JP2009170142A - Connection structure and connecting method of coaxial cable harness - Google Patents

Connection structure and connecting method of coaxial cable harness Download PDF

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JP2009170142A
JP2009170142A JP2008004283A JP2008004283A JP2009170142A JP 2009170142 A JP2009170142 A JP 2009170142A JP 2008004283 A JP2008004283 A JP 2008004283A JP 2008004283 A JP2008004283 A JP 2008004283A JP 2009170142 A JP2009170142 A JP 2009170142A
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coaxial cable
connection terminal
connection
conductor
parallel
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JP5181682B2 (en
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Hiroyuki Senba
弘之 仙波
Kenki Ishimoto
健輝 石元
Takayoshi Koinuma
孝佳 鯉沼
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Sumitomo Electric Industries Ltd
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Sumitomo Electric Industries Ltd
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Priority to CN2009100015326A priority patent/CN101483284B/en
Priority to KR1020090001768A priority patent/KR101170590B1/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/0045Cable-harnesses
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B11/00Communication cables or conductors
    • H01B11/18Coaxial cables; Analogous cables having more than one inner conductor within a common outer conductor
    • H01B11/20Cables having a multiplicity of coaxial lines
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/03Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
    • H01R9/05Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
    • H01R9/0515Connection to a rigid planar substrate, e.g. printed circuit board
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/03Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
    • H01R9/05Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
    • H01R9/0524Connection to outer conductor by action of a clamping member, e.g. screw fastening means
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/22Bases, e.g. strip, block, panel
    • H01R9/24Terminal blocks
    • H01R9/2483Terminal blocks specially adapted for ground connection
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2103/00Two poles

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  • Coupling Device And Connection With Printed Circuit (AREA)
  • Multi-Conductor Connections (AREA)
  • Insulated Conductors (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a connection structure and a connection method of a coaxial cable harness in which a stable grounding condition of a ground bar can be secured while keeping a stable conductive connecting condition between a central conductor of the coaxial cable and a connection terminal. <P>SOLUTION: A plurality of coaxial cables 20 are arranged in parallel and at each end portions of the coaxial cables 20, central conductors 21 are conductively connected by soldering respectively with connection terminals 17 arranged in parallel, and external conductors 23 of the coaxial cables 20 are conductively connected with a common ground bar 14. The ground bar 14 has end grounding portions 18 at both ends of a body portion 16 extending in a parallel direction of the coaxial cable 20 and a projected portion 13, at a position other than the end grounding portion 18, which extends from the body portion 16 and is arranged in parallel with the connection terminal 17 and is conductively connected by soldering with an intermediate grounding connection terminal 17a. In a connection facing portion between the projected portion 13 and the intermediate grounding connection terminal 17a, there is formed a concave portion 13a on the projected portion 13 inside which there is a solder S. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、並列に配置した複数の同軸ケーブルを接続端子に接続した同軸ケーブルハーネスの接続構造及び接続方法に関する。   The present invention relates to a connection structure and a connection method for a coaxial cable harness in which a plurality of coaxial cables arranged in parallel are connected to connection terminals.

近年、ノートパソコン、携帯電話機、小型ビデオカメラなどの普及により、これら電子機器の小型・軽量化の他に、高速・高画質化が求められている。これらに対応するために、機器本体と液晶表示部との接続や機器内の配線などに、極めて細い同軸ケーブルが用いられ、また、配線の容易性から、複数本の同軸ケーブルを集合一体化させたハーネス形状の同軸ケーブルハーネスが用いられている(例えば、特許文献1参照)。   In recent years, with the widespread use of notebook computers, mobile phones, small video cameras, and the like, in addition to miniaturization and weight reduction of these electronic devices, high speed and high image quality are required. To meet these requirements, extremely thin coaxial cables are used to connect the device main unit and the liquid crystal display, and wiring in the devices. Also, for ease of wiring, multiple coaxial cables are integrated together. A coaxial cable harness in the shape of a harness is used (see, for example, Patent Document 1).

同軸ケーブルハーネスに使用される同軸ケーブルは、内側から中心導体、内部絶縁体、外部導体、外被を順次同軸状に配設して構成される。
このような同軸ケーブルを複数本集合一体化して同軸ケーブルハーネスを構成するが、この同軸ケーブルハーネスの端末部分は、所定ピッチのコネクタ端子や基板等へ半田付け等の導電接続で接続固定される。従来の同軸ケーブルハーネスの一例を、図9及び図10に示す。
A coaxial cable used for a coaxial cable harness is configured by sequentially arranging a central conductor, an inner insulator, an outer conductor, and a jacket from the inside in a coaxial manner.
A coaxial cable harness is formed by integrating a plurality of such coaxial cables, and the terminal portion of the coaxial cable harness is connected and fixed to a connector terminal or a substrate having a predetermined pitch by conductive connection such as soldering. An example of a conventional coaxial cable harness is shown in FIGS.

図9は、同軸ケーブルハーネス1の一端部を示すものである。同軸ケーブルハーネス1は、複数の同軸ケーブル2と絶縁ケーブル3とが並列に配置され、複数の同軸ケーブル2の外部導体2aと絶縁ケーブル3の中心導体3aとが共通のグランドバー4,5に導電接続される。グランドバー4,5は、その両端部に端部接地部4aが設けられ、接地用の被接続部に導電接続されている。グランドバー4の端部接地部4a以外の箇所には、グランドバー4と絶縁ケーブル3の中心導体3aとの間にグランドピン6からなる中間接地部が設けられ、グランドピン6が中心導体3a及びグランドバー4に導電接続されている。また、グランドピン6が、基板やコネクタなどの被接続部材7に設けられた接続端子8に半田付けにより導電接続されている。これにより、グランドバー4の両端部(端部接地部4a)で被接続部材7に対して位置を固定しつつ接地を行うとともに、グランドバー4の中間接地部(グランドピン6)でも接地を図っている。   FIG. 9 shows one end of the coaxial cable harness 1. In the coaxial cable harness 1, a plurality of coaxial cables 2 and an insulated cable 3 are arranged in parallel, and the outer conductor 2 a of the plurality of coaxial cables 2 and the central conductor 3 a of the insulated cable 3 conduct to a common ground bar 4, 5. Connected. The ground bars 4 and 5 are provided with end grounding portions 4a at both ends thereof, and are electrically connected to a grounded connected portion. An intermediate grounding portion including a ground pin 6 is provided between the ground bar 4 and the central conductor 3a of the insulated cable 3 at locations other than the end grounding portion 4a of the ground bar 4, and the ground pin 6 is connected to the central conductor 3a and the central conductor 3a. The ground bar 4 is conductively connected. The ground pin 6 is conductively connected by soldering to a connection terminal 8 provided on a connected member 7 such as a board or a connector. As a result, grounding is performed while fixing the position to the connected member 7 at both ends (end grounding portion 4a) of the ground bar 4, and grounding is also achieved at the intermediate grounding portion (ground pin 6) of the ground bar 4. ing.

特開2007−280772号公報JP 2007-280772 A

同軸ケーブルの中心導体とグランドバーの中間接地部をそれぞれ接続端子に導電接続するときに、接続の工数を減らすためにパルスヒータ等で一括半田接続することが考えられる。しかし、一括半田接続すると、中間接地部が接続端子に押し付けられることになるため、図10に示す半田Sが接続端子8と中間接地部(グランドピン6)との間から周囲に押し出され、中間接地部の半田Sは、側面部分のみに存在し、接続端子8との間に介在しない場合がある。特に、中間接地部の厚さが一括半田付け時の中心導体の高さ以上に厚い場合に、その傾向は顕著に現れる。なお、図10は中間接地部におけるケーブル軸方向に沿った断面図(図9のC−C断面図)である。   When the central conductor of the coaxial cable and the intermediate ground portion of the ground bar are conductively connected to the connection terminals, respectively, it is conceivable to make a batch solder connection with a pulse heater or the like in order to reduce the number of connection steps. However, since the intermediate grounding portion is pressed against the connection terminal when batch soldering is performed, the solder S shown in FIG. 10 is pushed out from between the connection terminal 8 and the intermediate grounding portion (ground pin 6) to the middle. The solder S of the ground portion exists only on the side surface portion, and may not be interposed between the connection terminals 8 in some cases. In particular, when the thickness of the intermediate grounding portion is greater than the height of the central conductor at the time of batch soldering, the tendency is remarkable. FIG. 10 is a cross-sectional view (CC cross-sectional view of FIG. 9) along the cable axial direction in the intermediate ground portion.

接続端子と中間接地部との間(中間接地部の接続面)に半田が介在しないと、接続端子に対する中間接地部の接続強度は弱くなるため、初期状態で中間接地部が剥離していたり、実装後の振動などにより中間接地部が剥離してしまうことがある。そのような場合、グランドバーの中央付近における接地性能が不安定になりノイズ除去効果が不十分になってしまう可能性があった。   If there is no solder between the connection terminal and the intermediate ground part (the connection surface of the intermediate ground part), the connection strength of the intermediate ground part to the connection terminal will be weak, so the intermediate ground part may be peeled off in the initial state, The intermediate grounding part may be peeled off due to vibration after mounting. In such a case, the grounding performance near the center of the ground bar may become unstable, and the noise removal effect may be insufficient.

そこで、本発明の目的は、同軸ケーブルの中心導体と接続端子を安定した導電接続状態としながら、グランドバーの安定した接地状態を確保できる同軸ケーブルハーネスの接続構造及び接続方法を提供することにある。   SUMMARY OF THE INVENTION An object of the present invention is to provide a coaxial cable harness connection structure and connection method capable of ensuring a stable grounding state of a ground bar while maintaining a stable conductive connection state between a central conductor and a connection terminal of a coaxial cable. .

上記課題を解決することのできる本発明に係る同軸ケーブルハーネスの接続構造は、中心導体、前記中心導体の外周に配設された内部絶縁体、前記内部絶縁体の外周に配設された外部導体、及び前記外部導体の外周に配設された外被を有する複数の同軸ケーブルが並列に配置され、それぞれの前記同軸ケーブルの端部で前記中心導体が、並列に配置された接続端子に半田付けで導電接続されており、
前記複数の同軸ケーブルの外部導体が共通のグランドバーに導電接続され、
前記グランドバーは、前記同軸ケーブルの並列方向に延びた本体部の両端部の端部接地部と、前記端部接地部以外の箇所で前記本体部から延びて前記接続端子と並列に配置された中間接地用接続端子に半田付けで導電接続された突出部とを有し、
前記突出部と前記中間接地用接続端子との接続対向部分には、前記突出部および前記中間接地用接続端子の少なくとも一方に凹部が形成され、前記凹部内に半田を有することを特徴とする。
The connection structure of the coaxial cable harness according to the present invention that can solve the above problems includes a center conductor, an inner insulator disposed on the outer periphery of the center conductor, and an outer conductor disposed on the outer periphery of the inner insulator. And a plurality of coaxial cables having a jacket disposed on the outer periphery of the outer conductor are arranged in parallel, and the center conductor is soldered to a connecting terminal arranged in parallel at the end of each coaxial cable. Are electrically connected.
The outer conductors of the plurality of coaxial cables are conductively connected to a common ground bar;
The ground bar is arranged in parallel with the connection terminal extending from the main body at a portion other than the end grounding portion at the end grounding portions at both ends of the main body extending in the parallel direction of the coaxial cable. A projecting portion that is conductively connected to the intermediate ground connection terminal by soldering;
A concave portion is formed in at least one of the projecting portion and the intermediate ground connection terminal at a connection facing portion between the projecting portion and the intermediate ground connection terminal, and solder is provided in the concave portion.

本発明に係る同軸ケーブルハーネスの接続構造において、前記突出部は、前記中間接地用接続端子に導電接続される端子接続部と前記本体部との間に、前記端子接続部より幅の小さい幅小部が形成されていることが好ましい。   In the connection structure of the coaxial cable harness according to the present invention, the protruding portion has a smaller width than the terminal connection portion between the terminal connection portion and the main body portion conductively connected to the intermediate ground connection terminal. It is preferable that the part is formed.

本発明に係る同軸ケーブルハーネスの接続構造において、前記グランドバーは、成型後にメッキされたものであることが好ましい。   In the connection structure of the coaxial cable harness according to the present invention, the ground bar is preferably plated after molding.

また、本発明に係る同軸ケーブルハーネスの接続方法は、中心導体、前記中心導体の外周に配設された内部絶縁体、前記内部絶縁体の外周に配設された外部導体、及び前記外部導体の外周に配設された外被を有する複数の同軸ケーブルを並列に配置し、
前記同軸ケーブルの端部を、前記外部導体、前記内部絶縁体、前記中心導体が段階的に露出するように口出し処理して、
前記同軸ケーブルの並列方向に延びた本体部の両端部の端部接地部と前記端部接地部以外の箇所で本体部から延びた突出部とを有するグランドバーの、前記本体部を前記複数の同軸ケーブルの外部導体に導電接続し、
並列に設けられた複数の接続端子および中間接地用接続端子に対して各前記中心導体と前記突出部を一括半田付けにより導電接続する同軸ケーブルハーネスの接続方法であって、
前記一括半田付けの際に、前記突出部および前記中間接地用接続端子の少なくとも一方に形成された凹部を前記突出部と前記中間接地用接続端子の接続対向部分に配置して、前記凹部に半田が付いて前記突出部と前記中間接地用接続端子とが半田付けされることを特徴とする。
The coaxial cable harness connecting method according to the present invention includes a center conductor, an inner insulator disposed on an outer periphery of the center conductor, an outer conductor disposed on an outer periphery of the inner insulator, and the outer conductor. A plurality of coaxial cables having jackets arranged on the outer periphery are arranged in parallel,
The end portion of the coaxial cable is exposed so that the outer conductor, the inner insulator, and the central conductor are exposed stepwise,
The ground bar having a ground bar having an end grounding portion at both ends of the main body portion extending in the parallel direction of the coaxial cable and a projecting portion extending from the main body portion at a place other than the end grounding portion, Conductive connection to the outer conductor of the coaxial cable,
A method for connecting a coaxial cable harness, wherein the central conductor and the protruding portion are conductively connected by batch soldering to a plurality of connection terminals and a connection terminal for intermediate grounding provided in parallel,
During the batch soldering, a recess formed in at least one of the projecting portion and the intermediate ground connection terminal is disposed in a connection facing portion of the projecting portion and the intermediate ground connection terminal, and soldered to the recess. And the projecting portion and the intermediate ground connection terminal are soldered.

本発明に係る同軸ケーブルハーネスの接続方法において、前記一括半田付け時の前記中間接地用接続端子に対する加圧力は、1.83MPa以上であることが好ましい。   In the method of connecting coaxial cable harnesses according to the present invention, it is preferable that a pressure applied to the intermediate ground connection terminal during the batch soldering is 1.83 MPa or more.

本発明によれば、グランドバーの両端部の端部接地部以外の箇所に設けられた突出部と、その突出部に接続される中間接地用接続端子との少なくとも一方の接続対向部分に凹部が設けられているため、一括半田接続時に突出部を中間接地用接続端子に強く押圧しても、溶融した半田は凹部に入り込んで残ることになる。そのため、この凹部にある半田が突出部と中間接地用接続端子を強く接着し、接続強度を十分に確保することができる。したがって、比較的強い押圧力により一括半田接続して、同軸ケーブルの中心導体と接続端子の安定した導電接続状態を得るとともに、グランドバーの中間部における安定した接地状態も確保することができる。   According to the present invention, there is a recess in at least one connection-facing portion of the protrusion provided at a location other than the end grounding portion at both ends of the ground bar and the intermediate ground connection terminal connected to the protrusion. Therefore, even when the projecting portion is strongly pressed against the intermediate ground connection terminal at the time of batch solder connection, the molten solder enters the recess and remains. Therefore, the solder in the concave portion strongly adheres the protruding portion and the intermediate ground connection terminal, so that sufficient connection strength can be secured. Therefore, it is possible to obtain a stable conductive connection state between the central conductor of the coaxial cable and the connection terminal by batch soldering with a relatively strong pressing force, and to secure a stable grounding state at the intermediate portion of the ground bar.

以下、本発明に係る同軸ケーブルハーネスの接続構造及び接続方法の実施形態の例を、図面を参照して説明する。
なお、本発明に係る同軸ケーブルハーネスの接続構造は、同軸ケーブルハーネスの両端側にコネクタ付けされる場合や、一端側のみコネクタ付けで他端側は基板に接続される場合など、様々な形態を採り得るが、以下の同軸ケーブルハーネスの接続構造では一端側の構成について接続方法とともに説明する。
Hereinafter, an example of an embodiment of a coaxial cable harness connection structure and a connection method according to the present invention will be described with reference to the drawings.
The connection structure of the coaxial cable harness according to the present invention has various forms such as a case where the connector is attached to both ends of the coaxial cable harness, a case where the connector is attached only at one end and the other end is connected to the substrate. Although it can take, the structure of the one end side is demonstrated with the connection method in the connection structure of the following coaxial cable harnesses.

図1は本実施形態に係る同軸ケーブルハーネスの接続構造を示す平面図、図2は図1の同軸ケーブルハーネスに用いられる同軸ケーブルの断面図、図3(a)は図1のA−A断面図、図3(b)は図1のB−B断面図である。   FIG. 1 is a plan view showing a connection structure of a coaxial cable harness according to the present embodiment, FIG. 2 is a sectional view of a coaxial cable used in the coaxial cable harness of FIG. 1, and FIG. FIG. 3 and FIG. 3B are cross-sectional views taken along the line BB in FIG.

図1に示すように、同軸ケーブルハーネス10は、同種及び同サイズの複数(例えば34本)の同軸ケーブル20が並列に配置されており、その軸方向の端部では、複数の同軸ケーブル20の外部導体23が共通のグランドバー14に導電接続されるとともに、各同軸ケーブル20の中心導体21及びグランドバー14が、並列に配置された接続端子17および中間接地用接続端子17aに半田付けで導電接続された接続構造を備えている。なお、複数の接続端子17および中間接地用接続端子17aはコネクタまたは基板である被接続部材11に所定のピッチ(例えば0.3mm)で並列に設けられている。   As shown in FIG. 1, the coaxial cable harness 10 includes a plurality of (for example, 34) coaxial cables 20 of the same type and the same size arranged in parallel. The outer conductor 23 is conductively connected to the common ground bar 14, and the central conductor 21 and the ground bar 14 of each coaxial cable 20 are electrically connected to the connection terminal 17 and the intermediate ground connection terminal 17a arranged in parallel by soldering. It has a connected connection structure. The plurality of connection terminals 17 and intermediate ground connection terminals 17a are provided in parallel at a predetermined pitch (for example, 0.3 mm) on the connected member 11 that is a connector or a substrate.

図2に示すように、同軸ケーブル20は、中心導体21、その外周に配設された内部絶縁体22、内部絶縁体22の外周に配設された外部導体23及び外部導体23の外周に配設された絶縁性の外被24を有しており、これらを同軸状に配設して構成される。   As shown in FIG. 2, the coaxial cable 20 is arranged on the outer periphery of the central conductor 21, the inner insulator 22 disposed on the outer periphery thereof, the outer conductor 23 disposed on the outer periphery of the inner insulator 22, and the outer conductor 23. It has an insulative jacket 24 provided, and these are arranged coaxially.

同軸ケーブル20は、例えば、AWG(American Wire Gage)の規格によるAWG42に該当するケーブル、またはAWG42より細いケーブルが用いられている。AWG42の同軸ケーブル20は、中心導体21が、例えば外径0.025mmの銀メッキ銅合金の素線21aを7本撚って形成されている。また、内部絶縁体22は、中心導体21の外周面を被覆する例えばPFA等のフッ素樹脂からなり外径0.17mmに形成されている。さらに、外部導体23は、外径0.03mmの例えば銀メッキ銅合金の素線23aを内部絶縁体22の外周面に横巻きで螺旋状に巻き付けることで外径0.23mmに形成されている。加えて、外被24は外部導体23の外周面を被覆する例えばPFA等のフッ素樹脂からなり、AWG42の場合は外径0.31mmに形成されている。   As the coaxial cable 20, for example, a cable corresponding to the AWG 42 according to the AWG (American Wire Gage) standard, or a cable thinner than the AWG 42 is used. In the coaxial cable 20 of the AWG 42, the central conductor 21 is formed by twisting seven strands 21a of silver-plated copper alloy having an outer diameter of 0.025 mm, for example. The inner insulator 22 is made of a fluororesin such as PFA, which covers the outer peripheral surface of the center conductor 21, and has an outer diameter of 0.17 mm. Further, the outer conductor 23 is formed to have an outer diameter of 0.23 mm by winding a strand 23a of, for example, a silver-plated copper alloy having an outer diameter of 0.03 mm around the outer peripheral surface of the inner insulator 22 in a spiral manner. . In addition, the jacket 24 is made of a fluororesin such as PFA that covers the outer peripheral surface of the outer conductor 23. In the case of the AWG 42, the jacket 24 is formed with an outer diameter of 0.31 mm.

図1及び図3に示すように、同軸ケーブル20の端部は口出し処理されており、先端側から順に、中心導体21、内部絶縁体22及び外部導体23がそれぞれ段階的に所定長さずつ露出している。同軸ケーブルハーネス10は、すべての同軸ケーブル20が並列に配置された状態で、位置を合わせた外部導体23が共通の2つのグランドバー14,15に挟持され、半田付けにより導電接続されている。
なお、同軸ケーブルハーネス10は、同軸ケーブル20の他に、中心導体及び外被により構成された絶縁ケーブルが含まれていても良い。
As shown in FIGS. 1 and 3, the end portion of the coaxial cable 20 is subjected to lead processing, and the center conductor 21, the inner insulator 22, and the outer conductor 23 are exposed step by step in a predetermined length in order from the tip side. is doing. In the coaxial cable harness 10, all the coaxial cables 20 are arranged in parallel, the external conductors 23 aligned with each other are sandwiched between two common ground bars 14 and 15 and are electrically connected by soldering.
In addition to the coaxial cable 20, the coaxial cable harness 10 may include an insulated cable constituted by a center conductor and a jacket.

これらグランドバー14,15は、互いに接触するかまたは所定の間隔をあけて並列されたすべての同軸ケーブル20の外部導体23にわたって当接可能な長さであって一定厚さの板状に形成されたもので、例えば、銅板などの導電性の金属板を打ち抜いて形成されている。被接続部材11に近い方に配置されるグランドバー15は、同軸ケーブル20の並列方向に延びた細い長方形状であり、被接続部材11に遠い方に配置されるグランドバー14は、同軸ケーブル20の並列方向に延びた細い長方形状の本体部16と、本体部16の両端部の端部接地部18以外の箇所で本体部16から同軸ケーブル20の軸方向に延びた突出部13とを備えている。   The ground bars 14 and 15 are formed in a plate shape having a constant thickness and a length that can contact the outer conductors 23 of all the coaxial cables 20 that are in contact with each other or arranged in parallel at a predetermined interval. For example, it is formed by punching a conductive metal plate such as a copper plate. The ground bar 15 disposed closer to the connected member 11 has a thin rectangular shape extending in the parallel direction of the coaxial cable 20, and the ground bar 14 disposed farther from the connected member 11 is connected to the coaxial cable 20. A thin rectangular main body portion 16 extending in the parallel direction, and projecting portions 13 extending from the main body portion 16 in the axial direction of the coaxial cable 20 at locations other than the end grounding portions 18 at both ends of the main body portion 16. ing.

また、グランドバー14,15は、同軸ケーブル20の並列方向両端部に、被接続部材11の接地用端子17cに半田付けにより導電接続された共通の端部接地部18を備えている。
グランドバー14の突出部13は、一つまたは複数の中間接地用接続端子17aに対して半田付けにより導電接続されることで、グランドバー14の中間接地部として機能する。この突出部13は、本実施形態ではグランドバー14の本体部16とともに一体成型されたものである。突出部13を本体部16とは別体で形成して本体部16と接続することもできるが、一体成型されている方が接続工程が少なくなり好ましい。
In addition, the ground bars 14 and 15 include common end grounding portions 18 that are conductively connected to the grounding terminals 17c of the connected member 11 by soldering at both ends of the coaxial cable 20 in the parallel direction.
The protruding portion 13 of the ground bar 14 functions as an intermediate ground portion of the ground bar 14 by being conductively connected to one or a plurality of intermediate ground connection terminals 17a by soldering. In this embodiment, the protruding portion 13 is integrally formed with the main body portion 16 of the ground bar 14. The protruding portion 13 can be formed separately from the main body portion 16 and connected to the main body portion 16, but it is preferable that the protruding portion 13 is integrally formed because the number of connecting steps is reduced.

また、図3に示すように、突出部13と中間接地用接続端子17aとの接続対向部分には、突出部13に凹部13aが形成され、凹部13a内に半田Sを有している。これにより、突出部13と中間接地用接続端子17aとの間に半田Sの層が形成され、この半田Sによって突出部13と中間接地用接続端子17aとが強く接着され、十分な接続強度が確保されている。   In addition, as shown in FIG. 3, a recessed portion 13a is formed in the protruding portion 13 at the connection facing portion between the protruding portion 13 and the intermediate ground connection terminal 17a, and solder S is provided in the recessed portion 13a. As a result, a layer of solder S is formed between the protruding portion 13 and the intermediate ground connection terminal 17a, and the protrusion 13 and the intermediate ground connection terminal 17a are strongly bonded by the solder S, so that sufficient connection strength is obtained. It is secured.

なお、突出部13の側面(板厚部分)13bにも凹部13aからはみ出した半田Sがあり、これにより突出部13の平面視外周部分が中間接地用接続端子17aに対して固定され、導電接続されている。グランドバー14は、錫メッキや金メッキされた銅板等の板状部材を打ち抜くことで成型(いわゆる先メッキ加工)できるが、その場合は上下面のみにメッキが存在することになる。突出部13の側面13bにも半田Sがあることを考慮すると、半田濡れ性を向上させるために側面13bにもメッキが施されていることが好ましい。したがって、グランドバー14は、板状部材を打ち抜いて成型した後、メッキ液に漬けて後メッキ加工を施したものであることが好ましい。   In addition, the side surface (plate thickness portion) 13b of the protruding portion 13 also has solder S protruding from the concave portion 13a, so that the outer peripheral portion in plan view of the protruding portion 13 is fixed to the intermediate ground connection terminal 17a, and the conductive connection Has been. The ground bar 14 can be molded (so-called pre-plating) by punching a plate-like member such as a tin plate or a gold-plated copper plate. In this case, plating is present only on the upper and lower surfaces. In consideration of the presence of solder S on the side surface 13b of the protruding portion 13, it is preferable that the side surface 13b is also plated in order to improve solder wettability. Therefore, it is preferable that the ground bar 14 is formed by punching a plate-like member and molding it, and then dipping it in a plating solution to perform post-plating.

なお、被接続部材11が基板ではなくコネクタである場合には、一方のグランドバー14の上に断面コ字状の金属板のシェル(図示省略)が被せられて半田付けされる。そして、そのシェルの両先端がコネクタの接地用接続部に接続されることで、グランドバー14の接地がなされる。この場合も、突出部が中間接地部として作用し、グランド電位の安定化を実現することは同様である。   When the connected member 11 is not a substrate but a connector, a metal plate shell (not shown) having a U-shaped cross section is placed on one ground bar 14 and soldered. The ground bar 14 is grounded by connecting both ends of the shell to the ground connection portion of the connector. In this case as well, it is the same that the protruding portion acts as an intermediate grounding portion and realizes stabilization of the ground potential.

次に、上記同軸ケーブルハーネス10の接続方法について説明する。
まず、同軸ケーブルハーネス10を構成するすべての複数の同軸ケーブル20と絶縁ケーブル12とを並列に配置して治具あるいはテープ等(図示省略)で保持し、複数の同軸ケーブル20の端部を口出し処理する(口出し工程)。この口出し処理は、YAGレーザあるいはCOレーザ等のレーザ加工機を用いて行うもので、まず、COレーザの波長や強度を調整して複数の同軸ケーブル20の外被24を切断し端部側を引き抜いて除去する。次に、YAGレーザの波長や強度を調整して複数の同軸ケーブル20の外部導体23を切断し端部側の外部導体を引き抜いて除去する。その後、COレーザの波長や強度を調整して複数の同軸ケーブル20の内部絶縁体22を切断し端部側の内部絶縁体を引き抜いて除去する。
Next, a method for connecting the coaxial cable harness 10 will be described.
First, all the plurality of coaxial cables 20 constituting the coaxial cable harness 10 and the insulated cable 12 are arranged in parallel and held by a jig or tape (not shown), and the ends of the plurality of coaxial cables 20 are led out. Process (salting step). This lead-out process is performed using a laser processing machine such as a YAG laser or a CO 2 laser. First, the outer sheath 24 of the plurality of coaxial cables 20 is cut by adjusting the wavelength and intensity of the CO 2 laser, and ends thereof Pull out the side to remove. Next, the outer conductor 23 of the plurality of coaxial cables 20 is cut by adjusting the wavelength and intensity of the YAG laser, and the outer conductor on the end side is pulled out and removed. Thereafter, the wavelength and intensity of the CO 2 laser are adjusted, the internal insulators 22 of the plurality of coaxial cables 20 are cut, and the internal insulators on the end side are pulled out and removed.

そして、上記口出し工程を行ったら、すべての同軸ケーブル20の外部導体23を、グランドバー14,15の間に挟んで保持する。その際、グランドバー14の突出部13には同軸ケーブル20を配置させず、突出部13と同軸ケーブル20の中心導体21が図1のように上から見て並列するように配置する。突出部13と中心導体21の高さがずれていても構わない。ここで、グランドバー14,15には、それぞれ一方の面に、半田を塗布してなる半田層が設けられており、外部導体23を挟持する際には、半田層側を内側にして配置する。その状態で、グランドバー14,15を介して加熱を行う。すると、グランドバー14,15の半田層が溶融し、すべての同軸ケーブル20の外部導体23がグランドバー14,15に導電接続される。   Then, after performing the lead-out process, the outer conductors 23 of all the coaxial cables 20 are sandwiched and held between the ground bars 14 and 15. At this time, the coaxial cable 20 is not disposed on the projecting portion 13 of the ground bar 14, and the projecting portion 13 and the central conductor 21 of the coaxial cable 20 are disposed in parallel as seen from above as shown in FIG. The height of the protrusion 13 and the center conductor 21 may be shifted. Here, each of the ground bars 14 and 15 is provided with a solder layer formed by applying solder on one surface, and when the external conductor 23 is sandwiched, the solder layer side is disposed inside. . In this state, heating is performed through the ground bars 14 and 15. Then, the solder layers of the ground bars 14 and 15 are melted, and the outer conductors 23 of all the coaxial cables 20 are conductively connected to the ground bars 14 and 15.

このようにして、端部が集合一体化された同軸ケーブルハーネス10が、前述のように、コネクタ端子やFPC等の基板等の被接続部材11に接続される。
基板である被接続部材11に接続する場合は、まず、グランドバー14,15の両端部に位置する端部接地部18をそれぞれ半田付けし、接地用端子17cに電気的に接続する。
In this way, the coaxial cable harness 10 whose ends are assembled and integrated is connected to the connected member 11 such as a connector terminal or a board such as an FPC as described above.
When connecting to the member 11 to be connected, which is a substrate, first, the end grounding portions 18 located at both ends of the ground bars 14 and 15 are respectively soldered and electrically connected to the grounding terminal 17c.

そして、接続端子17に対する中心導体21、および中間接地用接続端子17aに対する突出部13の一括半田付けを行う。まず、図4に示すように、同軸ケーブル20の中心導体21と接続端子17との接続対向部分およびグランドバー14の突出部13と中間接地用接続端子17aとの接続対向部分に線状(例えば、直径0.08mmの丸棒形状)の板半田S1を挟んで配置する。そのとき、突出部13の凹部13aが被接続部材11および中間接地用接続端子17aに向くように配置する。そして、中心導体21と突出部13の上からパルスヒータのヒートチップ9を押し付け、接続端子17および中間接地用接続端子17aに向けて押圧しながら加熱する。これにより、熱が中心導体21及び突出部13を介して板半田S1に伝わり、板半田S1が溶融して近傍の中心導体21及び突出部13に寄り集まる。その際、突出部13と中間接地用接続端子17aとの間に位置していた板半田S1は突出部13の凹部13aに入り込む。その後、冷却されると、図3に示すように接続端子17に対して中心導体21が、中間接地用接続端子17aに対して突出部13が、それぞれ半田Sにより強固に固定され、導電接続される。図4に示すように、突出部13は二つの中間接地用接続端子17aに接続される。突出部13が三つ以上の複数の中間接地用接続端子17aに接続されてもよい。
突出部13の位置は、並列する同軸ケーブル20の中で任意の位置とすることができる。ただし、中間接地の目的のためには、並列する同軸ケーブル20の中央部分に設けることが好ましい。中間接地用接続端子17aは同軸ケーブル20が接続される接続端子17と同様のものとすることができ、それらの並列ピッチも一定でよい。
Then, the central conductor 21 with respect to the connection terminal 17 and the projecting portion 13 with respect to the intermediate ground connection terminal 17a are collectively soldered. First, as shown in FIG. 4, the connection facing portion between the central conductor 21 and the connection terminal 17 of the coaxial cable 20 and the connection facing portion between the protruding portion 13 of the ground bar 14 and the intermediate ground connection terminal 17a are linear (for example, And a plate solder S1 having a round bar shape having a diameter of 0.08 mm). At that time, it arrange | positions so that the recessed part 13a of the protrusion part 13 may face the to-be-connected member 11 and the connection terminal 17a for intermediate | middle grounding. Then, the heat chip 9 of the pulse heater is pressed from above the central conductor 21 and the protruding portion 13 and heated while being pressed toward the connection terminal 17 and the intermediate ground connection terminal 17a. As a result, heat is transferred to the sheet solder S1 through the central conductor 21 and the protruding portion 13, and the sheet solder S1 is melted and gathers near the central conductor 21 and the protruding portion 13 in the vicinity. At that time, the sheet solder S1 located between the protruding portion 13 and the intermediate ground connection terminal 17a enters the concave portion 13a of the protruding portion 13. Thereafter, when cooled, the central conductor 21 is firmly fixed to the connection terminal 17 and the protruding portion 13 is firmly fixed by the solder S to the connection terminal 17a for intermediate grounding as shown in FIG. The As shown in FIG. 4, the protrusion 13 is connected to two intermediate ground connection terminals 17a. The protrusion 13 may be connected to three or more intermediate ground connection terminals 17a.
The position of the protrusion 13 can be set to an arbitrary position in the coaxial cable 20 that is arranged in parallel. However, for the purpose of intermediate grounding, it is preferably provided in the central portion of the coaxial cables 20 in parallel. The intermediate ground connection terminal 17a can be the same as the connection terminal 17 to which the coaxial cable 20 is connected, and the parallel pitch thereof may be constant.

なお、この一括半田付け時に、突出部13は、ヒートチップ9による熱と押圧力により、先端が中間接地用接続端子17aに接触するように中間部分が変形する。一括半田付け後は、この変形した形状が維持される。   At the time of the collective soldering, the intermediate portion of the protrusion 13 is deformed so that the tip thereof contacts the intermediate ground connection terminal 17a due to heat and pressing force by the heat chip 9. After the batch soldering, this deformed shape is maintained.

また、一括半田付け時に、接続端子17に対してパルスヒータのヒートチップ9を押し付ける加圧力が弱すぎると、板半田S1が十分に溶融せず、中心導体21が導電接続しないか、接続してもその接続強度が不十分となる。そのため、中心導体21の接続強度の観点では、ヒートチップ9を押し付ける加圧力は大きい方が好ましい。例えば、0.23MPaの加圧力では、中心導体21が全く接着されない状態となり、1.38MPaの加圧力では、板半田S1の溶け残りが所々に残る状態となり、1.83MPaの加圧力では、良好な半田付け状態(接続状態)となった。   In addition, if the pressure applied to the connecting terminals 17 to press the heat chip 9 of the pulse heater is too weak during batch soldering, the sheet solder S1 is not sufficiently melted and the central conductor 21 is not conductively connected or connected. However, the connection strength is insufficient. Therefore, from the viewpoint of the connection strength of the central conductor 21, it is preferable that the pressure applied to press the heat chip 9 is large. For example, when the applied pressure is 0.23 MPa, the central conductor 21 is not bonded at all. When the applied pressure is 1.38 MPa, the unmelted portion of the sheet solder S1 remains in some places. The soldering state (connected state) was reached.

ここで、ヒートチップ9の加圧力と突出部の接続強度の関係について、接続対向部分に凹部の無い従来の接続構造で調べた結果を図5に示す。加圧力を大きくすると突出部の接続強度が低下していく傾向が明らかであり、中心導体21の接続強度を確保する為の加圧力(1.83MPa)以上では、突出部と接続端子との間に半田層が形成されないために接続強度が100gf以下であった。   Here, the relationship between the pressure applied to the heat chip 9 and the connection strength of the protrusions is shown in FIG. When the applied pressure is increased, the connection strength of the projecting portion tends to decrease. When the applied pressure (1.83 MPa) or more for securing the connection strength of the center conductor 21 is exceeded, the connection between the projecting portion and the connection terminal is obvious. Since no solder layer was formed, the connection strength was 100 gf or less.

しかしながら、本実施形態では、突出部13と中間接地用接続端子17aとの接続対向部分に凹部13aが設けられているため、加圧力を1.83MPa以上に強くしても凹部13a内に半田層が確実に形成され、突出部13と中間接地用接続端子17aとの接続強度が良好に保たれる。したがって、1.83MPa以上の強い押圧力により一括半田接続して、同軸ケーブル20の中心導体21と接続端子17の安定した導電接続状態を得るとともに、グランドバー14の突出部13における安定した接地状態も確保することができる。   However, in this embodiment, since the concave portion 13a is provided in the connection facing portion between the protruding portion 13 and the intermediate ground connection terminal 17a, the solder layer is formed in the concave portion 13a even if the applied pressure is increased to 1.83 MPa or more. Is reliably formed, and the connection strength between the protruding portion 13 and the intermediate ground connection terminal 17a is kept good. Accordingly, the solder is collectively connected by a strong pressing force of 1.83 MPa or more to obtain a stable conductive connection state between the central conductor 21 and the connection terminal 17 of the coaxial cable 20 and a stable grounding state at the protruding portion 13 of the ground bar 14. Can also be secured.

また、従来の接続構造では、突出部の厚さが中心導体の直径より大きい場合に、ヒートチップにより押し付けた時に突出部と接続端子との間に半田の残る隙間が無くなってしまい、接続強度が顕著に低下することになる。実際には、一括半田付け時には中心導体21が径方向に押圧されて撚線構造が多少崩れることを考慮すると、中心導体21の素線21aが2本縦に重なった場合の高さ(AWG42では素線径0.025mm×2)に対して、突出部13の厚さが同等以上であると、接続強度が顕著に低下する。   Further, in the conventional connection structure, when the thickness of the protruding portion is larger than the diameter of the central conductor, there is no gap in which solder remains between the protruding portion and the connection terminal when pressed by a heat chip, and the connection strength is increased. It will drop significantly. Actually, considering that the central conductor 21 is pressed in the radial direction at the time of batch soldering and the twisted wire structure is somewhat broken, the height when the two strands 21a of the central conductor 21 are vertically overlapped (in the AWG 42) When the thickness of the protrusion 13 is equal to or greater than the strand diameter 0.025 mm × 2), the connection strength is remarkably reduced.

これに対して、本実施形態では、突出部13の厚さが中心導体21の素線2本分の径より大きくても、接続対向部分に凹部13aが設けられていることにより、十分な接続強度を確保することができる。例えば、同軸ケーブル20がAWG42であり、中心導体21の直径が0.075mmである場合、突出部13の厚さが0.080mmでも問題なく接続強度を確保できる。また、例えば、同軸ケーブル20がAWG46であり、中心導体21の直径が0.048mmである場合、突出部13の厚さが0.050mmでも問題なく接続強度を確保できる。   On the other hand, in this embodiment, even if the thickness of the protruding portion 13 is larger than the diameter of two strands of the central conductor 21, the connection facing portion is provided with the concave portion 13a, so that sufficient connection is achieved. Strength can be secured. For example, when the coaxial cable 20 is an AWG 42 and the diameter of the central conductor 21 is 0.075 mm, the connection strength can be ensured without any problem even if the thickness of the protruding portion 13 is 0.080 mm. For example, when the coaxial cable 20 is an AWG 46 and the diameter of the central conductor 21 is 0.048 mm, the connection strength can be ensured without any problem even if the thickness of the protruding portion 13 is 0.050 mm.

また、凹部13aの厚さ(深さ)、すなわち半田層の厚さとしては、少なくとも5μm、通常10〜20μm程度あれば接続強度を確保できる。例えば、突出部13の厚さが50μmである場合の一例として凹部13aの厚さは25μmである。また、突出部13の強度や成型性の観点からは、凹部13aの厚さは突出部13の厚さに対して2/3以下であることが好ましい。   Further, the connection strength can be secured if the thickness (depth) of the recess 13a, that is, the thickness of the solder layer is at least 5 μm, usually about 10 to 20 μm. For example, as an example when the thickness of the protrusion 13 is 50 μm, the thickness of the recess 13 a is 25 μm. Further, from the viewpoint of the strength and moldability of the protrusion 13, the thickness of the recess 13 a is preferably 2/3 or less with respect to the thickness of the protrusion 13.

また、図6に示すように、凹部の形態は様々なものを採用できる。
図6(a)は、図3に示した形態と同様であり、突出部13の接続長さL1に対して1/2程度の長さの凹部13aが形成された例である。図6(b)は、突出部13の長手方向に2つの凹部13aが形成された例である。図6(c)は、突出部13に凹部を設けず、接続対向部分の中間接地用接続端子17aの側に凹部17bを設けた形態である。接続対向部分の両側(突出部13及び中間接地用接続端子17a)に凹部を設けても良い。
Moreover, as shown in FIG. 6, various forms can be employed for the recesses.
FIG. 6A is the same as the form shown in FIG. 3, and is an example in which a recess 13 a having a length of about ½ with respect to the connection length L <b> 1 of the protrusion 13 is formed. FIG. 6B is an example in which two concave portions 13 a are formed in the longitudinal direction of the protruding portion 13. FIG. 6C shows a configuration in which the protrusion 13 is not provided with a recess, and a recess 17b is provided on the connection-facing portion on the intermediate ground connection terminal 17a side. You may provide a recessed part in the both sides (the protrusion part 13 and the connection terminal 17a for intermediate grounding) of a connection opposing part.

突出部13に凹部を設ける場合は、突出部13が中間接地用接続端子17aに接触する面積の3/10から7/10程度の面積を凹部が占めるようにするのが好ましい。一つの凹部の面積を小さくする方が突出部13の強度の点で好ましい。一方、凹部の面積が大きいほど半田層が形成される面積も大きくなるので、突出部13と中間接地用接続端子17aとが強固に接続される。したがって、一つの凹部の面積を小さくして二つまたはそれ以上の凹部を設けるのが好ましい。凹部の断面は図6に示した矩形でなくとも、例えば上部になるほど幅が狭くなる形状(楕円を二つに割った形状や三角形状)でもよい。図3や図4に示す様に突出部13の幅方向の中程に凹部を設けてもよいが、凹部の成型加工を容易とするためには、幅方向の端から端まで溝を切るのがよい。例えば、0.07mmの幅の溝を突出部13の幅方向に1本設けることができる。一つの凹部の面積を小さくするという点で、0.04mmの幅の凹部を突出部13の幅方向に2本設けるのがより好ましい。   When providing the recessed part in the protrusion part 13, it is preferable that a recessed part occupies the area of about 3/10 to 7/10 of the area where the protrusion part 13 contacts the connection terminal 17a for intermediate grounding. It is preferable in terms of the strength of the protruding portion 13 to reduce the area of one recess. On the other hand, the larger the area of the recess, the larger the area on which the solder layer is formed, so that the protrusion 13 and the intermediate ground connection terminal 17a are firmly connected. Therefore, it is preferable to provide two or more recesses by reducing the area of one recess. The cross section of the concave portion may not be the rectangle shown in FIG. 6 but may have a shape (a shape obtained by dividing an ellipse into two or a triangular shape) that becomes narrower toward the top, for example. As shown in FIGS. 3 and 4, a recess may be provided in the middle of the protrusion 13 in the width direction. However, in order to facilitate forming the recess, a groove is cut from end to end in the width direction. Is good. For example, one groove having a width of 0.07 mm can be provided in the width direction of the protruding portion 13. In terms of reducing the area of one recess, it is more preferable to provide two recesses having a width of 0.04 mm in the width direction of the protrusion 13.

また、グランドバーの突出部の形態は、図7に示すように幅が変化したものであっても良い。
図7に示す突出部13Aは、中間接地用接続端子17aに導電接続される端子接続部13dと本体部16との間に、端子接続部13dより幅の小さい幅小部13cが形成されているものである。幅小部13cは、前記一括半田付け時に変形する部分であり、変形する部分の幅が小さくなっていることで、一括半田付け後の突出部13Aに生じる残留応力を低減することができる。残留応力が大きいと、突出部13Aが中間接地用接続端子17aから剥離する方向に戻ろうとする力が作用し、中間接地用接続端子17aから剥離してしまうことがある。そのため、図7に示す形態を採用することで、一括半田付け後の初期状態で突出部13Aが中間接地用接続端子17aから剥離することや、実装後の振動などにより突出部13Aが中間接地用接続端子17aから剥離してしまうことを防止することができる。
なお、グランドバーの取り扱いのよさおよび突出部の剥離防止の点から、幅小部13cの幅は、突出部13Aの板厚以上であって、端子接続部13dの幅に対して5/6以下であることが望ましい。
Moreover, the form of the protrusion part of a ground bar may change the width | variety as shown in FIG.
In the protruding portion 13A shown in FIG. 7, a narrow portion 13c having a width smaller than that of the terminal connecting portion 13d is formed between the terminal connecting portion 13d and the main body portion 16 which are conductively connected to the intermediate ground connecting terminal 17a. Is. The small width portion 13c is a portion that is deformed at the time of the collective soldering, and the residual stress generated in the protruding portion 13A after the collective soldering can be reduced by reducing the width of the deformed portion. If the residual stress is large, a force that causes the protruding portion 13A to return to the direction of peeling from the intermediate ground connection terminal 17a may act, causing the protrusion to peel from the intermediate ground connection terminal 17a. Therefore, by adopting the form shown in FIG. 7, the protruding portion 13A is peeled off from the intermediate ground connection terminal 17a in the initial state after batch soldering, or the protruding portion 13A is used for intermediate grounding due to vibration after mounting. It is possible to prevent peeling from the connection terminal 17a.
The width of the small width portion 13c is not less than the plate thickness of the protruding portion 13A and not more than 5/6 with respect to the width of the terminal connecting portion 13d from the point of handling the ground bar and preventing the peeling of the protruding portion. It is desirable that

また、グランドバーの突出部の形態は、図8に示すように1つの中間接地用接続端子のみに接続される幅であってもよい。
図8(a)に示す突出部13Bは、単一幅で延びて1つの中間接地用接続端子17aのみに接続される形態である。また、図8(b)に示す突出部13Cは、幅小部13cを有するとともに幅小部13cより幅が広い端子接続部13dが1つの中間接地用接続端子17aのみに接続される形態である。接続端子17および中間接地用接続端子17aの並列ピッチが1mmの場合、中間接地用接続端子17aの幅が0.5mm程度になるため、突出部13Cの場合、幅小部13cの幅は0.15mm程度、端子接続部13dの幅は0.25mm程度とすることができる。
Further, the form of the protruding portion of the ground bar may be a width connected to only one intermediate ground connection terminal as shown in FIG.
The projecting portion 13B shown in FIG. 8A extends in a single width and is connected to only one intermediate ground connection terminal 17a. Further, the protruding portion 13C shown in FIG. 8B has a configuration in which the terminal connecting portion 13d having the small width portion 13c and wider than the small width portion 13c is connected to only one intermediate ground connection terminal 17a. . When the parallel pitch of the connection terminal 17 and the intermediate ground connection terminal 17a is 1 mm, the width of the intermediate ground connection terminal 17a is about 0.5 mm. About 15 mm, the width of the terminal connecting portion 13 d can be about 0.25 mm.

なお、図7及び図8に示した形態においても、突出部と中間接地用接続端子との接続対向部分には、突出部と中間接地用接続端子の少なくとも一方に凹部が設けられており、突出部の接続強度は十分に確保されている。   7 and 8 also, the connection facing portion between the protrusion and the intermediate ground connection terminal is provided with a recess in at least one of the protrusion and the intermediate ground connection terminal. The connection strength of the part is sufficiently secured.

本発明の同軸ケーブルハーネスの接続構造の実施形態の例を示す平面図である。It is a top view which shows the example of embodiment of the connection structure of the coaxial cable harness of this invention. 図1の同軸ケーブルハーネスに用いられる同軸ケーブルの断面図である。It is sectional drawing of the coaxial cable used for the coaxial cable harness of FIG. 同軸ケーブルハーネスを示す図1の断面図である。It is sectional drawing of FIG. 1 which shows a coaxial cable harness. 本発明の同軸ケーブルハーネスの接続方法の実施形態の例を示す断面図である。It is sectional drawing which shows the example of embodiment of the connection method of the coaxial cable harness of this invention. 従来の接続構造における加圧力と接続強度の関係を示すグラフである。It is a graph which shows the relationship between the applied pressure and connection strength in the conventional connection structure. 凹部の形態例を示す概略図である。It is the schematic which shows the form example of a recessed part. 幅小部を有する突出部を示す平面図である。It is a top view which shows the protrusion part which has a small width part. 一つの接続端子に接続される突出部を示す平面図である。It is a top view which shows the protrusion part connected to one connection terminal. 従来の同軸ケーブルハーネスの接続構造を示す平面図である。It is a top view which shows the connection structure of the conventional coaxial cable harness. 図9の同軸ケーブルハーネスの接続構造を示す断面図である。It is sectional drawing which shows the connection structure of the coaxial cable harness of FIG.

符号の説明Explanation of symbols

10 同軸ケーブルハーネス
11 被接続部材
13,13A,13B,13C 突出部
13a 凹部
13b 側面
13c 幅小部
13d 端子接続部
14,15 グランドバー
16 本体部
18 端部接地部
17 接続端子
17a 中間接地用接続端子
17b 凹部
20 同軸ケーブル
21 中心導体
22 内部絶縁体
23 外部導体
24 外被
S 半田
S1 板半田
DESCRIPTION OF SYMBOLS 10 Coaxial cable harness 11 Connected member 13,13A, 13B, 13C Protrusion part 13a Recess 13b Side surface 13c Narrow part 13d Terminal connection part 14,15 Ground bar 16 Main part 18 End part grounding part 17 Connection terminal 17a Connection for intermediate grounding Terminal 17b Recess 20 Coaxial cable 21 Center conductor 22 Internal insulator 23 External conductor 24 Outer sheath S Solder S1 Plate solder

Claims (5)

中心導体、前記中心導体の外周に配設された内部絶縁体、前記内部絶縁体の外周に配設された外部導体、及び前記外部導体の外周に配設された外被を有する複数の同軸ケーブルが並列に配置され、それぞれの前記同軸ケーブルの端部で前記中心導体が、並列に配置された接続端子に半田付けで導電接続されており、
前記複数の同軸ケーブルの外部導体が共通のグランドバーに導電接続され、
前記グランドバーは、前記同軸ケーブルの並列方向に延びた本体部の両端部の端部接地部と、前記端部接地部以外の箇所で前記本体部から延びて前記接続端子と並列に配置された中間接地用接続端子に半田付けで導電接続された突出部とを有し、
前記突出部と前記中間接地用接続端子との接続対向部分には、前記突出部および前記中間接地用接続端子の少なくとも一方に凹部が形成され、前記凹部内に半田を有することを特徴とする同軸ケーブルハーネスの接続構造。
A plurality of coaxial cables having a center conductor, an inner insulator disposed on the outer periphery of the center conductor, an outer conductor disposed on the outer periphery of the inner insulator, and a jacket disposed on the outer periphery of the outer conductor Are arranged in parallel, and at the end of each coaxial cable, the central conductor is conductively connected by soldering to a connection terminal arranged in parallel,
The outer conductors of the plurality of coaxial cables are conductively connected to a common ground bar;
The ground bar is arranged in parallel with the connection terminal extending from the main body at a portion other than the end grounding portion at the end grounding portions at both ends of the main body extending in the parallel direction of the coaxial cable. A projecting portion that is conductively connected to the intermediate ground connection terminal by soldering;
A coaxial portion, wherein a concave portion is formed in at least one of the projecting portion and the intermediate ground connection terminal at a connection facing portion between the projecting portion and the intermediate ground connection terminal, and solder is provided in the concave portion. Cable harness connection structure.
請求項1に記載の同軸ケーブルハーネスの接続構造であって、
前記突出部は、前記中間接地用接続端子に導電接続される端子接続部と前記本体部との間に、前記端子接続部より幅の小さい幅小部が形成されていることを特徴とする同軸ケーブルハーネスの接続構造。
The coaxial cable harness connection structure according to claim 1,
The projecting portion has a coaxial portion characterized in that a narrow portion having a width smaller than that of the terminal connection portion is formed between a terminal connection portion conductively connected to the intermediate ground connection terminal and the main body portion. Cable harness connection structure.
請求項1または2に記載の同軸ケーブルハーネスの接続構造であって、
前記グランドバーは、成型後にメッキされたものであることを特徴とする同軸ケーブルハーネスの接続構造。
The connection structure of the coaxial cable harness according to claim 1 or 2,
A connection structure for a coaxial cable harness, wherein the ground bar is plated after molding.
中心導体、前記中心導体の外周に配設された内部絶縁体、前記内部絶縁体の外周に配設された外部導体、及び前記外部導体の外周に配設された外被を有する複数の同軸ケーブルを並列に配置し、
前記同軸ケーブルの端部を、前記外部導体、前記内部絶縁体、前記中心導体が段階的に露出するように口出し処理して、
前記同軸ケーブルの並列方向に延びた本体部の両端部の端部接地部と前記端部接地部以外の箇所で本体部から延びた突出部とを有するグランドバーの、前記本体部を前記複数の同軸ケーブルの外部導体に導電接続し、
並列に設けられた複数の接続端子および中間接地用接続端子に対して各前記中心導体と前記突出部を一括半田付けにより導電接続する同軸ケーブルハーネスの接続方法であって、
前記一括半田付けの際に、前記突出部および前記中間接地用接続端子の少なくとも一方に形成された凹部を前記突出部と前記中間接地用接続端子の接続対向部分に配置して、前記凹部に半田が付いて前記突出部と前記中間接地用接続端子とが半田付けされることを特徴とする同軸ケーブルハーネスの接続方法。
A plurality of coaxial cables having a center conductor, an inner insulator disposed on the outer periphery of the center conductor, an outer conductor disposed on the outer periphery of the inner insulator, and a jacket disposed on the outer periphery of the outer conductor Placed in parallel,
The end portion of the coaxial cable is exposed so that the outer conductor, the inner insulator, and the central conductor are exposed stepwise,
The ground bar having a ground bar having an end grounding portion at both ends of the main body portion extending in the parallel direction of the coaxial cable and a projecting portion extending from the main body portion at a place other than the end grounding portion, Conductive connection to the outer conductor of the coaxial cable,
A method for connecting a coaxial cable harness, wherein the central conductor and the protruding portion are conductively connected by batch soldering to a plurality of connection terminals and a connection terminal for intermediate grounding provided in parallel,
During the batch soldering, a recess formed in at least one of the projecting portion and the intermediate ground connection terminal is disposed in a connection facing portion of the projecting portion and the intermediate ground connection terminal, and soldered to the recess. A method of connecting a coaxial cable harness, wherein the protruding portion and the intermediate ground connection terminal are soldered.
請求項4に記載の同軸ケーブルハーネスの接続方法であって、
前記一括半田付け時の前記中間接地用接続端子に対する加圧力は、1.83MPa以上であることを特徴とする同軸ケーブルハーネスの接続方法。
It is a connection method of the coaxial cable harness according to claim 4,
A method for connecting coaxial cable harnesses, wherein a pressure applied to the intermediate ground connection terminal during the batch soldering is 1.83 MPa or more.
JP2008004283A 2008-01-11 2008-01-11 Coaxial cable harness connection structure and connection method Expired - Fee Related JP5181682B2 (en)

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TW200937782A (en) 2009-09-01
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