JP2009197901A - Wheel bearing device - Google Patents

Wheel bearing device Download PDF

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Publication number
JP2009197901A
JP2009197901A JP2008040120A JP2008040120A JP2009197901A JP 2009197901 A JP2009197901 A JP 2009197901A JP 2008040120 A JP2008040120 A JP 2008040120A JP 2008040120 A JP2008040120 A JP 2008040120A JP 2009197901 A JP2009197901 A JP 2009197901A
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Prior art keywords
outer ring
bearing device
ring
wheel
rolling
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Keizo Kobayashi
圭三 小林
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NTN Corp
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NTN Corp
NTN Toyo Bearing Co Ltd
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Priority to JP2008040120A priority Critical patent/JP2009197901A/en
Priority to PCT/JP2008/072544 priority patent/WO2009078337A1/en
Priority to EP08861382A priority patent/EP2226522A1/en
Priority to CN2012102618546A priority patent/CN102773386A/en
Priority to CN2008801211248A priority patent/CN101903667A/en
Priority to US12/743,060 priority patent/US20100239202A1/en
Publication of JP2009197901A publication Critical patent/JP2009197901A/en
Pending legal-status Critical Current

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  • Mounting Of Bearings Or Others (AREA)
  • Rolling Contact Bearings (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a wheel bearing device assembled in an automobile assembling factory with less manhours, having improved productivity and reduced in cost. <P>SOLUTION: A rolling bearing 2 consists of: an outer ring 25 having double-row outside rolling surfaces 26, 27 formed on the inner periphery; a pair of inner rings 24 having inside rolling surfaces 28, 29 formed on the outer periphery in opposition to the outside rolling surfaces 26, 27; and double-row rolling elements 30 rollingly stored between each of the outside rolling surfaces 26, 27 of the outer ring and each of the inside rolling surfaces 28, 29 of the inner rings. The rolling bearing 2 with the outer ring 25 formed at least by cold rolling and assembled thereon is pressed into a hub ring 1 to be integrated therewith. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、自動車等の車両において車輪を車体に対して回転自在に支持するための車輪用軸受装置に関する。   The present invention relates to a wheel bearing device for rotatably supporting a wheel with respect to a vehicle body in a vehicle such as an automobile.

車輪用軸受装置には、第1世代と称される複列の転がり軸受を単独に使用する構造から、外方部材に車体取付フランジを一体に有する第2世代に進化し、さらに、車輪取付フランジを一体に有するハブ輪の外周に複列の転がり軸受の一方に内側転走面が一体に形成された第3世代、さらには、ハブ輪に等速自在継手が一体化され、この等速自在継手を構成する外側継手部材の外周に複列の転がり軸受の他方の内側転走面が一体に形成された第4世代のものまで開発されている。   The wheel bearing device has evolved from a structure in which a double row rolling bearing called a first generation is used alone to a second generation in which a vehicle body mounting flange is integrated with an outer member. The third generation in which the inner raceway is integrally formed on one of the double row rolling bearings on the outer periphery of the hub wheel having an integral, and the constant velocity universal joint is integrated with the hub wheel. A fourth generation type has been developed in which the other inner rolling surface of the double row rolling bearing is integrally formed on the outer periphery of the outer joint member constituting the joint.

このような車輪用軸受装置では、車体側のナックルに圧入する必要がある。このため、第1世代の車輪用軸受装置では組立や交換に工数が必要となる。しかしながら、第1世代の車輪用軸受装置は、第2世代や第3世代の車輪用軸受装置よりも安価に製造できるため、小型車用に使用される場合が多い。   In such a wheel bearing device, it is necessary to press-fit into a knuckle on the vehicle body side. For this reason, the first generation wheel bearing device requires man-hours for assembly and replacement. However, since the first-generation wheel bearing device can be manufactured at a lower cost than the second-generation or third-generation wheel bearing device, it is often used for small vehicles.

第1世代と呼ばれる車輪用軸受装置は、図6に示すように、外径方向に延びるフランジ101を有するハブ輪102と、このハブ輪102に外側継手部材103が固定される等速自在継手104と、ハブ輪102の外周側に配設される軸受100とを備える。   As shown in FIG. 6, the wheel bearing device called the first generation includes a hub wheel 102 having a flange 101 extending in the outer diameter direction, and a constant velocity universal joint 104 in which an outer joint member 103 is fixed to the hub wheel 102. And a bearing 100 disposed on the outer peripheral side of the hub wheel 102.

等速自在継手104は、前記外側継手部材103と、外側継手部材103に配設される内側継手部材(図示省略)と、この内側継手部材と外側継手部材103との間に配設されるボール(図示省略)と、このボールを保持する保持器(図示省略)とを備える。外側継手部材103は、内側継手部材は収納される椀形のマウス部107と、このマウス部107から突設される軸部(ステム部)123とからなる。   The constant velocity universal joint 104 includes the outer joint member 103, an inner joint member (not shown) disposed on the outer joint member 103, and a ball disposed between the inner joint member and the outer joint member 103. (Not shown) and a cage (not shown) for holding the ball. The outer joint member 103 includes a bowl-shaped mouth portion 107 in which the inner joint member is accommodated, and a shaft portion (stem portion) 123 protruding from the mouth portion 107.

また、ハブ輪102は、筒部113と前記フランジ101とを有し、フランジ101の外端面114(反継手側の端面)には、大径の第1部115aと小径の第2部115bとが形成され、第1部115aにブレーキロータが外嵌され、第2部115bにホイールが外嵌される。   The hub wheel 102 includes a cylindrical portion 113 and the flange 101. A large-diameter first portion 115a and a small-diameter second portion 115b are provided on the outer end surface 114 (end surface on the anti-joint side) of the flange 101. The brake rotor is fitted on the first portion 115a, and the wheel is fitted on the second portion 115b.

軸受100は、内周に複列の外側転走面120、121が形成された外輪105と、外周に外側転走面120,121に対向する内側転走面118、119が形成された一対の内輪108,109と、外輪105の外側転走面120、121と内輪108,109の内側転走面118、119との間に転動自在に収容された複列の転動体122とを備える。ハブ輪102の筒部113の外周面に切欠部116が設けられ、この切欠部116に内輪108、109が嵌合されている。また、ハブ輪102のフランジ101にはボルト装着孔112が設けられて、ホイールおよびブレーキロータ140をこのフランジ101に固定するためのハブボルト141がこのボルト装着孔112に装着される。   The bearing 100 has a pair of outer rings 105 having double-row outer rolling surfaces 120 and 121 formed on the inner periphery, and a pair of inner rolling surfaces 118 and 119 facing the outer rolling surfaces 120 and 121 on the outer periphery. Inner rings 108 and 109, and double row rolling elements 122 accommodated so as to roll freely between outer rolling surfaces 120 and 121 of the outer ring 105 and inner rolling surfaces 118 and 119 of the inner rings 108 and 109 are provided. A notch 116 is provided on the outer peripheral surface of the tube portion 113 of the hub wheel 102, and the inner rings 108 and 109 are fitted into the notch 116. Further, a bolt mounting hole 112 is provided in the flange 101 of the hub wheel 102, and a hub bolt 141 for fixing the wheel and brake rotor 140 to the flange 101 is mounted in the bolt mounting hole 112.

ハブ輪102の筒部113に外側継手部材103の軸部123が挿入される。軸部123は、その反マウス部の端部にねじ部124が形成され、このねじ部124とマウス部107との間にスプライン部125が形成されている。また、ハブ輪102の筒部113の内周面(内径面)にスプライン部126が形成され、この軸部123がハブ輪102の筒部113に挿入された際には、軸部123側のスプライン部125とハブ輪102側のスプライン部126とが係合する。   The shaft portion 123 of the outer joint member 103 is inserted into the tube portion 113 of the hub wheel 102. The shaft portion 123 has a screw portion 124 formed at the end of the anti-mouse portion, and a spline portion 125 is formed between the screw portion 124 and the mouse portion 107. Further, a spline portion 126 is formed on the inner peripheral surface (inner diameter surface) of the tube portion 113 of the hub wheel 102, and when the shaft portion 123 is inserted into the tube portion 113 of the hub wheel 102, The spline portion 125 engages with the spline portion 126 on the hub wheel 102 side.

そして、筒部113から突出した軸部123のねじ部124にナット部材127が螺着され、ハブ輪102と外側継手部材103とが連結される。この際、ナット部材127の内端面(裏面)128と筒部113の外端面129とが当接するとともに、マウス部107の軸部側の端面130と内輪109の端面131とが当接する。すなわち、ナット部材127を締付けることによって、ハブ輪102が内輪108,109を介してナット部材127とマウス部107とで挟持される。この際、ハブ輪102の切欠端面132と、内輪108の端面133とが当接するとともに、マウス部107の端面130と内輪109の端面131とが当接した状態で、内輪108,109の突合面135,136が突き合される。   Then, the nut member 127 is screwed onto the threaded portion 124 of the shaft portion 123 protruding from the cylindrical portion 113, and the hub wheel 102 and the outer joint member 103 are connected. At this time, the inner end surface (back surface) 128 of the nut member 127 and the outer end surface 129 of the cylindrical portion 113 are in contact with each other, and the end surface 130 on the shaft portion side of the mouse portion 107 and the end surface 131 of the inner ring 109 are in contact with each other. That is, by tightening the nut member 127, the hub wheel 102 is sandwiched between the nut member 127 and the mouth portion 107 via the inner rings 108 and 109. At this time, the notch end surface 132 of the hub wheel 102 and the end surface 133 of the inner ring 108 are in contact with each other, and the end surfaces 130 of the mouth portion 107 and the end surface 131 of the inner ring 109 are in contact with each other. 135 and 136 are abutted.

また、軸受100の外輪105の外径面が嵌合面105aとなって、車体側のナックル145の内径面145aに圧入される。   Further, the outer diameter surface of the outer ring 105 of the bearing 100 serves as a fitting surface 105a and is press-fitted into the inner diameter surface 145a of the knuckle 145 on the vehicle body side.

図6に示すものでは、軸受100は外輪105と内輪108,109とも旋削等で成形されている。しかしながら、近年では、軽量・低コスト化を図るために、外輪と内輪とを、板材またはパイプ材からプレス成形する方法が提案されている(特許文献1、特許文献2、及び特許文献3)。
特開2004−340311号公報 実開平6−1835号公報 アメリカ特許第5177869号
In the structure shown in FIG. 6, both the outer ring 105 and the inner rings 108 and 109 are formed by turning or the like. However, in recent years, in order to reduce the weight and cost, methods for press-molding the outer ring and the inner ring from a plate material or a pipe material have been proposed (Patent Document 1, Patent Document 2, and Patent Document 3).
JP 2004340403 A Japanese Utility Model Publication No. 6-1835 US Pat. No. 5,177,869

ところが、図6に示すものであっても、特許文献1〜特許文献3等に示すものであっても、組立作業や交換作業に工数を必要とすることの改善がなされていないままである。すなわち、特許文献1〜特許文献3等に示すものでも、等速自在継手の外側継手部材の肩部(マウス部107の端面130)にて内輪に予圧を与えるものであるので、自動車の組立工場への出荷前に、軸受にハブ輪を嵌入する工程を行えず、この工程を組立工場で行う必要があった。このため、自動車の組立工場での組立工数が多く、生産性の向上を図ることができなかった。   However, even if it is what is shown in FIG. 6, and what is shown in patent document 1-patent document 3 etc., the improvement which requires a man-hour for an assembly operation or a replacement | work operation has not been made | formed. That is, even the ones shown in Patent Literature 1 to Patent Literature 3 and the like apply preload to the inner ring at the shoulder portion (end surface 130 of the mouse portion 107) of the outer joint member of the constant velocity universal joint. Prior to shipping to the factory, the process of fitting the hub wheel into the bearing could not be performed, and this process had to be performed at the assembly plant. For this reason, the number of assembly steps in an automobile assembly plant is large, and it has not been possible to improve productivity.

本発明は、上記課題に鑑みて、自動車の組立工場等での組立工数の削減が可能で、生産性に優れるとともに、コスト低減を図ることが可能な車輪用軸受装置を提供する。   In view of the above problems, the present invention provides a wheel bearing device that can reduce the number of assembly steps in an automobile assembly factory, is excellent in productivity, and can reduce costs.

本発明の車輪用軸受装置は、内周に複列の外側転走面が形成された外輪と、外周に外側転走面に対向する内側転走面が形成された一対の内輪と、外輪の外側転走面と内輪の内側転走面との間に転動自在に収容された複列の転動体とを備え、少なくとも外輪が冷間ローリングにて成形されて、前記外輪、内輪、転動体が組立られた状態でハブ輪に圧入により一体化されるものである。ここで、冷間ローリング(冷間転造)とは、熱を加えずに冷たいまま(常温)で素材(ブランク)を回転させながら圧延していく加工方法である。   The wheel bearing device of the present invention includes an outer ring having a double row outer rolling surface formed on the inner periphery, a pair of inner rings formed with an inner rolling surface facing the outer rolling surface on the outer periphery, and an outer ring A double row rolling element that is slidably accommodated between the outer rolling surface and the inner rolling surface of the inner ring, and at least the outer ring is formed by cold rolling, and the outer ring, the inner ring, and the rolling element Are assembled into the hub wheel by press-fitting. Here, cold rolling (cold rolling) is a processing method in which a material (blank) is rolled while being kept cold (normal temperature) without applying heat.

本発明の車輪用軸受装置は、組立られた状態の転がり軸受がハブ輪に圧入により一体化されるものであるので、客先(自動車の組立工場等)において、軸受にハブ輪を圧入する工程を省略することができる。   In the wheel bearing device of the present invention, since the assembled rolling bearing is integrated into the hub wheel by press-fitting, the step of press-fitting the hub wheel into the bearing at the customer (automobile assembly plant, etc.) Can be omitted.

また、外輪が冷間ローリング(冷間転造)にて成形されるので、外輪の材料の歩溜まりの向上等を図ることができる。すなわち、冷間ローリングは、素材の余計な部分を削り落としていく切削加工とは異なり、製品外径より細い素材を盛り上げて成形することができ、材料のムダが生じない。また、加工時間が短いことと、工具が長寿命であることなどから、切削加工と比べて生産性が高くなる。さらに、使用する工具(ダイス)は加工品に応じて取り替える必要があるが、安定した加工精度を得ることができる。さらには、切削加工とは異なり、ファイバーフロー(繊維状金属組織)が切断されず、塑性変形によって被加工面が組成硬化する。そのため、加工製品は強い強度を得ることができる。   Moreover, since the outer ring is formed by cold rolling (cold rolling), it is possible to improve the yield of the material of the outer ring. In other words, unlike the rolling process in which an extra portion of the material is scraped off, the cold rolling can form a material that is thinner than the outer diameter of the product and does not cause material waste. In addition, productivity is higher than cutting because the machining time is short and the tool has a long life. Furthermore, although the tool (die) to be used needs to be replaced | exchanged according to a workpiece, the stable processing precision can be obtained. Furthermore, unlike the cutting process, the fiber flow (fibrous metal structure) is not cut, and the work surface is compositionally cured by plastic deformation. Therefore, the processed product can obtain a strong strength.

外輪の内径面の軸方向中央部に内径側に膨出する膨出部を設けることによって、外輪の外径面の軸方向中央部に周方向凹部を設けるのが好ましい。すなわち、外輪の内径面の軸方向中央部に内径側に膨出する膨出部を設けることによって、内径面に転走面を形成することができる。しかも、外輪の肉厚を軸方向に沿ってほぼ一定に維持できる。   It is preferable to provide a circumferential recess at the axial central portion of the outer diameter surface of the outer ring by providing a bulging portion that bulges toward the inner diameter side at the axial central portion of the inner diameter surface of the outer ring. That is, a rolling surface can be formed on the inner diameter surface by providing a bulging portion that bulges toward the inner diameter side at the axially central portion of the inner diameter surface of the outer ring. Moreover, the thickness of the outer ring can be maintained substantially constant along the axial direction.

内輪が冷間ローリング成形製またはプレス板製とされるのが好ましい。内輪が冷間ローリング成形製であれば、外輪と同様、歩溜まり及び生産性の向上を図るととともに、安定した加工精度を得ることができ、しかも、強い強度を得ることができる。また、内輪がプレス板製であっても、歩溜まり及び生産性の向上を図るととともに、安定した加工精度を得ることができる。   The inner ring is preferably made of cold rolling or a press plate. If the inner ring is made of cold rolling, it is possible to improve the yield and productivity as well as the outer ring, to obtain a stable processing accuracy, and to obtain a strong strength. Even if the inner ring is made of a press plate, the yield and productivity can be improved, and stable processing accuracy can be obtained.

ハブ輪の端部が加締られてハブ輪に圧入された転がり軸受の内輪に対して予圧が付与されるものであってもよい。   A preload may be applied to the inner ring of the rolling bearing press-fitted into the hub ring by crimping the end of the hub ring.

外輪は、冷間ローリング成形後に熱処理を行った後の切削加工による焼入鋼切削が施されていてもよい。この焼入鋼切削は、単に切削のことであり、切削は通常生材の状態で行うので、熱処理後(焼入れ後)の切削であることを明確にするために、焼入鋼切削と称した。焼き入れ後に切削を行うため、素材の熱処理変形をこの切削過程で除去することができる。焼入れを行うと、引張残留応力が残り易く、そのままでは疲労強度が低下する。このため、表面を切削すれば、最表面部に圧縮残留応力を付与させることができ、これにより疲労強度が向上する。   The outer ring may be hardened steel cut by cutting after heat treatment after cold rolling forming. This hardened steel cutting is simply a cutting, and since the cutting is usually performed in the state of raw material, it was called hardened steel cutting in order to clarify that the cutting was after heat treatment (after quenching). . Since cutting is performed after quenching, the heat treatment deformation of the material can be removed in this cutting process. When quenching, tensile residual stress tends to remain, and fatigue strength decreases as it is. For this reason, if the surface is cut, a compressive residual stress can be given to the outermost surface portion, thereby improving the fatigue strength.

外輪の外径面に嵌合面が形成され、この嵌合面がナックルに圧入されるようにするのが好ましい。   Preferably, a fitting surface is formed on the outer diameter surface of the outer ring, and this fitting surface is press-fitted into the knuckle.

前記車輪用軸受装置としては、駆動輪用であっても、従動輪用であってもよい。   The wheel bearing device may be for driving wheels or for driven wheels.

本発明の車輪用軸受装置では、客先で軸受にハブ輪を圧入する工程を省略でき、客先での組立工数の削減を図ることができて、組立作業性の向上を図ることができる。また、少なくとも外輪の歩溜まり及び生産性の向上を図ることができて、コスト低減を達成できる。しかも、外輪は安定した加工精度及び強い強度を得ることができ、軸受の品質向上を達成できる。   In the wheel bearing device of the present invention, the step of press-fitting the hub wheel into the bearing at the customer can be omitted, the number of assembly steps at the customer can be reduced, and the assembly workability can be improved. In addition, at least the yield and productivity of the outer ring can be improved, and cost reduction can be achieved. In addition, the outer ring can obtain stable processing accuracy and strong strength, and can achieve improved bearing quality.

外輪の内径面の軸方向中央部に内径側に膨出する膨出部を設けることによって、内径面に転走面を形成することができ、外輪の成形の容易化を図ることができる。しかも、外輪の肉厚を軸方向に沿ってほぼ一定に維持でき、軽量化およびコスト低減を図ることができる。すなわち、外径面の軸方向中央部の周方向凹部を設けることによって、機能的に無駄な部位の肉部を省略することができ、軽量化を達成できる。   By providing a bulged portion that bulges toward the inner diameter side at the axially central portion of the inner diameter surface of the outer ring, a rolling surface can be formed on the inner diameter surface, and the outer ring can be easily formed. In addition, the thickness of the outer ring can be maintained substantially constant along the axial direction, and weight reduction and cost reduction can be achieved. That is, by providing a circumferential recess in the axial center of the outer diameter surface, a functionally useless part of the meat can be omitted, and weight reduction can be achieved.

内輪が冷間ローリング成形製やプレス板製であれば、外輪と同様、内輪の歩溜まり及び生産性の向上を図ることができて、コスト低減を達成できる。しかも、内輪は安定した加工精度及び強い強度を得ることができ、軸受の全体としての品質向上を達成できる。   If the inner ring is made of cold rolling or a press plate, like the outer ring, the yield and productivity of the inner ring can be improved, and cost reduction can be achieved. In addition, the inner ring can obtain stable machining accuracy and strong strength, and can improve the quality of the entire bearing.

ハブ輪の端部が加締られてハブ輪に圧入された転がり軸受の内輪に対して予圧が付与されるものでは、高品質の回転を得ることができる。   If the end of the hub ring is crimped and a preload is applied to the inner ring of the rolling bearing press-fitted into the hub ring, high-quality rotation can be obtained.

焼入鋼切削が施されている外輪では、最表面部に圧縮残留応力を付与させることができ、疲労強度が向上し、長期にわたって安定した機能を発揮することができる。 In the outer ring subjected to hardened steel cutting, compressive residual stress can be applied to the outermost surface portion, fatigue strength can be improved, and a stable function can be exhibited over a long period of time.

外輪に外径面に嵌合面が形成されてこの嵌合面がナックルに圧入されるものでは、組立作業の簡素化を一層図ることができる。 If the outer ring is formed with a fitting surface on the outer diameter surface and the fitting surface is press-fitted into the knuckle, the assembling work can be further simplified.

車輪用軸受装置としては、駆動輪用であっても、従動輪用であってもよく、それぞれの機能を有効に発揮することができる。 The wheel bearing device may be used for a driving wheel or a driven wheel, and each function can be effectively exhibited.

以下本発明の実施の形態を図1〜図5に基づいて説明する。図2に第1実施形態の車輪用軸受装置(駆動車輪用軸受装置)を示し、この車輪用軸受装置は、ハブ輪1と、複列の転がり軸受2と、等速自在継手3とが一体化されてなる。   Hereinafter, embodiments of the present invention will be described with reference to FIGS. FIG. 2 shows a wheel bearing device (drive wheel bearing device) according to the first embodiment. The wheel bearing device includes a hub wheel 1, a double row rolling bearing 2, and a constant velocity universal joint 3. It becomes.

等速自在継手3は、外側継手部材としての外輪5と、外輪5の内側に配された内側継手部材としての内輪6と、外輪5と内輪6との間に介在してトルクを伝達する複数のボール7と、外輪5と内輪6との間に介在してボール7を保持するケージ8とを主要な部材として構成される。内輪6はその軸孔内径6aに図示省略のシャフトの端部を圧入することによりスプライン嵌合してシャフトとトルク伝達可能に結合されている。   The constant velocity universal joint 3 includes a plurality of outer rings 5 serving as outer joint members, an inner ring 6 serving as an inner joint member disposed on the inner side of the outer ring 5, and a plurality of torque transmissions interposed between the outer ring 5 and the inner ring 6. The ball 7 and the cage 8 that is interposed between the outer ring 5 and the inner ring 6 and holds the ball 7 are configured as main members. The inner ring 6 is spline-fitted by press-fitting an end of a shaft (not shown) into the shaft hole inner diameter 6a and is coupled to the shaft so that torque can be transmitted.

外輪5はマウス部11とステム部(軸部)12とからなり、マウス部11は一端にて開口した椀状で、その内球面13に、軸方向に延びた複数のトラック溝14が円周方向等間隔に形成されている。そのトラック溝14はマウス部11の開口端まで延びている。内輪6は、その外球面15に、軸方向に延びた複数のトラック溝16が円周方向等間隔に形成されている。   The outer ring 5 is composed of a mouse part 11 and a stem part (shaft part) 12. The mouse part 11 has a bowl shape opened at one end, and a plurality of track grooves 14 extending in the axial direction are circumferentially formed on the inner spherical surface 13 thereof. It is formed at equal intervals in the direction. The track groove 14 extends to the open end of the mouse portion 11. In the inner ring 6, a plurality of track grooves 16 extending in the axial direction are formed on the outer spherical surface 15 at equal intervals in the circumferential direction.

外輪5のトラック溝14と内輪6のトラック溝16とは対をなし、各対のトラック溝14,16で構成されるボールトラックに1個ずつ、トルク伝達要素としてのボール7が転動可能に組み込んである。ボール7は外輪5のトラック溝14と内輪6のトラック溝16との間に介在してトルクを伝達する。この場合の等速自在継手は、ツェパー型を示しているが、各トラック溝の溝底に直線状のストレート部を有するアンダーカットフリー型等の他の等速自在継手であってもよい。   The track groove 14 of the outer ring 5 and the track groove 16 of the inner ring 6 make a pair, and one ball 7 as a torque transmitting element can roll on each ball track constituted by the pair of track grooves 14 and 16. It is incorporated. The ball 7 is interposed between the track groove 14 of the outer ring 5 and the track groove 16 of the inner ring 6 to transmit torque. The constant velocity universal joint in this case is a Zepper type, but may be another constant velocity universal joint such as an undercut free type having a straight straight portion at the bottom of each track groove.

等速自在継手3の外輪5及び内輪6は、例えば、S53C等の炭素0.40〜0.80wt%を含む中炭素鋼からなり、トラック溝14、16及び外輪5のマウス部11の肩部(底壁外面11a)から軸部12の外周面(外径面)に高周波焼入れ等によって硬さが58〜64HRC程度となる硬化処理が施されている。   The outer ring 5 and the inner ring 6 of the constant velocity universal joint 3 are made of, for example, medium carbon steel containing 0.40 to 0.80 wt% of carbon such as S53C, and the shoulder portions of the track grooves 14 and 16 and the mouth portion 11 of the outer ring 5. From the (bottom wall outer surface 11a), the outer peripheral surface (outer diameter surface) of the shaft portion 12 is subjected to a hardening process with a hardness of about 58 to 64 HRC by induction hardening or the like.

ハブ輪1は、筒部20と、筒部20の反継手側の端部に設けられるフランジ21とを有する。また、ハブ輪1の筒部20の孔部22に外輪5の軸部12が挿入される。軸部12は、その反マウス部11の端部にねじ部40が形成され、このねじ部40とマウス部11との間にスプライン部41が形成されている。また、ハブ輪1の筒部20の内周面(内径面)にスプライン部42が形成され、この軸部12がハブ輪1の筒部20に挿入された際には、軸部12側のスプライン部41とハブ輪1側のスプライン部42とが係合する。   The hub wheel 1 includes a cylindrical portion 20 and a flange 21 provided at an end of the cylindrical portion 20 on the side opposite to the joint. Further, the shaft portion 12 of the outer ring 5 is inserted into the hole portion 22 of the cylindrical portion 20 of the hub wheel 1. The shaft portion 12 has a screw portion 40 formed at the end of the anti-mouse portion 11, and a spline portion 41 is formed between the screw portion 40 and the mouse portion 11. A spline portion 42 is formed on the inner peripheral surface (inner diameter surface) of the cylindrical portion 20 of the hub wheel 1. When the shaft portion 12 is inserted into the cylindrical portion 20 of the hub wheel 1, The spline portion 41 engages with the spline portion 42 on the hub wheel 1 side.

そして、筒部20から突出した軸部12のねじ部40にナット部材43が螺着され、ハブ輪1と外輪5とが連結される。この際、ハブ輪1の反マウス部側の端面45には、孔部22の開口部に沿って凹窪部46が設けられ、この凹窪部46にナット部材43の座部が嵌合している。ハブ輪1のフランジ21にはボルト装着孔32が設けられて、ホイールおよびブレーキロータ90をこのフランジ21に固定するためのハブボルト33がこのボルト装着孔32に装着される。なお、ハブ輪1は、例えば、S53C等の炭素0.40〜0.80wt%を含む中炭素鋼からなり、少なくとも切欠部の底面乃至端面70に高周波焼入れ等によって硬さが58〜64HRC程度となる硬化処理が施されている。   Then, the nut member 43 is screwed onto the screw portion 40 of the shaft portion 12 protruding from the cylindrical portion 20, and the hub wheel 1 and the outer ring 5 are connected. At this time, the end face 45 of the hub wheel 1 on the side opposite to the mouse portion is provided with a recessed portion 46 along the opening of the hole portion 22, and the seat portion of the nut member 43 is fitted into the recessed portion 46. ing. A bolt mounting hole 32 is provided in the flange 21 of the hub wheel 1, and a hub bolt 33 for fixing the wheel and the brake rotor 90 to the flange 21 is mounted in the bolt mounting hole 32. The hub wheel 1 is made of, for example, medium carbon steel containing 0.40 to 0.80 wt% of carbon such as S53C, and at least the bottom surface or the end surface 70 of the notch has a hardness of about 58 to 64 HRC by induction hardening or the like. A curing treatment is applied.

転がり軸受2は、図1に示すように、内周に複列の外側転走面26,27が形成された外輪25と、外周に外輪25の外側転走面26,27に対向する内側転走面28,29が形成された一対の内輪24A、24Bと、外輪25の外側転走面26,27と内輪24A、24Bの内側転走面28,29との間に転動自在に収容された複列の転動体30とを備える。転動体30は外輪25と内輪24A、24Bとの間に介在される保持器31に保持される。この転がり軸受2の両開口部(外輪25と内輪24A、24Bとの間の開口部)にはシール部材Sが装着されている。   As shown in FIG. 1, the rolling bearing 2 includes an outer ring 25 in which double-row outer rolling surfaces 26 and 27 are formed on the inner periphery, and an inner rolling that faces the outer rolling surfaces 26 and 27 of the outer ring 25 on the outer periphery. Rolled between a pair of inner races 24A and 24B on which running surfaces 28 and 29 are formed, outer raceway surfaces 26 and 27 of outer race 25 and inner raceway surfaces 28 and 29 of inner races 24A and 24B. And double row rolling elements 30. The rolling element 30 is held by a cage 31 interposed between the outer ring 25 and the inner rings 24A and 24B. A seal member S is mounted on both openings of the rolling bearing 2 (openings between the outer ring 25 and the inner rings 24A and 24B).

外輪25は、図3に示すように、外径面50の軸方向中央部に周方向凹部51が形成され、これに対応して内径面の軸方向中央部に周方向凸部(膨出部)53が設けられている。そして、この周方向凸部53の両側に外側転走面26,27が形成され、さらに、外側転走面26,27の外側にシール溝54,55が形成されている。外輪25の外径面50のうち周方向凹部51を省いた部位が、後述するように、ナックルNに圧入される嵌合面50a,50aとなる。   As shown in FIG. 3, the outer ring 25 has a circumferential recess 51 formed at the axial center of the outer diameter surface 50, and correspondingly, a circumferential protrusion (bulging portion) at the axial center of the inner diameter surface. ) 53 is provided. Outer rolling surfaces 26 and 27 are formed on both sides of the circumferential convex portion 53, and seal grooves 54 and 55 are formed on the outer sides of the outer rolling surfaces 26 and 27. Of the outer diameter surface 50 of the outer ring 25, a portion where the circumferential recess 51 is omitted becomes fitting surfaces 50 a and 50 a that are press-fitted into the knuckle N, as will be described later.

外輪25は、パイプ材のブランク(素材)に冷間ローリング加工によって成形される。ここで、冷間ローリング(冷間転造)とは、熱を加えずに冷たいまま(常温)で素材(ブランク)を回転させながら圧延していく加工方法である。すなわち、内外径がワーク(加工後の完成品)より小さな、基本的に内外径ストレートなブランク(素材)を、加工したい形状に設計された2つの治具(内径用と外径用)にはさんで回転させながら圧延(転造)し、ワークを形成する加工方法である。   The outer ring 25 is formed by cold rolling on a blank (material) of a pipe material. Here, cold rolling (cold rolling) is a processing method in which a material (blank) is rolled while being kept cold (normal temperature) without applying heat. In other words, two blanks (inner diameter and outer diameter) that are designed to have the inner and outer diameters smaller than the workpiece (finished product after machining) and basically the inner and outer diameter straight blanks (materials) to be machined. It is a processing method that forms a workpiece by rolling (rolling) while rotating it.

具体的には、ほぼ外輪25の形状となった素形状の外輪素材を、冷間ローリングにより成形する。この素材を、加熱炉等で焼入して表面硬化させた後、切削加工を行う。この場合、図3の破線で示したように、内径面52の軸方向端部のシール溝54,55、転走面26,27、両端面56,57、及び外径面の嵌合面50a,50aの切削を行う。このため、これらの切削を焼入鋼切削と呼ぶことができる。すなわち、焼入鋼切削は、単に切削のことであり、切削は通常生材の状態で行うので、熱処理後(焼入れ後)の切削であることを明確にするために焼入鋼切削と称した。焼き入れ後に切削を行うため、素材の熱処理変形をこの切削過程で除去することができる。焼入れを行うと、引張残留応力が残り易く、そのままでは疲労強度が低下する。このため、表面を切削すれば、最表面部に圧縮残留応力を付与させることができ、これにより疲労強度が向上する。   Specifically, the raw material of the outer ring that is substantially the shape of the outer ring 25 is formed by cold rolling. This material is hardened in a heating furnace or the like to be hardened and then cut. In this case, as shown by the broken line in FIG. 3, the seal grooves 54 and 55 at the axial end of the inner diameter surface 52, the rolling surfaces 26 and 27, the both end surfaces 56 and 57, and the fitting surface 50a of the outer diameter surface. , 50a. For this reason, these cuttings can be called hardened steel cutting. In other words, hardened steel cutting is simply cutting, and since cutting is usually performed in the state of raw material, it was called hardened steel cutting in order to clarify that the cutting was after heat treatment (after quenching). . Since cutting is performed after quenching, the heat treatment deformation of the material can be removed in this cutting process. When quenching, tensile residual stress tends to remain, and fatigue strength decreases as it is. For this reason, if the surface is cut, a compressive residual stress can be given to the outermost surface portion, thereby improving the fatigue strength.

外輪25の材質としては、SCr420やSCM415等の浸炭鋼、SCM440や冷間圧延鋼やS53C等の炭素鋼やSUJ2等の軸受鋼等を使用することができる。また、浸炭鋼の場合、浸炭焼入れによって硬化処理(熱処理)を行い、冷間圧延鋼や炭素鋼等の場合、高周波焼入れあるいは、ズブ焼きによって硬化処理(熱処理)を行う。   As the material of the outer ring 25, carburized steel such as SCr420 and SCM415, carbon steel such as SCM440, cold rolled steel, S53C, and bearing steel such as SUJ2 can be used. In the case of carburized steel, a hardening process (heat treatment) is performed by carburizing and quenching, and in the case of cold rolled steel, carbon steel, or the like, the hardening process (heat treatment) is performed by induction hardening or sub-firing.

アウトボード側の内輪24Aと、インボード側の内輪24Bとは共通の部品にて構成できる。なお、車両に組み付けた状態で車両の外側寄りとなる側をアウトボード側(図面左側)と呼び、中央寄りをインボード側(図面右側)と呼ぶ。   The inner ring 24A on the outboard side and the inner ring 24B on the inboard side can be configured by common parts. Note that the side closer to the outside of the vehicle when assembled to the vehicle is referred to as the outboard side (left side in the drawing), and the side closer to the center is referred to as the inboard side (right side in the drawing).

内輪24(24A,24B)は、大径部60と、小径部61と、大径部60と小径部61との間のテーパ状部62とからなる。この場合、大径部60の外径面がシール装着面63となり、テーパ状部62の外径面が転走面28(29)となる。また、小径部61の内径面がハブ輪嵌合面64となる。 The inner ring 24 (24 </ b> A, 24 </ b> B) includes a large diameter portion 60, a small diameter portion 61, and a tapered portion 62 between the large diameter portion 60 and the small diameter portion 61. In this case, the outer diameter surface of the large diameter portion 60 becomes the seal mounting surface 63, and the outer diameter surface of the tapered portion 62 becomes the rolling surface 28 (29). Further, the inner diameter surface of the small diameter portion 61 becomes the hub wheel fitting surface 64.

内輪24も、外輪25と同様、ほぼ内輪24の形状となった素形状の内輪素材を、冷間ローリングにより成形する。この素材を、加熱炉等で焼入して表面硬化させた後、切削加工を行う。すなわち、焼入鋼切削を行う。この場合、図4の破線で示すように、ハブ輪嵌合面64、両端面65,66、シール装着面63、及び転走面28(29)が焼入鋼切削される。内輪24の材質も、外輪25と同様のものが使用される。内輪24としては、冷間ローリング以外のプレス加工にて成形してもよい。   Similarly to the outer ring 25, the inner ring 24 is formed by cold rolling of a raw material of the inner ring that is substantially the shape of the inner ring 24. This material is hardened in a heating furnace or the like to be hardened and then cut. That is, hardened steel cutting is performed. In this case, as indicated by a broken line in FIG. 4, the hub wheel fitting surface 64, both end surfaces 65 and 66, the seal mounting surface 63, and the rolling surface 28 (29) are hardened steel cut. The material of the inner ring 24 is the same as that of the outer ring 25. The inner ring 24 may be formed by press work other than cold rolling.

次に、前記のように構成される車輪用軸受装置の組立方法を説明する。まず、図1に示すように、ハブ輪1に軸受2が組み込まれたユニット体を構成する。すなわち、組立てられた状態の軸受2の内輪24A,24Bの嵌合面64,64をハブ輪1の筒部20の外径面20aに圧入する。この際、内輪24Aの端面65がハブ輪1のボス部端面70に当接する。   Next, a method for assembling the wheel bearing device configured as described above will be described. First, as shown in FIG. 1, a unit body in which a bearing 2 is incorporated in a hub wheel 1 is formed. That is, the fitting surfaces 64 and 64 of the inner rings 24A and 24B of the bearing 2 in the assembled state are press-fitted into the outer diameter surface 20a of the cylindrical portion 20 of the hub wheel 1. At this time, the end surface 65 of the inner ring 24 </ b> A contacts the boss portion end surface 70 of the hub wheel 1.

このように組立てられたユニット体と、等速自在継手3の外輪5とを連結する。この際、外輪5のステム軸部12をハブ輪1の孔部22に挿入し、孔部22からアウトボード側に突出したねじ部40にナット部材43を螺着する。これによって、図2に示すように、マウス部11の底壁外面11aがインボード側の内輪24Bの端面65に当接する。   The unit body assembled in this way and the outer ring 5 of the constant velocity universal joint 3 are connected. At this time, the stem shaft portion 12 of the outer ring 5 is inserted into the hole portion 22 of the hub wheel 1, and the nut member 43 is screwed onto the screw portion 40 protruding from the hole portion 22 toward the outboard side. As a result, as shown in FIG. 2, the bottom wall outer surface 11 a of the mouse portion 11 contacts the end surface 65 of the inner ring 24 </ b> B on the inboard side.

このため、一対の内輪24A、24Bが、その小径側の端面66、66である突合面が突合わされた状態で、ボス部端面70とマウス部11の底壁外面11aとの間に挟まれ、内輪24A、24Bに予圧を付与することができる。   For this reason, the pair of inner rings 24A, 24B are sandwiched between the boss portion end surface 70 and the bottom wall outer surface 11a of the mouth portion 11 in a state where the abutting surfaces which are the end surfaces 66, 66 on the small diameter side are abutted, Preload can be applied to the inner rings 24A, 24B.

このように構成された車輪用軸受装置は、転がり軸受2の外輪25のナックル嵌合面50aを、ナックルNの内径面80に圧入することになる。この場合、ナックル嵌合面50aの外径寸法D11を、ナックルNの内径面80の内径寸法D10よりも僅かに大きく設定する。すなわち、ナックル嵌合面50aとナックル内径面80との締代によって、ナックルNと外輪25との相対的な軸方向及び周方向のずれを規制するように設定する。   In the wheel bearing device configured as described above, the knuckle fitting surface 50 a of the outer ring 25 of the rolling bearing 2 is press-fitted into the inner diameter surface 80 of the knuckle N. In this case, the outer diameter D11 of the knuckle fitting surface 50a is set slightly larger than the inner diameter D10 of the inner diameter surface 80 of the knuckle N. That is, the relative axial and circumferential deviation between the knuckle N and the outer ring 25 is regulated by the tightening allowance between the knuckle fitting surface 50a and the knuckle inner diameter surface 80.

この場合、例えば、外輪25とナックルNとの間のハメアイ面圧/ハメアイ面積をハメアイ荷重としたときに、このハメアイ荷重をこの転がり軸受の等価ラジアル荷重で割った値をクリープ発生限界係数とし、このクリープ発生限界係数を予め考慮して、外輪25の設計仕様が設定される。   In this case, for example, when the hameai contact pressure / hameai area between the outer ring 25 and the knuckle N is taken as the hameai load, a value obtained by dividing the hameai load by the equivalent radial load of the rolling bearing is defined as a creep generation limit coefficient. The design specification of the outer ring 25 is set in consideration of the creep generation limit coefficient in advance.

このため、ナックル嵌合面50aとナックル内径面80との締代によって、外輪25の軸方向の抜け及び周方向のクリープを防止できる。ここで、クリープとは、嵌合締代の不足や嵌合面の加工精度不良等により軸受が周方向に微動して嵌合面が鏡面化し、場合によってはかじりを伴い潤滑不良や溶着することをいう。   For this reason, due to the tightening allowance between the knuckle fitting surface 50a and the knuckle inner diameter surface 80, the outer ring 25 can be prevented from coming off in the axial direction and in the circumferential direction. Here, creep means that the bearing surface slightly moves in the circumferential direction due to insufficient fitting tightening allowance or poor processing accuracy of the mating surface, and the mating surface becomes mirror-finished. Say.

また、ナックル内径面80に、内径側に突出する膨出部81が設けられ、アウトボード側から軸受2を圧入することによって、外輪25のインボード側の端面25aが膨出部81に当接している。   Further, a bulging portion 81 protruding toward the inner diameter side is provided on the knuckle inner diameter surface 80, and the end surface 25a on the inboard side of the outer ring 25 comes into contact with the bulging portion 81 by press-fitting the bearing 2 from the outboard side. ing.

図2に示すように、ハブ輪1にはブレーキロータ90が装着される。ブレーキロータ90は、軸心孔91を有する短円筒状の中心装着部92を備え、この中心装着部92がハブ輪1のフランジ部21に嵌合する。   As shown in FIG. 2, a brake rotor 90 is attached to the hub wheel 1. The brake rotor 90 includes a short cylindrical center mounting portion 92 having an axial hole 91, and the center mounting portion 92 is fitted to the flange portion 21 of the hub wheel 1.

中心装着部92は、貫孔を有する円盤部92aと、この円盤部92aの外径部からインボード側へ延びる短円筒状部92bとを有する。円盤部92aの貫孔の周縁部には、アウトボード側へ延びる外鍔部93が設けられ、この外鍔部93の内径孔と円盤部92aの貫孔でもって、前記軸心孔91が構成される。   The center mounting portion 92 includes a disc portion 92a having a through hole, and a short cylindrical portion 92b extending from the outer diameter portion of the disc portion 92a to the inboard side. An outer flange portion 93 extending toward the outboard side is provided at the peripheral portion of the through hole of the disk portion 92a, and the axial hole 91 is configured by the inner diameter hole of the outer flange portion 93 and the through hole of the disk portion 92a. Is done.

この場合、ハブ輪1のアウトボード側の端面(筒部20のアウトボード側の端面45と、これに連続して同一平面上に配設されるフランジ部21のアウトボード側の端面とで構成されるハブ輪端面)に円盤部92aが当接するとともに、ハブ輪1のフランジ部21の外径部21aに短円筒状部92bの円盤部92a側の内径面が当接する。すなわち、ハブ輪1のフランジ部21の外径部21aが、このブレーキロータ90を案内するブレーキパイロット部95を構成する。なお、円盤部92aには、ハブボルト33が挿通される貫通孔96が設けられている。   In this case, the hub wheel 1 is composed of an end surface on the outboard side (an end surface 45 on the outboard side of the tubular portion 20 and an end surface on the outboard side of the flange portion 21 disposed continuously on the same plane. The disk portion 92a comes into contact with the end surface of the hub wheel 1 and the inner diameter surface on the disk portion 92a side of the short cylindrical portion 92b comes into contact with the outer diameter portion 21a of the flange portion 21 of the hub wheel 1. That is, the outer diameter portion 21 a of the flange portion 21 of the hub wheel 1 constitutes a brake pilot portion 95 that guides the brake rotor 90. The disk portion 92a is provided with a through hole 96 through which the hub bolt 33 is inserted.

このように、ブレーキロータ90が装着されることによって、外鍔部93の外径面が、図示省略のホイールの内周に嵌合するホイールパイロット部97を構成することになる。   As described above, when the brake rotor 90 is mounted, the outer diameter surface of the outer flange portion 93 constitutes the wheel pilot portion 97 that fits to the inner periphery of the wheel (not shown).

本発明の車輪用軸受装置は、組立られた状態の転がり軸受2がハブ輪1に圧入により一体化されるものであるので、客先(自動車の組立工場等)において、軸受2にハブ輪1を圧入する工程を省略することができる。このため、客先での組立工数の削減を図ることができて、組立作業性の向上を図ることができる。   In the wheel bearing device of the present invention, since the assembled rolling bearing 2 is integrated into the hub wheel 1 by press fitting, the hub wheel 1 is attached to the bearing 2 at the customer (automobile assembly plant or the like). The step of press-fitting can be omitted. For this reason, the number of assembling steps at the customer can be reduced, and the assembling workability can be improved.

外輪25が冷間ローリング(冷間転造)にて成形されるので、外輪25の歩溜まり及び生産性の向上を図ることができて、コスト低減を達成できる。しかも、外輪25は安定した加工精度及び強い強度を得ることができ、軸受2の品質向上を達成できる。本発明では、内輪24も冷間ローリング成形製やプレス板製であるので、外輪25と同様、内輪の歩溜まり及び生産性の向上を図ることができて、コスト低減を達成できる。しかも、内輪24は安定した加工精度及び強い強度を得ることができ、軸受の全体としての品質向上を達成できる。   Since the outer ring 25 is formed by cold rolling (cold rolling), the yield and productivity of the outer ring 25 can be improved, and cost reduction can be achieved. In addition, the outer ring 25 can obtain stable processing accuracy and strong strength, and can improve the quality of the bearing 2. In the present invention, since the inner ring 24 is also made of cold rolling or a press plate, like the outer ring 25, the yield and productivity of the inner ring can be improved, and cost reduction can be achieved. In addition, the inner ring 24 can obtain stable processing accuracy and strong strength, and can improve the quality of the entire bearing.

外輪25の内径面の軸方向中央部に内径側に膨出する膨出部53を設けることによって、内径面に転走面26,27を形成することができ、外輪25の成形の容易化を図ることができる。しかも、外輪25の肉厚を軸方向に沿ってほぼ一定に維持でき、軽量化およびコスト低減を図ることができる。すなわち、外輪25の外径面の軸方向中央部の周方向凹部51を設けることによって、機能的に無駄な部位の肉部を省略することができ、軽量化を達成できる。   By providing a bulging portion 53 that bulges toward the inner diameter side at the axially central portion of the inner diameter surface of the outer ring 25, the rolling surfaces 26 and 27 can be formed on the inner diameter surface, facilitating the molding of the outer ring 25. Can be planned. In addition, the thickness of the outer ring 25 can be maintained substantially constant along the axial direction, and weight reduction and cost reduction can be achieved. That is, by providing the circumferential recessed portion 51 at the axially central portion of the outer diameter surface of the outer ring 25, a functionally useless portion of the meat portion can be omitted, and weight reduction can be achieved.

ハブ輪1の端部が加締られてハブ輪1に圧入された転がり軸受2の内輪24に対して予圧が付与されるものでは、高品質の回転を得ることができる。本発明の外輪25は、焼入鋼切削が施されているので、最表面部に圧縮残留応力を付与させることができ、疲労強度が向上し、長期にわたって安定した機能を発揮することができる。外輪25の外径面に嵌合面50aが形成されてこの嵌合面50aがナックルNに圧入されるものでは、組立作業の簡素化を一層図ることができる。   When the end of the hub wheel 1 is crimped and preload is applied to the inner ring 24 of the rolling bearing 2 press-fitted into the hub wheel 1, high-quality rotation can be obtained. Since the outer ring 25 of the present invention has been subjected to quenching steel cutting, it can impart compressive residual stress to the outermost surface portion, improve fatigue strength, and exhibit a stable function over a long period of time. When the fitting surface 50a is formed on the outer diameter surface of the outer ring 25 and the fitting surface 50a is press-fitted into the knuckle N, the assembling work can be further simplified.

ハブ輪1とは別部材をハブ輪1に取り付けることによって、ハブ輪1にホイールパイロット部97を構成することができる。このため、ハブ輪1にはホイールの内周に嵌合するホイールパイロット部97を一体に設ける必要がなく、ハブ輪全体の形状の簡素化を図ることができる。これによって、製造性の向上を図ってコスト低減を達成できる。しかも、ハブ輪1に取り付けられたホイールパイロット部97が損傷した場合には、ハブ輪全体を交換することなく、別部材のホイールパイロット部97のみを交換すればよく、コスト低減を図ることができる。   By attaching a member different from the hub wheel 1 to the hub wheel 1, the wheel pilot portion 97 can be configured on the hub wheel 1. Therefore, the hub wheel 1 does not need to be integrally provided with the wheel pilot portion 97 fitted to the inner periphery of the wheel, and the shape of the entire hub wheel can be simplified. As a result, the productivity can be improved and the cost can be reduced. In addition, when the wheel pilot portion 97 attached to the hub wheel 1 is damaged, it is only necessary to replace the wheel pilot portion 97 of another member without replacing the entire hub wheel, and the cost can be reduced. .

次に図5は他の実施形態を示し、この場合、内輪24(24C、24D)がパイプ材から冷間ローリングにて成形するものではなく、図6に示す従来と同様のものを使用している。   Next, FIG. 5 shows another embodiment. In this case, the inner ring 24 (24C, 24D) is not formed by cold rolling from a pipe material, but the same as the conventional one shown in FIG. 6 is used. Yes.

この図5に示す車輪用軸受装置は従動用であって、ハブ輪1が、中実の軸部20Aと、この軸部20Aから突設されるフランジ部21Aとを有する。また、内輪24C、24Dは、厚肉部85と薄肉部86とを有する短円筒体からなり、厚肉部85と薄肉部86との間の外径面に転走面28(29)が形成される。そしてその薄肉部86の端面(突合端面)86a、86aが突合された状態で、ハブ輪1の軸部20Aの外径面20Aaに圧入されている。   The wheel bearing device shown in FIG. 5 is a follower, and the hub wheel 1 has a solid shaft portion 20A and a flange portion 21A projecting from the shaft portion 20A. The inner rings 24C and 24D are made of a short cylindrical body having a thick portion 85 and a thin portion 86, and a rolling surface 28 (29) is formed on the outer diameter surface between the thick portion 85 and the thin portion 86. Is done. The thin wall portion 86 is press-fitted into the outer diameter surface 20 </ b> Aa of the shaft portion 20 </ b> A of the hub wheel 1 in a state where the end surfaces (butting end surfaces) 86 a and 86 a of the thin portion 86 are butted.

この場合、フランジ部21Aと軸部20Aとの間には、軸方向と直交する方向に延びる端面87aと、凹曲面87bとが形成されたボス部87が設けられている。このため、アウトボード側の内輪24Cの厚肉部85の内径面は、この凹曲面87bに対応した凸曲面88とされている。これに対して、インボード側の内輪24Dの内径面には、このような凸曲面が形成されていない。   In this case, a boss portion 87 having an end surface 87a extending in a direction orthogonal to the axial direction and a concave curved surface 87b is provided between the flange portion 21A and the shaft portion 20A. For this reason, the inner diameter surface of the thick portion 85 of the inner ring 24C on the outboard side is a convex curved surface 88 corresponding to the concave curved surface 87b. On the other hand, such a convex curved surface is not formed on the inner diameter surface of the inner ring 24D on the inboard side.

ハブ輪1のインボード側の端部は筒状部89とされ、この筒状部89のインボード側の端部が外径側へ加締られて、その加締部89aにて、インボード側の内輪24Dの端面85aを介して、内輪24に対して予圧が付与される。また、ハブ輪1のアウトボード側の端面にはパイロット部84が設けられている。   The end portion on the inboard side of the hub wheel 1 is a cylindrical portion 89, and the end portion on the inboard side of the cylindrical portion 89 is crimped to the outer diameter side. Preload is applied to the inner ring 24 via the end face 85a of the inner ring 24D on the side. A pilot portion 84 is provided on the end face of the hub wheel 1 on the outboard side.

図5の車輪用軸受装置の他の構成は、前記図1に示す車輪用軸受装置と同様であるので、図1に示す車輪用軸受装置と同一部材は同一符号を付してそれらの説明を省略する。このため、内輪24が冷間ローリングにて成形していない点を省いて前記図1に示す車輪用軸受装置と同様の作用効果を奏する。   Other configurations of the wheel bearing device of FIG. 5 are the same as those of the wheel bearing device shown in FIG. 1, and the same members as those of the wheel bearing device shown in FIG. Omitted. For this reason, the effect which is the same as that of the wheel bearing device shown in FIG. 1 can be obtained by omitting the point that the inner ring 24 is not formed by cold rolling.

このように、本発明の車輪用軸受装置は、駆動輪用であっても、従動輪用であってもよく、それぞれの機能を有効に発揮することができる。   As described above, the wheel bearing device of the present invention may be used for a drive wheel or a driven wheel, and can effectively exhibit each function.

以上、本発明の実施形態につき説明したが、本発明は前記実施形態に限定されることなく種々の変形が可能であって、例えば、内輪24を冷間ローリング等にて成形する場合、大径側の端部が外径方向へ屈曲したものであってもよい。また、図1に示す車輪用軸受装置では、ハブ輪1に図6に示すようなパイロット部(大径の第1部115aと小径の第2部115b)が形成されていないが、このようなパイロット部を形成したものであってもよい。前記実施形態では、軸受2のトルク伝達手段としての転動体をボール30にて構成したが、円錐ころを使用するものであってもよい。   As described above, the embodiment of the present invention has been described. However, the present invention is not limited to the above-described embodiment, and various modifications are possible. For example, when the inner ring 24 is formed by cold rolling or the like, the large diameter The side edge may be bent in the outer diameter direction. Further, in the wheel bearing device shown in FIG. 1, the pilot part (the large diameter first part 115a and the small diameter second part 115b) as shown in FIG. A pilot portion may be formed. In the above embodiment, the rolling element as the torque transmission means of the bearing 2 is configured by the ball 30, but a tapered roller may be used.

本発明の第1実施形態を示す車輪用軸受装置の縦断面図である。It is a longitudinal cross-sectional view of the wheel bearing apparatus which shows 1st Embodiment of this invention. 前記車輪用軸受装置の軸受がナックルに圧入された状態の縦断面図である。It is a longitudinal cross-sectional view of the state where the bearing of the wheel bearing device is press-fitted into a knuckle. 前記車輪用軸受装置の軸受の外輪の成形方法の説明図である。It is explanatory drawing of the shaping | molding method of the outer ring | wheel of the bearing of the said bearing apparatus for wheels. 前記車輪用軸受装置の軸受の内輪の成形方法の説明図である。It is explanatory drawing of the shaping | molding method of the inner ring | wheel of the bearing of the said bearing apparatus for wheels. 本発明の第2実施形態を示す車輪用軸受装置の縦断面図である。It is a longitudinal cross-sectional view of the wheel bearing apparatus which shows 2nd Embodiment of this invention. 従来の車輪用軸受装置の縦断面図である。It is a longitudinal cross-sectional view of the conventional wheel bearing apparatus.

符号の説明Explanation of symbols

N ナックル
1 ハブ輪
2 軸受
3 等速自在継手
24 内輪
25 外輪
26,27 外側転走面
28,29 内側転走面
30 転動体
50a ナックル嵌合面
53 膨出部
N knuckle 1 hub wheel 2 bearing 3 constant velocity universal joint 24 inner ring 25 outer rings 26 and 27 outer rolling surfaces 28 and 29 inner rolling surface 30 rolling element 50a knuckle fitting surface 53 bulging portion

Claims (8)

内周に複列の外側転走面が形成された外輪と、外周に外輪の外側転走面に対向する内側転走面が形成された一対の内輪と、外輪の外側転走面と内輪の内側転走面との間に転動自在に収容された複列の転動体とを備えた車輪用軸受装置であって、少なくとも外輪が冷間ローリングにて成形されて、前記外輪、内輪、転動体が組立られた状態でハブ輪に圧入により一体化されることを特徴とする車輪用軸受装置。   An outer ring having a double row outer raceway formed on the inner periphery, a pair of inner rings having an inner raceway facing the outer raceway surface of the outer ring on the outer periphery, and the outer raceway and inner ring of the outer ring. A bearing device for a wheel comprising a double row rolling element that is rotatably accommodated between the inner raceway and at least an outer ring formed by cold rolling, and the outer ring, inner ring, rolling element A wheel bearing device, wherein the moving body is integrated into the hub wheel by press fitting in an assembled state. 前記外輪の内径面の軸方向中央部に内径側に膨出する膨出部を設けることによって、外輪の外径面の軸方向中央部に周方向凹部を設けたことを特徴とする請求項1に記載された車輪用軸受装置。   The circumferential recess is provided in the axial central portion of the outer diameter surface of the outer ring by providing a bulging portion that bulges toward the inner diameter side in the axial central portion of the inner diameter surface of the outer ring. Wheel bearing device described in 1. 内輪が冷間ローリング成形製またはプレス板製とされたことを特徴とする請求項1に記載された車輪用軸受装置。   The wheel bearing device according to claim 1, wherein the inner ring is made of cold rolling or a press plate. ハブ輪の端部が加締られてハブ輪に圧入された転がり軸受の内輪に対して予圧が付与されることを特徴とする請求項1に記載された車輪用軸受装置。   2. The wheel bearing device according to claim 1, wherein a preload is applied to the inner ring of the rolling bearing press-fitted into the hub ring by crimping the end of the hub ring. 外輪は、冷間ローリング成形後に熱処理を行った後の切削加工による焼入鋼切削が施されていることを特徴とする請求項1に記載された車輪用軸受装置。   2. The wheel bearing device according to claim 1, wherein the outer ring is subjected to hardened steel cutting by cutting after heat treatment after cold rolling forming. 3. 外輪の外径面に嵌合面が形成され、この嵌合面がナックルに圧入されることを特徴とする請求項1に記載された車輪用軸受装置。   The wheel bearing device according to claim 1, wherein a fitting surface is formed on an outer diameter surface of the outer ring, and the fitting surface is press-fitted into a knuckle. 駆動輪用とされた請求項1〜請求項6のいずれか1項に記載の車輪用軸受装置。   The wheel bearing device according to any one of claims 1 to 6, wherein the wheel bearing device is used for a drive wheel. 従動輪用とされた請求項1〜請求項6のいずれか1項に記載の車輪用軸受装置。   The wheel bearing device according to any one of claims 1 to 6, wherein the wheel bearing device is used for a driven wheel.
JP2008040120A 2007-12-17 2008-02-21 Wheel bearing device Pending JP2009197901A (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
JP2008040120A JP2009197901A (en) 2008-02-21 2008-02-21 Wheel bearing device
PCT/JP2008/072544 WO2009078337A1 (en) 2007-12-17 2008-12-11 Double-row angular bearing, bearing device for wheel, method of producing outer ring, and method of producing inner ring
EP08861382A EP2226522A1 (en) 2007-12-17 2008-12-11 Double-row angular bearing, bearing device for wheel, method of producing outer ring, and method of producing inner ring
CN2012102618546A CN102773386A (en) 2007-12-17 2008-12-11 Method for manufacturing outer ring, and method for manufacturing inner ring of bearing
CN2008801211248A CN101903667A (en) 2007-12-17 2008-12-11 Double-row angular bearing, bearing device for wheel, method of producing outer ring, and method of producing inner ring
US12/743,060 US20100239202A1 (en) 2007-12-17 2008-12-11 Double-row angular bearing, bearing device for wheel, method of producing outer race, and method of producing inner race

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2008040120A JP2009197901A (en) 2008-02-21 2008-02-21 Wheel bearing device

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JP2009197901A true JP2009197901A (en) 2009-09-03

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JP2008040120A Pending JP2009197901A (en) 2007-12-17 2008-02-21 Wheel bearing device

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Country Link
JP (1) JP2009197901A (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH061835U (en) * 1992-06-17 1994-01-14 光洋精工株式会社 Double-row angular contact ball bearing device
JP2006220221A (en) * 2005-02-10 2006-08-24 Nsk Ltd Rolling bearing, bearing unit
JP2007051665A (en) * 2005-08-17 2007-03-01 Ntn Corp Bearing device for wheel

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH061835U (en) * 1992-06-17 1994-01-14 光洋精工株式会社 Double-row angular contact ball bearing device
JP2006220221A (en) * 2005-02-10 2006-08-24 Nsk Ltd Rolling bearing, bearing unit
JP2007051665A (en) * 2005-08-17 2007-03-01 Ntn Corp Bearing device for wheel

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