JP2009175823A - Display system for movable route of wire harness - Google Patents

Display system for movable route of wire harness Download PDF

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JP2009175823A
JP2009175823A JP2008011098A JP2008011098A JP2009175823A JP 2009175823 A JP2009175823 A JP 2009175823A JP 2008011098 A JP2008011098 A JP 2008011098A JP 2008011098 A JP2008011098 A JP 2008011098A JP 2009175823 A JP2009175823 A JP 2009175823A
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wire harness
analysis
movable range
movable
path
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JP4746058B2 (en
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Tetsuya Takahashi
哲也 高橋
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Kanto Jidosha Kogyo KK
Toyota Motor East Japan Inc
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Kanto Jidosha Kogyo KK
Kanto Auto Works Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To solve the problem that the actual route of deflection of a wire harness is hardly predicted so as to hardly take actual countermeasures since the route to a point with actual problem of deflection of the wire harness is not recognized though a movable range of deflection of the wire harness is predicted in a conventional manner. <P>SOLUTION: A display system for a movable route of a wire harness includes, in addition to a predicting means for a movable range of a wire harness: an automatic outermost point display means 31 for generating and displaying the outermost points Mp at optional positions of the maximum movable positions Mh on the movable range surface (A) of the displayed wire harness 9; an outermost point route analysis condition imparting means 32 for imparting a route analysis condition to the outermost points Mp; a selection indicating means 4 for selecting the displayed one outermost point Mpx; and a route display means 33 for performing finite element method analysis with the use of the analysis condition imparted to the selected outermost point Mpx, and displaying the route 9a of deflection of the wire harness 9 including the outermost point Mpx. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

この発明は、拘束具で互いに間隔を置いて拘束されて配索されるワイヤハーネスについて、有限要素法により解析された節点群で構成されるライン状の解析モデルに対応する基準配索経路から強制的に移動させ得る可動範囲を有限要素法により解析してワイヤハーネス可動範囲面を表示するワイヤハーネスの可動範囲予測方法を使用し、その可動範囲面の中の任意の最大可動位置に対応する最外点を選択し、その最外点を含むワイヤーハーネスの可動経路を表示してワイヤーハーネスの振れによる周辺部品との干渉による断線、異音等を防ぐワイヤーハーネス可動経路表示システムに関する。   According to the present invention, for a wire harness that is constrained and wired with a restraint at a distance from each other, it is compulsory from a reference routing path corresponding to a line-shaped analysis model composed of nodes analyzed by the finite element method. The wire harness movable range prediction method that displays the wire harness movable range surface by analyzing the movable range that can be moved by the finite element method is used, and the maximum corresponding to an arbitrary maximum movable position within the movable range surface is used. The present invention relates to a wire harness movable path display system that selects an external point, displays a movable path of the wire harness including the outermost point, and prevents disconnection, abnormal noise, and the like due to interference with peripheral components due to the swing of the wire harness.

ワイヤーハーネスは、自動車機器や電気機器等へ電気を供給する電線を束ねたものである。車の場合、車のあらゆる部分に張り巡らされ、人間でいえば血管や神経の役割をしていると言われている。ワイヤーハーネスが例えば自動車に配設される場合、自動車の走行等によるワイヤーハーネスの振れによる周辺部品との干渉による断線、異音等が発生するおそれがあった。   The wire harness is a bundle of electric wires that supply electricity to automobile equipment, electrical equipment, and the like. In the case of a car, it is said that it is stretched around every part of the car and plays the role of blood vessels and nerves in humans. When the wire harness is disposed in an automobile, for example, there is a possibility that disconnection, abnormal noise, etc. may occur due to interference with peripheral components due to fluctuation of the wire harness caused by running of the automobile.

そのため従来から拘束具間におけるワイヤーハーネスの振れの可動範囲を予測し、その予測した可動範囲をサーフェス(パソコンの表示部)で表示する方法が模索されていた。   Therefore, conventionally, a method for predicting the movable range of the wire harness shake between the restraints and displaying the predicted movable range on the surface (display portion of the personal computer) has been sought.

特許文献1(従来技術1)には、複数本の線条材から構成されるワイヤを円形断面で線形性が保たれた複数の梁要素が結合された弾性体とみなし、コンピュータによる有限要素法を利用した計算により、所定箇所に配索されるワイヤの可動範囲を予測する方法であって、安定しているワイヤにおける拘束部位以外の複数の梁要素のそれぞれの結合点である節点に対して、所定の方向に所定の力を加えたときのワイヤの可動範囲を、ワイヤの形状特性、材料特性及び拘束条件を満たすように有限要素法を利用して算出するワイヤ様構造物の可動範囲予測方法が開示されている。   In Patent Document 1 (Prior Art 1), a wire composed of a plurality of wire rods is regarded as an elastic body in which a plurality of beam elements having a circular cross section and maintained in linearity are combined, and a finite element method using a computer This is a method for predicting the movable range of a wire routed at a predetermined location by calculation using, and for a node that is a connection point of a plurality of beam elements other than a restraint site in a stable wire Predicting the movable range of a wire-like structure by using the finite element method to calculate the movable range of a wire when a predetermined force is applied in a predetermined direction so as to satisfy the shape characteristics, material characteristics and constraint conditions of the wire A method is disclosed.

即ち、両端をクランプされたワイヤハーネスにつき、その拘束位置及び方向を拘束条件として、フックの法則に応じて、節点もしくは梁要素に3軸方向に並進及び3軸方向回りの6個の自由度、つまり各梁要素の両節点につき12個の自由度を持つとして、ワイヤハーネスの長さ及び断面積の形状特性並びに梁要素の断面積、断面二次モーメント、密度、縦弾性係数及び横弾性係数の材料特性に対応する12行12列の剛性ベクトルと、並進及び回転の12行の変位ベクトルとの積が、12行の力ベクトルに相当する関係が成立することを前提にする。そして、3個以上の節点が連続するワイヤハーネスにつき、各節点間の変位の連続性と力が釣合うことを前提に、下記の式(1)のフックの法則に対応する配索経路関数によりワイヤハーネスの配索経路が解析される。   That is, with respect to the wire harness clamped at both ends, with the restraint position and direction as restraint conditions, the node or beam element translates in three axes and has six degrees of freedom around the three axes according to the hook law. In other words, assuming that there are 12 degrees of freedom at each node of each beam element, the shape characteristics of the length and cross-sectional area of the wire harness and the cross-sectional area, cross-sectional moment of inertia, density, longitudinal elastic modulus and transverse elastic modulus of the beam element It is assumed that a relationship corresponding to a force vector of 12 rows is established by a product of a stiffness vector of 12 rows and 12 columns corresponding to material characteristics and a displacement vector of 12 rows of translation and rotation. Then, for a wire harness in which three or more nodes are continuous, on the premise that the continuity and force of displacement between the nodes are balanced, the routing path function corresponding to the hook law of the following equation (1) The wiring route of the wire harness is analyzed.

[K]{x}={F}・・・(1)
ここで、K:前述の形状特性及び材料特性を基に算出もしくは実測され、かつ前述のばね定数に相当する剛性ベクトル、x:変位ベクトル、F:力ベクトル。
[K] {x} = {F} (1)
Here, K: rigidity vector calculated or measured based on the above-described shape characteristics and material characteristics and corresponding to the above-described spring constant, x: displacement vector, F: force vector.

これにより、ワイヤハーネスの両端の拘束位置及び拘束する方向を規定する拘束条件を前提に、ワイヤハーネスの長さ・円形断面形状の形状特性及び材料特性に応じて、弾性体としての梁要素が介在する各節点の互いの三次元方向の力を均衡させた状態に基準の配索経路が解析されると共に、節点に力を加えた場合の配索経路、即ち重力、エンジン駆動、走行時の振動等に起因する基準配索経路からの変位が解析され、また変位に対する力も解析可能となる。   As a result, on the premise of restraint conditions that define the restraint position and restraint direction of both ends of the wire harness, the beam element as an elastic body is interposed according to the shape characteristics and material properties of the length and circular cross-sectional shape of the wire harness. The standard routing route is analyzed in a state where the forces in the three-dimensional directions of each node are balanced, and the routing route when force is applied to the nodes, that is, gravity, engine drive, vibration during running It is possible to analyze the displacement from the reference routing path caused by the above, and to analyze the force against the displacement.

特許文献2(従来技術2)には、画面上にワイヤハーネス等の柔軟物の三次元形状を模したグラフィック表示を行う画像表示手段と、柔軟物の画面上で指示された特定部位及び移動させられた移動位置を三次元仮想空間の三次元座標値として認識する座標値認識手段と、柔軟物の解析モデルに対して認識された特定部位を含めて拘束部位間を分割する複数個の節点を設定する節点設定手段と、柔軟物の材料特性データ、形状データ及び拘束条件を入力条件として、認識された移動位置及び設定された節点の三次元座標値データに応答して、有限要素法により特定部位の移動に伴って初期状態の解析モデルが変形するのを解析して変形解析モデルを作成する変形解析手段とを備えて、変形した柔軟物の三次元形状を模したグラフィック表示を行う柔軟物の変形解析装置が開示されている。これにより、ワイヤハーネスの一端に取付けられたコネクタを外す際に、その移動経路及び周辺の干渉物に対する位置関係を確認できる。   In Patent Document 2 (Prior Art 2), an image display means for performing graphic display imitating the three-dimensional shape of a flexible object such as a wire harness on the screen, a specific part designated on the screen of the flexible object, and movement A coordinate value recognition means for recognizing a given movement position as a three-dimensional coordinate value in a three-dimensional virtual space, and a plurality of nodes that divide the restricted parts including a specific part recognized for an analysis model of a flexible object. Using the finite element method to specify the node setting means to be set and the material property data, shape data, and constraint conditions of the flexible object as input conditions, in response to the recognized moving position and the three-dimensional coordinate value data of the set node It is equipped with a deformation analysis means that creates a deformation analysis model by analyzing the deformation of the analysis model in the initial state as the part moves, and displays a graphic display imitating the three-dimensional shape of the deformed flexible object Deformation analysis apparatus flexible object is disclosed. Thereby, when removing the connector attached to the end of a wire harness, the positional relationship with respect to the movement path | route and the surrounding interference object can be confirmed.

更に、本発明者は、特願2007−228579号(従来技術3)によって「ワイヤーハーネスの可動範囲解析方法」を提案している。従来技術3には、「拘束具で互いに間隔をおいて拘束されて配索されるワイヤーハーネスについて、節点群のそれぞれの間に弾性体としての梁要素が介在すると見なしたライン状の解析モデルに対して、有限要素法によりワイヤーハーネスの形状特性、材料特性及び拘束条件に対応して解析された基準配索経路からワイヤーハーネスを強制的に移動させ得る可動範囲を有限要素法により解析するワイヤーハーネスの可動範囲解析方法であって、
両側の拘束点間の直線状の基準ラインを底辺とし、基準ラインを含む平面状の解析面上において解析モデルのライン長を2辺の長さとする三角形の頂点を形成するように、任意の複数個の節点を頂点にそれぞれ幾何学的に位置設定し、
各頂点に所属の節点が基準配索経路から移動可能か否かを解析するための節点の解析経路として、基準ラインに対する垂線を各頂点からそれぞれ設定し、頂点を可動範囲の限界として、各解析経路上での所属の節点の設定位置においてワイヤーハーネスの形状特性、前記材料特性及び前記拘束条件に対応するワイヤーハーネスの変形が許容され得るか否かにより、最大可動位置を解析し、この最大可動位置の解析を、基準ラインを中心に所定の回転角ごとに回転させた複数の解析面ごとに行なうことを特徴とするワイヤーハーネスの可動範囲解析方法」の記載がある。
Further, the present inventor has proposed a “wire harness movable range analysis method” in Japanese Patent Application No. 2007-228579 (Prior Art 3). Prior art 3 includes a “line-like analytical model that is considered to have a beam element as an elastic body between each node group in a wire harness that is constrained and arranged with a restraint at a distance from each other. In contrast, the finite element method analyzes the movable range in which the wire harness can be forcibly moved from the reference routing route analyzed in accordance with the shape characteristics, material characteristics and constraint conditions of the wire harness by the finite element method. A method of analyzing a movable range of a harness,
Arbitrary plural so as to form a vertex of a triangle having a straight reference line between the constraint points on both sides as a base and a line length of the analysis model as two sides on a flat analysis surface including the reference line Geometrically position each node at the vertex,
As a node analysis path to analyze whether or not the node belonging to each vertex can move from the reference routing path, each line is set with a perpendicular to the reference line from each vertex, and each vertex is set as the limit of the movable range. Analyzes the maximum movable position according to whether or not deformation of the wire harness corresponding to the shape characteristics of the wire harness, the material characteristics, and the constraint conditions can be allowed at the set position of the belonging node on the route. There is a description of “a movable range analysis method for a wire harness,” in which the position is analyzed for each of a plurality of analysis surfaces rotated at predetermined rotation angles around a reference line.

従来技術3のワイヤーハーネスの可動範囲解析方法を行なうワイヤーハーネスの可動範囲解析装置を図1に示す。ワイヤーハーネスの可動範囲解析装置は、自動車のインストルメントパネル等に配索されるワイヤーハーネスWについて、解析された配索経路からの最大可動範囲を解析するパソコン1に、その表示部としてのディスプレー部2と、入力部としてのキーボード3及びマウス4並びに記録媒体がセットされる入出力用のディスクドライブ5等を有する入出力部6が付属している。   A wire harness movable range analyzing apparatus for performing the wire harness movable range analyzing method of the prior art 3 is shown in FIG. The wire harness movable range analyzer is a display unit as a display unit for the personal computer 1 that analyzes the maximum movable range from the analyzed routing route for the wire harness W routed on an instrument panel or the like of an automobile. 2 and an input / output unit 6 having an input / output keyboard 3 and a mouse 4 and an input / output disk drive 5 in which a recording medium is set.

パソコン1は、CPU、メモリ等を内蔵してプログラムにより作動し以下の各部を構成する。解析条件格納手段11は、ワイヤーハーネスWの材料特性及び形状特性並びに拘束部位の三次元座標値及び拘束方向等の拘束条件等の解析条件を格納する。配索経路解析手段10は、解析条件格納手段11の解析条件を基に拘束具CLで互いに間隔をおいて拘束されワイヤーハーネスWの安定した基準配索経を有限要素法により中心ラインのライン状の解析モデルについて解析する。表示制御手段12は、入力された画像表示データに応答してディスプレー部2の画面2aに三次元仮想空間を表示し、三次元形状を模したグラフィック表示を行なわせる。可動範囲解析部20は、頂点設定手段21と、解析経路設定手段22と、可動位置確定手段23と、可動範囲データ作成手段24からなり、ワイヤーハーネスの可動範囲を解析する。   The personal computer 1 incorporates a CPU, a memory, etc., and is operated by a program to constitute the following units. The analysis condition storage means 11 stores analysis conditions such as material characteristics and shape characteristics of the wire harness W and constraint conditions such as a three-dimensional coordinate value and a constraint direction of the constraint part. The routing path analyzing means 10 is constrained at a distance from each other by the restraint CL based on the analysis conditions of the analysis condition storage means 11, and a stable reference routing path of the wire harness W is formed in a line shape of a center line by a finite element method. Analyze the analysis model. The display control means 12 displays the three-dimensional virtual space on the screen 2a of the display unit 2 in response to the input image display data, and performs graphic display imitating the three-dimensional shape. The movable range analysis unit 20 includes a vertex setting unit 21, an analysis path setting unit 22, a movable position determination unit 23, and a movable range data creation unit 24, and analyzes the movable range of the wire harness.

次に従来技術3のワイヤーハーネスの可動範囲解析方法について図4に示すフローチャートにしたがって説明する。最初に入出力部5から関連の解析ソフトをロードさせ解析条件等の入力を行いワイヤーハーネスWに対して予め登録された解析条件格納手段11の解析条件に応じて配索経路解析手段10により基準の安定した配索経路が解析される。表示制御手段12は、ワイヤーハーネスWの円形断面に対応して円筒状に肉付けされた配索形状が三次元形状を模して画面2aに表示させる。図3に示される拘束具CL1、CL2間の配索経路について、その可動範囲の解析を指令すると、可動範囲解析部20において、それぞれの節点b1〜b10について三角形を形成する頂点が各基準面について解析される(図2(B)参照、S1)。   Next, a method of analyzing the movable range of the wire harness according to the prior art 3 will be described with reference to the flowchart shown in FIG. First, the related analysis software is loaded from the input / output unit 5 and the analysis conditions and the like are input, and the wiring path analysis unit 10 performs the reference according to the analysis conditions of the analysis condition storage unit 11 registered in advance for the wire harness W. The stable routing route is analyzed. The display control means 12 displays on the screen 2a the wiring shape that is thickened in a cylindrical shape corresponding to the circular cross section of the wire harness W, imitating a three-dimensional shape. When the analysis of the movable range is instructed with respect to the routing path between the restraints CL1 and CL2 shown in FIG. 3, in the movable range analyzing unit 20, vertices forming triangles for the respective nodes b1 to b10 are about the respective reference planes. Analysis is performed (see FIG. 2B, S1).

次いで、垂線状の解析経路が設定(S2)されると共に、その解析経路上で基準の配索経路から所属の節点b1〜b10の移動が許容される最大可動位置Mh111〜Mh1011を有限要素法により解析する(図2(C)参照、S3)。同図で、×印は頂点、○印は最大可動位置を示す。つまり、節点b1〜b10を所属の解析経路に沿って頂点に向けて移動させ、解析モデルM1の解が得られるか否か、即ち前述の式(1)による配索経路関数が収束する限界位置を最大可動位置Mh111〜Mh1011として確定する。   Next, a perpendicular analysis path is set (S2), and the maximum movable positions Mh111 to Mh1011 in which movement of the belonging nodes b1 to b10 is allowed from the reference routing path on the analysis path are determined by the finite element method. Analysis is performed (see FIG. 2C, S3). In the figure, a cross indicates a vertex, and a circle indicates a maximum movable position. That is, the nodes b1 to b10 are moved toward the apex along the analysis path to which the nodes belong, and whether or not the solution of the analysis model M1 can be obtained, that is, the limit position where the routing path function according to the above equation (1) converges. Are determined as the maximum movable positions Mh111 to Mh1011.

このような最大可動位置Mh1〜Mh10を各基準面ごとに結ぶと共に、共通の頂点の最大位置Mh1〜Mh10同士も順に結んで作成された最外可動範囲データに応答して、任意の基準面を正面視した状態で、基準の配索経路からの最大可動範囲を確認させるメッシュ状の三次元画像が画面2aに表示される(図2D参照、S4)。確認のために必要な回転位置を入力装置4で指定して、その領域の正面視の画像を表示させることもできる。
特開2004−119613号公報 特開2005−149055号公報
In response to the outermost movable range data created by connecting the maximum movable positions Mh1 to Mh10 for each reference plane and connecting the common vertex maximum positions Mh1 to Mh10 in order, an arbitrary reference plane is set. When viewed from the front, a mesh-like three-dimensional image for confirming the maximum movable range from the reference routing route is displayed on the screen 2a (see FIG. 2D, S4). A rotational position necessary for confirmation can be designated by the input device 4 and a front-view image of the region can be displayed.
JP 2004-119613 A JP 2005-149055 A

しかしながら、従来技術3のワイヤーハーネスの可動範囲解析方法であるとワイヤーハーネスの振れる可動範囲は予測できたが、実際に問題が発生する任意の一つの最外点にワイヤーハーネスが振れるまでの経路を示すことはできず、その振れの経路は不明であった。そのため、実際のワイヤーハーネスが振れる経路の予測が困難なためワイヤーハーネスを実際に配設する場合に設計等において対策が取り難い課題があった。   However, with the wire harness movable range analysis method of Prior Art 3, the movable range in which the wire harness can swing was predicted, but the route until the wire harness swings to any one outermost point where the problem actually occurs is determined. It could not be shown, and the path of the run was unknown. For this reason, since it is difficult to predict the path in which the actual wire harness swings, there has been a problem that it is difficult to take measures in design or the like when the wire harness is actually arranged.

そのため、自動車の走行等によるワイヤーハーネスの振れによる周辺部品との干渉による断線、異音等が発生するおそれがあった。    For this reason, there is a risk that disconnection, abnormal noise, etc. may occur due to interference with peripheral components due to runout of the wire harness due to traveling of the automobile or the like.

上記課題を解決するために、拘束具で互いに間隔を置いて拘束されて配索されるワイヤハーネスについて、節点群のそれぞれの間に弾性体としての梁要素が介在すると見なしたライン状の解析モデルに対して、有限要素法によりワイヤハーネスの形状特性、材料特性及び拘束条件に対応して解析された基準配索経路からワイヤハーネスを強制的に移動させ得る可動範囲を解析して可動範囲を予測し、その可動範囲面を表示するワイヤハーネスの可動範囲予測方法に加えて、
表示されたワイヤーハーネスの可動範囲面の最大可動位置の任意の位置に複数の最外点を作成し表示する最外点自動表示手段と、
作成され表示された最外点に経路解析条件を付与する最外点経路解析条件付与手段と、
表示されている任意の一つの最外点を選択する選択指示手段と、
選択指示手段によって選択された最外点に付与されている解析条件によって有限要素法解析を行い、その最外点を含むワイヤーハーネスの振れの経路を表示する経路表示手段とからなることを特徴とするワイヤーハーネスの可動経路表示システムを提案する。
In order to solve the above-mentioned problems, a wire-like analysis in which a wire element as an elastic body is assumed to be interposed between each node group of wire harnesses that are constrained and arranged with a restraint at an interval. For the model, analyze the movable range by which the wire harness can be forcibly moved from the reference routing route analyzed according to the shape characteristics, material characteristics and constraint conditions of the wire harness by the finite element method. In addition to the wire harness movable range prediction method that predicts and displays the movable range surface,
An outermost point automatic display means for creating and displaying a plurality of outermost points at arbitrary positions of the maximum movable position of the movable range surface of the displayed wire harness;
Outermost point route analysis condition assigning means for assigning route analysis conditions to the outermost point created and displayed;
Selection instruction means for selecting any one of the displayed outermost points;
It is characterized by comprising a path display means for performing a finite element method analysis according to the analysis condition given to the outermost point selected by the selection instruction means, and displaying the deflection path of the wire harness including the outermost point. We propose a moving path display system for wire harnesses.

また、ワイヤハーネスの可動範囲予測方法が、両側の拘束点間の直線状の基準ラインを底辺とし、基準ラインを含む平面状の解析面上において解析モデルのライン長を2辺の長さとする三角形の頂点を形成するように、任意の複数個の節点を頂点にそれぞれ幾何学的に位置設定し、
各頂点に所属の節点が基準配索経路から移動可能か否かを解析するための節点の解析経路として、基準ラインに対する垂線を各頂点からそれぞれ設定し、
頂点を可動範囲の限界として、各解析経路上での所属の節点の設定位置においてワイヤハーネスの形状特性、材料特性及び拘束条件に対応するワイヤハーネスの変形が許容されるか得か否かにより、最大可動位置を解析し、
この最大可動位置の解析を、基準ラインを中心に所定の回転角ごとに回転させた複数の解析面毎に行うことによってワイヤハーネスの可動範囲面を作成するワイヤーハーネスの可動範囲予測方法である0017欄に記載のワイヤーハーネス可動経路表示システムを提案する。
Further, the method of predicting the movable range of the wire harness is a triangle in which the straight reference line between the constraint points on both sides is the base, and the analysis model line length is two sides on the flat analysis surface including the reference line. Arbitrary multiple nodes are respectively geometrically positioned at the vertices to form vertices of
As a node analysis path for analyzing whether or not the nodes belonging to each vertex can move from the reference routing path, a perpendicular to the reference line is set from each vertex.
Whether the deformation of the wire harness corresponding to the shape characteristics, material characteristics and restraint conditions of the wire harness is allowed or not at the setting position of the belonging node on each analysis path, with the apex being the limit of the movable range, Analyze the maximum movable position,
This is a wire harness movable range prediction method for creating a movable range surface of a wire harness by performing analysis of the maximum movable position for each of a plurality of analysis surfaces rotated at predetermined rotation angles around a reference line. The wire harness movable path display system described in the column is proposed.

この発明によれば、従来の予測手段では表示することのできなかった自動車のワイヤーハーネスの振れの可動経路を容易に表示することができる。   According to the present invention, it is possible to easily display the movable path of the swing of the automobile wire harness that could not be displayed by the conventional prediction means.

そのため、自動車の走行等によるワイヤーハーネスの振れによる周辺部品との干渉を予め防ぐような配線ができ、ワイヤーハーネスの断線や異音の発生等を防止することが可能になった。   For this reason, it is possible to perform wiring that prevents in advance interference with peripheral components due to fluctuations in the wiring harness caused by traveling of the automobile, and it is possible to prevent disconnection of the wiring harness, generation of abnormal noise, and the like.

この発明の実施形態であるワイヤーハーネス可動経路表示システムに使用されるワイヤハーネス可動範囲予測方法について説明する図1乃至図4、同じくワイヤーハーネスの振れの経路表示手段を示すフローチャートである図5、同じく図5の最外点の任意の一つを選択指示手段で選択し指示を行なう状態を示す説明図である図6、同じく図5の解析結果の経路を表示した状態を示す図7に基づいて説明する。   FIGS. 1 to 4 for explaining the wire harness movable range prediction method used in the wire harness movable path display system according to the embodiment of the present invention, FIG. 5 is also a flowchart showing the wire harness deflection path display means, and FIG. FIG. 6 is an explanatory diagram showing a state in which any one of the outermost points in FIG. 5 is selected and instructed by the selection instruction means, and FIG. 7 is a diagram showing a state in which the path of the analysis result in FIG. 5 is displayed. explain.

この発明の実施形態であるワイヤーハーネス可動経路表示システムは、従来技術3に記載されたワイヤーハーネス可動範囲予測手段(図4(E))に基づく。このワイヤハーネスの可動範囲予測方法に使用される可動範囲解析装置を図1に示し以下説明する。   The wire harness movable path display system according to the embodiment of the present invention is based on the wire harness movable range predicting means (FIG. 4E) described in the prior art 3. A movable range analyzing apparatus used for the movable range predicting method of the wire harness is shown in FIG. 1 and will be described below.

可動範囲解析装置は、例えば自動車のインストルメントパネルもしくはその周辺のボデーに間欠的に順に拘束されて配索されるワイヤハーネスについて、その解析された配索経路からの最大可動範囲を解析するのにパソコン1を用いるもので、さらにディスプレイ部2と、入力部としてのキーボード3及びマウス4並びにCD等の記録媒体がセットされる入出力用のディスクドライブ6等の入出力部5とが付属すると共に、CPU、メモリ等を内蔵してプログラムにより作動することにより次の各部を構成している。   The movable range analysis device is used to analyze the maximum movable range from the analyzed routing route, for example, for a wire harness that is intermittently constrained and routed to an automobile instrument panel or its surrounding body. A personal computer 1 is used, and a display unit 2, a keyboard 3 and a mouse 4 as input units, and an input / output unit 5 such as an input / output disk drive 6 in which a recording medium such as a CD is set are attached. The following units are configured by incorporating a CPU, a memory and the like and operating according to a program.

即ち、ワイヤハーネスの材料特性及び形状特性並びに拘束部位の三次元座標値及び拘束方向等の拘束条件等の解析条件を格納する解析条件格納手段11と、その解析条件を基に拘束具で互いに間隔を置いて拘束されワイヤハーネスの安定した基準配索経路を有限要素法により中心ラインのライン状の解析モデルについて解析する配索経路解析手段10と、入力する画像表示データに応答してディスプレイ部2の画面2aの三次元仮想空間に三次元形状を模したグラフィック表示を行わせる表示制御手段12と、ワイヤハーネスの可動範囲を解析する可動範囲解析部20と、ワイヤーハーネス可動経路表示部30とから構成される。   That is, the analysis condition storage means 11 for storing analysis conditions such as constraint conditions such as the material characteristics and shape characteristics of the wire harness, the three-dimensional coordinate values and the constraint direction of the constraint part, and the mutual spacing between the constraint tools based on the analysis conditions And a routing path analyzing means 10 for analyzing a stable standard routing path of the wire harness by a finite element method with respect to a line-shaped analytical model of the center line, and a display unit 2 in response to input image display data Display control means 12 for performing graphic display imitating a three-dimensional shape in the three-dimensional virtual space of the screen 2a, a movable range analyzing unit 20 for analyzing the movable range of the wire harness, and a wire harness movable path display unit 30 Composed.

この可動範囲解析部は、両側の拘束点間の直線状の基準ラインを底辺とし、基準ラインを含む平面状の解析面上において解析モデルのライン長を2辺の長さとする三角形の頂点を形成するように、任意の複数個の節点を頂点にそれぞれ幾何学的に位置設定する頂点設定手段21と、その幾何学的な各頂点に所属の節点が基準配索経路から移動可能か否かを解析するための節点の解析経路として、基準ラインに対する垂線を各頂点からそれぞれ設定する解析経路設定手段22と、頂点を可動範囲の限界として、各解析経路上での所属の節点の設定位置においてワイヤハーネスの形状特性、材料特性及び拘束条件を基にワイヤハーネスの変形が許容され得るか否かにより最大可動位置を解析する最大可動位置確定手段23と、基準ラインを中心に所定の回転角ごとに回転させた複数面の解析面について、各解析面上における複数個の節点の解析された最大可動位置を順に結ぶと共に、回転角を異にする共通の頂点同士の最大可動位置を順に結ぶ三次元空間における可動範囲データを作成する可動範囲データ作成手段24とで構成される。   This movable range analysis unit forms triangular vertices with the base line of the straight line between the constraint points on both sides as the base and the line length of the analysis model as two sides on the flat analysis surface including the base line As described above, the vertex setting means 21 for geometrically setting an arbitrary plurality of nodes as vertices, and whether or not the nodes belonging to the respective geometric vertices are movable from the reference routing path. As an analysis path of a node for analysis, an analysis path setting means 22 for setting a perpendicular to the reference line from each vertex, and a wire at a set position of the node on the analysis path with the vertex as a limit of the movable range The maximum movable position determination means 23 for analyzing the maximum movable position based on whether or not the deformation of the wire harness can be allowed based on the shape characteristics, material characteristics and restraint conditions of the harness, and the reference line For multiple analysis surfaces rotated at a fixed rotation angle, the maximum movable positions analyzed for multiple nodes on each analysis surface are connected in order, and the maximum movable between common vertices with different rotation angles. The movable range data creating means 24 creates movable range data in a three-dimensional space that connects positions in order.

配索経路解析手段10は、例えば図3及び図2(A)に示すように、互いに異なる方向に拘束具CL1及びCL2により完全拘束することにより配索されるべきワイヤハーネス9に対して、円形断面の線形性が保たれた複数の梁要素が節点で結合された弾性体と見なすことにより、ワイヤハーネス9の長さ・円形断面の形状特性、その中心ラインに沿った例えば5mm間隔の節点群b1〜b10の三次元座標値、梁要素の断面積、断面二次モーメント、密度、縦弾性係数、横弾性係数等の材料特性及び拘束位置・方向を解析条件として、前述の式(1)による配索経路関数を基に、各節点について前述の中心ラインを中心にした互いに力が均衡した捩れ回転量及び並進に起因する三次元位置を解析することにより、拘束点a1、a2間の安定した基準配索経路を規定するライン状の解析モデルM1を作成する。このように、ワイヤハーネス9の全域について三次元空間での配索経路を解析する。   For example, as shown in FIG. 3 and FIG. 2 (A), the routing route analysis means 10 is circular with respect to the wire harness 9 to be routed by being completely restrained by restraints CL1 and CL2 in different directions. By considering a plurality of beam elements that maintain the linearity of the cross section as an elastic body connected at the nodes, the length of the wire harness 9 and the shape characteristics of the circular cross section, a group of nodes at intervals of, for example, 5 mm along the center line Based on the above-mentioned equation (1), using the three-dimensional coordinate values of b1 to b10, the cross-sectional area of the beam element, the secondary moment of section, the material properties such as the density, the longitudinal elastic modulus, the transverse elastic modulus, and the restraint position / direction as analysis conditions By analyzing the torsional rotation amount and the three-dimensional position resulting from the translation centering on the aforementioned center line for each node based on the routing path function, the stability between the constraint points a1 and a2 To create a linear analytical model M1 that defines the reference wiring pathway. In this way, the routing route in the three-dimensional space is analyzed for the entire area of the wire harness 9.

可動範囲解析部20の頂点設定手段21は、図2(A)(B)に示すように、両側の拘束点a1、a2間の各節点b1〜b10について、ライン状の解析モデルM1のライン長L1が例えば基準ラインB1の距離100mmに対して、わん曲分だけ長くなった約110mmとして頂点位置をそれぞれ演算する。つまり、底辺の長さと、頂点の両側の2辺の長さの和とが既知であると、三角形、即ち頂点位置が規定され得ることを前提に、各節点b1〜b10について、両側の拘束点a1、a2間の直線状の基準ラインB1を底辺とし、ライン長L1及びそのライン上の任意の節点両側の線分長に応じて規定される三角形の頂点位置を設定する。   As shown in FIGS. 2 (A) and 2 (B), the vertex setting means 21 of the movable range analysis unit 20 has a line length of the line-shaped analysis model M1 for each of the nodes b1 to b10 between the constraint points a1 and a2 on both sides. For example, the vertex position is calculated by assuming that L1 is about 110 mm which is longer than the distance of 100 mm of the reference line B1 by the amount of curvature. That is, assuming that the length of the base and the sum of the lengths of the two sides on both sides of the vertex are known, the constraint points on both sides of the nodes b1 to b10 are assumed on the assumption that the triangle, that is, the vertex position can be defined. A linear reference line B1 between a1 and a2 is used as a base, and the vertex position of a triangle defined according to the line length L1 and the line segment length on both sides of any node on the line is set.

解析経路設定手段22は、図2(C)に示すように、それぞれの頂点位置からの基準ラインB1に対する垂線の足である交点h1〜h10を解析し、それぞれの垂線を設定する。可動位置確定手段23は、各基準面について、節点b1〜b10について、所属の垂直状の解析経路において基準の配索経路(図2(A))から幾何学的な頂点に向けて微小間隔で逐次移動させる際の収束する最大位置Mh1〜Mh10を、配索経路解析手段10を構成する前述の式(1)の解析ソフトを利用して解析する。   As shown in FIG. 2C, the analysis path setting means 22 analyzes the intersections h1 to h10 that are the legs of the perpendicular to the reference line B1 from each vertex position, and sets each perpendicular. For each reference plane, the movable position determination means 23 at a minute interval from the reference routing path (FIG. 2 (A)) to the geometric vertex in the vertical analysis path to which the nodes b1 to b10 belong. The maximum positions Mh <b> 1 to Mh <b> 10 that converge when sequentially moved are analyzed using the analysis software of the above-described equation (1) that constitutes the routing route analysis means 10.

つまり、各節点b1〜b10の所属の解析経路を微小量づつ逐次移動させる過程で、図5を基に前述したように、節点b1に所属の共通位置の両側の節点同士、節点b2の両側の節点同士、・・・・・・節点b10の両側の節点同士の変位が等しく、かつ力が釣り合う範囲で最大位置を解析する。因みに、移動量に相当する変位ベクトル{x}に対して剛性ベクトル[K]の両側での相違により隣同士の節点の変位が等しくなり得なかったり、或は周辺の配索形状の変化により力ベクトル{F}が均衡し得ないと、式(1)の関係が不成立、つまり収束しないことになる。   That is, in the process of sequentially moving the analysis paths to which the nodes b1 to b10 belong by a minute amount, as described above with reference to FIG. 5, the nodes on both sides of the common position belonging to the node b1 and the both sides of the node b2 The maximum position is analyzed in a range in which the displacements between the nodes,... On both sides of the node b10 are equal and the forces are balanced. Incidentally, the displacement vector {x} corresponding to the amount of movement cannot be equal due to the difference in stiffness vector [K] on both sides, or the displacement due to the change in the surrounding routing shape. If the vector {F} cannot be balanced, the relationship of Expression (1) is not established, that is, does not converge.

節点b1については、幾何学的な最大位置に移動させる過程でワイヤハーネス9の変形曲率が小さくなり、収束可能な範囲な最大位置Mh1が、×印で示す頂点v1よりも下方位置に確定される。節点b2〜b8については、最大位置Mh2〜Mh8が×印で示す所属の頂点と一致する。節点b9については、拘束点a2での拘束方向に起因して基準ラインB1に対して逆回転位相の解析面上の配索位置から所属の解析面側へ大きく変形させられ、頂点v9には到達し得ず、基準ラインB1を僅かに越えた最大位置Mh9に確定される。節点b10については、さらに至近位置の拘束点a2の拘束により変形が制限されて逆回転位相の解析面上に最大位置Mh10に確定される。   As for the node b1, the deformation curvature of the wire harness 9 is reduced in the process of moving to the geometric maximum position, and the maximum position Mh1 within a converging range is determined at a position below the vertex v1 indicated by the x mark. . For the nodes b2 to b8, the maximum positions Mh2 to Mh8 coincide with the vertices to which they belong, which are indicated by x marks. The node b9 is greatly deformed from the routing position on the analysis surface of the reverse rotation phase with respect to the reference line B1 due to the restraining direction at the restraint point a2, and reaches the vertex v9. However, the maximum position Mh9 slightly exceeding the reference line B1 is determined. As for the node b10, the deformation is further restricted by the restriction of the restriction point a2 at the closest position, and the maximum position Mh10 is determined on the analysis surface of the reverse rotation phase.

尚、可動位置確定手段23における節点b1〜b10の所属の解析経路への設定は、頂点に向けて逐次移動させるのと逆方向に、頂点位置で収束するか否かを確認して、収束しない場合に解析経路上を頂点から基準ラインB1に向けて移動することも考えられる。   It should be noted that the setting to the analysis path to which the nodes b1 to b10 belong in the movable position determining means 23 confirms whether or not the nodes b1 to b10 are converged at the vertex position in the opposite direction to the sequential movement toward the vertex, and does not converge. In some cases, it may be possible to move from the apex to the reference line B1 on the analysis path.

可動範囲データ作成手段24は、図2(D)に示すように、図2(A)〜(C)に示す解析面の最大可動位置Mh11〜Mh102を点表示して順に結ぶと共に、所定の角度、例えば30°回転させた解析面の順に結ばれた最大可動位置Mh12〜Mh102と共通の頂点同士の最大可動位置の点を順に結び、同様に所定の角度づつ360°の範囲にわたり回転させた共通の頂点同士の最大可動位置の点を順に結び、さらに最後のMh111〜Mh1011と最初の最大可動位置Mh11〜Mh102の点を結ぶ可動範囲データを作成する(図2は省略して示している)。   As shown in FIG. 2 (D), the movable range data creating means 24 displays the maximum movable positions Mh11 to Mh102 on the analysis surface shown in FIGS. For example, the maximum movable positions Mh12 to Mh102 connected in the order of the analysis plane rotated by 30 ° and the points of the maximum movable positions common to the vertices are connected in order, and the same is rotated over a range of 360 ° by a predetermined angle similarly. The points of the maximum movable positions of the vertices are sequentially connected, and movable range data that connects the last Mh111 to Mh1011 and the first maximum movable positions Mh11 to Mh102 is created (FIG. 2 is omitted).

表示制御手段12は、この可動範囲データに応答してディスプレイ部2の画面2a上の三次元仮想空間に、最大可動範囲を指示する三次元形状のメッシュ状画像をグラフィック表示する。その表示は、可動範囲データを配索形状の解析用のCADの三次元座標系に対して基準ラインB1を画面2a上の三次元仮想空間で正面視した状態を含めて、周知の方法により、外部からの操作指令に応じて任意の方向から見た画像表示データに変換してグラフィック表示を行う。尚、可動範囲データ作成手段の変形例として最大可動位置を表示する点同士を結ばない場合には、表示制御手段12は、最大可動範囲をメッシュ状画像でなく、点群もしくはプロット状画像としてグラフィック表示する。   In response to the movable range data, the display control unit 12 graphically displays a three-dimensional mesh image indicating the maximum movable range in the three-dimensional virtual space on the screen 2a of the display unit 2. The display includes a state in which the reference line B1 is viewed in front in the three-dimensional virtual space on the screen 2a with respect to the three-dimensional coordinate system of the CAD for analyzing the movable range of the movable range data by a known method, In accordance with an operation command from the outside, it is converted into image display data viewed from an arbitrary direction, and graphic display is performed. As a modification of the movable range data creating means, when the points for displaying the maximum movable position are not connected, the display control means 12 displays the maximum movable range as a point cloud or a plot image instead of a mesh image. indicate.

上述したワイヤーハーネス可動範囲予測手段は、図4(E)に示すフローチャートに基づき説明する。ワイヤーハーネスWの可動範囲予測をスタートすると、拘束点間の基準ラインを底辺とし、節点両側の線分長を2辺とする三角形の頂点に各接節点を位置設定する。次に頂点から基準ラインへ垂線を設定する。次に頂点を限界として解析経路上で基準配索経路から節点の移動が許容される最外可動位置をそれぞれ有限要素法により解析する。次に、基準ラインを中心に所定の回転角毎に回転させた複数の解析平面について、節点の最外可動位置をそれぞれ有限要素法により解析する。最後に、各解析平面上で最外可動位置を順にラインで結ぶとともに、各回転角を異にする共通の頂点同士の最外可動位置を順に結んで三次元空間ににおける可動範囲データを作成して可動範囲画像を仮想三次元により表示する。   The wire harness movable range prediction means described above will be described based on the flowchart shown in FIG. When the prediction of the movable range of the wire harness W is started, each joint point is positioned at the apex of a triangle having the base line between the constraint points as the base and the line segment length on both sides of the node as two sides. Next, a perpendicular line is set from the vertex to the reference line. Next, the outermost movable position where the movement of the node from the reference routing path is allowed on the analysis path with the vertex as a limit is analyzed by the finite element method. Next, the outermost movable positions of the nodes are analyzed by a finite element method with respect to a plurality of analysis planes rotated at predetermined rotation angles around the reference line. Finally, the outermost movable position on each analysis plane is connected by a line in order, and the outermost movable position of common vertices with different rotation angles are connected in order to create movable range data in a three-dimensional space. The movable range image is displayed in virtual three-dimensional.

ワイヤーハーネス可動範囲予測手段(図4(E))によってデイスプレー部2の画面に表示されたワイヤーハーネス9の可動範囲面Aを使用して、次にワイヤーハーネス可動経路表示部30によって、ワイヤーハーネス9の可動経路を予め予測して表示する。ワイヤーハーネス可動経路表示部30は、最外点自動表示手段30、最外点経路解析条件付与手段31、経路表示手段32と、選択指示手段4とからなる。   Using the movable range surface A of the wire harness 9 displayed on the screen of the display unit 2 by the wire harness movable range predicting means (FIG. 4E), the wire harness movable path display unit 30 then uses the movable range surface A of the wire harness. Nine movable paths are predicted and displayed in advance. The wire harness movable path display unit 30 includes an outermost point automatic display means 30, an outermost point path analysis condition giving means 31, a path display means 32, and a selection instruction means 4.

デイスプレー部2の画面に表示されたワイヤーハーネス9の可動範囲面Aの最大可動位置Mh1−−nの任意の位置に最外点自動表示手段31により任意の複数の最外点Mpを作成し表示する(図4(F)及び図6参照)。   A plurality of arbitrary outermost points Mp are created by the outermost point automatic display means 31 at an arbitrary position of the maximum movable position Mh1--n of the movable range plane A of the wire harness 9 displayed on the screen of the display unit 2. This is displayed (see FIG. 4F and FIG. 6).

表示されたそれぞれの最外点Mpに最外点経路解析条件付与手段31によって経路解析条件を付与する(図4(F))。   A route analysis condition is assigned to each displayed outermost point Mp by the outermost point route analysis condition assigning means 31 (FIG. 4F).

次に、図5及び図6に示すようにワイヤーハーネス可動経路表示部30の選択指示手段(マウス)4により画面2aに表示されている任意の一つの最外点Mpxを選択して経路解析の指示を行なう。この実施形態では選択指示手段4はパソコン1のマウス4であり、選択して指示する行為はマウス4のクリックである。選択指示手段4の他の実施形態としては、パソコンのキーボードやタッチパネル等のマウスと同作用を行い得る部材であれば可能である。その場合、選択して指示する行為はキーボードやタッチパネルへのタッチになる。図6において9aは、選択して経路解析を指示された最外点Mpxを含むワイヤーハーネスの解析元経路を示す。   Next, as shown in FIG. 5 and FIG. 6, any one of the outermost points Mpx displayed on the screen 2a is selected by the selection instruction means (mouse) 4 of the wire harness movable path display unit 30 to perform path analysis. Give instructions. In this embodiment, the selection instruction means 4 is the mouse 4 of the personal computer 1, and the act of selecting and instructing is a click of the mouse 4. As another embodiment of the selection instruction means 4, any member that can perform the same action as a mouse such as a keyboard of a personal computer or a touch panel is possible. In that case, the act of selecting and instructing is touching the keyboard or touch panel. In FIG. 6, 9a shows the analysis origin path | route of the wire harness containing the outermost point Mpx selected and instruct | indicated path | route analysis.

次に、選択指示手段4によって選択指示された最外点Mpxに付与されている解析条件によって有限要素法解析を行い、図7に示すようにその最外点Mpxを含むワイヤーハーネス9の振れの経路9aを経路表示手段32によってディスプレー部2の画面2aに表示することができる。   Next, the finite element method analysis is performed according to the analysis condition given to the outermost point Mpx selected and instructed by the selection instructing means 4, and the wire harness 9 including the outermost point Mpx as shown in FIG. The route 9a can be displayed on the screen 2a of the display unit 2 by the route display means 32.

上述した最外点自動表示手段30、最外点経路解析条件付与手段31、経路表示手段32は、パソコン1に設定されたコンピューターソフトである。   The outermost point automatic display means 30, the outermost point path analysis condition assigning means 31, and the path display means 32 described above are computer software set in the personal computer 1.

この発明は、ワイヤーハーネスの配設に関するもので自動車、バイク等の二輪車、電機業界で利用可能である。   The present invention relates to the arrangement of a wire harness, and can be used in automobiles, motorcycles such as motorcycles, and the electric industry.

この発明の実施形態であるワイヤハーネス可動経路表示システムに使用されるワイヤーハーネス可動範囲予測方法を実施する可動範囲解析装置の構成を説明する構成図The block diagram explaining the structure of the movable range analyzer which implements the wire harness movable range prediction method used for the wire harness movable path | route display system which is embodiment of this invention 図1の可動範囲解析装置装置の動作を説明する説明図Explanatory drawing explaining operation | movement of the movable range analyzer of FIG. 図1の可動範囲解析装置装置の解析対象になるワイヤーハーネスを示す正面図The front view which shows the wire harness used as the analysis object of the movable range analyzer of FIG. 図1の可動範囲解析装置装置の動作を説明するフローチャートThe flowchart explaining operation | movement of the movable range analyzer of FIG. この発明の実施形態であるワイヤハーネス可動経路表示システムに使用されるワイヤーハーネス経路表示部のフローチャートThe flowchart of the wire harness path | route display part used for the wire harness movable path | route display system which is embodiment of this invention 同じく表示された最外点の一つをマウスでクリックする状態を示す説明図Explanatory drawing showing the state of clicking one of the displayed outermost points with the mouse 同じく図5の解析結果のワイヤーハーネス振れ経路を表示した状態を示す説明図Explanatory drawing which similarly shows the state which displayed the wire harness deflection | deviation path | route of the analysis result of FIG.

符号の説明Explanation of symbols

1 パソコン
2 ディスプレイ部
3 キーボード
4 マウス
5 入出力部
6 ディスクドライブ
9 ワイヤハーネス
9a ワイヤーハーネスの解析元経路
10 配索経路解析手段
11 表示制御手段
12 表示制御手段
20 可動範囲解析部
21 頂点設定手段
22 解析経路設定手段
23 可動位置確定手段
24 可動範囲データ作成手段
30 ワイヤーハーネス経路表示部
31 最外点自動表示手段
32 最外点経路解析条件付与手段
33 経路表示手段
a1、a2、 拘束点
B1 基準ライン
b1〜b10 節点
CL1、CL2 拘束具
h1〜h10 交点
L1 ライン長
M1 解析モデル
Mh1〜Mh10 最大可動位置
A ワイヤーハーネス可動予測範囲
Mp1〜Mpn ワイヤーハーネス可動予測範囲の最外点
Mpx 選択指示された任意の一つの最外点
DESCRIPTION OF SYMBOLS 1 PC 2 Display part 3 Keyboard 4 Mouse 5 Input / output part 6 Disk drive 9 Wire harness 9a Wire harness analysis origin path 10 Routing path analysis means 11 Display control means 12 Display control means 20 Movable range analysis part 21 Vertex setting means 22 Analysis path setting means 23 Movable position determination means 24 Movable range data creation means 30 Wire harness path display unit 31 Outermost point automatic display means 32 Outermost point path analysis condition provision means 33 Path display means
a1, a2, restraint point B1 reference line b1-b10 node CL1, CL2 restraint tool h1-h10 intersection L1 line length M1 analysis model
Mh1 to Mh10 Maximum movable position A Wire harness movable predicted range Mp1 to Mpn Outermost point of wire harness movable predicted range Mpx Any one outermost point selected and instructed

Claims (2)

拘束具で互いに間隔を置いて拘束されて配索されるワイヤハーネスについて、節点群のそれぞれの間に弾性体としての梁要素が介在すると見なしたライン状の解析モデルに対して、有限要素法によりワイヤハーネスの形状特性、材料特性及び拘束条件に対応して解析された基準配索経路からワイヤハーネスを強制的に移動させ得る可動範囲を解析して可動範囲を予測し、その可動範囲面を表示するワイヤハーネスの可動範囲予測方法に加えて、
表示されたワイヤーハーネスの可動範囲面の最大可動位置の任意の位置に複数の最外点を作成し表示する最外点自動表示手段と、
作成され表示された最外点に経路解析条件を付与する最外点経路解析条件付与手段と、
表示されている任意の一つの最外点を選択する選択指示手段と、
選択指示手段によって選択された最外点に付与されている解析条件によって有限要素法解析を行い、その最外点を含むワイヤーハーネスの振れの経路を表示する経路表示手段とからなることを特徴とするワイヤーハーネスの可動経路表示システム。
For wire harnesses that are constrained and arranged with restraints spaced apart from each other, a finite element method is applied to a line-shaped analytical model that is considered to have a beam element as an elastic body between each node group. Analyzing the movable range where the wire harness can be forcibly moved from the reference routing route analyzed according to the shape characteristics, material characteristics and restraint conditions of the wire harness, predicting the movable range, In addition to the method of predicting the movable range of the wire harness to be displayed,
An outermost point automatic display means for creating and displaying a plurality of outermost points at arbitrary positions of the maximum movable position of the movable range surface of the displayed wire harness;
Outermost point route analysis condition assigning means for assigning route analysis conditions to the outermost point created and displayed;
Selection instruction means for selecting any one of the displayed outermost points;
It is characterized by comprising a path display means for performing a finite element method analysis according to the analysis condition given to the outermost point selected by the selection instruction means, and displaying the deflection path of the wire harness including the outermost point. A moving path display system for wire harnesses.
ワイヤハーネスの可動範囲予測方法が、両側の拘束点間の直線状の基準ラインを底辺とし、基準ラインを含む平面状の解析面上において解析モデルのライン長を2辺の長さとする三角形の頂点を形成するように、任意の複数個の節点を頂点にそれぞれ幾何学的に位置設定し、
各頂点に所属の節点が基準配索経路から移動可能か否かを解析するための節点の解析経路として、基準ラインに対する垂線を各頂点からそれぞれ設定し、
頂点を可動範囲の限界として、各解析経路上での所属の節点の設定位置においてワイヤハーネスの形状特性、材料特性及び拘束条件に対応するワイヤハーネスの変形が許容されるか得か否かにより、最大可動位置を解析し、
この最大可動位置の解析を、基準ラインを中心に所定の回転角ごとに回転させた複数の解析面毎に行うことによってワイヤハーネスの可動範囲面を作成するワイヤーハーネスの可動範囲予測方法である請求項1に記載のワイヤーハーネス可動経路表示システム。
The method for predicting the movable range of the wire harness is a triangular vertex with the straight reference line between the constraint points on both sides as the base and the analysis model line length as two sides on the flat analysis surface including the reference line Arbitrary multiple nodes at the vertices, respectively, so as to form
As a node analysis path for analyzing whether or not the nodes belonging to each vertex can move from the reference routing path, a perpendicular to the reference line is set from each vertex.
Whether the deformation of the wire harness corresponding to the shape characteristics, material characteristics and restraint conditions of the wire harness is allowed or not at the setting position of the belonging node on each analysis path, with the apex being the limit of the movable range, Analyze the maximum movable position,
A wire harness movable range prediction method for creating a movable range surface of a wire harness by performing analysis of the maximum movable position for each of a plurality of analysis surfaces rotated at predetermined rotation angles around a reference line. Item 4. The wire harness movable path display system according to Item 1.
JP2008011098A 2008-01-22 2008-01-22 Wire harness movable path display system Expired - Fee Related JP4746058B2 (en)

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