JP2009164627A - Oil extraction system of transformer - Google Patents

Oil extraction system of transformer Download PDF

Info

Publication number
JP2009164627A
JP2009164627A JP2009090634A JP2009090634A JP2009164627A JP 2009164627 A JP2009164627 A JP 2009164627A JP 2009090634 A JP2009090634 A JP 2009090634A JP 2009090634 A JP2009090634 A JP 2009090634A JP 2009164627 A JP2009164627 A JP 2009164627A
Authority
JP
Japan
Prior art keywords
oil
transformer
weight
flow rate
pump
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2009090634A
Other languages
Japanese (ja)
Inventor
Koji Ikehara
公司 池原
Hideki Tanigawa
秀樹 谷川
Masanao Ueno
正直 上野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HOKURIKU ELECTRIC Manufacturing
JAPAN ENVIRONMENTAL SAFETY COR
JAPAN ENVIRONMENTAL SAFETY CORP
Hokuriku Electric Co Ltd
Original Assignee
HOKURIKU ELECTRIC Manufacturing
JAPAN ENVIRONMENTAL SAFETY COR
JAPAN ENVIRONMENTAL SAFETY CORP
Hokuriku Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by HOKURIKU ELECTRIC Manufacturing, JAPAN ENVIRONMENTAL SAFETY COR, JAPAN ENVIRONMENTAL SAFETY CORP, Hokuriku Electric Co Ltd filed Critical HOKURIKU ELECTRIC Manufacturing
Priority to JP2009090634A priority Critical patent/JP2009164627A/en
Publication of JP2009164627A publication Critical patent/JP2009164627A/en
Pending legal-status Critical Current

Links

Images

Abstract

<P>PROBLEM TO BE SOLVED: To provide an oil extraction system which is capable of easily recovering PCB insulating oil from a transformer without secondary contamination due to PCB by a method other than methods of forming an isolated chamber. <P>SOLUTION: An oil extraction system of a transformer comprises a transformer having the PCB insulating oil therein, an oil recovery case 11, and an oil extraction device 3, and a closed circuit is formed by connecting an oil outlet port 6 of the transformer and an inlet port 12 of the oil recovery case through an oil extraction pipe 14 of the oil extraction device and connecting a fluid supply port 7 of the transformer and an exhaust port 13 of the oil recovery case through a gas return pipe 15 of the oil extraction device, and a pump P in the oil extraction pipe is driven to not only recover the PCB insulating oil into the oil recovery case but also recover gas in the closed circuit to the transformer. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明はPCB絶縁油(PCBを含有する絶縁油)が入っている変圧器からPCB絶縁油を抜くための装置に関する。   The present invention relates to an apparatus for removing PCB insulating oil from a transformer containing PCB insulating oil (insulating oil containing PCB).

変圧器からPCB絶縁油を抜いて無害化処理するための従来技術としては、変圧器を持ち上げてトレイの上に載せ、変圧器の外側を囲む隔離室を、トレイを利用して形成し、変圧器に接続したポンプを駆動してタンクにPCB絶縁油を溜め、変圧器の周囲に飛散したPCBを、隔離室に接続したPCB除去装置に回収して、害のない空気を外部に排出するものが存在する(特許文献1)。   As a conventional technique for removing the PCB insulating oil from the transformer and detoxifying it, the transformer is lifted and placed on the tray, and an isolation chamber surrounding the outside of the transformer is formed by using the tray. The pump connected to the vessel is driven to collect PCB insulating oil in the tank, and the PCB scattered around the transformer is collected by the PCB removal device connected to the isolation chamber to discharge harmless air to the outside (Patent Document 1).

ところがこの手法は変圧器を持ち上げたり、隔離室を形成する必要があるため、その手間が煩わしい。従って、隔離室を形成することなく、簡便にPCB絶縁油を回収できるような手法が望まれる。   However, this method is troublesome because it is necessary to lift the transformer or form an isolation chamber. Therefore, a technique that can easily collect PCB insulating oil without forming an isolation chamber is desired.

ちなみに隔離室を形成せずに、変圧器にポンプを接続して、ポンプからタンクにPCB絶縁油を回収する単純な手法であると、タンク内にPCB絶縁油が回収されるに際して、タンク内の空気が外部に排出され、その空気にはPCBが混入することから二次汚染を引き起こすことになる。   By the way, it is a simple technique to connect the pump to the transformer and recover the PCB insulating oil from the pump to the tank without forming an isolation chamber. When the PCB insulating oil is recovered in the tank, Air is discharged to the outside, and PCB is mixed in the air, which causes secondary contamination.

特開2004−71706号公報(段落番号0021〜0024、図1)Japanese Patent Laying-Open No. 2004-71706 (paragraph numbers 0021 to 0024, FIG. 1)

本発明は上記実情を考慮して開発されたもので、その目的は、隔離室を形成する以外の仕方で、PCBによる二次汚染を引き起こすことなく、PCB絶縁油を変圧器から簡便に回収することのできる抜油システムを提供することである。   The present invention was developed in view of the above circumstances, and its purpose is to easily recover PCB insulating oil from the transformer in a manner other than forming an isolation chamber without causing secondary contamination by PCB. It is to provide an oil removal system capable of

請求項1の発明は、PCB絶縁油入りの変圧器と油回収ケースと抜油装置とからなり、変圧器の油排出口と油回収ケースの投入口を抜油装置の抜油管路で接続すると共に、変圧器の流体供給口と油回収ケースの排気口を抜油装置のガス戻し管路で接続することによって、閉回路を形成し、抜油管路中のポンプの駆動によって油回収ケース内にPCB絶縁油を回収すると共に、閉回路内のガスを変圧器に回収することを特徴とする変圧器の抜油システムである。   The invention of claim 1 comprises a transformer containing PCB insulating oil, an oil recovery case, and an oil extraction device, and connects the oil discharge port of the transformer and the input port of the oil recovery case with an oil extraction line of the oil extraction device, By connecting the fluid supply port of the transformer and the exhaust port of the oil recovery case with the gas return line of the oil removal device, a closed circuit is formed, and the PCB insulating oil is formed in the oil recovery case by driving the pump in the oil removal line. The oil removal system for the transformer is characterized in that the gas in the closed circuit is recovered in the transformer.

閉回路を形成してPCB絶縁油を回収するので、閉回路内のガスにはPCBが混入するが、ガスが変圧器に回収され、外部にはそのまま排出されないので、二次汚染を防止できる。   Since the PCB insulating oil is collected by forming a closed circuit, PCB is mixed in the gas in the closed circuit, but the gas is collected by the transformer and is not discharged to the outside as it is, so that secondary contamination can be prevented.

変圧器は、窒素等のガス密封形のものや、ガスを密封しないものがある。そして、ガス密封形の場合は、変圧器の上部にはガス封入口と油供給口があり、ガスを密封しないものの場合は、変圧器の上部には油供給口のみがある。従って、流体供給口とは、油供給口だけでなく、ガス封入口をも含む概念である。ガス密封形の変圧器は、もともと大気圧以上の内圧がかかっているので、PCB絶縁油を回収した油回収ケースや、閉回路中のガスを回収した変圧器には大気圧を超える内圧がかかる。内圧がかかっていると、不測の事態によって漏洩し、二次汚染を引き起こす可能性がある。また、ガスを密封していない変圧器であっても、内圧がかかっていないことを確認して、二次汚染を予防することが望ましい。従って、かかる二次汚染の発生を防止するには、請求項2の発明のように、ガス戻し管路から排気管路を分岐し、排気管路には第五バルブとPCB除去手段を出口に向かって順番に有し、ポンプ駆動時には第五バルブを閉鎖して排気管路を不通にし、ポンプ停止時の変圧器及び油回収ケースの圧抜き時には第5バルブを開放して排気管路を開通することが望ましい。なお、PCB除去手段は、ガス中に混入したPCBを取り除いて清浄なガスを排出するものであれば良く、一例としては活性炭を有するフィルターが挙げられる。   Some transformers are gas-sealed, such as nitrogen, and others do not seal gas. In the case of the gas-sealed type, there are a gas filling port and an oil supply port in the upper part of the transformer, and in the case of the one that does not seal the gas, there is only an oil supply port in the upper part of the transformer. Therefore, the fluid supply port is a concept including not only an oil supply port but also a gas filling port. Gas-sealed transformers originally have internal pressures above atmospheric pressure, so oil recovery cases that collect PCB insulation oil and transformers that collect gas in a closed circuit are subject to internal pressures exceeding atmospheric pressure. . If internal pressure is applied, it may leak due to unforeseen circumstances and cause secondary contamination. It is also desirable to prevent secondary contamination by confirming that no internal pressure is applied even to a transformer that does not seal the gas. Therefore, in order to prevent the occurrence of such secondary contamination, as in the invention of claim 2, the exhaust pipe is branched from the gas return pipe, and the fifth valve and the PCB removing means are provided at the outlet of the exhaust pipe. When the pump is driven, the fifth valve is closed to disable the exhaust line, and when the pump and the oil recovery case are released, the fifth valve is opened to open the exhaust line. It is desirable to do. The PCB removing means may be any means as long as it removes PCB mixed in the gas and discharges clean gas, and an example thereof is a filter having activated carbon.

変圧器が大型の場合、1台の変圧器内のPCB絶縁油を全部回収するために油回収ケースを複数用いることがあり、この場合、油回収ケースにPCB絶縁油が溜まると、空のものに交換する必要がある。また、複数の変圧器から抜油するには、特定の変圧器からPCB絶縁油を抜いた後、抜油装置の接続対象を別の変圧器に交換する必要がある。交換する前に、変圧器や油回収ケースから効率よく内圧を抜いたり、交換時に抜油装置からPCBが大気に放出されるのを防止するには、請求項3の発明のように、抜油管路にはポンプよりも油回収ケース側に電磁弁を、ポンプよりも変圧器側に第6バルブをそれぞれ有し、電磁弁をポンプの動作に連動して開閉可能に設け、ガス戻し管路には排気管路への分岐箇所よりも変圧器側に第4バルブを、分岐箇所よりも油回収ケース側に第3バルブをそれぞれ有することが望ましい。   If the transformer is large, multiple oil collection cases may be used to collect all PCB insulation oil in one transformer. In this case, if PCB insulation oil accumulates in the oil collection case, it will be empty. Need to be replaced. Further, in order to remove oil from a plurality of transformers, it is necessary to remove the PCB insulating oil from a specific transformer and then replace the connection target of the oil removal device with another transformer. In order to prevent the internal pressure from being efficiently removed from the transformer or the oil recovery case before the replacement, or to prevent the PCB from being released into the atmosphere from the oil removal device at the time of replacement, the oil removal conduit as in the invention of claim 3 Has a solenoid valve on the oil recovery case side of the pump and a sixth valve on the transformer side of the pump. The solenoid valve can be opened and closed in conjunction with the pump operation. It is desirable to have a fourth valve on the transformer side from the branch point to the exhaust pipe and a third valve on the oil recovery case side from the branch point.

抜油作業中は、第3、第4、第6バルブを開いて閉回路を開通しておく。油回収ケースの内圧を下げる場合は、ポンプの停止によって電磁弁を閉じ且つ排気管路の第5バルブを開けておくと共に、油回収ケースに通じる第3バルブを開け、変圧器に通じる第4バルブを閉じる。変圧器の内圧を下げる場合は、ポンプの停止によって電磁弁を閉じ且つ排気管路の第5バルブを開けておくと共に、油回収ケースに通じる第3バルブを閉じ、変圧器に通じる第4バルブを開けておく。このようにすれば、内圧を下げる対象物(油回収ケース、変圧器)から、効率よくPCBを回収できる。また、油回収ケースを交換する場合は、電磁弁以外に第3バルブを閉じ、変圧器を交換する場合は、第4、第6バルブを閉じれば、交換対象物から最も近いバルブが閉じているので、抜油装置からPCBが漏れることによる二次汚染を防止出来る。   During the oil removal operation, the third, fourth and sixth valves are opened to open the closed circuit. When lowering the internal pressure of the oil recovery case, the solenoid valve is closed and the fifth valve of the exhaust line is opened by stopping the pump, the third valve leading to the oil recovery case is opened, and the fourth valve leading to the transformer Close. When lowering the internal pressure of the transformer, the solenoid valve is closed by closing the pump and the fifth valve of the exhaust pipe is opened, the third valve leading to the oil recovery case is closed, and the fourth valve leading to the transformer is closed. Keep it open. In this way, the PCB can be efficiently recovered from the object (oil recovery case, transformer) that lowers the internal pressure. When replacing the oil recovery case, the third valve is closed in addition to the solenoid valve. When replacing the transformer, the valve closest to the replacement object is closed by closing the fourth and sixth valves. Therefore, it is possible to prevent secondary contamination due to PCB leakage from the oil removal device.

また、上述した交換作業中の接続箇所からPCBが大気に放出されるのを一層防止するには、請求項4の発明のように、変圧器と油回収ケースを抜油装置に接続する箇所には、プラグとソケットからなる管継手を用い、プラグとソケットには流体漏れ防止機能がそれぞれ付いていることが望ましい。なお、プラグとソケットに流体漏れ防止機能が付いているので、油回収ケースや変圧器の交換時に、請求項3の発明では不可欠であったバルブ操作は、必ずしも必要ではない。例えば、管継手が第6バルブよりも変圧器側に設けてあれば、変圧器を交換する場合に第4バルブのみを閉じ、第6バルブを閉じなくても、管継手のプラグ又はソケットによって、抜油装置からPCBが漏れることを防止できる。   Further, in order to further prevent the PCB from being released into the atmosphere from the connection place during the above-described replacement work, the place where the transformer and the oil recovery case are connected to the oil removal device as in the invention of claim 4 is provided. It is desirable to use a pipe joint composed of a plug and a socket, and the plug and socket each have a fluid leakage prevention function. Since the plug and the socket have a fluid leakage prevention function, the valve operation that is essential in the invention of claim 3 is not necessarily required when replacing the oil recovery case or the transformer. For example, if the pipe joint is provided on the transformer side with respect to the sixth valve, only the fourth valve is closed when replacing the transformer, and the plug or socket of the pipe joint does not close the sixth valve, It is possible to prevent PCB from leaking from the oil removal device.

PCB絶縁油を油回収ケースに自動的に回収する場合に漏れを防ぐには、ポンプの運転を制御する制御装置に流量設定部を設け、流量設定部で入力した設定値に見合った量だけ回収すると、自動的にポンプを停止させることが望ましい。ただし、作業者が設定値を入力ミスする可能性もあるので、これを防ぐには流量以外のパラメータを設定する機能があることが望ましい。また、1台の変圧器に溜まったPCB絶縁油を、同一形状の油回収ケースを複数台利用して回収する場合には、最後の油回収ケースには必ずしも設定値に見合った流量を回収できないこともある。このような場合に、設定値よりも不足している分だけ、別の変圧器から回収できれば、効率がよい。しかし、再度、流量設定部で不足分を設定する際に、作業者が入力ミスする可能性もあるので、このような場合にも流量以外のパラメータを設定する機能があることが望ましい。   In order to prevent leakage when PCB insulating oil is automatically collected in the oil recovery case, a flow rate setting unit is provided in the control device that controls the operation of the pump, and an amount corresponding to the set value entered in the flow rate setting unit is recovered. Then, it is desirable to automatically stop the pump. However, since there is a possibility that the operator may make a mistake in inputting the set value, it is desirable to have a function for setting parameters other than the flow rate in order to prevent this. Also, when PCB insulation oil collected in one transformer is recovered by using multiple oil recovery cases with the same shape, the flow rate corresponding to the set value cannot always be recovered in the last oil recovery case. Sometimes. In such a case, it is efficient if it can be recovered from another transformer by an amount that is less than the set value. However, when the shortage is set again by the flow rate setting unit, there is a possibility that the operator may make an input error. In such a case, it is desirable to have a function for setting parameters other than the flow rate.

かかる問題を解消するには、請求項5の発明のように、ポンプの運転を制御する制御装置を設け、制御装置は、油回収ケースに回収したPCB絶縁油の重量を油回収ケースごと検出する重量検出部と、ポンプから油回収ケースに送り込んだPCB絶縁油の流量を検出する流量検出部と、油回収ケースへの回収予定重量を設定する重量設定部と、油回収ケースへの回収予定流量を設定する流量設定部と、流量検出部と重量検出部の双方の検出結果及び重量設定部と流量設定部の双方の設定値に基づいてポンプを停止する判断部とからなり、判断部では、流量検出部からの検出結果が回収予定流量に達した場合と、重量検出部からの検出結果が回収予定重量に達した場合にはポンプを停止することが望ましい。   In order to solve this problem, a control device for controlling the operation of the pump is provided as in the invention of claim 5, and the control device detects the weight of the PCB insulating oil collected in the oil recovery case for each oil recovery case. A weight detection unit, a flow rate detection unit that detects the flow rate of PCB insulating oil sent from the pump to the oil recovery case, a weight setting unit that sets a planned recovery weight to the oil recovery case, and a planned recovery flow rate to the oil recovery case And a determination unit that stops the pump based on the detection results of both the flow rate detection unit and the weight detection unit and the setting values of both the weight setting unit and the flow rate setting unit. It is desirable to stop the pump when the detection result from the flow rate detection unit reaches the recovery scheduled flow rate and when the detection result from the weight detection unit reaches the recovery planned weight.

回収予定重量は回収予定流量にPCB絶縁油の一般的な比重(予想比重)を掛け算した値である。ところが、使用済み変圧器から抜油する場合には、使用の程度や経年劣化によって変圧器毎にPCB絶縁油の汚れ具合、即ち予想比重が大幅に異なることがある。このような場合、予想比重を実際の比重に補正して回収予定重量を再計算する必要がある。そして、実際比重を算出するには油回収ケースに溜めたPCB絶縁油の重量を、油回収ケースに送り込んだ流量で割り算してやる必要があり、この場合は流量検出部での検出結果が正常であることが前提となる。そうすると、ポンプを停止する判断基準を複数設ける場合には、流量設定部以外の基準を設けることが必要である。この場合は、請求項6の発明のようにすることが望ましい。即ち、ポンプの運転を制御する制御装置を設け、制御装置は、油回収ケースに回収したPCB絶縁油の重量を油回収ケースごと検出する重量検出部と、ポンプから油回収ケースに送り込んだPCB絶縁油の流量を検出する流量検出部と、油回収ケース内のPCB絶縁油の液面高さを検出する液面高さ検出部と、PCB絶縁油の予想比重と回収予定流量を設定する比重・流量設定部と、予想比重と回収予定流量から回収予定重量を算出する重量算出部と、油回収ケース内の液面の回収予定高さを設定する液面高さ設定部と、流量検出部と重量検出部の双方の検出結果からPCB絶縁油の実際の比重を算出すると共に実際比重と回収予定流量に基づいて回収予定重量を算出し直して補正する重量補正部と、ポンプを停止する判断部とからなり、判断部は、重量検出部からの検出結果が重量補正部による補正重量に達した場合と、液面高さ検出部からの検出結果が液面高さ設定部による回収予定高さに達した場合に、ポンプを停止するものである。   The planned recovery weight is a value obtained by multiplying the planned recovery flow rate by the general specific gravity (expected specific gravity) of PCB insulating oil. However, when oil is removed from a used transformer, the degree of dirt on the PCB insulating oil, that is, the expected specific gravity, may vary greatly from transformer to transformer depending on the degree of use and deterioration over time. In such a case, it is necessary to correct the expected specific gravity to the actual specific gravity and recalculate the estimated collection weight. In order to calculate the actual specific gravity, it is necessary to divide the weight of the PCB insulating oil accumulated in the oil recovery case by the flow rate sent to the oil recovery case. In this case, the detection result at the flow rate detection unit is normal. This is a prerequisite. Then, when providing a plurality of judgment criteria for stopping the pump, it is necessary to provide criteria other than the flow rate setting unit. In this case, it is desirable to use the invention according to the sixth aspect. That is, a control device for controlling the operation of the pump is provided. The control device detects the weight of the PCB insulating oil collected in the oil recovery case together with the oil recovery case, and the PCB insulation sent from the pump to the oil recovery case. A flow rate detection unit that detects the flow rate of oil, a liquid level detection unit that detects the level of PCB insulating oil in the oil recovery case, and a specific gravity that sets the expected specific gravity of PCB insulating oil and the expected recovery flow rate. A flow rate setting unit, a weight calculation unit for calculating a planned recovery weight from the expected specific gravity and the planned recovery flow rate, a liquid level height setting unit for setting a planned recovery level of the liquid level in the oil recovery case, and a flow rate detection unit, A weight correction unit that calculates the actual specific gravity of the PCB insulating oil from both detection results of the weight detection unit and recalculates and corrects the planned recovery weight based on the actual specific gravity and the planned recovery flow rate, and a determination unit that stops the pump And consist of When the detection result from the weight detection unit reaches the correction weight by the weight correction unit and when the detection result from the liquid level detection unit reaches the expected recovery height by the liquid level setting unit The pump is stopped.

請求項1の発明であれば、変圧器と油回収ケースと抜油装置を接続するだけでPCB絶縁油を回収できるので、回収作業が簡便になる。また、閉回路を形成して変圧器からPCB絶縁油を回収するので、PCBによる二次汚染が防止できる。さらに、抜油管路を利用してPCB絶縁油を油回収ケースに回収するだけでなく、PCBが混入した閉回路中のガスを、PCBの発生源である変圧器にガス戻し管路を利用して回収するので、PCBによる汚染物が増えずに済み、しかも、抜油作業終了後に油回収ケースと変圧器を密閉すれば、別の場所に油回収ケースと変圧器を移動させることが容易に行える。   If it is invention of Claim 1, since a PCB insulating oil can be collect | recovered only by connecting a transformer, an oil collection | recovery case, and an oil extraction apparatus, collection | recovery work becomes easy. Further, since the PCB insulating oil is recovered from the transformer by forming a closed circuit, secondary contamination by PCB can be prevented. Furthermore, not only the PCB insulation oil is recovered in the oil recovery case by using the oil removal conduit, but the gas in the closed circuit mixed with the PCB is also used by the gas return conduit to the transformer that is the PCB generation source. Therefore, if the oil recovery case and the transformer are sealed after the oil removal operation is completed, the oil recovery case and the transformer can be easily moved to another location. .

請求項2の発明であれば、第5バルブを閉じておけば排気管路は不通となり、閉回路によって油回収ケースにはPCB絶縁油が、変圧器にはPCBの混入したガスがそれぞれ回収されるだけでなく、ポンプ停止時に第5バルブを開放しておけば排気管路は開通となり、排気管路からガスを排出して、油回収ケースと変圧器の内圧を下げられるので、油回収ケースと変圧器の破損を予防できる。また、閉回路中のガスに混入したPCBがPCB除去手段によって除去されるので、清浄なガスが排気管路から排出され、二次汚染を防止できる。   According to the invention of claim 2, if the fifth valve is closed, the exhaust pipe line is disabled, and the closed circuit recovers the PCB insulating oil in the oil recovery case and the PCB mixed gas in the transformer. In addition, if the 5th valve is opened when the pump is stopped, the exhaust line is opened and the gas is discharged from the exhaust line, so that the internal pressure of the oil recovery case and the transformer can be lowered. And transformer damage can be prevented. Moreover, since the PCB mixed in the gas in the closed circuit is removed by the PCB removing means, clean gas is discharged from the exhaust pipe, and secondary contamination can be prevented.

請求項3の発明によれば、油回収ケースの内圧を下げる場合は、ポンプの停止によって電磁弁を閉じ且つ排気管路の第5バルブを開けておくと共に、油回収ケースに通じる第3バルブを開け、変圧器に通じる第4バルブを閉じる。変圧器の内圧を下げる場合は、ポンプの停止によって電磁弁を閉じ且つ排気管路の第5バルブを開けておくと共に、油回収ケースに通じる第3バルブを閉じ、変圧器に通じる第4バルブを開けておく。このようにすれば、内圧を下げる対象物(油回収ケース、変圧器)から、効率よくPCBを回収できる。また、油回収ケースを交換する場合は、電磁弁以外に第3バルブを閉じ、変圧器を交換する場合は、第4、第6バルブを閉じれば、交換対象物から最も近いバルブが閉じているので、抜油装置からPCBが漏れることによる二次汚染を防止出来る。   According to the invention of claim 3, when the internal pressure of the oil recovery case is lowered, the solenoid valve is closed by opening the pump and the fifth valve of the exhaust pipe is opened, and the third valve leading to the oil recovery case is provided. Open and close the 4th valve leading to the transformer. When lowering the internal pressure of the transformer, the solenoid valve is closed by closing the pump and the fifth valve of the exhaust pipe is opened, the third valve leading to the oil recovery case is closed, and the fourth valve leading to the transformer is closed. Keep it open. In this way, the PCB can be efficiently recovered from the object (oil recovery case, transformer) that lowers the internal pressure. When replacing the oil recovery case, the third valve is closed in addition to the solenoid valve. When replacing the transformer, the valve closest to the replacement object is closed by closing the fourth and sixth valves. Therefore, it is possible to prevent secondary contamination due to PCB leakage from the oil removal device.

請求項4の発明であれば、流体漏れ防止機能がそれぞれ付いたプラグとソケットからなる管継手を接続箇所に用いているので、接続を解除しても、PCBが大気に放出されるのを防止できる。   According to the invention of claim 4, since a pipe joint comprising a plug and a socket each having a fluid leakage prevention function is used at the connection location, even if the connection is released, the PCB is prevented from being released into the atmosphere. it can.

請求項5の発明であれば、重量検出部と流量検出部の双方の結果を利用しているので、重量設定部と流量設定部の一方の設定値を作業者が間違えて入力しても、判断部が他方の設定値を利用してポンプを停止することができる。従って、PCB絶縁油が油回収ケースから溢れることを防止でき、安全性が高まる。また、油回収ケースに同一形状のものを使用するという条件下であれば、油回収ケースを交換した場合であっても、重量設定部と流量設定部の設定値を変えずにポンプを駆動しても、PCB絶縁油が油回収ケースから溢れることを防止でき、作業性が向上する。さらに、1台の変圧器に溜まったPCB絶縁油を、同一形状の油回収ケースを複数台利用して回収するという条件下で、PCB絶縁油が設定値よりも少量しか入らなかった油回収ケースに、別の変圧器から不足分を回収する場合には、その不足分だけ流量設定部で入力すれば、流量と重量の双方のパラメータを利用していることになり、流量設定部での入力ミスがあっても重量設定部での設定値が正確であれば、安全性が保持されると共に、入力箇所が1箇所で済むので作業性が向上する。   If it is invention of Claim 5, since the result of both a weight detection part and a flow volume detection part is utilized, even if an operator mistakenly inputs one set value of a weight setting part and a flow volume setting part, The determination unit can stop the pump using the other set value. Therefore, it is possible to prevent the PCB insulating oil from overflowing from the oil recovery case, and safety is improved. Also, if the oil recovery case is of the same shape, the pump is driven without changing the set values of the weight setting unit and flow rate setting unit even when the oil recovery case is replaced. However, it is possible to prevent the PCB insulating oil from overflowing from the oil recovery case, thereby improving workability. In addition, under the condition that the PCB insulation oil collected in one transformer is collected by using multiple oil collection cases of the same shape, the oil collection case where the PCB insulation oil entered only a small amount below the set value. In addition, when recovering the deficiency from another transformer, if the deficiency is input at the flow rate setting unit, both the flow rate and weight parameters are used. If the set value in the weight setting unit is accurate even if there is a mistake, safety is maintained and workability is improved because only one input point is required.

請求項6の発明は、PCB絶縁油の予想比重を実際の比重に補正し、その結果を反映して回収予定重量を補正しているので、PCB絶縁油の実際の汚れ具合に応じた正確な回収予定重量をポンプ停止の判断基準に用いることができ、補正されない場合の回収予定ケースからの溢れのおそれを解消できる。また、回収予定重量と回収予定高さという二つの判断基準をポンプ停止に用いているので、安全性が高まる。   In the sixth aspect of the invention, the expected specific gravity of the PCB insulating oil is corrected to the actual specific gravity, and the estimated recovery weight is corrected to reflect the result, so that the accurate accuracy according to the actual contamination condition of the PCB insulating oil is corrected. The planned collection weight can be used as a criterion for determining the pump stop, and the possibility of overflow from the collection planned case when it is not corrected can be eliminated. In addition, safety is improved because the two criteria of recovery weight and expected recovery height are used for stopping the pump.

本発明の変圧器の抜油システムを示す回路図である。It is a circuit diagram which shows the oil extraction system of the transformer of this invention. 図1の抜油システムの分解図である。It is an exploded view of the oil removal system of FIG. 別例の変圧器の抜油システムを示す回路図である。It is a circuit diagram which shows the oil extraction system of the transformer of another example. 図3の抜油システムの分解図である。FIG. 4 is an exploded view of the oil removal system of FIG. 3.

本発明の変圧器の抜油システムは図1、図2に示すように、PCB絶縁油入りの変圧器1と、油回収装置2と、抜油装置3とから構成され、抜油装置3に変圧器1と油回収装置2を別々に管継手4を介して接続し、PCB絶縁油を変圧器1から抜油装置3を経て油回収装置2に回収し、油回収装置2にPCB絶縁油が回収されるに伴って油回収装置2の外側に排出されるガスを、油回収装置2から抜油装置3を経て変圧器1に戻すものである。   As shown in FIGS. 1 and 2, the transformer oil removal system of the present invention includes a transformer 1 containing PCB insulating oil, an oil recovery device 2, and an oil removal device 3, and the oil removal device 3 includes the transformer 1. And the oil recovery device 2 are separately connected via the pipe joint 4, the PCB insulating oil is recovered from the transformer 1 through the oil removal device 3 to the oil recovery device 2, and the PCB insulating oil is recovered by the oil recovery device 2. Accordingly, the gas discharged to the outside of the oil recovery device 2 is returned from the oil recovery device 2 to the transformer 1 via the oil removal device 3.

管継手4は、雄型のプラグと雌型のソケットとからなり、プラグとソケットの各々に流体の漏れ防止機能が付いたものである。従って、プラグをソケットに差し込んで一体化した場合だけでなく、プラグとソケットに分離した場合であっても、PCB絶縁油や、PCBが含有したガスを外部に排出せずにすむ。そして、プラグとソケットの一方を抜油装置3に、他方を変圧器1及び油回収装置2に取り付けておくことによって、抜油装置3に変圧器1及び油回収装置2を接続する。   The pipe joint 4 includes a male plug and a female socket, and each of the plug and the socket is provided with a fluid leakage preventing function. Therefore, not only when the plug is inserted into the socket and integrated, but also when the plug and the socket are separated, it is not necessary to discharge the PCB insulating oil and the gas contained in the PCB to the outside. Then, by attaching one of the plug and the socket to the oil removal device 3 and the other to the transformer 1 and the oil recovery device 2, the transformer 1 and the oil recovery device 2 are connected to the oil removal device 3.

変圧器1は、ケース5の内部に図示しない変圧器本体をPCB絶縁油に浸漬している。ケース5の上部には第8バルブV8を有し、ケース5の底部には第7バルブV7を有する。この第7バルブV7と第8バルブV8は予めケース5に付いており、第7バルブV7の油排出口6、並びに第8バルブV8の流体供給口7には、プラグとソケットの一方を取り付ける。   In the transformer 1, a transformer body (not shown) is immersed in the PCB insulating oil inside the case 5. An upper portion of the case 5 has an eighth valve V8, and a lower portion of the case 5 has a seventh valve V7. The seventh valve V7 and the eighth valve V8 are attached to the case 5 in advance, and one of a plug and a socket is attached to the oil discharge port 6 of the seventh valve V7 and the fluid supply port 7 of the eighth valve V8.

油回収装置2は、台車8上に重量検出部9としてのロードセルを介してトレイ10を載せ、トレイ10の上に油回収ケース11としてのドラム缶を載せてある。そして、ドラム缶11の上には、投入口12としてのパイプが突出し、そのパイプを缶内の底部にまで垂下している。また、ドラム缶の上には排気口13としてのパイプが突出している。これら2本のパイプには管継手4のプラグとソケットの一方を取り付ける。一台の変圧器1からPCB絶縁油を回収するためには、同容量の油回収ケースを複数本用いることが望ましい。   In the oil recovery apparatus 2, a tray 10 is placed on a carriage 8 via a load cell as a weight detection unit 9, and a drum can as an oil recovery case 11 is placed on the tray 10. And the pipe as the insertion port 12 protrudes on the drum can 11, and it hangs down to the bottom part in a can. Further, a pipe as an exhaust port 13 protrudes on the drum can. One of the plug and socket of the pipe joint 4 is attached to these two pipes. In order to recover the PCB insulating oil from one transformer 1, it is desirable to use a plurality of oil recovery cases having the same capacity.

抜油装置3は、変圧器1から油回収装置2にPCB絶縁油を導く抜油管路14と、油回収装置2から排出されるガスを変圧器1に導くガス戻し管路15と、ガス戻し管路15から分岐する排気管路16を有する。変圧器1の油排出口6と油回収ケース11の投入口12を抜油装置3の抜油管路14で接続すると共に、変圧器1の流体供給口7と油回収ケース11の排気口13を抜油装置3のガス戻し管路15で接続することによって閉回路を形成する。そして、ポンプPによって変圧器1から抜油管路14を経て油回収ケース11にPCB絶縁油を送って回収し、その一方、油回収ケース11から排出されるガスを、ガス戻し管路15を経て変圧器1に送り込んでいる。また、排気管路16から変圧器1及び油回収ケース11の圧力を抜く。なお、抜油装置3は上記構成要素を台車17上に載せてある。   The oil removal device 3 includes an oil removal conduit 14 that guides the PCB insulating oil from the transformer 1 to the oil recovery device 2, a gas return conduit 15 that guides the gas discharged from the oil recovery device 2 to the transformer 1, and a gas return tube An exhaust pipe 16 branched from the path 15 is provided. The oil discharge port 6 of the transformer 1 and the input port 12 of the oil recovery case 11 are connected by the oil extraction line 14 of the oil removal device 3, and the fluid supply port 7 of the transformer 1 and the exhaust port 13 of the oil recovery case 11 are oiled. A closed circuit is formed by connecting through the gas return line 15 of the apparatus 3. Then, the pump P is used to send and recover PCB insulating oil from the transformer 1 through the oil drain line 14 to the oil recovery case 11, while the gas discharged from the oil recovery case 11 is passed through the gas return line 15. It is sent to the transformer 1. Further, the pressure of the transformer 1 and the oil recovery case 11 is released from the exhaust pipe line 16. The oil removal device 3 has the above components mounted on a carriage 17.

抜油管路14は、その途中にPCB絶縁油を送り出すポンプPを有し、ポンプPから変圧器側に向かって第1バルブV1、ストレーナ18、フローサイト19、フロースイッチ20、フレキシブルチューブ21、第6バルブV6、プラグとソケットの一方を順次取り付ける。また、抜油管路14のポンプPから油回収装置側に向かって流量検出部22としての超音波油量計、第2バルブV2、電磁弁V0、フレキシブルチューブ23、プラグとソケットの一方を順次取り付ける。ポンプPは、磁力によってインペラを回転させるマグネットポンプを用いる。このポンプは、マグネットによる駆動方式で、モーターシャフトがケーシング内に収納されている構造のため、ケーシング外に漏油は生じない。ちなみにケーシング外にモーターを配置し、モーターシャフトをケーシングの内部に突入させ、その突入部分にインペラを取り付ける構造の場合は、モーターシャフトがケーシングを貫通するので、貫通部分の隙間からケーシング外に漏油が生じる。従って、マグネットポンプであれば二次汚染を防止出来る。超音波流量計22は、多少のゴミ(絶縁紙、綿、スラッジ)が入っても計量が正確であるため、ストレーナ18のこし網は20メッシュのものを用いた。また、ギヤ式の流量計では、ギヤの噛み合い部にゴミの侵入を防止するため、こし網は60〜80メッシュのものが必要になって目詰まりが早まり交換回数が頻繁になる。このため、交換時の油汚染につながる。従って、超音波流量計を用いれば、ストレーナのこし網の交換サイクルが長くなり、二次汚染を防止出来る。   The oil draining pipe 14 has a pump P for sending out PCB insulating oil in the middle of the pump, and the first valve V1, the strainer 18, the flow site 19, the flow switch 20, the flexible tube 21, the first pipe V toward the transformer side from the pump P. 6 valve V6, one of the plug and socket is attached in order. Further, an ultrasonic oil meter as the flow rate detection unit 22, the second valve V2, the electromagnetic valve V0, the flexible tube 23, and one of a plug and a socket are sequentially attached from the pump P of the oil removal conduit 14 toward the oil recovery device. . The pump P uses a magnet pump that rotates the impeller by magnetic force. This pump is driven by a magnet and has a structure in which the motor shaft is housed in the casing, so that no oil leakage occurs outside the casing. By the way, when the motor is arranged outside the casing, the motor shaft is inserted into the casing, and the impeller is attached to the protruding part, the motor shaft penetrates the casing. Occurs. Therefore, secondary contamination can be prevented with a magnet pump. Since the ultrasonic flowmeter 22 is accurate even if some dust (insulating paper, cotton, sludge) enters, the strainer 18 has a 20 mesh mesh. Further, in the gear type flow meter, in order to prevent dust from entering the meshing portion of the gear, a mesh of 60 to 80 mesh is required, and clogging is accelerated and the number of replacements is frequent. This leads to oil contamination at the time of replacement. Therefore, if the ultrasonic flow meter is used, the strainer strainer exchange cycle becomes longer, and secondary contamination can be prevented.

ガス戻し管路15は、排気管路16への分岐箇所から変圧器側に向かって第4バルブV4、管継手4、フレキシブルチューブ24、プラグとソケットの一方を順次取り付ける。また、排気管路16への分岐箇所から油回収装置側に向かって、第3バルブV3、管継手4、フレキシブルチューブ25、プラグとソケットの一方を順次取り付ける。   The gas return line 15 is sequentially attached with one of the fourth valve V4, the pipe joint 4, the flexible tube 24, and a plug and a socket from the branch point to the exhaust line 16 toward the transformer side. Further, the third valve V3, the pipe joint 4, the flexible tube 25, and one of the plug and the socket are sequentially attached from the branching point to the exhaust pipe line 16 toward the oil recovery device side.

排気管路16は、分岐箇所から外部に向かって連成計26、第5バルブV5、PCB除去手段27としての活性炭フィルターを順番に接続してある。連成計26を目視することによって、排気管路16の内圧を大気圧と比較できるようにしてある。活性炭フィルター27は、ガスに混ざったPCBを吸着して、清浄な空気を外部に排出する。   The exhaust pipe 16 is connected to a coupled meter 26, a fifth valve V5, and an activated carbon filter as a PCB removing means 27 in order from the branch point to the outside. By visually observing the compound meter 26, the internal pressure of the exhaust pipe 16 can be compared with the atmospheric pressure. The activated carbon filter 27 adsorbs PCB mixed with gas and discharges clean air to the outside.

ポンプPの運転及び電磁弁V0の開閉を制御する制御装置は、ポンプP、流量検出部(超音波油量計)22、重量検出部(ロードセル)9、電磁弁V0、フロースイッチ20を配線で制御盤28に接続し、コンピュータ制御を行なう。重量検出部9では、油回収ケース11に回収したPCB絶縁油の重量を、トレイ10に載せた油回収ケース11ごと検出する。流量検出部22では、ポンプPの駆動から停止までの間に、油回収ケース11に送り込んだPCB絶縁油の流量を検出する。   The control device for controlling the operation of the pump P and the opening / closing of the solenoid valve V0 is composed of the pump P, the flow rate detector (ultrasonic oil meter) 22, the weight detector (load cell) 9, the solenoid valve V0, and the flow switch 20 by wiring. Connected to the control panel 28 to perform computer control. The weight detection unit 9 detects the weight of the PCB insulating oil recovered in the oil recovery case 11 together with the oil recovery case 11 placed on the tray 10. The flow rate detection unit 22 detects the flow rate of the PCB insulating oil fed into the oil recovery case 11 between the driving and stopping of the pump P.

制御盤28は、重量設定部29、流量設定部30、判断部31を有している。重量設定部29は、油回収ケース11に回収する予定のPCB絶縁油の重量を、油回収ケース11とトレイ10の重量を含めて設定するものでも良いし、PCB絶縁油の重量のみを設定し、油回収ケース11とトレイ10については別の設定部で設定しても良い。流量設定部30は、油回収ケース11に回収する予定のPCB絶縁油の流量を設定するものである。そして、判断部31は、流量検出部22と重量検出部9の双方の検出結果及び重量設定部29と流量設定部30の双方の設定値に基づいてポンプPの運転及び電磁弁V0の開閉をするもので、流量検出部22と重量検出部9の一方の検出結果が設定値に達した場合にはポンプPを停止すると共に電磁弁V0を閉じる。また、流量検出部22と重量検出部9の双方の検出結果が同時に設定値に達した場合にも、ポンプPを停止すると共に電磁弁V0を閉じる。   The control panel 28 includes a weight setting unit 29, a flow rate setting unit 30, and a determination unit 31. The weight setting unit 29 may set the weight of the PCB insulating oil scheduled to be collected in the oil collecting case 11 including the weight of the oil collecting case 11 and the tray 10, or set only the weight of the PCB insulating oil. The oil recovery case 11 and the tray 10 may be set by different setting units. The flow rate setting unit 30 sets the flow rate of the PCB insulating oil that is to be recovered in the oil recovery case 11. Then, the determination unit 31 operates the pump P and opens / closes the electromagnetic valve V0 based on the detection results of both the flow rate detection unit 22 and the weight detection unit 9 and the set values of both the weight setting unit 29 and the flow rate setting unit 30. Therefore, when the detection result of one of the flow rate detection unit 22 and the weight detection unit 9 reaches a set value, the pump P is stopped and the electromagnetic valve V0 is closed. Also, when both detection results of the flow rate detection unit 22 and the weight detection unit 9 reach the set value at the same time, the pump P is stopped and the electromagnetic valve V0 is closed.

判断部31は、フロースイッチ20からの検知信号によって流量の低下を把握し、流量低下が所定レベルに達した場合にはポンプPを停止すると共に電磁弁V0を閉じるもので、これによってポンプPの空運転を防止し、ポンプPの破損を防いである。なお、フローサイト19は、管内の油の状態(汚れ、量)を視認できるようにしたもので、ポンプが破損する程度にまで油が汚れたり、油量が低下したことを作業者が視認した場合には、制御盤28の強制停止スイッチを操作できるようにしてある。   The determination unit 31 grasps the decrease in the flow rate based on the detection signal from the flow switch 20, and stops the pump P and closes the electromagnetic valve V0 when the flow rate decrease reaches a predetermined level. The idling is prevented and the pump P is prevented from being damaged. In addition, the flow sight 19 is made so that the state (dirt, amount) of the oil in the pipe can be visually confirmed, and the worker visually confirmed that the oil was dirty or the oil amount was reduced to the extent that the pump was damaged. In this case, the forced stop switch of the control panel 28 can be operated.

抜油作業をする場合には、まず、作業者が変圧器1、抜油装置3、油回収装置2をそれぞれ管継手4を介して接続し、重量設定部29、流量設定部30にそれぞれ回収予定の設定値(重量値、流量値)を入力する。入力しない場合はメモリに保存されたデフォルト条件を用いる。流量設定部30の設定値は、油回収ケースの容量よりも少なくして漏れを防ぎ、また、重量設定部29の設定値は、PCB絶縁油の一般的な比重と回収予定流量をかけ算した値とする。そして、表1のバルブ操作表に示すように、第5バルブを閉じ、それ以外のバルブを開けた状態にする。

Figure 2009164627
When performing oil removal work, first, an operator connects the transformer 1, the oil removal device 3, and the oil recovery device 2 through the pipe joints 4, respectively, and is scheduled to recover to the weight setting unit 29 and the flow rate setting unit 30, respectively. Enter the set values (weight value, flow rate value). If not entered, the default condition stored in memory is used. The setting value of the flow rate setting unit 30 is less than the capacity of the oil recovery case to prevent leakage, and the setting value of the weight setting unit 29 is a value obtained by multiplying the general specific gravity of the PCB insulating oil and the scheduled recovery flow rate. And Then, as shown in the valve operation table of Table 1, the fifth valve is closed and the other valves are opened.
Figure 2009164627

それから、フローサイト19を視認して、駆動に充分な油量がポンプPに達することを確認した後に、制御盤28の起動スイッチを押してポンプPを駆動すると、電磁弁V0が開いて、油回収ケース11にはPCB絶縁油が流入し、その一方、閉回路中のガスが変圧器1内に流入する。流量検出部22と重量検出部9の双方からは常時その検出結果が判断部31に送られ、判断部31では少なくとも一方の検出結果が設定値に達すると、ポンプPが自動的に停止すると共に電磁弁V0が閉じる。   Then, after visually confirming the flow site 19 and confirming that the amount of oil sufficient for driving reaches the pump P, when the pump P is driven by pressing the start switch of the control panel 28, the solenoid valve V0 is opened and the oil is recovered. PCB insulating oil flows into the case 11, while gas in the closed circuit flows into the transformer 1. Both the flow rate detection unit 22 and the weight detection unit 9 always send the detection result to the determination unit 31, and when the determination unit 31 reaches at least one of the detection results, the pump P automatically stops. The solenoid valve V0 is closed.

続いて、油回収ケース11の圧抜き作業のため、作業者が第4バルブV4を閉め、第5バルブV5を開け、油回収ケース11の内圧を大気圧まで下がったことを連成計26で確認し、油回収ケース11の破損を防止する。   Subsequently, in order to depressurize the oil recovery case 11, the operator closed the fourth valve V4, opened the fifth valve V5, and confirmed that the internal pressure of the oil recovery case 11 was reduced to the atmospheric pressure with the coupled meter 26. Check to prevent the oil recovery case 11 from being damaged.

次ぎに、油回収ケース11の交換作業が行われる。まず、第4バルブV4をあけ、第5バルブV5を閉め、その後、PCB絶縁油が溜まった油回収ケース11を外し、空の油回収ケース11を抜油装置3に接続する。なお、油回収ケース11の交換時に第3バルブV3を閉じていないが、これは管継手4によってガス戻し管路15の先端からはPCBが漏れないからであり、その上、交換作業自体がプラグとソケットの抜き差しだけなので短時間で終了し、二次汚染が起きにくいからである。   Next, the replacement work of the oil recovery case 11 is performed. First, the fourth valve V4 is opened, the fifth valve V5 is closed, and then the oil recovery case 11 in which PCB insulating oil is accumulated is removed, and the empty oil recovery case 11 is connected to the oil removal device 3. The third valve V3 is not closed when the oil recovery case 11 is replaced. This is because the PCB does not leak from the tip of the gas return line 15 by the pipe joint 4, and the replacement work itself is plugged. This is because it can be completed in a short time because the socket is only inserted and removed, and secondary contamination is unlikely to occur.

その後、再度、抜油作業を行うため起動スイッチを押すと、電磁弁V0が自動的に開く。油回収ケース11には同一形状のものを用いているので、流量設定部30と重量設定部29の設定値は変更しなくて良い。油回収ケース11が設定値に見合った分だけ溜まったら空のものに交換し、起動スイッチを押す作業を繰り返す。作業を行っているうちに、変圧器内の残油量が減っていき、フロースイッチ20の油量が所定レベルに達した場合(変圧器1のPCB絶縁油が殆ど空になった場合)には判断部31がポンプPを停止すると共に電磁弁V0を閉じる。また、この時点で油回収ケース11に溜まっている油量を確認するために、流量検出部22の検出結果を判断部31で記憶し、制御盤内に表示しておく。そして、油量が設定値に達していないことを確認すると、その油回収ケースにはまだ回収できるので、作業者は油回収ケース11を抜油装置3に接続したまま、変圧器1の圧抜き作業に移る。   Thereafter, when the start switch is pressed to perform the oil removal operation again, the solenoid valve V0 is automatically opened. Since the oil recovery case 11 has the same shape, the set values of the flow rate setting unit 30 and the weight setting unit 29 need not be changed. When the oil collection case 11 has accumulated the amount corresponding to the set value, it is replaced with an empty one and the operation of pressing the start switch is repeated. When the amount of oil remaining in the transformer decreases while the work is being performed and the amount of oil in the flow switch 20 reaches a predetermined level (when the PCB insulating oil in the transformer 1 is almost empty). The determination unit 31 stops the pump P and closes the electromagnetic valve V0. Further, in order to check the amount of oil accumulated in the oil recovery case 11 at this time, the detection result of the flow rate detection unit 22 is stored in the determination unit 31 and displayed in the control panel. And if it confirms that the oil quantity has not reached the set value, it can still be recovered in the oil recovery case, so that the operator can perform the depressurization operation of the transformer 1 while the oil recovery case 11 is connected to the oil extraction device 3. Move on.

変圧器1の圧抜き作業は、第3、第7バルブV3、V7を閉じ、第5バルブV5を開け、変圧器1の内圧が大気圧になったことを確認することによって行われる。変圧器1の圧抜き作業及び前述した油回収ケース11の圧抜き作業は、変圧器1がガス密封形の場合は勿論、密封形でない場合であっても二次汚染の予防上行なうことが望ましい。   The pressure releasing operation of the transformer 1 is performed by closing the third and seventh valves V3 and V7, opening the fifth valve V5, and confirming that the internal pressure of the transformer 1 has become atmospheric pressure. It is desirable that the pressure-removing operation of the transformer 1 and the above-described pressure-removing operation of the oil recovery case 11 be performed in order to prevent secondary contamination even when the transformer 1 is not a gas-sealed type or a non-sealed type. .

続いて、変圧器の交換作業が行われる。まず、第5、第8バルブV5、V8を閉め、その後、空になった変圧器1を外し、別の変圧器1の場所まで抜油装置3及び油回収装置2を接続したまま移動し、抜油装置3を別の変圧器1に接続する。   Subsequently, transformer replacement work is performed. First, the fifth and eighth valves V5 and V8 are closed, and then the transformer 1 that has been emptied is removed, and the oil removal device 3 and the oil recovery device 2 are connected to another transformer 1 while moving, The device 3 is connected to another transformer 1.

次ぎに、交換した変圧器1から抜油作業するために、作業者が第5バルブV5以外を開く。そして、油回収ケース11に溜まった油量を元の設定値から差し引きし、その差し引き値を流量設定部30に入力し、ポンプPの起動スイッチを押す。そうすると、流量検出部22からの検出結果が、流量設定部30で設定し直した値に達するか、重量検出部9からの検出結果が重量設定部29の設定値に達した場合には、判断部31がポンプPを停止し、電磁弁V0を閉じる。従って、仮に流量設定部30で設定するべき本来の値よりも多量の値を間違って設定したとしても、重量設定部29の設定値に基づいて判断部31がポンプPを停止するので、油回収ケース11からPCB絶縁油が溢れ出るおそれはない。   Next, in order to perform oil removal work from the replaced transformer 1, the operator opens the parts other than the fifth valve V5. Then, the amount of oil accumulated in the oil recovery case 11 is subtracted from the original set value, the subtracted value is input to the flow rate setting unit 30, and the start switch of the pump P is pushed. Then, if the detection result from the flow rate detection unit 22 reaches the value reset by the flow rate setting unit 30 or the detection result from the weight detection unit 9 reaches the set value of the weight setting unit 29, the determination is made. The part 31 stops the pump P and closes the solenoid valve V0. Therefore, even if a value larger than the original value that should be set by the flow rate setting unit 30 is erroneously set, the determination unit 31 stops the pump P based on the set value of the weight setting unit 29, so that the oil recovery There is no possibility that the PCB insulating oil will overflow from the case 11.

ストレーナ18を交換する場合は、ポンプPを停止したまま、第1、第6バルブV1、V6を閉じて行なう。   When the strainer 18 is replaced, the first and sixth valves V1 and V6 are closed while the pump P is stopped.

本発明の別の例は図3、4に示すように、第3バルブV3と管継手4の間にフローサイト32を設け、ガス戻し管路に油が漏れた場合にフローサイトによって視認できるようにしてある。また、出口側が二股に分岐する連結管33を排気口13に接続し、連結管33の分岐管の一方には先例同様にガス戻し管路15を接続し、分岐管の他方(直立する管の上)には液面高さ検出部(変位センサ)34を取り付け、液面高さ検出部34を制御盤28と配線で接続してある。   As shown in FIGS. 3 and 4, in another example of the present invention, a flow site 32 is provided between the third valve V <b> 3 and the pipe joint 4 so that the oil can be visually recognized by the flow site when oil leaks into the gas return line. It is. Further, a connecting pipe 33 whose outlet side branches bifurcated is connected to the exhaust port 13, and a gas return pipe 15 is connected to one of the branch pipes of the connecting pipe 33 in the same manner as in the previous example, and the other of the branch pipes (an upright pipe A liquid level detector 34 (displacement sensor) 34 is attached to the upper part, and the liquid level detector 34 is connected to the control panel 28 by wiring.

制御盤28には、比重・流量設定部35を設けてPCB絶縁油の予想比重と回収予定流量を設定すると共に、重量算出部36を設けて予想比重と回収予定流量を掛け算して回収予定重量を算出する。また、制御盤28には重量補正部37を設けてあり、流量検出部22と重量検出部9の双方の検出結果を用い溜まった重量を流量で割り算してPCB絶縁油の実際の比重を算出し、予想比重を実際比重に置換して回収予定重量を算出し直して補正する。   The control panel 28 is provided with a specific gravity / flow rate setting unit 35 to set an expected specific gravity and a planned recovery flow rate of the PCB insulating oil, and a weight calculation unit 36 is provided to multiply the expected specific gravity and the planned recovery flow rate to obtain the expected recovery weight. Is calculated. Further, the control panel 28 is provided with a weight correction unit 37, and the actual specific gravity of the PCB insulating oil is calculated by dividing the accumulated weight by using the detection results of both the flow rate detection unit 22 and the weight detection unit 9 and the flow rate. Then, the expected specific gravity is replaced with the actual specific gravity, and the estimated recovery weight is recalculated and corrected.

さらに制御盤28には液面高さ設定部38を設けて、回収予定高さと、警告高さ(回収予定高さに近づいたことを教える高さ)を設定する。そして、判断部31では、液面高さ検出部34での検出結果が液面高さ設定部34での警告高さに達した場合にはまず、音などで警告を発し、次に、回収予定高さに達した場合にはポンプPを停止する。また、液面高さ設定部38での回収予定高さを間違えて入力した場合に備えて、判断部31では、重量検出部9からの検出結果が重量補正部37による補正重量に達した場合にも、ポンプPを停止する。従って、回収予定高さに達する時期と補正重量に達する時期に、先後がある場合には早い時期に、同時期の場合にはその時期に、ポンプPを停止する。   Further, the control panel 28 is provided with a liquid level height setting unit 38 to set the expected recovery height and the warning height (the height that teaches that the expected recovery height has been approached). Then, when the detection result in the liquid level detection unit 34 reaches the warning level in the liquid level setting unit 34, the determination unit 31 first issues a warning with sound or the like, and then collects it. If the planned height is reached, the pump P is stopped. Further, in preparation for the case where the expected recovery height in the liquid level setting unit 38 is input by mistake, the determination unit 31 has a case where the detection result from the weight detection unit 9 reaches the correction weight by the weight correction unit 37. In addition, the pump P is stopped. Accordingly, the pump P is stopped at an early time when there is a future, or at the same time in the same period, when reaching the scheduled collection height and reaching the corrected weight.

上記例で作業者が抜油作業をする場合の一形態としては、各種設定部で作業者が全ての設定を入力してから起動スイッチを押しても良いが、同一形状の油回収ケース11を利用する場合には、作業者が入力操作をしなくとも良いように、各種設定部としてのメモリにデフォルト条件を保存しておき、その保存された設定値を使うようにしても良い。そして、起動スイッチを押すとポンプPが駆動し、重量算出部36が回収予定重量を算出し、押してから所定量が流量検出部22を通過したことを把握すると、それまでに増加したPCB絶縁油の重量を重量検出部9の検出結果から把握して、回収予定重量を補正する。なお、押してから短時間(少なくとも警告高さに達することが不可能な時間)経過後までに、溜まった流量を流量検出部22の検出結果から把握すると共に、それまでに増加したPCB絶縁油の重量を重量検出部9の検出結果から把握して、回収予定重量を補正しても良い。そして、液面高さが警告高さに達した場合にまず警告音を発し、回収予定重量か回収予定高さに達した場合には、ポンプPを停止する。   As an example of the case where the worker performs the oil removal work in the above example, the operator may press the start switch after inputting all the settings in the various setting units, but the oil recovery case 11 having the same shape is used. In this case, default conditions may be stored in a memory as various setting units so that the operator does not need to perform an input operation, and the stored setting values may be used. Then, when the start switch is pressed, the pump P is driven, the weight calculating unit 36 calculates the estimated collection weight, and when the pressing switch is grasped that the predetermined amount has passed through the flow rate detecting unit 22, the PCB insulating oil increased so far. Is obtained from the detection result of the weight detector 9, and the estimated collection weight is corrected. It should be noted that the accumulated flow rate is grasped from the detection result of the flow rate detection unit 22 after a short time (at least the time when it is impossible to reach the warning height) after being pushed, and the PCB insulating oil increased so far The weight may be grasped from the detection result of the weight detection unit 9 and the expected collection weight may be corrected. When the liquid level reaches the warning height, a warning sound is first generated. When the recovery weight reaches the recovery weight or the recovery height, the pump P is stopped.

1 変圧器
3 抜油装置
4 管継手
6 油排出口
7 流体供給口
9 重量検出部
11 油回収ケース(ドラム缶)
12 投入口
13 排気口
14 抜油管路
15 ガス戻し管路
16 排気管路
P ポンプ
22 流量検出部
27 PCB除去手段
29 重量設定部
30 流量設定部
31 判断部
34 液面高さ検出部
35 比重・流量設定部
36 重量算出部
37 重量補正部
38 液面高さ設定部
V0 電磁弁
DESCRIPTION OF SYMBOLS 1 Transformer 3 Oil removal apparatus 4 Pipe joint 6 Oil discharge port 7 Fluid supply port 9 Weight detection part 11 Oil recovery case (drum can)
12 Input port 13 Exhaust port 14 Oil removal line 15 Gas return line 16 Exhaust line P Pump 22 Flow rate detection unit 27 PCB removal means 29 Weight setting unit 30 Flow rate setting unit 31 Determination unit 34 Liquid surface height detection unit 35 Specific gravity / Flow rate setting unit 36 Weight calculation unit 37 Weight correction unit 38 Liquid level height setting unit V0 Solenoid valve

Claims (6)

PCB絶縁油入りの変圧器(1)と油回収ケース(11)と抜油装置(3)とからなり、変圧器(1)の油排出口(6)と油回収ケース(11)の投入口(12)を抜油装置(3)の抜油管路(14)で接続すると共に、変圧器の流体供給口(7)と油回収ケースの排気口(13)を抜油装置(3)のガス戻し管路(15)で接続することによって、閉回路を形成し、抜油管路(14)中のポンプ(P)の駆動によって油回収ケース(11)内にPCB絶縁油を回収すると共に、閉回路中のガスを変圧器(1)に回収することを特徴とする変圧器の抜油システム。   It consists of a transformer (1) containing PCB insulating oil, an oil recovery case (11), and an oil removal device (3). The oil discharge port (6) of the transformer (1) and the input port of the oil recovery case (11) ( 12) is connected to the oil removal line (14) of the oil removal device (3), and the fluid supply port (7) of the transformer and the exhaust port (13) of the oil recovery case are connected to the gas return line of the oil removal device (3). By connecting in (15), a closed circuit is formed, and the PCB insulating oil is recovered in the oil recovery case (11) by driving the pump (P) in the oil removal pipe (14), and in the closed circuit An oil removal system for a transformer, wherein the gas is collected in the transformer (1). ガス戻し管路(15)から排気管路(16)を分岐し、排気管路(16)には第5バルブ(V5)とPCB除去手段(27)を出口に向かって順番に有し、ポンプ駆動時には第5バルブ(V5)を閉鎖して排気管路(16)を不通にし、ポンプ停止時の変圧器(1)及び油回収ケース(11)の圧抜き時には第5バルブ(V5)を開放して排気管路(16)を開通することを特徴とする請求項1記載の変圧器の抜油システム。   The exhaust pipe (16) is branched from the gas return pipe (15), and the exhaust pipe (16) has a fifth valve (V5) and a PCB removing means (27) in order toward the outlet, and the pump During operation, the fifth valve (V5) is closed to disable the exhaust pipe (16), and when the pump is stopped, the fifth valve (V5) is opened when the transformer (1) and the oil recovery case (11) are depressurized. The oil removal system for a transformer according to claim 1, wherein the exhaust pipe (16) is opened. 抜油管路(14)にはポンプ(P)よりも油回収ケース側に電磁弁(V0)を、ポンプ(P)よりも変圧器側に第6バルブ(V6)をそれぞれ有し、電磁弁(V0)をポンプ(P)の動作に連動して開閉可能に設け、ガス戻し管路(15)には排気管路(16)への分岐箇所よりも変圧器側に第4バルブ(V4)を、分岐箇所よりも油回収ケース側に第3バルブ(V3)をそれぞれ有することを特徴とする請求項2記載の変圧器の抜油システム。   The oil drain line (14) has a solenoid valve (V0) on the oil recovery case side of the pump (P) and a sixth valve (V6) on the transformer side of the pump (P). V0) can be opened and closed in conjunction with the operation of the pump (P), and the gas return line (15) is provided with a fourth valve (V4) closer to the transformer than the branch point to the exhaust line (16). The oil removal system for a transformer according to claim 2, further comprising a third valve (V3) closer to the oil recovery case than the branch point. 変圧器(1)と油回収ケース(11)を抜油装置(3)に接続する箇所には、プラグとソケットからなる管継手(4)を用い、プラグとソケットには流体漏れ防止機能がそれぞれ付いていることを特徴とする請求項3記載の変圧器の抜油システム。   At the location where the transformer (1) and oil recovery case (11) are connected to the oil removal device (3), a pipe joint (4) consisting of a plug and socket is used, and the plug and socket each have a fluid leakage prevention function. 4. The transformer oil removal system according to claim 3, wherein the oil removal system is a transformer. ポンプ(P)の運転を制御する制御装置を設け、
制御装置は、油回収ケースに回収したPCB絶縁油の重量を油回収ケースごと検出する重量検出部(9)と、ポンプから油回収ケースに送り込んだPCB絶縁油の流量を検出する流量検出部(22)と、油回収ケースへの回収予定重量を設定する重量設定部(29)と、油回収ケースへの回収予定流量を設定する流量設定部(30)と、流量検出部と重量検出部の双方の検出結果及び重量設定部と流量設定部の双方の設定値に基づいてポンプを停止する判断部(31)とからなり、
判断部では、流量検出部(22)からの検出結果が回収予定流量に達した場合と、重量検出部(9)からの検出結果が回収予定重量に達した場合にはポンプ(P)を停止することを特徴とする請求項3、又は4記載の変圧器の抜油システム。
A control device for controlling the operation of the pump (P) is provided,
The control device includes a weight detection unit (9) that detects the weight of the PCB insulating oil collected in the oil recovery case together with the oil recovery case, and a flow rate detection unit that detects the flow rate of the PCB insulating oil sent from the pump to the oil recovery case ( 22), a weight setting unit (29) for setting a scheduled recovery weight to the oil recovery case, a flow rate setting unit (30) for setting a scheduled recovery flow rate to the oil recovery case, a flow rate detection unit, and a weight detection unit The detection unit (31) for stopping the pump based on both detection results and the set values of both the weight setting unit and the flow rate setting unit,
The determination unit stops the pump (P) when the detection result from the flow rate detection unit (22) reaches the planned recovery flow rate and when the detection result from the weight detection unit (9) reaches the planned recovery weight. The oil removal system for a transformer according to claim 3 or 4, characterized in that:
ポンプ(P)の運転を制御する制御装置を設け、
制御装置は、油回収ケースに回収したPCB絶縁油の重量を油回収ケースごと検出する重量検出部(9)と、ポンプから油回収ケースに送り込んだPCB絶縁油の流量を検出する流量検出部(22)と、油回収ケース内のPCB絶縁油の液面高さを検出する液面高さ検出部(34)と、PCB絶縁油の予想比重と回収予定流量を設定する比重・流量設定部(35)と、予想比重と回収予定流量から回収予定重量を算出する重量算出部(36)と、油回収ケース内の液面の回収予定高さを設定する液面高さ設定部(38)と、流量検出部と重量検出部の双方の検出結果からPCB絶縁油の実際の比重を算出すると共に実際比重と回収予定流量に基づいて回収予定重量を算出し直して補正する重量補正部(37)と、ポンプ(P)を停止する判断部(31)とからなり、
判断部は、重量検出部(9)からの検出結果が重量補正部(37)による補正重量に達した場合と、液面高さ検出部(34)からの検出結果が液面高さ設定部(38)による回収予定高さに達した場合に、ポンプ(P)を停止することを特徴とする請求項3、又は4記載の変圧器の抜油システム。
A control device for controlling the operation of the pump (P) is provided,
The control device includes a weight detection unit (9) that detects the weight of the PCB insulating oil collected in the oil recovery case together with the oil recovery case, and a flow rate detection unit that detects the flow rate of the PCB insulating oil sent from the pump to the oil recovery case ( 22), a liquid level detector (34) for detecting the level of PCB insulating oil in the oil recovery case, and a specific gravity / flow rate setting unit (for setting the expected specific gravity of PCB insulating oil and the expected recovery flow rate) 35), a weight calculation unit (36) for calculating the estimated recovery weight from the expected specific gravity and the expected recovery flow rate, and a liquid level height setting unit (38) for setting the expected recovery level of the liquid level in the oil recovery case The weight correction unit (37) calculates the actual specific gravity of the PCB insulating oil from the detection results of both the flow rate detection unit and the weight detection unit and recalculates and corrects the estimated recovery weight based on the actual specific gravity and the expected recovery flow rate. And decision to stop the pump (P) Since the result (31),
The determination unit is configured such that the detection result from the weight detection unit (9) reaches the correction weight by the weight correction unit (37) and the detection result from the liquid level detection unit (34) is the liquid level height setting unit. The oil removal system for a transformer according to claim 3 or 4, characterized in that the pump (P) is stopped when the planned collection height according to (38) is reached.
JP2009090634A 2009-04-03 2009-04-03 Oil extraction system of transformer Pending JP2009164627A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2009090634A JP2009164627A (en) 2009-04-03 2009-04-03 Oil extraction system of transformer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2009090634A JP2009164627A (en) 2009-04-03 2009-04-03 Oil extraction system of transformer

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
JP2005018626A Division JP2006210523A (en) 2005-01-26 2005-01-26 Oil removal system of transformer

Publications (1)

Publication Number Publication Date
JP2009164627A true JP2009164627A (en) 2009-07-23

Family

ID=40966793

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2009090634A Pending JP2009164627A (en) 2009-04-03 2009-04-03 Oil extraction system of transformer

Country Status (1)

Country Link
JP (1) JP2009164627A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104409194A (en) * 2014-11-28 2015-03-11 国家电网公司 Novel online oil replacing device of oil-immersed transformer
CN106531407A (en) * 2016-12-22 2017-03-22 国网山东省电力公司鄄城县供电公司 Online oil-changing apparatus and system for oil-immersed transformer
CN110371537A (en) * 2019-08-09 2019-10-25 广东新润环保技术研发有限公司 A kind of automobile engine oil recyclable device and its method
CN113567223A (en) * 2021-07-29 2021-10-29 湖南五凌电力科技有限公司 Constant-temperature negative-pressure dynamic headspace oil-gas separation device and method
CN114397249A (en) * 2021-12-10 2022-04-26 河南省日立信股份有限公司 On-line monitoring system for gas in transformer oil

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
JPN7010003778, 大型トランス等に係る現場解体作業について(抜油及び付属品取外し作業), 200404, 参考3−6 第3章, JP, 日本環境安全事業株式会社、ポリ塩化ビフェニル廃棄物 *

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104409194A (en) * 2014-11-28 2015-03-11 国家电网公司 Novel online oil replacing device of oil-immersed transformer
CN106531407A (en) * 2016-12-22 2017-03-22 国网山东省电力公司鄄城县供电公司 Online oil-changing apparatus and system for oil-immersed transformer
CN106531407B (en) * 2016-12-22 2017-12-29 国网山东省电力公司鄄城县供电公司 The online oil changing device of oil-filled transformer and system
CN110371537A (en) * 2019-08-09 2019-10-25 广东新润环保技术研发有限公司 A kind of automobile engine oil recyclable device and its method
CN113567223A (en) * 2021-07-29 2021-10-29 湖南五凌电力科技有限公司 Constant-temperature negative-pressure dynamic headspace oil-gas separation device and method
CN114397249A (en) * 2021-12-10 2022-04-26 河南省日立信股份有限公司 On-line monitoring system for gas in transformer oil
CN114397249B (en) * 2021-12-10 2023-09-01 河南省日立信股份有限公司 Online monitoring system for gas in transformer oil

Similar Documents

Publication Publication Date Title
US8480698B2 (en) Waste control apparatus
JP2009164627A (en) Oil extraction system of transformer
CN102348899A (en) Drain liquid relief system for a subsea compressor and a method for draining the subsea compressor
CN103433227A (en) Mechanical cleaning equipment and cleaning method for cleaning water circulation system and storage tank
KR20170139232A (en) Explosionproof and oil to prevent flooding and debris removal fries that can improve the life of the fryer well-informed twigimyu
JP5450726B2 (en) Main oil tank gas extractor outlet oil receiver
JP2006210523A (en) Oil removal system of transformer
CA2847593C (en) Method and apparatus for unplugging hydrocarbon drains or vents
CN210222037U (en) Sample analyzer and automatic cleaning liquid path
CN207259205U (en) A kind of welded tube hydrostatic testing machine cistern oil slick removal device
KR101151175B1 (en) A drain water filtering apparatus
CN114105073A (en) Aircraft oil tank filling system
JP6147123B2 (en) Separation and recovery equipment for different types of waste liquid
JP6607894B2 (en) Foreign matter removal equipment, foreign matter removal method and foreign matter removal system for firefighting water
CN111619822A (en) Pneumatic explosion-proof oiling equipment for civil aircraft fuel oil component
US20080022715A1 (en) Method for washing cooling or air conditioning circuits and device for carrying out said method
JP5045713B2 (en) Failure detection method for air bleeding device
CN111977604B (en) Automatic vacuum purification and oil filling equipment
CN210056635U (en) Otolaryngology synthesizes treatment platform scrubbing system
CN110873802A (en) Sample analyzer and automatic cleaning liquid path
CN215722563U (en) Pressure vessel waste fitting discharging
CN213162295U (en) Vacuum absorption and discharge synchronous tank device
CN219355332U (en) Improved industrial oil-water separation slag remover
JP2008128155A (en) Engine power generator with in-door fuel tank
CN113944881B (en) Marine pipeline cleaning system and cleaning equipment

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20090420

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20090514

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A821

Effective date: 20090514

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20101124

A02 Decision of refusal

Free format text: JAPANESE INTERMEDIATE CODE: A02

Effective date: 20110322