JP2009202532A - Laminated reflective sheet comprising porous membrane and thin metal plate - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a reflective sheet having a high reflectance produced by using a porous membrane which contains a large amount of voids. <P>SOLUTION: The reflective sheet 3 is produced by laminating a porous membrane and a sheet metal 4, wherein the porous membrane consists of a composition which contains a polyolefine and inactive fine particles, has independent or continuous voids by which having a porosity of 70-95 vol.%, and R obtained by the following formula (1): R=(reflection factor)/(solid content ratio), using a total solid content ratio of the polyolefine and the inactive fine particles constituting the porous membrane and a reflection factor of the porous membrane is at least 3.0. In the formula, the reflection factor (%) is a reflection factor at the wavelength of 550 nm, the solid content ratio is represented by formula; solid content ratio (%)=100-porosity (%), and porosity (%)=(ρ0-ρ)/ρ0×100, (ρ0: theoretical density from the total of the polyolefine and the inactive fine particles, ρ: apparent density of the porous membrane). <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

  The present invention relates to a reflective sheet laminated by bonding a porous film and a thin metal plate. More specifically, a reflective sheet used in a thin backlight unit for a thin panel using an LED or a cold cathode tube as a light source for a backlight light source of a liquid crystal display or a display body or a mobile phone or PDA, and the reflective sheet. The present invention relates to a reflective casing used as a member.

  In recent years, reflection sheets have been used in various fields. In particular, many are used as main components of liquid crystal display devices such as mobile phones, personal computers, and televisions. In particular, it is important that a liquid crystal display device used for a mobile phone can be thinned, saved in power, and reduced in weight. In addition, improvement of the display quality of the liquid crystal display device is also desired. For this purpose, it is necessary to supply a large amount of light to the liquid crystal portion. In order to satisfy such a demand, it is necessary to increase the amount of light supplied from the light source, and there is a demand for a reflective sheet that has high reflection efficiency and high brightness.

  The backlight unit of the liquid crystal display device includes a method in which a light source is placed directly below the liquid crystal unit and a method in which the light source is placed beside a transparent light guide plate. In the former method, the reflector is arranged so as to reflect the light of the lamp at the lower part of the liquid crystal part, and in the latter method, the light guide plate beside the light guide plate or so as to reflect the light of the light guide plate so as to cover the lamp. Arranged immediately below. In addition to having high reflection efficiency, these reflection sheets are also required to have excellent punchability and bending workability in consideration of productivity.

  Conventionally, as this reflection sheet, a metal plate such as aluminum, or a surface of a polymer film bonded with a reflection sheet having a metal thin film layer mainly composed of silver, or a metal plate such as aluminum coated with a white pigment is used. Alternatively, a white polyethylene terephthalate sheet is used (see Patent Documents 1 and 2). In addition to a polyethylene terephthalate sheet, a polyolefin-based reflective sheet has also been reported (see Patent Document 3).

  Furthermore, Patent Documents 4 and 5 disclose light reflectors containing fillers using general-purpose polyolefin resins as polyolefins. Specifically, a relatively thick laminate having a thickness exceeding 100 μm is disclosed in the examples.

  Patent Document 6 discloses that a binder solution dissolved in a solvent is converted into an intermediate at a temperature equal to or higher than the gelation temperature, the intermediate is rapidly cooled to a temperature lower than the gelation temperature, stretched therebetween, and 45% by volume or higher. A method for producing a thin, self-supporting green compact by adding inorganic material is disclosed.

  In recent years, several reflective sheets comprising a sheet having fine bubbles, a porous sheet containing a specific amount of an inorganic filler, and a laminated sheet thereof have been reported (see Patent Documents 7, 8, and 9). This realizes more excellent light reflectivity not only by the surface of the reflection sheet but also by containing a large number of reflection layers therein.

  However, in the invention described in the above-mentioned patent document, it is necessary to increase the thickness of the sheet itself, increase the number of pores, or increase the amount of inorganic fillers in order to further improve the reflection characteristics as a reflection sheet. There is. A patent application has been filed for the results of such attempts (Patent Document 10). However, in the case of a polyolefin composition containing a large amount of inert particles, in the production process of film formation and stretching, such a reflective sheet may cause a decrease in mechanical strength and cause breakage, or a sufficient stretching process. As a result, it is difficult to achieve a thin film. Under such circumstances, further improvement of the manufacturing process such as improvement of product quality and improvement of yield is desired.

  In the aforementioned means for producing a polyolefin composition, a conventional method uses a mixed solvent of volatile tetralin or decalin and non-volatile paraffin oil or mineral oil as a solvent for polyolefin. That is, since the paraffin oil and paraffin wax do not volatilize after the drawing process of the polyolefin extrudate, the extraction process is performed using an extraction solvent such as hexane or heptane to remove paraffins from the molded product. In this prior art, the porosity of the reflection sheet is usually 60 to 70%, and the obtained limit value is 82%. However, as an inert particle-containing polyolefin composition sheet, with respect to its light reflectivity, bending workability, and peel resistance, these properties are maintained or further improved, and the porosity is increased by increasing the amount of generated pores. In order to bring about a variety of product designs, it has been desired to increase the thickness and reduce the thickness. If this measure is possible, it could still be the ultimate improvement in light reflectivity, bending workability and peel resistance.

JP-A-2-13925 JP 59-8882 A Japanese Utility Model Publication No. 57-60119 JP 2005-4195 A JP 2005-307730 A WO91 / 01346 publication Japanese Patent Laid-Open No. 7-230004 JP 2002-98811 A Japanese Utility Model Publication No. 2003-136619 WO2006 / 112425

  One of the objects of the present invention is to make a composite material of a porous film having a high porosity, which has properties suitable for a reflective sheet excellent in bending workability and peeling resistance, and is more abundant than the prior art. With the demand for a porous membrane composite material having a higher porosity, in order to adapt a porous membrane made of the composition to an effective application, it is excellent An object of the present invention is to provide a reflective sheet that implements light reflectivity (reflectance / solid content) and a reflective casing that uses the characteristics.

  Another object of the present invention is to obtain a composite reflective material of a thin metal plate and a porous film having sufficient reflection characteristics, and to provide a reflective sheet and a reflective housing that are thin and light as the composite material. It is in.

  A further object of the present invention is to establish a technique for bonding to a metal thin plate using a porous film obtained by forming a polyolefin film under conditions in which a non-volatile solvent is substantially absent.

  An object of the present invention described above is to bond a porous film having an independent or continuous pore having a porosity of 70 to 95% by volume and a metal thin plate made of a composition containing polyolefin and inert fine particles. This is solved by the reflection sheet.

Here, in the porous film, R determined by the following formula (1) from the solid content ratio of the polyolefin and the inert fine particles constituting the porous film and the reflectance of the porous film is at least 3.0. It is characterized by being.
R = reflectance / solid content (1)
(Here, the reflectance (%) is the reflectance at a wavelength of 550 nm, and the solid content (%) = 100−porosity (%),
Porosity (%) = (ρ0−ρ) / ρ0 × 100
ρ0: Theoretical density of the porous film obtained from the total amount of the polyolefin and the inert fine particles ρ: The apparent density of the porous film)

  The reflective sheet obtained by laminating the porous film and the metal thin plate of the present invention is excellent in light reflection performance, casing processability, and peel resistance, and when the reflective casing is obtained from the reflecting sheet, the porous sheet in the bent portion of the casing is obtained. There is no peeling of the film or floating of the porous film at the bottom.

The present invention comprises a porous porous film comprising a composition containing polyolefin and inert fine particles, and having a porosity of 70 to 95% by volume, having independent or continuous pores, and constituting the porous film A porous film having a R calculated by the following formula (1) of at least 3.0 and a metal thin plate are laminated from the solid content ratio of the polyolefin and the inert fine particles to be combined and the reflectance of the porous film. It is a reflection sheet.
R = reflectance / solid content (1)
Here, the reflectance (%) is the reflectance at a wavelength of 550 nm,
Solid fraction (%) = 100−porosity (%)
Porosity (%) = (ρ0−ρ) / ρ0 × 100
(Ρ0: theoretical density of the porous film obtained from the total amount of the polyolefin and the inert fine particles, ρ: density of the apparent porous film).
The value of R is preferably 3-20, more preferably 5-20.

The reflectance is obtained from the reflectance at a measurement light incident (reflection) angle of 5 ° and a wavelength of 550 nm when an integrating sphere is attached to the spectrophotometer and the BaSO ₄ white plate is 100%. The reflectance is usually 80 to 105%. In the porous film of the present invention, the luminance is higher than that of a barium sulfate standard white plate, and the reflectance may exceed 100%. When the reflectance is less than 80%, sufficient brightness cannot be obtained when the reflective sheet is used as a substrate for a backlight reflector of a liquid crystal display. Further, if the reflectance is 105%, sufficient reflection characteristics are obtained. In order to further increase the reflectance, the weight and bulk of the reflection sheet may be affected.

  The solid content is determined by calculating the porosity from the theoretical density of the porous film determined from the total amount of the polyolefin and the inert fine particles and the apparent density of the porous film, but is usually 10 to 20% by volume. Degree.

  The porous membrane in the present invention preferably has a porosity of 70 to 95% by volume. Here, when the porosity of the porous film is less than 70% by volume, the absolute amount (substantially interfacial area) of the interface between the resin layer and the air layer of the sheet where the reflection occurs is reduced, so that the reflection characteristic of the reflection sheet is achieved. It will be inferior. On the other hand, if the porosity exceeds 95% by volume, problems occur in the moldability and stretchability of the polyolefin resin composition. In many cases, it appears as a decrease in workability or a decrease in product yield. The pores of the porous film in the present invention are substantially continuous pores formed in the reflection sheet. More specifically, the porous material in the present invention does not have many independent pores, but the fibrillar polyolefin forms a network network, entangles in the network shape, encloses the inert particles, and as a whole. It has a unique fibrillar structure with many voids and holes.

  The porous film in the present invention is composed of polyolefin and inert fine particles. Polyolefin not only has a form maintaining function and mechanical strength as a material, but also has a function of supporting a large amount of inert particles. Moreover, in order to obtain a high degree of brightness and reflectivity, the composition is required to be self-supporting and to maintain its shape while maintaining 70 to 95 volume% of voids / holes.

  As polyolefin used for a porous membrane sheet, polyethylene, polypropylene, and a mixture thereof can be given as preferable examples. Of the mixture, a combination of polyethylenes having different properties is preferable. As a component other than polyethylene, an alkene-1-polymer such as a small amount of one or more other types of polymers, in particular, polypropylene, polybutylene, or a copolymer of polypropylene and a small amount of polyethylene may be contained.

  In the present invention, the combination of polymer materials is selected so that the degree of polymerization and the branching properties are poorly compatible with each other, in other words, different crystallinity, stretchability, and molecular orientation, and the machine as a whole. It should be noted that polyethylene with a very high molecular weight, at least 2 million, is selected which should increase the mechanical strength and retention of inert particles.

  The porous membrane in the present invention preferably has a paraffin content in the range of 0 to 1000 ppm. As described later, a suitable method for obtaining a porous film in the present invention includes a method that does not use a non-volatile solvent such as paraffin. When manufactured by the method, the content of paraffin is substantially 0, In view of the detection limit of the measurement method described below, the paraffin content is less than 1000 ppm.

  The method for measuring the paraffin content is to use a solvent such as N-hexane and extract the paraffin by immersing a test piece (polyolefin film, sheet-like material, etc.) after using a solvent such as N-hexane. By making it dry, paraffin content can be calculated | required from the weight measurement before and behind extraction. In addition, when analyzing a small amount of paraffin, it can be precisely measured by subjecting the extraction solution to a sufficient time extraction with a Soxhlet extraction apparatus and analyzing the extracted solution by mass chromatography or the like.

  Specific examples of analysis methods include extraction processing steps to extract the target polyolefin membrane with a paraffin-soluble solvent such as hexane, and extract the extract to identify the type of paraffin and the amount of paraffin added And an analysis step for quantitative determination.

  As a qualitative / quantitative analysis method for the extract, paraffin can be quantitatively / qualitatively analyzed by, for example, a method of measuring a mass spectrum by mass chromatography or a thermobalance-mass (weight) analysis direct connection method. Similarly, paraffin can be quantitatively and qualitatively analyzed by a gas chromatography-mass spectrometry direct connection method.

  Polyolefin is 70 to 98% by weight of ultrahigh molecular weight polyethylene having a viscosity average molecular weight of 2 million to 7 million, a density of 0.930 to 0.995 g / cc, and a high viscosity average molecular weight of 100,000 to 800,000. A mixture of 2 to 30% by weight of density polyethylene is preferable.

  The porous film in the present invention is characterized by containing a large amount of inert particles, and the weight ratio of the polyolefin constituting the porous film of the present invention to the inert fine particles is preferably 25 to 2:75 to 98. More preferably, it is 17-2: 83-98, More preferably, it is 15-2: 85-98. When the weight ratio of the inert particles is higher than 98, there may be a problem in the dropping of the inert particles from the porous film and the mechanical strength of the porous film itself. Conversely, when the weight ratio of the inert particles is less than 75, the absolute amount of the reflective layer and the light scattering interface based on the presence of the particles of the porous film due to the small number of pore layers in the thermoplastic resin layer Therefore, sufficient reflection characteristics as a reflection film cannot be obtained.

  The particles constituting the porous membrane are mainly inorganic substances or organic substances having heat resistance and solvent resistance, and can be used as long as they are so-called inert particles, and are coated with inorganic particles, organic particles or organic polymers. It can be inorganic particles or inorganic-organic composite particles.

  Examples of inorganic particles include calcium carbonate, barium sulfate, barium titanate, titanium oxide, talc, clay, silica, aluminosilicate, zinc oxide, zinc sulfide, lead white, lead titanate, zirconia oxide, barium sulfide, strontium titanate. And mica.

Examples of the organic particles include organic polymer crosslinked particles made of silicon resin, styrene resin, urethane resin, polyester, polyamide, acrylic resin, or the like. Inorganic particles are preferably used from the viewpoint of reflection efficiency, cost, and disposal of the sheet. Of these, calcium carbonate, barium sulfate, titanium oxide, silica, aluminosilicate, zinc oxide, zinc sulfide, lead white, lead titanate, zirconia oxide, barium sulfide, strontium titanate and mica are preferred. More preferred are zinc oxide, zinc sulfide, lead white, lead titanate, zirconia oxide, titanium oxide, barium titanate, barium sulfide, strontium titanate, and mica, which are inorganic particles having a refractive index of 1.9 or more. Titanium oxide, barium titanate, barium sulfate, and zirconia oxide are particularly preferable from the viewpoint of reflection efficiency, cost, and disposal of the sheet. Furthermore, examples of the organic inert particles include silicone resins and crosslinked polystyrene. General-purpose glass is also suitable, for example, PbO—B ₂ O ₃ —SiO ₂ —CaO—Al ₂ O ₃ -based glass or Bi ₂ O ₃ —ZnO—B ₂ O ₃ —SiO ₂ —CaO-based Glass etc. can also be illustrated.

  Moreover, it is preferable that the average particle diameter of these inert particles is 0.01-10 micrometers. If the average particle size is less than 0.01 μm, the reflection performance is lacking, which is not preferable. On the other hand, if the thickness exceeds 10 μm, the sheet is torn during production and the productivity is lowered, or the diffuse reflection component is increased, resulting in a reflection characteristic equal to or lower than that of a conventional white film. . The average particle diameter of the inert particles is more preferably 0.1 to 5 μm.

  In addition, the porous membrane of the present invention is self-supporting. Here, self-supporting means that it can be handled as a sheet-like material / film without using a cover film or a base film. The thickness of the porous film is preferably 200 μm or less. From the viewpoint of reducing the thickness, the thickness of the porous film is preferably 10 to 200 μm, more preferably 5 to 120 μm. When the thickness is greater than 200 μm, the flexibility of the reflective sheet may be impaired. If the thickness is less than 10 μm, problems such as handling may occur.

  The porous film in the present invention is mainly composed of polyolefin and inert fine particles, but if it is within the range not losing the object of the present invention, a lubricant, pigment, dye, antioxidant, fluorescent whitening agent, electrification is necessary. An additive that imparts functionality to the porous film, such as an inhibitor, an antibacterial agent, an ultraviolet absorber, a light stabilizer, a heat stabilizer, a light-shielding agent, and a matting agent, can be included.

The metal thin plate in the present invention preferably has a thickness of 50 to 3000 μm. If the thickness is less than 50 μm, problems such as insufficient mechanical strength and handling may occur. On the other hand, when the thickness exceeds 3000 μm, it becomes difficult to meet the demand for thinning the reflection sheet.
More preferably, it is preferably 50 to 200 μm for medium and small applications, and 500 to 2000 μm for large applications.

  The material of the metal thin plate in the present invention is preferably stainless steel, aluminum, iron plate, galvanized steel plate, or tin plated steel plate, but the type of the steel plate is not particularly limited. With regard to the surface finish, it is possible to apply a matte, glossy, further polished one, or a hairline or satin finish, and there is no particular limitation.

  Examples of the method of laminating or bonding the metal thin plate to the porous film include a method of bonding, a method of sticking, and a method of casting the porous film on the metal thin plate. In the case of laminating by adhesion or adhesion, a known adhesive or adhesive can be used. Examples of the adhesive include rubber adhesives, acrylic adhesives, silicone resin adhesives, vinyl adhesives, and the like. As the adhesive, a curing catalyst or a thermosetting agent is suitable, and examples thereof include a silicone resin adhesive, an epoxy adhesive, a polyester adhesive, and a cyanoacrylate adhesive. A known coater or laminator can be used for these bonding means. For example, as a means for forming an adhesive layer or an adhesive layer, a desired adhesive or adhesive is diluted in a solvent (eg, ethyl acetate, toluene, methyl ethyl ketone, etc.), and a known coating apparatus (eg, gravure coater, comma coater) is used. , Die coater, micro gravure coater, reverse coater, spray type spray device, etc.), apply adhesive to one side of the metal sheet, then dry the solvent and directly adhere to the metal sheet surface Or the adhesive or adhesive is diluted with a solvent as described above, applied to the release-treated surface of the release film by the above-mentioned means, and then the solvent is dried. After coating the adhesive layer or adhesive layer on top, another release film on the other surface of the exposed adhesive layer or adhesive layer that is not coated The release treatment surface is brought into contact to obtain a laminated state consisting of three layers, wound up as it is, to form a dry adhesive or adhesive sheet, and then from the adhesive sheet to the other surface While peeling the release film, any means for forming a pressure-sensitive adhesive layer or an adhesive layer by bringing a sheet of adhesive or adhesive into contact with the surface of the metal thin plate or the porous membrane can be selected.

  After forming this pressure-sensitive adhesive layer or adhesive layer, the metal thin plate and the porous film are brought into contact with each other through the pressure-sensitive adhesive layer or adhesive layer, and at the same time, pressure is applied and pressure-bonded so that the metal thin plate and the porous film are bonded together. Can be obtained.

  In order to supplement the points to be noted in this case, after coating the porous film of the present invention directly with the diluted solution of the adhesive or the adhesive using the above-described coating apparatus and drying the solvent, When bonded to a metal thin plate, the solid content of the pressure-sensitive adhesive or adhesive penetrates into the pores of the porous film, and as a result, the reflective performance in the case of a reflective sheet is significantly reduced, and the performance of the reflective sheet of the present invention is obtained. It will be difficult or impossible.

  The reflective sheet of the present invention is a backlight unit for a thin panel using an LED or a cold cathode tube as a light source for a backlight light source of a liquid crystal display or a display body, or a mobile phone, a PDA, etc., a reflective sheet, and the reflection sheet Used in a reflective housing having a sheet as a constituent member. Therefore, particles with high reflectivity and brightness are selected.

  Since the reflective sheet of the present invention is self-supporting, it can be used as a reflective sheet in a single sheet state, but for the purpose of assisting the cutting of the reflective sheet and for the purpose of simplifying insertion or installation into the liquid crystal backlight panel It can also be used as a reflective sheet with a substrate by laminating or sticking to another transparent or opaque substrate film. This can also prevent the inorganic filler from being detached, which is preferable. The base film can be a functional member, and is made of a transparent, translucent or opaque organic thin plate such as plastics having self-supporting property (self-supporting property), or an inorganic thin plate such as glass or ceramic material. It can be laminated with the porous membrane of the invention. Such a base film can be present on one side or both sides of the porous membrane. When provided on both sides, for example, the base film on one surface of the reflective sheet can be a transparent film, and the base film on the other thin metal plate can be a transparent, translucent or opaque film. For example, other plastic sheets (for example, polyethylene, polyethylene terephthalate, polypropylene, polycarbonate, etc.) as a base film are pasted on one side of the reflective sheet using an adhesive or double-sided tape, and a composite reflective sheet with a base material Can also be handled.

  A preferred method for producing a porous membrane in the present invention is a solution containing, for example, 5 to 70 parts by weight of a composition having a weight ratio of polyolefin to inert fine particles of 25 to 2:75 to 98, and 30 to 95 parts by weight of a solvent. The solution is prepared and extruded from a die in the temperature range of the melting point of the polyolefin composition to the melting point + 60 ° C. to obtain an extrudate, and then the extrudate is cooled to form a gel-like product, and further the gel-like shape is formed. It can be produced by extracting or drying and removing all or part of the solvent contained in the product, and then stretching the extracted and dried molded product.

  Among them, it is preferable to use a volatile solvent having a boiling point at atmospheric pressure of less than 200 ° C. as the solvent. Among them, polyolefin is 70 to 98% by weight of ultrahigh molecular weight polyethylene having a viscosity average molecular weight of 2 million to 7 million, a density of 0.930 to 0.995 g / cc, and a high density having a viscosity average molecular weight of 100,000 to 800,000. A mixture with 2 to 30% by weight of polyethylene is preferred. By blending a suitable amount of two or more kinds of polyolefins, there is an effect of forming a network network structure accompanying fibrillation at the time of stretching, increasing the void generation rate, and enhancing the effect of supporting inert particles.

  As described above, the porous membrane reflective sheet of the present invention prepares a thermoreversible sol-gel solution composed of polyolefin, inert particles and solvent having different degrees of polymerization and branching, and this solution (molding stock solution), that is, It is manufactured by extruding a thermoreversible sol-gel solution through a slit to form a gelled sheet, then removing the solvent from the gelled sheet and then stretching.

  As the solvent, a volatile solvent having a boiling point at atmospheric pressure of less than 200 ° C., preferably decalin, hexane, xylene or the like is used. Two or more of these may be used in combination. These volatile solvents may be used in combination with non-volatile solvents such as paraffin and mineral oil, but when mixed with volatile solvents, the non-volatile solvent is finally removed from the porous membrane using a solvent or the like. An extraction process to be removed is required.

  The thermoreversible sol-gel solution is prepared by dispersing inert particles in a suitable gelling solvent using a milling device or the like, and further adding polyolefin as a binder and the appropriate gelling solvent. Next, the polyolefin can be made into a sol by heating and dissolving in the solvent to prepare for the film forming operation.

  The sol-gelling solution thus obtained is shaped into a sheet at a temperature equal to or higher than the gelation temperature, and the sheet is rapidly cooled below the gelation point to prepare a gelled sheet. After part or all of the solvent is removed from this gelled sheet, it can be produced by stretching uniaxially or biaxially at a temperature equal to or higher than the secondary transition point of polyolefin and then heat-fixing. Stretching can also be performed while controlling the drying and leaving some solvent remaining.

  As described above, the reflective sheet of the present invention is preferably stretched in at least one axial direction. By stretching, a layered structure is developed and the reflective interface increases. As a result, glare can be suppressed while achieving high reflectance.

  Examples of the stretching method for the porous membrane sheet of the present invention include sequential biaxial stretching, longitudinal and transverse simultaneous biaxial stretching, and longitudinal uniaxial stretching and sequential lateral uniaxial stretching in the longitudinal and transverse directions. In order to control the direction of reflected light and the light intensity distribution to obtain good reflection characteristics, it is preferable to use longitudinal and lateral biaxial stretching or longitudinal and lateral sequential biaxial stretching. Further, considering productivity and cost, longitudinal and lateral sequential biaxial stretching. Is most preferred.

[Reflection sheet processing]
Next, with reference to the drawings, a description will be given of the operation of making a reflective housing and the structure of the housing.
FIG. 1 is an example photograph showing an embodiment of the present invention, and shows a punched product (before processing) and a finished product (housing finished product) as a housing when processing the housing. . As shown in FIG. 1, for example, a casing can be obtained from a laminated material in which a reflective sheet and a thin metal plate are bonded by punching, and an edge can be easily formed using a press machine. Shaped workpieces (reflective housings) can be created.

  FIG. 2 and subsequent figures are perspective views showing the structure of the housing, and are made of a composite material in which the metal-like member 12 and the reflective base material 10 in a state where the bottom portion and the peripheral side surface portion of the tray are bent are bonded. . A plan view (top view) of the housing is shown in FIG. A cross-sectional view including the edge is shown in FIG. From the reflective sheet in which the porous film 10 and the metal thin plate 12 of the present invention are bonded, the reflective casing of the present invention can be easily obtained by, for example, punching. The reflective housing obtained by this method has a reflective sheet layer on the side surface surrounding the bottom surface, and not only is excellent in reflectivity but also excellent in bending workability and peeling resistance between the metal thin plate and the reflective sheet. Become.

  Furthermore, it is also preferable to form a reflection housing having a concavo-convex shape on the reflection surface of the reflection sheet, and to impart unevenness to the reflection surface so as to appropriately diffuse light from the light source. Specifically, when punching a laminated material with a reflective sheet and a thin metal plate, or when processing a casing by press molding, the reflective surface is corrugated or has projections according to the arrangement of the light source. It is preferable to provide mirror ball-like irregularities and mosaic irregularities. FIGS. 5 to 10 specifically show examples of a reflective housing having irregularities on the reflective surface.

  As described above, the reflection sheet and the reflection casing of the present invention can further adjust the reflection distribution with respect to the light source unevenness in the backlight unit by providing the reflection surface with unevenness. It is possible to further facilitate light source unevenness reduction by the optical plate design.

Hereinafter, although the specific example of this invention is given and demonstrated, this invention is not limited to this.
In addition, the value in an Example was measured with the following method.

(1) Reflectance:
An integrating sphere is attached to a spectrophotometer (trade name “UV-3101PC” manufactured by Shimadzu Corporation), and the reflectance is set to a wavelength of 400 to 5 at a measurement light incident (reflection) angle of 5 ° when the BaSO ₄ white plate is 100%. Measure over 800 nm. Comparison was made with a reflectance (%) at a wavelength of 550 nm.

(2) Porosity:
From the measured density ρ of the porous film and the theoretical density ρ _{0 of the} porous film having no pores, the following formula was used.
Porosity = (ρ ₀ -ρ) / ρ ₀ × 100 (%)

(3) Sheet material thickness:
It was measured with Mitutoyo Corporation Lightmatic VL-50A, measuring element size of 3 mmφ cylindrical shape, and measuring element load of 0.01 N.

(4) Specific gravity of sheet material:
It was determined by measuring the weight of a known volume of sheet material.

(5) Refractive index of inorganic particles:
Liquids having different refractive indexes were put in a test tube, and inorganic particles were added thereto and shaken sufficiently. The refractive index of the liquid which became transparent was shown.

(6) Average molecular weight:
Using the Ubbelohde viscometer, the intrinsic viscosity was derived from the result of measuring the decalin diluted solution at 135 ° C., and determined by the following relational expression of the intrinsic viscosity and the viscosity average molecular weight.
Molecular weight M = 53700 × Intrinsic viscosity number [η] ^1.49

(7) Measurement of paraffin amount A sample was cut out and immersed in hexane to obtain a hexane extract while heating at 65 ° C. for 1 hour using a reflux apparatus. The obtained extract was measured using a gas chromatograph mass spectrometer (Yokogawa Analytical HP5973) equipped with a column filled with polydimethylsiloxane. While monitoring the paraffin-specific mass ion peak, the amount of paraffin was quantified from the peak detected by the gas chromatograph. The detection limit of the amount of paraffin is 1000 ppm.

(8) Measurement of the particle size of the filler In the measurement of the particle size of the particles when blending particles such as titanium oxide, the filler is dispersed in decalin in the presence of a dispersant, , Measured with a MICROTRAC HRA MODEL 9320-X100 apparatus manufactured by Nikkiso Co., Ltd.

[Example 1]
30 parts by weight of decalin (manufactured by Nippon Steel Chemical Co., Ltd.), 4 parts by weight of ultra high molecular weight polyethylene (“GUR” 4032 manufactured by TICONA; average molecular weight 4.4 million) and high density polyethylene (“GUR made by TICONA”) 2105; 0.5 part by weight of an average molecular weight of 200,000) was added, and while stirring the mixture in the tank, titanium oxide particles (“TITONE” A160, manufactured by Sakai Chemical Industry Co., Ltd., particle size 0.6 μm, 62 parts by weight of density (3.9 g / cc) was added and dispersed. Therefore, the film-forming stock solution (dispersion) having this composition does not contain any non-volatile plasticizer (paraffins). This dispersion was dissolved at 185 ° C. using a twin-screw kneading extruder to form a sol, and the sol was extruded through a flat film extrusion die at 165 ° C. The extrudate was then cooled by passing through a 20 ° C. cold water bath to gel. Decalin in the sheet-like material was removed by drying the sheet-like material thus molded at 80 ° C. for 15 minutes. The thickness of this sheet-like material was 1050 μm.

  This sheet-like material is successively biaxially stretched 4.5 times in the MD direction at a stretching temperature of 115 ° C. and 13 times in the TD direction at 120 ° C., heat-fixed at 130 ° C. for 2 seconds, and layered in the thickness direction. A porous membrane that can be used in the present invention was obtained. The porosity of this porous film was 83%. At this time, the thickness of the porous film was 100 μm, and the reflectance was 97.3%. Therefore, the reflectance / solid content ratio corresponded to 5.7. The paraffin content was below the detection limit of 1000 ppm.

  Next, using a gravure coater, a cross-linked acrylic pressure-sensitive adhesive diluted with ethyl acetate (Olivein BPS5977 / Olivein BXX5983 manufactured by Toyo Ink Manufacturing Co., Ltd.) is a 100 μm thick stainless steel sheet (SUS304 BA manufactured by Nippon Metals Co., Ltd.) Then, drying was performed at 80 ° C. for 10 seconds, and an adhesive layer having a thickness (dry thickness) of 2 μm was provided on the surface of the stainless steel sheet. Then, the above-mentioned porous film was drawn out to the adhesive layer side of the stainless steel thin plate provided with the adhesive layer, and bonded at a room temperature atmosphere with a laminator (linear pressure 30 kg / m) to obtain the reflective sheet of the present invention. .

  Furthermore, this reflective sheet was punched into a predetermined size, and a reflective casing having a predetermined size was created using a press (see FIG. 1). The processability of the casing with a press was extremely good, and no peeling of the porous film at the bent portion of the casing and no floating of the porous film at the bottom portion were observed.

[Example 2]
Decalin (Decahydronaphthalene manufactured by Nippon Steel Chemical Co., Ltd.) 29 parts by weight, 4.5 parts by weight of ultra high molecular weight polyethylene (“GUR” 4032 manufactured by TICONA) and high density polyethylene (“GUR” 2105 manufactured by TICONA) 1 part by weight was added, and 54 parts by weight of titanium oxide particles (“TITONE” A160 manufactured by Sakai Chemical Industry Co., Ltd.) were added and dispersed therein while stirring the mixture in the tank. In this example, as in Example 1 described, the composition of the film-forming stock solution (dispersion) does not contain non-volatile plasticizers (paraffins). This dispersion was dissolved at 180 ° C. using a twin-screw kneading extruder to form a sol, and the sol was extruded through a flat film extrusion die at 155 ° C. The extrudate was then cooled by passing through a 20 ° C. cold water bath to gel. Decalin in the sheet-like material was removed by drying the sheet-like material thus molded at 80 ° C. for 20 minutes. The sheet thickness was 1550 μm.

  The sheet according to the present invention has a layered structure in the thickness direction by biaxially stretching the sheet successively at a stretching temperature of 110 ° C. in the MD direction, 4 times in the MD direction, and 13 times in the TD direction at 125 ° C. A porous membrane to be used was obtained. The porosity of this porous film was 84%. At this time, the thickness of the porous film was 180 μm, and the reflectance was 98.6%. Therefore, the reflectance / solid content ratio corresponded to 6.2. The paraffin content was below the detection limit of 1000 ppm.

  An OPP film (biaxially stretched polypropylene film, Oji Specialty Paper [Alphan EM501]) having a thickness of 8 μm was bonded to one side of the porous film to obtain a reflective sheet. The procedure for pasting is to use a die coater to bond a cross-linked acrylic pressure-sensitive adhesive (Olivein BPS5977 manufactured by Toyo Ink Manufacturing Co., Ltd.) diluted in a 1: 2 mixed solvent of toluene / ethyl acetate to a dry thickness of 2 μm. It is what.

  Next, this reflection sheet was laminated with a metal thin plate. For this lamination, a 300 μm stainless steel thin plate (SUS304 BA material manufactured by Nippon Metals Co., Ltd.) is applied to the surface of the reflective sheet on the porous film side using an acrylic adhesive (Olivein BPS5977 / Olivein BXX5983 manufactured by Toyo Ink Manufacturing Co., Ltd.). Adhesion was performed to 2 μm.

  Furthermore, as shown in FIG. 1, this reflective sheet was punched out to a predetermined size, and a reflective casing having a predetermined size was created using a press. The processability of the casing with a press was extremely good, and no peeling of the porous film at the bent portion of the casing and no floating of the porous film at the bottom portion were observed.

[Example 3]
Using the same brand / product number of decalin, ultrahigh molecular weight polyethylene, high density polyethylene and titanium oxide particles as in Example 1, the blending ratio and component ratio were changed to produce porous films. As in Examples 1 and 2, the composition of the film-forming stock solution (dispersion) does not contain non-volatile plasticizers (paraffins). It consists of 27 parts by weight of decalin, 4.7 parts by weight of ultra high molecular weight polyethylene, 0.3 part by weight of high density polyethylene and 66 parts by weight of titanium oxide particles, and these are mixed so as to be sufficiently uniform so that a uniform component ratio is obtained. Dispersed.

  Subsequently, this dispersion was dissolved at 185 ° C. using a twin-screw kneading extruder to form a sol, and the sol was extruded at 60 ° C. through a flat film extrusion die. Furthermore, the extrudate was cooled by passing through a cold water bath at 20 ° C. and gelled. Decalin in the sheet-like material was removed by drying the sheet-like material thus molded at 80 ° C. for 10 minutes. The sheet thickness was 450 μm.

  This sheet is biaxially stretched successively at a stretching temperature of 115 ° C. 5 times in the MD direction and 12 times in the TD direction at 120 ° C., heat-fixed at 125 ° C. for 2 seconds, and a porous film having a layered structure in the thickness direction Got. The porosity of this porous film was 80%. At this time, the porous film had a thickness of 45 μm and a reflectance of 96.1%. Therefore, the reflectance / solid content ratio corresponded to 4.8. The paraffin content was below the detection limit of 1000 ppm.

  Next, this reflective sheet was laminated with a metal thin plate (aluminum foil). For this lamination, 80 μm aluminum foil (1N30 H18 manufactured by Nippon Light Metal Co., Ltd.) is used on the surface of the reflective sheet on the porous membrane side with an acrylic adhesive (Olivein BPS5977 / Olivein BXX5983 manufactured by Toyo Ink Manufacturing Co., Ltd.). Glued so that.

  Furthermore, as shown in FIG. 1, this reflective sheet was punched out to a predetermined size, and a reflective casing having a predetermined size was created using a press. The processability of the casing with a press was extremely good, and peeling of the porous film at the bent part of the casing and lifting of the porous film at the bottom part were not observed.

[Example 4]
Using a decalin, ultra-high molecular weight polyethylene, high-density polyethylene and titanium oxide particles having the same brand / product number as in Example 1, a porous film was produced by changing the blending ratio and component ratio. As in Examples 1 to 3 in which this example is also described, the composition of the film-forming stock solution (dispersion) does not contain a non-volatile plasticizer (paraffins). It consists of 35 parts by weight of decalin, 3.5 parts by weight of ultra high molecular weight polyethylene, 1.5 parts by weight of high density polyethylene and 67 parts by weight of titanium oxide particles, and these are mixed so as to be sufficiently uniform so that a uniform composition ratio is obtained. A dispersed dispersion was obtained.

  This dispersion was dissolved at 175 ° C. using a twin-screw kneading extruder to form a sol, and the sol was extruded through a flat film extrusion die at 60 ° C. Furthermore, the extrudate was cooled by passing through a cold water bath at 20 ° C. and gelled. Decalin in the sheet-like material was removed by drying the sheet-like material thus molded at 70 ° C. for 15 minutes. The sheet-like material thickness was 1150 μm.

  This sheet is biaxially stretched successively at a stretching temperature of 110 ° C. in the MD direction at 5 times, and at 125 ° C. in the TD direction at 14 times, heat-fixed at 130 ° C. for 2 seconds, and a porous film having a layered structure in the thickness direction Got. The porosity of this porous film was 74%. At this time, the thickness of the porous film was 80 μm, and the reflectance was 96.4%. Therefore, the reflectance / solid content ratio corresponded to 3.7. The paraffin content was below the detection limit of 1000 ppm.

  A polyethylene terephthalate film (“NS12” manufactured by Teijin DuPont) with a thickness of 12 μm was bonded to one side of the porous film to obtain a reflective sheet. The procedure for pasting is to use a die coater to bond a cross-linked acrylic pressure-sensitive adhesive (Olivein BPS5977 manufactured by Toyo Ink Manufacturing Co., Ltd.) diluted in a 1: 2 mixed solvent of toluene / ethyl acetate to a dry thickness of 2 μm. Was.

Further, this reflection sheet was laminated with a metal thin plate (stainless steel thin plate) having a thickness of 2 mm.
In this lamination, (SUS 304 manufactured by Nippon Metal Co., Ltd.) was bonded to the surface of the reflective sheet on the porous film side using an acrylic adhesive (Olivein BPS5977 manufactured by Toyo Ink Manufacturing Co., Ltd.) so that the dry thickness was 2 μm.

[Example 5]
In the same manner as in Example 2, an OPP film was bonded to one side of the porous film and a metal thin plate was bonded to the other side to obtain a reflective film. Film forming conditions were 30 parts by weight of decalin (Decahydronaphthalene manufactured by Nippon Steel Chemical Co., Ltd.), 4.5 parts by weight of ultra high molecular weight polyethylene (“GUR” 4022 manufactured by TICONA; average molecular weight 4 million) and high density polyethylene. 1 part by weight (“GUR” X143 manufactured by TICONA; average molecular weight 300,000) is added, and titanium oxide particles (“TITONE A160” manufactured by Sakai Chemical Industry Co., Ltd.) are added to the mixture while stirring the mixture in a tank. Parts were added and dispersed. This dispersion was dissolved at 175 ° C. using a twin-screw kneading extruder to form a sol, and the sol was extruded through a flat film extrusion die at 165 ° C. The extrudate was then cooled by passing through a 20 ° C. cold water bath to gel. Decalin in the sheet-like material was removed by drying the sheet-like material thus molded at 80 ° C. for 20 minutes. The sheet thickness was 700 μm.

  The sheet according to the present invention has a layered structure in the thickness direction by biaxially stretching the sheet successively at a stretching temperature of 110 ° C. in the MD direction, 4 times in the MD direction, and 11 times in the TD direction at 125 ° C. A porous membrane to be used was obtained. The porosity of this porous film was 75%. At this time, the thickness of the porous film was 65 μm, and the reflectance was 96.2%. Therefore, the reflectance / solid content ratio corresponded to 3.8. The paraffin content was below the detection limit of 1000 ppm.

  An OPP film having a thickness of 8 μm (Oji Special Paper [Alphan EM501]) was bonded to one side of the porous film to obtain a reflective sheet. The procedure for pasting is to use a die coater to bond a cross-linked acrylic pressure-sensitive adhesive (Olivein BPS5977 manufactured by Toyo Ink Manufacturing Co., Ltd.) diluted in a 1: 2 mixed solvent of toluene / ethyl acetate to a dry thickness of 2 μm. It is what.

  Next, this reflective sheet was laminated with a 200 μm aluminum foil. For this lamination, an aluminum foil (1N30 H18 made by Nippon Light Metal Co., Ltd.) was bonded to the surface of the reflective sheet on the porous film side using an acrylic adhesive (Olivein BPS5977 made by Toyo Ink Co., Ltd.) so that the dry thickness was 2 μm. It was a thing.

  Furthermore, as shown in FIG. 1, this reflective sheet was punched out to a predetermined size, and a reflective casing having a predetermined size was created using a press. The processability of the casing in the press machine was very good, and peeling of the porous film and OPP at the bent part of the casing and floating (peeling) of the porous film at the bottom part were not observed at all.

[Example 6]
The inert particles are changed from titanium oxide (Example 1) to zirconium oxide ("UEP" manufactured by Daiichi Rare Elemental Sciences; average particle size 0.5 μm, density 5.6 g / cc), and 1000 μm stainless steel (SUS 304, BA material) is different from the first embodiment. The membrane forming stock solution has a high density of 23 parts by weight of decalin (Decahydronaphthalene manufactured by Nippon Steel Chemical Co., Ltd.) and 4.5 parts by weight of ultra high molecular weight polyethylene (“GUR” 4032 manufactured by TICONA; average molecular weight 4.4 million). 1 part by weight of polyethylene (“GUR” 2105 manufactured by TICONA; average molecular weight 300,000) was added, and 74 parts by weight of zirconium oxide particles were added and dispersed therein while stirring the mixture in a tank.

  The dispersion was dissolved at 185 ° C. using a twin-screw kneading extruder to form a sol, and the sol was extruded through a flat film extrusion die at 155 ° C. The extrudate was then cooled by passing through a 20 ° C. cold water bath to gel. Decalin in the sheet-like material was removed by drying the sheet-like material thus molded at 80 ° C. for 10 minutes. The thickness of this sheet-like material was 850 μm.

This sheet is biaxially stretched sequentially at a stretching temperature of 110 ° C. in the MD direction by 4.5 times, and at 125 ° C. by 12.5 times in the TD direction, and heat-fixed at 125 ° C. for 2 seconds to form a layer structure A porous membrane for use in the present invention was obtained. The porosity of this porous film was 77%. At this time, the thickness of the porous film was 60 μm, and the reflectance was 96.5%. Therefore, the reflectance / solid content ratio corresponded to 4.2. The paraffin content was below the detection limit of 1000 ppm.
Although it was different from Example 1 in that it was bonded to 1000 μm stainless steel (SUS 304, BA material), the workability did not change, and it could be processed smoothly.

[Example 7]
The inert particles of Example 6 were changed to barium titanate (BT-HP9DX manufactured by Kyoritsu Materials Co., Ltd. average particle size 0.4 μm, density 5.9 g / cc), and the thickness of the metal thin plate to be bonded was 50 μm. An aluminum foil (Nippon Light Metal "1N30 H18") was selected to make a reflective sheet.

  The film formation conditions were 22 parts by weight of decalin, 5 parts by weight of ultra high molecular weight polyethylene (“GUR” 4032 manufactured by TICONA; average molecular weight 44,000,000) and high-density polyethylene (“GUR” 2105 manufactured by TICONA; average molecular weight 300,000) 1 While adding 0.5 parts by weight and stirring the mixture in the tank, 78 parts by weight of barium titanate particles were added and dispersed therein to obtain a film forming stock solution. This stock solution was melted at 180 ° C. using a twin-screw kneading extruder to form a sol, and the solubilized product was extruded at 160 ° C. through a flat film extrusion die. The extrudate was then cooled by passing through a 20 ° C. cold water bath to gel. Decalin in the sheet-like material was removed by drying the sheet-like material thus molded at 80 ° C. for 10 minutes. The sheet-like material thickness was 950 μm.

This sheet is biaxially stretched successively at a stretching temperature of 115 ° C. in the MD direction 5 times in the MD direction and 12 times in the TD direction at 120 ° C., heat-fixed at 125 ° C. for 2 seconds, and has a layered structure in the thickness direction Got. The porosity of this porous film was 82%. At this time, the thickness of the porous film was 85 μm, and the reflectance was 97.1%. Therefore, the reflectance / solid content ratio corresponded to 5.4. The paraffin content was below the detection limit of 1000 ppm.
Bonding with an aluminum thin plate could be carried out without any problem.

[Example 8]
In the case of a film-forming stock solution containing ordinary paraffin oil, it is conventionally known that uniaxial or biaxial stretching after film formation is easy and smooth. In this example, the film was formed and stretched under the use conditions of paraffin oil.

  16 parts by weight of decalin (Decahydronaphthalene manufactured by Nippon Steel Chemical Co., Ltd.), 7 parts by weight of paraffin oil (“Shell Ondina Oil 68” manufactured by Shell) and ultrahigh molecular weight polyethylene (“GUR” 4032 manufactured by TICONA); average 2.5 parts by weight of molecular weight (4.4 million) and 1 part by weight of high-density polyethylene (“GUR” 2105 manufactured by TICONA; average molecular weight 200,000) were added, and the mixture was stirred in a tank while zirconium oxide (first rare element) was added. A dispersion was prepared by adding and dispersing 73 parts by weight of UEP (manufactured by Kagaku Kogyo). This dispersion was dissolved at 175 ° C. using a twin-screw kneading extruder to form a sol, and the sol was extruded through a flat film extrusion die at 165 ° C. The extrudate was then cooled by passing through a 20 ° C. cold water bath to gel. Decalin in the sheet-like material was removed by drying the sheet-like material thus molded at 60 ° C. for 20 minutes. The thickness of this sheet-like material was 750 μm.

  This paraffin oil-containing sheet in which the paraffin oil remains in the sheet is biaxially stretched successively at a stretching temperature of 115 ° C. in the MD direction by 30 times and at 125 ° C. by 11 times in the TD direction, and heat-fixed at 140 ° C. for 2 seconds. Processed. Thereafter, the porous membrane used in the present invention has a layered structure in the thickness direction by extracting and removing the paraffin oil from the sheet using methylene chloride, drying at 60 ° C. for 1 minute, and heat-fixing at 110 ° C. for 10 seconds. Got.

  The porosity of this porous film was 68%. At this time, the thickness of the porous film was 70 μm, and the reflectance was 96.2%. Therefore, the reflectance / solid content ratio corresponded to 3.0. The paraffin content was 2000 ppm.

  Next, using a gravure coater, a crosslinked acrylic pressure-sensitive adhesive diluted with ethyl acetate (Olivein BPS5977 / Olivein BXX5983 manufactured by Toyo Ink Mfg. Co., Ltd.) with a thickness (dry thickness) of 2 μm is used as a stainless steel sheet. A stainless steel thin plate of 100 μm (“SUS304-BA material” manufactured by Nippon Metal Co., Ltd.) was bonded thereto. In a normal temperature atmosphere, two laminated plates were bonded together with a laminator (linear pressure 30 kg / m) to obtain a reflective sheet of the present invention.

  Furthermore, the reflective sheet of the present invention was punched into a predetermined size, and a reflective casing having a predetermined size was created using a press. The processability of the casing in the press machine was good, and the peeling of the porous film at the bent part of the casing and the floating of the porous film at the bottom part were not observed.

[Example 9]
10 parts by weight of decalin, 21 parts by weight of paraffin oil (Ondina Oil 68 manufactured by Shell) and 6 parts by weight of ultra high molecular weight polyethylene (“GUR” 4032 manufactured by TICONA) and high density polyethylene (“GUR” 2105 manufactured by TICONA) 1 Part by weight was added. 64 parts by weight of titanium oxide particles (manufactured by Sakai Chemical Industry, “TITONE A160”) were added and dispersed to obtain a dispersion. This dispersion was dissolved at 175 ° C. using a twin-screw kneading extruder to form a sol, and the sol was extruded through a flat film extrusion die at 160 ° C. The extrudate was then cooled by passing through a 20 ° C. water bath to gel. Decalin was removed by drying the unstretched sheet thus molded at 70 ° C. for 20 minutes. The dry sheet thickness was 1450 μm.

  This paraffin oil-containing sheet in which the paraffin oil remains in the sheet is biaxially stretched three times in the MD direction at a stretching temperature of 115 ° C and 13 times in the TD direction at 120 ° C, and heat-set at 120 ° C for 3 seconds. Processed. The porosity of this porous film was 69%. At this time, the thickness of the porous film was 115 μm, and the reflectance was 97.1%. Therefore, the reflectance / solid content ratio corresponded to 3.1. The paraffin content was 3000 ppm.

  Next, using a gravure coater, a crosslinked acrylic pressure-sensitive adhesive diluted with ethyl acetate (Olivein BPS5977 / Olivein BXX5983 manufactured by Toyo Ink Mfg. Co., Ltd.) with a 2 μm thick (dry thickness) pressure-sensitive adhesive layer of 80 μm aluminum It apply | coated to the surface of a thin plate and bonded the porous film and the aluminum foil.

  Furthermore, the bonded reflective sheet was punched into a predetermined size, and a reflective casing having a predetermined size was created using a press. The processability of the casing in the press machine was good, and the peeling of the porous film at the bent part of the casing and the floating of the porous film at the bottom part were not observed.

  The composite material with the porous film or other functional member of the present invention has sufficient reflection characteristics due to high porosity, and can be thinned and reduced in weight. As a reflective sheet, a liquid crystal display, a backlight of a display body Suitable for thin panel applications using LEDs or cold cathode tubes as light sources for light sources, mobile phones, PDAs, and the like.

It is a drawing substitute photograph which shows the aspect of the punching which is one of the Examples of this invention. It is the perspective view which showed the example of the reflective housing | casing of this invention. It is a top view of the reflective housing | casing of this invention. It is sectional drawing of the reflective housing | casing of this invention. It is a perspective view of the reflective housing | casing which has an unevenness | corrugation in the reflective surface of this invention. It is a perspective view of the reflective housing | casing which has an unevenness | corrugation in the reflective surface of this invention. It is a perspective view of the reflective housing | casing which has an unevenness | corrugation in the reflective surface of this invention. It is a perspective view of the reflective housing | casing which has an unevenness | corrugation in the reflective surface of this invention. It is a perspective view of the reflective housing | casing which has an unevenness | corrugation in the reflective surface of this invention. It is a perspective view of the reflective housing | casing which has an unevenness | corrugation in the reflective surface of this invention. It is a perspective view of the reflective housing | casing which has an unevenness | corrugation in the reflective surface of this invention.

Explanation of symbols

1. 1. Punched product before housing processing 2. Complete housing product Reflective substrate 4. 4. Metal thin plate Reflector 6. 6. Cold cathode tube (CCFL) light source LED light source

Claims (8)

A porous porous film comprising a composition comprising a polyolefin and inert fine particles, and having a porosity of 70 to 95% by volume, independently or continuously, and comprising the porous film And a reflection sheet obtained by laminating a porous film having a R of at least 3.0 obtained by the following formula (1) and a metal thin plate from the solid content ratio of the inert fine particles and the reflectance of the porous film.
R = reflectance / solid content (1)
(Here, the reflectance (%) is the reflectance at a wavelength of 550 nm, and the solid content (%) = 100−porosity (%),
Porosity (%) = (ρ0−ρ) / ρ0 × 100
ρ0: Theoretical density of the porous film obtained from the total amount of the polyolefin and the inert fine particles ρ: The apparent density of the porous film)   The reflective sheet according to claim 1, wherein the thickness of the porous film is 40 to 200 µm, and the thickness of the metal thin plate is 50 to 3000 µm.   The polyolefin constituting the porous film is 70 to 98% by weight of ultrahigh molecular weight polyethylene having a viscosity average molecular weight of 2 to 7 million, a density of 0.930 to 0.995 g / cc, and a viscosity average molecular weight of 100,000 to 800,000. The reflection sheet according to claim 1, which is a mixture of 2 to 30% by weight of high density polyethylene.   The reflective sheet according to any one of claims 1 to 3, wherein the weight ratio of the polyolefin and the inert fine particles in the porous film is 25 to 2:75 to 98.   The reflection sheet according to any one of claims 1 to 4, wherein the content of paraffin in the porous film is in the range of 0 to 1000 ppm.   The reflective sheet according to claim 1, wherein the porous film constituting the reflective sheet is laminated with a transparent or opaque polymer material or ceramic material.   The reflective housing | casing which has the reflective sheet in any one of Claims 1-6 in a bottom face and a side surface.   A reflective housing formed so as to have a concavo-convex shape on the reflective surface of the reflective sheet according to claim 1.