JP2009143190A - Method for fixing component and structure for fixing component - Google Patents
Method for fixing component and structure for fixing component Download PDFInfo
- Publication number
- JP2009143190A JP2009143190A JP2007325336A JP2007325336A JP2009143190A JP 2009143190 A JP2009143190 A JP 2009143190A JP 2007325336 A JP2007325336 A JP 2007325336A JP 2007325336 A JP2007325336 A JP 2007325336A JP 2009143190 A JP2009143190 A JP 2009143190A
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- JP
- Japan
- Prior art keywords
- fixing
- sectional area
- resin
- hole
- component
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
- B29C65/1629—Laser beams characterised by the way of heating the interface
- B29C65/1635—Laser beams characterised by the way of heating the interface at least passing through one of the parts to be joined, i.e. laser transmission welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
- B29C65/60—Riveting or staking
- B29C65/601—Riveting or staking using extra riveting elements, i.e. the rivets being non-integral with the parts to be joined
- B29C65/603—Riveting or staking using extra riveting elements, i.e. the rivets being non-integral with the parts to be joined the rivets being pushed in blind holes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
- B29C65/60—Riveting or staking
- B29C65/606—Riveting or staking the rivets being integral with one of the parts to be joined, i.e. staking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/13—Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
- B29C66/131—Single flanged joints, i.e. one of the parts to be joined being rigid and flanged in the joint area
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/20—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
- B29C66/21—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being formed by a single dot or dash or by several dots or dashes, i.e. spot joining or spot welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/47—Joining single elements to sheets, plates or other substantially flat surfaces
- B29C66/472—Joining single elements to sheets, plates or other substantially flat surfaces said single elements being substantially flat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/47—Joining single elements to sheets, plates or other substantially flat surfaces
- B29C66/474—Joining single elements to sheets, plates or other substantially flat surfaces said single elements being substantially non-flat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/53—Joining single elements to tubular articles, hollow articles or bars
- B29C66/532—Joining single elements to the wall of tubular articles, hollow articles or bars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/61—Joining from or joining on the inside
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/812—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the composition, by the structure, by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps
- B29C66/8122—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the composition, by the structure, by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps characterised by the composition of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/812—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the composition, by the structure, by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps
- B29C66/8126—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the composition, by the structure, by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps characterised by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps
- B29C66/81266—Optical properties, e.g. transparency, reflectivity
- B29C66/81267—Transparent to electromagnetic radiation, e.g. to visible light
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81411—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
- B29C66/81421—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave
- B29C66/81423—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave being concave
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81427—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single ridge, e.g. for making a weakening line; comprising a single tooth
- B29C66/81429—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single ridge, e.g. for making a weakening line; comprising a single tooth comprising a single tooth
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
- B29C66/841—Machines or tools adaptable for making articles of different dimensions or shapes or for making joints of different dimensions
- B29C66/8412—Machines or tools adaptable for making articles of different dimensions or shapes or for making joints of different dimensions of different length, width or height
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
- B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Optics & Photonics (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Description
本発明は、樹脂製の部材に対する部品の固定方法及びその固定構造に係り、詳しくは、レーザ光による溶着を利用した部品の固定に関するものである。 The present invention relates to a method for fixing a part to a resin member and a fixing structure thereof, and more particularly to fixing a part using welding by a laser beam.
従来から、各分野において軽量化や低コスト化のために、製品の部材、特に工業製品の外郭となるケースを樹脂化して樹脂成形品とすることが盛んに行なわれている。特に量産品においてはその傾向が顕著であり、中でも量産に適し、複雑な形状にも対応可能な射出成型を利用して前記ケースを製造することが多い。そしてこれらに内蔵される部品類を様々な方法で固定して製品が形成される。 2. Description of the Related Art Conventionally, in order to reduce the weight and cost in various fields, it has been popular to make resinous parts of products, particularly cases that are the outlines of industrial products, into resin molded products. This tendency is particularly noticeable in mass-produced products. In particular, the case is often manufactured by using injection molding that is suitable for mass production and can cope with complicated shapes. Then, a product is formed by fixing the components incorporated therein by various methods.
また近年の傾向として、異なる性質の部材を用いる固定方法、例えば樹脂製のケースに金属製のインサートナットを埋設しておいて部品をねじで固定するような方法は、当該製品の寿命が尽きた後のリサイクル作業において分別に手間がかかるので好まれなくなってきた。また接着も溶剤を使用するので、環境や人体へ影響を及ぼす恐れがあり、さらに硬化時間が長いというディメリットを有している。そしてこれらに応じて、ケースを金型で成型する時点で、予め他の部材との接続箇所に突起を形成しておき、該他の部材に設けられた貫通孔にこの突起を挿通させ、さらに突起の先端部を変形させてかしめる方法が多く採用されるようになってきた。 Further, as a recent trend, a fixing method using members having different properties, for example, a method in which a metal insert nut is embedded in a resin case and a part is fixed with a screw has reached the end of its life. It has become less preferred because it takes time and effort in later recycling work. In addition, since a solvent is used for adhesion, there is a possibility that it may affect the environment and the human body, and further, there is a disadvantage that the curing time is long. And according to these, at the time of molding the case with a mold, a protrusion is formed in advance at a connection point with another member, and this protrusion is inserted into a through hole provided in the other member. Many methods of deforming and crimping the tip of the protrusion have been adopted.
この方法を図9に基づいて説明する。図9において符号51はケース、52は他の部材、51Aはケース51に形成された突起、52Aは他の部材52に設けられた貫通孔である。そしてかしめ作業の開始から終了までを(a)、(b)、(c)の状態に分けて描いてある。(a)は、かしめツール53を突起51Aの方向に移動させている状態を示している。かしめツール53の先端にはドーム状の凹部53Aが設けられており、少なくともこの先端は樹脂製の突起51Aが可塑化する温度に熱せられている。(b)は、かしめツール53の先端を突起51Aに当接させ、その熱で突起51Aの先端近傍を可塑化させるとともに更に下方に押圧することで、突起51Aの先端がドーム型の凹部53Aの形状に沿って変形した状態を示している。
This method will be described with reference to FIG. In FIG. 9,
そして(c)は、かしめツール53が突起51Aから離隔した状態を示しており、突起51Aの変形はそのまま維持されて固化し、この変形によって拡張した突起51Aの先端部の直径が、他の部材52に設けられた貫通孔52Aよりも大径となり、かしめ作業が完成する。また、ここで説明したかしめツール53は熱によって突起51Aの先端部を可塑化するもの(所謂熱かしめ)であったが、この他にかしめツール53の先端を超音波振動させることにより、突起51Aの先端部を可塑化させる方法(所謂超音波かしめ)も広く用いられている。
(C) shows a state in which the
特許文献1に記載された発明は、前述したような熱かしめを利用してディスクカートリッジの上ハーフと下ハーフを組み立てる技術において、かしめツールの先端形状やエアブロウによる冷却構造を工夫したものであるが、前記上ハーフと下ハーフは換言すれば上ケースと下ケースにあたり、さらに上ケースにとって下ケースは他の部材にあたる。本書ではこれら両者のようにケース同士及びケースとそのケースに固定される部品を含めて、以下においては、固定される一方の樹脂製部材をケース、他方の部材を部品と記載する。そして他方の部材に関して、その素材が樹脂であるか否かは問わない。
The invention described in
しかしながら、図9に基づいて説明し、特許文献1にも記載された技術(熱かしめ)、あるいは超音波かしめ、何れにおいても樹脂製のケース側から突起を突出させておく必要がある。そしてその突起を設ける位置は、固定の対象として予定された部品の固定用貫通孔の位置に限定される。また、この突起は金型に掘り込まれて射出成型の段階で形成されることがほとんどである。しかし、これが量産のシリーズ製品のケースであった場合、このケースを複数の製品タイプに共通部品として使用する方法が通常採用される。これにより極めて高価な成型用金型の種類を減らすことができるからである。 However, it is necessary to project the protrusion from the resin case side in any of the techniques (thermal caulking) or ultrasonic caulking described with reference to FIG. And the position which provides the protrusion is limited to the position of the through hole for fixation of the component which was planned as the object of fixation. In most cases, this protrusion is dug into a mold and formed at the stage of injection molding. However, when this is the case of a mass-produced series product, a method of using this case as a common part for a plurality of product types is usually employed. This is because extremely expensive types of molding dies can be reduced.
ところが、製品タイプによって固定すべき部品の固定用貫通孔の位置が異なっている場合には、カバーに設けられた突起が取り付けの障害となる。なぜなら、前述したようなインサートナットをカバーに埋設しておく固定方法を採用しているのであれば、複数の部品の固定用貫通孔の位置全てにインサートナットを配置すればよいが、これがかしめ用の突起である場合は、固定に使用されない突起が部品に干渉してしまうという問題が考えられる。また固定すべき部品が市販品である場合、その部品の製造中止による代替品の実装やその部品の仕様変更に伴い、固定用貫通孔の位置が変わってしまうという問題が発生する。 However, when the position of the fixing through hole of the component to be fixed differs depending on the product type, the protrusion provided on the cover becomes an obstacle to attachment. This is because, if the fixing method in which the insert nut is embedded in the cover as described above is adopted, the insert nut may be arranged at all the positions of the fixing through holes of the plurality of parts. In the case of the protrusion, it is considered that the protrusion that is not used for fixing interferes with the component. Further, when the component to be fixed is a commercial product, there arises a problem that the position of the fixing through hole is changed due to the mounting of the substitute product due to the suspension of the manufacturing of the component or the specification change of the component.
また、熱かしめや超音波かしめは、かしめ作業の結果、つまりかしめ状態がほとんどかしめ作業に依存するため、その作業の精度によっては図10で示すような問題を引き起こす可能性がある。図10は熱かしめ又は超音波かしめが終了した状態を示す断面図であり、符号54はケース、55は部品、54Aは変形後の突起、55Aは固定用貫通孔である。図10(a)で示すのは、かしめツールの位置が図を見て右方向にずれて作業された状態を示している。このように変形した突起54Aの片側のみが固定用貫通孔55Aの縁辺に当接している状態では、外力により突起54Aの非変形部と変形部との間で破断を招く可能性が高くなる。
In addition, since heat caulking and ultrasonic caulking are the results of caulking work, that is, the caulking state is almost dependent on the caulking work, there is a possibility of causing problems as shown in FIG. 10 depending on the accuracy of the work. FIG. 10 is a cross-sectional view showing a state where heat caulking or ultrasonic caulking has been completed.
図10(b)は部品55の素材も樹脂であった場合の状態を示しているが、かしめツールにより押圧しながら加熱する時間が長いあるいはツールが高温になりすぎたため、突起54Aと共に貫通孔55Aの周縁をも押しつぶすように変形させている。このような状態では、外力により部品55の固定用貫通孔55A周辺に破断を招く可能性が高くなる。また、一般に射出成型品は成型後の製品寸法が常温に戻った時点で数パーセントの収縮する。金型はこの収縮率を見込んで製作されるが、成型条件等のばらつきもあり、成型後の製品に対して金属加工のような寸法精度は望めない。
FIG. 10B shows a state in which the material of the
そのため固定箇所が複数ある部品を熱かしめ又は超音波かしめする場合は、図9及び図10で描かれているように、突起の経に比べて固定用貫通穴の経を、余裕を持って大径にする(クリアランスを充分とる)のが一般的である。しかしそれでも取り付け精度が必要な部品、例えば光学系部品であるレンズ等の取り付けにおいては、図11(a)で示すように一方の固定箇所56のクリアランスを極力小さくし、他方の固定箇所57のピッチ方向のクリアランスを充分にとる、つまり長穴58Aを固定用貫通孔とする方法が考えられる。
Therefore, when heat caulking or ultrasonic caulking a component with multiple fixing points, as shown in FIGS. 9 and 10, the diameter of the fixing through hole is larger than that of the protrusion with a margin. In general, the diameter is sufficient (clearance is sufficient). However, in mounting a component that still requires mounting accuracy, such as a lens that is an optical system component, as shown in FIG. 11A, the clearance of one
このような固定方法に熱かしめ又は超音波かしめを利用した場合、かしめ後の突起は図11(b)のような状態になる。図11(b)は図11(a)に示すア−ア断面を示した図であり、一方の固定箇所56のクリアランスは極力小さくしてあるので図では描いていない。しかし他方の固定箇所57におけるかしめ状態は、長穴58Aの長手方向には押さえ込むべき部品58が存在しないので、突起の変形部は空中に垂れ下がった状態で固化し、固定の強度が著しく低下する。
When heat caulking or ultrasonic caulking is used for such a fixing method, the projection after caulking is in a state as shown in FIG. FIG. 11 (b) is a view showing the section of the arm shown in FIG. 11 (a), and the clearance of one
また、コネクタのように組立後他の部品と嵌合させることを目的とした部品をケースに固定する場合、フローティング取り付けと称される方法が広く使用されている。図12はこのフローティング取り付けを描いたもので、図12(a)にはコネクタ等が実装された基板59をケースに固定する様子を示した平面図である。基板59には長穴の固定用貫通孔59Aが2箇所設けてあり。矢印イの方向に移動自在にケース60に支持されるものである。ここで通常の熱かしめ又は超音波かしめを行なった場合、図12(a)のウ−ウ断面を示した図12(b)のように、変形した突起60Aが完全に長穴の縁辺を押さえ込んでしまい、基板59は矢印イの方向に移動できなくなる。
In addition, when a part such as a connector intended to be fitted with another part after assembly is fixed to the case, a method called floating attachment is widely used. FIG. 12 depicts this floating attachment, and FIG. 12 (a) is a plan view showing a state in which the
そのためこういった場合は、同じくウ−ウ断面を示す図12(c)のように突起に座付きスペーサ61を嵌め込んでから熱かしめ又は超音波かしめを行なわなければならない。このようにすれば基板59と座付きスペーサ61の座との間に僅かな間隙62を設けることができ、矢印イ方向の移動が可能となる。したがってこのような取り付け方法では、座付きスペーサ61という部品が追加で必要となるばかりか、突起部をかしめる際に僅かな変形も生じない素材、例えば金属製の座付きスペーサを用いなければならない。
Therefore, in such a case, as shown in FIG. 12 (c), which shows a Wu cross section, the seated
そこで本発明は、樹脂製のカバーと部品との固定に際して、金属等樹脂以外の部材や接着剤を使用せず、固定に要する作業時間も短く、部品の固定用貫通孔の位置の変化に対応可能であり、固定後の状態(形状)が固定作業に依存せず、尚且つ長穴に対する固定やフローティング取り付けにも対応可能な固定構造及び固定方法を提供すべく創出されたものである。 Therefore, the present invention does not use metal or other materials other than resin and adhesive when fixing the resin cover to the part, and the work time required for fixing is short, and it corresponds to the change in the position of the through hole for fixing the part. The present invention was created to provide a fixing structure and a fixing method that are possible and that the state (shape) after fixing does not depend on the fixing work, and that can also be fixed to a long hole or can be floating mounted.
本発明は第1の態様として、ケース(樹脂製部材)に固定用貫通孔を備えた部品を固定するための固定方法であって、小断面積部と大断面積部の少なくとも2つの異なる断面積の部位からなりレーザ光透過性を有する樹脂製係止部品を用意し、レーザ光吸収性を有する前記ケースに前記固定用貫通孔を備えた部品を載置し、この部品の固定用貫通孔に前記樹脂製係止部品の小断面積部を挿入することでその先端を前記ケースに当接させて当接面を形成し、前記固定用貫通孔に挿通不可能な前記大断面積部を前記当接面の方向に押圧すると共に、この大断面積部と小断面積部とを透過させたレーザ光を前記当接面に照射し、この当接面を挟む前記ケースと前記樹脂製係止部品とを溶着することを特徴とする部品の固定方法及びこの方法により形成される固定構造を提供する。 The present invention provides, as a first aspect, a fixing method for fixing a part having a through hole for fixing to a case (resin member), wherein at least two different sections of a small cross-sectional area part and a large cross-sectional area part are provided. A resin-made locking part having a part having an area and having a laser beam permeability is prepared, and a part having the fixing through hole is placed on the case having a laser beam absorbing property. The small cross-sectional area of the resin locking part is inserted into the case so that the tip abuts against the case to form a contact surface, and the large cross-sectional area that cannot be inserted into the fixing through-hole is formed. The case that presses in the direction of the contact surface and irradiates the contact surface with laser light that has passed through the large cross-sectional area portion and the small cross-sectional area portion. Fixing method of parts characterized by welding to fastening parts and shape by this method Providing a fixing structure to be.
また本発明は第2の態様として、前記ケースに凹所を設けることにより、前記固定用貫通孔を貫通した前記樹脂製係止部品の小断面積部の先端をこの凹所に嵌合させ、この凹所の底面と前記先端との当接面にレーザ光を照射し、この当接面を挟む前記ケースと前記樹脂製係止部品とを溶着することを特徴とする第1の態様として記載の部品の固定方法及びこの方法により形成される固定構造を提供する。 In addition, as a second aspect of the present invention, by providing a recess in the case, the tip of the small cross-sectional area of the resin locking part that penetrates the fixing through hole is fitted into the recess, The first aspect is characterized in that the contact surface between the bottom surface of the recess and the tip is irradiated with laser light, and the case and the resin locking part sandwiching the contact surface are welded. And a fixing structure formed by this method.
また本発明は第3の態様として、ケース(樹脂製部材)に固定用貫通孔を備えた部品を固定するための固定方法であって、小断面積部、中断面積部及び大断面積部の少なくとも3つの異なる断面積の部位からなりレーザ光透過性を有する樹脂製係止部品を用意し、レーザ光吸収性を有し凹所を設けた前記ケースに前記固定用貫通孔を備えた部品を載置し、この部品の固定用貫通孔に前記樹脂製係止部品の小断面積部及び中断面積部を挿入することで小断面積部の先端を前記ケースに設けた凹所の底面に当接させて当接面を形成し、前記固定用貫通孔に挿通不可能な前記大断面積部を前記当接面の方向に押圧すると共に、この大断面積部、中断面積部及び小断面積部を透過させたレーザ光を前記当接面に照射し、この当接面を挟む前記ケースと前記樹脂製係止部品とを溶着することを特徴とする部品の固定方法及びこの方法により形成される固定構造を提供する。 Moreover, this invention is a fixing method for fixing the part provided with the through-hole for fixing to the case (resin member) as a third aspect, and includes a small cross-sectional area portion, an interrupted area portion, and a large cross-sectional area portion. A resin locking part made of at least three different cross-sectional areas and having laser beam transparency is prepared, and a part having the fixing through-hole in the case having a laser beam absorption and a recess is provided. Place the small cross-sectional area portion and the interrupted area portion of the resin locking part into the fixing through-hole of this part, so that the tip of the small cross-sectional area portion contacts the bottom surface of the recess provided in the case. A contact surface is formed by contact, and the large cross-sectional area that cannot be inserted into the fixing through-hole is pressed in the direction of the contact surface, and the large cross-sectional area, the interrupted area, and the small cross-sectional area are pressed. Irradiating the contact surface with laser light transmitted through a portion, and the case sandwiching the contact surface Characterized by welding the serial resin fastening elements to provide a fixing method and a fixing structure formed by the method of part.
さらに本発明は第4の態様として、前記ケースをレーザ光透過性を有する部材とし、前記樹脂製係止部品をレーザ光吸収性を有する部品とし、前記ケースを透過させたレーザ光を前記当接面に照射することを特徴とする第1乃至第3のいずれかの態様として記載の部品の固定方法及びこの方法により形成される固定構造を提供する。 Further, according to a fourth aspect of the present invention, as the fourth aspect, the case is a member having a laser light transmission property, the resin locking component is a component having a laser light absorption property, and the laser light transmitted through the case is in contact with the contact portion. A method for fixing a component according to any one of the first to third aspects, characterized by irradiating a surface, and a fixing structure formed by this method are provided.
本発明の第1の態様によれば、樹脂製部材であるケースに固定用貫通孔を備えた部品を固定する場合、ケースにインサートナット等の金属製部品を取り付けることなく、樹脂のみで固定構造を形成することができる。また、ケースに突起を設け、これを固定用貫通孔に挿入する必要がないので、固定用貫通孔の位置が異なる複数種の部品に対してケースを共用することができる。さらに、固定用貫通孔の周縁を係止する樹脂製係止部品の大断面積部を溶着の際に変形させないので、固定用貫通孔の穴形状が図11で示したような長穴やスリットであっても、強固に固定することができる。 According to the first aspect of the present invention, when fixing a part provided with a fixing through hole to a case that is a resin member, the structure is fixed only with resin without attaching a metal part such as an insert nut to the case. Can be formed. In addition, since it is not necessary to provide a protrusion on the case and insert it into the fixing through hole, the case can be shared with a plurality of types of components having different positions of the fixing through hole. Furthermore, since the large cross-sectional area of the resin locking part that locks the periphery of the fixing through hole is not deformed during welding, the hole shape of the fixing through hole is a long hole or slit as shown in FIG. Even so, it can be firmly fixed.
また本発明の第2の態様によれば、取り付けが想定される部品の固定用貫通孔に対応した位置に対して、ケースに凹所を設けておくことで、樹脂製係止部品をレーザ光で溶着する際に、樹脂製係止部品の小断面積部の先端をケースの凹所に嵌合させることができる。これが樹脂製係止部品の位置決め及び位置ずれ防止となり、部品の固定作業が正確に、そして容易になる。 Further, according to the second aspect of the present invention, the resin-made locking part is attached to the laser beam by providing a recess in the case at a position corresponding to the fixing through hole of the part that is supposed to be attached. At the time of welding, the tip of the small cross-sectional area of the resin locking part can be fitted into the recess of the case. This becomes positioning and prevention of displacement of the resin locking parts, and the fixing operation of the parts becomes accurate and easy.
また本発明の第3の態様によれば、小断面積部がケースの凹所に嵌合することで位置決め及び位置ずれ防止がなされるとともに、樹脂製係止部品の小断面積部と中断面積部との段差の部分が凹所の周縁に当接することで、小断面積部の先端と凹所の底面との溶融の程度によらず、溶着後の凹所の周縁と樹脂製係止部品の大断面積部との間隔が一定(中断面積部の長さ)となる。したがって、図12で示したようなフローティング取り付けの場合でも、座付きスペーサ61のような部品を別途用いることなく取り付けできる。
Further, according to the third aspect of the present invention, the small cross-sectional area portion is fitted in the recess of the case to prevent positioning and displacement, and the small cross-sectional area portion and the interruption area of the resin locking part Since the step of the step with the part abuts the peripheral edge of the recess, the peripheral edge of the recess after welding and the resin locking part regardless of the degree of melting between the tip of the small cross-sectional area and the bottom surface of the recess The distance from the large cross-sectional area portion is constant (the length of the interrupted area portion). Therefore, even in the case of floating attachment as shown in FIG. 12, it is possible to attach without using a separate component such as the
さらに本発明の第4の態様によれば、ケースと樹脂製係止部品の素材選定の際に選択肢が広くなり、それぞれの機械的性質や外観を、より高品質にし得る可能性が高くなる。また、レーザ光の照射方向を選択できることから、利用可能な溶着装置の選択範囲や溶着作業方法の制限範囲が広くなる。 Further, according to the fourth aspect of the present invention, the choices of materials for the case and the resin locking part are widened, and the possibility that the respective mechanical properties and appearance can be made higher in quality is increased. Further, since the irradiation direction of the laser beam can be selected, the selection range of available welding apparatuses and the limited range of welding work methods are widened.
次に添付図面を参照して本発明に係る部品の固定方法及び部品の固定構造を詳細に説明する。 Next, a component fixing method and a component fixing structure according to the present invention will be described in detail with reference to the accompanying drawings.
図1は本発明に係る部品の固定方法及び構造の第1の実施形態を示す断面図である。図1において符号1はケースであり、レーザ光吸収性を有する樹脂製部材からなる。また、符号2はレーザ光透過性を有する樹脂製係止部品であり、小断面積部2A及び大断面積部2Bで構成され、それぞれの部位は、図示では側面が連続する長方形で描かれているが、立体的には小断面積部2Aは小径の円柱形状であり大断面積部2Bは大径の円柱形状である。本実施形態では円柱形状を採用しているが、これは角柱形状の場合もあり、円柱形状の部位と角柱形状の部位で構成されることもある。符号3はケース1に固定される部品であり、図には2箇所の固定用貫通孔3Aが描かれている。
FIG. 1 is a sectional view showing a first embodiment of a component fixing method and structure according to the present invention. In FIG. 1,
図1(a)は部品3がケース1に固定される前の状態を示しており、矢印が示すように部品3をケース1に載置し、部品3の固定用貫通孔3Aに樹脂製係止部品2の小断面積部2Aを挿入すると、図1(b)の状態になる。そして次に、図1(c)で示すレーザ溶着機を使用してレーザ溶着による部品の固定作業を開始する。本実施形態で使用するレーザ溶着機はレーザヘッド4と図示しないレーザ光発生源と、このレーザ光発生源が出力したレーザ光をレーザヘッド4に導く光ファイバー5で構成されている。また、レーザヘッド4は図示しない治具に上下動可能に保持されており、レーザヘッド4の下端で樹脂製係止部品2を上方から押圧できるように構成されている。
FIG. 1A shows a state before the
次に図2に基づいてケース1と樹脂製係止部品2との溶着作業に関して説明する。図2は図1(c)の要部詳細図であり、レーザヘッド4も断面図で示したものである。本実施形態で使用するレーザヘッド4は光ファイバー5が内部を貫通した本体部6、光ファイバー5の光射出端5Aから射出されたレーザ光を導く導光部7、導光部7の下端に固定されたガラス板8、光射出端5Aから拡散して射出されるレーザ光を集光させる集光レンズ群9で構成されている。ここでレーザヘッド4が下方に移動することで、ガラス板8は樹脂製係止部品2の大断面積部2Bを下方に押圧し、その押圧力は小断面積部2Aの先端とケース1との当接面10に付与されている。
Next, the welding operation between the
さらに、前記集光されたレーザ光は、レーザ光透過性を有する樹脂製係止部品2を透過し、レーザ光吸収性を有するケース1の表面を加熱する。そしてこの熱により当接面10を挟むケース1と樹脂製係止部品2とが溶着され、部品3の固定用貫通孔3Aを挿通不可能な樹脂製係止部品2の大断面積部2Bが固定用貫通孔3Aの周縁を係止する。ここで、当接面10に押圧力が発生するように、溶着前の状態では、固定用貫通孔3Aの周縁と樹脂製係止部品2の大断面積部2Bとの間に僅かな間隙11が生じるように、小断面積部2Bの長さを設定してある。そして押圧力を受けながら当接面が溶融すると、大断面積部2Bは固定用貫通孔3Aの周縁に当接し、前記間隙11が存在しなくなる。
Further, the condensed laser light is transmitted through the
このようにして部品の固定を行なうことにより、図3で示すように固定用貫通孔の位置が異なる複数種の部品を同一形状のケースに固定することが可能となる。図3は2種の異なる部品を同一形状のケースに固定する場合を示す斜視図である。図3において、符号12はケースであり突出部12Aを6箇所備えている。この突出部12Aは図3(a)に示す部品13に備わった4つの固定用貫通孔に対応した位置と、図3(b)に示す部品13′に備わった4つの固定用貫通孔に対応した位置に設けられており、そのうち2箇所を共用するので合計6箇所設けられたものである。
By fixing the components in this way, it is possible to fix a plurality of types of components having different positions of the fixing through holes to the case having the same shape as shown in FIG. FIG. 3 is a perspective view showing a case where two different parts are fixed to a case having the same shape. In FIG. 3,
また、この突出部12Aは平坦な上面が固定用貫通穴よりも十分広い面積となるようにケース12の底面から僅かに突出した形状で設けられており、部品13及び13′の下面全面がケース12の底面に密着しないように設けられたものである。したがって、本発明の実施に必須の要素ではない。このようなケースと部品の組合わせで、樹脂製係止部品14を使用して図1及び図2に基づいて説明した方法で固定用貫通孔を固定すれば、部品13又は部品13′を同一形状のケース12に固定することができる。
Further, the projecting
次に、本発明に係る部品の固定方法及び構造の第2の実施形態を図4に基づいて説明する。図4において符号15はケースであり、予め凹所15Aが設けられている。部品3には図1及び図2に基づいて説明された第1の実施形態のものと同様に固定用貫通孔3Aが設けられている。また、樹脂製係止部品16は図1及び図2に基づいて説明された第1の実施形態のものと同様に小断面積部と大断面積部で構成されたレーザ光透過性を有する部品であるが、小断面積部の長さを後述する理由で、図1に示す樹脂製係止部品2と異なる寸法に設定してある。
Next, a second embodiment of the component fixing method and structure according to the present invention will be described with reference to FIG. In FIG. 4,
そして図4(b)で示すように、部品3がケース15上に載置され、その固定用貫通孔3Aに樹脂製係止部品16の小断面積部16Aが挿入されると、該小断面積部16Aの先端とケース15の凹所15Aが嵌合し、この先端と凹所15Aの底面とで当接面17が形成される。次に、この状態でレーザヘッド4の先端により樹脂製係止部材16の大断面積部16Bを当接面17の方向に押圧すると、当接面17に押圧力が付与される。このとき小断面積部16Aの長さを図1及び図2に基づいて説明された第1の実施形態で使用された樹脂製係止部品2よりも凹所15Aの深さ分だけ長く設定してあるので、固定用貫通孔3Aの周縁と大断面積部16Bとの間には、図2で示した僅かな間隙11と同様の間隙18が生じる。そしてこの状態でレーザヘッド4からレーザ光が照射されることで、第1の実施形態と同様に溶着がなされ、部品3をケース15に固定することができる。
4B, when the
次に、本発明に係る部品の固定方法及び構造の第3の実施形態を図5に基づいて説明する。図5においてケース19は図4に基づいて説明した第2の実施形態のケース15とほぼ同等であるが、予め設けられた凹所19Aをケース15の凹所15Aよりも若干小面積にしてある。部品3については図4に基づいて説明した第2の実施形態と同様に固定用貫通孔3Aが設けられている。また、樹脂製係止部品20は小断面積部20A、中断面積部20B及び大断面積部20Cの3つの異なる部位で構成され、レーザ光透過性を有する部品である。
Next, a third embodiment of the component fixing method and structure according to the present invention will be described with reference to FIG. In FIG. 5, the
そして図5(b)で示すように、部品3がケース19上に載置され、その固定用貫通孔3Aに樹脂製係止部品20の小断面積部20A及び中断面積部20Bが挿入されると、該小断面積部20Aとケース19の凹所19Aが嵌合し、小断面積部20Aの先端と凹所15Aの底面とで当接面21が形成される。そしてこのとき凹所19Aの周縁と中断面積部20Bとの間には僅かな間隙22が生じるように小断面積部20Aの長さを設定してある。次に、この状態でレーザヘッド4の先端により樹脂製係止部材20の大断面積部20Cを当接面21の方向に押圧し、当接面21に押圧力を付与する。
Then, as shown in FIG. 5B, the
そしてこの状態でレーザヘッド4からレーザ光が照射されると、第1及び第2の実施形態と同様に当接面21が溶着され前記間隙22が存在しなくなる。ここで、凹所19Aの周縁と中断面積部20Bとが当接するが、この当接面にはレーザ光が照射されていないので中断面積部20Bがケース19に埋没することはない。したがって、予め中断面積部19Bの長さを部品3の固定用貫通孔3Aの周縁の厚さよりも長く設定しておくことで、大断面積部20Cと固定用貫通孔3Aの周縁との間に所望の間隔で間隙23を作ることができ、フローティング取り付けが達成できる。また、これまで説明した第2及び第3の実施形態は、第1の実施形態において図3に基づいて説明した異なる部品に対するケースの共用に関しても、第1の実施形態同様に実施可能であることは言うまでもない。
When laser light is irradiated from the
次に、本発明に係る部品の固定方法及び構造の第4乃至第6の実施形態を図6乃至図8に基づいて説明する。第4の実施形態を示す図6において、符号24は昇降自在に設けられたステージ、25は水平に固定されたガラス板、26はレーザ光を射出するレーザヘッドである。また、部品3は図1及び図2に基づいて説明した第1の実施形態に用いたものと同等であるので、同一の符号を付したが、ケース1′はレーザ光透過性を有し、樹脂製係止部品2′はレーザ光吸収性を有している点が第1の実施形態と異なる。
Next, fourth to sixth embodiments of the component fixing method and structure according to the present invention will be described with reference to FIGS. In FIG. 6 which shows 4th Embodiment, the code |
ここで、ステージ24には突起24Aが設けてあり、このステージ24が上昇することで樹脂製係止部品2′の大断面積部を上方に押圧する。一方ガラス板25は上下動しないように固定されており、これらに挟まれた当接面10′に押圧力が付与される。また、レーザヘッド26は第1の実施形態で使用したもののように先端にガラス板は設けられていない。このような状態で、レーザヘッドからレーザ光が射出されると、ガラス板25及びレーザ光透過性を有するケース1′を透過したレーザ光が当接面10′に照射され、この部分を溶着することで部品3の固定が達成される。
Here, the
第5の実施形態を示す図7においては、ステージ24、ガラス板25、レーザヘッド26は図6で示したものと同等であり、部品3は、図4に基づいて説明した第2の実施形態に用いたものと同等であるので、同一の符号を付したが、ケース15′はレーザ光透過性を有し、樹脂製係止部品16′はレーザ光吸収性を有している点が第2の実施形態と異なる。そして当接面17′は、ケース15′に設けられた凹所の底面と樹脂製係止部品16′の小断面積部の先端とで構成されている。ここで第4の実施形態と同様に当接面17′に押圧力が付与され、さらに、ガラス板25及びレーザ光透過性を有するケース15′を透過したレーザ光が当接面17′に照射されることで、この部分が溶着して部品3の固定が達成される。
In FIG. 7 showing the fifth embodiment, the
第6の実施形態を示す図8においては、ステージ24、ガラス板25、レーザヘッド26は図6及び図7で示したものと同等であり、部品3は、図5に基づいて説明した第3の実施形態に用いたものと同等であるので、同一の符号を付したが、ケース19′はレーザ光透過性を有し、樹脂製係止部品20′はレーザ光吸収性を有している点が第3の実施形態と異なる。そして当接面21′は、ケース19′に設けられた凹所の底面と樹脂製係止部品20′の小断面積部の先端とで構成されている。ここで第4及び第5の実施形態と同様に当接面21′に押圧力が付与され、さらに、ガラス板25及びレーザ光透過性を有するケース19′を透過したレーザ光が当接面21′に照射されることで、この部分が溶着して部品3の固定(フローティング取り付け)が達成される。また、これまで説明した第1乃至第3の実施形態では、部品3をその自重によりケースに載置したが、第4乃至第6の実施形態でも、その天地を逆転して実施することも可能であり、その場合部品3は自重によりケースに載置することになる。したがって、第1乃至第6の実施形態において、その天地方向は選択自由であり、また、部品3の載置はその自重によらない載置であってもかまわない。
In FIG. 8 showing the sixth embodiment, the
1、1′、12、15、15′、19、19′ ケース
2、2′、14、16、16′、20、20′ 樹脂製係止部品
3、13、13′ 部品
4、26 レーザヘッド
5 光ファイバー
6 本体部
7 導光部
8、25 ガラス板
9 集光レンズ群
10、10′、17、17′、21、21′ 当接面
11、18、22、23 間隙
24 ステージ
1, 1 ', 12, 15, 15', 19, 19 '
Claims (7)
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2894023A1 (en) * | 2014-01-10 | 2015-07-15 | Funai Electric Co., Ltd. | Resin-junction body and joining method for resin members |
JP2015225250A (en) * | 2014-05-28 | 2015-12-14 | 船井電機株式会社 | Projector and resin conjugate |
WO2018059749A1 (en) * | 2016-09-29 | 2018-04-05 | Technische Universität Braunschweig | Method for joining a first component and a second component |
DE102017201369A1 (en) | 2017-01-27 | 2018-08-02 | Conti Temic Microelectronic Gmbh | Method for permanent connection by means of a Spreizniet and Spreizniet to |
WO2019145804A1 (en) * | 2018-01-24 | 2019-08-01 | Hella Saturnus Slovenija Proizvodnja Svetlobne Opreme Za Motorna In Druga Vozila, D.O.O. | Process of thermoplastic bonding of two or several elements, in particular at a lamp of a vehicle, and a lamp produced by said process |
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JPS60228131A (en) * | 1984-04-25 | 1985-11-13 | Toyota Motor Corp | Mechanical jointing of heterogeneous synthetic resin materials |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2894023A1 (en) * | 2014-01-10 | 2015-07-15 | Funai Electric Co., Ltd. | Resin-junction body and joining method for resin members |
US10071540B2 (en) | 2014-01-10 | 2018-09-11 | Funai Electric Co., Ltd. | Resin-junction material and joining method for resin member |
JP2015225250A (en) * | 2014-05-28 | 2015-12-14 | 船井電機株式会社 | Projector and resin conjugate |
WO2018059749A1 (en) * | 2016-09-29 | 2018-04-05 | Technische Universität Braunschweig | Method for joining a first component and a second component |
DE102017201369A1 (en) | 2017-01-27 | 2018-08-02 | Conti Temic Microelectronic Gmbh | Method for permanent connection by means of a Spreizniet and Spreizniet to |
DE102017201369B4 (en) | 2017-01-27 | 2021-09-30 | Vitesco Technologies Germany Gmbh | Method for permanent connection by means of an expanding rivet and expanding rivet to it |
WO2019145804A1 (en) * | 2018-01-24 | 2019-08-01 | Hella Saturnus Slovenija Proizvodnja Svetlobne Opreme Za Motorna In Druga Vozila, D.O.O. | Process of thermoplastic bonding of two or several elements, in particular at a lamp of a vehicle, and a lamp produced by said process |
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