JP2009108998A - On-off valve - Google Patents

On-off valve Download PDF

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JP2009108998A
JP2009108998A JP2007306500A JP2007306500A JP2009108998A JP 2009108998 A JP2009108998 A JP 2009108998A JP 2007306500 A JP2007306500 A JP 2007306500A JP 2007306500 A JP2007306500 A JP 2007306500A JP 2009108998 A JP2009108998 A JP 2009108998A
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valve
main body
fixed
pair
movable disk
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JP5020790B2 (en
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Akira Nishioka
明 西岡
Masaaki Nakanishi
正明 中西
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SanEi Faucet Manufacturing Co Ltd
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SanEi Faucet Manufacturing Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an on-off valve which can stably secure a predetermined sealing performance and waterproof performance against repeated use over a long time, achieving simplification of maintenance control and reduction of maintenance costs, and capable of being smoothly and lightly operated by almost use of the characteristics of ceramic properties. <P>SOLUTION: A movable ceramic disk 6 is held between a pair of fixed ceramic disks 5A, 5B fixed in parallel with each other with a space in the water flowing direction in a tubular valve body 4 having an inlet port 2 and an outlet port 3 with both sides placed in close contact with the opposing surfaces of the fixed disks. The valve can be switched to a valve open state of allowing the inlet port 2 and outlet port 3 to communicate with each other by overlapping the inlet port 2 and the outlet port 3 and a valve closed state of inhibiting the inlet port 2 and outlet 3 to communicate with each other by not overlapping the inlet port 2 and the outlet port 3 with each other by turning the movable disk 6 around the axis a of the valve body 4 to relatively turning the disk 6 to the disks 5A, 5B. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、例えば水用ハンドル及び湯用ハンドルを備えた2ハンドル式の湯水混合栓や、一つのレバー操作により湯水の混合量を調節可能としたシングルレバー式の湯水混合栓等の水栓の分岐口部とシャワや食器洗い器、浄水器などの水処理機器への導水ホースとの間、あるいは、洗面化粧台や流し台等の給水栓と給水配管の中間部などに介装して用いられる開閉弁に関するものである。  The present invention relates to a faucet such as a two-handle type hot water / water mixing tap provided with a water handle and a hot water handle, or a single lever type hot water / water mixing tap in which the mixing amount of hot water can be adjusted by one lever operation. Opening and closing used between the branch port and the water hose to water treatment equipment such as showers, dishwashers, and water purifiers, or between the faucet of the bathroom vanity or sink, and the middle of the water supply pipe It relates to valves.

この種の開閉弁は、基本的に、一次側流入口及び二次側流出口を有する筒状弁本体内に固定ディスクとこれに密接する可動ディスクとを有し、その可動ディスクをレバーを介して弁本体の軸心周りに回転操作することにより、固定ディスク及び可動ディスクに形成の弁孔同士が重合されて前記流入口と流出口とが連通される開弁状態と、前記両ディスクの弁孔同士が非重合とされて前記流入口と流出口との連通が遮断される閉弁状態とに切替可能に構成されている。  This type of on-off valve basically has a fixed disk and a movable disk in close contact with it in a cylindrical valve body having a primary side inlet and a secondary side outlet, and the movable disk is connected via a lever. A valve opening state in which the valve holes formed in the fixed disk and the movable disk are overlapped to communicate with each other, and the valves of the both disks are operated by rotating around the axis of the valve body. The holes are non-polymerized and can be switched to a closed state in which communication between the inlet and the outlet is blocked.

上記のような基本構成を有する開閉弁において、閉弁状態で相互に密接する固定ディスク及び可動ディスクの相対摺動面からの漏水を防ぐ水密シール手段としては一般的にパッキンが使用されるが、このように両ディスクの相対摺動面にパッキンが介在された場合は、弁開閉操作が重くなりやすいだけでなく、弁開閉動作の繰り返しによりパッキンが次第に摩損や経時劣化しやすく、さらには両ディスクの相対摺動面の摩耗もあって所定の水密シール性能、止水性能を長期に亘って安定保持することができないという難点がある。  In the on-off valve having the basic configuration as described above, packing is generally used as a watertight seal means for preventing water leakage from the relative sliding surfaces of the fixed disk and the movable disk that are in close contact with each other in the closed state. In this way, when packing is interposed on the relative sliding surfaces of both discs, not only the valve opening / closing operation tends to be heavy, but also the packing is subject to wear and deterioration over time due to repeated valve opening / closing operations. There is also a problem that the predetermined water-tight sealing performance and water-stopping performance cannot be stably maintained for a long time due to the wear of the relative sliding surface.

このような難点を解消する手段として、前記固定ディスク及び可動ディスクを共に耐久性、耐摩耗性、表面平滑性に優れたセラミックから構成し、これらセラミック製固定ディスク及び可動ディスクの相対向する平滑面同士を直接的に相互に密接させて相対摺動面とした開閉弁が従来から数多く提案されている(例えば、特許文献1〜3参照)。  As means for solving such difficulties, both the fixed disk and the movable disk are made of ceramic having excellent durability, wear resistance, and surface smoothness, and the opposing smooth surfaces of the ceramic fixed disk and the movable disk are opposed to each other. Many open / close valves that have been brought into close contact with each other to have a relative sliding surface have been proposed (see, for example, Patent Documents 1 to 3).

特許第3967959号公報  Japanese Patent No. 3967959 特開2006−9955号公報  JP 2006-9955 A 特開平7−229573号公報  JP-A-7-229573

上記特許文献1〜3で示されている従来の開閉弁の場合、セラミック製の固定ディスク及び可動ディスクにおける表面平滑性、耐久性及び耐摩耗性に優れた相対向面同士が直接的に密接して相対摺動面を形成するために、パッキンの使用を省けて部品点数の削減によるコストダウンが図れるとともに、相対摺動面の摩耗がほとんどないために繰り返し使用したとしても、両ディスクの相対摺動面からの漏水は防いで所定の水密シール性能、止水性能の向上を図ることが可能である。  In the case of the conventional on-off valve shown in Patent Documents 1 to 3, the opposed surfaces excellent in surface smoothness, durability and wear resistance of the ceramic fixed disk and movable disk are in direct contact with each other. In order to form a relative sliding surface, it is possible to reduce the cost by reducing the number of parts by eliminating the use of packing. It is possible to prevent water leakage from the moving surface and improve the predetermined watertight sealing performance and water stopping performance.

しかしながら、上記したようにセラミック製固定ディスク及びセラミック製可動ディスクを各々一つづつ用いて、それらの相対向面同士を密接させてなる従来の開閉弁の場合、可動ディスクの他方(相対摺動面とならない側)の面とこれに対向する固定の弁本体部分との間の水密シール性確保のために、それら可動部分(可動ディスク)と弁本体固定部分の間にパッキンを介在させることが必要であり、その結果、可動ディスクの回転による弁開閉操作が重くなることは避けられないのみならず、弁開閉動作の繰り返しによって可動ディスクの他方の面に摺接するパッキンが短期間のうちに摩耗しやすくて可動ディスクと弁本体部分との間のシール性能、止水性能を長期間に亘って安定よく確保することができないという問題があった。また、パッキンを頻繁に取替えることも必要であり、それだけ弁の維持管理で面倒になりやすいとともに、メンテナンス費用が高くなるという問題もあった。  However, as described above, in the case of the conventional on-off valve in which the ceramic fixed disk and the ceramic movable disk are used one by one and their opposed surfaces are in close contact with each other, the other of the movable disks (relative sliding surface) In order to ensure a watertight seal between the non-operating side) and the fixed valve body part facing it, it is necessary to interpose a packing between the movable part (movable disc) and the valve body fixed part. As a result, it is not only unavoidable that the valve opening / closing operation becomes heavy due to the rotation of the movable disk, but the packing that slides on the other surface of the movable disk due to repeated valve opening / closing operation wears out in a short period of time. There is a problem that the sealing performance between the movable disk and the valve main body and the water stopping performance cannot be secured stably over a long period of time. In addition, it is necessary to frequently replace the packing, and there is a problem that the maintenance of the valve tends to be troublesome and the maintenance cost becomes high.

本発明は上記のような実情に鑑みてなされたもので、セラミック特性を最大限有効に活用して弁開閉操作を円滑かつ軽快なものにできるとともに、維持管理の簡略化、メンテナンス費用の低減化を図れ、しかも、長期間に亘る繰り返し使用に対しても所定のシール性能、止水性能を安定よく確保することができる開閉弁を提供することを目的としている。  The present invention has been made in view of the above circumstances, and can make the valve opening / closing operation smooth and nimble by making the best use of ceramic characteristics, simplifying maintenance and reducing maintenance costs. In addition, an object of the present invention is to provide an on-off valve that can stably ensure predetermined sealing performance and water stoppage performance even for repeated use over a long period of time.

上記目的を達成するために案出された本発明に係る開閉弁は、一次側流入口及び二次側流出口を有する筒状弁本体と、この弁本体内の通水方向に間隔を隔てて互いに平行に配置され、かつ、弁本体に対して水密シール状態に固定された一対のセラミック製固定ディスクと、これら一対の固定ディスク間にそれら一対の固定ディスクの相対向面に両面を密接させた状態で挟み込み保持されて前記弁本体の軸心周りに回転可能に支持されたセラミック製可動ディスクと、この可動ディスクを前記軸心周りに回転操作する開閉操作レバーとを備え、この開閉操作レバーの回転操作に伴う前記固定ディスク及び可動ディスクの相対回転により前記一対の固定ディスク及び可動ディスクに形成の弁孔同士が重合されて前記流入口と流出口とが連通される開弁状態と、前記両ディスクの弁孔同士が非重合とされて前記流入口と流出口との連通が遮断される閉弁状態とに切替可能に構成されていることを特徴としている。  The on-off valve according to the present invention devised to achieve the above object includes a cylindrical valve body having a primary side inlet and a secondary side outlet, and an interval in the direction of water flow in the valve body. A pair of ceramic fixed disks arranged parallel to each other and fixed in a watertight seal to the valve body, and both surfaces of the pair of fixed disks are in close contact with the opposing surfaces of the pair of fixed disks. A ceramic movable disk that is sandwiched and held in a state and supported rotatably around the axis of the valve body, and an opening / closing operation lever that rotates the movable disk around the axis. Valve holes formed in the pair of fixed and movable disks are overlapped by the relative rotation of the fixed and movable disks in accordance with the rotation operation, and the inlet and the outlet are communicated with each other. A valve state, the valve hole between the two discs is characterized in that the communication between the non-polymerized and has been the inlet and the outlet is configured to be switched between a closed state to be cut off.

上記のような特徴構成を有する本発明に係る開閉弁によれば、セラミック製可動ディスクにおける表面平滑性及び耐摩耗性に優れた両面とこの可動ディスクを挟み込み保持する一対のセラミック製固定ディスクにおける表面平滑性及び耐摩耗性に優れた相対向面との密接により相対摺動面が形成されることになるため、可動ディスクの回転時の抵抗を軽減して弁開閉操作を円滑かつ軽快なものにすることができるとともに、それら相対摺動面の摩耗がほとんど生じないために、弁開閉動作を繰り返したとしても、その相対摺動面からの漏水を確実に防ぐ高いシール性を得ることができる。しかも、相対摺動しない一対の固定ディスクと固定の弁本体部分との間は、例えばパッキンなどのシール材を介在させて水密シールするだけでよく、その水密シール用のパッキンなどのシール材が可動ディスクの回転により摩耗されたり損傷されたりするおそれもないため、シール材を頻繁に取替える必要もなく、維持管理を簡略化し、かつメンテナンス費用の低減を図ることができるものでありながら、一対の固定ディスクと弁本体部分との間からの漏水も確実に防止して高いシール性を得ることができる。このようにセラミック特性を最大限有効に活用する構成を採用することで、弁全体としての所定のシール性能、止水性能を長期間使用に対して安定よく確保することができるという効果を奏する。  According to the on-off valve according to the present invention having the above-described characteristic configuration, both surfaces of the ceramic movable disk excellent in surface smoothness and wear resistance and the surfaces of the pair of ceramic fixed disks sandwiching and holding the movable disk Since the relative sliding surface is formed by the close contact with the opposing surfaces with excellent smoothness and wear resistance, the resistance during rotation of the movable disk is reduced and the valve opening and closing operation is smooth and light. In addition, since the wear of the relative sliding surfaces hardly occurs, even if the valve opening / closing operation is repeated, high sealing performance that reliably prevents water leakage from the relative sliding surfaces can be obtained. Moreover, it is only necessary to provide a watertight seal between a pair of fixed disks that do not slide relative to each other and a fixed valve body portion, for example, with a sealant such as a packing, and the sealant such as a seal for the watertight seal is movable. Since there is no risk of being worn or damaged by the rotation of the disk, it is not necessary to replace the seal material frequently, simplifying maintenance and reducing maintenance costs, but a pair of fixed Water leakage from between the disc and the valve main body portion can be reliably prevented and high sealing performance can be obtained. By adopting a configuration that makes the most effective use of ceramic characteristics in this way, there is an effect that the predetermined sealing performance and water stop performance of the entire valve can be stably secured for long-term use.

本発明に係る開閉弁において、請求項2に記載のように、前記弁本体が、前記一次側流入口を有する本体部と二次側流出口を有する本体部との二つに分割されており、前記一対の固定ディスクを貫通させて二つの分割本体部の対向面部間に亘って掛け渡しされた複数本のピンにより前記一対の固定ディスクを位置決めするとともに、一方の分割本体部側から前記弁本体の軸心部に沿い一対の固定ディスク及び可動ディスクに貫通させた一本の支持軸の先端雄ねじ部を他方の分割本体部側の雌ねじにねじ込むことにより二つの分割本体部を相互に固定接合するように構成されていることが好ましい。
この場合は、前記複数本のピンで一対の固定ディスクを確実かつ高精度に位置決めできるとともに、一本の支持軸を用いて各ディスクの組付け固定及び分割本体部間士の固定接合を行えるので、可及的に少ない部品点数を用いて弁全体の組付け作業を簡略化できるとともに、その組付け精度を高めることができ、弁性能の一層の向上及びコストダウンを実現できる。
In the on-off valve according to the present invention, as described in claim 2, the valve main body is divided into two parts, a main body having the primary inlet and a main body having a secondary outlet. The pair of fixed disks are positioned by a plurality of pins that pass through the pair of fixed disks and are spanned between the opposing surface portions of the two divided main body portions, and the valve from one divided main body side. Two split main body parts are fixedly joined to each other by screwing the male screw end of one support shaft through the pair of fixed and movable disks along the axial center of the main body into the female screw on the other split main body side. It is preferable that it is comprised.
In this case, a pair of fixed disks can be reliably and highly accurately positioned with the plurality of pins, and each disk can be assembled and fixed and the split main body spacer can be fixed and joined using a single support shaft. The assembly work of the whole valve can be simplified by using as few parts as possible, and the assembly accuracy can be increased, thereby further improving the valve performance and reducing the cost.

また、本発明に係る開閉弁における前記開閉操作レバーとしては、請求項3に記載のように、前記セラミック製可動ディスクと一体に形成されて弁本体の外方に突出されている形態とすることにより、セラミック加工に多少の困難性を伴うものの、部品点数の削減によるコストダウン及び組付け工数の低減を図ることが可能である。  Further, as the opening / closing operation lever in the opening / closing valve according to the present invention, as described in claim 3, the opening / closing operation lever is formed integrally with the ceramic movable disk and protrudes outward from the valve body. Thus, although there are some difficulties in ceramic processing, it is possible to reduce costs and reduce assembly man-hours by reducing the number of parts.

さらに、本発明に係る開閉弁として、請求項4に記載のように、前記弁本体が、前記一次側流入口を有する本体部と二次側流出口を有する本体部との二つに分割されているとともに、前記一対の固定ディスク及び可動ディスクは、弁本体の軸心と同心の円板形状に形成され、これら円板形状の一対の固定ディスク及び可動ディスクの前記軸心周りで同一の円周部分にはそれらの円周方向に等間隔を置いて複数個の弁孔が形成されており、かつ、一方の分割本体部側から前記弁本体の軸心部に沿い一対の固定ディスク及び可動ディスクに貫通させた一本の支持軸の先端雄ねじ部を他方の分割本体部側の雌ねじにねじ込むことにより二つの分割本体部を相互に固定接合するように構成されているものであってもよい。
この場合は、組付けの容易性及びコストダウンを図れるとともに、開弁時において、円板形状の一対の固定ディスクに形成された複数個の弁孔と可動ディスクに形成された複数個の弁孔とが弁本体の軸心と同心の円周部分でその円周方向に等間隔を置いて重合された開弁状態となるために、通水量を多く確保できるだけでなく、弁本体内を偏りなくほぼ均等に通水させることができる。
Furthermore, as an on-off valve according to the present invention, as described in claim 4, the valve body is divided into two parts, a main body part having the primary side inlet and a main body part having a secondary side outlet. The pair of fixed disks and the movable disk are formed in a disc shape concentric with the axis of the valve body, and the same circle around the axes of the pair of fixed disks and the movable disk of the disk shape. A plurality of valve holes are formed in the circumferential portion at equal intervals in the circumferential direction, and a pair of fixed disks and a movable body are formed along the axial center portion of the valve body from one divided body side. It may be configured such that the two divided main body portions are fixedly joined to each other by screwing the male screw portion of one support shaft penetrating the disk into the female screw on the other divided main body portion side. .
In this case, ease of assembly and cost reduction can be achieved, and when the valve is opened, a plurality of valve holes formed in a pair of disk-shaped fixed disks and a plurality of valve holes formed in a movable disk Is a concentric circumferential part of the valve body axis, and the valve opening is polymerized at equal intervals in the circumferential direction. Water can be passed almost evenly.

さらにまた、請求項4に記載の開閉弁における前記開閉操作レバーとして、請求項5に記載のように、円板形状の可動ディスクを嵌合保持する小径の円環部分と二つの分割本体部の固定接合部に外嵌する大径の円環部分と外方へ突出するレバー部とを有し、さらに、前記小径の円環部分に前記可動ディスクの外周面に形成の凹部に係合して該可動ディスクを一体回転可能とする凸部を有する状態で前記可動ディスクとは別体かつ別材料から形成されている構成とすることが望ましい。
この場合は、セラミック製可動ディスクは単純な円板形状に形成すればよいので、それだけセラミック加工が容易となり、摺動面となるディスク両面をより平滑性に優れたものに仕上げることが可能で、摺動面のシール性能を一層向上できるとともに、高価な素材であるセラミックの使用量をできるだけ少なく抑えることができる。
Furthermore, as the opening / closing operation lever in the opening / closing valve according to claim 4, as described in claim 5, a small-diameter annular portion for fitting and holding a disk-shaped movable disk and two split main body portions. A large-diameter annular portion that is externally fitted to the fixed joint portion, and a lever portion that protrudes outward; and further, the small-diameter annular portion is engaged with a recess formed on an outer peripheral surface of the movable disk. It is desirable that the movable disk is formed of a separate material and a separate material from the movable disk with a convex portion that allows the movable disk to rotate integrally.
In this case, the ceramic movable disk only needs to be formed in a simple disk shape, so that ceramic processing becomes easier, and it is possible to finish both sides of the disk serving as the sliding surface with better smoothness. The sealing performance of the sliding surface can be further improved, and the amount of ceramic that is an expensive material can be reduced as much as possible.

以下、本発明の実施の形態について説明する。
図1は本発明に係る開閉弁の第一の実施形態を示す分解斜視図、図2は組付け状態の縦断側面図、図3は図2のX−X線での縦断正面図である。
Embodiments of the present invention will be described below.
FIG. 1 is an exploded perspective view showing a first embodiment of the on-off valve according to the present invention, FIG. 2 is a longitudinal side view in an assembled state, and FIG. 3 is a longitudinal front view taken along line XX in FIG.

この第一の実施形態で示す開閉弁1は、一次側流入口2及び二次側流出口3を有する筒状弁本体4と、この弁本体4内にその通水方向に適宜間隔(これは後述する可動ディスクの肉厚に相当する)を隔てて互いに平行に配置された一対の固定ディスク5A,5Bと、これら一対の固定ディスク5A,5B間に挟み込み保持されて弁本体4の軸心a周りに回転可能に支持された可動ディスク6と、この可動ディスク6を前記軸心a周りに回転操作する開閉操作レバー7とを備えている。  The on-off valve 1 shown in the first embodiment includes a cylindrical valve body 4 having a primary side inlet 2 and a secondary side outlet 3 and an appropriate interval in the water flow direction in the valve body 4 (this is A pair of fixed disks 5A, 5B arranged parallel to each other with a gap (corresponding to the thickness of a movable disk described later) and the axis a of the valve body 4 being held between the pair of fixed disks 5A, 5B. A movable disk 6 supported so as to be rotatable around and an opening / closing operation lever 7 for rotating the movable disk 6 about the axis a are provided.

前記弁本体4は、前記一次側流入口2とそれに連なる中央通水路8Aを有する本体部4Aと前記二次側流出口3とそれに連なる中央通水路8Bを有する本体部4Bとの二つに分割されており、そのうち一方の分割本体部4Aの流入口2付近の小径部分4a1及び他方の分割本体部4Bの流出口3付近の小径部分4b1の外周面には接続用ねじ部9A及び9Bが形成されているとともに、両分割本体部4A,4Bの大径部分4a2,4b2の端部には前記固定ディスク5A,5B及び可動ディスク6を収納保持するための凹部10A,10Bと前記軸心aに対して偏位した箇所で前記中央通水路8A,8Bに連通する偏心通水路11A,11Bが形成され、さらに、両分割本体部4A,4Bの大径部分4a2,4b2の端部外周には互いに同心状に嵌合する凹凸部4a5,4b5(図2参照)が形成されている。  The valve body 4 is divided into two parts, a main body part 4A having the primary inlet 2 and a central water passage 8A connected thereto, and a main body part 4B having the secondary outlet 3 and a central water passage 8B connected thereto. Among them, connecting screw portions 9A and 9B are formed on the outer peripheral surfaces of the small-diameter portion 4a1 near the inlet 2 of one divided main body portion 4A and the small-diameter portion 4b1 near the outlet 3 of the other divided main body portion 4B. In addition, the large diameter portions 4a2 and 4b2 of the divided main body portions 4A and 4B have end portions with respect to the recesses 10A and 10B for storing and holding the fixed disks 5A and 5B and the movable disk 6 and the axis a. Eccentric water passages 11A and 11B communicating with the central water passages 8A and 8B are formed at the deviated portions, and the outer circumferences of the large diameter portions 4a2 and 4b2 of the divided main body portions 4A and 4B are concentric with each other. Uneven portion 4a5,4b5 to be fitted (see FIG. 2) is formed on.

前記一対の固定ディスク5A,5Bはそれぞれ、例えばSiなどのセラミックから円板形状に加工されており、その中心部には弁本体4への取付用貫通孔11a,11bが形成されているとともに、偏心部には弁本体4に対する位置決め用の複数(二つで示すが、三つ以上でもよい)の貫通孔12A,12Bが形成され、かつ、前記分割本体部4A,4Bの偏心通水路11A,11Bに対応する箇所には弁孔13A,13Bが形成されている。Each of the pair of fixed disks 5A, 5B is processed into a disk shape from a ceramic such as Si 2 O 3, and through holes 11a, 11b for attachment to the valve body 4 are formed at the center thereof. In addition, a plurality of (two, but three or more) through-holes 12A and 12B for positioning with respect to the valve body 4 are formed in the eccentric part, and the eccentric main parts 4A and 4B pass through the eccentric part. Valve holes 13A and 13B are formed at locations corresponding to the water channels 11A and 11B.

一方、前記可動ディスク6は、例えばSiなどのセラミックから略扇形状に加工されており、その扇の中心部には弁本体4への取付用貫通孔14が形成されているとともに、偏心箇所には弁孔15が形成され、かつ、この可動ディスク6の扇の頂部からは前記開閉操作レバー7が一体に形成されている。つまり、可動ディスク6と開閉操作レバー7とはセラミックにより一体加工されており、開閉操作レバー7は、前記二つの分割本体部4A,4Bの大径部分4a1,4b1端部間に中心角90°の範囲に亘って形成された切欠部20を通して弁本体4の外方に突出されている。On the other hand, the movable disk 6 is processed into a substantially fan shape from a ceramic such as Si 2 O 3 , for example, and a through hole 14 for attachment to the valve body 4 is formed at the center of the fan. A valve hole 15 is formed in the eccentric portion, and the opening / closing operation lever 7 is integrally formed from the top of the fan of the movable disk 6. That is, the movable disk 6 and the opening / closing operation lever 7 are integrally formed of ceramic, and the opening / closing operation lever 7 has a central angle of 90 ° between the ends of the large-diameter portions 4a1 and 4b1 of the two divided body portions 4A and 4B. It protrudes outward of the valve body 4 through a notch 20 formed over the range.

上記のような各構成要素からなる開閉弁1は次のように組付けられる。
すなわち、前記一対のセラミック製固定ディスク5A,5Bの対向面間にセラミック製可動ディスク6を挟み込み保持するとともに、各固定ディスク5A,5Bの他方の面に水密シール用オーリング18A、18Bを係合保持させたのち、一対の固定ディスク5A,5Bの貫通孔12A,12Bに複数本(二本)の平行ピン16を貫通させ、これら平行ピン16の両端を前記二つの分割本体部4A,4Bにおける大径部分4a2,4b2の対向面部に形成の穴に挿入すべく二つの分割本体部4A,4Bを互いに近付けるとともに、これら分割本体部4A,4Bにおける大径部分4a2,4b2の端部外周の凹凸部4a5,4b5を互いに嵌合させることにより、前記平行ピン16を二つの分割本体部4A,4B間に亘って掛け渡して一対のセラミック製固定ディスク5A,5Bを二つの分割本体部4A,4Bの凹部10A,10B内に収納し、かつ、相互に位置決めした状態で仮組付けを行う。
The on-off valve 1 composed of the above components is assembled as follows.
That is, the ceramic movable disk 6 is sandwiched and held between the opposing surfaces of the pair of ceramic fixed disks 5A and 5B, and watertight sealing O-rings 18A and 18B are engaged with the other surfaces of the fixed disks 5A and 5B. After being held, a plurality of (two) parallel pins 16 are passed through the through holes 12A and 12B of the pair of fixed disks 5A and 5B, and both ends of these parallel pins 16 are connected to the two divided main body portions 4A and 4B. The two divided main body portions 4A and 4B are brought close to each other so as to be inserted into the holes formed in the opposing surface portions of the large diameter portions 4a2 and 4b2, and the irregularities on the outer periphery of the end portions of the large diameter portions 4a2 and 4b2 in these divided main body portions 4A and 4B When the parts 4a5 and 4b5 are fitted to each other, the parallel pin 16 is spanned between the two divided main body parts 4A and 4B, and a pair of sections are connected. Mick made fixed disk 5A, 5B and two split main body 4A, 4B recess 10A of, and housed in 10B, and performs temporary assembled in a state of being positioned with each other.

次に、上記のような仮組付けの状態で、一方の分割本体部4Aの流入口2より挿入した一本の支持軸17を該分割本体部4Aの大径部分4a2に連なる突出部分4a3から前記一対の固定ディスク5A,5Bの貫通孔11a,11b及び一対の固定ディスク5A,5B間に挟み込み保持された可動ディスク6の貫通孔14に貫通させてその先端雄ねじ部17aを他方の分割本体部4Bの大径部分4b2に連なる突出部分4b3に形成の雌ねじにねじ込み締付けることにより、一対の固定ディスク5A,5Bの相対向面と可動ディスク6の両面とを密接させた状態でこれら各ディスク5A,5B,6を弁本体4に取り付けるとともに、二つの分割本体部4A,4Bを互いに平行かつ同心状態に固定接合して、開閉弁1全体を図2に示すような断面構造に組付け構成している。  Next, in the temporarily assembled state as described above, one support shaft 17 inserted from the inlet 2 of one divided main body portion 4A is moved from the projecting portion 4a3 connected to the large diameter portion 4a2 of the divided main body portion 4A. The through hole 11a, 11b of the pair of fixed disks 5A, 5B and the through hole 14 of the movable disk 6 sandwiched and held between the pair of fixed disks 5A, 5B are inserted into the other split main body portion. Each of the discs 5A, 5A and 5B is brought into close contact with the opposing surfaces of the pair of fixed discs 5A, 5B by screwing and tightening to a female screw formed on the protruding portion 4b3 connected to the large-diameter portion 4b2 of 4B. 2B and 6 are attached to the valve body 4, and the two split body portions 4A and 4B are fixedly joined in parallel and concentric to each other, so that the entire on-off valve 1 is disconnected as shown in FIG. Constitute assembled to the structure.

上記のように組付け構成された開閉弁1においては、切欠部20を通して弁本体4の外方に突出する前記開閉操作レバー7を回転操作して可動ディスク6を一対の固定ディスク5A,5Bに対して90°の範囲で往復相対回転させることにより、図3の仮想線に示すように、一対の固定ディスク5A,5Bの弁孔13A,13B及び可動ディスク6の弁孔15同士が重合されて前記流入口2と流出口3とが中央通水路8A,8B及び偏心通水路11A,11Bを介して連通される開弁状態と、図3の実線に示すように、前記弁孔13A,13B及び15同士が非重合とされて、即ち、可動ディスク6の弁孔15が一対の固定ディスク5A,5Bにより閉鎖されて前記流入口2と流出口3との連通が遮断される閉弁状態とに切り替えられるのである。  In the opening / closing valve 1 assembled as described above, the movable disk 6 is turned into a pair of fixed disks 5A and 5B by rotating the opening / closing operation lever 7 protruding outward from the valve body 4 through the notch portion 20. On the other hand, by reciprocally rotating in the range of 90 °, the valve holes 13A and 13B of the pair of fixed disks 5A and 5B and the valve holes 15 of the movable disk 6 are superposed as shown by the phantom line in FIG. As shown by the solid line in FIG. 3, the valve holes 13A, 13B and 15 are connected to the inlet 2 and the outlet 3 through the central water passages 8A and 8B and the eccentric water passages 11A and 11B. The valve holes 15 of the movable disk 6 are closed by a pair of fixed disks 5A and 5B, and the valve is switched to a closed state in which the communication between the inlet 2 and the outlet 3 is blocked. Because That.

上記のような開閉弁1は、例えば図4に概略的に示すように、一つのレバー21操作により湯水の混合量を調節可能としたシングルレバー式の湯水混合栓等の水栓22の分岐口部23に弁本体4の一方の接続用ねじ部9Aを接続するとともに、他方の接続用ねじ部9Bに継手24を介して、シャワや食器洗い器、浄水器などの水処理機器(図示省略)への導水ホース25に接続されて分岐栓として用いられたり、あるいは、図示は省略するが、洗面化粧台や流し台等の給水栓と給水配管の中間部などに介装して用いられる。  For example, as shown schematically in FIG. 4, the on-off valve 1 as described above includes a branch port of a faucet 22 such as a single lever type hot and cold water mixing tap that can adjust the amount of hot water mixed by operating one lever 21. One of the connecting screw portions 9A of the valve body 4 is connected to the portion 23, and the other connecting screw portion 9B is connected to a water treatment device (not shown) such as a shower, a dishwasher, or a water purifier via a joint 24. It is used as a branch plug by being connected to the water guide hose 25, or although not shown, it is used by interposing between a water faucet such as a bathroom vanity or a sink and an intermediate portion of the water supply pipe.

上記した第一の実施形態の開閉弁1においては、可動ディスク6及びこの可動ディスク6を挟み込み保持された一対の固定ディスク5A,5Bが共に表面平滑性、耐久性及び耐摩耗性に優れたセラミックから形成され、それらセラミック面同士が密接して相対摺動面を形成することになるために、可動ディスク6の回転抵抗を軽減して弁開閉操作を円滑かつ軽快に行うことができるとともに、相対摺動面がほとんど摩耗、損傷しないために、弁開閉動作を繰り返したとしても、その相対摺動面からの漏水を確実に防ぐ高いシール性が得られる。また、相対摺動しない一対の固定ディスク5A,5Bと固定の弁本体4部分との間は、例えば水密シール用オーリング18A、18Bなどのシール材を介在させて水密シールするだけでよく、その水密シール用のシール材が可動ディスク6の回転により摩耗あるいは損傷されて漏水などが発生するおそれもないため、シール材を頻繁に取替える必要がなく維持管理を簡略化あるいはメンテナンスフリーとして、メンテナンス費用の低減も図り得るものでありながら、一対の固定ディスク5A,5Bと弁本体4部分との間のシール性も高く維持することが可能である。したがって、前記相対摺動面の高いシール性と相俟って、弁全体としてのシール性能及び止水性能を長期間使用に対して安定よく確保することができる。  In the on-off valve 1 of the first embodiment described above, the movable disk 6 and the pair of fixed disks 5A and 5B sandwiched and held by the movable disk 6 are both ceramics having excellent surface smoothness, durability and wear resistance. Since the ceramic surfaces are in close contact with each other to form a relative sliding surface, the rotational resistance of the movable disk 6 can be reduced, and the valve opening / closing operation can be performed smoothly and lightly. Since the sliding surface is hardly worn or damaged, even if the valve opening / closing operation is repeated, high sealing performance that reliably prevents water leakage from the relative sliding surface can be obtained. Further, between the pair of fixed disks 5A, 5B that do not slide relative to each other and the fixed valve body 4 portion, for example, a watertight seal such as an O-ring 18A, 18B for watertight sealing may be interposed, Since the sealing material for watertight sealing is not worn or damaged by the rotation of the movable disk 6 and there is no risk of water leakage etc., it is not necessary to replace the sealing material frequently, simplifying maintenance and maintenance-free, reducing maintenance costs. While the reduction can be achieved, it is possible to maintain high sealing performance between the pair of fixed disks 5A and 5B and the valve body 4 portion. Therefore, combined with the high sealing performance of the relative sliding surface, the sealing performance and water stopping performance of the entire valve can be ensured stably for long-term use.

また、上記第一の実施形態のように、弁本体4が分割構成された開閉弁1では、複数本の平行ピン16を用いて一対の固定ディスク5A,5Bを確実かつ高精度に位置決めできるとともに、特別な工具や特殊な熟練を要することなく、一本の支持軸17を用いて締め付けるだけで各ディスク5A,5B,6の組付け固定及び分割本体部4A,4B同士の固定接合を行えるので、できるだけ少ない部品点数を用いて開閉弁1全体の組付け作業を簡略化できるとともに、その組付け精度を高めることが可能となり、品質の安定化とともに弁性能の一層の向上及びコストダウンを実現することができる。  Further, as in the first embodiment, in the on-off valve 1 in which the valve main body 4 is divided, the pair of fixed disks 5A and 5B can be reliably and accurately positioned using a plurality of parallel pins 16. Since the disc 5A, 5B, 6 can be assembled and fixed and the divided main body portions 4A, 4B can be fixed and joined simply by tightening with a single support shaft 17 without requiring special tools or special skills. The assembly work of the entire on-off valve 1 can be simplified by using as few parts as possible, and the assembly accuracy can be improved, and the valve performance is further improved and the cost is reduced while stabilizing the quality. be able to.

図5〜図10は本発明に係る開閉弁の第二の実施形態を示し、図5は組付け状態の縦断側面図、図6は図5のY−Y線での縦断正面図、図7〜図10は各構成要素の説明図である。  5 to 10 show a second embodiment of the on-off valve according to the present invention, FIG. 5 is a longitudinal side view of the assembled state, FIG. 6 is a longitudinal front view taken along line YY of FIG. -FIG. 10 is explanatory drawing of each component.

この第二の実施形態で示す開閉弁1′は、弁本体4が一次側流入口2及び中央通水路8Aを有する本体部4Aと二次側流出口3及び中央通水路8Bを有する本体部4Bとの二つに分割されている、弁本体4内にその通水方向に適宜間隔を隔てて互いに平行に配置される一対の固定ディスク5A,5B間に可動ディスク6が弁本体4の軸心a周りに回転可能に挟み込み保持されている、これら各ディスク5A,5B、6が例えばSiなどのセラミックから加工されている、という点で上記第一の実施形態と同様な基本構成を有しており、それらに関連する構成で上記第一の実施形態と同一または相当する部分にはそれぞれ同一の符号を付してそれらの詳しい説明を省略し、第一の実施形態とは異なる構成を中心に以下、説明する。The on-off valve 1 ′ shown in the second embodiment includes a main body portion 4 </ b> A in which the valve main body 4 has a primary side inlet 2 and a central water passage 8 </ b> A, and a main body portion 4 </ b> B having a secondary side outlet 3 and a central water passage 8 </ b> B. The movable disk 6 is arranged around the axis a of the valve body 4 between a pair of fixed disks 5A and 5B which are divided in two and are arranged in parallel in the valve body 4 with an appropriate interval in the direction of water flow. The discs 5A, 5B, and 6 that are sandwiched and held rotatably are processed from ceramic such as Si 2 O 3, for example, and have the same basic configuration as that of the first embodiment. In the configuration related to them, the same or corresponding parts as those in the first embodiment are denoted by the same reference numerals, detailed description thereof is omitted, and the configuration different from the first embodiment is mainly described. This will be described below.

この第二の実施形態では、一対のセラミック製固定ディスク5A,5Bが、図7の(a)(b)に示すように、円板形状に形成されているとともに、その中心部の取付用貫通孔11A,11Bを中心とする外周寄りの同一円周部分には、円周方向に180°の間隔を置いて二つの円弧状の弁孔12A,12Bが形成されている。また、セラミック製可動ディスク6も、図8の(a)(b)に示すように、前記固定ディスク5A,5Bよりも小径の円板形状に形成されているとともに、その中心部の取付用貫通孔14を中心として前記固定ディスク5A,5Bの弁孔12A,12Bと同径となる外周寄りの同一円周部分には、円周方向に180°の間隔を置いて二つの円弧状の弁孔15が形成されている。  In this second embodiment, the pair of ceramic fixed disks 5A and 5B are formed in a disc shape as shown in FIGS. Two arcuate valve holes 12A and 12B are formed in the same circumferential portion near the outer periphery centering on the holes 11A and 11B, with an interval of 180 ° in the circumferential direction. Further, as shown in FIGS. 8A and 8B, the ceramic movable disk 6 is also formed in a disk shape having a smaller diameter than the fixed disks 5A and 5B, and a mounting penetration at the center thereof. Two arcuate valve holes are spaced 180 ° apart in the circumferential direction at the same circumferential portion near the outer periphery and having the same diameter as the valve holes 12A and 12B of the fixed disks 5A and 5B with the hole 14 as the center. 15 is formed.

また、前記二つの分割本体部4A,4Bの大径部分4a2,4b2には、それらの中央通水孔8A,8Bと同心の円板状壁部4a4,4b4が形成されており、これら円板状壁部4a4,4b4で前記各ディスク5A,5B、6の弁孔12A,12B、15と同径となる外周寄りの同一円周部分には、図9に示すように、円周方向に等間隔を置いて前記弁孔12A,12B、15の径方向幅と等しい直径の複数個の通水孔11a,11bが形成されている。  The large-diameter portions 4a2 and 4b2 of the two divided main body portions 4A and 4B are formed with disk-like wall portions 4a4 and 4b4 concentric with the central water passage holes 8A and 8B. As shown in FIG. 9, equidistantly spaced in the circumferential direction on the same circumferential portion near the outer circumference, which has the same diameter as the valve holes 12A, 12B, 15 of the disks 5A, 5B, 6 in the walls 4a4, 4b4. A plurality of water passage holes 11a, 11b having a diameter equal to the radial width of the valve holes 12A, 12B, 15 are formed.

そして、一方の分割本体部4Aの円板状壁部4a4の中心部から前記一対の固定ディスク5A,5Bの貫通孔11A,11B及び可動ディスク6の貫通孔14に貫通させた一本の支持軸17の先端雄ねじ部17aを他方の分割本体部4Bの円板状壁部4b4の中心部に形成の雌ねじにねじ込んで締付けることにより、一対の固定ディスク5A,5Bの相対向面と可動ディスク6の両面とを密接させた状態でこれら各ディスク5A,5B,6を弁本体4に取り付けるとともに、二つの分割本体部4A,4Bを相互に固定接合させている。  And one support shaft penetrated from the center part of the disk-shaped wall part 4a4 of one division | segmentation main-body part 4A to the through-holes 11A and 11B of a pair of said fixed disk 5A, 5B, and the through-hole 14 of the movable disk 6. FIG. The distal male screw portion 17a of 17 is screwed into a female screw formed at the center of the disc-shaped wall portion 4b4 of the other divided main body portion 4B, and is tightened, so that the opposing surfaces of the pair of fixed disks 5A and 5B and the movable disk 6 The discs 5A, 5B, and 6 are attached to the valve body 4 in a state where both surfaces are in close contact with each other, and the two divided body portions 4A and 4B are fixedly joined to each other.

また、前記セラミック製可動ディスク6を回転操作する開閉操作レバー7は、可動ディスク6とは別体かつ別材料から構成されている。すなわち、この開閉操作レバー7は、図10(a)(b)に示すように、円板形状の可動ディスク6を嵌合保持する小径の円環部分7aと前記二つの分割本体部4A,4Bの固定接合部に外嵌する大径の円環部分7bと外方へ突出するレバー部7cとをABS等の樹脂から一体形成され、かつ、前記小径の円環部分7aには、前記可動ディスク6の外周面に形成の凹部6a(図8参照)に係合して該可動ディスク6を一体回転可能とする凸部7dが形成されている。  The opening / closing operation lever 7 for rotating the ceramic movable disk 6 is made of a separate material from the movable disk 6. That is, as shown in FIGS. 10A and 10B, the opening / closing operation lever 7 includes a small-diameter annular portion 7a for fitting and holding the disc-shaped movable disk 6 and the two divided main body portions 4A and 4B. A large-diameter annular portion 7b that fits outside the fixed joint portion and a lever portion 7c that protrudes outward are integrally formed from a resin such as ABS, and the small-diameter annular portion 7a includes the movable disk. A convex portion 7d is formed on the outer peripheral surface of the convex portion 6 so as to engage with the concave portion 6a (see FIG. 8) formed so that the movable disk 6 can rotate integrally.

さらに、円板形状の前記一対の固定ディスク5A,5Bの外周面の一部に形成された切欠凹部5a,5bと前記開閉操作レバー7の大径円環部分7bの内周面との間には、これら一対の固定ディスク5A,5Bを確実に位置決めし固定するための溝付きピン26,26が介在されている。  Further, between the notch recesses 5a, 5b formed in a part of the outer peripheral surface of the pair of disk-shaped fixed disks 5A, 5B and the inner peripheral surface of the large-diameter annular portion 7b of the opening / closing operation lever 7. Are provided with grooved pins 26 and 26 for reliably positioning and fixing the pair of fixed disks 5A and 5B.

以上のように構成された第二の実施形態の開閉弁1′においては、第一の実施形態に示す開閉弁1と同様に、表面平滑性、耐久性及び耐摩耗性に優れたセラミック面同士の密接により相対摺動面が形成されるために、可動ディスク6の回転抵抗を軽減して弁開閉操作を円滑かつ軽快に行うことができるとともに、相対摺動面がほとんど摩耗、損傷しないために、弁開閉動作を繰り返したとしても、その相対摺動面からの漏水を確実に防ぐ高いシール性が得られ、また、相対摺動しない一対の固定ディスク5A,5Bと固定の弁本体4部分との間に介在されたオーリング18A、18Bなどの水密シール用シール材が可動ディスク6の回転により摩耗あるいは損傷されて漏水などが発生するおそれもないため、シール材を頻繁に取替える必要がなく維持管理を簡略化あるいはメンテナンスフリーとして、メンテナンス費用の低減も図り得るものでありながら、一対の固定ディスク5A,5Bと弁本体4部分との間のシール性も高く維持することが可能で、弁全体としてのシール性能及び止水性能を長期間使用に対して安定よく確保することができるのはもちろんである。  In the on-off valve 1 ′ of the second embodiment configured as described above, like the on-off valve 1 shown in the first embodiment, the ceramic surfaces excellent in surface smoothness, durability and wear resistance are Since the relative sliding surface is formed by the close contact with each other, the rotational resistance of the movable disk 6 can be reduced, the valve opening / closing operation can be performed smoothly and lightly, and the relative sliding surface is hardly worn or damaged. Even if the valve opening / closing operation is repeated, a high sealing performance that reliably prevents water leakage from the relative sliding surface is obtained, and a pair of fixed disks 5A and 5B that do not slide relative to each other and a fixed valve body 4 portion Since the sealing material for watertight sealing such as the O-rings 18A and 18B interposed between them is worn or damaged by the rotation of the movable disk 6, there is no possibility of water leakage or the like, so it is necessary to change the sealing material frequently. It is possible to maintain high sealing performance between the pair of fixed disks 5A and 5B and the valve body 4 part while simplifying maintenance and maintenance-free and reducing maintenance costs. Needless to say, the sealing performance and water stopping performance of the valve as a whole can be stably secured for long-term use.

その上、この第二の実施形態の開閉弁1′の場合は、開弁時において、一対の固定ディスク5A,5Bに形成された円弧状の弁孔12A,12Bと可動ディスク6に形成された円弧状の弁孔15とが弁本体4の軸心aと同心の円周部分でその円周方向に等間隔を置いて重合された開弁状態となるために、通水量を多く確保できるだけでなく、弁本体4内を偏りなくほぼ均等に通水させることができる。  In addition, in the case of the on-off valve 1 ′ of the second embodiment, the arc-shaped valve holes 12 </ b> A and 12 </ b> B formed in the pair of fixed disks 5 </ b> A and 5 </ b> B and the movable disk 6 are formed when the valve is opened. Since the arc-shaped valve hole 15 and the valve body 4 are concentric with the axial center a of the valve body 4 and are in a valve-open state in which they are polymerized at equal intervals in the circumferential direction, it is possible to ensure a large amount of water flow. In addition, the inside of the valve body 4 can be made to pass water substantially evenly without any deviation.

また、セラミック製可動ディスク6は単純な円板形状に形成すればよいので、セラミック加工が容易となり、摺動面となるディスク両面をより平滑性に優れたものに仕上げることが可能で、相対摺動面のシール性能を一層向上できるとともに、高価な素材であるセラミックの使用量をできるだけ少なく抑えてコストダウンを図ることができる。  Further, since the ceramic movable disk 6 may be formed in a simple disk shape, the ceramic processing is facilitated, and both surfaces of the disk serving as the sliding surface can be finished to have better smoothness. The sealing performance of the moving surface can be further improved, and the cost can be reduced by reducing the amount of ceramic, which is an expensive material, as much as possible.

なお、上記した各実施形態では、本発明の開閉弁を、湯水混合栓等の水栓22の分岐口部23とシャワや食器洗い器、浄水器などの水処理機器(図示省略)への導水ホース25との間に介装させて分岐栓として用いられる場合について説明したが、それ以外の用途、例えば洗面化粧台や流し台等の給水栓と給水配管の中間部などに介装して使用できることはもちろんである。  In each of the above-described embodiments, the on-off valve of the present invention is connected to a branch port 23 of a faucet 22 such as a hot-water mixing faucet and a water guiding hose to water treatment equipment (not shown) such as a shower, a dishwasher, and a water purifier. Although the case where it is used as a branch plug by interposing between 25 is described, it can be used by interposing it in other uses, for example, a faucet such as a vanity and a sink, and an intermediate part of a water supply pipe, etc. Of course.

本発明に係る開閉弁の第一の実施形態を示す分解斜視図である。  It is a disassembled perspective view which shows 1st embodiment of the on-off valve which concerns on this invention. 同上開閉弁の組付け状態の縦断側面図である。  It is a vertical side view of the assembled state of the on-off valve. 同上開閉弁の図2のX−X線での縦断正面図である。  It is a vertical front view in the XX line of FIG. 2 of the same on-off valve. 同上開閉弁の使用例を示す概略斜視図である。  It is a schematic perspective view which shows the usage example of an on-off valve same as the above. 本発明に係る開閉弁の第二の実施形態を示す組付け状態の縦断側面図である。  It is a vertical side view of the assembly state which shows 2nd embodiment of the on-off valve which concerns on this invention. 同上開閉弁の図5のY−Y線での縦断正面図である。  It is a vertical front view in the YY line of FIG. 5 of the same on-off valve. (a)(b)は同上開閉弁における固定ディスクの正面図及び横断面図である。  (A) and (b) are a front view and a cross-sectional view of a fixed disk in the same on-off valve. (a)(b)は同上開閉弁における可動ディスクの正面図及び横断面図である。  (A) and (b) are a front view and a cross-sectional view of a movable disk in the same on-off valve. 同上開閉弁における弁本体(分割本体部)の正面図である。  It is a front view of the valve main body (divided main-body part) in an on-off valve same as the above. (a)(b)は同上開閉弁における開閉操作レバーの正面図及び縦断面図である。  (A) (b) is the front view and longitudinal cross-sectional view of the opening / closing operation lever in the same on-off valve.

符号の説明Explanation of symbols

1,1′ 開閉弁
2 一次側流入口
3 二次側流出口
4 筒状弁本体
4A,4B 分割本体部
5A,5B セラミック製固定ディスク
6 セラミック製可動ディスク
6a 凹部
7 開閉操作レバー
7a 小径円環部分
7b 大径円環部分
7c レバー部
7d 凸部
12A,12B 弁孔
15 弁孔
16 平行ピン
17 支持軸
17a 先端雄ねじ部
a 軸心
1, 1 'On-off valve 2 Primary side inlet 3 Secondary side outlet 4 Tubular valve bodies 4A, 4B Split body parts 5A, 5B Ceramic fixed disk 6 Ceramic movable disk 6a Recess 7 Opening / closing operation lever 7a Small diameter ring Part 7b Large-diameter annular part 7c Lever part 7d Convex parts 12A, 12B Valve hole 15 Valve hole 16 Parallel pin 17 Support shaft 17a Tip male screw part a Axis center

Claims (5)

一次側流入口及び二次側流出口を有する筒状弁本体と、この弁本体内の通水方向に間隔を隔てて互いに平行に配置され、かつ、弁本体に対して水密シール状態に固定された一対のセラミック製固定ディスクと、これら一対の固定ディスク間にそれら一対の固定ディスクの相対向面に両面を密接させた状態で挟み込み保持されて前記弁本体の軸心周りに回転可能に支持されたセラミック製可動ディスクと、この可動ディスクを前記軸心周りに回転操作する開閉操作レバーとを備え、この開閉操作レバーの回転操作に伴う前記固定ディスク及び可動ディスクの相対回転により前記一対の固定ディスク及び可動ディスクに形成の弁孔同士が重合されて前記流入口と流出口とが連通される開弁状態と、前記両ディスクの弁孔同士が非重合とされて前記流入口と流出口との連通が遮断される閉弁状態とに切替可能に構成されていることを特徴とする開閉弁。  A tubular valve body having a primary side inlet and a secondary side outlet, and a parallel valve body spaced apart from each other in the direction of water flow in the valve body and fixed in a watertight seal to the valve body. A pair of ceramic fixed disks and a pair of fixed disks that are sandwiched and held between opposite surfaces of the pair of fixed disks, and supported rotatably around the axis of the valve body. A movable disk made of ceramic and an opening / closing operation lever for rotating the movable disk around the axis, and the pair of fixed disks by relative rotation of the fixed disk and the movable disk accompanying the rotation operation of the opening / closing operation lever. And the valve opening state in which the valve holes formed in the movable disk are superposed and the inflow port and the outflow port are communicated with each other, and the valve holes in the both disks are non-polymerized. Off valve, characterized in that the communication between the inlet and the outlet is switchably configured and closed is blocked. 前記弁本体が、前記一次側流入口を有する本体部と二次側流出口を有する本体部との二つに分割されており、前記一対の固定ディスクを貫通させて二つの分割本体部の対向面部間に亘って掛け渡しされた複数本のピンにより前記一対の固定ディスクを位置決めするとともに、一方の分割本体部側から前記弁本体の軸心部に沿い一対の固定ディスク及び可動ディスクに貫通させた一本の支持軸の先端雄ねじ部を他方の分割本体部側の雌ねじにねじ込むことにより二つの分割本体部を相互に固定接合するように構成されている請求項1に記載の開閉弁。  The valve body is divided into two parts, a main body part having the primary side inlet and a main body part having a secondary side outlet, and the two fixed main body parts are opposed to each other through the pair of fixed disks. The pair of fixed disks are positioned by a plurality of pins spanned between the face parts, and are passed through the pair of fixed disks and the movable disk along the axial center part of the valve body from one divided body part side. 2. The on-off valve according to claim 1, wherein the two split main body portions are fixedly joined to each other by screwing a front male screw portion of one support shaft into a female screw on the other split main body portion side. 前記開閉操作レバーは、前記セラミック製可動ディスクと一体に形成されて弁本体の外方に突出されている請求項1または2に記載の開閉弁。  The on-off valve according to claim 1 or 2, wherein the on-off operating lever is formed integrally with the ceramic movable disk and protrudes outward from the valve body. 前記弁本体が、前記一次側流入口を有する本体部と二次側流出口を有する本体部との二つに分割されているとともに、前記一対の固定ディスク及び可動ディスクは、弁本体の軸心と同心の円板形状に形成され、これら円板形状の一対の固定ディスク及び可動ディスクの前記軸心周りで同一の円周部分にはそれらの円周方向に等間隔を置いて複数個の弁孔が形成されており、かつ、一方の分割本体部側から前記弁本体の軸心部に沿い一対の固定ディスク及び可動ディスクに貫通させた一本の支持軸の先端雄ねじ部を他方の分割本体部側の雌ねじにねじ込むことにより二つの分割本体部を相互に固定接合するように構成されている請求項1に記載の開閉弁。  The valve main body is divided into a main body portion having the primary side inlet and a main body portion having a secondary side outlet, and the pair of fixed discs and movable discs are axial centers of the valve main body. A plurality of valves are formed in the same circumferential portion around the axis of the pair of fixed discs and movable discs at equal intervals in the circumferential direction. A hole is formed, and the front male screw portion of one support shaft that is passed through the pair of fixed disc and movable disc along the axial center portion of the valve main body from one divided main body side is the other divided main body. The on-off valve according to claim 1, wherein the two divided main body parts are fixedly joined to each other by being screwed into a female screw on the part side. 前記開閉操作レバーは、円板形状の可動ディスクを嵌合保持する小径の円環部分と二つの分割本体部の固定接合部に外嵌する大径の円環部分と外方へ突出するレバー部とを有し、さらに、前記小径の円環部分に前記可動ディスクの外周面に形成の凹部に係合して該可動ディスクを一体回転可能とする凸部を有する状態で前記可動ディスクとは別体かつ別材料から形成されている請求項4に記載の開閉弁。  The opening / closing operation lever includes a small-diameter annular portion that fits and holds a disc-shaped movable disk, a large-diameter annular portion that fits outside the fixed joint portion of the two divided main body portions, and a lever portion that projects outward. And a convex portion that engages with a concave portion formed on the outer peripheral surface of the movable disc and allows the movable disc to rotate integrally with the small-diameter annular portion. The on-off valve according to claim 4, wherein the on-off valve is formed of a body and another material.
JP2007306500A 2007-10-30 2007-10-30 On-off valve Expired - Fee Related JP5020790B2 (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5681265U (en) * 1979-11-22 1981-07-01
JPS60149574U (en) * 1984-03-15 1985-10-04 株式会社 アキタ ball valve
JPS6212053U (en) * 1985-07-05 1987-01-24
JPH02163573A (en) * 1988-08-31 1990-06-22 Metalpraecis Berchem & Schaberg G Fuer Metallformgebung Mbh Cutoff valve for conduit pipe,
JPH0560251A (en) * 1991-09-03 1993-03-09 Nagano Keiki Seisakusho Ltd Ball valve
JPH09269071A (en) * 1996-03-29 1997-10-14 Taiheiyo Seiko Kk Seal structure in disc shutter type valve
JP2004324889A (en) * 2003-04-29 2004-11-18 Wacker Chemie Gmbh Disk slider for carrying pure granulated material or dust and its use
JP3967959B2 (en) * 2002-05-17 2007-08-29 株式会社三栄水栓製作所 Branch valve using ceramic valve cartridge

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5681265U (en) * 1979-11-22 1981-07-01
JPS60149574U (en) * 1984-03-15 1985-10-04 株式会社 アキタ ball valve
JPS6212053U (en) * 1985-07-05 1987-01-24
JPH02163573A (en) * 1988-08-31 1990-06-22 Metalpraecis Berchem & Schaberg G Fuer Metallformgebung Mbh Cutoff valve for conduit pipe,
JPH0560251A (en) * 1991-09-03 1993-03-09 Nagano Keiki Seisakusho Ltd Ball valve
JPH09269071A (en) * 1996-03-29 1997-10-14 Taiheiyo Seiko Kk Seal structure in disc shutter type valve
JP3967959B2 (en) * 2002-05-17 2007-08-29 株式会社三栄水栓製作所 Branch valve using ceramic valve cartridge
JP2004324889A (en) * 2003-04-29 2004-11-18 Wacker Chemie Gmbh Disk slider for carrying pure granulated material or dust and its use

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