JP2009121089A - Beam made of precast prestressed reinforced concrete and manufacturing method of the same - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a beam made of precast prestressed reinforced concrete and its manufacturing method for introducing prestress by a pretension method being effective for only bending moment on one side when positive and negative bending moment being different from each other depending on the position of a member acts. <P>SOLUTION: This manufacturing method for the beam 1 made of precast prestressed reinforced concrete includes a first process for extending a PC steel product 3 onto one side in the direction of thickness in a range for forming a beam main body 2 and mounting a sheath pipe 4 on the PC steel product 3 exteriorly in at least a part of a range for allowing action of bending moment by projecting the other side in the direction of thickness after mounting it, a second process for stretching the PC steel product 3, a third process for forming the beam main body 2 by placing concrete, a fourth process for releasing the stretching of the PC steel product 3 after the concrete for forming the beam main body 2 is hardened, and a fifth process for filling a section between the PC steel product 3 and the sheath pipe 4 with filler 5 to integrate them mutually. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

  The present invention relates to a precast prestressed reinforced concrete beam installed in a beam portion of a concrete structure and a method for manufacturing the same, and more particularly to a pretension type.

  When a large span space is constructed in a concrete building structure, it is effective to apply a prestressed reinforced concrete beam as a beam portion. And in order to rationalize the construction of the prestressed concrete beam, a method of precasting, installing the precast prestressed reinforced concrete beam at a predetermined position, and placing the concrete at the connecting portion and selecting it is selected.

  Here, the precast prestressed reinforced concrete beam includes a post-tension type and a pre-tension type. In the pre-tension method, after tension is applied to the PC steel material in advance, concrete as a beam body is placed so as to embed the PC steel material, and the PC steel material and the beam body are integrated. Then, by releasing the tension after the concrete of the beam main body reaches a predetermined strength, a prestress is applied to the beam main body (see, for example, Patent Document 1).

On the other hand, in the post-tension method, concrete is cast and a beam main body is formed in a state where the sheath tube is disposed at a position where the PC steel material is extended, and then the PC steel material is inserted into the sheath tube and is strained. Then, by releasing the tension after installing the fixing tool at both ends of the PC steel material, the PC steel material is restrained by the fixing tool, and a prestress is applied to the beam body (see, for example, Patent Document 2). In the post-tension method, it is possible to place the PC steel material in a curved shape by applying tension to the PC steel material after the construction of the beam body, thereby supporting, for example, rigidly connecting both ends. In this case, there is an advantage that prestress can be effectively applied at the central portion where the bending moment acts so as to protrude downward.
JP 2004-293179 A JP-A-7-247632

    However, when the PC steel material is arranged in a curved shape by the post-tension method, the design becomes complicated. Even during construction, a jig is required for positioning and maintaining the position of the sheath tube through which the PC steel material is inserted, and it is difficult to accurately position the jig and apply tension to the PC steel material. It was. In addition, the post-tension method requires a large-scale fixing device, and the production by the pre-tension method has been desired due to these problems. However, in the pre-tension method, the tensioned PC steel cannot be arranged in a curved shape. For this reason, when bending moments differing in sign depending on the position of the member, prestressing can be applied to one of the bending moments, which is effective, but prestressing acts on the compression side of the other bending moment. As a result, there was a problem that the effect would be adverse.

  The present invention has been made in view of the above-described circumstances, and in the case where bending moments differing in sign depending on the position of a member act, prestress is effectively introduced only by one pre-tensioning method with respect to one bending moment. The present invention provides a precast prestressed reinforced concrete beam and a method of manufacturing the same.

In order to solve the above problems, the present invention proposes the following means.
The present invention relates to a precast prestressed reinforced concrete beam having a beam main body formed of concrete and a PC steel material extending on one side in the thickness direction inside the beam main body and installed as a beam portion of a structure. The PC steel material is extended to one side in the thickness direction of the range where the beam body is formed, and a bending moment acts with the other side in the thickness direction protruding after installation. A first step of sheathing the PC steel material with a sheath tube in at least a part of the range; a second step of tensioning the PC steel material; and a third step of forming concrete by placing concrete to form the beam body And a fourth step of releasing the tension of the PC steel material after the concrete forming the beam main body is hardened, and a filler that makes the PC steel material and the sheath tube integral with each other. It is characterized in that it comprises a fifth step.

  According to this method, first, as a first step, the PC steel material is extended on one side in the thickness direction so as to correspond to the bending moment acting after the installation, and the sheath tube is sheathed. Next, the PC steel is tensioned as a second step. In this state, since the PC steel material is not restrained at all, tensile stress is generated in the entire extension. And the concrete which forms a beam main body is laid as a 3rd process. As a result, the PC steel material is attached to and integrated with the concrete except for the range where the sheath tube is sheathed. Next, the tension | tensile_strength of PC steel materials is cancelled | released as a 4th process. Here, since the tension of the PC steel material is released after the concrete is hardened, prestress is introduced into the beam body in the range where it is integrated with the concrete, that is, in the range where the tensile stress is generated by the bending moment after installation. The Rukoto. On the other hand, in the range where the sheath tube is sheathed and not adhered to the concrete, that is, in the range where compressive stress is generated by the bending moment after installation, the tension of the PC steel material is released, and prestress is not introduced into the beam body. And as a fifth step, by filling the filler between the PC steel material and the sheath tube, the PC steel material is integrated with the beam body via the filler material and the sheath tube, so that the PC steel material is installed. Even in a range where a compressive stress is caused by a bending moment later, it functions as a compression side reinforcing bar.

  In addition, the present invention provides a precast prestressed structure having a beam main body formed of concrete and a PC steel material extending on one side in the thickness direction inside the beam main body and installed as a beam portion of a structure. It is a reinforced concrete beam, and the PC steel material is in a state in which tension is applied within a range in which a bending moment acts on the beam body so that one side in the thickness direction is convex after installation. And the beam body in a state where no tension is applied in at least a part of the range in which a bending moment acts on the beam body so that the other side in the thickness direction is convex. It is characterized by being integrated.

  According to this configuration, prestress is introduced into the beam body because the PC steel material is integrated with the beam body in a state where tension is applied in a range in which tensile stress is generated by the bending moment. On the other hand, in the range where compressive stress is generated by bending moment, the PC steel is integrated with the beam body in a state where no tension is applied. Will only function as.

  According to the method for producing a precast prestressed reinforced concrete beam of the present invention, when a sheath tube is sheathed on a part of a PC steel material and the filler is filled after releasing the tension, different bending moments are applied depending on the member position. In addition, it is possible to introduce prestress by the pretension method effectively only for one bending moment.

  1 to 3 show a first embodiment according to the present invention. As shown in FIG. 1, a precast prestressed reinforced concrete beam (hereinafter referred to as a precast PC beam) 1 of this embodiment is installed as a beam portion of a structure, and is rigidly coupled between columns 10 and 10 of the structure, for example. Are united. In this case, in the integrated state, a bending moment that protrudes downward acts at the central portion 1a, and tensile stress is generated on the lower side and compressive stress is generated on the upper side of the member cross section. A bending moment acting in a convex manner acts on the member cross section, and compressive stress is generated on the lower side and tensile stress is generated on the upper side. Below, the detail of the precast PC beam 1 is demonstrated.

  As shown in FIG. 1, the precast PC beam 1 includes a beam body 2 made of concrete and a PC steel material 3 embedded in the beam body 2 along the axial direction. The beam main body 2 has an elongated shape corresponding to the beam portion of the structure to be installed, for example, has a rectangular cross section. Further, the PC steel material 3 is a PC steel stranded wire or the like, and is linearly extended inside the beam main body 2 on one side in the thickness direction which is the lower side when installed. Further, both end portions 3a of the PC steel material 3 are provided with fixing plates 3b protruding from both end portions 2a of the beam body 2 so as to be fixed and integrated with other members. Here, the PC steel material 3 is attached and integrated with the concrete forming the beam main body 2 in a state in which tension is applied at the central portion 1a where a bending moment that protrudes downward after installation is applied. Further, the sheath tube 4 is sheathed at both end portions 1b where a bending moment that protrudes upward after installation is applied, and a grout 5 is injected between the sheath tube 4 as a filler. In the range where the sheath tube 4 is covered, the PC steel material 3 is integrated with the beam body 2 via the grout 5 and the sheath tube 4 in a state where no tension is applied.

Next, the manufacturing method of the precast PC beam 1 of this embodiment is demonstrated.
As shown in FIG. 2, first, as a first step, in the range where the beam main body 2 is formed, the PC steel material 3 is linearly extended at a predetermined position on one side in the thickness direction which is the lower side after installation. Let Further, the sheath tube 4 is externally mounted on a part of the PC steel material 3. More specifically, the range in which the sheath tube 4 is sheathed is the range of both end portions 1b on which the bending moment acts with the other side in the thickness direction, which is the upper side after installation, being convex as described above.

  Next, the PC steel material 3 is tensioned as a second step. At this stage, since the PC steel material 3 is not restrained at all, a tensile stress is generated over the entire extension. The tension of the PC steel material 3 is determined by the number and cross-sectional area of the PC steel material 3, the cross-sectional area of the beam body 2, the magnitude of the bending moment acting after installation, and the like.

Next, as shown in FIG. 3, the concrete which forms the beam main body 2 is laid as a 3rd process. As a result, the PC steel material 3 adheres to and becomes integral with the concrete in the range of the central portion 1a except for the range of the both end portions 1b where the sheath tube 4 is sheathed.
Next, as a fourth step, after the concrete of the beam body 2 is hardened and a predetermined strength is developed, the tension of the PC steel material 3 is released. As a result, prestress corresponding to the tension force of the PC steel material 3 is introduced into the beam body 2 in the range of the central portion 1 a that is attached to the concrete and integrated with the beam body 2. On the other hand, in the range of both end portions 1b where the sheath tube 4 is sheathed and not adhered to the concrete, the PC steel material 3 can be freely expanded and contracted in the sheath tube 4, so that the tension is released and the beam body 2 is released. No prestress is introduced. That is, by the above process, a pre-stress is introduced in the range of the central portion 1a in which a tensile moment is exerted on the lower side in the thickness direction due to a bending moment that is convex on the lower side after the installation, and a bending that is convex on the upper side. Prestress is not introduced in the range of both end portions 1b where a moment acts and compressive stress is generated on the lower side in the thickness direction.

  Then, as shown in FIG. 1, as a fifth step, the grout 5 is filled between the PC steel material 3 and the sheath tube 4, and the fixing plate 3 b is fixed to both end portions 3 a of the PC steel material 3, thereby precasting. PC beam 1 is completed. Here, by filling the grout 5, the PC steel material 3 is integrated with the beam body 2 via the grout 5 and the sheath tube 4 even in the range of both end portions 1 b where the sheath tube 4 is sheathed. For this reason, the PC steel material 3 functions as a compression-side reinforcing bar even in a range of both end portions 1b where compressive stress is generated by a bending moment after installation.

  And the completed precast PC beam 1 is installed as a beam part between the pillars 10 and 10, for example. That is, as shown in FIG. 4, the beam body 2 of the precast PC beam 1 is spanned between the columns 10 and 10. Next, as shown in FIG. 5, the concrete is cast so that both ends 3 a of the PC steel material 3 projecting from each column 10 and the beam body 2 are wound, so that the precast PC beam 1 is attached to each column 10. It is rigidly connected and integrated to function as a beam portion of the structure. In addition, the fixing force can be improved by providing the fixing plates 3b at both ends 3a of the PC steel material 3.

  Here, as described above, the prestress is introduced to the beam main body 2 by the PC steel material 3 in the range of the central portion 1a where the bending moment with the convex on the lower side acts, so that the tensile stress caused by the bending moment is generated. Can be canceled out, and bending and cracking can be suppressed. On the other hand, no prestress is introduced into the beam main body 2 by the PC steel material 3 in the range of the both end portions 1 b where the bending moment with the upper side acting is applied. For this reason, it can prevent that the compressive stress which arises in a member cross section by the acting bending moment increases. On the other hand, since the PC steel material 3 is integrated with the beam main body 2 by the grout 5 in the range of the both end portions 1b, it functions as a compression side reinforcing bar.

  As described above, the sheath tube 4 is sheathed on a part of the PC steel material 3 and the grout 5 is filled after releasing the tension. It is possible to introduce prestress effectively and reasonably only for this. Moreover, about the range in which the other bending moment acts, the PC steel material 3 in the unstrained state can be made to function as a compression side reinforcing bar, and there is no need to perform reinforcement as a compression side reinforcing bar. Since the pre-stress introduction method corresponds to the pre-tension method, no special fixing device is required, and the PC steel material 3 can be arranged in a straight line. Construction becomes easy. Moreover, since it can be set as a linear arrangement | positioning, steel materials other than a strand which does not have flexibility, such as a PC steel rod, can also be used conveniently.

(Second Embodiment)
Next, a second embodiment of the present invention will be described. FIG. 6 shows a second embodiment of the present invention. In this embodiment, members that are the same as those used in the above-described embodiment are assigned the same reference numerals, and descriptions thereof are omitted.

  As shown in FIG. 6, in the precast PC beam 20 of this embodiment, a plurality of spans S1 and S2 are formed by a plurality of columns 10, 10, and 10, and are continuously installed in the plurality of spans S1 and S2. Is. Here, in the spans S1 and S2 located between the pillars 10, a bending moment that protrudes downward at the central portion 20a acts, and a bending moment that protrudes upward near both ends 20b, that is, the pillars 10, acts. Will be. Next, details of the precast PC beam 20 will be described.

  As shown in FIG. 6, the precast PC beam 20 has a beam body 21 formed of concrete corresponding to each span S1 and S2 after installation, and a thickness on the lower side after installation inside the beam body 21. PC steel material 22 extended in the beam main body 21 is provided in the direction one side. The beam main body 21 includes a first block 24 and a second block 25 except for a portion that intersects the column 10 corresponding to each span S1, S2. Further, the PC steel material 22 has both end portions 22a projecting from the both end portions 2a of the beam body 2 and the portion removed by crossing the column 10 between the first block 24 and the second block 25. Is also extended continuously. Here, the PC steel material 22 is attached to and integrated with the concrete forming the beam body 21 in a state where tension is applied within a range in which a bending moment is applied so as to become each central portion 20a and protrude downward on the center. ing. In addition, the sheath tube 4 is sheathed in a range in which a bending moment acting so as to become both end portions 20b and protrude upward is installed after installation, and a grout 5 is injected as a filler between the sheath tube 4 and the PC. The steel material 22 is in a state where no tension is applied. Note that, in the span S2 having a short span length, the support plate 26 is fixed to the PC steel material 22 on both sides of the central portion 20a, that is, at the end of the sheath tube 4.

  Similarly, in the precast PC beam 20 of this embodiment, the PC steel material 22 is extended as the first step, and the sheath tube 4 is sheathed on the PC steel material 22 in the range of the both end portions 20b. In addition, the support plate 26 is fixed to the PC steel material 22 in the range of the span S2. Then, after tension is applied to the PC steel material 22 as the second step, the concrete that forms the beam main body 21 is placed as the third step. And if the tension | tensile_strength of PC steel material 22 is cancelled | released as a 4th process, a prestress will be introduce | transduced into the beam main body 21 in each center part 20a which adhered directly to concrete. In addition, the tension is released and prestress is not introduced in the range of each end portion 20b and the range intersecting with the pillar 10 except for each central portion 20a. Here, when the span length is short, the adhesion between the PC steel material 22 and the concrete forming the beam body 21 is small, and it may be difficult to introduce prestress into the beam body 21, As described above, by providing the bearing plate 26, the PC steel material 22 is restrained by the bearing plate 26, and prestress can be suitably introduced. As in the first embodiment, the precast PC beam 20 is completed by filling the grout 5 between the PC steel material 3 and the sheath tube 4 as the fifth step, and the precast PC beam 20 is stretched over the column 10 to be concrete. By integrating with each other, it functions as a beam portion having a plurality of spans.

  As mentioned above, although embodiment of this invention was explained in full detail with reference to drawings, the concrete structure is not restricted to this embodiment, The design change etc. of the range which does not deviate from the summary of this invention are included.

  In each of the above embodiments, the PC steel material is extended to the lower position after installation, and the PC steel material is in a state where tension is applied within a range in which a bending moment that protrudes downward acts. Although the sheath tube is sheathed and tension is not applied within the range in which the bending moment acts, the present invention is not limited to this. At least a PC steel material is extended on one side in the thickness direction, and the PC steel material is in a state where tension is applied to the extent that a convex bending moment acts on one side of the PC steel material. What is necessary is just to make it the state where tension is not applied in at least one part of the range which a moment acts on.

It is a longitudinal cross-sectional view of the precast prestressed reinforced concrete beam of 1st Embodiment of this invention. It is explanatory drawing explaining the 1st and 2nd process in the precast prestressed reinforced concrete beam of 1st Embodiment of this invention. It is explanatory drawing explaining the 3rd and 4th process in the precast prestressed reinforced concrete beam of 1st Embodiment of this invention. It is explanatory drawing demonstrated when installing the precast prestressed reinforced concrete beam of 1st Embodiment of this invention as a beam part of a structure. It is explanatory drawing demonstrated when installing the precast prestressed reinforced concrete beam of 1st Embodiment of this invention as a beam part of a structure. It is a longitudinal cross-sectional view of the precast prestressed reinforced concrete beam of 2nd Embodiment of this invention.

Explanation of symbols

1, 20 Precast PC beam (Precast prestressed reinforced concrete beam)
2, 21 Beam body 3, 22 PC steel 4 Sheath tube 5 Grout (filler)

Claims (2)

A method of manufacturing a precast prestressed reinforced concrete beam having a beam main body formed of concrete and a PC steel material extending on one side in the thickness direction inside the beam main body and installed as a beam portion of a structure. There,
Extending the PC steel material on one side in the thickness direction of the range where the beam body is formed, and at least part of the range in which a bending moment acts with the other side in the thickness direction protruding after installation A first step of sheathing the PC steel with a sheath tube;
A second step of tensioning the PC steel,
A third step of placing concrete to form the beam body;
A fourth step of releasing the tension of the PC steel after the concrete forming the beam body is hardened;
A method for producing a precast prestressed reinforced concrete beam, comprising: a fifth step of filling a filler that causes the PC steel material and the sheath tube to be integrated with each other. A precast prestressed reinforced concrete beam having a beam main body formed of concrete and a PC steel material extending on one side in the thickness direction inside the beam main body and installed as a beam portion of a structure,
The PC steel material is integrated with the beam body in a state in which tension is applied within a range in which a bending moment acts on the beam body so that one side in the thickness direction is convex after installation. In addition, the beam body is integrated with the beam body in a state where no tension is applied in at least a part of the range in which a bending moment acts on the beam body so that the other side in the thickness direction is convex. Precast prestressed reinforced concrete beam characterized by

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