、2段押釦の操作スイッチ211が設けられ、上下に上昇(巻上げ)スイッチと下降(巻下)スイッチが設けられ、操作スイッチ211を押すとX軸モータ・Y軸モータが作動して、電動巻上機204が操作筐体210の向いている方向、即ち操作筐体210の正面と正反対の方向へ水平移動する。従って、作業者は手元を見なくともスイッチを押しつつ、荷吊下用フック206に掛けられて移動する搬送物の移動方向を見ながら操作筐体210の向きを調整して、所望の方向へ搬送物を平行移動させることができるというものである。
特開2007−39232号公報
An operation switch 211 of a two-stage push button is provided on the front surface of the operation casing 210, and an up (up) and down (down) switch is provided up and down. When the operation switch 211 is pressed, an X-axis motor and a Y-axis The motor is activated, and the electric hoist 204 moves horizontally in the direction in which the operation casing 210 faces, that is, the direction opposite to the front of the operation casing 210. Therefore, the operator presses the switch without looking at the hand and adjusts the direction of the operation casing 210 while looking at the moving direction of the transported object that is hung on the load hanging hook 206 and moves in a desired direction. The conveyed product can be moved in parallel.
JP 2007-39232 A

図2に示す従来の走行クレーンでは、電動巻上機204の水平方向の移動(走行・横行)と昇降(巻上・巻下)がそれぞれ違う押釦スイッチで行う場合、それぞれの押釦スイッチによる操作のため、両手操作が必要になるという問題がある。   In the conventional traveling crane shown in FIG. 2, when the electric hoist 204 is moved in the horizontal direction (traveling / traversing) and moving up / down (winding / lowering) with different pushbutton switches, the operation of each pushbutton switch Therefore, there is a problem that a two-handed operation is required.

本発明は上述の点に鑑みてなされたもので、手元を注視することなく、片手で素早く的確に操作でき、且つ巻上下の無段速変速、微細な速度制御ができる走行クレーンの操作制御装置を提供することを目的とする。   SUMMARY OF THE INVENTION The present invention has been made in view of the above points, and is an operation control device for a traveling crane that can be operated quickly and accurately with one hand without paying close attention to the hand, and can perform stepless speed change up and down and fine speed control. The purpose is to provide.

上記課題を解決するため本発明は、水平面内の所定方向に敷設された走行レールと、該走行レールに直交する方向に配置され且つ走行モータにより、該走行レールに沿って移動する横行レールと、該横行レールに沿って移動するための横行モータ及び荷を巻上下する昇降モータとを具備する電動巻上機を備えた走行クレーンの操作制御装置であって、操作筐体と、該操作筐体先端部の垂直面内で上下に向く方向とその傾き角度を検出する操作筐体傾き検出手段と、操作筐体先端部の水平面内で向く方向を検出する操作筐体方向検出手段と、走行モータへの走行指令信号及び走行速度指令信号と横行モータへの横行指令信号及び横行速度指令信号と昇降モータへの昇降指令信号と昇降速度指令信号とを生成する指令信号生成手段を備えた操作装置制御回路と、該操作装置制御回路の指令信号生成手段からの各指令信号に基づいて走行モータ、横行モータ、及び昇降モータを駆動制御するモータ駆動制御回路を備え、操作筐体には、走行・横行決定信号を出力する走行・横行決定手段、昇降決定信号を出力する昇降決定手段とを設け、操作装置制御回路の指令信号生成手段は、走行・横行決定手段からの走行・横行決定信号と操作筐体方向検出手段で検出した操作筐体の向く方向から走行指令信号及び走行速度指令信号を生成すると共に、横行モータへの横行指令信号及び横行速度指令信号を生成し、昇降決定手段からの昇降決定信号とその操作筐体傾き検出手段で検出した操作筐体先端部の向く方向に基づいて昇降指令信号を生成すると共に、その傾き角度に基づいて昇降速度指令信号を生成することを特徴とする。   In order to solve the above problems, the present invention includes a traveling rail laid in a predetermined direction in a horizontal plane, a traverse rail that is disposed in a direction orthogonal to the traveling rail and moves along the traveling rail by a traveling motor, An operation control device for a traveling crane provided with an electric hoist including a traverse motor for moving along the traverse rail and an elevating motor for hoisting and lowering a load, the operation casing, and the operation casing An operation housing inclination detecting means for detecting a direction and an inclination angle in the vertical plane of the tip portion, an operation housing direction detecting means for detecting a direction in the horizontal plane of the operation housing tip portion, and a traveling motor An operation device comprising command signal generating means for generating a travel command signal and travel speed command signal, a traverse command signal to the traverse motor, a traverse speed command signal, an up / down command signal to the up / down motor, and an up / down speed command signal A control circuit, and a motor drive control circuit that drives and controls the travel motor, the traverse motor, and the lift motor based on each command signal from the command signal generation means of the controller control circuit. A travel / crossing decision means for outputting a traverse determination signal and an elevation determination means for outputting an elevation determination signal are provided. A travel command signal and a travel speed command signal are generated from the direction of the operation casing detected by the housing direction detection means, and a traverse command signal and a traverse speed command signal for the traverse motor are generated, and the ascending / descending from the ascent / decision determining means. A lift command signal is generated based on the determination signal and the direction of the front end of the operation casing detected by the operation casing tilt detection means, and a lift speed command signal is generated based on the tilt angle. And generating a.

上記のように操作装置制御回路の指令信号生成手段は、走行・横行決定手段からの走行・横行決定信号と操作筐体方向検出手段で検出した操作筐体先端部の向く方向から走行指令信号及び走行速度指令信号を生成すると共に、その横行モータへの横行指令信号及び横行速度指令信号を生成し、昇降決定手段からの昇降決定信号と操作筐体傾き検出手段で検出した操作筐体先端部の向く方向に基づいて昇降指令信号を生成すると共に、その傾き角度に基づいて昇降速度指令信号を生成し、モータ駆動制御回路に出力するので、走行クレーンを操作筐体の手元を注視することなく、巻上下の無段速変速、微細な速度制御ができる。また、走行指令信号、走行速度指令信号、横行指令信号、及び横行速度指令信号の生成を走行・横行決定手段からの走行・横行決定信号があることを条件とし、昇降指令信号、及び昇降速度指令信号の生成を昇降決定手段からの昇降決定信号があることを条件とするので、不用意な操作筐体の上下方向の傾け操作、水平面内の変位操作により、昇降モータ、走行モータ、横行モータが起動し、走行クレーンが動作するのを防止できる。   As described above, the command signal generation means of the controller control circuit includes the travel command signal from the travel / transverse determination signal from the travel / transverse determination means and the direction of the front of the operation casing detected by the operation casing direction detection means, and A travel speed command signal is generated, and a traverse command signal and a traverse speed command signal to the traverse motor are generated, and the up / down determination signal from the up / down determination means and the operation casing tip detected by the operation casing inclination detection means While generating an ascending / decreasing command signal based on the direction to face, and generating an ascending / descending speed command signal based on the tilt angle and outputting it to the motor drive control circuit, the traveling crane does not have to watch the hand of the operation casing, Continuously variable speed up / down and fine speed control. The travel command signal, travel speed command signal, traverse command signal, and traverse speed command signal are generated on the condition that there is a travel / transverse determination signal from the travel / transverse determination means. Since the signal generation is based on the condition that there is a lift determination signal from the lift determination means, the lift motor, travel motor, and traversing motor are activated by an inadvertent tilting operation of the operation casing and a displacement operation in the horizontal plane. It can be started and the traveling crane can be prevented from operating.

また、本発明は、上記走行クレーンの操作制御装置において、操作筐体傾き検出手段に加速度センサを用い操作筐体の上下方向傾き方向と傾き角度を検出し、操作筐体方向検出手段にジャイロセンサを用い操作筐体の水平面内での向く方向を検出することを特徴とする。   Further, according to the present invention, in the above-described traveling crane operation control device, an acceleration sensor is used as the operation housing inclination detecting means to detect the vertical inclination direction and the inclination angle of the operation housing, and the gyro sensor is used as the operation housing direction detection means. And detecting a direction in which the operation casing faces in a horizontal plane.

操作筐体傾き検出手段に加速度センサを用い、操作筐体方向検出手段にジャイロセンサを用いることにより、比較的簡単な構成で操作筐体の上下の傾き方向及び角度、水平面内の向きを検出できる。   By using an acceleration sensor for the operation casing tilt detection means and a gyro sensor for the operation casing direction detection means, it is possible to detect the vertical tilt direction and angle of the operation casing and the orientation in the horizontal plane with a relatively simple configuration. .

また、本発明は、上記走行クレーンの操作制御装置において、走行・横行決定手段は、操作筐体の先後端方向と該先後端方向に直交する十字状の押釦スイッチであり、該十字状の押釦スイッチの4個の押圧端部のそれぞれの押圧操作により、操作装置制御回路の指令信号生成手段は、操作筐体の先端部方向、後端方向、先後端方向に直交する左右両方向に走行する走行指令信号及び走行速度指令信号と横行指令信号及び横行速度指令信号を生成することを特徴とする。   Further, in the operation control device for a traveling crane according to the present invention, the traveling / traverse determining means is a cross-shaped pushbutton switch orthogonal to the front / rear end direction of the operation casing and the front / rear end direction, and the cross-shaped pushbutton By each pressing operation of the four pressing end portions of the switch, the command signal generating means of the operating device control circuit travels in both the left and right directions orthogonal to the front end direction, the rear end direction, and the front and rear end direction of the operation housing. A command signal, a traveling speed command signal, a traverse command signal, and a traverse speed command signal are generated.

上記のように十字状の押釦スイッチである走行・横行決定スイッチの4個の押圧端部のそれぞれの押圧操作により、操作装置制御回路の指令信号生成手段は、操作筐体の先端部方向、後端方向、先後端方向に直交する左右両方向に走行する走行指令信号及び走行速度指令信号と横行指令信号及び横行速度指令信号を生成しモータ駆動制御回路に出力するので、簡単な押圧操作で指令信号を出力して走行クレーンの走行、横行とその速度制御ができる。   As described above, the command signal generation means of the operating device control circuit is operated in the direction toward the front end of the operation casing by the pressing operation of each of the four pressing ends of the travel / transverse determination switch which is a cross-shaped pushbutton switch. A travel command signal, a travel speed command signal, a traverse command signal, and a traverse speed command signal that travel in both the left and right directions orthogonal to the end and front and rear end directions are generated and output to the motor drive control circuit. Can be used to run, traverse and control the speed of the traveling crane.

また、本発明は、上記走行クレーンの操作制御装置において、走行・横行決定手段は、中立位置から操作筐体の先端方向、後端方向、該先後端方向に直交する左右方向に倒すことができるレバーの付いたレバー付きスイッチであり、該レバー付スイッチのレバーの傾き方向と傾き角度により、操作装置制御回路の指令信号生成手段は、操作筐体の先端部方向、後端方向、先後端方向に直交する左右両方向に走行する走行指令信号及び走行速度指令信号と横行指令信号及び横行速度指令信号を生成することを特徴とする。   Further, in the operation control device for a traveling crane according to the present invention, the traveling / traverse determining means can be tilted from the neutral position in the front-end direction, the rear-end direction, and the left-right direction orthogonal to the front-rear end direction. It is a switch with a lever with a lever, and the command signal generating means of the operating device control circuit is based on the tilt direction and tilt angle of the lever of the switch with lever. A travel command signal, a travel speed command signal, a traversing command signal, and a traversing speed command signal for traveling in both the left and right directions orthogonal to are generated.

上記のように操作装置制御回路の指令信号生成手段は、レバー付スイッチである走行・横行決定スイッチのレバーを傾倒操作し、その傾き方向と傾き角度で、操作筐体の先端部方向、後端方向、先後端方向に直交する左右両方向に走行する走行指令信号及び走行速度指令信号と横行指令信号及び横行速度指令信号を生成し、モータ駆動制御回路に出力するので、簡単な傾倒操作で指令信号を出力して走行クレーンの走行、横行とその速度制御ができる。   As described above, the command signal generation means of the controller control circuit tilts the lever of the travel / transverse determination switch, which is a switch with a lever, and the direction and the rear end of the operation housing according to the tilt direction and the tilt angle. The travel command signal, travel speed command signal, traverse command signal, and traverse speed command signal that travel in both the right and left directions orthogonal to the front and rear and rear end directions are generated and output to the motor drive control circuit. Can be used to run, traverse and control the speed of the traveling crane.

また、本発明は、上記走行クレーンの操作制御装置において、巻上下決定手段及び走行・横行決定手段は、操作筐体を把持する片手の指で操作できる位置に設けられていることを特徴とする。   In the operation control device for a traveling crane according to the present invention, the hoisting / lowering determining means and the traveling / transverse determining means are provided at a position where they can be operated with a finger of one hand holding the operation housing. .

上記のように巻上下決定手段及び走行・横行決定手段を操作筐体を把持する片手の指で操作できる位置に設けることにより、走行クレーンの巻上下げ、走行、横行運転を片手操作で実行できる。   By providing the winding up / down determining means and the traveling / traverse determining means at a position where it can be operated with a finger of one hand holding the operation casing as described above, the crane can be lifted / lowered, traveled and traversed by one-handed operation. .

また、本発明は、上記走行クレーンの操作制御装置において、操作筐体は、平面、正面及び側面が矩形状の6面体からなることを特徴とする。   In the operation control device for a traveling crane according to the present invention, the operation casing is a hexahedron whose plane, front, and side are rectangular.

上記のように操作筐体を平面、正面及び側面が矩形状の6面体とすることにより、操作筐体を水平面内の所定方向に向け、走行・横行決定スイッチの操作により該操作筐体の先端が向く方向、反対方向、直交する左右方向に任意の速度で走行、横行運転ができると共に、操作筐体を上方又は下方に傾け巻上下げ決定スイッチの操作により任意の速度で巻上下げ運転でき、操作性がよくなる。   As described above, the operation casing is a hexahedron having a flat surface and a rectangular front and side surfaces, so that the operation casing is directed in a predetermined direction in the horizontal plane and the front end of the operation casing is operated by operating the travel / transverse determination switch. It can be run and traversed at any speed in the direction facing, the opposite direction, and the right and left directions orthogonal to each other, and can be hoisted and lowered at any speed by tilting the operation housing upward or downward and operating the hoisting lowering determination switch. The operability is improved.

本発明によれば、下記のような優れた効果が得られる。
・手元を注視する必要なく、素早く、的確な走行クレーンの巻上下、走行・横行運転操作が可能となる。
・操作筐体の傾き角度で巻上下げ速度を無段速で変速制御できるから、微細な速度制御ができる。
・走行クレーンの巻上下げ、走行、横行の運転の操作を片手できる。
According to the present invention, the following excellent effects can be obtained.
-It is possible to quickly and accurately lift and lower the traveling crane, and to run and traverse operation without having to look closely.
・ Since the hoisting / lowering speed can be controlled at a continuously variable speed according to the tilt angle of the operation casing, fine speed control is possible.
・ You can use one hand for hoisting and lowering the traveling crane, traveling, and traversing operation.

以下、本発明の実施形態例を図面に基づいて詳細に説明する。なお、本発明に係る操作制御装置を用いる走行クレーンの構成は図1及び図2に示す構成と同様であるのでその説明は省略する。図3は本発明に係る走行クレーンの操作制御装置の操作装置制御回路部の外観構成例を示す図で、図3(a)は操作装置制御回路部の全体の外観構成例、図3(b)は走行・横行決定押釦スイッチの平面構成例を示す。操作装置制御回路部10は平面、正面、及び側面が矩形状の6面体からなる操作筐体11を備えている。該操作筐体11の上面には筐体の先端方向を示す矢印Aを付している。また、操作筐体11の上面には電源をON/OFFする電源押釦スイッチ12、走行及び横行を決定する走行・横行決定押釦スイッチ13、リセット用押釦スイッチ14が取り付けられ、裏面には巻上下げ(昇降)を決定する昇降決定押釦スイッチ15が設けられている。   Embodiments of the present invention will be described below in detail with reference to the drawings. In addition, since the structure of the traveling crane using the operation control apparatus which concerns on this invention is the same as that of the structure shown in FIG.1 and FIG.2, the description is abbreviate | omitted. FIG. 3 is a diagram showing an external configuration example of the operating device control circuit unit of the traveling crane operation control device according to the present invention. FIG. 3A is an overall external configuration example of the operating device control circuit unit, and FIG. ) Shows a plan configuration example of the travel / transverse determination push button switch. The operation device control circuit unit 10 includes an operation housing 11 formed of a hexahedron whose plane, front, and side are rectangular. An arrow A indicating the tip direction of the casing is attached to the upper surface of the operation casing 11. Further, a power push button switch 12 for turning on / off the power, a travel / transverse determination push button switch 13 for determining travel and traverse, and a reset push button switch 14 are attached to the upper surface of the operation casing 11, and the hoisting and lowering is disposed on the rear surface. An up / down determination push button switch 15 for determining (up / down) is provided.

走行・横行決定押釦スイッチ13は十字状の押釦スイッチで、そのY軸が操作筐体11の先後端方向に、該Y軸に直交するX軸が操作筐体11の先後端方向に直交する方向になるように配置されている。電源押釦スイッチ12、走行・横行決定押釦スイッチ13、リセット用押釦スイッチ14、及び昇降決定押釦スイッチ15は、操作筐体11を把持する片手の指で操作できる位置に取り付けられている。また、図示は省略するが操作筐体11内には、操作筐体11の先端が向いている方向(操作筐体が向いている方向)を検出するジャイロセンサや、操作筐体11の先端の傾き方向(上方又は下方)とその傾き角度を検出する加速度センサ16が取り付けられている。   The travel / transverse determination pushbutton switch 13 is a cross-shaped pushbutton switch whose Y-axis is in the front-rear end direction of the operation housing 11 and whose X-axis is perpendicular to the front-rear end direction of the operation housing 11. It is arranged to be. The power pushbutton switch 12, the travel / transverse determination pushbutton switch 13, the reset pushbutton switch 14, and the elevation determination pushbutton switch 15 are attached to positions that can be operated with a finger of one hand holding the operation casing 11. Although not shown, a gyro sensor that detects the direction in which the tip of the operation casing 11 faces (the direction in which the operation casing faces) in the operation casing 11 or the tip of the operation casing 11 is omitted. An acceleration sensor 16 for detecting the tilt direction (upper or lower) and the tilt angle is attached.

図4は本発明に係る走行クレーンの操作制御装置の全体システム構成を示すブロック図である。走行クレーンの操作制御装置は、操作装置制御回路部10と、モータ駆動制御回路部30とから構成されている。操作装置制御回路部10は、指令信号生成部21と通信部22を備えている。モータ駆動制御回路部30は、通信部31、制御部32、走行インバータ33、横行インバータ34、昇降インバータ35を備えている。上記操作装置制御回路部10の指令信号生成部21や通信部22を構成する電子部品や機器は操作筐体11内に実装され、モータ駆動制御回路部30の通信部31や制御部32を構成する電子部品や機器は電動巻上機(図1の電動巻上機106、図2の電動巻上機204参照)に搭載配置される。   FIG. 4 is a block diagram showing the overall system configuration of the traveling crane operation control apparatus according to the present invention. The traveling crane operation control device includes an operation device control circuit unit 10 and a motor drive control circuit unit 30. The controller device control circuit unit 10 includes a command signal generation unit 21 and a communication unit 22. The motor drive control circuit unit 30 includes a communication unit 31, a control unit 32, a travel inverter 33, a traverse inverter 34, and a lift inverter 35. The electronic components and devices that constitute the command signal generation unit 21 and the communication unit 22 of the operation device control circuit unit 10 are mounted in the operation housing 11, and the communication unit 31 and the control unit 32 of the motor drive control circuit unit 30 are configured. The electronic parts and devices to be mounted are mounted on the electric hoist (see the electric hoist 106 in FIG. 1 and the electric hoist 204 in FIG. 2).

操作装置制御回路部10の指令信号生成部21には、加速度センサ16で検出された操作筐体11の上下傾き方向検出信号S16aとその傾き角度検出信号S16b、走行・横行決定押釦スイッチ13が押圧された場合の走行・横行決定速度信号S13、走行・横行速度信号SV13、昇降決定押釦スイッチ15の押圧操作による昇降決定信号S15、リセット用押釦スイッチ14の押圧操作によるリセット信号S14、ジャイロセンサ17で検出された操作筐体11の先端部が向く方向(操作筐体方向)を検した操作筐体方向検出信号S17がそれぞれ入力されるようになっている。なお、走行・横行決定押釦スイッチ13は、その端部13a、13b、13c、13dを押圧する押圧力に応じた大きさの信号が出力できるように、例えば感圧ゴム(押圧力に応じて抵抗値が変化するゴム材)を用いた押釦スイッチとする。 The command signal generation unit 21 of the controller control circuit unit 10 includes a vertical tilt direction detection signal S 16 a and a tilt angle detection signal S 16 b of the operation housing 11 detected by the acceleration sensor 16, a travel / transverse determination push button. Travel / transverse determination speed signal S 13 , travel / transverse speed signal SV 13 when switch 13 is pressed, elevating determination signal S 15 by pressing operation of elevating determination pushbutton switch 15 , reset by pressing operation of reset pushbutton switch 14 A signal S 14 and an operation case direction detection signal S 17 for detecting a direction (operation case direction) of the operation case 11 detected by the gyro sensor 17 are input. The travel / transverse determination push button switch 13 is, for example, a pressure-sensitive rubber (resisting according to the pressing force) so that a signal having a magnitude corresponding to the pressing force pressing the end portions 13a, 13b, 13c, 13d can be output. A push button switch using a rubber material whose value changes).

上記走行・横行決定速度信号S13は、走行・横行決定押釦スイッチ13の4つの端部のどの端部が押圧操作されたかによって、異なる走行決定信号とその押圧力に応じた異なる走行方向の速度信号が出力される。即ち、端部13aが押圧操作された場合は操作筐体11の先端が向いている操作筐体方向(図3(b)の矢印a方向)への走行決定信号S13aとその速度信号SV13a、端部13bが押圧操作された場合は操作筐体方向と直交する左方向(図3(b)の矢印b方向)への走行決定信号S13bとその速度信号SV13b、端部13cが押圧操作された場合は操作筐体方向に直交する右方向(図3(b)の矢印c方向)への走行決定信号S13cとその速度信号SV13c、端部13dが押圧操作された場合は操作筐体方向とは反対方向(図3(b)の矢印d方向)への走行決定信号S13dとその速度信号SV13dがそれぞれ出力される。 The running-traverse decision speed signal S 13 has four depending on which end of the end portion is pressed, different travel decision signal and the speed of the different direction of travel in accordance with the pressing force of the running and traverse decision pushbutton switch 13 A signal is output. That is, the end portion 13a is traveling determination signal to S 13 a and its speed signal SV (arrow direction a in FIG. 3 (b)) pressed engineered if the operation housing 11 of the tip facing action being housing direction 13 a, when the end portion 13 b is pressed, the travel determination signal S 13 b and its speed signal SV 13 b in the left direction (arrow b direction in FIG. 3B) orthogonal to the operation casing direction traveling determination signal S 13 c and its speed signal SV 13 c to (arrow c direction in FIG. 3 (b)) if the part 13c is pressed right direction orthogonal to the operation housing direction, the end portion 13d is pressed When operated, a travel determination signal S 13 d and its speed signal SV 13 d in the direction opposite to the direction of the operation casing (the direction of arrow d in FIG. 3B) are output.

指令信号生成部21は、昇降決定押釦スイッチ15からの昇降決定信号(巻上下げ決定信号)S15と加速度センサ16からの上下傾き方向検出信号S16aと傾き角度検出信号S16bを受けて昇降指令信号と昇降速度指令信号、リセット用押釦スイッチ14からのリセット信号S14を受けてリセット信号をそれぞれ生成する。また、指令信号生成部21は、ジャイロセンサ17からの操作筐体方向検出信号S17と走行・横行決定押釦スイッチ13からの走行決定信号S13aと速度信号SV13aにより矢印a方向への走行指令信号と速度信号を、操作筐体方向信号と走行決定信号S13bと速度信号SV13bにより矢印b方向への走行指令信号と速度指令信号を、操作筐体方向信号と走行決定信号S13cと速度信号SV13cにより矢印c方向への走行指令信号と速度指令信号を、操作筐体方向検出信号S17と走行決定信号S13dと速度信号SV13dにより矢印d方向への走行指令信号と速度指令信号をそれぞれ生成する。そして指令信号生成部21で生成された上記各指令信号は通信部22を介してモータ駆動制御回路部30の通信部31に伝送される。 Command signal generator 21 receives the vertical inclination direction detecting signal S 16 a and the inclination angle detection signal S 16 b from the lifting decision signal (winding up and down up determination signal) S 15 and the acceleration sensor 16 from the lifting decision pushbutton switch 15 elevation command signal and the elevation speed command signal, a reset signal by receiving a reset signal S 14 from the reset pushbutton switch 14 to generate respectively Te. Further, the command signal generator 21, by the travel determination signal S 13 a and the speed signal SV 13 a from the operation casing direction detecting signal S 17 and the travel-traverse decision pushbutton switch 13 from the gyro sensor 17 in the direction of arrow a The travel command signal and the speed signal, the operation casing direction signal, the travel determination signal S 13 b, and the speed signal SV 13 b are used to generate the travel command signal and the speed command signal in the direction of the arrow b, and the operation casing direction signal and the travel determination signal. S 13 a travel command signal and the speed command signal for the c and the velocity signal of arrow c direction by the SV 13 c, by the operation casing direction detecting signal S 17 traveling determination signal S 13 d and the speed signal SV 13 d of the arrow d direction The travel command signal and the speed command signal are respectively generated. The command signals generated by the command signal generation unit 21 are transmitted to the communication unit 31 of the motor drive control circuit unit 30 via the communication unit 22.

通信部31は操作装置制御回路部10からの上記昇降指令信号と昇降速度信号、矢印a、b、c、d(図3(b)参照)で示す方向への走行指令信号とその速度指令信号を受けてその信号を制御部32に出力する。制御部32は矢印a、b、c、d(図3(b)参照)で示す方向への走行指令信号と速度指令信号、昇降指令信号と昇降速度指令信号を受け、走行モータ41の起動信号と速度信号、横行モータ42の起動信号と速度信号、及び昇降モータ43の起動信号と速度信号を生成して、走行インバータ33、横行インバータ34、及び昇降インバータ35を起動する。これにより走行インバータ33、横行インバータ34、及び昇降インバータ35から、それぞれ走行モータ41、横行モータ42、及び昇降モータ43に電力が供給され、走行モータ41、横行モータ42、及び昇降モータ43が起動し走行クレーンを矢印a、b、c、d(図3(b)参照)で示す方向に設定された速度で走行・横行すると共に、昇降モータ43を指定された方向に設定された速度で昇降(巻上下)する。このとき操作筐体11の上下方向の傾き角度が変われば、それに応じて昇降速度(巻上下速度)も変化する。また、走行速度及び横行速度も走行・横行決定押釦スイッチ13の各端部の押圧力を変化させることで走行・横行速度も変化する。   The communication unit 31 includes the elevation command signal and the elevation speed signal from the controller control circuit unit 10, a travel command signal in the direction indicated by arrows a, b, c, and d (see FIG. 3B) and its speed command signal. In response, the signal is output to the control unit 32. The control unit 32 receives a travel command signal and a speed command signal in the directions indicated by arrows a, b, c, and d (see FIG. 3B), a lift command signal and a lift speed command signal, and an activation signal for the travel motor 41. And the speed signal, the start signal and speed signal of the traverse motor 42, and the start signal and speed signal of the lift motor 43 are generated to start the travel inverter 33, the traverse inverter 34, and the lift inverter 35. As a result, electric power is supplied from the travel inverter 33, the traverse inverter 34, and the lift inverter 35 to the travel motor 41, the traverse motor 42, and the lift motor 43, respectively, and the travel motor 41, the traverse motor 42, and the lift motor 43 are activated. The traveling crane travels and traverses at a speed set in the direction indicated by arrows a, b, c, and d (see FIG. 3B), and the elevating motor 43 is moved up and down at a speed set in a designated direction ( Wind up and down). At this time, if the tilt angle in the vertical direction of the operation casing 11 changes, the lifting / lowering speed (winding vertical speed) also changes accordingly. In addition, the travel speed and the traverse speed are also changed by changing the pressing force at each end of the travel / traverse determination push button switch 13.

上記のように走行モータ41、横行モータ42、及び昇降モータ43の起動を走行・横行決定押釦スイッチ13の押圧操作による走行・横行速度決定信号S13、昇降決定押釦スイッチ15による昇降決定信号S15があることを条件とすることにより、オペレータが走行クレーンの移動、巻上下げを意図して操作筐体11の水平面内の向きや上下方向の傾き変えた場合にのみ、走行クレーンが走行・横行、昇降(巻上下げ)運転が行われる。即ち、オペレータが不用意に操作筐体11を水平面内で変位させたり、上下方向の傾きを変えても走行・横行決定押釦スイッチ13、昇降決定押釦スイッチ15が押圧操作されない限り走行クレーンが走行、横行、巻上下げ動作をしないことになり、安全性が維持できる。なお、操作装置制御回路部10の指令信号生成部21及びモータ駆動制御回路部30の制御部32はそれぞれマイクロコンピュータで構成される。また、通信部22と通信部31の信号伝送手段としては、有線による信号伝送、電波や光等の無線による信号伝送を用いる。 As described above, the travel motor 41, the traverse motor 42, and the lift motor 43 are activated to start the travel / traverse speed determination signal S13 by the pressing operation of the travel / traverse determination pushbutton switch 13 , and the lift determination signal S15 by the lift determination pushbutton switch 15. The traveling crane travels and traverses only when the operator changes the direction of the operation casing 11 in the horizontal plane and the vertical inclination in order to move and hoist the traveling crane. Then, the raising / lowering (winding / lowering) operation is performed. That is, even if the operator inadvertently displaces the operation casing 11 within the horizontal plane or changes the vertical inclination, the traveling crane travels as long as the travel / transverse determination pushbutton switch 13 and the elevation determination pushbutton switch 15 are not pressed. Traversing and hoisting / lowering operations are not performed, and safety can be maintained. The command signal generation unit 21 of the controller device control circuit unit 10 and the control unit 32 of the motor drive control circuit unit 30 are each configured by a microcomputer. Further, as the signal transmission means of the communication unit 22 and the communication unit 31, signal transmission by wire and signal transmission by radio such as radio waves and light are used.

ここで、加速度センサ16で操作筐体11の上下傾き方向及び傾き角度を検出することについて説明する。加速度センサ16を取り付けている操作筐体11を角度θだけ傾斜させた場合、図5に示すように、加速度センサ16の取り付け方向には重力加速度gの分解成分g・sinθがかかることになる。従って、加速度センサ16の出力としてg・sinθに相当する値が電圧として出力される。ここで、角度θが0からπ/2まで変化すると、sinθの値は0.0から1.0まで変化し、最も傾いたθ=g・sinθは1gに等しくなる。上記のように加速度センサ16の出力は電圧値として出力されるから、操作筐体11を水平にした時の出力電圧値を基準として、垂直に配置した時までの変化幅を求め基準となる出力電圧値を取得する。そして現在の加速度センサ16の出力電圧と上記基準値の差を求め、逆サインを用いてこの値を角度に変換することにより、この変換した角度が現在の操作筐体11の傾き角度となる。   Here, detection of the up / down tilt direction and the tilt angle of the operation casing 11 by the acceleration sensor 16 will be described. When the operation casing 11 to which the acceleration sensor 16 is attached is tilted by the angle θ, as shown in FIG. 5, a decomposition component g · sin θ of the gravitational acceleration g is applied in the attachment direction of the acceleration sensor 16. Therefore, a value corresponding to g · sin θ is output as a voltage as the output of the acceleration sensor 16. Here, when the angle θ changes from 0 to π / 2, the value of sin θ changes from 0.0 to 1.0, and the most inclined θ = g · sin θ becomes equal to 1 g. Since the output of the acceleration sensor 16 is output as a voltage value as described above, an output serving as a reference is obtained by obtaining a change width until the operation casing 11 is vertically arranged with reference to the output voltage value when the operation casing 11 is leveled. Get the voltage value. Then, the difference between the current output voltage of the acceleration sensor 16 and the reference value is obtained, and this value is converted into an angle using an inverse sine, so that the converted angle becomes the current tilt angle of the operation casing 11.

次に、ジャイロセンサ17で操作筐体11の先端部が向く方向(操作筐体方向)を検出することについて説明する。ジャイロセンサには、振動式、機械式、光学式、流体式等がある。本走行クレーンの操作制御装置には、上記いずれのジャイロセンサも利用可能であるが、小型・量産化に有利などの理由で、圧電型振動ジャイロセンサがよく使用される。図7は圧電型振動ジャイロセンサの原理を示す図で、図7(a)は静止時、図7(b)は回転時をそれぞれ示す。圧電型振動ジャイロセンサ18は圧電素子からなる振動子18aを具備し、静止時は矢印Cに示すように駆動振動している。回転時に振動子18aに軸を回転中心とする角速度ωを与えると、矢印Dに示すように矢印Cに直交する方向にコリオリの力が作用し、振動子18aに電荷18bが発生する。この電荷18bを検出することにより、角速度ωを検出する。このように圧電型振動ジャイロセンサ18は角速度ωを検出するセンサであることから、角速度センサと呼ばれることもある。   Next, detection of the direction (operation casing direction) in which the tip of the operation casing 11 faces by the gyro sensor 17 will be described. The gyro sensor includes a vibration type, a mechanical type, an optical type, a fluid type, and the like. Any of the above gyro sensors can be used for the operation control device of the traveling crane, but a piezoelectric vibration gyro sensor is often used for reasons such as small size and mass production. 7A and 7B are diagrams showing the principle of the piezoelectric vibration gyro sensor. FIG. 7A shows a stationary state and FIG. 7B shows a rotating state. The piezoelectric vibration gyro sensor 18 includes a vibrator 18a made of a piezoelectric element, and is driven to vibrate as indicated by an arrow C when stationary. When an angular velocity ω with the axis as the center of rotation is applied to the vibrator 18a during rotation, Coriolis force acts in a direction perpendicular to the arrow C as shown by an arrow D, and charges 18b are generated in the vibrator 18a. By detecting this electric charge 18b, the angular velocity ω is detected. Thus, since the piezoelectric vibration gyro sensor 18 is a sensor that detects the angular velocity ω, it is sometimes called an angular velocity sensor.

上記圧電型振動ジャイロセンサ(角速度センサ)18をジャイロセンサ17として操作筐体11内の所定位置に設置する。そして操作筐体11の矢印Aを予め決められた方向に設定(例えば走行方向である東西方向の東方向に向けて設定)し、操作筐体11に設けたリセット用押釦スイッチ14(図3(a)参照)を押すことにより、ジャイロセンサ17の初期設定と累積誤差を消去するようになっている。このリセット時点から、ジャイロセンサ17(圧電型振動ジャイロセンサ18)で検出した角速度ωを操作筐体方向検出信号S17として指令信号生成部21に出力する。指令信号生成部21は、操作筐体方向検出信号S17と経過時間(角速度ωの積分)から操作筐体11が上記予め決められた方向(東方向)から水平方向にどれだけ回転したかを演算し、操作筐体11の矢印Aが向く方向を求める。 The piezoelectric vibration gyro sensor (angular velocity sensor) 18 is installed as a gyro sensor 17 at a predetermined position in the operation casing 11. Then, the arrow A of the operation housing 11 is set in a predetermined direction (for example, set in the east-west direction, which is the traveling direction), and the reset push button switch 14 provided in the operation housing 11 (FIG. 3 ( By pressing (a), the initial setting of the gyro sensor 17 and the accumulated error are erased. Output from the reset point, the command signal generating unit 21 an angular velocity ω detected by the gyro sensor 17 (piezoelectric vibration gyro sensor 18) as the operation casing direction detecting signal S 17. The command signal generation unit 21 indicates how much the operation casing 11 has rotated in the horizontal direction from the predetermined direction (east direction) based on the operation casing direction detection signal S 17 and the elapsed time (integration of the angular velocity ω). Calculation is performed to determine the direction in which the arrow A of the operation casing 11 faces.

操作筐体11の矢印Aを例えば東方向(走行方向)に向け、リセット用押釦スイッチ14を押圧操作してジャイロセンサ17の初期設定と累積誤差を消去した後、十字状の走行・横行決定押釦スイッチ13の端部13aを押圧操作すると、指令信号生成部21は走行モータ41を東方向(正転)に走行させる走行指令信号を、端部13bを押圧操作すると横行モータ42を北方向(正転)に横行させる横行指令信号を、端部13cを押圧操作すると横行モータ42を南方向(逆転)に横行させる横行指令信号を、端部13dを押圧操作すると走行モータ41を西方向(逆転)に走行させる走行指令信号をそれぞれ生成する。操作筐体11の矢印Aを東方向からずらすと、ジャイロセンサ17はその角速度ωを検出し、操作筐体方向検出信号S17として指令信号生成部21に出力する。指令信号生成部21は指令信号生成部21と経過時間(角速度ωの積分)から東方向からのずれ角度を算出し、その角度方向に応じて走行モータ41、横行モータ42の回転方向(走行方向、横行方向)と回転速度を算出し、その指令信号を生成する。 The arrow A of the operation casing 11 is directed to the east direction (traveling direction), for example, and the reset push button switch 14 is pressed to erase the initial setting and accumulated error of the gyro sensor 17, and then the cross-shaped travel / transverse determination push button When the end portion 13a of the switch 13 is pressed, the command signal generating unit 21 outputs a travel command signal that causes the travel motor 41 to travel in the east direction (forward rotation), and when the end portion 13b is pressed, the traverse motor 42 is moved in the north direction (forward direction). When the end portion 13c is pressed, the traverse command signal for traversing the traverse motor 42 in the south direction (reverse) is operated. When the end portion 13d is pressed, the travel motor 41 is moved west (reverse) Each of the travel command signals for causing the vehicle to travel is generated. When the arrow A of the operation casing 11 is shifted from the east direction, the gyro sensor 17 detects the angular velocity ω and outputs it to the command signal generation unit 21 as the operation casing direction detection signal S 17 . The command signal generation unit 21 calculates a deviation angle from the east direction from the command signal generation unit 21 and the elapsed time (integration of the angular velocity ω), and the rotation direction (travel direction) of the travel motor 41 and the traversing motor 42 according to the angle direction. , The transverse direction) and the rotation speed are calculated, and the command signal is generated.

例えば図8に示すように、操作筐体11を東方向(基準方向)からθ°水平に北側に回転し、十字状の走行・横行決定押釦スイッチ13の端部13aを押圧操作した場合、指令信号生成部21は、走行モータ41を東方向(正転)に走行させる走行指令信号を生成すると共に、横行モータ42を北方向(逆転)に横行させる横行指令信号を生成し、更に走行モータ41の回転数(速度)に対する横行モータ42の回転数(速度)の比は、Vacosθ:Vasinθとなるように制御される。ここでVaは押釦スイッチ13の端部13aを押圧する押圧力に応じた速度信号を示す。   For example, as shown in FIG. 8, when the operation casing 11 is rotated to the north side by θ ° horizontally from the east direction (reference direction) and the end portion 13 a of the cross-shaped travel / transverse determination pushbutton switch 13 is pressed, The signal generator 21 generates a travel command signal that causes the travel motor 41 to travel in the east direction (forward rotation), generates a traverse command signal that causes the traverse motor 42 to travel in the north direction (reverse rotation). The ratio of the rotational speed (speed) of the traversing motor 42 to the rotational speed (speed) is controlled to be Vacos θ: Vasin θ. Here, Va indicates a speed signal corresponding to the pressing force for pressing the end portion 13a of the push button switch 13.

上記の走行クレーンの操作制御装置では、走行・横行決定押釦スイッチ13として、図3に示すように十字状の押釦スイッチで、その端部13a、13b、13c、13dを押圧操作することにより、矢印a方向への走行決定信号S13a、速度信号SV13a、矢印b方向への走行決定信号S13b、速度信号SV13b、矢印c方向への走行決定信号S13c、速度信号SV13c、矢印d方向への走行決定信号S13d、速度信号SV13dを出力する押釦スイッチを示した。しかしながら、走行・横行決定スイッチとしてはこれに限定されるものではなく、例えば、図6(a)に正面、(b)平面を示すように、レバー51を具備するレバー付走行・横行決定スイッチ50を用い、レバー51を矢印a、b、c、dに示す方向に傾倒することにより、走行方向を指示し、レバー51の傾倒角度に応じた速度信号を出力できる、所謂ジョイスティック式スイッチを用いてもよい。 In the traveling crane operation control device described above, as the travel / transverse determination pushbutton switch 13, the arrows 13 a, 13 b, 13 c, and 13 d are pressed by a cross-shaped pushbutton switch as shown in FIG. Travel determination signal S 13 a in the direction a, speed signal SV 13 a, travel determination signal S 13 b in the direction of arrow b, speed signal SV 13 b, travel determination signal S 13 c in the direction of arrow c, speed signal SV 13 c, showed a push button switch that outputs a driving determination signal S 13 d, the speed signal SV 13 d of the arrow d direction. However, the travel / transverse determination switch is not limited to this. For example, as shown in FIG. 6A, the front and (b) planes, the lever-equipped travel / transverse determination switch 50 is provided. By using a so-called joystick type switch that can instruct the traveling direction by tilting the lever 51 in the directions indicated by arrows a, b, c, and d and output a speed signal according to the tilt angle of the lever 51. Also good.

そして、レバー51を矢印a方向、矢印b方向、矢印c方向、矢印d方向に傾倒させることにより、その傾倒方向と傾倒角度により、矢印a方向への走行決定信号S13a、速度信号SV13a、矢印b方向への走行決定信号S13b、速度信号SV13b、矢印c方向への走行決定信号S13c、速度信号SV13c、矢印d方向への走行決定信号S13d、速度信号SV13dを出力するようにしてもよい。走行・横行決定押釦スイッチ13としては、要はジャイロセンサ17等の操作筐体方向検出手段で検出した操作筐体方向により、矢印a、b、c、d方向の走行決定信号S13a〜S13d、速度信号SV13a〜SV13dを出力できるものであればよい。 Then, by tilting the lever 51 in the direction of the arrow a, the direction of the arrow b, the direction of the arrow c, and the direction of the arrow d, the travel determination signal S 13 a and the speed signal SV 13 in the direction of the arrow a are determined according to the tilt direction and the tilt angle. a, travel determination signal S 13 b in the direction of arrow b, speed signal SV 13 b, travel determination signal S 13 c in the direction of arrow c, speed signal SV 13 c, travel determination signal S 13 d in the direction of arrow d, The speed signal SV 13 d may be output. The travel / transverse determination pushbutton switch 13 is basically the travel determination signals S 13 a to S in the directions of arrows a, b, c, and d depending on the operation casing direction detected by the operation casing direction detecting means such as the gyro sensor 17. 13 d, as long as it can output a speed signal SV 13 a~SV 13 d.

また、上記実施形態例では、操作筐体11の上下の傾き方向と傾き角度を検出する操作筐体傾き検出手段として、加速度センサ16を用いる例を示したが、操作筐体11の上下の傾き方向と傾き角度を検出できるものであれば、加速度センサに限定されない。また、操作筐体11の水平面内での向く方向を検出する操作筐体方向検出手段としてジャイロセンサ17を用いる例を示したが、操作筐体11の水平面内での向く方向を検出できるものであれば、ジャイロセンサに限定されない。   In the above-described embodiment, the example in which the acceleration sensor 16 is used as the operation case inclination detection unit that detects the vertical inclination direction and the inclination angle of the operation case 11 has been described. It is not limited to an acceleration sensor as long as it can detect a direction and an inclination angle. Moreover, although the example which uses the gyro sensor 17 as an operation housing | casing direction detection means to detect the direction which the operation housing | casing 11 faces in the horizontal surface was shown, the direction which the operation housing 11 faces in the horizontal surface can be detected. If there is, it is not limited to a gyro sensor.

以上、本発明の実施形態を説明したが、本発明は上記実施形態に限定されるものではなく、特許請求の範囲、及び明細書と図面に記載された技術的思想の範囲内において種々の変形が可能である。なお直接明細書及び図面に記載のない何れの形状や材質であっても、本願発明の作用・効果を奏する以上、本願発明の技術的思想の範囲内である。例えば、傾き方向・角度検出手段として加速度センサを用いたが操作筐体の傾き方向及び傾き角度を検出できるのであれは、加速度センサに限定されるものではない。また、操作筐体の水平面内での方向をジャイロセンサで検出する例を示したが、操作筐体の水平面内での方向を検出できるのであれば、ジャイロセンサに限定されるものではない。   Although the embodiments of the present invention have been described above, the present invention is not limited to the above-described embodiments, and various modifications can be made within the scope of the technical idea described in the claims and the specification and drawings. Is possible. Note that any shape or material not directly described in the specification and drawings is within the scope of the technical idea of the present invention as long as the effects and advantages of the present invention are achieved. For example, although an acceleration sensor is used as the tilt direction / angle detection means, the method is not limited to the acceleration sensor as long as the tilt direction and tilt angle of the operation casing can be detected. Moreover, although the example which detects the direction in the horizontal surface of an operation housing | casing with the gyro sensor was shown, if the direction in the horizontal surface of an operation housing can be detected, it will not be limited to a gyro sensor.

従来の走行クレーンの外観概略構成例を示す図である。It is a figure which shows the external appearance schematic structural example of the conventional traveling crane. 従来の走行クレーンの外観概略構成例を示す図である。It is a figure which shows the external appearance schematic structural example of the conventional traveling crane. 本発明に係る走行クレーンの操作制御装置の操作装置制御回路部の外観構成例を示す図である。It is a figure which shows the example of an external appearance structure of the operating device control circuit part of the operating control apparatus of the traveling crane which concerns on this invention. 本発明に係る走行クレーンの操作制御装置の全体システム構成を示すブロック図である。It is a block diagram which shows the whole system structure of the operation control apparatus of the traveling crane which concerns on this invention. 加速度センサの説明図である。It is explanatory drawing of an acceleration sensor. 本発明に係る走行クレーンの操作制御装置の走行・横行決定スイッチの構成例を示す図である。It is a figure which shows the structural example of the driving | running | working / transverse determination switch of the operation control apparatus of the traveling crane which concerns on this invention. 圧電型振動ジャイロセンサの動作原理を示す図である。It is a figure which shows the principle of operation of a piezoelectric vibration gyro sensor. 操作筐体の回転状態を示す図である。It is a figure which shows the rotation state of an operation housing | casing.

符号の説明Explanation of symbols

10 操作装置制御回路部
11 操作筐体
12 電源押釦スイッチ
13 走行・横行決定押釦スイッチ
14 リセット用押釦スイッチ
15 昇降決定押釦スイッチ
16 加速度センサ
17 ジャイロセンサ
18 圧電型振動ジャイロセンサ
21 指令信号生成部
22 通信部
30 モータ駆動制御回路部
31 通信部
32 制御部
33 走行インバータ
34 横行インバータ
35 昇降インバータ
41 走行モータ
42 横行モータ
43 昇降モータ
DESCRIPTION OF SYMBOLS 10 Operation apparatus control circuit part 11 Operation housing | casing 12 Power supply pushbutton switch 13 Traveling / transverse decision pushbutton switch 14 Reset pushbutton switch 15 Lifting decision pushbutton switch 16 Acceleration sensor 17 Gyro sensor 18 Piezoelectric vibration gyro sensor 21 Command signal generation part 22 Communication Unit 30 Motor drive control circuit unit 31 Communication unit 32 Control unit 33 Traveling inverter 34 Traverse inverter 35 Lifting inverter 41 Traveling motor 42 Traversing motor 43 Lifting motor

Claims (6)

水平面内の所定方向に敷設された走行レールと、該走行レールに直交する方向に配置され且つ走行モータにより、該走行レールに沿って移動する横行レールと、該横行レールに沿って移動するための横行モータ及び荷を巻上下する昇降モータとを具備する電動巻上機を備えた走行クレーンの操作制御装置であって、
操作筐体と、該操作筐体先端部の垂直面内で上下に向く方向とその傾き角度を検出する操作筐体傾き検出手段と、前記操作筐体先端部の水平面内で向く方向を検出する操作筐体方向検出手段と、前記走行モータへの走行指令信号及び走行速度指令信号と横行モータへの横行指令信号及び横行速度指令信号と前記昇降モータの昇降指令信号と昇降速度指令信号とを生成する指令信号生成手段を備えた操作装置制御回路と、該操作装置制御回路の指令信号生成手段からの前記各指令信号に基づいて前記走行モータ、横行モータ、及び昇降モータを駆動制御するモータ駆動制御回路を備え、
前記操作筐体には、走行・横行決定信号を出力する走行・横行決定手段、昇降決定信号を出力する昇降決定手段とを設け、
前記操作装置制御回路の指令信号生成手段は、前記走行・横行決定手段からの走行・横行決定信号と前記操作筐体方向検出手段で検出した前記操作筐体の向く方向から前記走行指令信号及び前記走行速度指令信号を生成すると共に、前記横行モータへの前記横行指令信号及び前記横行速度指令信号を生成し、前記昇降決定手段からの昇降決定信号と前記操作筐体傾き検出手段で検出した前記操作筐体先端部の向く方向に基づいて前記昇降指令信号を生成すると共に、その傾き角度に基づいて前記昇降速度指令信号を生成することを特徴とする走行クレーンの操作制御装置。
A traveling rail laid in a predetermined direction in a horizontal plane, a traverse rail arranged in a direction orthogonal to the traveling rail and moved along the traveling rail by a traveling motor, and a travel rail for moving along the traversing rail An operation control device for a traveling crane provided with an electric hoisting machine comprising a traverse motor and a lifting motor for winding and unloading a load,
An operation case, an operation case inclination detecting means for detecting a direction and an inclination angle in a vertical plane of the operation case front end, and a direction in the horizontal plane of the operation case front end. Operation casing direction detection means, travel command signal and travel speed command signal to the travel motor, traverse command signal and traverse speed command signal to the traverse motor, and lift command signal and lift speed command signal of the lift motor are generated Operating device control circuit having command signal generating means for performing motor driving control for driving and controlling the travel motor, traverse motor, and lift motor based on the command signals from the command signal generating means of the operating device control circuit With a circuit,
The operation casing is provided with a traveling / traverse determining means for outputting a traveling / transverse determining signal, and an elevating / deciding means for outputting an elevating / deciding signal.
The command signal generation means of the controller control circuit includes the travel command signal from the travel / crossing determination means and the direction of the operation casing detected by the operation casing direction detection means and the travel command signal and the direction The travel speed command signal is generated, the traverse command signal to the traverse motor and the traverse speed command signal are generated, and the operation determined by the lift determination signal from the lift determination means and the operation casing inclination detection means. An operation control device for a traveling crane, characterized in that the lift command signal is generated based on a direction in which the front end of the casing faces and the lift speed command signal is generated based on an inclination angle thereof.
請求項1に記載の走行クレーンの操作制御装置において、
前記操作筐体傾き検出手段に加速度センサを用い前記操作筐体の上下方向傾き方向と傾き角度を検出し、前記操作筐体方向検出手段にジャイロセンサを用い前記操作筐体の水平面内での向く方向を検出することを特徴とする走行クレーンの操作制御装置。
In the traveling crane operation control device according to claim 1,
An acceleration sensor is used for the operation casing inclination detection means to detect the vertical inclination direction and the inclination angle of the operation casing, and a gyro sensor is used for the operation casing direction detection means to face the operation casing in the horizontal plane. An operation control device for a traveling crane, characterized by detecting a direction.
請求項1又は2に記載の走行クレーンの操作制御装置において、
前記走行・横行決定手段は、前記操作筐体の先後端方向と該先後端方向に直交する十字状の押釦スイッチであり、該十字状の押釦スイッチの4個の押圧端部のそれぞれの押圧操作により、前記操作装置制御回路の指令信号生成手段は、前記操作筐体の先端部方向、後端方向、先後端方向に直交する左右両方向に走行する走行指令信号及び走行速度指令信号と横行指令信号及び横行速度指令信号を生成することを特徴とする走行クレーンの操作制御装置。
In the operation control apparatus of the traveling crane according to claim 1 or 2,
The travel / transverse determining means is a cross-shaped pushbutton switch orthogonal to the front-rear end direction and the front-rear end direction of the operation casing, and each pressing operation of the four press end portions of the cross-shaped pushbutton switch Thus, the command signal generating means of the operating device control circuit is provided with a travel command signal, a travel speed command signal, and a traverse command signal that travel in both the left and right directions perpendicular to the front end direction, the rear end direction, and the front rear end direction of the operation casing. And an operation control device for a traveling crane, characterized by generating a traverse speed command signal.
請求項1又は2に記載の走行クレーンの操作制御装置において、
前記走行・横行決定手段は、中立位置から前記操作筐体の先端方向、後端方向、該先後端方向に直交する左右方向に倒すことができるレバーの付いたレバー付きスイッチであり、該レバー付スイッチのレバーの傾き方向と傾き角度により、前記操作装置制御回路の指令信号生成手段は、前記操作筐体の先端部方向、後端方向、先後端方向に直交する左右両方向に走行する走行指令信号及び走行速度指令信号と横行指令信号及び横行速度指令信号を生成することを特徴とする走行クレーンの操作制御装置。
In the operation control apparatus of the traveling crane according to claim 1 or 2,
The travel / transverse determining means is a switch with a lever having a lever that can be tilted from the neutral position in the front-end direction, the rear-end direction, and the left-right direction perpendicular to the front-rear end direction. Depending on the tilt direction and tilt angle of the lever of the switch, the command signal generating means of the operating device control circuit travels in both the left and right directions orthogonal to the front end direction, the rear end direction, and the front rear end direction of the operation casing. And a traveling crane operation control device for generating a traveling speed command signal, a traversing command signal, and a traversing speed command signal.
請求項1乃至4のいずれか1項に記載の走行クレーンの操作制御装置において、
前記昇降決定手段及び前記走行・横行決定手段は、前記操作筐体を把持する片手の指で操作できる位置に設けられていることを特徴とする走行クレーンの操作制御装置。
In the operation control device of the traveling crane according to any one of claims 1 to 4,
The traveling crane operation control device, wherein the lifting / lowering determining means and the traveling / traversing determining means are provided at a position where they can be operated by a finger of one hand holding the operation casing.
請求項1乃至5のいずれか1項に記載の走行クレーンの操作制御装置において、
前記操作筐体は、平面、正面及び側面が矩形状の6面体からなることを特徴とする走行クレーンの操作制御装置。
In the operation control apparatus of the traveling crane according to any one of claims 1 to 5,
The operation control device for a traveling crane, wherein the operation casing is a hexahedron having a rectangular plane, front surface, and side surface.
JP2008054981A 2008-03-05 2008-03-05 Operation control device for traveling crane Expired - Fee Related JP5011169B2 (en)

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