JP2009207299A - Splice housing structure of vehicle wire harness - Google Patents

Splice housing structure of vehicle wire harness Download PDF

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JP2009207299A
JP2009207299A JP2008047874A JP2008047874A JP2009207299A JP 2009207299 A JP2009207299 A JP 2009207299A JP 2008047874 A JP2008047874 A JP 2008047874A JP 2008047874 A JP2008047874 A JP 2008047874A JP 2009207299 A JP2009207299 A JP 2009207299A
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splice
protector
side wall
wire harness
protector body
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JP5050927B2 (en
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Kentaro Hayashi
健太郎 林
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Sumitomo Wiring Systems Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To facilitate housing work of a splice connection part to a protector, to reduce the number of components, to correspond to a diameter difference of the splice connection part and to reduce cost. <P>SOLUTION: A plurality of splice housing parts 30 having upper openings in positions closed by a lid 22 are protrusively arranged with space therebetween in series or in parallel in upper parts of an inner face or an outer face of both sidewalls 24 of a protector body 21 of the upper openings or both faces. The number of splice housing parts 30 is made equal to the number of splice connection parts 14. A branch line 12 with the splice connection parts 14 is branched from a trunk 11 of a wire harness 10. One splice connection part 14 is stored in one splice housing part 30. A conductor is exposed without fitting an insulation protection material to the splice connection part 14 accommodated in the splice housing part 30. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、車両用ワイヤハーネスのスプライス収容構造に関し、詳しくは、スプライス接続部を複数設けているワイヤハーネスにプロテクタを取り付ける場合において、該プロテクタへの前記スプライス接続部の収容構造を改良するものである。   The present invention relates to a splice housing structure for a wire harness for a vehicle, and more particularly, to improve a housing structure for the splice connection portion to the protector when a protector is attached to a wire harness having a plurality of splice connection portions. is there.

ワイヤハーネスのスプライス接続部をプロテクタに収容する構造については、様々なものが提案されている。例えば、特開平10−271656号(特許文献1)では、図11(A)に示すように、側壁1aと底壁1bとからなる角部1cを有するプロテクタ等の収容具1の該角部1cの内側にスプライス接続部2を収容する構造を示している。   Various structures for accommodating the splice connection portion of the wire harness in the protector have been proposed. For example, in Japanese Patent Application Laid-Open No. 10-271656 (Patent Document 1), as shown in FIG. 11A, the corner 1c of the container 1 such as a protector having a corner 1c composed of a side wall 1a and a bottom wall 1b. The structure which accommodates the splice connection part 2 inside is shown.

詳しくは、図11(B)に示すように、前記角部1cの内側に、底壁1bにヒンジ1dを介して開閉自在に連結した蓋板1eを設けると共に、該蓋板1eの開閉端は側壁1aに形成した切欠1fに係合させることによって閉鎖状態で該側壁1aに固定される構成とし、スプライス接続部2を前記蓋板1eが固定されている位置に位置決めした後、該蓋板1eを側壁1a側に倒して閉鎖係止することにより、側壁1aと底壁1bと蓋板1eで囲まれた角部1cの内側のスペースにスプライス接続部2を収容固定する。   Specifically, as shown in FIG. 11 (B), a lid plate 1e connected to the bottom wall 1b via a hinge 1d so as to be freely opened and closed is provided inside the corner 1c, and the opening and closing ends of the lid plate 1e are It is configured to be fixed to the side wall 1a in a closed state by engaging with a notch 1f formed in the side wall 1a, and after positioning the splice connecting portion 2 at a position where the lid plate 1e is fixed, the lid plate 1e The splice connecting portion 2 is accommodated and fixed in the space inside the corner portion 1c surrounded by the side wall 1a, the bottom wall 1b, and the lid plate 1e.

しかしながら、前記収容構造では、ハーネスを結束する電線群の中からハーネス束を結束する前に、スプライス接続部2を設けた電線をより分けて前記角部1c寄りに配線する必要があるうえ、スプライス接続部2を前記蓋板1eが固定されている位置に位置決めする作業も容易でなく、作業性に問題があった。また、前記収容構造ではスプライス接続部2がプロテクタ底部にあるため、水がたまり易く、スプライス接続部の被水を完全に防ぐことはできず、スプライス同士の短絡やハーネス内への浸水を防止するために、該スプライス接続部2をシリコンで被覆する等の防水処理作業も必要となる。   However, in the housing structure, it is necessary to divide the electric wire provided with the splice connection part 2 from the group of electric wires for bundling the harness, and to wire it closer to the corner 1c. The operation of positioning the connecting portion 2 at the position where the lid plate 1e is fixed is not easy, and there is a problem in workability. Further, in the housing structure, since the splice connecting portion 2 is located at the bottom of the protector, water easily collects, and it is not possible to completely prevent the splice connecting portion from being wetted, thereby preventing short circuit between splices and infiltration into the harness. Therefore, waterproofing work such as covering the splice connecting portion 2 with silicon is also required.

また、特開平11−196523号(特許文献2)では、図12(A)(B)に示すように、スプライス接続部3を絶縁材料からなるキャップ4で密閉、被覆することによって、該スプライス接続部3に絶縁処理を施し、このようにキャップ4で被覆されたスプライス接続部3をプロテクタ5内に形成したキャップ収容室6内に挿入固定する例が示されている。   In JP-A-11-196523 (Patent Document 2), as shown in FIGS. 12 (A) and 12 (B), the splice connection 3 is sealed and covered with a cap 4 made of an insulating material. An example is shown in which the part 3 is subjected to insulation treatment, and the splice connecting part 3 thus covered with the cap 4 is inserted and fixed in a cap housing chamber 6 formed in the protector 5.

前記キャップ収容室6は、樋形状のプロテクタ5の両側壁5bに沿った位置の底壁5aより立設したU形状の保護壁6aに囲まれた空間よりなり、上面と一端に開口を有すると共に、前記保護壁6aの内面に前記キャップ4の両側面を挟持するリブ6bを突設している。   The cap housing chamber 6 is composed of a space surrounded by a U-shaped protective wall 6a erected from the bottom wall 5a at a position along both side walls 5b of the bowl-shaped protector 5, and has an opening on the upper surface and one end. A rib 6b is provided on the inner surface of the protective wall 6a so as to sandwich both side surfaces of the cap 4.

しかしながら、前記特許文献2で示される収容構造においては、各スプライス接続部3にキャップ4を被せる前処理を必要としているため、作業性が悪く、かつ、部品点数が多くコスト高となる点に問題がある。また、浸水した場合に水が溜まりやすい底壁5aと同一高さに前記キャップ収容室6を形成しているため、スプライス接続部3の防水性にも問題がある。
また、仕様差によってスプライス接続部3の径にも差が生じるため、各スプライス接続部3の径に応じて異なる径のキャップ4を使い分ける必要があるうえ、これらキャップ4の径差に応じて前記キャップ収容室6の内寸も変える、あるは多様なキャップ径に対応可能な複雑な形状とする必要がある点にも問題がある。
However, since the housing structure shown in Patent Document 2 requires pretreatment for covering each splice connection portion 3 with a cap 4, the workability is poor and the number of parts is large and the cost is high. There is. Further, since the cap housing chamber 6 is formed at the same height as the bottom wall 5a where water is likely to accumulate when immersed, there is a problem with the waterproof property of the splice connecting portion 3.
Further, since the diameter of the splice connecting portion 3 is also different due to the specification difference, it is necessary to use different caps 4 with different diameters depending on the diameter of each splice connecting portion 3, and the above-mentioned depending on the diameter difference between these caps 4. There is also a problem in that it is necessary to change the internal dimensions of the cap housing chamber 6 or to have a complicated shape that can accommodate various cap diameters.

特開平10−271656号公報JP-A-10-271656 特開平11−196523号公報JP 11-196523 A

本発明は前記問題に鑑みてなされたもので、各スプライス接続部への個別の絶縁・防水処理作業およびハーネス結束前のスプライス電線のより分け作業を不要として、ワイヤハーネス組立の作業性向上を図ると共に、部品点数を削減し、かつ、仕様差によるスプライス接続部の径の差への対応を可能として低コスト化を図ることができる車両用ワイヤハーネスのスプライス収容構造の提供を課題としている。   The present invention has been made in view of the above problems, and eliminates the need for individual insulation / waterproofing work for each splice connecting portion and for separating the splice wires before binding the harness, thereby improving the workability of the wire harness assembly. At the same time, it is an object of the present invention to provide a splice housing structure for a vehicle wire harness that can reduce the number of components and can reduce the cost by enabling to cope with the difference in the diameter of the splice connecting portion due to the specification difference.

前記課題を解決するために、本発明は、ワイヤハーネスを構成する電線群の電線同士の複数のスプライス接続部を、該ワイヤハーネスを貫通させる樹脂成形品からなるプロテクタ内に収容しているスプライス収容構造であって、
前記プロテクタは底壁と両側壁とからなる上面開口のプロテクタ本体と、該プロテクタ本体の上面開口を閉鎖する蓋とを備え、
前記プロテクタ本体の両側壁の内面と外面のいずれか一方または両方の上部に、前記蓋で閉鎖される位置に上面開口を有する複数のスプライス収容部を直列または並列に隙間をあけて突設し、該スプライス収容部の個数は前記スプライス接続部の個数と対応させると共に、
前記ワイヤハーネスの幹線より前記スプライス接続部を設けた支線を分岐させ、1個のスプライス接続部を1個のスプライス収容部にそれぞれ収容し、該スプライス収容部に収容する前記スプライス接続部には絶縁保護材を取り付けずに導体を露出させて収容していることを特徴とする車両用ワイヤハーネスのスプライス収容構造を提供している。
In order to solve the above-mentioned problems, the present invention provides a splice housing in which a plurality of splice connecting portions of wires of a wire group constituting a wire harness are housed in a protector made of a resin molded product that penetrates the wire harness. Structure,
The protector includes a protector body having an upper surface opening formed of a bottom wall and both side walls, and a lid for closing the upper surface opening of the protector body,
A plurality of splice accommodating portions having an upper surface opening at a position to be closed by the lid are provided in a projecting manner in series or in parallel with gaps on either or both of the inner and outer surfaces of both side walls of the protector body, The number of splice accommodating portions corresponds to the number of splice connecting portions,
The branch line provided with the splice connecting portion is branched from the trunk line of the wire harness, one splice connecting portion is accommodated in one splice accommodating portion, and the splice connecting portion accommodated in the splice accommodating portion is insulated. A splice housing structure for a vehicle wire harness is provided in which a conductor is exposed and housed without attaching a protective material.

このスプライス収容構造によれば、スプライス収容部をプロテクタ本体の両側壁の上部に設けているため、プロテクタ本体の底壁を伝う水によってスプライス収容部内が浸水することを防止できる。かつ、スプライス収容部の上面開口の位置をプロテクタ本体の前記蓋で閉鎖される位置に設定しているため、該蓋でプロテクタ本体を閉鎖すると同時にスプライス収容部の上面開口も閉鎖でき、該上面開口からのスプライス収容部内への水の浸入も防止できる。また、各スプライス接続部は互いに隔離された各スプライス収容部に一つずつ収容できるため、絶縁処理をする必要がない。   According to this splice housing structure, since the splice housing portion is provided at the upper part of the both side walls of the protector body, it is possible to prevent the inside of the splice housing portion from being flooded by water that travels along the bottom wall of the protector body. In addition, since the position of the upper surface opening of the splice housing portion is set to the position closed by the lid of the protector body, the upper surface opening of the splice housing portion can be closed at the same time that the protector body is closed by the lid. It is also possible to prevent water from entering the splice container from the inside. Further, since each splice connecting portion can be accommodated one by one in each splice accommodating portion isolated from each other, it is not necessary to perform an insulation process.

従って、スプライス接続部を前記スプライス収容部に収容することにより、各スプライス接続部に個別に絶縁処理および防水処理を施した場合と同等の効果が得られるため、収容前における各スプライス接続部への絶縁・防水処理作業が不要となり、作業性を向上させることができる。また、従来使用されていたキャップ等の絶縁保護材が不要となり、部品点数を削減できるため、コスト低減も図ることができる。   Therefore, by accommodating the splice connection portion in the splice housing portion, an effect equivalent to the case where each of the splice connection portions is individually subjected to insulation treatment and waterproof treatment can be obtained. Insulation / waterproofing work is not required, and workability can be improved. In addition, a conventionally used insulating protective material such as a cap becomes unnecessary, and the number of parts can be reduced, so that the cost can be reduced.

また、スプライス収容部をプロテクタ本体の側壁上部に形成していることにより、スプライス接続部のスプライス収容部への収容は、幹線をプロテクタ本体に挿通した後に行うことができるため、スプライス接続部を幹線よりも先にプロテクタに固定する場合に必要であったスプライス電線のより分け作業が不要となる。また、スプライス収容部をプロテクタ本体の両側壁の複数個所に分散して設けていることにより、スプライス電線を限られた配線位置に寄せ集める作業も不要となる。
さらに、各スプライス接続部を各スプライス収容部に収容固定することにより、スプライス接続部を容易に位置決めできるうえ、プロテクタ本体の側壁の左右両側および前後方向の複数個所に並設されたスプライス収容部が、プロテクタ本体内に挿通された幹線を複数個所で分散して押さえつけることになるため、ワイヤハーネスを容易かつ確実に位置決めすることができる。以上の点からも、ワイヤハーネス組立の作業性を高めることができる。
In addition, since the splice housing part is formed on the upper part of the side wall of the protector body, the splice connection part can be housed in the splice housing part after the trunk line is inserted into the protector body. Therefore, it is not necessary to separate the splice wires, which is necessary when fixing to the protector earlier. In addition, since the splice accommodating portions are provided in a distributed manner at a plurality of locations on both side walls of the protector body, it is not necessary to collect the splice wires at a limited wiring position.
Furthermore, the splice connection portions can be easily positioned by accommodating and fixing each splice connection portion in each splice storage portion. Since the trunk line inserted into the protector body is distributed and pressed at a plurality of locations, the wire harness can be easily and reliably positioned. Also from the above points, the workability of the wire harness assembly can be improved.

さらにまた、前記蓋でスプライス収容部の上面開口を閉鎖することによってスプライス収容部からのスプライス接続部の抜けはずれを規制できるため、スプライス収容部の内壁とスプライス接続部とが接触あるいは圧接している必要がなく、隙間があくことも許容できる。従って、前記スプライス収容部は、簡易な構造でありながら、仕様差によるスプライス接続部の径差に柔軟に対応でき、ワンサイズのスプライス収容部に多様な径のスプライス接続部を収容固定できるため、一層の低コスト化を図ることができる。   Furthermore, since the disconnection of the splice connecting portion from the splice accommodating portion can be regulated by closing the upper surface opening of the splice accommodating portion with the lid, the inner wall of the splice accommodating portion and the splice connecting portion are in contact with or in pressure contact with each other. There is no need, and it is acceptable to have a gap. Therefore, since the splice housing portion has a simple structure, it can flexibly cope with the difference in diameter of the splice connection portion due to the specification difference, and can accommodate and fix splice connection portions of various diameters in the one-size splice housing portion. Further cost reduction can be achieved.

さらに、前記スプライス収容部をプロテクタ本体の内面側に形成する場合、樋形状のプロテクタ本体内の上部隅のデッドスペースを利用することになるため、幹線挿通の邪魔にならずに限られたスペースに多数のスプライス接続部を高密度に収容でき、プロテクタの肥大化、ひいてはワイヤハーネス径の肥大化を抑制できる。   Further, when the splice housing is formed on the inner surface side of the protector body, the dead space at the upper corner in the bowl-shaped protector body is used, so that the space is limited without interfering with the main line insertion. A large number of splice connection portions can be accommodated at a high density, and the enlargement of the protector and consequently the enlargement of the wire harness diameter can be suppressed.

前記各スプライス収容部は、上面開口のボックス形状で、プロテクタ本体の側壁と空間をあけて対向する突出側壁と、該突出側壁とプロテクタ本体の側壁とを連結する下側保持壁と、前記スプライス接続部の先端側と対向させる一端側の閉鎖壁と、該スプライス接続部に連続する電線端末引出用の開口を前記閉鎖壁と対向して設けた形状とし、
かつ、前記電線引出側の前記プロテクタ本体の側壁の上端と突出側壁の上端から対向して、可撓性を有する電線抜け防止用押さえ片を突設している。
Each of the splice accommodating portions has a box shape with an opening on the upper surface, a protruding side wall that faces the side wall of the protector body with a space therebetween, a lower holding wall that connects the protruding side wall and the side wall of the protector body, and the splice connection A closed wall on one end side opposed to the distal end side of the part, and a shape provided with an opening for pulling out an electric wire terminal continuous to the splice connecting part facing the closed wall,
And the holding | fitting piece for prevention of an electric wire pull-out which has flexibility protrudes from the upper end of the side wall of the said protector main body by the side of the said electric wire drawer, and the upper end of a protrusion side wall.

前記電線抜け防止用の押さえ片を設けることにより、スプライス収容部の上面開口を前記蓋で閉鎖するまでの間に、スプライス収容部に一旦収容したスプライス接続部が上面開口から抜け外れてしまうことを防止でき、作業性をより高めることができる。
また、この押さえ片が可撓性を有することにより、スプライス接続部は該押さえ片を下方に押し下げながらスプライス収容部の上面開口から挿入することができ、かつ、スプライス接続部の径の差は、該押さえ片の撓り具合によって吸収することができるため、多様な径のスプライス接続部の挿入を許容し、かつ、弾性復元により抜け外れも規制することができる。
By providing the pressing piece for preventing the electric wire from being removed, the splice connecting portion once accommodated in the splice accommodating portion is detached from the upper surface opening until the upper surface opening of the splice accommodating portion is closed by the lid. This can be prevented and workability can be further improved.
Further, since the pressing piece has flexibility, the splice connection portion can be inserted from the upper surface opening of the splice housing portion while pushing down the pressing piece, and the difference in the diameter of the splice connection portion is as follows. Since it can be absorbed by the bending state of the pressing piece, insertion of splice connecting portions with various diameters is allowed, and disconnection can be restricted by elastic restoration.

前記各スプライス収容部の前記閉鎖壁側の下側保持壁には水抜き用開口を設けていることが好ましい。
これにより、スプライス収容部内に水が入り込んだ場合でも、浸水状態が長時間継続することを防止できるため、スプライス接続部の腐食を防止できる。
It is preferable that a drain opening is provided on the lower holding wall side of each splice housing portion.
Thereby, even when water enters the splice housing portion, the flooded state can be prevented from continuing for a long time, so that the splice connection portion can be prevented from corroding.

前記プロテクタ本体の同一側壁に隙間をあけて隣接して設ける前記スプライス収容部は、前記電線端末引出用の開口を対向して設けている一方、
前記幹線から分岐する端末にスプライス接続部を有する分岐線は、2本の分岐線を一組として結束し、端末側で分岐して、各1個のスプライス接続部を前記隣接するスプライス収容部に振り分けて収容してもよい。
While the splice container provided adjacent to the same side wall of the protector body with a gap, the opening for drawing out the electric wire terminal is provided oppositely,
A branch line having a splice connection portion at a terminal branched from the trunk line is bundled as a set of two branch lines, branched at the terminal side, and each splice connection portion is connected to the adjacent splice housing portion. You may distribute and accommodate.

このように分岐線を2本一組で結束し、かつ、スプライス収容部も2個一組として互いの電線端末引出用回開口を対向させて設けることにより、スプライス収容部にスプライス接続部を収容する際に、一組に束ねられた分岐線先端の2つのスプライス接続部を、まとめて同時に2つのスプライス収容部に挿入することができ、作業性を一層向上させることができる。   In this way, two splicing wires are bundled together as a set, and two splice accommodating portions are also set as one pair, and the splicing connecting portions are accommodated in the splice accommodating portions by providing the respective wire terminal lead-out circular openings facing each other. In doing so, the two splice connecting portions at the end of the branch line bundled in a set can be simultaneously inserted into the two splice accommodating portions at the same time, and workability can be further improved.

前記プロテクタ本体の対向する側壁にも前記スプライス収容部を電線端末引出用の開口を対向して設け、4本の分岐線を一組として引き出し、4本の分岐線を2本一組として両側の側壁に振り分けて前記スプライス収容部に各分岐線端末のスプライス接続部を収容することが好ましい。
このように、プロテクタ本体の側壁に直列にスプライス収容部を設けると共に、対向する左右側壁にも並列にスプライス収容部を設け、スプライス接続部を端末に設けた分岐線を前後直列方向および左右並列方向に振り分けることにより、プロテクタでスプライス接続部を密に保持することができる。
The splice accommodating portion is also provided on the opposite side wall of the protector body so as to face the opening for pulling out the end of the electric wire. The four branch lines are pulled out as a set, and the four branch lines are set as two sets on both sides. It is preferable that the splice connecting portion of each branch line terminal is accommodated in the splice accommodating portion after being distributed to the side wall.
As described above, the splice housing portion is provided in series on the side wall of the protector body, the splice housing portion is provided in parallel on the opposite left and right side walls, and the branch line provided with the splice connection portion on the terminal is connected in the front-rear serial direction and the left-right parallel direction. By allocating to, the splice connection can be held tightly by the protector.

前記蓋はプロテクタ本体の一側壁の上端に薄肉ヒンジ部を介して連続して設け、あるいは、前記側壁の外面に前記スプライス収容部を突設している場合は、これらスプライス収容部の突出側壁の上端に薄肉ヒンジ部を介して前記蓋を連続して設け、該スプライス収容部の上面開口を前記蓋で閉鎖している。
蓋はプロテクタ本体と薄肉ヒンジを介して一体的に設けることに限定されず、別体として前記スプライス収容部の上面開口を閉鎖するようにプロテクタ本体に取り付けてもよい。
The lid is provided continuously on the upper end of one side wall of the protector body via a thin hinge portion, or when the splice housing portion protrudes from the outer surface of the side wall, the protruding side walls of these splice housing portions are provided. The lid is continuously provided at the upper end via a thin hinge portion, and the upper surface opening of the splice housing portion is closed by the lid.
The lid is not limited to being provided integrally with the protector body via the thin hinge, and may be attached to the protector body as a separate body so as to close the upper surface opening of the splice housing.

上述したように、本発明によれば、スプライス収容部をプロテクタ本体の側壁上部に形成することにより、該スプライス収容部にプロテクタ本体の底面を伝って水が浸入することを防止でき、かつ、該スプライス収容部の上面開口が蓋で閉鎖されることにより、該上面開口からの水の浸入も防止できるため、スプライス接続部をスプライス収容部へ収容することによって、該スプライス接続部への水侵入を防止して防水処理を兼ねることができる。また、各スプライス収容部は離隔して設けられているため、各スプライス収容部に1個のスプライス接続部を収容することによって、スプライス接続部の絶縁処理を兼ねることができる。従って、スプライス接続部に前もって絶縁処理や防水処理を施す必要がないため、工数を削減でき、かつ、キャップ等の部品も削減でき、作業性向上およびコスト低減を図ることができる。   As described above, according to the present invention, by forming the splice housing portion on the upper portion of the side wall of the protector body, it is possible to prevent water from entering the splice housing portion along the bottom surface of the protector body, and Since the upper surface opening of the splice housing part is closed with a lid, it is possible to prevent water from entering from the upper surface opening. Therefore, by accommodating the splice connection part in the splice housing part, water intrusion into the splice connection part can be prevented. It can prevent and serve as waterproof treatment. Moreover, since each splice accommodating part is provided apart, it can serve as the insulation process of a splice connection part by accommodating one splice connection part in each splice accommodation part. Therefore, since it is not necessary to perform insulation treatment or waterproof treatment in advance on the splice connection portion, man-hours can be reduced and parts such as caps can be reduced, thereby improving workability and reducing costs.

さらに、スプライス接続部のスプライス収容部に収容するだけであるため、スプライス接続部の位置決めが容易であるうえ、前記スプライス収容部をプロテクタ本体の内面側の複数個所に分散して設けることにより、プロテクタ内に挿通したハーネスを該スプライス収容部によって複数個所で押さえつけることができ、ハーネスを容易かつ確実に位置決めすることができる。   Furthermore, since the splice connecting portion is only accommodated in the splice accommodating portion of the splice connecting portion, the splice connecting portion can be easily positioned, and the protector is provided by dispersing the splice accommodating portions at a plurality of positions on the inner surface side of the protector body. The harness inserted into the harness can be pressed at a plurality of locations by the splice housing portion, and the harness can be positioned easily and reliably.

さらにまた、前記スプライス収容部をプロテクタ本体の両側壁上部に複数設けていることにより、ハーネスを先にプロテクタ本体に挿通した後にスプライス接続部をスプライス収容部に収容していくことができるため、スプライス電線を予めより分けておいたり、限られた配線位置に寄せ集めておく作業が不要となる。   Furthermore, since a plurality of the splice housing portions are provided on the upper side walls of the protector body, the splice connection portion can be housed in the splice housing portion after the harness is first inserted into the protector body. There is no need to separate the wires in advance or to collect them at a limited wiring position.

さらに、スプライス収容部は、上面開口を閉鎖する蓋によってスプライス接続部の抜けはずれを規制するため、スプライス収容部の内壁がスプライス接続部に当接あるいは圧接している必要がなく、容易な構造でありながら異なる径のスプライス接続部の収容固定が可能となることによって一層の低コスト化を図ることができる。   Furthermore, since the splice housing portion regulates the slippage of the splice connecting portion by a lid that closes the upper surface opening, the inner wall of the splice housing portion does not need to be in contact with or in pressure contact with the splice connecting portion, and has an easy structure. Although it is possible to accommodate and fix splice connecting portions having different diameters, the cost can be further reduced.

以下、本発明の実施形態を図面を参照して説明する。
図1乃至図7に、本発明の第一実施形態に係る車両用ワイヤハーネス10のスプライス収容構造を示す。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
1 to 7 show a splice housing structure for a vehicle wire harness 10 according to a first embodiment of the present invention.

ワイヤハーネス10を構成する電線群には、図1(A)に示すように、幹線11から分岐させる複数の支線12の端末を互いに圧着端子で圧着または溶接等で接合したスプライス接続部14を有する分岐線13(13A、13B)を設けている。
前記ワイヤハーネス10にはスプライス接続部14を軸線方向に所要間隔をあけて複数形成している。これら複数のスプライス接続部14は後述するプロテクタ20内への挿通領域に設けている。
該分岐線13A、13Bの引き出し部とは幹線11とのテープ15を巻き付けて、分岐線13の位置を固定している。
さらに、図1(B)に示すように、前後方向に振り分ける分岐線13は、2本の分岐線13A、13Bを一組として分岐根元側にテープ15を巻きつけて結束する一方、端末側は結束しないで二股に分岐させてもよい。
また、図1(C)に示すように、スプライス部14を設けた4本の分岐線13を幹線11の同一箇所から分岐させてテープ15により前後および左右方向に位置決めしてもよい。
As shown in FIG. 1A, the electric wire group constituting the wire harness 10 has a splice connection portion 14 in which the ends of a plurality of branch lines 12 branched from the main line 11 are joined to each other by crimping or welding. A branch line 13 (13A, 13B) is provided.
A plurality of splice connection portions 14 are formed in the wire harness 10 at a predetermined interval in the axial direction. The plurality of splice connection portions 14 are provided in an insertion region into the protector 20 described later.
Tapes 15 with the trunk line 11 are wound around the lead portions of the branch lines 13A and 13B, and the position of the branch line 13 is fixed.
Further, as shown in FIG. 1 (B), the branch line 13 that is distributed in the front-rear direction is bundled with the two branch lines 13A and 13B as a set and wound with the tape 15 around the branch base side, while the terminal side is You may make it bifurcate without binding.
In addition, as shown in FIG. 1C, the four branch lines 13 provided with the splice portions 14 may be branched from the same portion of the trunk line 11 and positioned in the front-rear and left-right directions by the tape 15.

プロテクタ20は樹脂成形品からなり、図2に示すように、底壁23と左右両側壁24とからなる上面開口のプロテクタ本体21と、該プロテクタ本体21の上面開口を閉鎖する蓋22とを備え、該蓋22は、プロテクタ本体21の一方の側壁24の上端24aに薄肉ヒンジ部26を介して開閉自在に連続一体に設けている。
前記蓋22には、開閉端22aより係止爪27を下方に突設し、プロテクタ本体21の蓋開閉側の側壁24の外面には、前記係止爪27を挿入係止する被係止枠部28を突設している。
As shown in FIG. 2, the protector 20 includes a protector body 21 having an upper surface opening made up of a bottom wall 23 and left and right side walls 24, and a lid 22 that closes the upper surface opening of the protector body 21. The lid 22 is continuously and integrally provided at the upper end 24a of one side wall 24 of the protector body 21 via a thin hinge portion 26 so as to be opened and closed.
A locking claw 27 is provided on the lid 22 so as to protrude downward from the opening / closing end 22a, and a locked frame for inserting and locking the locking claw 27 on the outer surface of the lid opening / closing side wall 24 of the protector body 21. A portion 28 is projected.

前記プロテクタ本体21の左右両側壁24と底壁23で囲まれた空間は幹線挿通部25とし、左右両側壁24の内面の上部には、前記複数のスプライス接続部14の個数と同数のスプライス収容部30を、同一側壁に隙間をあけて直列に突設し、かつ、左右両側壁に並列に突設している。   The space surrounded by the left and right side walls 24 and the bottom wall 23 of the protector body 21 is a trunk insertion portion 25, and the same number of splices as the number of the plurality of splice connection portions 14 are accommodated in the upper part of the inner surfaces of the left and right side walls 24. The part 30 is projected in series with a gap on the same side wall, and is projected in parallel on the left and right side walls.

前記スプライス収容部30は上面開口のボックス形状よりなり、図3に示すように、プロテクタ本体21の側壁24と空間をあけて対向する突出側壁31と、該突出側壁31とプロテクタ本体21の側壁24とを連結する下側保持壁32と、スプライス接続部14の先端側と対向する一端側の閉鎖壁33とを備え、該閉鎖壁33と対向する位置に、スプライス接続部14に連続する電線端末の引出用開口34を設けている。前記突出側壁31の上端31aはプロテクタ本体21の側壁24の上端24aと同一高さとし、スプライス収容部30の上面開口部35が前記蓋22で閉鎖される構成としている。   As shown in FIG. 3, the splice accommodating portion 30 has a box shape with an upper surface opening. As shown in FIG. 3, a protruding side wall 31 that faces the side wall 24 of the protector body 21 with a space between the protruding side wall 31 and the side wall 24 of the protector body 21. A lower holding wall 32 that connects to the splice connecting portion 14, and a closing wall 33 on one end side that faces the distal end side of the splice connecting portion 14, and a wire terminal that is continuous with the splice connecting portion 14 at a position facing the closing wall 33. The drawer opening 34 is provided. The upper end 31 a of the projecting side wall 31 has the same height as the upper end 24 a of the side wall 24 of the protector body 21, and the upper surface opening 35 of the splice housing 30 is closed by the lid 22.

前記プロテクタ本体21の側壁24の上端24aと前記突出側壁31の上端31aの電線引出側端からは、可撓性を有する一対の電線抜け防止用押さえ片36を互いに対向方向に突設している。該一対の押さえ片36の先端間は所要寸法離隔させ、その離隔寸法はスプライス接続部14の最小径よりも小さい寸法に設定している。   From the upper end 24a of the side wall 24 of the protector body 21 and the upper end 31a of the protruding side wall 31, a pair of flexible wire pull-out prevention pressing pieces 36 project in the opposite direction. . The tip ends of the pair of pressing pieces 36 are separated from each other by a required dimension, and the separation dimension is set to be smaller than the minimum diameter of the splice connecting portion 14.

前記スプライス収容部30の下側保持壁32には、図3に示すように、閉鎖壁33に接した奥位置に水抜き用開口37を設けている。   As shown in FIG. 3, the lower holding wall 32 of the splice housing 30 is provided with a water draining opening 37 at a back position in contact with the closing wall 33.

前記スプライス収容部30は2個のスプライス収容部30A、30Bを一組とし、図2に示すように、該一組のスプライス収容部30A、30Bを、プロテクタ本体21の同一側壁24に隙間をあけて直列に隣接させると共に、それぞれの電線引出用開口34を対向させて設けている。かつ、左右側壁に対称にスプライス収容壁30A、30Bを一組として突設している。   The splice housing 30 is a set of two splice housings 30A and 30B. As shown in FIG. 2, the set of splice housings 30A and 30B is spaced from the same side wall 24 of the protector body 21. In addition, they are adjacent to each other in series and are provided with respective wire drawing openings 34 facing each other. In addition, the splice housing walls 30A and 30B are provided as a pair projecting symmetrically on the left and right side walls.

前記構成のプロテクタ20にワイヤハーネス10を収容固定するには、まず、プロテクタ本体21の幹線挿通部25に幹線11を挿通した後、図4に示すように、一組に結束された2本の分岐線13A、13Bの各先端のスプライス接続部14A、14Bを、前記一組の各スプライス収容部30A、30Bに振り分けて1個ずつ収容し、各スプライス接続部14A、14Bに連続する分岐線13A、13Bを前記引出用開口34から引き出す。
なお、図1(C)に示すように4本の分岐線13を一組として、前後方向と左右方向とに振り分けて、夫々左右両側のスプライス収容部に1個づつ収容してもよい。
このとき、スプライス接続部14は、図5(A)に示すように、各スプライス収容部30の上面開口部35から前記押さえ片36を押し下げながら挿入する。挿入後は、図5(B)に示すように、該押さえ片36が弾性復元して分岐線13を上から押さえることによって抜け外れを規制する。
In order to accommodate and fix the wire harness 10 in the protector 20 having the above-described configuration, first, the trunk line 11 is inserted into the trunk insertion part 25 of the protector main body 21, and then, as shown in FIG. The splice connection portions 14A and 14B at the tips of the branch lines 13A and 13B are distributed to the set of splice housing portions 30A and 30B and housed one by one, and the branch line 13A continuous to the splice connection portions 14A and 14B. , 13B is pulled out from the drawer opening 34.
As shown in FIG. 1 (C), four branch lines 13 may be grouped into a set, distributed in the front-rear direction and the left-right direction, and stored one by one in the left and right splice storage portions.
At this time, the splice connecting portion 14 is inserted while pushing down the pressing piece 36 from the upper surface opening 35 of each splice accommodating portion 30, as shown in FIG. After the insertion, as shown in FIG. 5 (B), the pressing piece 36 is elastically restored and the branch line 13 is pressed from above to restrict the removal.

同様に、他のスプライス接続部14も各スプライス収容部30に1個ずつ収容して、図6に示すように、すべてのスプライス接続部14(14A、14B)をスプライス収容部30(30A、30B)に収容固定する。その後、図7に示すように、プロテクタ本体21の上面に蓋22を被せ、係止爪27を被係止枠部28に挿入係止してロック閉鎖する。   Similarly, the other splice connection portions 14 are also housed one by one in each splice housing portion 30, and as shown in FIG. 6, all the splice connection portions 14 (14A, 14B) are connected to the splice housing portions 30 (30A, 30B). ). Thereafter, as shown in FIG. 7, the lid 22 is placed on the upper surface of the protector body 21, and the locking claw 27 is inserted and locked into the locked frame portion 28 to be locked.

前記スプライス収容構造は、各スプライス収容部30にスプライス接続部14を1個ずつ挿入することにより、各スプライス接続部14を容易に位置決め収容することができるうえ、プロテクタ本体21には複数の前記スプライス収容部30を隙間をあけて分離独立した状態で設けているため、1個のスプライス収容部30に1個のスプライス接続部14を収容することによって、各スプライス接続部14を絶縁することができる。   In the splice housing structure, by inserting one splice connection portion 14 into each splice housing portion 30, each splice connection portion 14 can be easily positioned and accommodated, and the protector body 21 has a plurality of splices. Since the accommodating portions 30 are provided in a separated and independent state with a gap therebetween, each splice connecting portion 14 can be insulated by accommodating one splice connecting portion 14 in one splice accommodating portion 30. .

また、前記スプライス収容部30は、プロテクタ本体21の底壁23より上方位置の側壁24の上部に設けているため、プロテクタ本体21内が浸水した場合でも、底壁23を伝ってスプライス収容部30内にまで浸水することを防止でき、浸水によるスプライス接続部14間の短絡等を防止できる。
さらに、該スプライス収容部30の上面開口部35は蓋22で閉鎖されるため、該上面開口部35からスプライス収容部30内に水が浸入することも防止できる。また、万が一スプライス収容部30内が浸水しても、前記水抜き用開口37から水を排出できるため、長時間継続してスプライス接続部14が浸水することを防止できる。
In addition, since the splice accommodating portion 30 is provided on the upper portion of the side wall 24 positioned above the bottom wall 23 of the protector main body 21, even when the protector main body 21 is submerged, the splice accommodating portion 30 is transmitted through the bottom wall 23. It is possible to prevent water from entering the inside, and it is possible to prevent a short circuit between the splice connecting portions 14 due to water immersion.
Furthermore, since the upper surface opening 35 of the splice housing 30 is closed by the lid 22, it is possible to prevent water from entering the splice housing 30 from the upper surface opening 35. Further, even if the inside of the splice housing 30 is submerged, water can be discharged from the drain opening 37, so that it is possible to prevent the splice connector 14 from being submerged for a long time.

このように、スプライス接続部14をスプライス収容部30内に収容することによって、スプライス接続部14に絶縁処理および浸水を防止して防水処理を施した場合と同等の効果が得られるため、前以て個別にスプライス接続部14に絶縁・防水処理を施す必要がなく、導体を露出させたまま収容できるため、工数を削減でき、作業性を向上させることができる。また、従来必要としたキャップ等の絶縁保護材も不要となるため、部品点数を削減でき、低コスト化を図ることができる。   Since the splice connecting portion 14 is accommodated in the splice accommodating portion 30 in this way, the same effect as that obtained when the splice connecting portion 14 is waterproofed by preventing insulation treatment and water immersion can be obtained. In addition, since it is not necessary to individually insulate and waterproof the splice connection portion 14 and the conductor can be accommodated while being exposed, man-hours can be reduced and workability can be improved. In addition, since an insulating protective material such as a cap that has been conventionally required is not required, the number of parts can be reduced, and the cost can be reduced.

さらに、スプライス接続部14は、幹線11をプロテクタ本体21内に挿通した後に各スプライス収容部30に収容固定されるため、スプライス接続部14を有する分岐線13を予め他の電線からより分けておく必要がない。しかも、前記スプライス収容部30は、プロテクタ本体21の左右両側壁24に、前後方向に間隔をあけて複数並設しているため、前記分岐線13を限られた配置位置に寄せ集める等の作業も不要となる。   Further, since the splice connection portion 14 is housed and fixed in each splice housing portion 30 after the trunk line 11 is inserted into the protector body 21, the branch line 13 having the splice connection portion 14 is previously separated from other electric wires. There is no need. In addition, since a plurality of the splice accommodating portions 30 are arranged in parallel on the left and right side walls 24 of the protector body 21 at intervals in the front-rear direction, the branch lines 13 are gathered at a limited arrangement position. Is also unnecessary.

また、前記のように左右前後に分散して並設された複数のスプライス収容部30によって、プロテクタ本体21内に挿通された幹線11を複数個所で分散して押さえつけることができるため、ワイヤハーネス10を容易かつ確実に位置決め固定することができ、この点からもワイヤハーネス組立の作業性を向上させることができる。   In addition, since the trunk line 11 inserted into the protector main body 21 can be dispersed and pressed at a plurality of locations by the plurality of splice accommodating portions 30 that are arranged in parallel in the left and right and front and rear directions as described above, the wire harness 10 Can be easily and reliably positioned and fixed, and also from this point, the workability of the wire harness assembly can be improved.

さらにまた、スプライス接続部14の抜け外れは、前記押さえ片36や蓋22によって規制されるため、仕様差によるスプライス接続部14の径差にも対応でき、単純なボックス形状のスプライス収容部30でありながら、異なる径の多様なスプライス接続部14を収容することができる。   Furthermore, since the disconnection of the splice connecting portion 14 is regulated by the pressing piece 36 and the lid 22, it can cope with the diameter difference of the splice connecting portion 14 due to the specification difference. Nevertheless, various splice connections 14 of different diameters can be accommodated.

また、前記スプライス収容部30は、幹線11の挿通の邪魔にならないプロテクタ本体21の上部隅のデッドスペースを利用して複数個形成されるため、限られたスペースに多数のスプライス接続部14を収容できると共に、プロテクタ20の肥大化、ひいてはワイヤハーネス10の径の肥大化を抑制することができる。   Further, since a plurality of the splice accommodating portions 30 are formed using the dead space at the upper corner of the protector main body 21 that does not obstruct the insertion of the trunk line 11, a large number of splice connecting portions 14 are accommodated in a limited space. While being able to do, the enlargement of the protector 20 and by extension, the enlargement of the diameter of the wire harness 10 can be suppressed.

図8および図9に、本発明の第二実施形態に係るワイヤハーネスのスプライス収容構造を示す。
本実施形態においては、プロテクタ本体21の両側壁24の外面の上部に複数のスプライス収容部30を間隔をあけて並設し、該スプライス収容部30にスプライス接続部14を収容している。
8 and 9 show a splice housing structure for a wire harness according to a second embodiment of the present invention.
In the present embodiment, a plurality of splice housing portions 30 are arranged in parallel at intervals on the outer surfaces of the side walls 24 of the protector body 21, and the splice connecting portions 14 are housed in the splice housing portions 30.

前記プロテクタ収容部30を、2個のプロテクタ収容部30A、30Bを1組として同一側壁24に隣接して設けていると共に、互いの電線引出用開口34を対向させている点は前記第一実施形態と同一である。プロテクタ本体21の側壁24には、各組のプロテクタ収容部30A、30B間の隙間に対応する位置に、電線引出凹部29を上端24aから切り欠いて設けており、該電線引出凹部29に分岐線13A、13Bを挿通して側壁24外に引き出し、該分岐線13A、13Bの先端の各スプライス接続部14A、14Bをプロテクタ収容部30A、30Bに振り分けて収容している。   The protector accommodating portion 30 is provided adjacent to the same side wall 24 as a pair of two protector accommodating portions 30A and 30B, and the wire drawing openings 34 are opposed to each other. The form is the same. The side wall 24 of the protector body 21 is provided with a wire lead-out recess 29 cut out from the upper end 24a at a position corresponding to the gap between each pair of protector housing portions 30A, 30B. 13A and 13B are inserted and pulled out of the side wall 24, and the splice connecting portions 14A and 14B at the tips of the branch lines 13A and 13B are distributed and accommodated in the protector accommodating portions 30A and 30B.

プロテクタ本体21の上面開口を閉鎖する蓋22は、一方の側壁24の外面側に形成したスプライス収容部30の突出側壁31の上端31aに、薄肉ヒンジ部26を介して開閉自在に連続一体に形成している。該蓋22の平面視形状は長方形状であり、その開閉端22aは、プロテクタ本体21の他方の側壁24の外面に突設したスプライス収容部30の突出側壁31の位置まで延在し、該蓋22を閉鎖することにより、プロテクタ本体21の上面開口とスプライス収容部30の上面開口を閉鎖できる構成としている。   The lid 22 that closes the upper surface opening of the protector body 21 is formed integrally with the upper end 31a of the protruding side wall 31 of the splice housing 30 formed on the outer surface side of one side wall 24 so as to be openable and closable via a thin hinge portion 26. is doing. The lid 22 has a rectangular shape in plan view, and its open / close end 22a extends to the position of the protruding side wall 31 of the splice housing 30 that projects from the outer surface of the other side wall 24 of the protector body 21. By closing 22, the upper surface opening of the protector body 21 and the upper surface opening of the splice housing 30 can be closed.

前記蓋22には、開閉端22aより下方に係止爪27を突設し、該係止爪27を挿入係止する被係止枠部28は、前記他方の側壁24の外面に突設したスプライス収容部30の突出側壁31の外面に形成している。
その他の構成は前記第一実施形態と同一構成であるため、同一符号を付して説明を省略する。
The lid 22 has a locking claw 27 protruding below the opening / closing end 22 a, and a locked frame portion 28 for inserting and locking the locking claw 27 protruded from the outer surface of the other side wall 24. It is formed on the outer surface of the protruding side wall 31 of the splice housing 30.
Since other configurations are the same as those of the first embodiment, the same reference numerals are given and description thereof is omitted.

本実施形態は、スプライス収容部30をプロテクタ本体21の両側壁24の外側に形成していることにより、図9に示すように、プロテクタ本体21内の幹線挿通部25を広く確保できるため、径の太いワイヤハーネス10のスプライス収容構造に好適に用いることができる。   In the present embodiment, since the splice accommodating portion 30 is formed outside the both side walls 24 of the protector main body 21, the main line insertion portion 25 in the protector main body 21 can be widely secured as shown in FIG. Can be suitably used for the splice housing structure of the thick wire harness 10.

本発明は前記実施形態に限定されるものではない。特に、図10に示すように、スプライス収容部30は、プロテクタ本体21の両側壁24の内面側と外面側の両方に並設してもよい。また、蓋22は、プロテクタ本体21とは別体としてもよい。   The present invention is not limited to the above embodiment. In particular, as shown in FIG. 10, the splice accommodating portion 30 may be provided in parallel on both the inner surface side and the outer surface side of the both side walls 24 of the protector body 21. The lid 22 may be separate from the protector main body 21.

(A)(B)(C)は、本発明の第一実施形態に係るスプライス接続部を端末に設けた分岐線をワイヤハーネスの幹線から分岐させている状態を示す斜視図である。(A) (B) (C) is a perspective view which shows the state which has branched the branch line which provided the splice connection part which concerns on 1st embodiment of this invention in the terminal from the trunk line of a wire harness. 本発明の第一実施形態に係るプロテクタを示す斜視図である。It is a perspective view showing a protector concerning a first embodiment of the present invention. 図2に示すプロテクタのスプライス収容部を示す平面図である。It is a top view which shows the splice accommodating part of the protector shown in FIG. スプライス収容部にスプライス接続部を収容固定する作業を示す斜視図である。It is a perspective view which shows the operation | work which accommodates and fixes a splice connection part to a splice accommodating part. (A)(B)は、スプライス収容部にスプライス接続部を挿入するときの押さえ片の変形を示す説明断面図である。(A) (B) is explanatory sectional drawing which shows a deformation | transformation of the pressing piece when inserting a splice connection part in a splice accommodating part. プロテクタ本体内にワイヤハーネスを収容固定した状態を示す斜視図である。It is a perspective view which shows the state which accommodated and fixed the wire harness in the protector main body. 図6に示すプロテクタ本体に蓋を閉鎖した状態を示す正面図である。It is a front view which shows the state which closed the lid | cover to the protector main body shown in FIG. 本発明の第二実施形態に係るスプライス収容構造を示す斜視図である。It is a perspective view which shows the splice accommodation structure which concerns on 2nd embodiment of this invention. 図8に示すプロテクタ本体に蓋を閉鎖した状態を示す斜視図である。It is a perspective view which shows the state which closed the lid | cover to the protector main body shown in FIG. 本発明に係るスプライス収容構造の他の例を示す正面図である。It is a front view which shows the other example of the splice accommodation structure which concerns on this invention. (A)(B)は従来例を示す図である。(A) (B) is a figure which shows a prior art example. (A)(B)は他の従来例を示す図である。(A) (B) is a figure showing other conventional examples.

符号の説明Explanation of symbols

10 ワイヤハーネス
11 幹線
13(13A、13B) 分岐線
14(14A、14B) スプライス接続部
20 プロテクタ
21 プロテクタ本体
22 蓋
24 両側壁
30(30A、30B) スプライス収容部
DESCRIPTION OF SYMBOLS 10 Wire harness 11 Trunk line 13 (13A, 13B) Branch line 14 (14A, 14B) Splice connection part 20 Protector 21 Protector body 22 Lid 24 Both side wall 30 (30A, 30B) Splice accommodating part

Claims (6)

ワイヤハーネスを構成する電線群の電線同士の複数のスプライス接続部を、該ワイヤハーネスを貫通させる樹脂成形品からなるプロテクタ内に収容しているスプライス収容構造であって、
前記プロテクタは底壁と両側壁とからなる上面開口のプロテクタ本体と、該プロテクタ本体の上面開口を閉鎖する蓋とを備え、
前記プロテクタ本体の両側壁の内面と外面のいずれか一方または両方の上部に、前記蓋で閉鎖される位置に上面開口を有する複数のスプライス収容部を直列または並列に隙間をあけて突設し、該スプライス収容部の個数は前記スプライス接続部の個数と対応させると共に、
前記ワイヤハーネスの幹線より前記スプライス接続部を設けた支線を分岐させ、1個のスプライス接続部を1個のスプライス収容部にそれぞれ収容し、該スプライス収容部に収容する前記スプライス接続部には絶縁保護材を取り付けずに導体を露出させて収容していることを特徴とする車両用ワイヤハーネスのスプライス収容構造。
A splice housing structure in which a plurality of splice connecting portions between wires of a wire group constituting a wire harness are housed in a protector made of a resin molded product that penetrates the wire harness,
The protector includes a protector body having an upper surface opening formed of a bottom wall and both side walls, and a lid for closing the upper surface opening of the protector body,
A plurality of splice accommodating portions having an upper surface opening at a position to be closed by the lid are provided in a projecting manner in series or in parallel with gaps on either or both of the inner and outer surfaces of both side walls of the protector body, The number of splice accommodating portions corresponds to the number of splice connecting portions,
The branch line provided with the splice connecting portion is branched from the trunk line of the wire harness, one splice connecting portion is accommodated in one splice accommodating portion, and the splice connecting portion accommodated in the splice accommodating portion is insulated. A splice housing structure for a vehicle wire harness, wherein a conductor is exposed and accommodated without attaching a protective material.
前記各スプライス収容部は、上面開口のボックス形状で、プロテクタ本体の側壁と空間をあけて対向する突出側壁と、該突出側壁とプロテクタ本体の側壁とを連結する下側保持壁と、前記スプライス接続部の先端側と対向させる一端側の閉鎖壁と、該スプライス接続部に連続する電線端末引出用の開口を前記閉鎖壁と対向して設けた形状とし、
かつ、前記電線引出側の前記プロテクタ本体の側壁の上端と突出側壁の上端から対向して、可撓性を有する電線抜け防止用押さえ片を突設している請求項1に記載の車両用ワイヤハーネスのスプライス収容構造。
Each of the splice accommodating portions has a box shape with an opening on the upper surface, a protruding side wall that faces the side wall of the protector body with a space therebetween, a lower holding wall that connects the protruding side wall and the side wall of the protector body, and the splice connection A closed wall on one end side opposed to the distal end side of the part, and a shape provided with an opening for pulling out an electric wire terminal continuous to the splice connecting part facing the closed wall,
2. The vehicle wire according to claim 1, wherein a flexible wire pull-out preventing pressing piece is provided so as to protrude from an upper end of the side wall of the protector body on the wire drawing side and an upper end of the protruding side wall. Harness splice housing structure.
前記各スプライス収容部の前記閉鎖壁側の底壁に水抜き用開口を設けている請求項3に記載の車両用ワイヤハーネスのスプライス収容構造。   The splice accommodation structure for a vehicle wire harness according to claim 3, wherein a drainage opening is provided in a bottom wall on the closed wall side of each of the splice accommodation portions. 前記プロテクタ本体の同一側壁に隙間をあけて隣接して設ける前記スプライス収容部は、前記電線端末引出用の開口を対向して設けている一方、
前記幹線から分岐する端末にスプライス接続部を有する分岐線は、2本の分岐線を一組として結束し、端末側で分岐して、各1個のスプライス接続部を前記隣接するスプライス収容部に振り分けて収容している請求項2または請求項3に記載の車両用ワイヤハーネスのスプライス収容構造。
While the splice container provided adjacent to the same side wall of the protector body with a gap, the opening for drawing out the electric wire terminal is provided oppositely,
A branch line having a splice connection portion at a terminal branched from the trunk line is bundled as a set of two branch lines, branched at the terminal side, and each splice connection portion is connected to the adjacent splice housing portion. The splice housing structure for a wire harness for a vehicle according to claim 2 or 3, wherein the housing is distributed and accommodated.
前記プロテクタ本体の対向する側壁にも前記スプライス収容部を電線端末引出用の開口を対向して設け、4本の分岐線を一組として引き出し、4本の分岐線を2本一組として両側の側壁に振り分けて前記スプライス収容部に各分岐線端末のスプライス接続部を収容している請求項4に記載の車両用ワイヤハーネスのスプライス収容構造。   The splice accommodating portion is also provided on the opposite side wall of the protector body so as to face the opening for pulling out the end of the electric wire. The four branch lines are pulled out as a set, and the four branch lines are set as two sets on both sides. The splice housing structure for a wire harness for a vehicle according to claim 4, wherein the splice connecting portion of each branch line terminal is housed in the splice housing portion after being distributed to the side wall. 前記蓋はプロテクタ本体の一側壁の上端に薄肉ヒンジ部を介して連続して設け、あるいは、前記側壁の外面に前記スプライス収容部を突設している場合は、これらスプライス収容部の突出側壁の上端に薄肉ヒンジ部を介して前記蓋を連続して設け、該スプライス収容部の上面開口を前記蓋で閉鎖し、
または、前記蓋はプロテクタ本体とは別体とし、前記スプライス収容部の上面開口を閉鎖するようにプロテクタ本体に取り付けている請求項1乃至請求項5のいずれか1項に記載の車両用ワイヤハーネスのスプライス収容構造。
The lid is provided continuously on the upper end of one side wall of the protector body via a thin hinge portion, or when the splice housing portion protrudes from the outer surface of the side wall, the protruding side walls of these splice housing portions are provided. The lid is continuously provided at the upper end via a thin hinge portion, and the upper surface opening of the splice housing portion is closed with the lid,
The wire harness for a vehicle according to any one of claims 1 to 5, wherein the lid is separate from the protector main body and is attached to the protector main body so as to close an upper surface opening of the splice housing portion. Splice housing structure.
JP2008047874A 2008-02-28 2008-02-28 Splice housing structure for vehicle wire harness Expired - Fee Related JP5050927B2 (en)

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WO2012098705A1 (en) * 2011-01-19 2012-07-26 住友電装株式会社 Wire harness protector
WO2012098704A1 (en) * 2011-01-19 2012-07-26 住友電装株式会社 Wire harness protector
WO2012114732A1 (en) * 2011-02-24 2012-08-30 株式会社オートネットワーク技術研究所 Method for forming short circuit in wire harness
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JP2014108722A (en) * 2012-12-03 2014-06-12 Auto Network Gijutsu Kenkyusho:Kk Wire harness system
JP2014150620A (en) * 2013-01-31 2014-08-21 Sumitomo Wiring Syst Ltd Retainer of wire group and wire harness
JP2016111745A (en) * 2014-12-03 2016-06-20 株式会社オートネットワーク技術研究所 Insulation structure of splice part, harness arrangement plate, and wiring unit
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WO2012098705A1 (en) * 2011-01-19 2012-07-26 住友電装株式会社 Wire harness protector
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CN103348547A (en) * 2011-01-19 2013-10-09 住友电装株式会社 Wire harness protector
WO2012098704A1 (en) * 2011-01-19 2012-07-26 住友電装株式会社 Wire harness protector
WO2012114732A1 (en) * 2011-02-24 2012-08-30 株式会社オートネットワーク技術研究所 Method for forming short circuit in wire harness
JP2014000941A (en) * 2012-05-25 2014-01-09 Auto Network Gijutsu Kenkyusho:Kk Wire harness system
JP2014108722A (en) * 2012-12-03 2014-06-12 Auto Network Gijutsu Kenkyusho:Kk Wire harness system
JP2014150620A (en) * 2013-01-31 2014-08-21 Sumitomo Wiring Syst Ltd Retainer of wire group and wire harness
JP2016111745A (en) * 2014-12-03 2016-06-20 株式会社オートネットワーク技術研究所 Insulation structure of splice part, harness arrangement plate, and wiring unit
CN109243700A (en) * 2018-09-28 2019-01-18 南京工业职业技术学院 prefabricated branch power cable structure for electric power
CN114056258A (en) * 2021-10-19 2022-02-18 一汽奔腾轿车有限公司 Columnar wiring harness plug fixing structure
CN114056258B (en) * 2021-10-19 2023-10-20 一汽奔腾轿车有限公司 Columnar wire harness plug fixing structure

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