JP2009109229A - X-ray foreign matter detector - Google Patents

X-ray foreign matter detector Download PDF

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JP2009109229A
JP2009109229A JP2007279175A JP2007279175A JP2009109229A JP 2009109229 A JP2009109229 A JP 2009109229A JP 2007279175 A JP2007279175 A JP 2007279175A JP 2007279175 A JP2007279175 A JP 2007279175A JP 2009109229 A JP2009109229 A JP 2009109229A
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ray
inspection object
conveying
detection device
guide
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JP4990095B2 (en
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Shunichi Takeda
俊一 武田
Masahiro Yagi
将博 八木
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Anritsu Infivis Co Ltd
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Anritsu Infivis Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a concrete structure of an X-ray foreign matter detection device capable of achieving high detection accuracy by irradiating obliquely an X-ray to an inspection object. <P>SOLUTION: This X-ray foreign matter detection device 1 includes an X-ray generator 11, a conveyance means 6 and an X-ray detector 12, and includes a tilt guide 13 and a side guide 14 on both side in the conveyance direction of the conveyance means 6, for guiding movement of the inspection object W in contact with the bottom surface S1 and the side surface S2, and setting the inspection object W in a prescribed tilt state on an X-ray detection position. A conveyance belt 9 of the conveyance means conveys the inspection object W in contact with a ridge line R where the bottom surface is in contact with the side surface. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、搬送面上の被検査物にX線を照射し、その透過量に基づいて当該被検査物に混入している異物を検出するX線異物検出装置に係り、特に箱型の被検査物を傾斜させた状態で搬送しながら上方からX線照射を行うことにより、相対的に被検査物に対してX線を斜めに照射した状態を現出して検出感度を向上させることができるX線異物検出装置に関するものである。   The present invention relates to an X-ray foreign object detection apparatus that irradiates an inspection object on a transport surface with X-rays and detects foreign substances mixed in the inspection object based on the amount of transmission, and in particular, a box-shaped object. By carrying out X-ray irradiation from above while transporting the inspection object in an inclined state, a state in which the X-ray is irradiated obliquely with respect to the inspection object appears and detection sensitivity can be improved. The present invention relates to an X-ray foreign object detection device.

図11(a)に示す従来のX線異物検出装置では、搬送コンベアなどの搬送手段100によって搬送される被検査物Wに対してX線発生器101によって真上から鉛直下向きにX線を照射し、その下方に設けられたX線検出器102で透過X線を受けて被検査物W中の異物検出を行っている。ところが、図11(a)に示すように、被検査物Wが例えばスティック状の冷菓Cなどを縦長の姿勢で詰め合わせた箱体などである場合、真上からX線を照射するとX線の透過距離(図中矢印で示す)が長くなり、検出精度が低下することがあった。   In the conventional X-ray foreign matter detection apparatus shown in FIG. 11A, X-ray generator 101 irradiates X-rays from directly above to vertically inspected object W transported by transport means 100 such as a transport conveyor. Then, the X-ray detector 102 provided below the X-ray detector 102 receives the transmitted X-ray and detects the foreign matter in the inspection object W. However, as shown in FIG. 11 (a), when the inspection object W is a box or the like in which stick-like frozen desserts C are packed in a vertically long posture, for example, transmission of X-rays is performed when X-rays are irradiated from directly above. The distance (indicated by an arrow in the figure) becomes longer, and the detection accuracy may be lowered.

これに対し、従来の他のX線異物検出装置である下記特許文献1に開示されたX線異物検出装置は、図11(b)に示すように搬送手段100によって水平方向に搬送される被検査物Cに対して斜め上方からX線を照射するものである。ここで、上述したようなスティック状の冷菓Cを詰め合わせた箱体を検査対象とすると、各冷菓Cが箱体内で隙間なく密に詰め込まれているとすれば、これに対して斜めからX線を照射した場合には、箱体内の各冷菓Cが一体となって垂直に照射する場合よりもX線の透過距離はかえって長くなり、検出精度が低下することも考えられる。しかし、被検査物Wである箱体内の各冷菓Cがそれぞれ包装されており、箱体内に詰め込まれた各冷菓Cの間に隙間が生じた状態にあれば、下記特許文献1に開示されたX線異物検出装置を用いることにより、図11(b)に示すように、X線発生器101から鉛直下向きにX線を照射する場合(図11(a))に比べて各冷菓CごとのX線の透過距離(図中矢印で示す)が短くなり、検出精度が向上するものと考えられる。
特開2004−317184号公報
On the other hand, an X-ray foreign object detection device disclosed in the following Patent Document 1, which is another conventional X-ray foreign object detection device, is an object to be conveyed in the horizontal direction by the conveying means 100 as shown in FIG. The inspection object C is irradiated with X-rays obliquely from above. Here, if a box body packed with stick-shaped frozen desserts C as described above is an inspection object, if each frozen dessert C is packed tightly in the box without gaps, X-rays are obliquely applied to this. In the case where the frozen desserts C in the box are integrated and irradiated vertically, the X-ray transmission distance becomes longer and the detection accuracy may be lowered. However, if each frozen dessert C in the box, which is the inspection object W, is packaged, and there is a gap between each frozen dessert C packed in the box, it is disclosed in Patent Document 1 below. By using the X-ray foreign matter detection device, as shown in FIG. 11 (b), each frozen dessert C is compared with the case of irradiating X-rays vertically downward from the X-ray generator 101 (FIG. 11 (a)). It is considered that the transmission distance of X-rays (indicated by arrows in the figure) is shortened and detection accuracy is improved.
JP 2004-317184 A

しかしながら、上記特許文献1のX線異物検出装置では、X線を照射するX線発生器と、このX線発生器から照射されたX線を受けるX線検出器とが斜め方向に対向配置されているため、これらを収めうる筐体の構造を検討した場合、筐体内におけるX線照射のための遮蔽空間を大きく設定しなければならず、装置が大型化するという問題があると考えられる。   However, in the X-ray foreign object detection apparatus of Patent Document 1, an X-ray generator that irradiates X-rays and an X-ray detector that receives X-rays emitted from the X-ray generator are disposed in an oblique direction. Therefore, when considering the structure of a housing that can accommodate these, it is considered that the shielding space for X-ray irradiation in the housing must be set large, and there is a problem that the apparatus becomes large.

また、上記特許文献1のX線異物検出装置では、被検査物に対してX線を斜めに照射して検出精度を向上させる点についての記載はあるが、実際にいかなる構造で被検査物に対してX線を斜めに照射するかについての具体的開示がない。すなわち、筐体内におけるX線発生器やX線検出器の配置、またこれらに対する搬送手段の構造や配置等を如何に設定するかによってX線異物検出装置としての作用効果は大きく変わりうると思われるが、上記特許文献1にはこれらについての記載がなく、発明としての構成や作用効果が具体的でなかった。   Moreover, in the X-ray foreign material detection apparatus of the above-mentioned Patent Document 1, there is a description of improving the detection accuracy by irradiating the inspection object obliquely with X-rays. On the other hand, there is no specific disclosure as to whether X-rays are irradiated obliquely. In other words, it seems that the operational effects of the X-ray foreign object detection device can vary greatly depending on the arrangement of the X-ray generator and the X-ray detector in the housing and the structure and arrangement of the conveying means for these. However, there is no description about these in the said patent document 1, and the structure and effect as invention were not concrete.

そこで本発明は、上記状況に鑑みてなされたもので、被検査物に対してX線を斜めに照射して検出精度の向上を達成するとともに、従来のX線異物検出装置に比べて種々の優れた作用効果を奏することのできる具体的な構造を提案し、これによってコンパクトかつ遮蔽にも問題がない検出精度に優れたX線異物検出装置を提供することを目的としている。   Therefore, the present invention has been made in view of the above situation, and it is possible to improve the detection accuracy by irradiating X-rays obliquely to an object to be inspected, and various types of devices compared with conventional X-ray foreign object detection devices. An object of the present invention is to propose a specific structure capable of exhibiting excellent operational effects, thereby providing an X-ray foreign object detection device that is compact and excellent in detection accuracy with no problem in shielding.

次に、上記の課題を解決するための手段を、実施の形態に対応する図面を参照して説明する。
請求項1に記載されたX線異物検出装置1,1a,1bは、
搬送面上の被検査物Wを所定の搬送方向に搬送する搬送手段6,36と、前記搬送面上を搬送される前記被検査物Wに向けてX線を照射するX線発生器11と、前記搬送面を挟んで前記X線発生器11と対向配置されて前記被検査物Wを透過してくるX線をX線検出面に受けるX線検出器12とを備えたX線異物検出装置1,1a,1bにおいて、
前記搬送手段6,36の搬送方向に沿って配置され、箱状の外形を有する前記被検査物Wの隣接する2つの外面S1,S2に接して前記被検査物Wの移動を案内することにより、前記被検査物Wの前記X線検出器12の検出面に対して所定の傾斜姿勢に設定する案内手段13,14,23,24を有しており、
前記搬送手段6,36は、前記案内手段13,14,23,24によって案内されている前記被検査物Wの2つの外面S1,S2が接する稜線Rに接触して前記被検査物Wを搬送することを特徴とする。
Next, means for solving the above problems will be described with reference to the drawings corresponding to the embodiments.
The X-ray foreign matter detection devices 1, 1a, 1b described in claim 1 are:
Conveying means 6 and 36 for conveying the inspection object W on the conveyance surface in a predetermined conveyance direction, and an X-ray generator 11 for irradiating the inspection object W conveyed on the conveyance surface with X-rays X-ray foreign object detection provided with an X-ray detector 12 which is arranged opposite to the X-ray generator 11 across the transport surface and receives X-rays transmitted through the inspection object W on the X-ray detection surface In the device 1, 1a, 1b,
By guiding the movement of the inspection object W in contact with two adjacent outer surfaces S1 and S2 of the inspection object W, which is arranged along the conveyance direction of the conveying means 6 and 36 and has a box-shaped outer shape. And guide means 13, 14, 23, 24 for setting a predetermined inclination posture with respect to the detection surface of the X-ray detector 12 of the inspection object W,
The conveying means 6, 36 conveys the inspection object W in contact with the ridgeline R where the two outer surfaces S 1, S 2 of the inspection object W guided by the guiding means 13, 14, 23, 24 contact. It is characterized by doing.

請求項2に記載されたX線異物検出装置1,1aは、請求項1記載のX線異物検出装置において、前記案内手段13,14,23,24は、前記X線発生器11と前記X線検出器12との間に設けられ、前記被検査物Wの前記X線検出器12の検出面に対する角度が所定の角度のまま搬送方向に所定の長さを有する平坦面13b,23bと前記搬送手段6,36の搬送方向に沿って前記平坦部13b,23bの前記所定の角度に至るように徐々に傾斜角度が変化するようにされた第1の傾斜面13a,23aとを備えたことを特徴としている。   The X-ray foreign object detection device 1, 1 a described in claim 2 is the X-ray foreign object detection device according to claim 1, wherein the guide means 13, 14, 23, 24 are connected to the X-ray generator 11 and the X-ray generator 11. The flat surfaces 13b and 23b, which are provided between the line detector 12 and have a predetermined length in the transport direction, with the angle of the inspection object W with respect to the detection surface of the X-ray detector 12 being a predetermined angle, and the above-mentioned The first inclined surfaces 13a and 23a are provided so that the inclination angle gradually changes so as to reach the predetermined angle of the flat portions 13b and 23b along the conveying direction of the conveying means 6 and 36. It is characterized by.

請求項3に記載されたX線異物検出装置1,1aは、請求項1記載のX線異物検出装置において、前記案内手段13,14,23,24は、さらに前記平坦面13b,23bの前記所定の角度から搬送方向に沿って徐々に傾斜角度が変化するようにされた第2の傾斜面13c,23cを備えたことを特徴としている。   The X-ray foreign matter detection device 1, 1a according to claim 3 is the X-ray foreign matter detection device according to claim 1, wherein the guide means 13, 14, 23, 24 further includes the flat surfaces 13b, 23b. The second inclined surfaces 13c and 23c are provided so that the inclination angle gradually changes from the predetermined angle along the conveying direction.

請求項4に記載されたX線異物検出装置1aは、請求項1記載のX線異物検出装置において、
前記案内手段23が前記被検査物Wの前記外面S1に駆動力を与えて前記被検査物Wを前記搬送方向に搬送するように構成されたことを特徴としている。
The X-ray foreign object detection device 1a according to claim 4 is the X-ray foreign object detection device according to claim 1,
The guide means 23 is configured to convey the inspection object W in the conveying direction by applying a driving force to the outer surface S1 of the inspection object W.

請求項5に記載されたX線異物検出装置1,1aは、請求項1記載のX線異物検出装置において、
前記案内手段13,14,23,24には、前記X線発生器11から照射されるX線が通過する隙間15が設けられたことを特徴としている。
The X-ray foreign matter detection device 1, 1a according to claim 5 is the X-ray foreign matter detection device according to claim 1,
The guide means 13, 14, 23, 24 is provided with a gap 15 through which X-rays emitted from the X-ray generator 11 pass.

請求項6に記載されたX線異物検出装置は、請求項1記載のX線異物検出装置1,1aにおいて、
前記案内手段13,14,23,24は、前記搬送方向と直交する方向について位置調整自在とされたことを特徴としている。
The X-ray foreign matter detection device according to claim 6 is the X-ray foreign matter detection device 1, 1a according to claim 1,
The guide means 13, 14, 23, 24 are characterized in that their positions can be adjusted in the direction orthogonal to the transport direction.

請求項1に記載されたX線異物検出装置によれば、箱状の被検査物は、案内手段によって2つの外面を案内されながら両外面が交わる稜線で搬送手段に接触して搬送され、所定の傾斜状態となるX線検出器の位置において、X線発生器からのX線の照射面を通過し、被検査物を透過したX線がX線検出器で検出されて被検査物中の異物が検出される。傾斜させない状態ではX線の透過距離が長くて異物の検出精度に問題が生じるような被検査物であっても、被検査物に応じて予め設定された適当な所定の傾斜状態でX線の照射を受けることにより十分な精度で異物の検出を行うことができる。   According to the X-ray foreign object detection device of the first aspect, the box-shaped object to be inspected is conveyed while being in contact with the conveying means at the ridgeline where the two outer surfaces intersect while being guided by the guiding means on the two outer surfaces. At the position of the X-ray detector in the inclined state, X-rays that pass through the X-ray irradiation surface from the X-ray generator and pass through the inspection object are detected by the X-ray detector and are detected in the inspection object. A foreign object is detected. Even if the object to be inspected has a long X-ray transmission distance and causes a problem in the detection accuracy of a foreign object when it is not tilted, the X-ray is transmitted in an appropriate predetermined inclination state set in advance according to the object to be inspected. By receiving the irradiation, foreign matter can be detected with sufficient accuracy.

請求項2に記載されたX線異物検出装置によれば、請求項1記載のX線異物検出装置による効果において、さらに、本X線異物検出装置に通常の姿勢で搬入された被検査物を、搬送開始位置で搬送手段に円滑に受け入れて搬送しながら傾斜させていき、X線検出器の位置において検査に適当な所定の傾斜状態とすることができる。   According to the X-ray foreign object detection device described in claim 2, in addition to the effect of the X-ray foreign object detection device according to claim 1, the inspection object carried into the X-ray foreign object detection device in a normal posture is further provided. Then, it can be smoothly received and transferred to the transfer means at the transfer start position and tilted while being transferred, and a predetermined tilt state suitable for inspection can be obtained at the position of the X-ray detector.

請求項3に記載されたX線異物検出装置によれば、請求項1記載のX線異物検出装置による効果において、さらに、案内手段は被検査物を保持案内するだけでなく、被検査物の外面に駆動力を与えて被検査物を搬送方向に搬送し、搬送手段による搬送の補助としても機能することができる。   According to the X-ray foreign object detection device described in claim 3, in addition to the effect of the X-ray foreign object detection device according to claim 1, the guide means not only holds and guides the object to be inspected, but also By applying a driving force to the outer surface, the object to be inspected is transported in the transport direction and can also function as a transport assist by the transport means.

請求項4に記載されたX線異物検出装置によれば、請求項1記載のX線異物検出装置による効果において、さらに、X線発生器から照射されるX線は、所定の傾斜姿勢である被検査物を透過し、案内手段に設けられた隙間を通過してX線検出器に到達することができる。   According to the X-ray foreign object detection device described in claim 4, in addition to the effect of the X-ray foreign object detection device according to claim 1, the X-rays emitted from the X-ray generator are in a predetermined inclined posture. It can pass through the object to be inspected, pass through the gap provided in the guide means, and reach the X-ray detector.

請求項5に記載されたX線異物検出装置によれば、請求項1記載のX線異物検出装置による効果において、さらに、案内手段を搬送方向と直交する方向に移動して位置調整を行うことにより、異なる寸法形状の被検査物に容易に対応することができる。   According to the X-ray foreign object detection device described in claim 5, in the effect of the X-ray foreign object detection device according to claim 1, the position of the guide means is further moved in the direction orthogonal to the conveyance direction to perform position adjustment. Therefore, it is possible to easily cope with inspection objects having different dimensions and shapes.

以下、本発明の実施の形態を図面を参照して具体的に説明する。
図1〜図5は第1実施形態を示す図であり、図1は側面図、図2は平面図、図3は搬送手段及び案内手段の正面図及び側面図、図4は搬送手段及び案内手段の変形例の斜視図、図5は隣接の搬送機構を含めた正面図である。
図6〜図8は第2実施形態を示す図であり、図6は平面図、図7は搬送手段及び案内手段の正面図及び側面図、図8は搬送手段及び案内手段の斜視図である。
図9及び図10は、隣接の搬送機構を含めた第3実施形態の正面図及び平面図である。
Embodiments of the present invention will be specifically described below with reference to the drawings.
FIGS. 1 to 5 are views showing the first embodiment, FIG. 1 is a side view, FIG. 2 is a plan view, FIG. 3 is a front view and a side view of conveying means and guiding means, and FIG. FIG. 5 is a front view including an adjacent transport mechanism.
6 to 8 are views showing the second embodiment, FIG. 6 is a plan view, FIG. 7 is a front view and a side view of the conveying means and the guiding means, and FIG. 8 is a perspective view of the conveying means and the guiding means. .
9 and 10 are a front view and a plan view of a third embodiment including an adjacent transport mechanism.

1.第1実施形態(図1〜図5)
本例のX線異物検出装置1は、製造ラインの一部に設けられ、搬送される被検査物WにX線を照射して、その透過量に基づいて該被検査物Wに混入している金属、ガラス、石、合成樹脂材などの異物を検出するものである。
1. 1st Embodiment (FIGS. 1-5)
The X-ray foreign object detection device 1 of this example is provided in a part of a production line, irradiates the inspection object W being conveyed with X-rays, and mixes in the inspection object W based on the amount of transmission. It detects foreign objects such as metal, glass, stone, and synthetic resin.

本例のX線異物検出装置1で異物検出が行われる被検査物Wとしては、垂直方向からX線を照射するよりも、斜め方向から照射した方が異物の検出精度の向上が期待できる物品であって、しかも後述するように、上方から下方に向けて照射されるX線に対して所定の傾斜した姿勢に保持する必要上、保持可能な平面状の外面を有する箱型の物品を被検査物Wとする。例えば、図11及び図12を参照して説明したような包装したスティック状の冷菓等を詰め合わせた略直方体形状の箱体や茶筒のような円筒形の箱体などが対象になる。   As an object to be inspected W in which foreign matter detection is performed by the X-ray foreign matter detection apparatus 1 of the present example, an article that can be expected to improve the detection accuracy of foreign matter when irradiated from an oblique direction rather than from the vertical direction. In addition, as described later, it is necessary to hold a box-shaped article having a flat outer surface that can be held in order to hold it in a predetermined inclined posture with respect to X-rays irradiated from above to below. The inspection object W is assumed. For example, a substantially rectangular parallelepiped box or a cylindrical box such as a tea canister that is packed with sticky frozen desserts or the like as described with reference to FIGS.

本例のX線異物検出装置1の構成を説明する。
図1及び図2に示すように、本例のX線異物検出装置1は、装置の本体として筐体2を備えている。筐体2は、その内部から有害な量のX線が外部に漏洩しないように放射線防護材を用いた遮蔽構造を有しており、四本の脚部3によって設置面上に支持されている。この筐体2は左側面及び右側面に開口が設けられて左右に貫通しており、この左右の開口には、可撓性のX線遮蔽材料によって多数の短冊状部材の集合として構成された遮蔽カーテン4がそれぞれ取り付けられている。また、筐体2の前面には開閉自在な扉5が設けられている。
The configuration of the X-ray foreign object detection device 1 of this example will be described.
As shown in FIG.1 and FIG.2, the X-ray foreign material detection apparatus 1 of this example is equipped with the housing | casing 2 as a main body of an apparatus. The housing 2 has a shielding structure using a radiation protection material so that harmful amounts of X-rays do not leak outside from the inside, and is supported on the installation surface by four legs 3. . The housing 2 is provided with openings on the left and right sides and penetrates left and right. The left and right openings are configured as a collection of a large number of strip-shaped members by a flexible X-ray shielding material. Each of the shielding curtains 4 is attached. A door 5 that can be opened and closed is provided on the front surface of the housing 2.

図1及び図2に示すように、筐体2の内部乃至底部には、前述した左側面及び右側面の各開口を貫通するようにベルトコンベア構造の搬送手段6が水平方向に取り付けられている。図3及び図4に示すように、この搬送手段6は、筐体2側に取り付けられるフレーム7と、該フレーム7に設けられた複数のプーリ8と、これらプーリ8に掛け回された搬送ベルト9と、一つのプーリ8を駆動して搬送ベルト9を回動させるモータ10とを備えた基本構造を有しており、筐体2の内部において被検査物Wを水平な搬送方向(図1において紙面垂直方向、図2において左右方向)に沿って搬送することができる。   As shown in FIG. 1 and FIG. 2, a conveyor means 6 having a belt conveyor structure is attached in the horizontal direction so as to penetrate through the openings on the left side surface and the right side surface described above from the inside to the bottom of the housing 2. . As shown in FIGS. 3 and 4, the conveying means 6 includes a frame 7 attached to the housing 2, a plurality of pulleys 8 provided on the frame 7, and a conveying belt wound around the pulleys 8. 9 and a motor 10 that drives one pulley 8 to rotate the conveyor belt 9, and has a horizontal conveyance direction (see FIG. 1) Can be conveyed along the direction perpendicular to the plane of the drawing and the horizontal direction in FIG.

図1及び図5に示すように、筐体2の内部において、搬送手段6の搬送方向の中央位置の上方には、X線発生器11が設けられている。X線発生器11はX線の照射口を下方に向けて設置されており、X線発生器11を頂点とし、搬送方向に直交する三角形状の照射面(図1において紙面に平行であり、図5において紙面に直交する)をもって、下方の搬送手段6上の被検査物WにX線を照射することができる。   As shown in FIGS. 1 and 5, an X-ray generator 11 is provided inside the housing 2 above the center position in the transport direction of the transport means 6. The X-ray generator 11 is installed with the X-ray irradiation port facing downward, the X-ray generator 11 is the apex, and the triangular irradiation surface (parallel to the paper surface in FIG. The object to be inspected W on the lower conveying means 6 can be irradiated with X-rays with (in FIG. 5 orthogonal to the paper surface).

図1及び図5に示すように、搬送手段6の搬送方向の中央であって、被検査物Wが載置される上側の搬送ベルト9の真下の位置には、X線検出器12が設けられ、搬送手段6上を搬送される被検査物Wを透過したX線を受ける。X線検出器12は、X線発生器11から照射される面状のX線と平行となるように線状に配置されたセンサ群を有している。すなわち、X線検出器12におけるセンサ群の線状の配置方向は、図5において紙面に垂直な方向と一致する。   As shown in FIGS. 1 and 5, an X-ray detector 12 is provided at the center in the transport direction of the transport means 6 and directly below the upper transport belt 9 on which the inspection object W is placed. The X-rays transmitted through the inspection object W conveyed on the conveying means 6 are received. The X-ray detector 12 has a group of sensors arranged linearly so as to be parallel to the planar X-rays emitted from the X-ray generator 11. That is, the linear arrangement direction of the sensor group in the X-ray detector 12 coincides with the direction perpendicular to the paper surface in FIG.

図2及び図3に示すように、搬送手段6の搬送方向と直交する方向における搬送ベルト9の両側の位置には、搬送手段6の搬送方向に沿って、案内手段としての傾斜ガイド13とサイドガイド14がそれぞれ配置されている。傾斜ガイド13とサイドガイド14は、搬送手段6の搬送方向の長さよりもやや短く、従って搬送手段6の両端は傾斜ガイド13とサイドガイド14の両端から搬送方向両端に突出している。これら傾斜ガイド13及びサイドガイド14は、箱状の被検査物Wの隣接する2つの面(本例では底面S1と一方の側面S2)にそれぞれ接することにより、傾斜ガイド13とサイドガイド14の間にある搬送ベルト9が被検査物Wを搬送する際に、搬送の案内を行うための部材である。   As shown in FIG. 2 and FIG. 3, an inclined guide 13 as a guiding means and a side along the conveying direction of the conveying means 6 are positioned at both sides of the conveying belt 9 in a direction orthogonal to the conveying direction of the conveying means 6. Guides 14 are respectively arranged. The inclined guide 13 and the side guide 14 are slightly shorter than the length of the conveying unit 6 in the conveying direction, and therefore both ends of the conveying unit 6 protrude from the both ends of the inclined guide 13 and the side guide 14 to both ends in the conveying direction. The inclined guide 13 and the side guide 14 are in contact with two adjacent surfaces (in this example, the bottom surface S1 and one side surface S2) of the box-shaped inspection object W, so that the space between the inclined guide 13 and the side guide 14 is reached. This is a member for guiding the conveyance when the conveyance belt 9 located in the column conveys the inspection object W.

傾斜ガイド13は、被検査物Wの底面S1に接する部材であり、該底面S1に接する第1の第1の傾斜面13aの水平面に対する傾斜角度は、搬送手段6の搬送開始側から搬送方向に行くに従って大きくなり、搬送方向の中央の平坦面13bでは一定になっている。この中央部分における平坦面13bの傾斜角度は、X線発生器11から照射されるX線の照射面に対して、被検査物Wを最適な傾斜状態に設定するための角度となっている。また傾斜角度が一定である中央部分の平坦面13bは、被検査物Wが安定した検査ができる程度の長さを有しており、その中央にあるX線検出器に対応する位置には、X線発生器11から照射されたX線が案内手段による影響を受けないで通過し、X線検出器12に到達できるように、搬送方向と直交する方向に沿った隙間15が設けられている。そして、隙間15を隔てた搬送方向先の平坦面13bに連続する第2の傾斜面13cの傾斜角度は、搬送方向に沿って搬送終了側に向かうに従って小さくなっている。   The inclined guide 13 is a member that is in contact with the bottom surface S1 of the object W to be inspected, and the inclination angle of the first first inclined surface 13a that is in contact with the bottom surface S1 with respect to the horizontal plane is from the conveyance start side of the conveyance means 6 to the conveyance direction. It becomes larger as it goes, and is constant on the flat surface 13b at the center in the transport direction. The inclination angle of the flat surface 13b in the central portion is an angle for setting the inspection object W in an optimum inclination state with respect to the X-ray irradiation surface irradiated from the X-ray generator 11. Further, the flat surface 13b of the central portion where the inclination angle is constant has a length that allows the inspection object W to be stably inspected, and at a position corresponding to the X-ray detector in the center, A gap 15 is provided along the direction orthogonal to the transport direction so that the X-rays emitted from the X-ray generator 11 can pass through without being influenced by the guiding means and reach the X-ray detector 12. . The inclination angle of the second inclined surface 13c that is continuous with the flat surface 13b ahead of the conveyance direction with the gap 15 therebetween decreases as it moves toward the conveyance end side along the conveyance direction.

サイドガイド14は、被検査物Wの側面S2に接する部材であり、該側面S2に接する支持部14aは、被検査物Wの底面S1を案内する前記傾斜ガイド13の中央部分での平坦面13bに対して直交しており、その傾斜角度は搬送方向に沿って一定となっている。すなわち、サイドガイド14の支持部14aは、X線検査位置における傾斜ガイド13の平坦面13bとともに、X線発生器11から照射されるX線の照射面に対して被検査物Wを最適な傾斜状態に設定できるように設定されている。また、図2に示すように、中央のX線検出位置には、X線発生器11から照射されたX線が通過できるように、搬送方向と直交する方向に沿った隙間15が設けられている。   The side guide 14 is a member that is in contact with the side surface S2 of the inspection object W, and the support portion 14a that is in contact with the side surface S2 is a flat surface 13b at the central portion of the inclined guide 13 that guides the bottom surface S1 of the inspection object W. The inclination angle is constant along the transport direction. That is, the support portion 14a of the side guide 14 tilts the inspection object W with respect to the X-ray irradiation surface irradiated from the X-ray generator 11 together with the flat surface 13b of the tilt guide 13 at the X-ray inspection position. It is set so that it can be set to the state. As shown in FIG. 2, a gap 15 is provided at the central X-ray detection position along the direction orthogonal to the transport direction so that the X-rays emitted from the X-ray generator 11 can pass therethrough. Yes.

なお、被検査物Wの搬送に伴い、入口から徐々に第1の傾斜面13aの傾斜角度が増加して検査位置では平坦面13bによって被検査物Wを所定の傾斜姿勢に設定し、また第2の傾斜面13cによって徐々に傾斜角度を減少させて被検査物Wを出口へ搬出するような傾斜ガイド13の第1の傾斜面13a,平坦面13b,第2の傾斜面13cと、被検査物Wの側面S2を案内するサイドガイド14の支持部14aには、搬送方向に移動する被検査物Wの外面に接触して転動する複数のローラ16がそれぞれ取り付けられている。   As the inspection object W is transported, the inclination angle of the first inclined surface 13a gradually increases from the entrance, and the inspection object W is set to a predetermined inclination posture by the flat surface 13b at the inspection position. The first inclined surface 13a, the flat surface 13b, the second inclined surface 13c of the inclined guide 13 and the object to be inspected so as to gradually reduce the inclination angle by the two inclined surfaces 13c and carry the object W to the outlet. A plurality of rollers 16 are attached to the support portion 14a of the side guide 14 that guides the side surface S2 of the object W.

図2及び図3に示すように、傾斜ガイド13の第1の傾斜面13a,第2の傾斜面13c及び平坦面13bの内縁部13dと、サイドガイド14の傾斜した内縁部14bは、いずれも搬送方向に平行であり、所定間隔をおいて対向することにより、特に図3(b)に示すように搬送方向に直交する断面が略V字形のベルト保持部17を構成している。そして、前述した搬送手段6の搬送ベルト9がこのベルト保持部17の上に載っており、搬送ベルト9は略V字形に変形した状態で移動するようになっているので搬送時に左右(幅方向)にずれにくい。そして、ベルト保持部17の上でV字形に変形した搬送ベルト9の幅方向の中央は、傾斜ガイド13によって案内されている被検査物Wの底面S1と、サイドガイド14によって案内されている被検査物Wの側面S2とが接する稜線R(箱体のエッジ)と対応する位置にある。従って、被検査物Wの前記稜線Rは搬送ベルト9のV字形の凹所に安定して接触することができ、搬送手段6のモータ10を駆動すれば、被検査物Wは傾斜ガイド13とサイドガイド14に案内されつつ搬送ベルト9の移動によって前記稜線Rに駆動力を与えられて安定的に搬送方向に送られる。   As shown in FIGS. 2 and 3, the first inclined surface 13 a, the second inclined surface 13 c and the inner edge portion 13 d of the flat surface 13 b of the inclined guide 13 and the inclined inner edge portion 14 b of the side guide 14 are all. By being parallel to the transport direction and facing each other at a predetermined interval, a belt holding portion 17 whose cross section perpendicular to the transport direction is substantially V-shaped, as shown in FIG. 3B in particular. The transport belt 9 of the transport means 6 is placed on the belt holding portion 17, and the transport belt 9 moves in a state of being deformed into a substantially V shape. ). Then, the center in the width direction of the conveyor belt 9 deformed into a V shape on the belt holding portion 17 is the bottom surface S1 of the inspection object W guided by the inclined guide 13 and the object guided by the side guide 14. It exists in the position corresponding to the ridgeline R (edge of a box) which the side surface S2 of the test object W contacts. Accordingly, the ridgeline R of the inspection object W can stably come into contact with the V-shaped recess of the conveying belt 9. When the motor 10 of the conveying means 6 is driven, the inspection object W is in contact with the inclined guide 13. A driving force is applied to the ridgeline R by the movement of the conveying belt 9 while being guided by the side guides 14, and the ridgeline R is stably fed in the conveying direction.

なお、図2に示すように、傾斜ガイド13とサイドガイド14は、搬送方向と直交する方向について位置調整自在とされている。すなわち、本装置のフレーム7には、傾斜ガイド13とサイドガイド14ごとに、搬送方向に離れた2つの位置に複数の孔18が搬送方向と直交する方向に並んで形成されており、傾斜ガイド13とサイドガイド14の底面の対応する位置に突出して設けられたピンを挿入することにより、搬送方向との平行を保持したまま、搬送方向と直交する方向の位置を調整してフレーム7に取り付けることができる。   In addition, as shown in FIG. 2, the position of the inclined guide 13 and the side guide 14 can be adjusted in the direction orthogonal to the transport direction. That is, in the frame 7 of the present apparatus, a plurality of holes 18 are formed at two positions separated in the transport direction for each of the tilt guide 13 and the side guide 14 and arranged in a direction perpendicular to the transport direction. 13 and a pin provided in a corresponding position on the bottom surface of the side guide 14 are inserted into the frame 7 by adjusting the position in the direction orthogonal to the transport direction while maintaining parallel to the transport direction. be able to.

これによって、傾斜ガイド13とサイドガイド14の間隔を調整し、傾斜ガイド13とサイドガイド14の間で保持される被検査物Wの傾斜姿勢を任意に調整することができる。また、清掃時等には、筐体2の前面側の扉5を開放し、少なくとも前面側にあるサイドガイド14を取り外せば、搬送ベルト9も容易にプーリ8から取り外すことができるので、作業が容易になる。   Thereby, the interval between the inclination guide 13 and the side guide 14 can be adjusted, and the inclination posture of the inspection object W held between the inclination guide 13 and the side guide 14 can be arbitrarily adjusted. Further, when cleaning or the like, the conveyor belt 9 can be easily detached from the pulley 8 by opening the door 5 on the front side of the housing 2 and removing at least the side guide 14 on the front side. It becomes easy.

図4は、以上説明した傾斜ガイド13及びサイドガイド14と、傾斜ガイド13とサイドガイド14の間に掛け回されてV字形に変形した搬送ベルト9を有する搬送手段6の斜視図であり、特に傾斜ガイド13とサイドガイド14に設けられたローラ16の個数及び配置その他の構成に若干の変形を加えた変形例を示すものである。図4中には、本例の構成を説明する際に使用した符号と同一の符号を付して前述した説明を援用する。   FIG. 4 is a perspective view of the conveying means 6 including the inclined guide 13 and the side guide 14 described above, and the conveying belt 9 that is hung between the inclined guide 13 and the side guide 14 and deformed into a V-shape. A modification is shown in which the number and arrangement of the rollers 16 provided on the inclined guide 13 and the side guide 14 are slightly modified. In FIG. 4, the same reference numerals as those used in describing the configuration of this example are attached, and the above description is incorporated.

図5に示すように、同図中左方から右方へと移動する被検査物Wの搬送方向について、本装置1の前段と後段には、それぞれ被検査物Wの搬入手段及び搬出手段である前段コンベア20及び後段コンベア21が配置されている。   As shown in FIG. 5, with respect to the conveyance direction of the inspection object W moving from the left to the right in FIG. A certain pre-stage conveyor 20 and a post-stage conveyor 21 are arranged.

次に、以上説明した本例のX線異物検出装置1における作用を説明する。
図5に示す前段コンベア20により、被検査物Wが底面S1を下にした通常の姿勢で遮蔽カーテン4を潜り、本装置1に搬入される。図3乃至図4に示すように、被検査物Wは、傾斜ガイド13の導入部分から第1の傾斜面13aに乗り上げて底面S1を支持され、さらにサイドガイド14によって側面S2を保持されることにより、傾斜ガイド13とサイドガイド14の間で傾斜した姿勢に保持されつつ、底面S1と側面S2の間の稜線Rで搬送ベルト9に接触して送り力を受けることにより搬送されていく。
Next, the operation of the X-ray foreign matter detection apparatus 1 of the present example described above will be described.
The front conveyor 20 shown in FIG. 5 causes the inspection object W to dive the shielding curtain 4 in a normal posture with the bottom surface S1 down, and is carried into the apparatus 1. As shown in FIGS. 3 to 4, the inspection object W rides on the first inclined surface 13 a from the introduction portion of the inclined guide 13, is supported on the bottom surface S <b> 1, and is further held on the side surface S <b> 2 by the side guide 14. Thus, while being held in an inclined posture between the inclined guide 13 and the side guide 14, it is conveyed by receiving a feeding force by contacting the conveying belt 9 at the ridgeline R between the bottom surface S1 and the side surface S2.

そして、被検査物Wは、搬送方向について傾斜角度が増大する第1の傾斜面13aに沿って搬送されるため、その傾斜姿勢を徐々に変えていき、筐体2内の略中央にある検査位置において、平坦面13bに支持されて所定の傾斜姿勢となる。この被検査物Wに対し、X線発生器11からX線が照射され、被検査物Wを透過して傾斜ガイド13とサイドガイド14の隙間15を通り抜けたX線は、X線検出器12に到達して検出される。X線検出器12が検出・取得したデータは図示しない制御手段により解析され、被検査物W中に異物が存在するか否かが判定される。本例によれば、底面S1を下とした状態で真上からX線を照射した場合に比べ、被検査物W中におけるX線の透過距離が短くなり、検出精度が向上する。   And since the to-be-inspected object W is conveyed along the 1st inclined surface 13a in which an inclination angle increases about a conveyance direction, the inclination attitude | position is changed gradually and the test | inspection which exists in the approximate center in the housing | casing 2 is carried out. At the position, it is supported by the flat surface 13b and assumes a predetermined inclined posture. X-rays irradiated from the X-ray generator 11 to the inspection object W, transmitted through the inspection object W, and passed through the gap 15 between the inclined guide 13 and the side guide 14 are detected by the X-ray detector 12. Will be detected. Data detected and acquired by the X-ray detector 12 is analyzed by a control means (not shown), and it is determined whether or not a foreign object exists in the inspection object W. According to this example, the transmission distance of X-rays in the inspection object W is shortened and detection accuracy is improved as compared with the case where X-rays are irradiated from directly above with the bottom surface S1 facing down.

検査済みの被検査物Wは、検査時の傾斜角度から傾斜角度が徐々に小さくなる傾斜ガイド13の第2の傾斜面13cに案内されながら出口に向けて搬送され、底面S1を下とした当初の姿勢に戻って遮蔽カーテン4を潜り、本装置1外に搬出されて後段コンベア21に乗り移り、次段の工程へと送られる。   The inspected object W has been transported toward the outlet while being guided by the second inclined surface 13c of the inclination guide 13 whose inclination angle gradually decreases from the inclination angle at the time of the inspection, and the bottom surface S1 is initially set downward. Returning to this position, the camera dives through the shielding curtain 4, is carried out of the apparatus 1, is transferred to the rear conveyor 21, and is sent to the next stage process.

本例の装置によれば、傾斜させない状態ではX線の透過距離が長くて異物の検出精度に問題が生じるような被検査物Wであっても、被検査物Wの種類に応じて予め適当な検査時の傾斜状態を設定し、この傾斜状態でX線の照射を行うことができるので、十分な精度で異物の検出を行うことができる。
なお、前段コンベア20及び後段コンベア21がそれぞれ所定の傾斜角度を有していてもよく、第1の傾斜面13aもしくは第2の傾斜面13cの傾斜角をそれぞれ対応させることにより被検査物Wを支障なく搬送することができる。
According to the apparatus of this example, even if the inspection object W has a long X-ray transmission distance and causes a problem in the detection accuracy of foreign matter when it is not tilted, it is appropriate in advance according to the type of the inspection object W. Since a tilt state at the time of a proper inspection can be set and X-ray irradiation can be performed in this tilt state, foreign matter can be detected with sufficient accuracy.
Note that the front conveyor 20 and the rear conveyor 21 may each have a predetermined inclination angle, and the inspection object W is made to correspond to the inclination angle of the first inclined surface 13a or the second inclined surface 13c. Can be transported without hindrance.

また、本例の装置は、X線発生器11とX線検出器12は所定位置に固定されており、移動することがないため、筐体2に要求されるX線の遮蔽構造が、X線発生器やX線検出器が移動するタイプの機器に比べて相対的に簡易で済むという利点がある。例えば、CTスキャナーのように、被検査対象に対して種々の方向からX線を照射するために、X線発生器やX線検出器を可動式の構造とした機器においては、装置としてのX線の遮蔽構造はより複雑になり、場合によっては当該機器全体を収納する部屋自体にX線遮蔽構造が求められる場合もある。しかしながら、本例のようにX線発生器11とX線検出器12が固定構造であると、前述したように筐体2を遮蔽材料で構成し、その出入り口に遮蔽カーテン4を設ける程度の構造で十分な安全性が得られるので、筐体2を遮蔽のために搬送方向に長くするといったコスト的にも設置面積の点でも不利な構造を採用する必要がない。   In the apparatus of this example, since the X-ray generator 11 and the X-ray detector 12 are fixed at predetermined positions and do not move, the X-ray shielding structure required for the housing 2 is X There is an advantage that it is relatively simple as compared with a type of apparatus in which the line generator or the X-ray detector moves. For example, in an apparatus having a movable structure of an X-ray generator and an X-ray detector in order to irradiate an X-ray from various directions to an object to be inspected, such as a CT scanner, X as an apparatus The shielding structure of the line becomes more complicated, and in some cases, an X-ray shielding structure may be required for the room itself that houses the entire device. However, when the X-ray generator 11 and the X-ray detector 12 have a fixed structure as in the present example, the casing 2 is made of a shielding material as described above, and the shielding curtain 4 is provided at the entrance / exit. Therefore, it is not necessary to adopt a disadvantageous structure in terms of cost and installation area, such as lengthening the housing 2 in the transport direction for shielding.

2.第2実施形態(図6〜図8)
本例のX線異物検出装置1は、案内手段と搬送手段の構造が第1実施形態と異なり、その他の構造は第1実施形態と同様なので、案内手段と搬送手段について主として説明し、その他の構成に関しては、第1実施形態の構成と対応する部分には図中に第1実施形態と同様の符号を付し、第1実施形態の説明を援用して再度の説明を省略するものとする。
2. Second Embodiment (FIGS. 6 to 8)
The X-ray foreign object detection apparatus 1 of the present example is different from the first embodiment in the structure of the guide means and the transport means, and the other structure is the same as that of the first embodiment. Therefore, the guide means and the transport means will be mainly described. Regarding the configuration, parts corresponding to those of the configuration of the first embodiment are denoted by the same reference numerals as those of the first embodiment in the drawing, and the description of the first embodiment is incorporated and the description thereof is omitted again. .

図6〜図8に示すように、搬送手段6の搬送方向と直交する方向に関する搬送ベルト9の両側の位置には、搬送手段6の搬送方向に沿って、案内手段としての傾斜ガイド23及びサイドガイド24がそれぞれ配置されている。傾斜ガイド23及びサイドガイド24は、搬送手段6の搬送方向の長さよりもやや短く、従って搬送手段6の両端は傾斜ガイド23とサイドガイド24の両端から搬送方向両端に突出している。これら傾斜ガイド23及びサイドガイド24は、箱状の被検査物Wの隣接する2つの面(本例では底面S1と一方の側面S2)にそれぞれ接することにより、傾斜ガイド23とサイドガイド24の間にある搬送ベルト9が被検査物Wを搬送する際に、搬送の案内を行うための部材であるが、傾斜ガイド23は搬送手段6を補助する搬送力を備えており、他の搬送手段としての機能も兼ねている。   As shown in FIGS. 6 to 8, there are inclined guides 23 as side guides and side guides along the transport direction of the transport means 6 at positions on both sides of the transport belt 9 in the direction orthogonal to the transport direction of the transport means 6. Guides 24 are respectively arranged. The inclined guide 23 and the side guide 24 are slightly shorter than the length of the conveying unit 6 in the conveying direction, and therefore both ends of the conveying unit 6 protrude from the both ends of the inclined guide 23 and the side guide 24 to both ends in the conveying direction. The inclined guide 23 and the side guide 24 are in contact with two adjacent surfaces (in this example, the bottom surface S1 and the one side surface S2) of the box-shaped inspection object W, so that the space between the inclined guide 23 and the side guide 24 is reached. The conveying belt 9 is a member for guiding conveyance when the object W is conveyed, but the inclined guide 23 has a conveying force for assisting the conveying means 6, and serves as another conveying means. It also serves as a function.

傾斜ガイド23は、被検査物Wの底面S1に接する部材であり、該底面S1に接する第1の傾斜面23aの水平面に対する傾斜角度は、搬送手段6の搬送開始側から搬送方向に行くに従って大きくなり、搬送方向の中央部分の平坦面23bでは一定になっている。この中央部分における平坦面23bの傾斜角度は、X線発生器11から照射されるX線の照射面に対して、被検査物Wを最適な傾斜状態に設定するための角度となっている。また平坦面23bの傾斜角度が一定である中央部分において、その中央にあるX線検出位置には、X線発生器11から照射されたX線が通過できるように、搬送方向と直交する方向に沿った隙間15が設けられている。そして、平坦面23bに連続する第2の傾斜面23cの傾斜角度は、搬送方向に沿って搬送終了側に向かうに従って小さくなっている。   The inclined guide 23 is a member that is in contact with the bottom surface S1 of the inspection object W, and the inclination angle of the first inclined surface 23a that is in contact with the bottom surface S1 with respect to the horizontal plane increases from the conveyance start side of the conveyance means 6 toward the conveyance direction. Thus, it is constant on the flat surface 23b at the center in the transport direction. The inclination angle of the flat surface 23b in the central portion is an angle for setting the inspection object W in an optimum inclination state with respect to the X-ray irradiation surface irradiated from the X-ray generator 11. Further, in the central part where the inclination angle of the flat surface 23b is constant, the X-ray detection position at the center is in a direction orthogonal to the conveyance direction so that the X-rays emitted from the X-ray generator 11 can pass. A gap 15 is provided along. The inclination angle of the second inclined surface 23c continuous with the flat surface 23b becomes smaller toward the conveyance end side along the conveyance direction.

図7に示すように、傾斜ガイド23の第1の傾斜面23a,第2の傾斜面23c及び平坦面23bには、搬送方向に移動する被検査物Wの外面に接触して転動する複数のローラ16が取り付けられており、これらのローラ16及び搬送手段6のプーリ8には丸ベルト25が掛け回されており、搬送手段6の駆動に連動して丸ベルト25が駆動されるようになっている。すなわち、傾斜ガイド23は、被検査物Wが搬送される際にその底面S1に接触して案内する部材であるとともに、搬送手段6による被検査物Wの搬送を丸ベルト25の駆動により補助する手段でもある。なお、図8中にはローラ16は示すが丸ベルト25は示していない。   As shown in FIG. 7, the first inclined surface 23 a, the second inclined surface 23 c, and the flat surface 23 b of the inclined guide 23 are in contact with the outer surface of the inspection object W that moves in the transport direction and roll a plurality. The round belt 25 is wound around these rollers 16 and the pulley 8 of the conveying means 6 so that the round belt 25 is driven in conjunction with the driving of the conveying means 6. It has become. That is, the inclined guide 23 is a member that contacts and guides the bottom surface S1 when the inspection object W is conveyed, and assists the conveyance of the inspection object W by the conveying means 6 by driving the round belt 25. It is also a means. In FIG. 8, the roller 16 is shown, but the round belt 25 is not shown.

サイドガイド24は、被検査物Wの側面S2に接する部材であり、搬送方向について一定の高さを有しており、その上面には丸棒からなるストッパ26が水平に取り付けられている。従って、サイドガイド24のストッパ26は、移動する被検査物Wの側面S2に接触することができ、傾斜ガイド23に支持されて傾斜した被検査物Wの傾斜角度に対応して被検査物Wを支持しながら移動を案内することができる。すなわち、サイドガイド24は、X線検査位置における傾斜ガイド23の平坦面23bとともに、検査位置においてX線発生器11から照射されるX線の照射面に対して被検査物Wを最適な傾斜状態に設定することができる。また中央のX線検出位置には、X線発生器11から照射されたX線が通過できるように、搬送方向と直交する方向に沿った隙間15が設けられている。   The side guide 24 is a member in contact with the side surface S2 of the object W to be inspected, has a certain height in the transport direction, and a stopper 26 made of a round bar is horizontally attached to the upper surface thereof. Accordingly, the stopper 26 of the side guide 24 can contact the side surface S2 of the moving inspection object W, and the inspection object W is supported in accordance with the inclination angle of the inspection object W supported by the inclination guide 23 and inclined. The movement can be guided while supporting. That is, the side guide 24 is in an optimum inclined state of the inspection object W with respect to the X-ray irradiation surface irradiated from the X-ray generator 11 at the inspection position together with the flat surface 23b of the inclination guide 23 at the X-ray inspection position. Can be set to In addition, a gap 15 is provided at the central X-ray detection position along the direction orthogonal to the transport direction so that X-rays emitted from the X-ray generator 11 can pass through.

図6〜図8に示すように、傾斜ガイド23とサイドガイド24の間には、搬送方向に直交する断面が略V字形のベルト保持部27(船底形ベルトガイド)が設けられている。そして、搬送手段6の搬送ベルト9がこのベルト保持部27の上に載っており、搬送ベルト9は略V字形に変形した状態で移動するようになっており、搬送時に左右方向(幅方向)に位置ずれしにくい。そして、ベルト保持部27の上でV字形に変形した搬送ベルト9の幅方向の中央は、傾斜ガイド23によって案内されている被検査物Wの底面S1と、サイドガイド24によって案内されている被検査物Wの側面S2とが接する稜線R(箱体のエッジ)に対応する位置にある。従って、被検査物Wの前記稜線Rは搬送ベルト9のV字形の凹所に安定して接触することができる。搬送手段36のモータ10を駆動すれば、被検査物Wは傾斜ガイド23とサイドガイド24に案内されつつ、傾斜ガイド23による搬送作用を底面S1に受け、さらに搬送ベルト9の移動によって前記稜線Rに駆動力を与えられて搬送方向に安定的に送られる。   As shown in FIGS. 6 to 8, between the inclined guide 23 and the side guide 24, there is provided a belt holding portion 27 (ship bottom belt guide) having a substantially V-shaped cross section perpendicular to the conveying direction. The transport belt 9 of the transport means 6 is placed on the belt holding portion 27, and the transport belt 9 moves in a state of being deformed into a substantially V shape. The position is difficult to shift. The center in the width direction of the conveyor belt 9 deformed into a V shape on the belt holding unit 27 is the bottom surface S1 of the inspection object W guided by the inclined guide 23 and the object guided by the side guide 24. It exists in the position corresponding to the ridgeline R (edge of a box) which the side surface S2 of the test object W contacts. Therefore, the ridgeline R of the inspection object W can stably come into contact with the V-shaped recess of the conveyor belt 9. If the motor 10 of the conveying means 36 is driven, the inspection object W is guided by the inclined guide 23 and the side guide 24, receives the conveying action by the inclined guide 23 on the bottom surface S1, and further moves the ridgeline R by the movement of the conveying belt 9. Is supplied with a driving force to be stably fed in the conveying direction.

本例によれば、第1実施形態と略同様の作用効果が得られる他、被検査物Wの搬送時には、傾斜ガイド23による搬送力が被検査物Wの底面S1に加えられるので、搬送手段36のみで搬送する場合に比べて搬送が安定する。   According to this example, substantially the same operational effects as those of the first embodiment can be obtained, and when the inspection object W is conveyed, the conveyance force by the inclined guide 23 is applied to the bottom surface S1 of the inspection object W. Compared with the case of carrying only 36, the conveyance is stable.

また、サイドガイド24は、搬送方向に細長い丸棒であるストッパ26によって被検査物Wの側面S2に接触するので、その接触面積は線接触に近く、搬送時の案内による抵抗は最小限で済み、搬送は円滑である。また、搬送方向と直交する方向についての傾斜ガイド23、サイドガイド24の間隔を変更し、被検査物Wの傾斜姿勢が変わって前記ストッパ26が被検査物Wの側面S2にあたる角度が変わっても、ストッパ26の被検査物Wに対する摩擦力に変化はなく、問題なく案内することができる。   Further, since the side guide 24 comes into contact with the side surface S2 of the object W to be inspected by the stopper 26 which is a long and thin round bar in the transport direction, the contact area is close to the line contact, and the resistance due to the guide during the transport is minimal. The transportation is smooth. Further, even if the interval between the inclination guide 23 and the side guide 24 in the direction orthogonal to the transport direction is changed, the inclination posture of the inspection object W changes, and the angle at which the stopper 26 hits the side surface S2 of the inspection object W changes. The frictional force of the stopper 26 against the object W to be inspected does not change and can be guided without any problem.

3.第3実施形態(図9及び図10)
以上説明した各実施形態では、被検査物Wは底面S1を下にした正規の姿勢で本装置1,1aに送り込まれ、本装置1,1aの内部で搬送手段6,36に搬送されながら傾斜ガイド13,23とサイドガイド14,24による案内を受けて徐々に傾斜していき、装置1,1a内のX線検出位置で所定の傾斜状態に設定されてX線を照射されるものとなっており、検査後は搬送手段6,36に搬送されながら傾斜ガイド13,23とサイドガイド14,24による案内を受けて徐々に傾斜を戻しながら底面S1を下にした正規の姿勢で本装置1,1aの外に送り出される。従って、図5に示したように、装置1の前後に配置された前段コンベア20及び後段コンベア21は被検査物Wを正規の姿勢で搬送する通常のコンベアであった。
3. Third Embodiment (FIGS. 9 and 10)
In each of the embodiments described above, the inspection object W is sent to the apparatuses 1 and 1a in a normal posture with the bottom surface S1 down, and is inclined while being transferred to the transfer means 6 and 36 inside the apparatuses 1 and 1a. Under the guidance of the guides 13 and 23 and the side guides 14 and 24, the robot gradually tilts and is set to a predetermined tilt state at the X-ray detection position in the apparatus 1 and 1a and is irradiated with X-rays. After the inspection, the apparatus 1 is in a normal posture with the bottom surface S1 facing downward while receiving the guidance from the inclined guides 13 and 23 and the side guides 14 and 24 while being conveyed to the conveying means 6 and 36 and gradually returning the inclination. , 1a. Therefore, as shown in FIG. 5, the front conveyor 20 and the rear conveyor 21 arranged before and after the apparatus 1 are normal conveyors that convey the inspection object W in a normal posture.

本例では、詳細は図示しないが、装置内に設けられた案内手段は、X線検出位置におけるX線の照射面に対して被検査物Wを所定の傾斜角度に設定できるような傾斜角度の案内面を有しており、この案内面の傾斜角度は搬送開始位置から検査位置を経て搬送終了位置まで一定とされている。   In this example, although not shown in detail, the guide means provided in the apparatus has an inclination angle such that the inspection object W can be set at a predetermined inclination angle with respect to the X-ray irradiation surface at the X-ray detection position. A guide surface is provided, and the inclination angle of the guide surface is constant from the transport start position through the inspection position to the transport end position.

そして、図9及び図10に示すように、装置1bの前後に配置された前段コンベア20及び後段コンベア21には、搬送される被検査物Wの姿勢を傾斜させるガイド40,41を設けておき、底面S1を下にした正規の姿勢で送り込まれた被検査物Wを、前述した検査時の所定の角度まで傾斜させてから装置1bに送り込み、また検査後には、検査時の所定の角度に傾斜した状態で送り出された被検査物Wを受け継いで搬送し、搬送しながら傾斜を徐々に戻していき、底面S1を下にした正規の姿勢で次の工程に引き渡すようになっている。
本例においても、その他の実施形態と同様の作用効果が得られる。
As shown in FIGS. 9 and 10, guides 40 and 41 for inclining the posture of the inspection object W to be conveyed are provided on the front conveyor 20 and the rear conveyor 21 arranged before and after the apparatus 1b. The inspection object W sent in a normal posture with the bottom surface S1 down is tilted to a predetermined angle at the time of the above-described inspection and then sent to the apparatus 1b. After the inspection, the inspection object W is at a predetermined angle at the time of inspection. The inspection object W sent out in an inclined state is inherited and conveyed, and the inclination is gradually returned while being conveyed, and is delivered to the next step in a normal posture with the bottom surface S1 down.
In this example, the same effects as those of the other embodiments can be obtained.

図1は第1実施形態のX線異物検出装置の側面図である。FIG. 1 is a side view of the X-ray foreign object detection device of the first embodiment. 図2は第1実施形態のX線異物検出装置の平面図である。FIG. 2 is a plan view of the X-ray foreign object detection device of the first embodiment. 図3(a),(b)は第1実施形態のX線異物検出装置における搬送手段及び案内手段の正面図及び側面図である。FIGS. 3A and 3B are a front view and a side view of the conveying means and the guiding means in the X-ray foreign object detection device of the first embodiment. 図4は第1実施形態のX線異物検出装置における搬送手段及び案内手段の変形例の斜視図である。FIG. 4 is a perspective view of a modified example of the conveying means and the guiding means in the X-ray foreign object detection device of the first embodiment. 図5は隣接の搬送機構を含めた第1実施形態のX線異物検出装置の正面図である。FIG. 5 is a front view of the X-ray foreign object detection device of the first embodiment including an adjacent transport mechanism. 図6は第2実施形態のX線異物検出装置の平面図である。FIG. 6 is a plan view of the X-ray foreign object detection device of the second embodiment. 図7(a),(b)は第2実施形態のX線異物検出装置における搬送手段及び案内手段の正面図及び側面図である。FIGS. 7A and 7B are a front view and a side view of the conveying means and the guiding means in the X-ray foreign object detection device of the second embodiment. 図8は第2実施形態のX線異物検出装置の搬送手段及び案内手段の斜視図である。FIG. 8 is a perspective view of the conveying means and the guiding means of the X-ray foreign object detection device of the second embodiment. 図9は隣接の搬送機構を含めた第3実施形態の正面図である。FIG. 9 is a front view of the third embodiment including an adjacent transport mechanism. 図9は隣接の搬送機構を含めた第3実施形態の平面図である。FIG. 9 is a plan view of the third embodiment including an adjacent transport mechanism. (a)は鉛直下向きにX線を照射する従来のX線異物検出装置における異物検出原理を示す図であり、(b)は斜め上方からX線を照射する従来のX線異物検出装置における異物検出原理を示す図である。(A) is a figure which shows the foreign material detection principle in the conventional X-ray foreign material detection apparatus which irradiates X-rays vertically downward, (b) is the foreign material in the conventional X-ray foreign material detection device which irradiates X-rays from diagonally upward. It is a figure which shows a detection principle.

符号の説明Explanation of symbols

1,1a,1b…X線検査装置
6,36…搬送手段
11…X線発生器
12…X線検出器
13…案内手段としての傾斜ガイド
13a…傾斜ガイドの第1の傾斜面
13c…傾斜ガイドの第2の傾斜面
13b…傾斜ガイドの平坦面
13d…傾斜ガイドの内縁部
14,24…案内手段としてのサイドガイド
14a…サイドガイドの支持部
14b…サイドガイドの内縁部
15…案内手段の隙間
23…案内手段としての傾斜ガイド
23a…傾斜ガイドの第1の傾斜面
23c…傾斜ガイドの第2の傾斜面
23b…傾斜ガイドの平坦面
25…丸ベルト
26…ストッパ
W…被検査物
S1…底面
S2…側面
R…稜線
DESCRIPTION OF SYMBOLS 1, 1a, 1b ... X-ray inspection apparatus 6,36 ... Conveyance means 11 ... X-ray generator 12 ... X-ray detector 13 ... Inclination guide 13a as guide means 13a ... First inclined surface 13c of inclination guide ... Inclination guide The second inclined surface 13b ... the flat surface of the inclined guide 13d ... the inner edge portion of the inclined guide 14, 24 ... the side guide 14a as the guiding means 14a ... the support portion of the side guide 14b ... the inner edge portion of the side guide 15 ... the clearance of the guiding means DESCRIPTION OF SYMBOLS 23 ... Inclined guide as a guide means 23a ... 1st inclined surface of an inclined guide 23c ... 2nd inclined surface of an inclined guide 23b ... Flat surface of an inclined guide 25 ... Round belt 26 ... Stopper W ... To-be-inspected object S1 ... Bottom surface S2 ... Side R ... Ridge line

Claims (6)

搬送面上の被検査物(W)を所定の搬送方向に搬送する搬送手段(6,36)と、前記搬送面上を搬送される前記被検査物に向けてX線を照射するX線発生器(11)と、前記搬送面を挟んで前記X線発生器と対向配置されて前記被検査物を透過してくるX線をX線検出面に受けるX線検出器(12)とを備えたX線異物検出装置(1,1a,1b)において、
前記搬送手段の搬送方向に沿って配置され、箱状の外形を有する前記被検査物の隣接する2つの外面(S1,S2)に接して前記被検査物の移動を案内することにより、前記被検査物の前記X線検出器の検出面に対して所定の傾斜姿勢に設定する案内手段(13,14,23,24)を有しており、
前記搬送手段は、前記案内手段によって案内されている前記被検査物の2つの外面が接する稜線(R)に接触して前記被検査物を搬送することを特徴とするX線異物検出装置(1,1a,1b)。
Conveying means (6, 36) for conveying the inspection object (W) on the conveying surface in a predetermined conveying direction, and X-ray generation for irradiating the inspection object conveyed on the conveying surface with X-rays A detector (11) and an X-ray detector (12) that is disposed opposite to the X-ray generator across the transport surface and receives X-rays transmitted through the inspection object on the X-ray detection surface. In the X-ray foreign matter detection device (1, 1a, 1b)
By guiding the movement of the inspection object in contact with two adjacent outer surfaces (S1, S2) of the inspection object having a box-shaped outer shape, which are arranged along the conveyance direction of the conveyance means, Guide means (13, 14, 23, 24) for setting a predetermined inclination posture with respect to the detection surface of the X-ray detector of the inspection object,
X-ray foreign object detection apparatus (1), wherein the conveying means conveys the inspection object in contact with a ridge line (R) where two outer surfaces of the inspection object guided by the guiding means contact each other. , 1a, 1b).
前記案内手段(13,14,23,24)は、前記X線発生器(11)と前記X線検出器(12)との間に設けられ、前記被検査物(W)の前記X線検出器の検出面に対する角度が所定の角度のまま搬送方向に所定の長さを有する平坦面(13b,23b)と前記搬送手段(6,36)の搬送方向に沿って前記平坦部の前記所定の角度に至るように徐々に傾斜角度が変化するようにされた第1の傾斜面(13a,23a)とを備えたことを特徴とする請求項1記載のX線異物検出装置(1,1a)。 The guide means (13, 14, 23, 24) is provided between the X-ray generator (11) and the X-ray detector (12), and detects the X-ray of the inspection object (W). The flat surface (13b, 23b) having a predetermined length in the transport direction while maintaining a predetermined angle with respect to the detection surface of the container, and the predetermined portion of the flat portion along the transport direction of the transport means (6, 36) The X-ray foreign object detection device (1, 1a) according to claim 1, further comprising a first inclined surface (13a, 23a) whose inclination angle is gradually changed so as to reach an angle. . 前記案内手段(13,14,23,24)は、さらに前記平坦面(13b,23b)の前記所定の角度から搬送方向に沿って徐々に傾斜角度が変化するようにされた第2の傾斜面(13c,23c)を備えたことを特徴とする請求項1記載のX線異物検出装置(1,1a)。 The guide means (13, 14, 23, 24) further includes a second inclined surface whose inclination angle gradually changes along the conveying direction from the predetermined angle of the flat surface (13b, 23b). The X-ray foreign object detection device (1, 1a) according to claim 1, further comprising (13c, 23c). 前記案内手段(23)が前記被検査物(W)の前記外面(S1)に駆動力を与えて前記被検査物を前記搬送方向に搬送するように構成されたことを特徴とする請求項1記載のX線異物検出装置(1a)。 The guide means (23) is configured to convey the inspection object in the conveying direction by applying a driving force to the outer surface (S1) of the inspection object (W). The X-ray foreign matter detection device (1a) described. 前記案内手段(13,14,23,24)には、前記X線発生器(11)から照射されるX線が通過する隙間(15)が設けられたことを特徴とする請求項1記載のX線異物検出装置(1,1a)。 The said guide means (13,14,23,24) is provided with the clearance gap (15) through which the X-rays irradiated from the said X-ray generator (11) pass, The 1st aspect of Claim 1 characterized by the above-mentioned. X-ray foreign object detection device (1, 1a). 前記案内手段(13,14,23,24)は、前記搬送方向と直交する方向について位置調整自在とされたことを特徴とする請求項1記載のX線異物検出装置(1,1a)。 The X-ray foreign object detection device (1, 1a) according to claim 1, wherein the position of the guide means (13, 14, 23, 24) is adjustable in a direction orthogonal to the transport direction.
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JP2011033505A (en) * 2009-08-03 2011-02-17 Ishida Co Ltd X-ray examination apparatus
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