JP2009189347A - Yield-improving material for ground meat processed food, and ground meat processed food using the same - Google Patents
Yield-improving material for ground meat processed food, and ground meat processed food using the same Download PDFInfo
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- 235000020993 ground meat Nutrition 0.000 title claims abstract description 58
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- QCVGEOXPDFCNHA-UHFFFAOYSA-N 5,5-dimethyl-2,4-dioxo-1,3-oxazolidine-3-carboxamide Chemical compound CC1(C)OC(=O)N(C(N)=O)C1=O QCVGEOXPDFCNHA-UHFFFAOYSA-N 0.000 description 6
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- PXEDJBXQKAGXNJ-QTNFYWBSSA-L disodium L-glutamate Chemical compound [Na+].[Na+].[O-]C(=O)[C@@H](N)CCC([O-])=O PXEDJBXQKAGXNJ-QTNFYWBSSA-L 0.000 description 1
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Abstract
Description
本発明は、特定の粉末卵を有効成分として含有した新規の挽肉加工食品用歩留まり向上材、及びこれを配合した挽肉加工食品に関する。 The present invention relates to a novel yield improving material for ground processed food containing a specific powdered egg as an active ingredient, and a ground processed meat food containing the same.
卵は栄養価に優れたうえに、卵原料として使用される液全卵は、熱凝固性、乳化性、起泡性、結着性等の特殊な機能を持っている。また、卵は、卵独特の風味や旨味、鮮やかな黄色い色調を付与することができる。したがって、卵は、上記特性を活かして様々な加工食品に最も汎用的に利用されている。ハンバーグ等の挽肉加工食品においても、挽肉の結着材として通常、液全卵が配合されている。 Eggs have excellent nutritional value, and liquid whole eggs used as egg raw materials have special functions such as heat coagulation, emulsification, foaming and binding. In addition, eggs can impart a unique flavor and umami of eggs and a bright yellow color. Therefore, eggs are most widely used for various processed foods by taking advantage of the above characteristics. Also in ground meat processed foods such as hamburgers, liquid whole eggs are usually blended as a binding material for ground meat.
しかしながら、ハンバーグ等の挽肉加工食品を焼成する等、加熱すると挽肉中の肉汁が溶出するためか、全体のおもさが減り、歩留まりが悪いという問題がある。そこで、このように汎用的に利用されている卵に、上記以外の機能、例えば、ハンバーグ等の挽肉加工食品用として歩留まり向上機能を付与できるならば、従来、挽肉加工食品用の歩留まり向上剤として使用されているガム質、澱粉等に代わり更なる利用が期待される。 However, there is a problem that the whole weight is reduced and the yield is poor because if the processed meat such as hamburger is baked or the like, the meat juice in the minced meat is eluted when heated. Therefore, if it is possible to give a function other than the above, for example, a yield improving function for ground meat processed foods such as hamburgers, to the eggs that are used for such general purpose, conventionally, as a yield improving agent for ground meat processed foods Further utilization is expected in place of the gums and starches used.
しかしながら、挽肉加工食品の結着材として利用されている液全卵を更に加配すると、そもそも液全卵は熱凝固性を有しているため、挽肉加工食品の食感が硬くなるという問題がある。同様に、液全卵を噴霧乾燥や凍結乾燥等で乾燥させた粉末卵を挽肉加工食品に配合すると、当該粉末卵は依然として熱凝固性を有するため、加熱後の挽肉加工食品の食感に影響するという問題がある。 However, when the whole liquid egg used as a binder for ground meat processed food is further distributed, the liquid whole egg has a heat coagulation property in the first place, so that the texture of the ground meat processed food becomes hard. . Similarly, when powdered eggs obtained by drying whole liquid eggs by spray drying, freeze drying, etc. are mixed with ground meat processed foods, the powdered eggs still have heat-coagulation properties, which affects the texture of ground processed meat foods after heating. There is a problem of doing.
卵の熱凝固性による加工食品の物性への影響を防止させる方法として、卵蛋白を熱等により変性させ卵の熱凝固性を消失させる方法が考えられる。例えば、特開昭58−111663号公報(特許文献1)には、卵黄液と卵白液を混合した卵液を加熱処理し、微細化処理した後、粉末化した鶏卵含有食品原料が開示されている。しかしながら、後述の比較例1及び試験例1に示したとおり、特許文献1に開示の鶏卵含有食品原料は、挽肉加工食品の歩留まり向上効果に関して十分に満足できるものではなかった。 As a method for preventing the influence of the heat coagulation property of the eggs on the physical properties of the processed food, a method of denaturing the egg protein with heat or the like to eliminate the heat coagulation property of the egg can be considered. For example, Japanese Patent Application Laid-Open No. 58-111663 (Patent Document 1) discloses a raw material for egg-containing food that has been pulverized after heat-treating and micronizing egg liquid obtained by mixing egg yolk liquid and egg white liquid. Yes. However, as shown in Comparative Example 1 and Test Example 1 described later, the egg-containing food raw material disclosed in Patent Document 1 was not fully satisfactory with respect to the yield improving effect of ground meat processed food.
そこで、本発明の目的は、卵処理物を有効成分として含有した挽肉加工食品の歩留まり向上効果を有した新規の挽肉加工食品用歩留まり向上材、及びこれを配合した挽肉加工食品を提供するものである。 Accordingly, an object of the present invention is to provide a novel yield improving material for ground processed foods having an effect of improving the yield of ground processed foods containing processed eggs as an active ingredient, and a ground processed meat food containing the same. is there.
本発明者は、卵の処理方法について誠意研究を重ねた結果、殻付卵を加熱凝固させた茹卵を原料に製した粉末卵であって、当該粉末卵を水分散させた時の粘度及び平均粒子径がある特定範囲にある粉末卵を用いるならば、意外にも、挽肉加工食品の歩留まり向上効果を有することを見出し、遂に本発明を完成するに至った。 As a result of repeated sincere research on the egg processing method, the present inventor is a powdered egg made from a hatched egg obtained by heat-coagulation of a shell egg, and the viscosity and average when the powdered egg is dispersed in water Surprisingly, it was found that the use of powdered eggs having a particle size in a specific range has an effect of improving the yield of ground meat processed foods, and finally the present invention has been completed.
すなわち、本発明は、
(1)茹卵を原料とする粉末卵であって、粉末卵1部を清水4部に分散させ、1時間経過させた時の分散液の粘度が5Pa・s以上であり、粉末卵1部を清水9部に分散させ、1時間経過させた時の分散液中の粉末卵の平均粒子径が80μm以下である粉末卵を有効成分として含有する挽肉加工食品用歩留まり向上材、
(2)茹卵を原料とする粉末卵であって、粉末卵1部を清水4部に分散させ、1時間経過させた時の分散液の粘度が5Pa・s以上であり、粉末卵1部を清水9部に分散させ、1時間経過させた時の分散液中の粉末卵の平均粒子径が80μm以下である粉末卵を配合する挽肉加工食品、
である。
That is, the present invention
(1) A powdered egg made from eggs, wherein 1 part of the powdered egg is dispersed in 4 parts of fresh water, and the viscosity of the dispersion is 5 Pa · s or more after 1 hour. Yield improving material for ground meat processed food containing, as an active ingredient, a powdered egg having an average particle diameter of 80 μm or less dispersed in 9 parts of fresh water and allowed to pass for 1 hour,
(2) A powdered egg made from eggs, wherein 1 part of the powdered egg is dispersed in 4 parts of fresh water, and the viscosity of the dispersion is 5 Pa · s or more after 1 hour. A ground meat processed food containing powdered eggs having an average particle diameter of 80 μm or less dispersed in 9 parts of fresh water and allowed to pass for 1 hour,
It is.
本発明は、特定の粉末卵を有効成分として含有した挽肉加工食品用歩留まり向上材であり、挽肉加工食品に配合し焼成等の加熱処理を施した際、当該食品の歩留まりを向上させることができる。したがって、卵の更なる有効利用が期待できる。 The present invention is a yield improver for ground meat processed food containing a specific powdered egg as an active ingredient, and when mixed with ground meat processed food and subjected to heat treatment such as baking, the yield of the food can be improved. . Therefore, further effective utilization of eggs can be expected.
以下、本発明を詳細に説明する。なお、本発明において「%」は「質量%」を、「部」は「質量部」を意味する。 Hereinafter, the present invention will be described in detail. In the present invention, “%” means “mass%” and “part” means “part by mass”.
本発明において挽肉加工食品とは、挽肉を主原料として配合した加工食品であって、調理済の加工食品はもちろんのこと調理する前の状態のものも含まれる。このような挽肉加工食品としては、例えば、ハンバーグ、ミートボール、シュウマイ、餃子、肉まん、又はこれらの調理前のもの、あるいはこれらの冷蔵品や冷凍食品等が挙げられる。 In the present invention, the ground meat processed food is a processed food containing ground meat as a main raw material, and includes cooked processed foods as well as those before cooking. Examples of such ground meat processed foods include hamburger, meatballs, shumai, dumplings, meat buns, or those before cooking, or refrigerated products or frozen foods thereof.
本発明は、上記挽肉加工食品に用いる歩留まり向上材であって、茹卵を原料とし、ある特性を有した粉末卵を有効成分として含む。具体的には、本発明の挽肉加工食品用歩留まり向上材は、茹卵を原料とし、粉末卵1部を清水4部に分散させ、1時間経過させた時の分散液の粘度が5Pa・s以上、好ましくは7Pa・s以上であり、粉末卵1部を清水9部に分散させ、1時間経過させた時の分散液中の粉末卵の平均粒子径が80μm以下、好ましくは70μm以下である粉末卵を有効成分として含有することを特徴とし、これにより、挽肉加工食品の歩留まり向上効果を有する。すなわち、本発明の挽肉加工食品用歩留まり向上材は、挽肉加工食品の歩留まり向上効果を有する上記粉末卵を有効成分として含有することに特徴を有することから、当該粉末卵について以下、詳述する。 This invention is a yield improving material used for the said processed meat processed food, The raw material is an egg and the powdered egg which has a certain characteristic is included as an active ingredient. Specifically, the yield improving material for ground meat processed food according to the present invention is made from egg yolk, 1 part of powdered egg is dispersed in 4 parts of fresh water, and the viscosity of the dispersion after 1 hour has passed is 5 Pa · s or more. The powder is preferably 7 Pa · s or more, 1 part of the powdered egg is dispersed in 9 parts of fresh water, and the average particle size of the powdered egg in the dispersion after 1 hour is 80 μm or less, preferably 70 μm or less It is characterized by containing eggs as an active ingredient, and has the effect of improving the yield of ground meat processed foods. That is, the yield improving material for ground meat processed food of the present invention is characterized by containing the powdered egg having an effect of improving the yield of ground meat processed food as an active ingredient, and therefore the powdered egg will be described in detail below.
まず、本発明で用いる粉末卵は、原料として茹卵を用いる必要がある。後述の比較例1及び試験例1に示したとおり、卵黄と卵白の比率が茹卵と同一である液全卵(卵黄液と卵白液の混合液)の加熱凝固物を原料として製した粉末卵は、本発明で用いる粉末卵の特性の一つである上記平均粒子径を満たすことは可能である。しかしながら、液全卵の加熱凝固物を原料として製した粉末卵は、本発明で用いる粉末卵のもう一つの特性である上記粘度を満たさず、本発明のような挽肉加工食品の歩留まり向上効果を有する粉末卵とすることができないからである。 First, the powdered egg used in the present invention needs to use an incubated egg as a raw material. As shown in Comparative Example 1 and Test Example 1 described later, a powdered egg made from a heated coagulated product of liquid whole egg (mixed solution of egg yolk liquid and egg white liquid) in which the ratio of egg yolk to egg white is the same as that of incubated eggs is It is possible to satisfy the above average particle diameter, which is one of the characteristics of the powdered egg used in the present invention. However, the powdered egg made from the heat-coagulated product of the whole liquid egg does not satisfy the above viscosity, which is another characteristic of the powdered egg used in the present invention, and has the effect of improving the yield of the ground meat processed food as in the present invention. This is because it cannot be a powdered egg.
前記茹卵の原料として用いる殻付卵は、食用に供されるものであれば特に制限はなく、例えば、鶏卵、鶉卵、アヒル卵等が挙げられる。また、茹卵は、加熱凝固の程度が、卵白部の流動性が無い程度まで加熱凝固していればよい。したがって、本発明においては、卵黄部及び卵白部の流動性が無い程度まで加熱凝固した固茹での茹卵はもちろんのこと、卵白部は流動性が無い程度まで加熱凝固しているが、卵黄部の一部に流動性が残る程度までしか加熱凝固していない半熟状の茹卵を用いてもよい。このような茹卵を製するには、具体的には、例えば、殻付卵をそのまま85〜100℃の熱水中で5〜20分間加熱処理して中身を加熱凝固させた後冷却し、殻を除去する方法等が挙げられる。前記加熱処理方法は、他の方法、例えば、マイクロ波加熱等を用いてもよい。 The eggs with shells used as the raw material for the eggs are not particularly limited as long as they are edible, and examples thereof include chicken eggs, eggs and duck eggs. Moreover, the incubation should just be heat-coagulated to such an extent that the degree of heat-coagulation does not have the fluidity of an egg white part. Therefore, in the present invention, the egg yolk part is not only fluidized and solidified to a degree where the egg yolk part and egg white part are not fluidized, but also the egg white part is heated and coagulated to a degree without fluidity. A semi-ripe shaped egg that has been heated and solidified only to the extent that fluidity remains in part may be used. In order to produce such an incubation egg, specifically, for example, the eggs with shells are heated as they are in hot water at 85 to 100 ° C. for 5 to 20 minutes to heat and solidify the contents, and then cooled, The method etc. which remove | eliminate are mentioned. As the heat treatment method, other methods such as microwave heating may be used.
本発明で用いる粉末卵は、上述した茹卵を用いて製したものであって、粉末卵の特性の一つとして、粉末卵1部を清水4部に分散させ、1時間経過させた時の分散液の粘度が5Pa・s以上、好ましくは7Pa・s以上を呈する。 The powdered egg used in the present invention is manufactured using the above-described incubation eggs, and as one of the characteristics of the powdered egg, 1 part of the powdered egg is dispersed in 4 parts of fresh water and dispersed when 1 hour has passed. The viscosity of the liquid is 5 Pa · s or higher, preferably 7 Pa · s or higher.
粉末卵の分散液の粘度が上記値より低いと、たとえ後述するもう一つの特性である平均粒子径を満たしたとしても、本発明の目的である挽肉加工食品の歩留まり向上効果が十分に得られ難く好ましくない。本発明において前記粘度は、より高い方が挽肉加工食品の歩留まり向上効果に優れており、本発明は、その上限を規定するものではないが、挽肉加工食品への配合し易さを考慮し、上記粘度が好ましくは500Pa・s以下、より好ましくは400Pa・s以下である。 When the viscosity of the dispersion of the powdered egg is lower than the above value, the yield improving effect of the ground meat processed food, which is the object of the present invention, is sufficiently obtained even if the average particle diameter, which is another characteristic described later, is satisfied. It is difficult and undesirable. In the present invention, the higher the viscosity is, the higher the yield improvement effect of the ground meat processed food, and the present invention does not prescribe its upper limit, but considering the ease of blending into the ground meat processed food, The viscosity is preferably 500 Pa · s or less, more preferably 400 Pa · s or less.
上記粘度は、粉末卵1部を清水4部に分散させ、1時間経過させた時の粘度であるが、以下の具体的な手順で測定した値である。すなわち、20℃のイオン交換水300gが入った家庭用ミキサー(オスター(Oster)社製、型番4049)を攪拌させながら泡立たないように粉末卵75gを徐々に添加し、更に泡立たないように攪拌して粉末卵が均一に分散していることを目視で確認し、粉末卵の分散液を調製する。次に、前記粉末卵の分散液300gを300mL容量用のビーカーに移し、20℃で1時間保管する。続いて、保管後の分散液を薬さじで軽く攪拌して略均一に分散させた後、当該分散液の粘度を測定する。粘度の測定条件は、上記分散液の粘度が20Pa・s未満のときは、BH型粘度計((株)東京計器製)及びローターNo.5を用いて、品温20℃、回転数20rpmの条件で、測定開始3回転後の示度により粘度を求める。また、上記分散液の粘度が20Pa・s以上のときは、T−バーステージ(東機産業(株)、TS−10形)及びTバースピンドル(T−C)を用いて、品温20℃、回転数4rpm、送り速さ20mm/分の条件で、測定開始3回転後の示度により粘度を求める。 The viscosity is a viscosity when 1 part of powdered egg is dispersed in 4 parts of fresh water and allowed to pass for 1 hour, and is a value measured by the following specific procedure. That is, while stirring a household mixer (Oster, Model No. 4049) containing 300 g of ion-exchanged water at 20 ° C., gradually add 75 g of powdered egg so as not to be foamed and further stir so as not to be foamed. Then, it is visually confirmed that the powdered eggs are uniformly dispersed, and a powdered egg dispersion is prepared. Next, 300 g of the powdered egg dispersion is transferred to a 300 mL beaker and stored at 20 ° C. for 1 hour. Subsequently, the dispersion after storage is lightly stirred with a spoon and dispersed substantially uniformly, and then the viscosity of the dispersion is measured. When the viscosity of the above dispersion is less than 20 Pa · s, the viscosity is measured using a BH viscometer (manufactured by Tokyo Keiki Co., Ltd.) and rotor No. 5 at a product temperature of 20 ° C. and a rotational speed of 20 rpm. Under the conditions, the viscosity is obtained from the reading after 3 rotations of the measurement. When the viscosity of the dispersion is 20 Pa · s or higher, the product temperature is 20 ° C. using a T-bar stage (Toki Sangyo Co., Ltd., TS-10 type) and a T-bar spindle (TC). The viscosity is determined from the reading after 3 rotations of the measurement under the conditions of 4 rpm and feed rate of 20 mm / min.
本発明で用いる粉末卵は、上述した粘度特性に加え次のような特性を併せ持つ。すなわち、本発明で用いる粉末卵は、粉末卵1部を清水9部に分散させ、1時間経過させた時の分散液中の粉末卵の平均粒子径が80μm以下、好ましくは70μm以下を呈する。 The powdered egg used in the present invention has the following characteristics in addition to the viscosity characteristics described above. That is, in the powdered egg used in the present invention, 1 part of the powdered egg is dispersed in 9 parts of fresh water, and the average particle size of the powdered egg in the dispersion when 1 hour has elapsed is 80 μm or less, preferably 70 μm or less.
分散液中の粉末卵の平均粒子径が上記値より高いと、たとえ上述した粘度特性を満たしたとしても、本発明の目的である挽肉加工食品の歩留まり向上効果が十分に得られ難く好ましくない。本発明において前記平均粒子径は、より低い方が挽肉加工食品の歩留まり向上効果に優れており、本発明は、平均粒子径の下限を規定するものではないが、あまり小さくしすぎても製造コストが増大するので工業的規模での生産性を考慮し、前記平均粒子径は1μm以上が好ましい。 If the average particle diameter of the powdered eggs in the dispersion is higher than the above value, it is not preferable because the yield improving effect of the ground meat processed food, which is the object of the present invention, is not sufficiently obtained even if the above-mentioned viscosity characteristics are satisfied. In the present invention, the lower the average particle size, the better the yield improvement effect of the ground meat processed food, and the present invention does not prescribe the lower limit of the average particle size, but the production cost is too small. In view of productivity on an industrial scale, the average particle size is preferably 1 μm or more.
上記平均粒子径は、上述した粘度測定と水希釈率は異なるものの粉末卵を清水に分散させ、1時間経過させた時の分散液を測定用試料とするものである。したがって、粘度測定と同様、以下の具体的な手順で平均粒子径の測定用試料を調製する。すなわち、20℃のイオン交換水675gが入った家庭用ミキサー(オスター(Oster)社製、型番4049)を攪拌させながら泡立たないように粉末卵75gを徐々に添加し、更に泡立たないように攪拌して粉末卵が均一に分散していることを目視で確認し、粉末卵の分散液を調製する。次に、前記粉末卵の分散液300gを300mL容量用のビーカーに移し、20℃で1時間保管する。続いて、保管後の分散液を薬さじで軽く攪拌して略均一に分散させ、粉末卵の分散液を調製し、これを平均粒子径の測定用試料とする。そして、前記測定用試料をレーザ回折式粒度分布測定装置(島津製作所製、商品名「SALD−2000A」)で超音波をあてながら3分以内に分散液中の粉末卵の平均粒子径を測定する。 The average particle size is obtained by dispersing a powdered egg in fresh water, although the viscosity measurement and the water dilution rate described above are different, and using the dispersion liquid after 1 hour as a measurement sample. Therefore, as in the viscosity measurement, a sample for measuring the average particle diameter is prepared by the following specific procedure. That is, while stirring a household mixer (Oster, Model No. 4049) containing 675 g of ion-exchanged water at 20 ° C., gradually add 75 g of powdered eggs so as not to be foamed, and further stir so as not to foam. Then, it is visually confirmed that the powdered eggs are uniformly dispersed, and a powdered egg dispersion is prepared. Next, 300 g of the powdered egg dispersion is transferred to a 300 mL beaker and stored at 20 ° C. for 1 hour. Subsequently, the dispersion after storage is lightly stirred with a spoon and dispersed substantially uniformly to prepare a dispersion of powdered eggs, which is used as a sample for measuring the average particle diameter. Then, the average particle size of the powdered egg in the dispersion is measured within 3 minutes while applying ultrasonic waves to the measurement sample with a laser diffraction particle size distribution measuring device (trade name “SALD-2000A” manufactured by Shimadzu Corporation). .
次に、本発明の挽肉加工食品用歩留まり向上材で用いる粉末卵の代表的な製造方法に詳述する。なお、粉末卵の製造方法は、茹卵を原料とし、上述した二つの特性を満たす粉末卵が得られる方法であれば、特に限定されるものではない。例えば、以下のようにして本発明で用いる粉末卵を製造できる。 Next, a typical method for producing powdered eggs used in the yield improving material for ground meat processed food of the present invention will be described in detail. In addition, the manufacturing method of a powdered egg will not be specifically limited if it is a method from which the egg is used as a raw material and the powdered egg which satisfy | fills the above-mentioned two characteristics is obtained. For example, a powdered egg used in the present invention can be produced as follows.
まず、殻付卵をそのまま85℃〜100℃の熱水中で5〜20分間加熱処理して中身を加熱凝固させた後、冷水等を用いて冷却し、次いで、殻を除去して茹卵を調製する。 First, the eggs with shells are heat-treated in hot water at 85 ° C. to 100 ° C. for 5 to 20 minutes to heat and solidify the contents, and then cooled using cold water or the like, and then the shells are removed to remove the eggs. Prepare.
続いて、得られた茹卵を、例えば、コミトロール、サイレントカッター、マスコロイダー、チョッパー、ミキサー、ニーダー等により截断してペースト化処理を施す。ペースト化処理の程度は、次工程の均質化処理装置で処理できる程度行えばよく、具体的には、ペースト化処理物の大きさが、好ましくは1mm以下、より好ましくは0.5mm以下となるように処理するとよい。 Subsequently, the obtained eggs are cut with a comitroll, silent cutter, mass collider, chopper, mixer, kneader, and the like to be pasted. The degree of the pasting process may be performed to such an extent that it can be processed by the homogenization processing apparatus in the next step. Specifically, the size of the pasting process is preferably 1 mm or less, more preferably 0.5 mm or less. It is good to process as follows.
続いて、得られた茹卵のペースト化処理物を均質化処理装置で均質化処理を施す。均質化処理装置としては、例えば、高圧ホモゲナイザー、高速ホモゲナイザー、コロイドミル等が挙げられる。特に、高圧ホモゲナイザーは、本発明の目的とする挽肉加工食品の歩留まり向上効果を有した粉末卵が得られ易いことから好ましい。均質化処理の具体的な処理条件を、高圧ホモゲナイザーを例に述べると、圧力(ゲージ圧)が好ましくは10MPa以上、より好ましくは15MPa以上である。圧力が前記値より低いと、挽肉加工食品の歩留まり向上効果を有した粉末卵が得られ難く好ましくないからである。また、本発明は、圧力の上限を特に規定するものではないが、高圧ホモゲナイザーの装置の規模や処理能力を考慮し、150MPa以下が好ましく、100MPa以下がより好ましい。 Subsequently, the obtained egg paste paste is subjected to a homogenization process using a homogenization apparatus. Examples of the homogenizing apparatus include a high-pressure homogenizer, a high-speed homogenizer, and a colloid mill. In particular, the high-pressure homogenizer is preferable because a powdered egg having an effect of improving the yield of the ground meat processed food targeted by the present invention is easily obtained. Specific processing conditions for the homogenization treatment will be described by taking a high-pressure homogenizer as an example. The pressure (gauge pressure) is preferably 10 MPa or more, more preferably 15 MPa or more. If the pressure is lower than the above value, it is not preferable because it is difficult to obtain a powdered egg having an effect of improving the yield of ground meat processed food. Further, the upper limit of the pressure is not particularly defined in the present invention, but it is preferably 150 MPa or less, more preferably 100 MPa or less in consideration of the scale and processing capacity of the high-pressure homogenizer.
なお、本発明においては、茹卵をペースト化処理する際、ペースト化処理物を均質化処理する際、あるいはペースト化処理後に、必要に応じ清水を加水してもよい。加水量としては、上述した処理のし易さ、後述の乾燥処理の生産効率を考慮し、茹卵1部に対し清水を好ましくは0.1〜15部、より好ましくは0.2〜10部である。 In the present invention, fresh water may be added as necessary when paste-treating the eggs, homogenizing the paste-processed product, or after the paste-treatment. The amount of water added is preferably 0.1 to 15 parts, more preferably 0.2 to 10 parts of fresh water with respect to 1 part of the egg in consideration of the above-described ease of processing and the production efficiency of the drying process described below. is there.
最後に、得られた均質化処理物を水分10%以下となるように乾燥処理を施し、本発明で用いる粉末卵を製する。水分10%以下となるように乾燥処理を施すことにより、はじめて本発明の目的とする挽肉加工食品の歩留まり向上効果を付与できる。乾燥処理は任意の方法を用いることができ、例えば、噴霧乾燥、凍結乾燥、マイクロ波乾燥、熱風乾燥、パンドライ等が挙げられるが、本発明の効果を奏し易い噴霧乾燥が好ましい。また、粉末卵の水分量は、五訂日本食品標準成分表マニュアルに記載されている常圧加熱乾燥法の直接法に準じ測定する。なお、得られた粉末卵は、必要に応じ粉砕処理を施してもよい。 Finally, the obtained homogenized product is dried so as to have a moisture content of 10% or less to produce a powdered egg used in the present invention. The yield improving effect of the ground meat processed food which is the object of the present invention can be imparted for the first time by performing the drying treatment so that the water content becomes 10% or less. Any method can be used for the drying treatment, and examples thereof include spray drying, freeze drying, microwave drying, hot air drying, pan drying, and the like, and spray drying that easily exhibits the effects of the present invention is preferable. In addition, the moisture content of the powdered egg is measured according to the direct method of the atmospheric pressure heating drying method described in the 5th edition Japanese Food Standard Composition Table Manual. The obtained powdered egg may be crushed as necessary.
上述したとおり本発明で用いる粉末卵は、挽肉加工食品の歩留まり向上効果に優れた性質を有することにより、上述した粉末卵を有効成分として含有する挽肉加工食品用歩留まり向上材として利用できる。本発明の挽肉加工食品用歩留まり向上材は、上述した粉末卵をそのまま用いてもよいが、本発明の効果を損なわない範囲で、例えば、デキストリン等の賦形材、食塩、砂糖等の粉末調味料等を添加してもよい。具体的には、本発明の挽肉加工食品用歩留まり向上材において本発明で用いる粉末卵の含有量は30%以上が好ましく、50%以上がより好ましい。 As described above, the powdered egg used in the present invention can be used as a yield improving material for ground meat processed food containing the above-mentioned powdered egg as an active ingredient because it has excellent properties in improving the yield of ground processed food. The yield improving material for ground meat processed food of the present invention may use the above-mentioned powdered egg as it is, but within the range not impairing the effects of the present invention, for example, a powdered seasoning such as dextrin, salt, sugar, etc. A material or the like may be added. Specifically, the content of the powdered egg used in the present invention in the yield improving material for ground meat processed food of the present invention is preferably 30% or more, and more preferably 50% or more.
また、挽肉加工食品への配合量は、挽肉加工食品の種類にもよるが、挽肉加工食品用歩留まり向上材、及び当該向上材の有効成分である粉末卵の歩留まり向上効果が発現する程度の量を配合すればよく、具体的には、挽肉加工食品の全配合原料に対し粉末卵を好ましくは0.05%以上、より好ましくは0.2%以上である。前記値より粉末卵の配合量が少ないと、挽肉加工食品中で粉末卵の歩留まり向上効果が発現し難く好ましくない。なお、本発明においては、上限の配合量を規定していないが、配合量を多くしたとしても、配合量に応じた効果が期待し難く経済的でないことから、10%以下が好ましい。 In addition, the compounding amount in the ground meat processed food depends on the type of the ground meat processed food, but the amount is such that the yield improving effect of the yield improving material for the ground meat processed food and the powdered egg which is an active ingredient of the improved meat is expressed. Specifically, the powdered egg is preferably 0.05% or more, more preferably 0.2% or more, based on the total blended raw material of the ground meat processed food. If the blended amount of the powdered egg is less than the above value, the effect of improving the yield of the powdered egg in the ground meat processed food is hardly exhibited, which is not preferable. In the present invention, the upper limit of the blending amount is not defined, but even if the blending amount is increased, the effect corresponding to the blending amount is difficult to expect and it is not economical, so 10% or less is preferable.
以下、本発明について、実施例、比較例並びに試験例に基づき具体的に説明する。なお、本発明は、これらに限定するものではない。 Hereinafter, the present invention will be specifically described based on examples, comparative examples, and test examples. The present invention is not limited to these.
[実施例1]
殻付生卵(鶏卵、MSサイズ)を95℃の熱水に投入し、15分間加熱して凝固させた後、4℃の冷水で冷却して殻を剥き茹卵を得た。次に、得られた茹卵に等質量の清水を加え、コミトロール(アーシェル社製、モデルナンバー1700、212ブレード)でペースト化処理を施した。次に、得られたペースト化処理物を高圧ホモゲナイザーで圧力(ゲージ圧)20MPaで均質化処理を施した。次に、得られた均質化処理物を遠心アトマイザー方式の噴霧乾燥装置(ニロ(NIRO)社製、型番プロダクションマイナ型)を用いアトマイザー回転速度18000rpm、送風温度160℃、排風温度65℃の条件で乾燥処理を施し、本発明の粉末卵を得た。得られた粉末卵をそのまま本発明の挽肉加工食品用歩留まり向上材として用いた。
[Example 1]
Raw eggs with shells (chicken eggs, MS size) were put into hot water at 95 ° C., solidified by heating for 15 minutes, and then cooled with cold water at 4 ° C. to peel shells to obtain eggs. Next, an equal mass of fresh water was added to the obtained incubated eggs, and paste treatment was performed with COMITOLOL (manufactured by Archer, model number 1700, 212 blades). Next, the obtained pasted product was homogenized with a high pressure homogenizer at a pressure (gauge pressure) of 20 MPa. Next, the obtained homogenized product was subjected to the conditions of an atomizer rotation speed of 18000 rpm, an air blowing temperature of 160 ° C., and an exhaust air temperature of 65 ° C. using a centrifugal atomizer spray drying apparatus (manufactured by NIRO, model number production minor type). The powdered egg of the present invention was obtained after drying. The obtained powdered eggs were used as they were as a yield improving material for ground meat processed foods of the present invention.
得られた粉末卵は、段落[0018]に準じ粉末卵1部を清水4部に分散させ、1時間経過させた時の分散液の粘度が14.1Pa・sであり、段落[0021]に準じ粉末卵1部を清水9部に分散させ、1時間経過させた時の分散液中の粉末卵の平均粒子径が60μmであった。また、粉末卵の水分量は5%であった。 According to paragraph [0018], the obtained powdered egg was dispersed in 1 part of powdered egg in 4 parts of fresh water, and the viscosity of the dispersion after 1 hour was 14.1 Pa · s. Similarly, 1 part of the powdered egg was dispersed in 9 parts of fresh water, and the average particle size of the powdered egg in the dispersion when 60 minutes passed was 60 μm. Moreover, the moisture content of the powdered egg was 5%.
[比較例1]
常法により、鶏卵を割卵して殻を取り除いた後、混合して液全卵(pH7.8)を得た。これを耐熱性パウチに充填後の包装体の厚さが3cmとなるように充填密封した後、ボイル槽で95℃15分間加熱して凝固させた後、4℃の冷水で冷却して加熱凝固卵を得た。次に、得られた加熱凝固卵をパウチから取り出して等質量の清水を加え、実施例1と同じ条件で、コミトロールでのペースト化処理、高圧ホモゲナイザーによる均質化処理、噴霧乾燥装置による乾燥処理を施し、比較例用の粉末卵を得た。
[Comparative Example 1]
In a conventional manner, chicken eggs were split and the shells were removed, and then mixed to obtain liquid whole eggs (pH 7.8). This is filled and sealed so that the thickness of the package after filling in a heat-resistant pouch is 3 cm, then solidified by heating at 95 ° C. for 15 minutes in a boil tank, and then cooled and cooled by cold water at 4 ° C. I got an egg. Next, the obtained heat-coagulated egg is taken out from the pouch, and an equal mass of fresh water is added. Under the same conditions as in Example 1, paste-making treatment with comitrol, homogenization treatment with a high-pressure homogenizer, and drying treatment with a spray dryer. To obtain a powdered egg for a comparative example.
得られた比較例用の粉末卵は、段落[0018]に準じ粉末卵1部を清水4部に分散させ、1時間経過させた時の分散液の粘度が3.4Pa・sであり、段落[0021]に準じ粉末卵1部を清水9部に分散させ、1時間経過させた時の分散液中の粉末卵の平均粒子径が62μmであった。また、比較例用の粉末卵の水分量は5%であった。 According to paragraph [0018], the powdered egg for the comparative example obtained has 1 part of powdered egg dispersed in 4 parts of fresh water, and the viscosity of the dispersion after 1 hour has elapsed is 3.4 Pa · s. According to [0021], 1 part of the powdered egg was dispersed in 9 parts of fresh water, and the average particle diameter of the powdered egg in the dispersion when 62 hours passed was 62 μm. Moreover, the moisture content of the powdered egg for comparative examples was 5%.
[試験例1]
実施例1で得られた茹卵を原料とした粉末卵と、比較例1で得られた液全卵の加熱凝固物を原料とした比較用粉末卵を用いて、原料の卵の違いによる粉末卵の挽肉加工食品に対する歩留まり向上効果への影響を調べた。つまり、挽肉加工食品としてハンバーグに上記粉末卵を配合し、得られるハンバーグ(焼成後)のおもさにより評価した。対照品には、上記粉末卵を配合していないハンバーグを用いた。
[Test Example 1]
Powdered eggs based on differences in the raw eggs using the powdered eggs obtained from Example 1 as a raw material and the comparative powdered eggs obtained from the heat-coagulated product of the whole liquid egg obtained in Comparative Example 1 We investigated the effect on the yield improvement effect on ground processed meat foods. That is, the above-mentioned powdered egg was blended with hamburger as a ground meat processed food, and the hamburger (after baking) obtained was evaluated. As a control product, a hamburger containing no powdered egg was used.
<ハンバーグの製造方法>
ミキサーに全配合原料を投入し均一に混合した。次に、この混合物を1個当たり60gとなるように成型し、当該成型物を175℃のオーブンで両面をそれぞれ3分間焼成してハンバーグを得た。なお、粉末卵の配合量は全配合原料に対して約2%である。
<Method of manufacturing hamburger>
All the ingredients were put into a mixer and mixed uniformly. Next, this mixture was molded to 60 g per piece, and the molded product was baked on both sides for 3 minutes in an oven at 175 ° C. to obtain a hamburger. In addition, the compounding quantity of a powdered egg is about 2% with respect to all the mixing raw materials.
<ハンバーグの配合割合>
牛挽肉(赤身) 45部
豚挽肉(赤身) 25部
炒めた玉葱(みじん切り) 10部
液全卵 8部
牛脂 6部
生パン粉 5部
粉末卵(実施例1又は比較例1) 2部
食塩 0.6部
ブラックペパー 0.2部
グルタミン酸ナトリウム 0.1部
ナツメグパウダー 0.1部
<Mixing ratio of hamburger>
Minced beef (red) 45 parts Minced pork (red) 25 parts Fried onion (chopped) 10 parts Liquid whole egg 8 parts Beef tallow 6 parts Raw bread flour 5 parts Powdered egg (Example 1 or Comparative Example 1) 2 parts Salt 0. 6 parts Black pepper 0.2 parts Sodium glutamate 0.1 parts Nutmeg powder 0.1 parts
<挽肉加工食品に対する歩留まり向上効果の評価基準>
A :十分に歩留まりが向上している
B :やや歩留まりが向上している
C :歩留まりが向上していない
<Evaluation criteria for yield improvement effect on ground meat processed food>
A: Yield is sufficiently improved B: Yield is slightly improved C: Yield is not improved
表1より、原料として茹卵を用いないと挽肉加工食品に対する歩留まり向上効果を有した粉末卵が得られず、挽肉加工食品用歩留まり向上材として利用できないことが理解される。 From Table 1, it is understood that a powdered egg having a yield improving effect on the ground meat processed food cannot be obtained unless the egg is used as a raw material, and cannot be used as a yield improving material for ground meat processed food.
[試験例2]
粉末卵の分散液の粘度、及び分散液中の粉末卵の平均粒子径の違いによる粉末卵の挽肉加工食品に対する歩留まり向上効果への影響を調べた。なお、評価は、試験例1のハンバーグの製造方法に準じて各種粉末卵を配合した製造し、得られるハンバーグを試験例1の評価方法により評価した。また、表中、粘度は段落[0018]、平均粒子径は段落[0021]に準じて測定した値である。
[Test Example 2]
The effects of the viscosity of the dispersion of powdered egg and the average particle size of the powdered egg in the dispersion on the yield-improving effect of the ground egg processed food were investigated. In addition, evaluation manufactured by mix | blending various powdered eggs according to the manufacturing method of the hamburger of Test Example 1, and evaluated the obtained hamburger by the evaluation method of Test Example 1. In the table, the viscosity is a value measured according to paragraph [0018], and the average particle diameter is a value measured according to paragraph [0021].
<各粉末卵の製造方法>
各粉末卵は、実施例1において高圧ホモゲナイザー(以下、「高圧ホモ」と省略)の圧力(ゲージ圧)条件及び噴霧乾燥装置のアトマイザーの回転速度を調整し、それ以外は、実施例1と同様の方法で処理し、粉末卵a〜hを製造した。
<Method for producing each powdered egg>
Each powdered egg is the same as in Example 1 except that the pressure (gauge pressure) conditions of the high-pressure homogenizer (hereinafter abbreviated as “high-pressure homogenous”) and the rotation speed of the atomizer of the spray drying apparatus are adjusted in Example 1. In this manner, powdered eggs a to h were produced.
表2より、粉末卵の分散液の粘度が5Pa・s以上、及び分散液中の粉末卵の平均粒子径が80μm以下でないと挽肉加工食品の歩留まり向上効果を有した粉末卵が得られず、挽肉加工食品用歩留まり向上材として利用できないことが理解される。特に、粉末卵の分散液の粘度が7Pa・s以上、及び分散液中の粉末卵の平均粒子径が70μm以下の粉末卵は、挽肉加工食品の歩留まり向上効果に優れていた。 From Table 2, if the viscosity of the dispersion of the powdered egg is 5 Pa · s or more, and the average particle size of the powdered egg in the dispersion is not less than 80 μm, a powdered egg having an effect of improving the yield of the ground meat processed food cannot be obtained. It is understood that it cannot be used as a yield improving material for ground meat processed foods. In particular, powdered eggs having a viscosity of a powdered egg dispersion of 7 Pa · s or more and an average particle diameter of the powdered egg in the dispersion of 70 μm or less were excellent in the yield improvement effect of ground meat processed foods.
[試験例3]
実施例1で得られた粉末卵を用い、粉末卵の配合量の違いによる挽肉加工食品に対する歩留まり向上効果への影響を調べた。なお、評価は、粉末卵の配合量を表3に示す量に変えた以外は試験例1のハンバーグの製造方法に準じて製造し、試験例1の評価方法により評価した。
[Test Example 3]
Using the powdered egg obtained in Example 1, the influence on the yield improvement effect on the ground meat processed food due to the difference in the blending amount of the powdered egg was examined. The evaluation was performed according to the hamburger manufacturing method of Test Example 1 except that the amount of the powdered egg was changed to the amount shown in Table 3, and evaluated by the evaluation method of Test Example 1.
表3より、粉末卵の挽肉加工食品に対する歩留まり向上効果が発現するには、粉末卵の配合量が挽肉加工食品の全配合原料に対し好ましくは0.05%以上、より好ましくは0.2%以上であることが理解される。 From Table 3, in order to express the yield improvement effect for ground meat processed foods of powdered eggs, the blending amount of powdered eggs is preferably 0.05% or more, more preferably 0.2%, based on all the blended raw materials of ground meat processed foods. It is understood that the above is true.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2009189345A (en) * | 2008-02-18 | 2009-08-27 | Q P Corp | Acidic liquid seasoning |
CN103622050A (en) * | 2013-11-21 | 2014-03-12 | 福建海壹食品饮料有限公司 | Capsella bursa-pastoris pill and preparation method and packaging device thereof |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2009189345A (en) * | 2008-02-18 | 2009-08-27 | Q P Corp | Acidic liquid seasoning |
CN103622050A (en) * | 2013-11-21 | 2014-03-12 | 福建海壹食品饮料有限公司 | Capsella bursa-pastoris pill and preparation method and packaging device thereof |
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