JP2009185785A - Valve timing adjusting device - Google Patents

Valve timing adjusting device Download PDF

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Publication number
JP2009185785A
JP2009185785A JP2008029433A JP2008029433A JP2009185785A JP 2009185785 A JP2009185785 A JP 2009185785A JP 2008029433 A JP2008029433 A JP 2008029433A JP 2008029433 A JP2008029433 A JP 2008029433A JP 2009185785 A JP2009185785 A JP 2009185785A
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Japan
Prior art keywords
wall member
peripheral wall
valve timing
bottom wall
sun gear
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Pending
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JP2008029433A
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Japanese (ja)
Inventor
Akio Imai
章夫 今井
Taishi Morii
泰詞 森井
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Denso Corp
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Denso Corp
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Priority to JP2008029433A priority Critical patent/JP2009185785A/en
Priority to DE102009000690A priority patent/DE102009000690A1/en
Priority to US12/367,694 priority patent/US20090199801A1/en
Publication of JP2009185785A publication Critical patent/JP2009185785A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/34Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
    • F01L1/344Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
    • F01L1/352Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear using bevel or epicyclic gear
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/02Valve drive
    • F01L1/022Chain drive
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/02Valve drive
    • F01L1/024Belt drive
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L2820/00Details on specific features characterising valve gear arrangements
    • F01L2820/03Auxiliary actuators
    • F01L2820/032Electric motors

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Valve Device For Special Equipments (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a valve timing adjusting device for making both compatible in high productivity and a highly accurate valve timing adjustment. <P>SOLUTION: A bottomed cylindrical driving side rotary body 10 extending a timing chain 16 between a crankshaft and itself and interlocking and rotating with the crankshaft by the transmission of engine torque, has a peripheral wall member 110 coaxially fastened with a sun gear 12 meshing with a planetary gear 50 for changing a phase between rotary bodies 10 and 20 by planetary motion and storing a driven side rotary body 20 interlocking and rotating with a camshaft 2, and a bottom wall member 100 coaxially fastened with the peripheral wall member 110, forming a bottomed cylindrical shape together with the peripheral wall member 110 and wound with the timing chain 16. The sun gear 12 is fitted to the inner peripheral side of one end part 112 in the axial direction of the peripheral wall member 110, and the bottom wall member 100 is fitted to the outer peripheral side of the other part 111 in the axial direction of the peripheral wall member 110. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、内燃機関においてクランク軸からの機関トルクの伝達によりカム軸が開閉する動弁のバルブタイミングを調整するバルブタイミング調整装置に関する。   The present invention relates to a valve timing adjusting device that adjusts the valve timing of a valve that opens and closes a camshaft by transmission of engine torque from a crankshaft in an internal combustion engine.

従来、クランク軸と連動して回転する駆動側回転体及びカム軸と連動して回転する従動側回転体の間の相対位相(以下、「回転体間位相」という)を変化させることにより、所望のバルブタイミングを実現するようにしたバルブタイミング調整装置が知られている。   Conventionally, by changing the relative phase between the driving side rotating body that rotates in conjunction with the crankshaft and the driven side rotating body that rotates in conjunction with the camshaft (hereinafter referred to as “phase between rotating bodies”), the desired There is known a valve timing adjusting device which realizes the above valve timing.

例えば特許文献1には、有底筒状に形成されて周壁部内に従動側回転体を収容する駆動側回転体に対して、その底壁部とは反対側に太陽歯車を同軸上に締結し、駆動側回転体と一体回転する当該太陽歯車に噛合した遊星歯車の遊星運動により回転体間位相を変化させるバルブタイミング調整装置が開示されている。
特開2007−255412号公報(第10図)
For example, in Patent Document 1, a sun gear is coaxially fastened on the side opposite to the bottom wall portion with respect to the drive side rotating body that is formed in a bottomed cylindrical shape and accommodates the driven side rotating body in the peripheral wall portion. A valve timing adjusting device is disclosed in which the phase between the rotating bodies is changed by the planetary movement of the planetary gear meshed with the sun gear that rotates integrally with the driving side rotating body.
Japanese Patent Laying-Open No. 2007-255412 (FIG. 10)

さて、特許文献1の装置においてスプロケットとして形成された駆動側回転体には、クランク軸との間に環状のタイミングチェーンが掛け渡され、当該タイミングチェーンを通じて機関トルクが伝達される。そこで、有底筒状を呈する駆動側回転体の底壁部には、タイミングチェーンを掛けるための複数の歯が設けられており、当該駆動側回転体の形状が全体として複雑なものとなっている。こうした複雑形状の駆動側回転体を形成するには、例えば柱状に成形したブランクの大半部分に切削加工を施す等といった煩雑な作業が必要であり、生産性の低下を招くことになる。   Now, an annular timing chain is spanned between the crankshaft and the driving side rotating body formed as a sprocket in the device of Patent Document 1, and the engine torque is transmitted through the timing chain. Therefore, a plurality of teeth for timing chain are provided on the bottom wall portion of the drive-side rotator that has a bottomed cylindrical shape, and the shape of the drive-side rotator becomes complicated as a whole. Yes. In order to form such a drive-side rotating body having a complicated shape, for example, a complicated operation such as cutting the most part of the blank formed into a columnar shape is required, leading to a decrease in productivity.

そこで、本発明者らは、駆動側回転体の周壁部及び底壁部を二部材に分離形成して同軸上に締結することにより有底筒状の駆動側回転体を形成する技術を採用することで、それら二部材の形成作業を容易化する手法を鋭意研究してきた。その結果、遊星歯車が噛合する太陽歯車と、タイミングチェーンが掛けられる底壁部の形成部材とが周壁部の形成部材を挟んで同軸上に一体化されることに起因して、機関トルクの伝達時に底壁部形成部材及び太陽歯車が互いに位置ずれするおそれがある、との知見が得られた。こうした底壁部形成部材及び太陽歯車の位置ずれによれば、それら要素間の周壁部形成部材がねじられて径方向に撓み変形し、回転体間位相のずれ、ひいてはバルブタイミングのずれを惹起することになるため、本発明者らは、さらに鋭意研究を行うことにより本発明を想到するに至ったのである。   Therefore, the present inventors adopt a technique for forming a bottomed cylindrical drive-side rotating body by separating and forming the peripheral wall portion and the bottom wall portion of the driving-side rotating body into two members and fastening them coaxially. Therefore, we have intensively studied methods for facilitating the formation work of these two members. As a result, the transmission of the engine torque is caused by the fact that the sun gear meshing with the planetary gear and the bottom wall forming member on which the timing chain is hung are integrated on the same axis with the peripheral wall forming member interposed therebetween. It was found that sometimes the bottom wall forming member and the sun gear may be displaced from each other. According to such displacement of the bottom wall forming member and the sun gear, the peripheral wall forming member between these elements is twisted to bend and deform in the radial direction, causing a phase shift between the rotating bodies, and thus a valve timing shift. Therefore, the present inventors have come up with the present invention through further research.

以上より、本発明の目的は、高い生産性と高精度なバルブタイミング調整とを両立させるバルブタイミング調整装置を提供することにある。   As described above, an object of the present invention is to provide a valve timing adjusting device that achieves both high productivity and highly accurate valve timing adjustment.

請求項1に記載の発明は、内燃機関においてクランク軸からの機関トルクの伝達によりカム軸が開閉する動弁のバルブタイミングを調整するバルブタイミング調整装置であって、有底筒状を呈し、クランク軸との間に掛け渡される環状のトルク伝達部材を通じて機関トルクが伝達されることによりクランク軸と連動して回転する駆動側回転体と、駆動側回転体内に収容され、カム軸と連動して回転する従動側回転体と、駆動側回転体と一体に回転する太陽歯車と、太陽歯車に噛合しつつ遊星運動することにより回転体間位相を変化させる遊星歯車と、を備えたバルブタイミング調整装置において、駆動側回転体は、太陽歯車が同軸上に締結されて従動側回転体を収容する周壁部材、並びに周壁部材が同軸上に締結されて当該周壁部材と共に上記有底筒状をなし、トルク伝達部材が掛けられる底壁部材を有し、太陽歯車及び底壁部材の一方は、周壁部材の軸方向の一端部の内周側に嵌合し、太陽歯車及び底壁部材の他方は、周壁部材の軸方向の他端部の外周側に嵌合することを特徴とする。   The invention according to claim 1 is a valve timing adjusting device for adjusting a valve timing of a valve that opens and closes a camshaft by transmission of engine torque from a crankshaft in an internal combustion engine, and has a bottomed cylindrical shape, The engine torque is transmitted through an annular torque transmission member spanned between the shaft and the drive side rotating body that rotates in conjunction with the crankshaft, and is housed in the drive side rotating body and interlocked with the camshaft. A valve timing adjusting device comprising: a driven driven rotating body that rotates; a sun gear that rotates integrally with the driving side rotating body; and a planetary gear that changes the phase between the rotating bodies by moving in a planetary manner while meshing with the sun gear. The driving-side rotating body includes a peripheral wall member that receives the driven-side rotating body with the sun gear fastened coaxially, and a peripheral wall member that is fastened together with the peripheral wall member. It has a bottomed cylindrical shape and has a bottom wall member on which a torque transmission member is hung, and one of the sun gear and the bottom wall member is fitted to the inner peripheral side of one end portion in the axial direction of the peripheral wall member, The other of the bottom wall members is fitted to the outer peripheral side of the other end portion in the axial direction of the peripheral wall member.

このような請求項1に記載の発明によると、周壁部材を底壁部材に同軸上に締結することにより有底筒状の駆動側回転体が形成されることになるので、それら分離された周壁部材及び底壁部材の各々について形成作業を容易化して、生産性を高めることが可能である。   According to the invention described in claim 1, since the bottomed cylindrical drive-side rotating body is formed by coaxially fastening the peripheral wall member to the bottom wall member, the separated peripheral walls are formed. It is possible to facilitate the forming operation for each of the member and the bottom wall member and increase productivity.

また、請求項1に記載の発明によると、遊星歯車が噛合する太陽歯車と、機関トルクを伝達するトルク伝達部材が掛けられる底壁部材とは、周壁部材の軸方向の両端部にそれぞれ嵌合することで、当該周壁部材を挟んで同軸上に一体化されることになる。しかし、太陽歯車及び底壁部材の一方が一端部の内周側に嵌合し、太陽歯車及び底壁部材の他方が他端部の外周側に嵌合することによって周壁部材は、機関トルクの伝達時に互いに位置ずれしようとする太陽歯車及び底壁部材間にてねじられたとしても、径方向に撓み変形し難くなる。これによれば、周壁部材の撓み変形に起因する回転体間位相のずれが抑制されるので、回転体間位相によって決まるバルブタイミングの調整精度を高めることができるのである。   According to the first aspect of the present invention, the sun gear meshing with the planetary gear and the bottom wall member on which the torque transmission member for transmitting the engine torque is engaged are respectively fitted to both ends in the axial direction of the peripheral wall member. By doing so, it is integrated on the same axis with the peripheral wall member interposed therebetween. However, one of the sun gear and the bottom wall member is fitted to the inner peripheral side of the one end portion, and the other of the sun gear and the bottom wall member is fitted to the outer peripheral side of the other end portion, Even if it is twisted between the sun gear and the bottom wall member that are going to be displaced from each other during transmission, it is difficult to bend and deform in the radial direction. According to this, since the shift of the phase between the rotating bodies due to the bending deformation of the peripheral wall member is suppressed, the adjustment accuracy of the valve timing determined by the phase between the rotating bodies can be increased.

請求項2に記載の発明において、太陽歯車及び底壁部材の一方は、周壁部材の軸方向の一端部の内周側に圧入状態で嵌合し、太陽歯車及び底壁部材の他方は、周壁部材の軸方向の他端部の外周側に当該他端部の圧入状態で嵌合する。このような請求項2に記載の発明によると、太陽歯車と周壁部材との間並びに底壁部材と周壁部材との間の嵌合界面において圧入状態が確保されることになるので、周壁部材の両端部においては、径方向への変形代が実質的に消失する。これによれば、周壁部材の径方向への撓み変形に起因する回転体間位相のずれについて抑制作用が高くなるので、より高精度なバルブタイミング調整を実現することができる。   In the invention according to claim 2, one of the sun gear and the bottom wall member is fitted in the inner peripheral side of one axial end portion of the peripheral wall member in a press-fit state, and the other of the sun gear and the bottom wall member is the peripheral wall. The member is fitted to the outer peripheral side of the other end portion in the axial direction of the member in a press-fitted state of the other end portion. According to the invention described in claim 2, the press-fitted state is secured at the fitting interface between the sun gear and the peripheral wall member and between the bottom wall member and the peripheral wall member. At both ends, the allowance for deformation in the radial direction substantially disappears. According to this, since the suppression effect becomes high about the shift | offset | difference of the phase between rotary bodies resulting from the bending deformation to the radial direction of a surrounding wall member, more highly accurate valve timing adjustment is realizable.

請求項3に記載の発明において、駆動側回転体は、周壁部材及び底壁部材を有底筒状に締結する締結部材を有し、太陽歯車は、当該締結部材により周壁部材及び底壁部材と共締めされる。このような請求項3に記載の発明によると、太陽歯車と周壁部材と底壁部材とが共通の締結部材を介して締結されることになるので、太陽歯車及び底壁部材の位置ずれに伴う周壁部材のねじれを当該締結部材によって抑えることができる。これによれば、上述の如く太陽歯車及び底壁部材の一方が周壁部材の一端部の内周側に嵌合し、太陽歯車及び底壁部材の他方が周壁部材の他端部の外周側に嵌合することと相俟って、周壁部材が径方向に撓み変形し難くなり、回転体間位相のずれ、ひいてはバルブタイミングのずれが十分に抑制されることになる。しかも、周壁部材及び底壁部材を有底筒状に締結して駆動側回転体を形成する締結部材を利用することにより、太陽歯車がそれら周壁部材及び底壁部材に共締めされることになるので、生産性の向上にも貢献することができる。   In the invention according to claim 3, the drive-side rotator includes a fastening member that fastens the peripheral wall member and the bottom wall member in a bottomed cylindrical shape, and the sun gear is connected to the peripheral wall member and the bottom wall member by the fastening member. It is tightened together. According to the invention described in claim 3, the sun gear, the peripheral wall member, and the bottom wall member are fastened through the common fastening member, and accordingly the sun gear and the bottom wall member are displaced. The torsion of the peripheral wall member can be suppressed by the fastening member. According to this, as described above, one of the sun gear and the bottom wall member is fitted on the inner peripheral side of the one end portion of the peripheral wall member, and the other of the sun gear and the bottom wall member is on the outer peripheral side of the other end portion of the peripheral wall member. Combined with the fitting, the peripheral wall member is hardly bent and deformed in the radial direction, and the phase shift between the rotating bodies and the valve timing shift are sufficiently suppressed. Moreover, the sun gear is fastened together with the peripheral wall member and the bottom wall member by using the fastening member that forms the drive side rotating body by fastening the peripheral wall member and the bottom wall member into a bottomed cylindrical shape. Therefore, it can contribute to the improvement of productivity.

請求項4に記載の発明によると、底壁部材は、トルク伝達部材が係合する複数の歯を有するスプロケットである。このようにトルク伝達部材が複数の歯に係合するスプロケットとしての底壁部材には、機関トルクが高効率にて伝達されることから、例えば大きな機関トルクの伝達時には、太陽歯車及び底壁部材の間の位置ずれが発生し易くなる。しかし、上述の如く周壁部材は、太陽歯車及び底壁部材の一方が一端部の内周側に嵌合し、太陽歯車及び底壁部材の他方が他端部の外周側に嵌合するので、太陽歯車及び底壁部材間の位置ずれに拘らず径方向に撓み変形し難くなる。したがって、周壁部材の撓み変形に起因する回転体間位相のずれ、ひいてはバルブタイミングのずれを、機関トルクが大きくなっても確実に抑制することができるのである。   According to a fourth aspect of the present invention, the bottom wall member is a sprocket having a plurality of teeth with which the torque transmission member is engaged. Since the engine torque is transmitted with high efficiency to the bottom wall member as a sprocket in which the torque transmission member engages with a plurality of teeth in this way, for example, when transmitting a large engine torque, the sun gear and the bottom wall member Is likely to occur. However, as described above, the peripheral wall member has one of the sun gear and the bottom wall member fitted on the inner peripheral side of one end, and the other of the sun gear and the bottom wall member is fitted on the outer peripheral side of the other end. Regardless of the positional shift between the sun gear and the bottom wall member, it is difficult to bend and deform in the radial direction. Therefore, it is possible to reliably suppress the phase shift between the rotating bodies due to the bending deformation of the peripheral wall member, and hence the valve timing shift, even if the engine torque increases.

請求項5に記載の発明によると、周壁部材は、回転方向において従動側回転体に当接することにより回転体間位相の変化を規制する段差面状のストッパ面部を、内周面に有する。このように周壁部材の内周面のうちストッパ面部が従動側回転体に回転方向にて当接するときには、周壁部材の径方向への撓み変形が懸念される。しかし、上述の如く太陽歯車及び底壁部材の一方が一端部の内周側に嵌合し、太陽歯車及び底壁部材の他方が他端部の外周側に嵌合する周壁部材は、径方向に撓み変形し難い。したがって、ストッパ面部への従動側回転体の当接時にあっても、回転体間位相のずれを抑制してバルブタイミングの調整精度を高めることができるのである。しかも、有底筒状の駆動側回転体において底壁部材が分離された周壁部材の内周面には、段差面状のストッパ面部が形成し易くなるので、当該ストッパ面部を設けたことによる生産性の低下を抑制することも可能である。   According to the fifth aspect of the present invention, the peripheral wall member has a stepped stopper surface portion on the inner peripheral surface that regulates a change in phase between the rotating bodies by contacting the driven rotating body in the rotation direction. As described above, when the stopper surface portion of the inner peripheral surface of the peripheral wall member comes into contact with the driven side rotating body in the rotational direction, there is a concern that the peripheral wall member is deformed in the radial direction. However, as described above, one of the sun gear and the bottom wall member is fitted on the inner peripheral side of the one end, and the other of the sun gear and the bottom wall member is fitted on the outer peripheral side of the other end is the radial direction. It is difficult to bend and deform. Therefore, even when the driven-side rotator is in contact with the stopper surface portion, the phase difference between the rotators can be suppressed and the valve timing adjustment accuracy can be improved. Moreover, a stepped stopper surface portion is easily formed on the inner peripheral surface of the peripheral wall member from which the bottom wall member is separated in the bottomed cylindrical drive-side rotating body. It is also possible to suppress a decrease in property.

請求項6に記載の発明によると、周壁部材は、軸方向においてストレートな筒状に形成される。このように軸方向にストレートな筒状の周壁部材については、形成が容易であるので、生産性をさらに高めることが可能となる。   According to the invention described in claim 6, the peripheral wall member is formed in a straight cylindrical shape in the axial direction. As described above, since the cylindrical peripheral wall member straight in the axial direction can be easily formed, productivity can be further increased.

請求項7に記載の発明のように、互いに分離された周壁部材及び底壁部材は、それぞれニアネットシェイプ成形体の切削加工により形成されることで、その切削加工の量を可及的に低減して、生産性の向上に貢献することができる。   As in the invention described in claim 7, the peripheral wall member and the bottom wall member separated from each other are formed by cutting a near net shape molded body, respectively, thereby reducing the amount of cutting as much as possible. Thus, it can contribute to the improvement of productivity.

以下、本発明の複数の実施形態を図面に基づいて説明する。尚、各実施形態において対応する構成要素には同一の符号を付すことにより、重複する説明を省略する。   Hereinafter, a plurality of embodiments of the present invention will be described with reference to the drawings. In addition, the overlapping description is abbreviate | omitted by attaching | subjecting the same code | symbol to the corresponding component in each embodiment.

(第一実施形態)
図1は、本発明の第一実施形態によるバルブタイミング調整装置1を示している。バルブタイミング調整装置1は車両に搭載され、内燃機関のクランク軸(図示しない)からカム軸2へ機関トルクを伝達する伝達系に設置されている。尚、本実施形態においてカム軸2は、内燃機関の「動弁」のうち吸気弁(図示しない)を機関トルクの伝達によって開閉するものであり、バルブタイミング調整装置1は当該吸気弁のバルブタイミングを調整する。
(First embodiment)
FIG. 1 shows a valve timing adjusting apparatus 1 according to a first embodiment of the present invention. The valve timing adjusting device 1 is mounted on a vehicle and installed in a transmission system that transmits engine torque from a crankshaft (not shown) of an internal combustion engine to a camshaft 2. In this embodiment, the camshaft 2 opens and closes an intake valve (not shown) of the “valve” of the internal combustion engine by transmitting the engine torque, and the valve timing adjusting device 1 controls the valve timing of the intake valve. Adjust.

(基本構成)
以下、第一実施形態の基本構成について説明する。バルブタイミング調整装置1は、電動モータ4、通電制御回路部7及び位相調整機構8等を組み合わせてなる。
(Basic configuration)
Hereinafter, the basic configuration of the first embodiment will be described. The valve timing adjusting device 1 is formed by combining an electric motor 4, an energization control circuit unit 7, a phase adjusting mechanism 8, and the like.

電動モータ4は例えばブラシレスモータ等であり、内燃機関の固定節に固定されるモータケース5と、当該モータケース5により正逆回転自在に支持されるモータ軸6とを有している。通電制御回路部7は駆動ドライバ及びその制御用マイクロコンピュータ等から構成されており、モータケース5の外部及び/又は内部に配置されて電動モータ4と電気的に接続されている。通電制御回路部7は、電動モータ4への通電を制御することによりモータ軸6を回転駆動する。   The electric motor 4 is, for example, a brushless motor or the like, and includes a motor case 5 fixed to a fixed node of the internal combustion engine and a motor shaft 6 supported by the motor case 5 so as to be rotatable forward and backward. The energization control circuit unit 7 includes a drive driver and its control microcomputer, and is disposed outside and / or inside the motor case 5 and electrically connected to the electric motor 4. The energization control circuit unit 7 rotationally drives the motor shaft 6 by controlling energization to the electric motor 4.

位相調整機構8は、駆動側回転体10、太陽歯車12、従動側回転体20、遊星キャリア40及び遊星歯車50を備えている。   The phase adjusting mechanism 8 includes a driving side rotating body 10, a sun gear 12, a driven side rotating body 20, a planetary carrier 40, and a planetary gear 50.

図1〜3に示すように、共に有底円筒状を呈する駆動側回転体10と太陽歯車12は、各々の開口部同士を重ね合わせた状態で同軸上に締結されており、それによって位相調整機構8の他の構成要素20,40,50を収容する収容空間14を形成している。   As shown in FIGS. 1 to 3, the drive-side rotating body 10 and the sun gear 12 both having a bottomed cylindrical shape are fastened on the same axis in a state where the openings are overlapped with each other, thereby adjusting the phase. An accommodation space 14 for accommodating the other components 20, 40, 50 of the mechanism 8 is formed.

駆動側回転体10は、径方向外側へ突出する歯15を回転方向に複数有している。駆動側回転体10は、それらの歯15とクランク軸の複数の歯(図示しない)との間で環状のタイミングチェーン16が掛け渡されることにより、クランク軸と連繋している。この連繋により、クランク軸の機関トルクがタイミングチェーン16を通じて駆動側回転体10へ伝達されるときには、駆動側回転体10がクランク軸と連動して太陽歯車12と一体回転する。ここで、駆動側回転体10及び太陽歯車12の回転方向は、図2,3の時計方向に設定されている。   The drive-side rotator 10 has a plurality of teeth 15 projecting radially outward in the rotational direction. The drive-side rotator 10 is linked to the crankshaft by an annular timing chain 16 being spanned between the teeth 15 and a plurality of teeth (not shown) of the crankshaft. By this connection, when the engine torque of the crankshaft is transmitted to the drive side rotator 10 through the timing chain 16, the drive side rotator 10 rotates integrally with the sun gear 12 in conjunction with the crankshaft. Here, the rotation direction of the drive side rotating body 10 and the sun gear 12 is set to the clockwise direction of FIGS.

図1,2に示すように、太陽歯車12は、歯底円の内周側に歯先円を有する駆動側内歯車部18を周壁部によって形成している。   As shown in FIGS. 1 and 2, the sun gear 12 forms a drive-side internal gear portion 18 having a tooth tip circle on the inner peripheral side of the root circle by a peripheral wall portion.

図1,3に示すように、従動側回転体20は有底円筒状を呈しており、駆動側回転体10の内周側に同心上に嵌合している。従動側回転体20は、螺子止めによりカム軸2に同軸上に連結される連結部21を、底壁部によって形成している。この連結により従動側回転体20は、カム軸2と連動して回転可能且つ駆動側回転体10に対して相対回転可能となっている。ここで、従動側回転体20の回転方向は、駆動側回転体10と同じ図3の時計方向に設定されている。   As shown in FIGS. 1 and 3, the driven-side rotator 20 has a bottomed cylindrical shape and is concentrically fitted to the inner peripheral side of the drive-side rotator 10. The driven-side rotating body 20 forms a connecting portion 21 that is coaxially connected to the camshaft 2 by screwing, with a bottom wall portion. By this connection, the driven-side rotator 20 can rotate in conjunction with the camshaft 2 and can rotate relative to the drive-side rotator 10. Here, the rotation direction of the driven-side rotator 20 is set in the clockwise direction in FIG.

従動側回転体20の周壁部は、歯底円の内周側に歯先円を有する従動側内歯車部22を形成している。ここで、従動側内歯車部22の内径は駆動側内歯車部18の内径よりも小さく設定され、また従動側内歯車部22の歯数は駆動側内歯車部18の歯数よりも少なく設定されている。従動側内歯車部22は、駆動側内歯車部18に対して軸方向へずれて配置されている。   The peripheral wall portion of the driven side rotating body 20 forms a driven side internal gear portion 22 having a tooth tip circle on the inner peripheral side of the root circle. Here, the inner diameter of the driven side internal gear portion 22 is set smaller than the inner diameter of the drive side internal gear portion 18, and the number of teeth of the driven side internal gear portion 22 is set smaller than the number of teeth of the drive side internal gear portion 18. Has been. The driven side internal gear portion 22 is arranged so as to be shifted in the axial direction with respect to the drive side internal gear portion 18.

図1〜3に示すように、遊星キャリア40は全体として筒状を呈しており、内周面によって入力部41を形成している。入力部41は、回転体10,20及びモータ軸6に対して同心上に配置されている。入力部41には、継手43が嵌合する嵌合溝42が形成され、当該継手43を介してモータ軸6が遊星キャリア40に連結されている。この連結により遊星キャリア40は、モータ軸6と共に回転可能となっており、また駆動側回転体10及び太陽歯車12に対して相対回転可能となっている。   As shown in FIGS. 1 to 3, the planet carrier 40 has a cylindrical shape as a whole, and an input portion 41 is formed by the inner peripheral surface. The input unit 41 is disposed concentrically with the rotating bodies 10 and 20 and the motor shaft 6. A fitting groove 42 into which the joint 43 is fitted is formed in the input portion 41, and the motor shaft 6 is connected to the planet carrier 40 through the joint 43. By this connection, the planet carrier 40 can rotate together with the motor shaft 6 and can rotate relative to the drive-side rotating body 10 and the sun gear 12.

遊星キャリア40はさらに、入力部41に対して偏心する外周面によって、偏心部44を形成している。偏心部44は、遊星歯車50の中心孔51の内周側にベアリング45を介して同心上に嵌合している。この嵌合により遊星歯車50は、太陽歯車12に対する遊星キャリア40の相対回転に応じて遊星運動可能に、偏心部44によって支持されている。ここで遊星運動とは、遊星歯車50が偏心部44の偏心中心線周りに自転しつつ、遊星キャリア40の回転方向へ公転する遊星運動をいう。   The planet carrier 40 further forms an eccentric portion 44 by an outer peripheral surface that is eccentric with respect to the input portion 41. The eccentric portion 44 is fitted concentrically on the inner peripheral side of the center hole 51 of the planetary gear 50 via a bearing 45. By this fitting, the planetary gear 50 is supported by the eccentric portion 44 so as to be capable of planetary movement in accordance with the relative rotation of the planet carrier 40 with respect to the sun gear 12. Here, the planetary motion refers to a planetary motion in which the planetary gear 50 revolves around the eccentric center line of the eccentric portion 44 and revolves in the rotation direction of the planet carrier 40.

遊星歯車50は段付円筒状に形成され、歯底円の外周側に歯先円を有する駆動側外歯車部52及び従動側外歯車部54を、それぞれ大径部分及び小径部分によって形成している。駆動側外歯車部52及び従動側外歯車部54の歯数は、それぞれ駆動側内歯車部18及び従動側内歯車部22の歯数よりも同数ずつ少なくなるように設定されている。駆動側外歯車部52は駆動側内歯車部18の内周側に配置されて、当該歯車部18と噛み合っている。また、駆動側外歯車部52よりも連結部21側の従動側外歯車部54は従動側内歯車部22の内周側に配置されて、当該歯車部22と噛み合っている。   The planetary gear 50 is formed in a stepped cylindrical shape, and a driving-side external gear portion 52 and a driven-side external gear portion 54 having a tip circle on the outer peripheral side of the root circle are formed by a large diameter portion and a small diameter portion, respectively. Yes. The number of teeth of the driving side external gear part 52 and the driven side external gear part 54 is set to be smaller by the same number than the number of teeth of the driving side internal gear part 18 and the driven side internal gear part 22, respectively. The drive-side external gear portion 52 is disposed on the inner peripheral side of the drive-side internal gear portion 18 and meshes with the gear portion 18. The driven-side external gear portion 54 closer to the connecting portion 21 than the drive-side external gear portion 52 is disposed on the inner peripheral side of the driven-side internal gear portion 22 and meshes with the gear portion 22.

このように回転体10,20間を歯車連繋してなる位相調整機構8は、駆動側回転体10に対する従動側回転体20の相対位相としての回転体間位相を、モータ軸6の回転状態に応じて調整する。   Thus, the phase adjustment mechanism 8 formed by linking the rotating bodies 10 and 20 with the gears changes the phase between the rotating bodies as the relative phase of the driven side rotating body 20 with respect to the driving side rotating body 10 to the rotation state of the motor shaft 6. Adjust accordingly.

具体的には、モータ軸6が駆動側回転体10と同速回転することにより、遊星キャリア40が太陽歯車12に対して相対回転しないときには、遊星歯車50が遊星運動しないで回転体10,20と連れ回りする。したがって、回転体間位相が変化せず、それによってバルブタイミングが保持されることになる。   Specifically, when the planetary carrier 40 does not rotate relative to the sun gear 12 due to the motor shaft 6 rotating at the same speed as the drive-side rotator 10, the planetary gear 50 does not perform planetary motion and the rotators 10, 20. And around. Therefore, the phase between the rotating bodies does not change, and thereby the valve timing is maintained.

一方、モータ軸6が駆動側回転体10に対して高速回転することにより、遊星キャリア40が太陽歯車12に対して進角側へ相対回転するときには、遊星歯車50が遊星運動して従動側回転体20が駆動側回転体10に対する進角側へ相対回転する。したがって、回転体間位相が進角側へ変化するので、バルブタイミングが進角することになる。   On the other hand, when the motor shaft 6 rotates at a high speed with respect to the driving-side rotator 10, the planetary gear 50 rotates in a planetary manner when the planetary carrier 40 rotates relative to the sun gear 12, thereby rotating the driven side. The body 20 rotates relative to the advance side with respect to the driving side rotating body 10. Therefore, since the phase between the rotating bodies changes to the advance side, the valve timing is advanced.

また一方、モータ軸6が駆動側回転体10に対して低速回転又は逆回転することにより、遊星キャリア40が太陽歯車12に対して遅角側へ相対回転するときには、遊星歯車50が遊星運動して従動側回転体20が駆動側回転体10に対して遅角側へ相対回転する。したがって、回転体間位相が遅角側へ変化するので、バルブタイミングが遅角することになる。   On the other hand, when the planetary carrier 40 rotates relatively to the retard side with respect to the sun gear 12 due to the motor shaft 6 rotating at a low speed or reversely rotating with respect to the drive side rotating body 10, the planetary gear 50 performs planetary motion. Thus, the driven-side rotator 20 rotates relative to the drive-side rotator 10 toward the retard side. Accordingly, since the phase between the rotating bodies changes to the retard side, the valve timing is retarded.

(特徴部分)
以下、第一実施形態の特徴部分について説明する。
(Characteristic part)
Hereinafter, the characteristic part of 1st embodiment is demonstrated.

(駆動側回転体及び太陽歯車の締結構造)
図1に示すように、駆動側回転体10は、底壁部材100、周壁部材110及び螺子部材120を有している。
(Driving structure of drive side rotor and sun gear)
As shown in FIG. 1, the drive-side rotator 10 includes a bottom wall member 100, a peripheral wall member 110, and a screw member 120.

図4に示すように、金属製の底壁部材100は厚肉の円環板状に形成されており、タイミングチェーン16が掛けられて複数の歯15に係合するスプロケットを構成している。底壁部材100は、軸方向の一端面101に開口する嵌合孔部102を、有底孔状の中心孔によって形成している。また、底壁部材100は、軸方向の他端面103及び嵌合孔部102の底面104に開口してカム軸2が通される通孔部105を、貫通孔状の中心孔によって形成している。   As shown in FIG. 4, the metal bottom wall member 100 is formed in a thick annular plate shape, and constitutes a sprocket that is engaged with the plurality of teeth 15 by the timing chain 16 being hung. The bottom wall member 100 has a fitting hole portion 102 that opens in one end surface 101 in the axial direction by a center hole having a bottomed hole shape. Further, the bottom wall member 100 is formed by forming a through-hole portion 105 that opens to the other end surface 103 in the axial direction and the bottom surface 104 of the fitting hole portion 102 and allows the cam shaft 2 to pass therethrough by a through-hole-shaped center hole. Yes.

金属製の周壁部材110は、軸方向に径変化する段付円筒状に形成されており、当該軸方向の小径側となる端部111を底壁部材100の嵌合孔部102に圧入状態で嵌合させている。逆にいえば、周壁部材110の端部111の外周側に底壁部材100が当該端部111の圧入状態で嵌合しているのである。このような嵌合により周壁部材110は、図3,4に示すように、収容空間14のうち従動側回転体20の全体並びに遊星キャリア40及び遊星歯車50の各一部を収容する空間部14aを、内周側に形成している。また、図2,4に示すように周壁部材110は、軸方向において大径側となる端部112の端面113に開口する嵌合孔部114を、有底孔状の中心孔によって形成している。   The metal peripheral wall member 110 is formed in a stepped cylindrical shape whose diameter changes in the axial direction, and the end portion 111 on the small diameter side in the axial direction is press-fitted into the fitting hole portion 102 of the bottom wall member 100. It is fitted. In other words, the bottom wall member 100 is fitted to the outer peripheral side of the end portion 111 of the peripheral wall member 110 with the end portion 111 being press-fitted. As shown in FIGS. 3 and 4, the peripheral wall member 110, as shown in FIGS. 3 and 4, allows the peripheral wall member 110 to accommodate the entire driven-side rotating body 20 and a part of each of the planet carrier 40 and the planetary gear 50. Are formed on the inner peripheral side. As shown in FIGS. 2 and 4, the peripheral wall member 110 has a fitting hole 114 that opens in the end surface 113 of the end 112 on the large-diameter side in the axial direction by a bottomed hole-shaped center hole. Yes.

図3,4に示すように、螺子部材120は金属製のボルトからなり、複数設けられている。各螺子部材120は、底壁部材100と周壁部材110とを回転方向の所定箇所にて同軸上に締結することにより、有底円筒状の駆動側回転体10を形成している。   As shown in FIGS. 3 and 4, the screw member 120 is made of a metal bolt, and a plurality of screw members 120 are provided. Each screw member 120 forms a bottomed cylindrical drive-side rotating body 10 by fastening the bottom wall member 100 and the peripheral wall member 110 coaxially at predetermined locations in the rotational direction.

図2,4に示すように、太陽歯車12は、その開口部に設けられた円筒状の嵌合突部130を周壁部材110の嵌合孔部114に圧入状態で嵌合させている。即ち、周壁部材110の端部112の内周側に太陽歯車12が圧入状態で嵌合しているのである。このような嵌合により太陽歯車12は、収容空間14のうち遊星キャリア40及び遊星歯車50の各残部を収容する空間部14bを、駆動側内歯車部18の内周側に形成している。そして、太陽歯車12は、駆動側回転体10をなす複数の螺子部材120により回転方向の複数個所にて底壁部材100及び周壁部材110と共締めされることで、周壁部材110に同軸上に締結されている。即ち、本実施形態では、太陽歯車12と底壁部材100とが軸方向に周壁部材110を挟んで同軸上に一体化されている。   As shown in FIGS. 2 and 4, the sun gear 12 has a cylindrical fitting protrusion 130 provided in the opening thereof fitted in the fitting hole 114 of the peripheral wall member 110 in a press-fitted state. That is, the sun gear 12 is fitted into the inner peripheral side of the end 112 of the peripheral wall member 110 in a press-fit state. By such fitting, the sun gear 12 forms a space portion 14 b that accommodates the remaining portions of the planetary carrier 40 and the planetary gear 50 in the accommodation space 14 on the inner peripheral side of the drive-side internal gear portion 18. The sun gear 12 is coaxially connected to the peripheral wall member 110 by being fastened together with the bottom wall member 100 and the peripheral wall member 110 at a plurality of locations in the rotational direction by a plurality of screw members 120 forming the drive side rotating body 10. It is concluded. That is, in the present embodiment, the sun gear 12 and the bottom wall member 100 are coaxially integrated with the peripheral wall member 110 in the axial direction.

(ストッパ構造)
図3に示すように、駆動側回転体10をなす周壁部材110の内周面116において回転方向の複数個所には、段差面状の進角ストッパ面部140〜143が設けられている。また、周壁部材110の内周面116において回転方向の複数個所には、末尾の符号が同一数字の進角ストッパ面部140〜143に対し当該回転方向に間隔をあけて向き合うように、段差面状の遅角ストッパ面部150〜153が設けられている。
(Stopper structure)
As shown in FIG. 3, stepped surface-shaped advance stopper surface portions 140 to 143 are provided at a plurality of locations in the rotation direction on the inner peripheral surface 116 of the peripheral wall member 110 constituting the drive-side rotator 10. Further, at a plurality of locations in the rotation direction on the inner peripheral surface 116 of the peripheral wall member 110, stepped surface shapes are formed so as to face the advance stopper surface portions 140 to 143 having the same reference numerals at the end with an interval in the rotation direction. The retard angle stopper surface portions 150 to 153 are provided.

図1,3に示すように、従動側回転体20の周壁部には、従動側内歯車部22の径方向外側へ突出するストッパ突部160〜163が回転方向の複数個所に設けられている。それら各ストッパ突部160〜163は、符号の末尾が同一数字の進角ストッパ面部140〜143と、符号の末尾が同一数字の遅角ストッパ面部150〜153との間に揺動可能に挿入されている。   As shown in FIGS. 1 and 3, the peripheral wall portion of the driven-side rotator 20 is provided with stopper protrusions 160 to 163 that protrude outward in the radial direction of the driven-side internal gear portion 22 at a plurality of locations in the rotational direction. . Each of the stopper protrusions 160 to 163 is inserted so as to be swingable between the advance stopper surface portions 140 to 143 having the same reference numerals and the retard stopper surface portions 150 to 153 having the same reference numerals. ing.

そして、本実施形態では、ストッパ突部160が回転方向の進角側にある進角ストッパ面部140に当接するとき、駆動側回転体10に対する進角側への従動側回転体20の相対回転、即ち回転体間位相の進角側への変化が規制されるようになっている。また逆に、ストッパ突部160が回転方向の遅角側にある遅角ストッパ面部150に当接するときには、駆動側回転体10に対する遅角側への従動側回転体20の相対回転、即ち回転体間位相の遅角側への変化が規制されるようになっている。   In this embodiment, when the stopper protrusion 160 abuts the advance stopper surface 140 on the advance side in the rotation direction, the relative rotation of the driven side rotary body 20 toward the advance side with respect to the drive side rotary body 10, That is, the change to the advance side of the phase between the rotating bodies is regulated. Conversely, when the stopper projection 160 abuts on the retarded stopper surface 150 on the retarded side in the rotational direction, the relative rotation of the driven-side rotating body 20 toward the retarded side with respect to the driving-side rotating body 10, that is, the rotating body. The change to the retard angle side of the interphase is regulated.

尚、ストッパ面部141,151及びストッパ突部161の組、ストッパ面部142,152及びストッパ突部162の組、並びにストッパ面部143,153及びストッパ突部163の組については、ストッパ面部140,150及びストッパ突部160の組に異常が生じたとき上述の位相変化規制機能を代わりに発揮するために、設けられている。   Note that the stopper surface portions 141 and 151 and the stopper protrusion 161, the stopper surface portions 142 and 152 and the stopper protrusion 162, and the stopper surface portions 143 and 153 and the stopper protrusion 163 are set as the stopper surface portions 140 and 150 and It is provided in order to exhibit the above-described phase change regulation function instead when the abnormality occurs in the set of the stopper projections 160.

(底壁部材及び周壁部材の製造方法)
駆動側回転体10をなす底壁部材100及び周壁部材110については、それぞれニアネットシェイプ成形体の切削加工により形成される。
(Manufacturing method of bottom wall member and peripheral wall member)
The bottom wall member 100 and the peripheral wall member 110 that form the drive-side rotator 10 are each formed by cutting a near net shape molded body.

具体的に、底壁部材100の形成においては、まず、最終形状に近い円環板状となるように原料としての粉末冶金材料を成形して焼結させることで、ニアネットシェイプ成形体としての底壁部材ブランクを形成する。続いて、この底壁部材ブランクの周面や端面等に切削加工を施すことで、複数の歯15及び孔部102,105を有する底壁部材100が完成することになる。   Specifically, in the formation of the bottom wall member 100, first, a powder metallurgy material as a raw material is molded and sintered so as to have an annular plate shape close to the final shape, thereby forming a near net shape molded body. A bottom wall member blank is formed. Then, the bottom wall member 100 having the plurality of teeth 15 and the holes 102 and 105 is completed by cutting the peripheral surface and the end surface of the bottom wall member blank.

また、周壁部材110の形成においては、まず、最終形状に近い円筒状となるように原料としての粉末冶金材料を成形して焼結させることで、ニアネットシェイプ成形体としての周壁部材ブランクを形成する。続いて、この周壁部材ブランクの周面や端面等に切削加工を施すことで、ストッパ面部140〜143,150〜153及び孔部114を有する周壁部材110が完成することになる。   In forming the peripheral wall member 110, first, a powder metallurgy material as a raw material is molded and sintered so as to have a cylindrical shape close to the final shape, thereby forming a peripheral wall member blank as a near net shape molded body. To do. Subsequently, the peripheral wall member 110 having the stopper surface portions 140 to 143 and 150 to 153 and the hole portion 114 is completed by cutting the peripheral surface and end surface of the peripheral wall member blank.

尚、底壁部材100及び周壁部材110の形成原料である粉末冶金材料としては、仕様等に応じて各種の金属材料を採用可能であるが、例えば本実施形態では、銅含有の合金鋼粉が採用される。また、本実施形態では、太陽歯車12、従動側回転体20、遊星キャリア40及び遊星歯車50についても、底壁部材100及び周壁部材110に準じたニアネットシェイプ成形体の切削加工により形成してもよい。   In addition, as a powder metallurgy material which is a raw material for forming the bottom wall member 100 and the peripheral wall member 110, various metal materials can be adopted according to specifications and the like. For example, in this embodiment, alloy steel powder containing copper is used. Adopted. In the present embodiment, the sun gear 12, the driven rotor 20, the planet carrier 40, and the planetary gear 50 are also formed by cutting a near net shape molded body according to the bottom wall member 100 and the peripheral wall member 110. Also good.

ここまで説明の第一実施形態によると、分離されて相互締結により駆動側回転体10をなす底壁部材100及び周壁部材110については、ニアネットシェイプ成形体の切削加工により容易に個別形成することができる。ここで特に、段差面状のストッパ面部140〜143,150〜153が内周面116に設けられる周壁部材110については、底壁部材100と分離されていることで、それらストッパ面部を切削加工により容易に形成することができる。さらに、第一実施形態では、底壁部材100及び周壁部材110を締結して駆動側回転体10を形成するための螺子部材120を利用して、太陽歯車12が駆動側回転体10に共締めされているので、駆動側回転体10及び太陽歯車12の締結構造も容易に得ることができる。こうした第一実施形態によれば、バルブタイミング調整装置1の生産性が高められることになるのである。   According to the first embodiment described so far, the bottom wall member 100 and the peripheral wall member 110 which are separated and form the driving side rotating body 10 by mutual fastening can be easily individually formed by cutting the near net shape molded body. Can do. Here, in particular, the peripheral wall member 110 in which the stepped surface stopper surfaces 140 to 143 and 150 to 153 are provided on the inner peripheral surface 116 is separated from the bottom wall member 100, so that the stopper surface portions are cut by machining. It can be formed easily. Further, in the first embodiment, the sun gear 12 is fastened to the driving side rotating body 10 by using the screw member 120 for fastening the bottom wall member 100 and the peripheral wall member 110 to form the driving side rotating body 10. Therefore, the fastening structure of the drive side rotating body 10 and the sun gear 12 can be easily obtained. According to such a first embodiment, the productivity of the valve timing adjusting device 1 is increased.

また、第一実施形態によると、遊星歯車50が噛合する太陽歯車12と、機関トルクを伝達するタイミングチェーン16が掛けられる底壁部材100とは、周壁部材110を挟んで同軸上に一体化されているため、機関トルク伝達時の位置ずれが懸念される。しかし、太陽歯車12及び底壁部材100がそれぞれ一端部112の内周側及び他端部111の外周側に嵌合する周壁部材110は、位置ずれしようとする要素12,100間にてねじり力を受けても、端部112,111の一方が他方により径方向に押さえ込まれることで、当該径方向には撓み変形し難くなる。さらに、第一実施形態では、太陽歯車12と周壁部材110との間並びに底壁部材100と周壁部材110との間の嵌合界面において圧入状態が確保されることで、周壁部材110の両端部112,111が径方向に変形するための変形代が実質的に消失している。しかも、第一実施形態では、要素12,100,110が共通の螺子部材120を介して締結されることで、要素12,100間の位置ずれに伴う周壁部材110のねじれ自体が当該螺子部材120によって抑えられることになる。こうした第一実施形態によれば、複数の歯15が係合することにより機関トルクがタイミングチェーン16を通じて高効率に伝達されて要素12,100間の位置ずれが生じ易くなるような状況にあっても、周壁部材110の撓み変形に起因する回転体間位相のずれを抑制して、バルブタイミングの調整精度を高めることができるのである。   Further, according to the first embodiment, the sun gear 12 that meshes with the planetary gear 50 and the bottom wall member 100 on which the timing chain 16 that transmits the engine torque is hung are coaxially integrated with the peripheral wall member 110 interposed therebetween. Therefore, there is a concern about positional deviation during engine torque transmission. However, the peripheral wall member 110 in which the sun gear 12 and the bottom wall member 100 are fitted to the inner peripheral side of the one end portion 112 and the outer peripheral side of the other end portion 111, respectively, is twisted between the elements 12 and 100 to be displaced. Even if it receives, since one of the edge parts 112 and 111 is pressed down by the other by radial direction, it will become difficult to bend and deform in the said radial direction. Furthermore, in 1st embodiment, the press-fit state is ensured in the fitting interface between the sun gear 12 and the surrounding wall member 110 and between the bottom wall member 100 and the surrounding wall member 110, and both ends of the surrounding wall member 110 are secured. The deformation allowance for deforming 112 and 111 in the radial direction has substantially disappeared. Moreover, in the first embodiment, the elements 12, 100, 110 are fastened via the common screw member 120, so that the torsion of the peripheral wall member 110 associated with the positional deviation between the elements 12, 100 itself is the screw member 120. Will be suppressed. According to such a first embodiment, when a plurality of teeth 15 are engaged, the engine torque is transmitted with high efficiency through the timing chain 16, and the positional deviation between the elements 12 and 100 is likely to occur. In addition, the deviation of the phase between the rotating bodies due to the bending deformation of the peripheral wall member 110 can be suppressed, and the adjustment accuracy of the valve timing can be improved.

加えて、第一実施形態によると、周壁部材110の内周面116のうちストッパ面部140,150のいずれかに対し、従動側回転体20のストッパ突部160が回転方向にて当接するときには、周壁部材110の径方向への撓み変形が懸念される。しかし、上述したように第一実施形態では、周壁部材110が径方向に撓み変形し難くなっているので、ストッパ突部160のストッパ面部140,150への当接時にあっても、回転体間位相のずれを抑制してバルブタイミングの調整精度を高めることができるのである。   In addition, according to the first embodiment, when the stopper protrusion 160 of the driven-side rotating body 20 abuts on one of the stopper surface portions 140 and 150 of the inner peripheral surface 116 of the peripheral wall member 110 in the rotation direction, There is concern about bending deformation of the peripheral wall member 110 in the radial direction. However, as described above, in the first embodiment, since the peripheral wall member 110 is difficult to bend and deform in the radial direction, even if the stopper projection 160 is in contact with the stopper surface portions 140 and 150, the rotation member is not The adjustment of the valve timing can be improved by suppressing the phase shift.

尚、以上、第一実施形態では、タイミングチェーン16が特許請求の範囲に記載の「トルク伝達部材」に相当し、螺子部材120が特許請求の範囲に記載の「締結部材」に相当している。   As described above, in the first embodiment, the timing chain 16 corresponds to the “torque transmission member” described in the claims, and the screw member 120 corresponds to the “fastening member” described in the claims. .

(第二実施形態)
図5に示すように、本発明の第二実施形態は第一実施形態の変形例である。第二実施形態において、駆動側回転体2010をなす金属製の底壁部材2100には、嵌合孔部102の代わりに、通孔部105の一部を中心孔とする円筒状の嵌合突部2102が設けられている。
(Second embodiment)
As shown in FIG. 5, the second embodiment of the present invention is a modification of the first embodiment. In the second embodiment, the metal bottom wall member 2100 that forms the drive-side rotator 2010 has a cylindrical fitting protrusion having a part of the through hole 105 as a central hole instead of the fitting hole 102. Part 2102 is provided.

また、駆動側回転体2010をなす金属製の周壁部材2110は、軸方向に径変化する段付円筒状に形成されているが、当該軸方向において大径側となる端部2111の端面2113に開口した嵌合孔部2114を、有底孔状の中心孔によって形成している。そして、この嵌合孔部2114には、底壁部材2100の嵌合突部2102が圧入状態で嵌合している。即ち、周壁部材2110の端部2111の内周側に底壁部材2100が圧入状態で嵌合しているのである。   In addition, the metal peripheral wall member 2110 that forms the drive-side rotating body 2010 is formed in a stepped cylindrical shape that changes in diameter in the axial direction, but on the end surface 2113 of the end portion 2111 that becomes the large-diameter side in the axial direction. The opened fitting hole 2114 is formed by a bottomed hole-shaped center hole. The fitting projection 2102 of the bottom wall member 2100 is fitted in the fitting hole 2114 in a press-fitted state. That is, the bottom wall member 2100 is fitted in the inner peripheral side of the end portion 2111 of the peripheral wall member 2110 in a press-fitted state.

太陽歯車2012は、一端面2013に開口する嵌合孔部2014を、有底孔状の中心孔によって形成している。この嵌合孔部2014には、周壁部材2110の軸方向において小径側となる端部2112が圧入状態で嵌合している。逆にいえば、周壁部材2110の端部2112の外周側に太陽歯車2012が当該端部2112の圧入状態で嵌合しているのである。   In the sun gear 2012, a fitting hole portion 2014 that opens to one end face 2013 is formed by a center hole having a bottomed hole shape. An end 2112 on the small diameter side in the axial direction of the peripheral wall member 2110 is fitted into the fitting hole 2014 in a press-fit state. In other words, the sun gear 2012 is fitted to the outer peripheral side of the end portion 2112 of the peripheral wall member 2110 with the end portion 2112 being press-fitted.

以上により第二実施形態では、底壁部材2100と太陽歯車2012とが軸方向に周壁部材2110を挟んだ状態で、それら三要素2012,2100,2110が駆動側回転体2010の螺子部材120により同軸上に共締めされて、一体化されているのである。ここで、底壁部材2100及び太陽歯車2012がそれぞれ一端部2111の内周側及び他端部2112の外周側にそれぞれ嵌合する周壁部材2110は、位置ずれしようとする要素2100,2012間にてねじり力を受けても、第一実施形態と同様の原理によって径方向に撓み変形し難い。また、そうした作用を生む嵌合の界面にて圧入状態が確保されることによる変形代の消失、並びに螺子部材120による周壁部材2110のねじれの抑えは、第一実施形態と同様に達成され得る。したがって、第二実施形態によっても、周壁部材2110の撓み変形に起因する回転体間位相のずれを抑制して、バルブタイミングの調整精度を高めることができる。加えて、第二実施形態では、底壁部材2100及び周壁部材2110が第一実施形態に準ずるニアネットシェイプ成形体の切削加工によって個別形成されることで、生産性の向上効果を享受することもできるのである。   As described above, in the second embodiment, in the state where the bottom wall member 2100 and the sun gear 2012 sandwich the peripheral wall member 2110 in the axial direction, these three elements 2012, 2100, and 2110 are coaxial with the screw member 120 of the drive side rotating body 2010. It is fastened together and integrated. Here, the peripheral wall member 2110 in which the bottom wall member 2100 and the sun gear 2012 are respectively fitted to the inner peripheral side of the one end portion 2111 and the outer peripheral side of the other end portion 2112 is located between the elements 2100 and 2012 to be displaced. Even if it receives a torsional force, it is difficult to bend and deform in the radial direction by the same principle as in the first embodiment. Further, the disappearance of the deformation allowance due to the press-fit state being secured at the interface of the fitting that produces such an action, and the suppression of the twist of the peripheral wall member 2110 by the screw member 120 can be achieved as in the first embodiment. Therefore, also according to the second embodiment, it is possible to suppress the phase shift between the rotating bodies due to the bending deformation of the peripheral wall member 2110 and to increase the adjustment accuracy of the valve timing. In addition, in the second embodiment, the bottom wall member 2100 and the peripheral wall member 2110 are individually formed by cutting the near net shape molded body according to the first embodiment, so that the productivity improvement effect can be enjoyed. It can be done.

(第三実施形態)
図6に示すように、本発明の第三実施形態は第二実施形態の変形例である。第三実施形態において、駆動側回転体3010をなす金属製の周壁部材3110は、軸方向には実質的に径変化しないストレートな円筒状に形成されている。尚、ここで、周壁部材3110の内周面にも段差面状のストッパ面部140〜143,150〜153(図示しない)が設けられるが、本実施形態では、それらストッパ面部の形成部分や符号の末尾が同一数字同士の間においても、軸方向にストレートな形状が確保されることとなる。
(Third embodiment)
As shown in FIG. 6, the third embodiment of the present invention is a modification of the second embodiment. In the third embodiment, the metal peripheral wall member 3110 that forms the drive side rotating body 3010 is formed in a straight cylindrical shape that does not substantially change in diameter in the axial direction. Here, the stepped surface-like stopper surface portions 140 to 143 and 150 to 153 (not shown) are also provided on the inner peripheral surface of the peripheral wall member 3110. In the present embodiment, these stopper surface portion forming portions and reference numerals are provided. A straight shape is secured in the axial direction even between numerals having the same end.

このようなストレート形状の周壁部材3110については、周壁部材ブランクを形成するためのニアネットシェイプ成形作業や周壁部材ブランクの切削加工作業が、段付形状のものと比べてさらに容易となるので、生産性の飛躍的な向上を期待できるのである。   For such a straight-shaped peripheral wall member 3110, the near net shape forming operation for forming the peripheral wall member blank and the cutting operation of the peripheral wall member blank are further facilitated as compared with the stepped shape. A dramatic improvement in sex can be expected.

(他の実施形態)
以上、本発明の複数の実施形態について説明したが、本発明はそれらの実施形態に限定して解釈されるものではなく、その要旨を逸脱しない範囲内において種々の実施形態に適用することができる。
(Other embodiments)
Although a plurality of embodiments of the present invention have been described above, the present invention is not construed as being limited to these embodiments, and can be applied to various embodiments without departing from the scope of the present invention. .

具体的に、駆動側回転体10,2010,3010へ機関トルクを伝達するための「トルク伝達部材」としては、上述したようなタイミングチェーン16以外にも、例えば底壁部材100,2100に掛けられて複数の歯15に係合するタイミングベルト等を採用してもよい。   Specifically, as a “torque transmission member” for transmitting the engine torque to the drive-side rotor 10, 2010, 3010, for example, the bottom wall members 100, 2100 are hung other than the timing chain 16 as described above. A timing belt that engages with the plurality of teeth 15 may be employed.

底壁部材100,2100と周壁部材110,2110,3110との嵌合並びに太陽歯車12,2012と周壁部材110,2110,3110との嵌合については、上述したような圧入状態で実現される以外にも、嵌合界面に隙間を形成する状態で実現されていてもよい。また、少なくとも底壁部材100,2100及び周壁部材110,2110,3110については、上述したような粉末冶金材料の焼結によるニアネットシェイプ成形体の切削加工によって形成する以外にも、例えば金属素材の鍛造によるニアネットシェイプ成形体の切削加工によって形成してもよい。   The fitting between the bottom wall member 100, 2100 and the peripheral wall member 110, 2110, 3110 and the fitting between the sun gear 12, 2012 and the peripheral wall member 110, 2110, 3110 are not realized in the press-fit state as described above. Alternatively, it may be realized in a state where a gap is formed at the fitting interface. Further, at least the bottom wall members 100, 2100 and the peripheral wall members 110, 2110, 3110 may be formed by, for example, a metal material other than the above-described cutting of the near net shape molded body by sintering the powder metallurgy material. You may form by the cutting process of the near net shape molded object by forging.

少なくとも底壁部材100,2100及び周壁部材110,2110,3110を締結するための「締結部材」としては、上述したような螺子部材120以外にも、例えばリベット、ピン等を採用してもよい。また、太陽歯車12,2012については、底壁部材100,2100及び周壁部材110,2110,3110を締結するものとは別の「締結部材」によって、周壁部材110,2110,3110と締結するようにしてもよい。   As a “fastening member” for fastening at least the bottom wall members 100, 2100 and the peripheral wall members 110, 2110, 3110, for example, rivets, pins, etc. may be employed in addition to the screw member 120 as described above. The sun gears 12 and 2012 are fastened to the peripheral wall members 110, 2110, and 3110 by “fastening members” different from those for fastening the bottom wall members 100 and 2100 and the peripheral wall members 110, 2110, and 3110. May be.

位相調整機構8としては、上述したような太陽歯車12,2012と従動側回転体20の歯車部22とに遊星歯車50が噛合する構成以外にも、例えば駆動側回転体10,2010,3010に締結の太陽歯車にのみ噛合する遊星歯車の遊星運動に応じて従動側回転体20が駆動側回転体10,2010,3010に対して相対回転する構成等を採用してもよい。また、駆動側回転体10,2010,3010に締結の太陽歯車については、上述したように内歯車部18によって遊星歯車に噛合するもの以外にも、外歯車部によって遊星歯車に噛合するものを採用してもよい。   As the phase adjusting mechanism 8, in addition to the configuration in which the planetary gear 50 meshes with the sun gears 12, 2012 and the gear portion 22 of the driven side rotating body 20 as described above, for example, the driving side rotating body 10, 2010, 3010 A configuration in which the driven-side rotator 20 rotates relative to the drive-side rotators 10, 2010, 3010 according to the planetary motion of the planetary gear that meshes only with the fastening sun gear may be employed. As the sun gear fastened to the drive side rotor 10, 2010, 3010, one that meshes with the planetary gear by the external gear portion is adopted in addition to the one that meshes with the planetary gear by the internal gear portion 18 as described above. May be.

そして、本発明は、上述した吸気弁のバルブタイミングを調整する装置以外にも、「動弁」としての排気弁のバルブタイミングを調整する装置や、吸気弁及び排気弁の双方のバルブタイミングを調整する装置に適用することができる。   In addition to the above-mentioned device for adjusting the valve timing of the intake valve, the present invention adjusts the valve timing of both the intake valve and the exhaust valve, as well as a device for adjusting the valve timing of the exhaust valve as a “valve”. It can be applied to a device that performs.

本発明の第一実施形態によるバルブタイミング調整装置の基本構成を示す図であって、図2のI−I線断面図である。It is a figure which shows the basic composition of the valve timing adjustment apparatus by 1st embodiment of this invention, Comprising: It is the II sectional view taken on the line of FIG. 図1のII−II線断面図である。It is the II-II sectional view taken on the line of FIG. 図1のIII−III線断面図である。It is the III-III sectional view taken on the line of FIG. 図1の位相調整機構を拡大して示す断面図である。It is sectional drawing which expands and shows the phase adjustment mechanism of FIG. 本発明の第二実施形態によるバルブタイミング調整装置の位相調整機構を拡大して示す断面図である。It is sectional drawing which expands and shows the phase adjustment mechanism of the valve timing adjustment apparatus by 2nd embodiment of this invention. 本発明の第三実施形態によるバルブタイミング調整装置の位相調整機構を拡大して示す断面図である。It is sectional drawing which expands and shows the phase adjustment mechanism of the valve timing adjustment apparatus by 3rd embodiment of this invention.

符号の説明Explanation of symbols

1 バルブタイミング調整装置、2 カム軸、4 電動モータ、7 通電制御回路部、8 位相調整機構、10,2010,3010 駆動側回転体、12,2012 太陽歯車、14 収容空間、14a 空間部、15 歯、16 タイミングチェーン(トルク伝達部材)、18 駆動側内歯車部、20 従動側回転体、22 従動側内歯車部、40 遊星キャリア、50 遊星歯車、52 駆動側外歯車部、54 従動側外歯車部、100,2100 底壁部材、102,114,2014,2114 嵌合孔部、110,2110,3110 周壁部材、111,2112 端部(他端部)、112,2111 端部(一端部)、116 内周面、120 螺子部材(締結部材)、130,2102, 嵌合突部、140 進角ストッパ面部(ストッパ面部)、150 遅角ストッパ面部(ストッパ面部)、160 ストッパ突部 DESCRIPTION OF SYMBOLS 1 Valve timing adjustment device, 2 cam shaft, 4 Electric motor, 7 Current supply control circuit part, 8 Phase adjustment mechanism 10, 2010, 3010 Drive side rotary body, 12, 2012 Sun gear, 14 Housing space, 14a Space part, 15 Teeth, 16 Timing chain (torque transmission member), 18 Drive side internal gear section, 20 Drive side rotary body, 22 Drive side internal gear section, 40 Planet carrier, 50 Planet gear, 52 Drive side external gear section, 54 Drive side outside Gear part, 100, 2100 Bottom wall member, 102, 114, 2014, 2114 Fitting hole part, 110, 2110, 3110 Peripheral wall member, 111, 1122 End part (other end part), 112, 2111 End part (one end part) , 116 inner peripheral surface, 120 screw member (fastening member), 130, 2102, fitting protrusion, 140 advance stopper surface portion (stopper surface) ), 150 retard stopper surface (stopper surface), 160 stopper projection

Claims (7)

内燃機関においてクランク軸からの機関トルクの伝達によりカム軸が開閉する動弁のバルブタイミングを調整するバルブタイミング調整装置であって、
有底筒状を呈し、前記クランク軸との間に掛け渡される環状のトルク伝達部材を通じて前記機関トルクが伝達されることにより前記クランク軸と連動して回転する駆動側回転体と、
前記駆動側回転体内に収容され、前記カム軸と連動して回転する従動側回転体と、
前記駆動側回転体と一体に回転する太陽歯車と、
前記太陽歯車に噛合しつつ遊星運動することにより前記駆動側回転体及び前記従動側回転体の間の相対位相を変化させる遊星歯車と、
を備えたバルブタイミング調整装置において、
前記駆動側回転体は、前記太陽歯車が同軸上に締結されて前記従動側回転体を収容する周壁部材、並びに前記周壁部材が同軸上に締結されて当該周壁部材と共に前記有底筒状をなし、前記トルク伝達部材が掛けられる底壁部材を有し、
前記太陽歯車及び前記底壁部材の一方は、前記周壁部材の軸方向の一端部の内周側に嵌合し、前記太陽歯車及び前記底壁部材の他方は、前記周壁部材の軸方向の他端部の外周側に嵌合することを特徴とするバルブタイミング調整装置。
A valve timing adjusting device for adjusting a valve timing of a valve that opens and closes a camshaft by transmission of engine torque from a crankshaft in an internal combustion engine,
A drive-side rotating body that exhibits a bottomed cylindrical shape and rotates in conjunction with the crankshaft by transmitting the engine torque through an annular torque transmission member spanned between the crankshaft,
A driven-side rotating body that is housed in the driving-side rotating body and rotates in conjunction with the camshaft;
A sun gear that rotates integrally with the drive-side rotor,
A planetary gear that changes a relative phase between the driving side rotating body and the driven side rotating body by performing planetary movement while meshing with the sun gear;
In the valve timing adjustment device provided with
The drive-side rotator includes a peripheral wall member that receives the driven-side rotator by coaxially fastening the sun gear, and a bottomed cylindrical shape together with the peripheral wall member that is coaxially fastened. And a bottom wall member on which the torque transmission member is hung,
One of the sun gear and the bottom wall member is fitted to the inner peripheral side of one end portion in the axial direction of the peripheral wall member, and the other of the sun gear and the bottom wall member is the other in the axial direction of the peripheral wall member. A valve timing adjusting device which is fitted to the outer peripheral side of the end portion.
前記太陽歯車及び前記底壁部材の一方は、前記周壁部材の軸方向の一端部の内周側に圧入状態で嵌合し、前記太陽歯車及び前記底壁部材の他方は、前記周壁部材の軸方向の他端部の外周側に当該他端部の圧入状態で嵌合することを特徴とする請求項1に記載のバルブタイミング調整装置。   One of the sun gear and the bottom wall member is fitted in the inner peripheral side of one axial end portion of the peripheral wall member in a press-fit state, and the other of the sun gear and the bottom wall member is an axis of the peripheral wall member The valve timing adjusting device according to claim 1, wherein the valve timing adjusting device is fitted to an outer peripheral side of the other end portion in the direction in a press-fitted state of the other end portion. 前記駆動側回転体は、前記周壁部材及び前記底壁部材を前記有底筒状に締結する締結部材を有し、前記太陽歯車は、当該締結部材により前記周壁部材及び前記底壁部材と共締めされることを特徴とする請求項1又は2に記載のバルブタイミング調整装置。   The drive-side rotator has a fastening member that fastens the peripheral wall member and the bottom wall member in the bottomed cylindrical shape, and the sun gear is fastened together with the peripheral wall member and the bottom wall member by the fastening member. The valve timing adjusting device according to claim 1, wherein the valve timing adjusting device is provided. 前記底壁部材は、前記トルク伝達部材が係合する複数の歯を有するスプロケットであることを特徴とする請求項1〜3のいずれか一項に記載のバルブタイミング調整装置。   The valve timing adjusting device according to any one of claims 1 to 3, wherein the bottom wall member is a sprocket having a plurality of teeth with which the torque transmitting member is engaged. 前記周壁部材は、回転方向において前記従動側回転体に当接することにより前記相対位相の変化を規制する段差面状のストッパ面部を、内周面に有することを特徴とする請求項1〜4のいずれか一項に記載のバルブタイミング調整装置。   The peripheral wall member has a stepped surface stopper surface portion on the inner peripheral surface that regulates a change in the relative phase by contacting the driven side rotating body in a rotation direction. The valve timing adjusting device according to any one of claims. 前記周壁部材は、軸方向においてストレートな筒状に形成されることを特徴とする請求項1〜5のいずれか一項に記載のバルブタイミング調整装置。   The valve timing adjusting device according to claim 1, wherein the peripheral wall member is formed in a straight cylindrical shape in the axial direction. 前記周壁部材及び前記底壁部材は、それぞれニアネットシェイプ成形体の切削加工により形成されることを特徴とする請求項1〜6のいずれか一項に記載のバルブタイミング調整装置。   The valve timing adjusting device according to any one of claims 1 to 6, wherein the peripheral wall member and the bottom wall member are each formed by cutting a near net shape molded body.
JP2008029433A 2008-02-08 2008-02-08 Valve timing adjusting device Pending JP2009185785A (en)

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