JP2009179660A - Automatic removal method of furnace lid for coke oven and furnace lid removing apparatus - Google Patents

Automatic removal method of furnace lid for coke oven and furnace lid removing apparatus Download PDF

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JP2009179660A
JP2009179660A JP2008017916A JP2008017916A JP2009179660A JP 2009179660 A JP2009179660 A JP 2009179660A JP 2008017916 A JP2008017916 A JP 2008017916A JP 2008017916 A JP2008017916 A JP 2008017916A JP 2009179660 A JP2009179660 A JP 2009179660A
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furnace
furnace lid
lid
port
coke oven
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JP5157482B2 (en
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Mitsugi Ogawa
貢 小川
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JFE Steel Corp
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JFE Steel Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To cancel adhesion of coal tar intervening between an outer edge of a furnace lid and a peripheral edge of an aperture of a furnace hole to smoothly perform removal of the furnace lid when the furnace lid is removed after a carbonization step. <P>SOLUTION: Contraction operation of a horizontal movement cylinder 14a is performed for 2 sec to impart extraction force in a separated direction from the furnace hole 2a to the furnace lid 8. After the extraction force imparted to the furnace lid 8 is suspended for 1 sec, extension operation of the horizontal movement cylinder 14a is performed for 1 sec to impart pressing force in a direction toward the furnace hole 2a to the furnace lid 8. Second contraction operation of the horizontal movement cylinder 14a is then performed for 2 sec to impart extraction force in a direction separated from the furnace hole 2a to the furnace lid 8. After the extraction force imparted to the furnace lid 8 is suspended for 1 sec, removal control of the furnace lid 8 is performed. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、コークス炉用炉蓋の自動取り外し方法及びコークス炉のガイド車や押出機に装備されている炉蓋脱着装置に関する。   The present invention relates to a method for automatically removing a furnace cover for a coke oven, and a furnace cover detachment apparatus equipped in a guide car or an extruder for a coke oven.

コークス炉は、高炉に還元剤として投入するコークスを、石炭を乾留して製造する装置である。
図7及び図8に示すように、コークス炉1は炭化室2及び燃焼室3が交互に直列に配置されており、コークス炉1の屋上の長手方向を装炭車4が走行し、コークス炉1の長手方向の一方の側面に配置した押出機5がコークス炉1に沿って走行し、コークス炉1の長手方向の他方の側面に配置したガイド車6及び消火車7がコークス炉1に沿って走行する。
The coke oven is an apparatus for producing coke that is supplied as a reducing agent to a blast furnace by dry distillation of coal.
As shown in FIGS. 7 and 8, the coke oven 1 has the carbonization chambers 2 and the combustion chambers 3 alternately arranged in series, and the coal-coating vehicle 4 travels in the longitudinal direction on the roof of the coke oven 1, and the coke oven 1 The extruder 5 arranged on one side surface in the longitudinal direction of the coke oven 1 runs along the coke oven 1, and the guide wheel 6 and the fire extinguisher 7 arranged on the other side surface of the coke oven 1 along the coke oven 1. Run.

装炭車4は、所定の炭化室2上まで走行して炭化室2の上部に設けた装入口(不図示)から原料炭を装入し、燃焼室3の間接加熱による乾留工程により炭化室2内の原料炭が乾留されていく。
炭化室2内に乾留コークスが生成されると、炭化室2の両側面に装着されている炉蓋を取り外して両側面の炉口を開放し、一方の側面の炉口近くに押出機5を走行していき、他方の側面の炉口近くにガイド車6及び消火車7を走行していく。次いで、押出機5の押出ラム(不図示)を一方の炉口から他方の炉口まで移動させることで、炭化室2内の乾留コークスを他方の炉口側から排出し、ガイド車6を介して消火車7に積載する。そして、乾留コークスを積載した消火車7は、消火塔(不図示)まで走行していく。
The charcoal vehicle 4 travels up to a predetermined carbonization chamber 2, charges coking coal from an inlet (not shown) provided at the upper portion of the carbonization chamber 2, and performs carbonization chamber 2 by a dry distillation process by indirect heating of the combustion chamber 3. The coking coal inside is carbonized.
When carbonized coke is generated in the carbonization chamber 2, the furnace lids mounted on both sides of the carbonization chamber 2 are removed, the furnace ports on both sides are opened, and the extruder 5 is placed near the furnace port on one side. The vehicle travels, and the guide car 6 and the fire extinguisher 7 run near the furnace port on the other side. Next, by moving an extrusion ram (not shown) of the extruder 5 from one furnace port to the other furnace port, the dry distillation coke in the carbonization chamber 2 is discharged from the other furnace port side, and is guided through the guide wheel 6. And put on the fire extinguisher 7. And the fire extinguisher 7 loaded with dry distillation coke travels to a fire extinguisher (not shown).

ところで、押出機5及びガイド車6には、図示しないが、コークス炉1の炉蓋を自動的に脱着する炉蓋脱着装置が設けられている(例えば特許文献1)。
特許文献1の炉蓋脱着装置は、炉蓋に設けた閂及び炉口に設けた閂受け部を係合、或いは係合解除させるために炉蓋を上下移動させるリフターと、リフターを炉口に対して近接、或いは離間させる水平移動部とを備えており、これらリフター及び水平移動部は直動シリンダで駆動し、各直動シリンダをシーケンス制御することで炉蓋が自動的に脱着されるようになっている。
特開平5‐255669号公報
By the way, although not shown in figure, the extruder lid 5 and the guide wheel 6 are provided with the furnace cover removal | desorption apparatus which removes | removes the furnace cover of the coke oven 1 automatically (for example, patent document 1).
The furnace lid desorption apparatus of Patent Document 1 includes a lifter that moves a furnace lid up and down to engage or disengage a firewood provided in the furnace lid and a firewood receiving part provided in the furnace mouth, and the lifter as a furnace mouth. It has a horizontal moving part that moves close to or away from it, and these lifters and horizontal moving parts are driven by direct acting cylinders, and the furnace cover is automatically attached and detached by controlling each direct acting cylinder in sequence. It has become.
JP-A-5-255669

ところで、コークス炉1の乾留工程では、炭化室2内に発生するガス中のタール成分がコールタールとなり、このコールタールが炉口の開口周縁とこの開口周縁に当接する炉蓋の外縁との間に介在することで炉蓋が炉口の開口周縁に付着しやすい。
このため、乾留工程後に炉蓋脱着装置を操作して炉蓋の自動的な取り外し動作を行おうとしても、炉口の開口周縁に付着した炉蓋を即座に取り外すことができず、炉蓋脱着装置の操作を繰り返し行ったり、オペレータによる手動の炉蓋取り外し作業に頼らざるを得なかった。
By the way, in the carbonization process of the coke oven 1, the tar component in the gas generated in the carbonization chamber 2 becomes coal tar, and this coal tar is between the opening edge of the furnace port and the outer edge of the furnace lid contacting the opening edge. The furnace lid is likely to adhere to the opening periphery of the furnace port.
For this reason, even if an attempt is made to automatically remove the furnace lid by operating the furnace lid desorption device after the carbonization process, the furnace lid attached to the periphery of the opening of the furnace opening cannot be removed immediately, and the furnace lid removal The operation of the equipment was repeated, and the operator had to rely on manual furnace lid removal work.

そこで、この発明の目的は、従来の技術が抱えている上述した問題点を解消し、乾留工程後に炉蓋を取り外す際に、互いに当接している炉蓋の外縁及び炉口の開口周縁の間に介在しているコールタールの付着を解除して円滑に炉蓋の取り外しを行うことができるコークス炉用炉蓋の自動取り外し方法及び炉蓋脱着装置ついて提案することにある。   Therefore, an object of the present invention is to eliminate the above-mentioned problems of the conventional technology, and when removing the furnace lid after the carbonization process, between the outer edge of the furnace lid and the opening periphery of the furnace mouth that are in contact with each other. The present invention is to propose a method for automatically removing a furnace lid for a coke oven and a furnace lid detaching apparatus that can smoothly remove the furnace lid by removing adhesion of coal tar intervening in the furnace.

本発明の請求項1に記載の発明は、乾留工程後に炉蓋を炉口から自動的に取り外すコークス炉用炉蓋の自動取り外し方法において、前記炉蓋に対して前記炉口から離間する方向に引抜き力を付与する動作と、前記炉蓋に対して前記炉口に向かう方向に押付け力を付与する動作とを繰り返し行う付着解除動作を自動的に行った後に、前記炉蓋を前記炉口から自動的に取り外すようにした方法である。   The invention according to claim 1 of the present invention is a method for automatically removing a furnace lid for a coke oven that automatically removes the furnace lid from the furnace port after the carbonization step, in a direction away from the furnace port with respect to the furnace lid. After automatically performing an adhesion release operation that repeatedly performs an operation of applying a pulling force and an operation of applying a pressing force to the furnace cover in a direction toward the furnace port, the furnace cover is removed from the furnace port. This is a method of automatically removing.

また、請求項2記載の発明は、請求項1記載のコークス炉用炉蓋の自動取り外し方法において、前記炉蓋は、所定時間だけ前記引抜き力及び前記押付け力が付与されるように、或いは、所定のストロークだけ前記炉口との距離が変化するように前記引抜き力及び前記押付け力が付与されている。
また、請求項3記載の発明は、請求項1又は2記載のコークス炉用炉蓋の自動取り外し方法において、前記炉蓋に対して前記炉口から離間する方向に前記引抜き力を付与した後に、所定の時間だけ、炉蓋に対する外力の付与を停止させるようにした。
The invention according to claim 2 is the method for automatically removing a furnace cover for coke oven according to claim 1, wherein the furnace cover is applied with the pulling force and the pressing force for a predetermined time, or The pulling force and the pressing force are applied so that the distance from the furnace port changes by a predetermined stroke.
The invention according to claim 3 is the method for automatically removing a coke oven furnace lid according to claim 1 or 2, wherein the pulling force is applied to the furnace lid in a direction away from the furnace port. The application of external force to the furnace lid was stopped for a predetermined time.

一方、請求項4記載の発明は、コークス炉のガイド車及び押出機に装備され、コークス炉の炉口を閉塞する炉蓋を自動的に脱着する炉蓋脱着装置であって、前記炉口に対して近接、或いは離間する方向に移動可能な水平移動部と、伸縮動作により前記水平移動部を水平移動させる第1直動シリンダと、前記水平移動部上に配置され、前記炉蓋を支持して上下方向に移動可能なリフターと、伸縮動作により前記リフターを上下移動させる第2直動シリンダと、前記炉蓋に設けた閂に係合可能となるように前記リフターに設けた閂係合部と、前記第1及び第2直動シリンダの伸縮制御により前記水平移動部及び前記リフターの移動制御を行う制御手段と、乾留工程後に前記炉蓋を前記炉口から取り外す直前に、前記炉蓋に対して前記炉口から離間する方向に引抜き力を付与する動作及び前記炉蓋に対して前記炉口に向かう方向に押付け力を付与する動作を繰り返し行う付着解除手段とを備えた装置である。   On the other hand, the invention described in claim 4 is a furnace lid desorption apparatus that is equipped in a guide wheel and an extruder of a coke oven and automatically desorbs a furnace lid that closes the furnace port of the coke oven. A horizontal moving part that can move in the direction toward or away from the first moving part, a first linear motion cylinder that horizontally moves the horizontal moving part by an expansion and contraction operation, and a horizontal moving part that are disposed on the horizontal moving part and support the furnace lid. A lifter that is movable in the vertical direction, a second linear cylinder that moves the lifter up and down by an expansion and contraction operation, and a hook engaging portion provided in the lifter so as to be engageable with a hook provided in the furnace lid And a control means for controlling the movement of the horizontal moving part and the lifter by controlling the expansion and contraction of the first and second linear cylinders, and immediately before removing the furnace cover from the furnace port after the dry distillation step, Separated from the furnace port That is a device provided direction relative to the operation and the furnace lid imparting pulling force and adhering releasing means repeatedly performs an operation of applying a pressing force in the direction toward the furnace opening.

また、請求項5記載の発明は、請求項4記載の炉蓋脱着装置において、前記付着解除手段は、前記閂係合部を前記炉蓋の閂に係合した状態で、前記制御手段が前記第1直動シリンダに対して伸長及び退縮を繰り返す制御を行い、前記水平移動部及び前記リフターを介して前記炉蓋に前記引抜き力及び前記押付け力を付与するようにした手段である。   Further, the invention according to claim 5 is the furnace lid detaching apparatus according to claim 4, wherein the adhesion release means is engaged with the hook engaging portion with the hook of the furnace lid, and the control means is The first linear motion cylinder is a means for performing extension and retraction control repeatedly, and applying the pulling force and the pressing force to the furnace lid through the horizontal moving part and the lifter.

本発明のコークス炉用炉蓋の自動取り外し方法によれば、乾留工程後にコークス炉内で発生したガス中のタール成分がコールタールとなり、炉口の開口周縁と炉蓋の外縁との間に介在して炉蓋が炉口に付着していても、乾留工程後に、炉蓋に対して炉口から離間する方向に引抜き力を付与する動作と、炉蓋に対して炉口に向かう方向に押付け力を付与する動作とを繰り返し行う付着解除動作を自動的に行うことで、炉口の開口周縁と炉蓋の外縁との付着が確実に解除され、炉蓋の自動的な取り外しを円滑に行うことができる。   According to the method for automatically removing a coke oven lid of the present invention, the tar component in the gas generated in the coke oven after the carbonization step becomes coal tar, and is interposed between the opening periphery of the furnace port and the outer edge of the furnace lid. Even if the furnace lid adheres to the furnace port, after the dry distillation process, the operation to apply a pulling force to the furnace lid in the direction away from the furnace opening, and to push the furnace lid toward the furnace opening By automatically performing the adhesion release operation that repeatedly performs the operation of applying force, the adhesion between the opening edge of the furnace port and the outer edge of the furnace lid is reliably released, and the automatic removal of the furnace lid is performed smoothly. be able to.

また、本発明に係る炉蓋脱着装置によると、乾留工程後に炉蓋を炉口から取り外す直前に、炉蓋に対して炉口から離間する方向に引抜き力を付与する動作及び炉蓋に対して炉口に向かう方向に押付け力を付与する動作を繰り返し行う付着解除手段を備えたことから、炉口の開口周縁と炉蓋の外縁とのコールタールによる付着を確実に解除し、炉蓋の自動的な取り外しを円滑に行うことができる炉蓋脱着装置を提供することができる。   Further, according to the furnace lid desorption apparatus according to the present invention, immediately before removing the furnace lid from the furnace port after the dry distillation step, the operation for applying a pulling force in the direction away from the furnace port to the furnace lid and the furnace lid Adhesion release means that repeats the operation of applying a pressing force in the direction toward the furnace opening is provided, so that adhesion of coal tar between the opening edge of the furnace opening and the outer edge of the furnace cover is reliably released, and the automatic operation of the furnace cover It is possible to provide a furnace lid detaching apparatus that can smoothly perform detachment.

本発明に係るコークス炉用炉蓋の自動取り外し方法及び炉蓋脱着装置について、図面を参照して詳細に説明する。なお、図7及び図8で示した構成と同一構成部分には、同一符号を付してその説明を省略する。   A method and an apparatus for automatically removing a furnace cover for a coke oven according to the present invention will be described in detail with reference to the drawings. In addition, the same code | symbol is attached | subjected to the same component as the structure shown in FIG.7 and FIG.8, and the description is abbreviate | omitted.

図1はコークス炉の概略の要部を平面視で示したものであり、図2は炭化室2の炉口に炉蓋を取り付けた詳細図であり、図3は炉蓋脱着装置の構成を示す図であり、図4は炉蓋8の取り外し制御を示すフローチャートであり、図5は炉蓋8の取り外し制御における付着解除制御を示すフローチャートであり、図6は付着解除制御において炉蓋8に付与される引抜き力及び押付け力を説明した図である。   FIG. 1 is a plan view showing an outline of the main part of a coke oven, FIG. 2 is a detailed view in which a furnace lid is attached to the furnace port of the carbonization chamber 2, and FIG. 3 shows the configuration of the furnace lid desorption apparatus. 4 is a flowchart showing the removal control of the furnace lid 8, FIG. 5 is a flowchart showing the adhesion release control in the removal control of the furnace lid 8, and FIG. It is a figure explaining the extraction force and pressing force which are provided.

図1に示すように、炭化室2の一方の側面には炉口2aが開口しており、炉蓋8に設けた閂9が炉口2aの周縁に設けた閂受け部10に係合することで、炉蓋8が炉口2aに装着されている。
炉蓋8は、図2及び図3に示すように、略直方体形状の耐火煉瓦8a及びこれに一体化された外観矩形状の蓋部8bとを備えており、矩形状に開口した炉口2aに耐火煉瓦8aが入り込み、炉口2aの開口周縁に蓋部8bの外縁が当接している。
As shown in FIG. 1, a furnace port 2a is opened on one side surface of the carbonization chamber 2, and a rod 9 provided on the furnace lid 8 engages with a rod receiving portion 10 provided on the periphery of the furnace port 2a. Thus, the furnace lid 8 is attached to the furnace port 2a.
As shown in FIGS. 2 and 3, the furnace lid 8 includes a substantially rectangular parallelepiped refractory brick 8 a and an external rectangular lid portion 8 b integrated with the refractory brick 8 a, and a furnace port 2 a opened in a rectangular shape. The refractory brick 8a enters, and the outer edge of the lid portion 8b is in contact with the opening periphery of the furnace port 2a.

蓋部8bの長手方向に離間した位置には、蓋部8bの幅方向に長尺方向が延在する一対の板状の閂9が設けられている。また、炉口2aの開口周縁の上下方向(長手方向)に離間した位置には、それぞれ炉口2aの幅方向から平行に突出する一対の閂受け部10が設けられており、これら閂受け部10の上部に係合凹部11が形成されている。
そして、蓋部8bの閂9の端部を上方から閂受け部10の係合凹部11内に引っ掛け、閂9及び閂受け部10を係合することで、炉蓋8が炉口2aに装着される。
A pair of plate-like ridges 9 extending in the longitudinal direction in the width direction of the lid portion 8b are provided at positions separated in the longitudinal direction of the lid portion 8b. In addition, a pair of rod receiving portions 10 projecting in parallel from the width direction of the furnace port 2a are provided at positions spaced apart in the vertical direction (longitudinal direction) of the opening periphery of the furnace port 2a. An engaging recess 11 is formed in the upper portion of 10.
Then, the end of the lid 9 of the lid portion 8b is hooked into the engagement recess 11 of the lid receiving portion 10 from above and the lid 9 and the flange receiving portion 10 are engaged, so that the furnace lid 8 is attached to the furnace port 2a. Is done.

ここで、係合凹部11の開口寸法(閂受け部10が突出している方向の開口寸法)は、閂9の端部の板幅より大きな寸法に設定されており、
図1に示すように、ガイド車6には炉蓋脱着装置12が搭載されている。炉蓋脱着装置12は、図3に示すように、炉口2aに対して近接、或いは離間する方向に移動可能にガイド車6に設置されている水平移動部13と、この水平移動部13を移動させる油圧シリンダからなる水平移動シリンダ14a,14bと、上下方向に移動可能に水平移動部13に設置されているリフター15と、リフター15を上下移動させる油圧シリンダからなる上下移動シリンダ16a,16bと、リフター15に設けた支持アーム17と、水平移動シリンダ14a,14b及び上下移動シリンダ16a,16bを駆動するシリンダ駆動部18と、シリンダ駆動部18に油圧を供給する油圧供給源19と、シリンダ駆動部18をシーケンス制御する制御部20と、制御部20に指令を出力する操作部21とを備えている。水平移動部13、水平移動シリンダ14a,14b、リフター15、上下移動シリンダ16a,16b、一対の支持アーム17及びシリンダ駆動部18はガイド車6上に搭載され、油圧供給源19、制御部20及び操作部21はガイド車6から離間した遠隔位置に設置されている。
Here, the opening dimension of the engaging recess 11 (the opening dimension in the direction in which the flange receiving part 10 protrudes) is set to a dimension larger than the plate width of the end part of the flange 9.
As shown in FIG. 1, a furnace lid desorption device 12 is mounted on the guide wheel 6. As shown in FIG. 3, the furnace lid detaching device 12 includes a horizontal moving unit 13 installed in the guide wheel 6 so as to be movable in a direction close to or away from the furnace port 2 a, and the horizontal moving unit 13. Horizontally moving cylinders 14a and 14b composed of hydraulic cylinders to be moved, a lifter 15 installed in the horizontal moving part 13 so as to be movable in the vertical direction, and vertically movable cylinders 16a and 16b composed of hydraulic cylinders for vertically moving the lifter 15 , A support arm 17 provided on the lifter 15, a cylinder drive unit 18 that drives the horizontal movement cylinders 14 a and 14 b and the vertical movement cylinders 16 a and 16 b, a hydraulic pressure supply source 19 that supplies hydraulic pressure to the cylinder drive unit 18, and a cylinder drive The control part 20 which sequence-controls the part 18 and the operation part 21 which outputs a command to the control part 20 are provided. The horizontal moving unit 13, the horizontal moving cylinders 14a and 14b, the lifter 15, the vertical moving cylinders 16a and 16b, the pair of support arms 17 and the cylinder driving unit 18 are mounted on the guide wheel 6, and a hydraulic pressure supply source 19, a control unit 20 and The operation unit 21 is installed at a remote position away from the guide wheel 6.

支持アーム17は、リフター15の上部及び下部に、互いに平行に離間しながら炉口2aに向けて一対ずつ突出しており、これら支持アーム17の上部には、炉蓋8の閂9に下側から係合するフック凹部17aが形成されている。
制御部20は、操作部21に対して炉蓋8の装着指令、炉蓋8の取り外し指令を出力する。ここで、操作部21に炉蓋8の装着指令を出力する際には、一対の支持アーム17のフック凹部17aが閂9を下側から受けた状態で炉蓋8をリフター15が支持しているものとする。
The support arms 17 protrude in pairs toward the furnace port 2 a while being spaced apart from each other in parallel at the upper and lower portions of the lifter 15, and on the upper side of these support arms 17 from the lower side of the flange 9 of the furnace lid 8. A hook recess 17a to be engaged is formed.
The control unit 20 outputs an instruction to attach the furnace lid 8 and an instruction to remove the furnace lid 8 to the operation unit 21. Here, when outputting the installation instruction | command of the furnace lid 8 to the operation part 21, the lifter 15 supports the furnace lid 8 in the state which the hook recessed part 17a of a pair of support arm 17 received the collar 9 from the lower side. It shall be.

操作部21から炉蓋8の装着指令が入力した制御部20は、シリンダ駆動部18に対して、上下移動シリンダ16aの最小退縮及び上下移動シリンダ16bの最大伸長の制御(第1の装着制御)、次いで、水平移動シリンダ14a,14bの伸長制御(第2の装着制御)、次いで、上下移動シリンダ16aの伸長及び上下移動シリンダ16bの退縮制御(第3の装着制御)を行う。   The control unit 20 to which the installation instruction of the furnace lid 8 is input from the operation unit 21 controls the minimum retraction of the vertical movement cylinder 16a and the maximum expansion of the vertical movement cylinder 16b with respect to the cylinder driving unit 18 (first mounting control). Next, extension control (second mounting control) of the horizontal movement cylinders 14a and 14b, and then extension control of the vertical movement cylinder 16a and retraction control (third mounting control) of the vertical movement cylinder 16b are performed.

すなわち、シリンダ駆動部18の第1の装着制御は、上下移動シリンダ16aを最小ストロークまで退縮させ、同時に上下移動シリンダ16bを最大ストロークまで伸長させる。この動作により、リフター15は最も高い位置まで上方に移動して炉蓋8を支持する。
また、シリンダ駆動部18の第2の装着制御は、水平移動シリンダ14a,14bを所定のストロークまで伸長させる。この動作により、水平移動部13が炉口2aの近くまで移動していき、支持アーム17のフック凹部17aに係合している閂9が、炉口2aの開口周縁から突出している閂受け部10の係合凹部11の直上に位置する。
That is, the first mounting control of the cylinder drive unit 18 retracts the vertical movement cylinder 16a to the minimum stroke, and simultaneously extends the vertical movement cylinder 16b to the maximum stroke. By this operation, the lifter 15 moves upward to the highest position and supports the furnace lid 8.
The second mounting control of the cylinder drive unit 18 extends the horizontally moving cylinders 14a and 14b to a predetermined stroke. By this operation, the horizontal moving portion 13 moves to the vicinity of the furnace port 2a, and the rod 9 engaged with the hook recess 17a of the support arm 17 protrudes from the opening peripheral edge of the furnace port 2a. It is located immediately above the ten engagement recesses 11.

また、シリンダ駆動部18の第3の装着制御は、上下移動シリンダ16aを所定ストロークまで伸長させ、同時に上下移動シリンダ16bを所定ストロークまで退縮させる。この動作により、リフター15が下降していく際に、リフター15に支持されている炉蓋8の閂9が、支持アーム17のフック凹部17aに替えて閂受け部10の係合凹部11に係合することで、炉蓋8が炉口2aに装着される。   The third mounting control of the cylinder drive unit 18 extends the vertical movement cylinder 16a to a predetermined stroke and simultaneously retracts the vertical movement cylinder 16b to the predetermined stroke. By this operation, when the lifter 15 is lowered, the rod 9 of the furnace lid 8 supported by the lifter 15 is engaged with the engagement recess 11 of the rod receiving portion 10 instead of the hook recess 17a of the support arm 17. By combining, the furnace lid 8 is attached to the furnace port 2a.

次に、操作部21から炉蓋8の取り外し指令が入力した制御部20が行う制御について、図4、図5のフローチャート及び図6を参照して説明する。
制御部20は、図4に示すように、先ずステップS1において閂9及び支持アーム17の係合制御を行い、ステップS2において炉蓋8の付着解除制御を行い、ステップS3において第1の取り外し制御を行い、ステップS4において第2の取り外し制御を行う。
Next, the control performed by the control unit 20 that has received an instruction to remove the furnace lid 8 from the operation unit 21 will be described with reference to the flowcharts of FIGS. 4 and 5 and FIG. 6.
As shown in FIG. 4, the control unit 20 first performs engagement control of the rod 9 and the support arm 17 in step S1, performs adhesion release control of the furnace lid 8 in step S2, and performs first removal control in step S3. In step S4, the second removal control is performed.

図4のステップS1の閂9及び支持アーム17の係合制御は、上下移動シリンダ16aを最大ストロークまで伸長させ、同時に上下移動シリンダ16bを最小ストロークまで退縮させる。この動作により、リフター15を最も低い位置まで下方に移動する。次いで、水平移動シリンダ14a,14bを所定のストロークまで伸長させる。この動作により、水平移動部13が炉口2aの近くまで移動していき、支持アーム17のフック凹部17aを、閂受け部10の係合凹部11に係合している閂9の直下に位置させる。次いで、上下移動シリンダ16aを所定ストロークまで退縮させ、同時に上下移動シリンダ16bを所定ストロークまで伸長させる。この動作により、支持アーム17のフック凹部17aが閂9に係合するまでリフター15を所定高さ位置まで上方に移動する。   In the engagement control of the rod 9 and the support arm 17 in step S1 of FIG. 4, the vertical movement cylinder 16a is extended to the maximum stroke, and at the same time, the vertical movement cylinder 16b is retracted to the minimum stroke. By this operation, the lifter 15 is moved downward to the lowest position. Next, the horizontal movement cylinders 14a and 14b are extended to a predetermined stroke. By this operation, the horizontal moving portion 13 moves to the vicinity of the furnace port 2 a, and the hook concave portion 17 a of the support arm 17 is positioned directly below the rod 9 engaged with the engaging concave portion 11 of the rod receiving portion 10. Let Next, the vertical movement cylinder 16a is retracted to a predetermined stroke, and at the same time, the vertical movement cylinder 16b is extended to a predetermined stroke. By this operation, the lifter 15 is moved upward to a predetermined height position until the hook recess 17a of the support arm 17 is engaged with the flange 9.

また、図4のステップS2の炉蓋8の付着解除制御は、図5に示すように、ステップS10において2秒間、炉蓋8に対して炉口2aから離間する方向に引抜き力を付与し、ステップS11において1秒間、炉蓋8に付与した引抜き力を停止し、ステップS12において1秒間、炉蓋8に対して炉口2aに向かう方向に押付け力を付与し、ステップS13において2秒間、2回目の引抜き力を炉蓋8に付与し、ステップS14において1秒間、炉蓋8に付与した引抜き力を停止する。   Further, the adhesion release control of the furnace lid 8 in step S2 of FIG. 4 applies a pulling force in the direction away from the furnace port 2a to the furnace lid 8 for 2 seconds in step S10, as shown in FIG. In step S11, the pulling force applied to the furnace cover 8 is stopped for 1 second. In step S12, a pressing force is applied to the furnace cover 8 in the direction toward the furnace port 2a. A second pulling force is applied to the furnace lid 8, and the pulling force applied to the furnace cover 8 is stopped for 1 second in step S14.

すなわち、炉蓋8の付着解除制御は、2秒間、水平移動シリンダ14a,14bの退縮動作を行うと(ステップS10)、図6に示すように、水平移動部13、リフター15及び支持アーム17を介して閂9に破線矢印の力として伝達され、炉口2aから離間する方向に炉蓋8に引抜き力が付与される。次いで、1秒間、炉蓋8に付与した引抜き力を停止した後(ステップS11)、1秒間、水平移動シリンダ14a,14bの伸長動作を行うと(ステップS12)、図6に示すように、水平移動部13、リフター15及び支持アーム17を介して閂9に実線矢印の力が伝達され、炉口2aに向かう方向に炉蓋8に押付け力が付与される。次いで、2秒間、2回目の水平移動シリンダ14a,14bの退縮動作を行うと(ステップS13)、炉口2aから離間する方向に炉蓋8に引抜き力が付与される。次いで、1秒間、炉蓋8に付与した引抜き力を停止してから(ステップS14)、炉蓋8の取り外し制御に移行する(図4のステップS3)。   That is, when the horizontal movement cylinders 14a and 14b are retracted for 2 seconds (step S10) in the adhesion release control of the furnace lid 8, the horizontal movement unit 13, the lifter 15 and the support arm 17 are moved as shown in FIG. And is transmitted as a force indicated by a broken-line arrow to the trough 9, and a pulling force is applied to the furnace lid 8 in a direction away from the furnace port 2a. Next, after the drawing force applied to the furnace lid 8 is stopped for 1 second (step S11), when the horizontally moving cylinders 14a and 14b are extended for 1 second (step S12), as shown in FIG. The force indicated by the solid line arrow is transmitted to the rod 9 through the moving unit 13, the lifter 15, and the support arm 17, and a pressing force is applied to the furnace lid 8 in the direction toward the furnace port 2a. Next, when the second horizontal movement cylinders 14a and 14b are retracted for 2 seconds (step S13), a pulling force is applied to the furnace lid 8 in a direction away from the furnace port 2a. Next, after the drawing force applied to the furnace lid 8 is stopped for 1 second (step S14), the process proceeds to the removal control of the furnace lid 8 (step S3 in FIG. 4).

ここで、水平移動シリンダ14a,14bの油圧は60〜65kgf/cm2に設定されており、水平移動シリンダ14a,14bの退縮動作により発生する引抜き力は5.0ton〜5.5ton、伸長動作により発生する押付け力は7.4ton〜8.0tonである。
また、図4のステップS3の第1の取り外し制御は、上下移動シリンダ16aを最小ストロークまで退縮させ、同時に上下移動シリンダ16bを最大ストロークまで伸長させていく。この動作により、リフター15が上方に移動していく途中で、支持アーム17のフック凹部17aに係合していた炉蓋8の閂9が、支持アーム17のフック凹部17aに係合していく。
Here, the hydraulic pressures of the horizontal movement cylinders 14a and 14b are set to 60 to 65 kgf / cm 2 , and the pulling force generated by the retraction operation of the horizontal movement cylinders 14a and 14b is 5.0 ton to 5.5 ton. The generated pressing force is 7.4 to 8.0 tons.
In the first removal control in step S3 of FIG. 4, the vertical movement cylinder 16a is retracted to the minimum stroke, and at the same time, the vertical movement cylinder 16b is extended to the maximum stroke. By this operation, the hook 9 of the furnace lid 8 that has been engaged with the hook recess 17a of the support arm 17 is engaged with the hook recess 17a of the support arm 17 while the lifter 15 is moving upward. .

さらに、図4のステップS4の第2の取り外し制御は、水平移動シリンダ14a,14bを最小のストロークまで退縮させる。この動作により、水平移動部13が炉口2aから離間していき、水平移動部13とともにリフター15が炉口2aから離間していく。   Furthermore, the second removal control in step S4 of FIG. 4 retracts the horizontal movement cylinders 14a and 14b to the minimum stroke. By this operation, the horizontal movement unit 13 is separated from the furnace port 2a, and the lifter 15 is separated from the furnace port 2a together with the horizontal movement unit 13.

次に、コークス炉1の乾留工程後に炉蓋8を自動的に取り外す動作について説明する。
オペレータが操作部21の炉蓋8の取り外しを指令すると、生成された乾留コークスを排出する所定の炭化室2までガイド車6が走行する。そして、ガイド車6に搭載された炉蓋脱着装置12のリフター15が水平方向及び上下方向に移動して支持アーム17のフック凹部17aが炉蓋8の閂9に係合する。
Next, the operation | movement which removes the furnace cover 8 automatically after the carbonization process of the coke oven 1 is demonstrated.
When the operator commands removal of the furnace cover 8 of the operation unit 21, the guide wheel 6 travels to a predetermined carbonization chamber 2 that discharges the generated dry distillation coke. Then, the lifter 15 of the furnace lid detaching device 12 mounted on the guide wheel 6 moves in the horizontal direction and the vertical direction, and the hook recess 17 a of the support arm 17 engages with the flange 9 of the furnace lid 8.

次いで、付着解除制御が自動的に行われ、2秒間の炉口2aから離間する方向に炉蓋8に対する引抜き力が付与され、1秒間の引抜き力の停止の後に、1秒間の炉口2aに向かう方向に炉蓋8に対する押付け力が付与され、2秒間の2回目の炉蓋8に対する引抜き力が付与され、さらに1秒間の引抜き力の停止という制御を行う。
ここで、コークス炉1の乾留工程後には、炭化室2内に発生するガス中のタール成分がコールタールとなり、炉口2aの開口周縁とこの開口周縁に当接する炉蓋8の外縁8b1との間に介在し、炉蓋8が炉口2aに付着しているが、前述した付着解除制御を行って炉蓋8に対する引抜き力、押付け力を繰り返すことで、炉口2aの開口周縁と炉蓋8の外縁8b1との間の付着力が徐々に低下していき、開口周縁と外縁8b1の付着が解除される。
Next, adhesion release control is automatically performed, and a pulling force is applied to the furnace lid 8 in a direction away from the furnace port 2a for 2 seconds. After the pulling force is stopped for 1 second, the furnace port 2a for 1 second is stopped. A pressing force is applied to the furnace cover 8 in the direction in which it is directed, a pulling force is applied to the furnace cover 8 for the second time in 2 seconds, and control of stopping the pulling force for 1 second is further performed.
Here, after the carbonization process of the coke oven 1, the tar component in the gas generated in the carbonization chamber 2 becomes coal tar, and the opening periphery of the furnace port 2 a and the outer edge 8 b 1 of the furnace lid 8 in contact with the opening periphery. The furnace lid 8 is attached to the furnace port 2a, and the above-described adhesion release control is performed to repeat the pulling force and the pressing force on the furnace lid 8 so that the peripheral edge of the opening of the furnace port 2a and the furnace lid 8, the adhesion force between the outer edge 8b1 and the outer edge 8b1 gradually decreases, and the adhesion between the peripheral edge of the opening and the outer edge 8b1 is released.

炉口2aの開口周縁との付着が解除された炉蓋8は、上方に移動するリフター15に支持され、リフター15が炉口2aから離間する方向に水平移動することで、炉口2aから自動的に取り外されていく。
なお、本発明の第1直動シリンダが水平移動シリンダ14a,14bに対応し、本発明の第2直動シリンダが上下移動シリンダ16a,16bに対応し、本発明の閂係合部が支持アーム17に形成したフック凹部17aに対応し、本発明の制御手段がシリンダ駆動部18、制御部20及び操作部21に対応している。
The furnace cover 8, which has been released from the periphery of the opening of the furnace port 2 a, is supported by a lifter 15 that moves upward, and the lifter 15 moves horizontally in a direction away from the furnace port 2 a, thereby automatically moving from the furnace port 2 a. Will be removed.
The first linear motion cylinder of the present invention corresponds to the horizontal movement cylinders 14a and 14b, the second linear motion cylinder of the present invention corresponds to the vertical movement cylinders 16a and 16b, and the hook engaging portion of the present invention is a support arm. The control means of the present invention corresponds to the cylinder drive unit 18, the control unit 20, and the operation unit 21.

本実施形態によると、炉蓋8を炉口2aから取り外す前に、炉蓋8に対する引抜き力、押付け力を自動的に繰り返すことで、炉口2aの開口周縁と炉蓋8の外縁8b1との間に介在しているコールタールの付着が確実に解除されるので、炉蓋8の自動的な取り外しを円滑に行うことができる。
また、付着解除制御において炉蓋8に対して引抜き力を付与した後に、所定時間(1秒間)の停止動作を行うことから、生成された乾留コークスが炭化室2内で移動するのが規制され、炉蓋8を取り外した直後に乾留コークスが炉口2aから崩れ出るのを未然に防止することができる。
According to this embodiment, before removing the furnace lid 8 from the furnace port 2a, the pulling force and pressing force on the furnace lid 8 are automatically repeated, so that the opening periphery of the furnace port 2a and the outer edge 8b1 of the furnace lid 8 are Since the adhesion of coal tar intervening therebetween is reliably released, the automatic removal of the furnace lid 8 can be performed smoothly.
In addition, after the pulling force is applied to the furnace lid 8 in the adhesion release control, the operation is stopped for a predetermined time (1 second), so that the generated dry distillation coke is restricted from moving in the carbonization chamber 2. It is possible to prevent the dry distillation coke from collapsing from the furnace port 2a immediately after the furnace lid 8 is removed.

また、本実施形態の付着解除制御は、炉蓋脱着装置12のリフター15に設けた支持アーム17が炉蓋8の閂9に係合した状態で、リフター15(水平移動部13)を水平移動する水平移動シリンダ14a,14bの伸縮動作を繰り返すだけで行われるので、付着解除動作機構の簡便化を図ることができる。
なお、本実施形態では、ガイド車6に炉蓋脱着装置12を搭載した例を示したが、押出機5にも同一構成の炉蓋脱着装置が搭載されており、炭化室2の一方の側面で開口している炉口に装着した炉蓋に対して同様の動作で炉蓋の取り外しを自動的に行うことで、同様の効果を奏することができる。
Further, the adhesion release control of this embodiment is performed by moving the lifter 15 (horizontal moving unit 13) horizontally with the support arm 17 provided on the lifter 15 of the furnace lid detaching device 12 engaged with the flange 9 of the furnace lid 8. Since the horizontal movement cylinders 14a and 14b are repeatedly expanded and contracted, the adhesion release operation mechanism can be simplified.
In the present embodiment, an example in which the furnace lid detaching device 12 is mounted on the guide wheel 6 has been shown, but the furnace lid detaching device having the same configuration is also mounted on the extruder 5, and one side surface of the carbonization chamber 2 is mounted. The same effect can be obtained by automatically removing the furnace lid by the same operation with respect to the furnace lid attached to the furnace port opened at.

また、図5の炉蓋8の付着解除制御では、時間設定により次のステップに移行するようにしているが、時間設定に替えて、水平移動シリンダ14a,14bが所定ストロークまで変化したときに次のステップに移行するようにしてもよい。   In addition, in the adhesion release control of the furnace lid 8 in FIG. 5, the process proceeds to the next step depending on the time setting, but instead of the time setting, when the horizontal movement cylinders 14a and 14b change to a predetermined stroke, the next step is performed. You may make it transfer to this step.

本発明に係るコークス炉の概略の要部を平面視で示した図である。It is the figure which showed the principal part of the outline of the coke oven which concerns on this invention by planar view. 炭化室の炉口に炉蓋を取り付けた状態を示す斜視図である。It is a perspective view which shows the state which attached the furnace cover to the furnace port of the carbonization chamber. 本発明に係る炉蓋脱着装置の構成を示す図である。It is a figure which shows the structure of the furnace cover removal | desorption apparatus which concerns on this invention. 本発明に係る炉蓋脱着装置の制御手段が行う炉蓋の取り外し制御を示すフローチャートである。It is a flowchart which shows the removal control of the furnace cover which the control means of the furnace cover removal | desorption apparatus which concerns on this invention performs. 炉蓋の取り外し制御で行われる付着解除制御を示すフローチャートである。It is a flowchart which shows the adhesion cancellation | release control performed by the removal control of a furnace lid. 付着解除制御において炉蓋に付与される引抜き力及び押付け力を説明した図である。It is the figure explaining the extraction force and pressing force which are given to a furnace lid in adhesion release control. コークス炉の概略構成を平面視で示した図である。It is the figure which showed schematic structure of the coke oven by planar view. コークス炉の概略構成を側面視で示した図である。It is the figure which showed schematic structure of the coke oven by the side view.

符号の説明Explanation of symbols

1…コークス炉、2…炭化室、2a…炉口、3…燃焼室、4…装炭車、5…押出機、6…ガイド車、7…消火車、8…炉蓋、8a…耐火煉瓦、8b…蓋部、8b1…外縁、9…閂、10…閂受け部、11…係合凹部、12…炉蓋脱着装置、13…水平移動部、14a,14b…水平移動シリンダ、15…リフター、16a,16b…上下移動シリンダ、17…支持アーム、17a…フック凹部、18…シリンダ駆動部、19…油圧供給源、20…制御部、21…操作部   DESCRIPTION OF SYMBOLS 1 ... Coke oven, 2 ... Carbonization chamber, 2a ... Furnace port, 3 ... Combustion chamber, 4 ... Charcoal car, 5 ... Extruder, 6 ... Guide car, 7 ... Fire extinguisher, 8 ... Furnace lid, 8a ... Fire brick 8b ... lid part, 8b1 ... outer edge, 9 ... eaves, 10 ... eaves receiving part, 11 ... engagement recess, 12 ... furnace lid desorption device, 13 ... horizontal movement part, 14a, 14b ... horizontal movement cylinder, 15 ... lifter, 16a, 16b ... Vertical movement cylinder, 17 ... Support arm, 17a ... Hook recess, 18 ... Cylinder driving part, 19 ... Hydraulic supply source, 20 ... Control part, 21 ... Operation part

Claims (5)

乾留工程後に炉蓋を炉口から自動的に取り外すコークス炉用炉蓋の自動取り外し方法において、
前記炉蓋に対して前記炉口から離間する方向に引抜き力を付与する動作と、前記炉蓋に対して前記炉口に向かう方向に押付け力を付与する動作とを繰り返し行う付着解除動作を自動的に行った後に、前記炉蓋を前記炉口から自動的に取り外すようにしたことを特徴とするコークス炉用炉蓋の自動取り外し方法。
In the method of automatically removing the furnace lid for the coke oven, which automatically removes the furnace lid from the furnace port after the carbonization process,
Automatic debonding operation of repeatedly applying a pulling force to the furnace lid in a direction away from the furnace port and an operation of applying a pressing force to the furnace lid in a direction toward the furnace port A method for automatically removing a furnace cover for a coke oven, wherein the furnace cover is automatically removed from the furnace port after performing the operation.
前記炉蓋は、所定時間だけ前記引抜き力及び前記押付け力が付与されるように、或いは、所定のストロークだけ前記炉口との距離が変化するように前記引抜き力及び前記押付け力が付与されることを特徴とする請求項1記載のコークス炉用炉蓋の自動取り外し方法。   The furnace cover is applied with the pulling force and the pressing force so that the pulling force and the pressing force are applied only for a predetermined time, or so that the distance from the furnace port is changed by a predetermined stroke. The method for automatically removing a furnace cover for a coke oven according to claim 1. 前記炉蓋に対して前記炉口から離間する方向に前記引抜き力を付与した後に、所定の時間だけ、炉蓋に対する外力の付与を停止させるようにしたことを特徴とする請求項1又は2記載のコークス炉用炉蓋の自動取り外し方法。   3. The application of external force to the furnace lid is stopped for a predetermined time after the pulling force is applied to the furnace lid in a direction away from the furnace port. 3. Method for automatic removal of furnace lids for coke ovens. コークス炉のガイド車及び押出機に装備され、コークス炉の炉口を閉塞する炉蓋を自動的に脱着する炉蓋脱着装置であって、
前記炉口に対して近接、或いは離間する方向に移動可能な水平移動部と、伸縮動作により前記水平移動部を水平移動させる第1直動シリンダと、前記水平移動部上に配置され、前記炉蓋を支持して上下方向に移動可能なリフターと、伸縮動作により前記リフターを上下移動させる第2直動シリンダと、前記炉蓋に設けた閂に係合可能となるように前記リフターに設けた閂係合部と、前記第1及び第2直動シリンダの伸縮制御により前記水平移動部及び前記リフターの移動制御を行う制御手段と、
乾留工程後に前記炉蓋を前記炉口から取り外す直前に、前記炉蓋に対して前記炉口から離間する方向に引抜き力を付与する動作及び前記炉蓋に対して前記炉口に向かう方向に押付け力を付与する動作を繰り返し行う付着解除手段と、を備えていることを特徴とする炉蓋脱着装置。
A furnace lid desorption device that is installed in a coke oven guide wheel and an extruder and automatically desorbs a furnace lid that closes the furnace port of the coke oven,
A horizontal moving part movable in a direction close to or away from the furnace port; a first linear cylinder for horizontally moving the horizontal moving part by an expansion and contraction; and the horizontal moving part. A lifter that supports the lid and is movable in the vertical direction, a second linear cylinder that moves the lifter up and down by an expansion and contraction operation, and a lifter that is engageable with a rod provided on the furnace lid. A hook engaging portion; and a control means for performing movement control of the horizontal moving portion and the lifter by expansion and contraction control of the first and second linear motion cylinders;
Immediately before the furnace lid is removed from the furnace port after the carbonization step, an operation of applying a pulling force to the furnace lid in a direction away from the furnace port, and pressing the furnace lid in a direction toward the furnace port A furnace lid desorption device comprising: an adhesion release unit that repeatedly performs an operation of applying force.
前記付着解除手段は、前記閂係合部を前記炉蓋の閂に係合した状態で、前記制御手段が前記第1直動シリンダに対して伸長及び退縮を繰り返す制御を行い、前記水平移動部及び前記リフターを介して前記炉蓋に前記引抜き力及び前記押付け力を付与するようにした手段であることを特徴とする請求項4記載の炉蓋脱着装置。   The adhesion release means controls the control means to repeatedly extend and retract with respect to the first linear cylinder in a state in which the hook engaging portion is engaged with the hook of the furnace lid, and the horizontal moving portion The furnace lid detaching apparatus according to claim 4, wherein the pulling force and the pressing force are applied to the furnace lid through the lifter.
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Publication number Priority date Publication date Assignee Title
CN102589293A (en) * 2012-03-04 2012-07-18 溧阳市科华机械制造有限公司 Control device for cover of electric induction furnace
KR101550278B1 (en) 2013-12-13 2015-09-04 주식회사 포스코 Apparatus for fixing a door of coke oven extractor

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JPS5243841B1 (en) * 1968-11-16 1977-11-02
JPS6424886A (en) * 1987-07-21 1989-01-26 Nippon Kokan Kk Automatic dealing with coke spilled from coke oven
JPH07126632A (en) * 1993-10-28 1995-05-16 Sumitomo Heavy Ind Ltd Apparatus for confirming attachment or detachment of oven door of coke oven and confirmation method
JP2004107443A (en) * 2002-09-17 2004-04-08 Sumitomo Metal Ind Ltd Apparatus and method for attaching and detaching charging hole lid of coke oven

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JPS5243841B1 (en) * 1968-11-16 1977-11-02
JPS5046752U (en) * 1973-08-27 1975-05-09
JPS6424886A (en) * 1987-07-21 1989-01-26 Nippon Kokan Kk Automatic dealing with coke spilled from coke oven
JPH07126632A (en) * 1993-10-28 1995-05-16 Sumitomo Heavy Ind Ltd Apparatus for confirming attachment or detachment of oven door of coke oven and confirmation method
JP2004107443A (en) * 2002-09-17 2004-04-08 Sumitomo Metal Ind Ltd Apparatus and method for attaching and detaching charging hole lid of coke oven

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102589293A (en) * 2012-03-04 2012-07-18 溧阳市科华机械制造有限公司 Control device for cover of electric induction furnace
KR101550278B1 (en) 2013-12-13 2015-09-04 주식회사 포스코 Apparatus for fixing a door of coke oven extractor

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