JP2009103275A - Welding method and welding structure of fluid contact member - Google Patents

Welding method and welding structure of fluid contact member Download PDF

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JP2009103275A
JP2009103275A JP2007277582A JP2007277582A JP2009103275A JP 2009103275 A JP2009103275 A JP 2009103275A JP 2007277582 A JP2007277582 A JP 2007277582A JP 2007277582 A JP2007277582 A JP 2007277582A JP 2009103275 A JP2009103275 A JP 2009103275A
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welding
protrusion
fluid contact
contact member
peripheral surface
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JP4774399B2 (en
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Kimihito Sasao
起美仁 笹尾
Taira Tate
平 楯
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Advance Denki Kogyo KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a welding method and a welding structure of a fluid contact member, capable of further surely welding a main body and the fluid contact member, without directly heating a welding member. <P>SOLUTION: Welding groove parts 50 and 55 are formed of a first projection strip part 15 formed over the whole periphery in a predetermined position of the main body 11 and second projection strip parts 41 and 46 formed over the whole periphery in an outer peripheral edge part of the fluid contact members 40 and 45. The welding members 60 and 65 having melting performance are interposed in the welding groove parts 50 and 55. Any one or both of the first projection strip part 15 and the second projection strip parts 41 and 46 are pressed from any one or both of the outer peripheral side of the first projection strip part 15 and the inner peripheral side of the second projection strip parts 41 and 46, and any one or both of the first projection strip part 15 and the second projection strip parts 41 and 46 are deformed to the welding groove part 50, 55 side, and are welded by melting the welding members 60 and 65 by indirectly heating via the first projection strip part 15 and the second projection strip parts 41 and 46. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、流体装置のボディ本体に溶着部材を介して流体接触部材を溶接する溶接方法及び溶接構造に関する。   The present invention relates to a welding method and a welding structure for welding a fluid contact member to a body main body of a fluid device via a welding member.

半導体製造等の分野において、特に、半導体の洗浄工程は、わずかな不純物の混入も許さない極めてクリーンな環境下で実施される。その際、純水や高温の薬液あるいは金属腐食性を有する薬液等の被制御流体が使用されるため、フッ素樹脂等の耐熱性、耐蝕性、耐薬品性等の高い樹脂からなる流体装置が用いられる。このような流体装置としては、ダイヤフラム弁やダイヤフラムポンプ等のダイヤフラム装置や、ベローズ弁やベローズポンプ等のベローズ装置等が知られており、流体接触部材としてダイヤフラムやベローズ等を被制御流体の流路に配置することにより、流体装置の金属部分等と被制御流体とが接触しないようにして、流通する被制御流体に不純物等が混入することを防止するように構成されている。   In the field of semiconductor manufacturing and the like, in particular, the semiconductor cleaning process is carried out in a very clean environment that does not allow the entry of slight impurities. At that time, since fluids to be controlled such as pure water, high-temperature chemicals, or chemicals having metal corrosiveness are used, fluid devices made of resins with high heat resistance, corrosion resistance, chemical resistance, etc. such as fluororesin are used. It is done. As such a fluid device, a diaphragm device such as a diaphragm valve or a diaphragm pump, a bellows device such as a bellows valve or a bellows pump, and the like are known. By disposing in this way, the metal part of the fluid device and the controlled fluid are prevented from coming into contact with each other, and impurities and the like are prevented from being mixed into the controlled fluid that circulates.

ところで、従来の流体装置では、ボディ本体の所定位置に流体接触部材の外周縁部を圧入して固定するように構成されていたが、高温環境下(例えば約150℃)で使用される場合には、固定部分が応力と熱によって変形する等してシール性を十分に確保することができなくなり、被制御流体が外部へ漏れる恐れがあった。そこで、流体接触部材の固定部分のシール性を向上させる方法として、ボディ本体に溶着部材を介して流体接触部材を溶接する方法が知られている。   By the way, in the conventional fluid device, the outer peripheral edge portion of the fluid contact member is press-fitted and fixed at a predetermined position of the body body, but when used in a high temperature environment (for example, about 150 ° C.). However, since the fixing portion is deformed by stress and heat, the sealing performance cannot be sufficiently secured, and the controlled fluid may leak to the outside. Therefore, as a method for improving the sealing performance of the fixed portion of the fluid contact member, a method of welding the fluid contact member to the body main body via a welding member is known.

この溶接方法は、例えば、ボディ本体の所定位置の全周に亘って形成された突条部と、流体接触部材の外周縁部の全周に亘って形成された突条部とによって溝部を形成し、前記溝部にPFAからなる溶接棒(溶着部材)を加熱して溶解させて流し込むことにより、ボディ本体と流体接触部材とを溶接するように構成される。しかしながら、溶接棒を溶解させて溝部に流し込む方法では、溶解させた溶接棒(溶着部材)を溝部の全周に亘って順次流し込んでいくものであるため、流し始める箇所とその終点に繋ぎ目ができてしまうことがあり、その繋ぎ目から被制御流体が外部へ漏れる恐れがあった。また、この方法は手作業で行うものであるため、作業効率の点でも問題があった。   In this welding method, for example, a groove is formed by a ridge formed over the entire circumference of a predetermined position of the body body and a ridge formed over the entire circumference of the outer peripheral edge of the fluid contact member. Then, the body main body and the fluid contact member are welded by heating and dissolving a welding rod (welding member) made of PFA into the groove. However, in the method in which the welding rod is melted and poured into the groove portion, the melted welding rod (welding member) is sequentially poured over the entire circumference of the groove portion. In some cases, the controlled fluid may leak to the outside through the joint. Further, since this method is performed manually, there is a problem in terms of work efficiency.

一方、他の溶接方法として、ボディ本体と流体接触部材との間に全周に亘って介在された溶着部材を加熱部材によって一度に加熱して溶接するものがある(例えば、特許文献1参照。)。この溶接方法では、図5に示すように、ボディ本体211の所定位置(流体接触部材の固定部分)に先端に切欠部216を有する突条部215を形成するとともに、流体接触部材240の外周縁部に先端に切欠部242を有する突条部241を形成し、ボディ本体211の突条部215の切欠部216と流体接触部材240の突条部241の切欠部242とが対向配置されて形成された溝部250に溶融性を有する溶着部材260を介在させ、前記溶着部材260に加熱部材270を押し当てるように構成される。これにより、溶着部材260が流動的に溶解されるとともに、溶着部分の周辺温度が上昇してボディ本体211の突条部215及び流体接触部材240の突条部241が膨張(軟化)し、溶解された溶着部材260とボディ本体211の突条部215及び流体接触部材240の突条部241とが溶け合って溶接される。なお、図中の符号271は溶着部材260に当接して加熱するための上部加熱部、272は溶着部材260をボディ本体211の突条部215の側面から加熱するための側面加熱部、273は溶着部材260を流体接触部材240の突条部241の側面から加熱するための側面加熱部である。   On the other hand, as another welding method, there is a method in which a welding member interposed over the entire circumference between the body main body and the fluid contact member is heated by a heating member at one time and welded (see, for example, Patent Document 1). ). In this welding method, as shown in FIG. 5, a protrusion 215 having a notch 216 at the tip is formed at a predetermined position (fixed part of the fluid contact member) of the body main body 211 and the outer peripheral edge of the fluid contact member 240. A protrusion 241 having a notch 242 at the tip is formed at the tip, and the notch 216 of the protrusion 215 of the body main body 211 and the notch 242 of the protrusion 241 of the fluid contact member 240 are arranged to face each other. A meltable welding member 260 is interposed in the groove 250 and the heating member 270 is pressed against the welding member 260. As a result, the welding member 260 is fluidly melted, the temperature around the welded portion is increased, and the protrusion 215 of the body main body 211 and the protrusion 241 of the fluid contact member 240 expand (soften) to dissolve. The weld member 260, the protrusion 215 of the body main body 211, and the protrusion 241 of the fluid contact member 240 are melted and welded. In the drawing, reference numeral 271 denotes an upper heating part for abutting and heating the welding member 260, 272 denotes a side heating part for heating the welding member 260 from the side surface of the protrusion 215 of the body main body 211, and 273 This is a side surface heating unit for heating the welding member 260 from the side surface of the protrusion 241 of the fluid contact member 240.

しかしながら、上記従来の溶接方法では、加熱部材を溶着部材に接触させて溶解させるものであるため、溶解した溶着部材が加熱部材に付着して汚れたり、加熱部材を離す際に付着した溶着部材が溝部から剥がれてしまう等の問題があった。
特開2005−163877号公報
However, in the above conventional welding method, since the heating member is brought into contact with the welding member and melted, the molten welding member adheres to the heating member and becomes dirty, or when the heating member is released, There was a problem such as peeling off from the groove.
JP 2005-163877 A

本発明は前記の点に鑑みなされたものであり、溶着部材を直接加熱することなくボディ本体と流体接触部材とをより確実に溶接することができる流体接触部材の溶接方法及び溶接構造を提供するものである。   The present invention has been made in view of the above points, and provides a welding method and a welding structure for a fluid contact member that can more reliably weld a body body and a fluid contact member without directly heating the welding member. Is.

すなわち、請求項1の発明は、流体装置のボディ本体に溶着部材を介して流体接触部材を溶接する溶接方法であって、前記ボディ本体の所定位置に全周に亘って形成された第一突条部と前記流体接触部材の外周縁部に全周に亘って形成された第二突条部とによって溶接溝部を形成し、前記溶接溝部内に溶融性を有する溶着部材を介在させ、前記第一突条部の外周側と前記第二突条部の内周側のいずれか一方または双方から前記第一突条部と第二突条部のいずれか一方または双方を押圧して該第一突条部と第二突条部のいずれか一方または双方を前記溶接溝部側に変形させるとともに、前記第一突条部及び第二突条部を介して間接的に加熱して前記溶着部材を溶解させて溶接することを特徴とする流体接触部材の溶接方法に係る。   That is, the invention of claim 1 is a welding method for welding a fluid contact member to a body body of a fluid device via a welding member, and the first protrusion formed at a predetermined position of the body body over the entire circumference. A weld groove is formed by the strip and a second protrusion formed on the outer peripheral edge of the fluid contact member over the entire circumference, and a weld member having a meltability is interposed in the weld groove, and the first One or both of the first ridge and the second ridge are pressed from one or both of the outer peripheral side of the one ridge and the inner peripheral side of the second ridge. Either one or both of the ridge and the second ridge are deformed toward the weld groove, and the welding member is heated indirectly through the first and second ridges. The present invention relates to a welding method for a fluid contact member, characterized by melting and welding.

請求項2の発明は、前記第一突条部の外周面を先端方向へ肉薄となるように傾斜するテーパ状に形成し、前記第一突条部の直上方向から前記テーパ状の外周面に対して押圧することにより、前記第一突条部を前記溶接溝部側に変形させる請求項1に記載の流体接触部材の溶接方法に係る。   According to a second aspect of the present invention, the outer peripheral surface of the first ridge portion is formed in a tapered shape so as to be thin in the tip direction, and the taper-shaped outer peripheral surface is formed from directly above the first ridge portion. The fluid contact member welding method according to claim 1, wherein the first projecting ridge portion is deformed to the weld groove portion side by pressing against the weld groove portion.

請求項3の発明は、前記第二突条部の内周面を先端方向へ肉薄となるように傾斜するテーパ状に形成し、前記第二突条部の直上方向から前記テーパ状の内周面に対して押圧することにより、前記第二突条部を前記溶接溝部側に変形させる請求項1又は2に記載の流体接触部材の溶接方法に係る。   According to a third aspect of the present invention, the inner peripheral surface of the second ridge is formed in a tapered shape so as to be thin in the tip direction, and the tapered inner periphery is formed from directly above the second ridge. 3. The fluid contact member welding method according to claim 1, wherein the second protrusion is deformed toward the weld groove by pressing against a surface.

請求項4の発明は、前記第一突条部の外周面側から加熱する第一加熱部と前記第二突状部の内周面側から加熱する第二加熱部とを有し、前記第一加熱部の内周面と前記第二加熱部の外周面のいずれか一方または双方を先端方向へ肉薄となるように傾斜するテーパ状に形成した加熱部材によって、前記第一突条部及び第二突状部を直上方向から押圧して前記溶接溝部側に変形させる請求項1に記載の流体接触部材の溶接方法に係る。   Invention of Claim 4 has a 1st heating part heated from the outer peripheral surface side of said 1st protrusion part, and a 2nd heating part heated from the inner peripheral surface side of said 2nd protrusion part, Said 1st One or both of the inner peripheral surface of the one heating unit and the outer peripheral surface of the second heating unit are tapered by a heating member that is inclined so as to be thin in the distal direction. 2. The fluid contact member welding method according to claim 1, wherein the two projecting portions are pressed from directly above to be deformed toward the weld groove portion.

請求項5の発明は、前記流体接触部材がダイヤフラムである請求項1ないし4のいずれか1項に記載の流体接触部材の溶接方法に係る。   According to a fifth aspect of the present invention, there is provided the fluid contact member welding method according to any one of the first to fourth aspects, wherein the fluid contact member is a diaphragm.

請求項6の発明は、前記流体接触部材がベローズである請求項1ないし4のいずれか1項に記載の流体接触部材の溶接方法に係る。   The invention according to claim 6 relates to the method for welding a fluid contact member according to any one of claims 1 to 4, wherein the fluid contact member is a bellows.

請求項7の発明は、流体装置のボディ本体に溶着部材を介して流体接触部材が溶接される溶接構造であって、前記ボディ本体の所定位置に全周に亘って形成された第一突条部と、前記流体接触部材の外周縁部に全周に亘って形成された第二突条部と、前記第一突条部と第二突条部とによって形成された溶接溝部とを備え、前記溶接溝部には溶融性を有する溶着部材が介在され、前記第一突条部の外周側と前記第二突条部の内周側のいずれか一方または双方から前記第一突条部と第二突条部のいずれか一方または双方が前記溶接溝部側に変形するように押圧するとともに、前記第一突条部及び第二突条部を介して間接的に加熱して前記溶着部材を溶解させて溶接したことを特徴とする流体接触部材の溶接構造に係る。   The invention according to claim 7 is a welding structure in which a fluid contact member is welded to a body main body of a fluid device via a welding member, and is formed at a predetermined position of the body main body over the entire circumference. Part, a second protrusion formed on the outer peripheral edge of the fluid contact member over the entire periphery, and a welding groove formed by the first protrusion and the second protrusion. A welding member having meltability is interposed in the weld groove portion, and the first ridge portion and the first ridge portion are provided from one or both of the outer peripheral side of the first ridge portion and the inner peripheral side of the second ridge portion. Either one or both of the two ridges are pressed so as to be deformed toward the weld groove, and the welding member is melted by indirectly heating through the first and second ridges. The present invention relates to a welded structure of a fluid contact member characterized by being welded.

請求項8の発明は、前記第一突条部の外周面が先端方向へ肉薄となるように傾斜するテーパ状に形成されている請求項7に記載の流体接触部材の溶接構造に係る。   The invention according to claim 8 relates to the welding structure of the fluid contact member according to claim 7, wherein the outer peripheral surface of the first protrusion is formed in a tapered shape so as to be thin in the distal direction.

請求項9の発明は、前記第二突条部の内周面が先端方向へ肉薄となるように傾斜するテーパ状に形成されている請求項7又は8に記載の流体接触部材の溶接構造に係る。   The invention according to claim 9 is the fluid contact member welding structure according to claim 7 or 8, wherein the inner peripheral surface of the second protrusion is formed in a tapered shape so as to be thin toward the tip. Related.

請求項10の発明は、前記流体接触部材がダイヤフラムである請求項7ないし9のいずれか1項に記載の流体接触部材の溶接構造に係る。   The invention of claim 10 relates to the fluid contact member welding structure according to any one of claims 7 to 9, wherein the fluid contact member is a diaphragm.

請求項11の発明は、前記流体接触部材がベローズである請求項7ないし9のいずれか1項に記載の流体接触部材の溶接構造に係る。   An eleventh aspect of the invention relates to the welding structure for a fluid contact member according to any one of claims 7 to 9, wherein the fluid contact member is a bellows.

請求項1の発明に係る流体接触部材の溶接方法は、流体装置のボディ本体に溶着部材を介して流体接触部材を溶接する溶接方法であって、前記ボディ本体の所定位置に全周に亘って形成された第一突条部と前記流体接触部材の外周縁部に全周に亘って形成された第二突条部とによって溶接溝部を形成し、前記溶接溝部内に溶融性を有する溶着部材を介在させ、前記第一突条部の外周側と前記第二突条部の内周側のいずれか一方または双方から前記第一突条部と第二突条部のいずれか一方または双方を押圧して該第一突条部と第二突条部のいずれか一方または双方を前記溶接溝部側に変形させるとともに、前記第一突条部及び第二突条部を介して間接的に加熱して前記溶着部材を溶解させて溶接するため、ボディ本体と流体接触部材とを極めて効果的に溶接することができる。   A welding method for a fluid contact member according to the invention of claim 1 is a welding method in which a fluid contact member is welded to a body main body of a fluid device via a welding member, and the entire circumference of a predetermined position of the body main body is provided. A welding groove part is formed by the formed first protrusion part and the second protrusion part formed over the entire circumference on the outer peripheral edge part of the fluid contact member, and a welding member having meltability in the weld groove part Between the outer periphery of the first protrusion and the inner periphery of the second protrusion or one or both of the first protrusion and the second protrusion. Pressing and deforming one or both of the first and second ridges to the weld groove side and heating indirectly through the first and second ridges In order to melt and weld the welding member, the body main body and the fluid contact member It can be results to welding.

請求項2の発明は、請求項1において、前記第一突条部の外周面を先端方向へ肉薄となるように傾斜するテーパ状に形成し、前記第一突条部の直上方向から前記テーパ状の外周面に対して押圧することにより、前記第一突条部を前記溶接溝部側に変形させるため、ボディ本体とダイヤフラムとの溶接を容易に行うことができる。   According to a second aspect of the present invention, in the first aspect of the present invention, the outer peripheral surface of the first ridge portion is formed in a tapered shape so as to be thin in the tip direction, and the taper is formed from a direction directly above the first ridge portion. By pressing against the outer peripheral surface, the first protrusion is deformed toward the weld groove, so that the body main body and the diaphragm can be easily welded.

請求項3の発明は、請求項1又は2において、前記第二突条部の内周面を先端方向へ肉薄となるように傾斜するテーパ状に形成し、前記第二突条部の直上方向から前記テーパ状の内周面に対して押圧することにより、前記第二突条部を前記溶接溝部側に変形させるため、ボディ本体とダイヤフラムとの溶接を容易に行うことができる。   Invention of Claim 3 forms in the taper shape which inclines so that it may become thin in the front-end | tip direction in the inner peripheral surface of said 2nd protrusion part in Claim 1 or 2, The direction right above said 2nd protrusion part By pressing against the tapered inner peripheral surface, the second protrusion is deformed toward the weld groove, so that the body main body and the diaphragm can be easily welded.

請求項4の発明は、請求項1において、前記第一突条部の外周面側から加熱する第一加熱部と前記第二突状部の内周面側から加熱する第二加熱部とを有し、前記第一加熱部の内周面と前記第二加熱部の外周面のいずれか一方または双方を先端方向へ肉薄となるように傾斜するテーパ状に形成した加熱部材によって、前記第一突条部及び第二突状部を直上方向から押圧して前記溶接溝部側に変形させるため、ボディ本体とダイヤフラムとの溶接を容易に行うことができる。   The invention of claim 4 is the invention according to claim 1, wherein the first heating part that heats from the outer peripheral surface side of the first protrusion and the second heating part that heats from the inner peripheral surface side of the second protrusion. A heating member formed in a tapered shape so that one or both of the inner peripheral surface of the first heating unit and the outer peripheral surface of the second heating unit is inclined toward the distal end. Since the projecting portion and the second projecting portion are pressed from above and deformed toward the weld groove portion, the body body and the diaphragm can be easily welded.

請求項5の発明は、請求項1ないし4において、前記流体接触部材がダイヤフラムであるため、ダイヤフラムを用いた流体装置でも好適に溶接を行うことができる。   According to a fifth aspect of the present invention, since the fluid contact member is a diaphragm according to the first to fourth aspects, welding can be suitably performed even with a fluid device using the diaphragm.

請求項6の発明は、請求項1ないし4において、前記流体接触部材がベローズであるため、ベローズを用いた流体装置でも好適に溶接を行うことができる。   According to a sixth aspect of the present invention, since the fluid contact member is a bellows according to the first to fourth aspects, the fluid device using the bellows can be suitably welded.

請求項7の発明に係る流体接触部材の溶接構造は、流体装置のボディ本体に溶着部材を介して流体接触部材が溶接される溶接構造であって、前記ボディ本体の所定位置に全周に亘って形成された第一突条部と、前記流体接触部材の外周縁部に全周に亘って形成された第二突条部と、前記第一突条部と第二突条部とによって形成された溶接溝部とを備え、前記溶接溝部には溶融性を有する溶着部材が介在され、前記第一突条部の外周側と前記第二突条部の内周側のいずれか一方または双方から前記第一突条部と第二突条部のいずれか一方または双方が前記溶接溝部側に変形するように押圧するとともに、前記第一突条部及び第二突条部を介して間接的に加熱して前記溶着部材を溶解させて溶接したため、ボディ本体と流体接触部材とが極めて効果的に溶接された流体装置を提供することができる。   According to a seventh aspect of the present invention, there is provided a welding structure for a fluid contact member in which a fluid contact member is welded to a body main body of a fluid device via a welding member, and the entire circumference of a predetermined position of the body main body is provided. Formed by the first ridge portion, the second ridge portion formed on the outer peripheral edge of the fluid contact member over the entire circumference, and the first ridge portion and the second ridge portion. A weld member having a meltability is interposed in the weld groove, and from either one or both of the outer peripheral side of the first protrusion and the inner peripheral side of the second protrusion One or both of the first and second ridges are pressed so as to be deformed toward the weld groove, and indirectly through the first and second ridges. Since the welding member is melted and welded by heating, the body main body and the fluid contact member are extremely effective. It is possible to provide a welding fluid device basis.

請求項8の発明は、請求項7において、前記第一突条部の外周面が先端方向へ肉薄となるように傾斜するテーパ状に形成されているため、ボディ本体と流体接触部材との溶接を容易に行うことができる。   The invention of claim 8 is the welding of the body main body and the fluid contact member according to claim 7, since the outer peripheral surface of the first protrusion is formed in a tapered shape so as to be thin in the distal direction. Can be easily performed.

請求項9の発明は、請求項7又は8において、前記第二突条部の内周面が先端方向へ肉薄となるように傾斜するテーパ状に形成されているため、ボディ本体と流体接触部材との溶接を容易に行うことができる。   The invention of claim 9 is the body main body and the fluid contact member according to claim 7 or 8, since the inner peripheral surface of the second protrusion is formed in a tapered shape so as to be thin in the tip direction. Can be easily welded.

請求項10の発明は、請求項7ないし9において、前記流体接触部材がダイヤフラムであるため、ダイヤフラムが効果的に溶接された流体装置を提供することができる。   A tenth aspect of the present invention can provide a fluid device in which the diaphragm is effectively welded because the fluid contact member is a diaphragm in the seventh to ninth aspects.

請求項11の発明は、請求項7ないし9において、前記流体接触部材がベローズであるため、ベローズが効果的に溶接された流体装置を提供することができる。   The invention of claim 11 provides the fluid device according to claims 7 to 9, wherein the fluid contact member is a bellows, so that the bellows is effectively welded.

以下添付の図面に従ってこの発明を詳細に説明する。
図1は本発明の一実施例に係る流体接触部材の溶接構造を備えたダイヤフラム弁の断面図、図2はダイヤフラムの溶接方法を表した概略断面図、図3は図2の溶接方法を段階的に表した概略図、図4は本発明の流体接触部材の溶接構造を備えたベローズ弁の要部断面図、図5は第二突状部の内周面をテーパ状に形成した場合の溶接方法を段階的に表した概略図、図6は他の実施例に係る溶接方法を段階的に表した概略図である。
Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.
FIG. 1 is a sectional view of a diaphragm valve having a fluid contact member welding structure according to an embodiment of the present invention, FIG. 2 is a schematic sectional view showing a diaphragm welding method, and FIG. 3 is a stage of the welding method of FIG. FIG. 4 is a cross-sectional view of an essential part of a bellows valve provided with a weld structure for a fluid contact member according to the present invention, and FIG. 5 is a case where the inner peripheral surface of the second protrusion is tapered. FIG. 6 is a schematic diagram showing the welding method in stages, and FIG. 6 is a schematic diagram showing the welding method according to another embodiment in stages.

図1に示す流体装置は、いわゆる流量制御弁であるダイヤフラム弁10であって、ボディ本体11と、該ボディ本体11に形成されたチャンバ20に装置される弁機構体30とからなる。   The fluidic device shown in FIG. 1 is a diaphragm valve 10 that is a so-called flow control valve, and includes a body main body 11 and a valve mechanism 30 that is installed in a chamber 20 formed in the body main body 11.

ボディ本体11は、フッ素樹脂等の耐熱性、耐蝕性、耐薬品性等の高い樹脂から形成されてなり、一側に被制御流体のための流入部12を有し、弁座14を介して他側に被制御流体のための流出部13が形成されたチャンバ20を有している。ボディ本体11の材質としては、PTFEや変性PTFE等が好適に用いられるが、この実施例では変性PTFEが使用されている。また、実施例のボディ本体11は、図示のように、複数のブロック(第1ブロック11a,第2ブロック11b,第3ブロック11c)に分割され、これらを一体に組み付けて構成されている。   The body body 11 is made of a resin having high heat resistance, corrosion resistance, chemical resistance, etc., such as a fluororesin, and has an inflow portion 12 for a controlled fluid on one side, via a valve seat 14. It has a chamber 20 in which an outflow portion 13 for a controlled fluid is formed on the other side. As a material of the body main body 11, PTFE, modified PTFE, or the like is preferably used. In this embodiment, modified PTFE is used. Moreover, the body main body 11 of an Example is divided | segmented into several blocks (1st block 11a, 2nd block 11b, 3rd block 11c) as shown in figure, and these are assembled | attached integrally.

弁機構体30は、フッ素樹脂等の耐熱性、耐蝕性、耐薬品性等の高い樹脂から形成され、弁座14を開閉する弁部35と、流体接触部材としての第一ダイヤフラム40及び第二ダイヤフラム45とを有する。この弁機構体30は、第一ダイヤフラム40及び第二ダイヤフラム45によってチャンバ20を弁室21と第一加圧室22と第二加圧室23に区画するものである。この実施例では、第一ダイヤフラム40が一側を第一加圧室22,他側を弁室21に区画し、第二ダイヤフラム45が一側を弁室21,他側を第二加圧室23に区画するように構成されている。なお、この弁機構体30はボディ本体11と同様にPTFEや変性PTFE等によって形成されることが好ましく、実施例では変性PTFEが使用される。   The valve mechanism 30 is formed of a resin having high heat resistance, corrosion resistance, chemical resistance, and the like such as fluororesin, and includes a valve portion 35 that opens and closes the valve seat 14, a first diaphragm 40 and a second diaphragm as fluid contact members. And a diaphragm 45. In the valve mechanism 30, the chamber 20 is divided into a valve chamber 21, a first pressurizing chamber 22, and a second pressurizing chamber 23 by a first diaphragm 40 and a second diaphragm 45. In this embodiment, the first diaphragm 40 divides one side into the first pressurizing chamber 22 and the other side into the valve chamber 21, and the second diaphragm 45 has one side as the valve chamber 21 and the other side into the second pressurizing chamber. It is comprised so that it may partition into 23. The valve mechanism 30 is preferably formed of PTFE, modified PTFE, or the like, similar to the body main body 11, and modified PTFE is used in the embodiment.

また、図1において、符号22aは第一加圧室22内の空気の出入りを行う呼吸路、24は第二ダイヤフラム45に対して常時弁室方向に加圧気体よって一定圧力を加える加圧手段の給気ポート、25はその排気ポート、Sは第一ダイヤフラム40に対して常時弁室方向に一定圧力を加えるバネからなる加圧手段、S1はバネSのための受け部を表す。   In FIG. 1, reference numeral 22a denotes a breathing path through which air enters and exits the first pressurizing chamber 22, and 24 denotes a pressurizing means that constantly applies a constant pressure to the second diaphragm 45 in the direction of the valve chamber by a pressurized gas. , An exhaust port, S is a pressurizing means comprising a spring that constantly applies a constant pressure to the first diaphragm 40 in the direction of the valve chamber, and S1 represents a receiving portion for the spring S.

このダイヤフラム弁10では、図1に示すように、ボディ本体11の所定位置に全周に亘って形成された第一突条部15(15a,15b)とダイヤフラム40,45の外周縁部に全周に亘って形成された第二突条部41,46とによって溶接溝部50,55を形成し、前記溶接溝部50,55内に溶融性を有する溶着部材60,65を介在させ、前記第一突条部15の外周側と前記第二突条部41,46の内周側のいずれか一方または双方から前記第一突条部15と第二突条部41,46のいずれか一方または双方を押圧して該第一突条部15と第二突条部41,46のいずれか一方または双方を溶接溝部50,55側に変形させるとともに、前記第一突条部15及び第二突条部41,46を介して間接的に加熱して前記溶着部材60,65を溶解させて溶接するように構成される。以下、上記ダイヤフラムの溶接方法の好ましい実施例を、第二ダイヤフラム45の溶接構造とともに具体的に説明する。   In this diaphragm valve 10, as shown in FIG. 1, the first protrusion 15 (15 a, 15 b) formed at a predetermined position of the body body 11 over the entire circumference and the outer peripheral edge of the diaphragms 40, 45 are all Welding groove portions 50 and 55 are formed by the second protrusions 41 and 46 formed over the circumference, and welding members 60 and 65 having melting properties are interposed in the welding groove portions 50 and 55, so that the first One or both of the first ridge 15 and the second ridges 41, 46 from one or both of the outer periphery of the ridge 15 and the inner periphery of the second ridges 41, 46 Is pressed to deform either one or both of the first ridge 15 and the second ridges 41, 46 toward the weld groove 50, 55 side, and the first ridge 15 and the second ridge. The welding members 60, 6 are heated indirectly through the portions 41, 46. Dissolved configured to welding. Hereinafter, a preferred embodiment of the above-described diaphragm welding method will be specifically described together with a welded structure of the second diaphragm 45.

第二ダイヤフラム45の溶接構造は、図2,3に示すように、ボディ本体11の第2ブロック11bに形成された第一突条部15bと第二ダイヤフラム45に形成された第二突条部46とによって形成された溶接溝部55を備え、該溶接溝部55には溶着部材65が介在され、加熱部材70によって溶着部材65を溶解させてボディ本体11の第2ブロック11bと第二ダイヤフラム45とを溶接したものである。   As shown in FIGS. 2 and 3, the welding structure of the second diaphragm 45 includes a first protrusion 15 b formed on the second block 11 b of the body main body 11 and a second protrusion formed on the second diaphragm 45. 46, a welding member 65 is interposed in the welding groove 55, and the welding member 65 is melted by the heating member 70, so that the second block 11 b and the second diaphragm 45 of the body main body 11 are Are welded.

第一突条部15bは、ボディ本体11の第二ブロック11bの一面側に全周に亘って突出して形成されたものである。この第一突条部15bでは、外周面16が先端方向へ肉薄となるように傾斜するテーパ状に形成されている。また、第一突条部15bの材質は、ボディ本体11と同様に変性PTFEであることはいうまでもない。   The 1st protrusion part 15b is formed in the 1st surface side of the 2nd block 11b of the body main body 11, and protrudes over the perimeter. In this 1st protrusion part 15b, it forms in the taper shape which inclines so that the outer peripheral surface 16 may become thin toward the front-end | tip direction. Needless to say, the material of the first protrusion 15b is modified PTFE as in the case of the body body 11.

第二突条部46は、第二ダイヤフラム45の外周縁部に全周に亘って突出して形成されたものである。この第二突条部46の突出高さは、前記第一突条部15bの突出高さと略同一に構成される。また、第二突条部46の材質は、弁機構体30と同様に変性PTFEであることはいうまでもない。なお、符号47は第二突条部46の内周面である。   The second protrusion 46 is formed to protrude from the outer peripheral edge of the second diaphragm 45 over the entire circumference. The protrusion height of the second protrusion 46 is substantially the same as the protrusion height of the first protrusion 15b. Needless to say, the material of the second protrusion 46 is a modified PTFE as in the valve mechanism 30. Reference numeral 47 denotes an inner peripheral surface of the second protrusion 46.

溶接溝部55は、第一突条部15bの内側に所定間隔を空けて第一ダイヤフラム45の第二突条部46が対向配置されて形成されたものである。   The weld groove 55 is formed by disposing the second protrusion 46 of the first diaphragm 45 so as to face each other at a predetermined interval inside the first protrusion 15b.

溶着部材65は、前記溶接溝部55に介在されるものであり、フッ素樹脂等の耐蝕性及び耐薬品性が高い樹脂から形成され、特に、熱溶融特性に優れた部材であることが好ましい。実施例の溶着部材65は、PFAによって形成されている。   The welding member 65 is interposed in the welding groove portion 55, is formed of a resin having high corrosion resistance and chemical resistance such as a fluororesin, and is particularly preferably a member having excellent heat melting characteristics. The welding member 65 of the embodiment is formed of PFA.

加熱部材70は、図2,3に示すように、第一突条部15bの外周16側と第二突条部46の内周47側の両側から第一突条部15b及び第二突条部46が溶接溝部55側に変形するように押圧するとともに、第一突条部15b及び第二突条部46を介して間接的に加熱して溶着部材65を溶解させるものである。この加熱部材70は、内部に熱源部(図示せず)を有する熱伝導率のよい本体部75に第一突条部15b側から加熱する第一加熱部71と第二突条部46側から加熱する第二加熱部76とが形成されている。   As shown in FIGS. 2 and 3, the heating member 70 includes the first protrusion 15 b and the second protrusion from both sides of the outer periphery 16 side of the first protrusion 15 b and the inner periphery 47 side of the second protrusion 46. While pressing so that the part 46 may deform | transform to the welding groove part 55 side, it heats indirectly via the 1st protrusion part 15b and the 2nd protrusion part 46, and the welding member 65 is melt | dissolved. The heating member 70 includes a heat source part (not shown) inside and a main body part 75 with good thermal conductivity that heats the first protrusion part 15b from the first heating part 71 and the second protrusion part 46 side. A second heating unit 76 for heating is formed.

実施例の加熱部材70は、熱源部として約300℃に加熱可能な公知のヒータが使用され、真鍮からなる本体部75がボディ本体11に形成された第一突条部15bの外径よりわずかに大きい外径の略円柱形状に形成される。また、第一加熱部71は本体部75の一面75a側の外周縁部に全周に亘って突出して形成されており、第二加熱部76は前記第一加熱部71の内側に第一突条部15bの外径と第二突条部46の内径との間隔よりわずかに小さい所定間隔を空けて全周に亘って突出して形成されている。さらに、第一加熱部71及び第二加熱部76は、加熱時に先端部がボディ本体11またはダイヤフラム45に当接した際、本体部75の一面75aが第一突条部15b及び第二突条部46の先端部分に当接することがない十分な間隔が得られる突出高さでそれぞれ形成されている。なお、図3において、符号72は第一加熱部71の内周面側先端に形成された段部、77は第二加熱部76の外周側先端に形成された切欠部を表す。   In the heating member 70 of the embodiment, a known heater that can be heated to about 300 ° C. is used as a heat source part, and the main body part 75 made of brass is slightly smaller than the outer diameter of the first protrusion 15b formed on the body main body 11. It is formed in a substantially cylindrical shape with a large outer diameter. Further, the first heating unit 71 is formed so as to protrude over the entire outer peripheral edge of the main body 75 on the one surface 75 a side, and the second heating unit 76 is formed on the inner side of the first heating unit 71. It is formed so as to protrude over the entire circumference with a predetermined interval slightly smaller than the interval between the outer diameter of the strip portion 15 b and the inner diameter of the second protrusion 46. Further, when the first heating unit 71 and the second heating unit 76 are in contact with the body main body 11 or the diaphragm 45 at the time of heating, the one surface 75a of the main body 75 is formed by the first protrusion 15b and the second protrusion. Each of the protrusions 46 is formed with a protruding height at which a sufficient interval can be obtained without contacting the tip portion of the portion 46. In FIG. 3, reference numeral 72 denotes a step portion formed at the inner peripheral surface side tip of the first heating unit 71, and 77 denotes a notch portion formed at the outer peripheral side tip of the second heating unit 76.

すなわち、図3(a)から理解されるように、まず、ボディ本体11の第二ブロック11bに形成された第一突条部15bの内側に所定間隔を空けて第二ダイヤフラム45の第二突条部46を対向配置して溶接溝部55を形成し、該溶接溝部55に未溶解の溶着部材66を介在させる。そして、加熱部材70は、第一加熱部71が第一突条部15bの外周面16の略上方かつ第二加熱部76が第二突条部46の内周面47の略上方となるように配置される。   That is, as can be understood from FIG. 3A, first, the second protrusion of the second diaphragm 45 is spaced apart from the first protrusion 15b formed on the second block 11b of the body body 11 with a predetermined interval. The strips 46 are arranged to face each other to form a weld groove 55, and an undissolved welding member 66 is interposed in the weld groove 55. The heating member 70 is configured such that the first heating portion 71 is substantially above the outer peripheral surface 16 of the first protrusion 15b and the second heating portion 76 is substantially above the inner peripheral surface 47 of the second protrusion 46. Placed in.

次に、加熱部材70の加熱温度を約300℃に上昇させて加熱状態とし、図3(b)に図示のように、前記加熱状態の加熱部材70を第一突条部15b及び第二突状部46に向けて降下させる。そして、加熱部材70の第一加熱部71の内周側が第一突条部15bの外周面16に当接することによって第一突条部15bを介して溶着部材67が間接的に加熱されるとともに、加熱部材70の第二加熱部76の外周側(切欠部77)が第二突条部46の内周面47に当接することによって第二突条部46を介して溶着部材67が間接的に加熱されて流動的に溶解される。   Next, the heating temperature of the heating member 70 is raised to about 300 ° C. to obtain a heating state, and the heating member 70 in the heating state is moved to the first protrusion 15b and the second protrusion as shown in FIG. Lower toward the shape 46. And the welding member 67 is indirectly heated via the 1st protrusion part 15b, when the inner peripheral side of the 1st heating part 71 of the heating member 70 contact | abuts to the outer peripheral surface 16 of the 1st protrusion part 15b. When the outer peripheral side (notch 77) of the second heating part 76 of the heating member 70 comes into contact with the inner peripheral surface 47 of the second protruding part 46, the welding member 67 is indirectly connected via the second protruding part 46. To be dissolved fluidly.

上記当接状態から加熱部材70がさらに降下されると、加熱部材70の第一加熱部71が第一突条部15bの直上方向からテーパ状の外周面16に対して押圧する状態となって、第一突条部15bが溶接溝部55側に押されて変形される。一方、加熱部材70の第二加熱部76では、切欠部77が第二突状部46の内周47側先端部分に当接した状態から降下されることにより、第二突条部46が溶接溝部55側に押されて変形される。なお、加熱部材70の第一加熱部71及び第二加熱部76によって第一突条部15b及び第二突状部46の双方が溶接溝部55側に変形されるので、流動的に溶解された溶着部材67が溶接溝部55からわずかに押し出される。   When the heating member 70 is further lowered from the contact state, the first heating portion 71 of the heating member 70 is pressed against the tapered outer peripheral surface 16 from the direction directly above the first protrusion 15b. The first protrusion 15b is pushed and deformed toward the welding groove 55. On the other hand, in the second heating portion 76 of the heating member 70, the second protrusion 46 is welded by being lowered from the state in which the notch 77 is in contact with the tip of the inner protrusion 47 side of the second protrusion 46. The groove 55 is pushed and deformed. In addition, since both the 1st protrusion part 15b and the 2nd protrusion part 46 are deform | transformed into the welding groove part 55 side by the 1st heating part 71 and the 2nd heating part 76 of the heating member 70, it melt | dissolved fluidly. The welding member 67 is slightly pushed out from the welding groove 55.

そして、図3(c)に示すように、加熱部材70を、第一突条部15b及び第二突状部46に適度な押圧力が加えられる位置まで継続して降下させ、第一突条部15b及び第二突状部46をさらに溶接溝部55側に変形させつつ溶着部材68を間接的に加熱することにより、第一突条部15bと第二突状部46とが溶接される。その際、流動的に溶解された溶着部材68が、溶接溝部55から第一突条部15b及び第二突状部46の先端面を覆うようにさらに押し出される。これにより、第一突条部15bと第二突状部46とがより効果的に溶接される。なお、加熱部材70の本体部75の一面75aと第一突条部15b及び第二突条部46の先端部分との間にそれぞれ当接することがない十分な間隔が形成されているため、溶接溝部55から押し出された前記溶着部材68と加熱部材70とを接触させずに溶接を行うことができる。   Then, as shown in FIG. 3C, the heating member 70 is continuously lowered to a position where an appropriate pressing force is applied to the first protrusion 15b and the second protrusion 46, and the first protrusion The first protrusion 15b and the second protrusion 46 are welded by indirectly heating the welding member 68 while further deforming the portion 15b and the second protrusion 46 to the welding groove 55 side. At that time, the melted welding member 68 is further pushed out from the welding groove 55 so as to cover the first protrusion 15b and the distal end surface of the second protrusion 46. Thereby, the 1st protrusion part 15b and the 2nd protrusion part 46 are welded more effectively. In addition, since sufficient space | interval which does not contact | abut between the one surface 75a of the main-body part 75 of the heating member 70, and the front-end | tip part of the 1st protrusion part 15b and the 2nd protrusion part 46 is formed, welding Welding can be performed without bringing the welding member 68 pushed out from the groove 55 into contact with the heating member 70.

このように、上記溶接方法は、第一突条部15b及び第二突状部46を介して溶着部材65を間接的に加熱して溶解させることによりボディ本体11(11b)とダイヤフラム45とを溶接するものであるため、溶接時に加熱部材70と溶着部材65とが接触せず、溶着部材65が溶接溝部55から剥がれる恐れがなく、確実に溶接を行うことができる。また、特に、第一突条部15bの外周16側と第二突状部46の内周47側から押圧して第一突条部15bと第二突状部46を溶接溝部55側に変形させるものであるから、外部から押圧された第一突条部15b及び第二突状部46から溶着部材65に対して適度な圧力が加わり、溶着部材65と第一突条部15b及び第二突状部46とがより強力に接合されて、極めて効果的に溶接することができる。   As described above, in the welding method, the body main body 11 (11b) and the diaphragm 45 are bonded by indirectly heating and melting the welding member 65 via the first protrusion 15b and the second protrusion 46. Since the welding is performed, the heating member 70 and the welding member 65 are not in contact with each other at the time of welding, and there is no fear that the welding member 65 is peeled off from the welding groove portion 55, so that welding can be reliably performed. Particularly, the first protrusion 15b and the second protrusion 46 are deformed to the welding groove 55 side by pressing from the outer periphery 16 side of the first protrusion 15b and the inner periphery 47 side of the second protrusion 46. Therefore, an appropriate pressure is applied to the welding member 65 from the first protruding portion 15b and the second protruding portion 46 pressed from the outside, and the welding member 65, the first protruding portion 15b and the second protruding portion 46 are applied. The protrusion 46 is more strongly joined and can be welded extremely effectively.

さらに、第一突条部15bの外周面16を先端方向へ肉薄となるように傾斜するテーパ状に形成し、第一突条部15bの直上方向からテーパ状の外周面16に対して押圧して第一突条部15bを溶接溝部55側に変形させるものであるため、極めて簡易な構成で第一突条部15bを溶接溝部55側に変形させることが可能となり、ボディ本体11(11b)とダイヤフラム45との溶接を容易に行うことができる。また、実施例の如く、加熱部材70によって第一突条部15bの直上方向からテーパ状の外周面16に対して押圧することで、前記加熱部材70による直上方向からの押圧力を調整することにより第一突条部15bの溶接溝部55側への変形を容易に制御することができる。   Further, the outer peripheral surface 16 of the first protrusion 15b is formed in a tapered shape so as to be thin in the tip direction, and is pressed against the tapered outer surface 16 from directly above the first protrusion 15b. Since the first protrusion 15b is deformed toward the weld groove 55, the first protrusion 15b can be deformed toward the weld groove 55 with a very simple configuration, and the body main body 11 (11b). And the diaphragm 45 can be easily welded. Further, as in the embodiment, the pressing force of the heating member 70 from directly above is adjusted by pressing the taper-shaped outer peripheral surface 16 from directly above the first protrusion 15b by the heating member 70. Thus, the deformation of the first protrusion 15b toward the weld groove 55 can be easily controlled.

なお、図示しないが、上記溶接方法は、ボディ本体11(11b)と第一ダイヤフラム40との溶接に適用可能であることはいうまでもない。   Although not shown, it goes without saying that the welding method can be applied to welding of the body main body 11 (11b) and the first diaphragm 40.

次に、図4を用いて、流体接触部材をベローズ140とした実施例について説明する。図示の流体装置はベローズ弁100であって、ボディ本体111と、該ボディ本体111に形成されたチャンバ120に装置される弁機構体130とからなる。この図において、符号111bはボディ本体111の第2ブロック、111cはボディ本体11の第3ブロック、115はボディ本体11の第2ブロック111bに形成された第一突条部、116は第一突条部の外周面、131は弁機構体130を作動させるピストン部、135は弁機構体130の弁部、141はベローズ140の外周縁部に形成された第二突状部、142は第二突状部の内周面、150は第一突条部115と第二突状部141とによって形成された溶接溝部、160は溶接溝部150に介在される溶着部材である。   Next, an embodiment in which the fluid contact member is a bellows 140 will be described with reference to FIG. The illustrated fluid device is a bellows valve 100, and includes a body main body 111 and a valve mechanism 130 installed in a chamber 120 formed in the body main body 111. In this figure, reference numeral 111b is the second block of the body main body 111, 111c is the third block of the body main body 11, 115 is the first protrusion formed on the second block 111b of the body main body 11, and 116 is the first protrusion. The outer peripheral surface of the strip part, 131 is a piston part for operating the valve mechanism 130, 135 is a valve part of the valve mechanism 130, 141 is a second projecting part formed on the outer peripheral edge of the bellows 140, 142 is the second An inner peripheral surface of the projecting portion, 150 is a weld groove formed by the first projecting portion 115 and the second projecting portion 141, and 160 is a welding member interposed in the weld groove 150.

このベローズ弁100では、図示の如く、前記ダイヤフラム弁10の溶接構造と同様に、第一突条部115の外周116側と第二突条部141の内周142側から第一突条部115と第二突条部141が溶接溝部150側に変形するように押圧するとともに、第一突条部115及び第二突条部141を介して間接的に加熱して溶着部材160を溶解させてボディ本体111(111b)とベローズ140とが溶接される。このように、本発明の溶接方法にあっては、流体接触部材をベローズ140とした場合であっても、効果的に溶接することができる。   In the bellows valve 100, as shown in the drawing, the first protrusion 115 from the outer periphery 116 side of the first protrusion 115 and the inner periphery 142 side of the second protrusion 141, as in the welded structure of the diaphragm valve 10. And the second protrusion 141 are pressed so as to be deformed toward the welding groove 150, and indirectly heated via the first protrusion 115 and the second protrusion 141 to melt the welding member 160. Body body 111 (111b) and bellows 140 are welded. Thus, in the welding method of the present invention, even when the fluid contact member is the bellows 140, the welding can be effectively performed.

なお、本発明の流体接触部材の溶接方法及び溶接構造は、上記実施例で述べた構成に限るものではなく、発明の趣旨を逸脱しない範囲内において種々の変更を付加して実施することができる。例えば、実施例では、第一突条部の外周側と第二突状部の内周側から第一突条部及び第二突状部の双方を溶接溝部側に変形するように押圧する構成としたが、第一突条部の外周側または第二突状部の内周側のいずれか一方から第一突条部または第二突条部のいずれか一方を溶接溝部側に変形するように押圧するようにしてもよい。   The welding method and welded structure of the fluid contact member of the present invention are not limited to the configurations described in the above embodiments, and can be implemented with various modifications without departing from the spirit of the invention. . For example, in the embodiment, the configuration is such that both the first protrusion and the second protrusion are pressed from the outer peripheral side of the first protrusion and the inner peripheral side of the second protrusion to deform toward the weld groove. However, either the first ridge or the second ridge is deformed from the outer peripheral side of the first ridge or the inner peripheral side of the second ridge to the weld groove side. You may make it press on.

また、実施例では、第一突条部の外周面を先端方向へ肉薄となるよう傾斜するテーパ状に形成したが、図5(a)に示すように、第二突条部46sの内周面47sを先端方向へ肉薄となるように傾斜するテーパ状に形成してもよい。図5において、符号15sは外周面16sが略垂直に形成されたボディ本体11(11b)の第一突条部、45sは流体接触部材、70sは加熱部材、71sは内周面先端に切欠部72sを有する第一加熱部、76sは外周面先端に形成された段部77sを有する第二加熱部を表す。なお、以下の実施例において、前述の実施例と同一符号は同一の構成を表すものとして、その説明を省略する。   Further, in the embodiment, the outer peripheral surface of the first ridge portion is formed in a tapered shape that is inclined so as to become thinner toward the distal end. However, as shown in FIG. 5A, the inner periphery of the second ridge portion 46s. The surface 47s may be formed in a tapered shape that is inclined so as to become thinner toward the tip. In FIG. 5, reference numeral 15 s denotes a first protrusion of the body main body 11 (11 b) whose outer peripheral surface 16 s is formed substantially vertically, 45 s is a fluid contact member, 70 s is a heating member, and 71 s is a notch at the inner peripheral surface tip. A first heating unit having 72 s and 76 s represent a second heating unit having a step 77 s formed at the tip of the outer peripheral surface. In the following embodiments, the same reference numerals as those in the previous embodiments represent the same configuration, and the description thereof is omitted.

この実施例では、図5(a)に示すように、加熱部材70sの第一加熱部71が第一突条部15sの外周面16sの略上方かつ第二加熱部76sが第二突状部46sの内周面47sの略上方となるように配置され、続いて、第一突条部15s及び第二突状部46sに向けて降下される。そして、図5(b)に示すように、加熱部材70sの第一加熱部71(切欠部72s)が第一突条部15sの外周16s側先端部分に当接した状態から降下して第一突条部15sを溶接溝部55側に押圧して変形させ、さらに、第二加熱部76sが第二突条部46sの直上方向からテーパ状の外周面47sに対して押圧して第二突条部46sを溶接溝部55側に変形させ、第一突条部15b及び第二突状部46sを介して溶着部材68を間接的に加熱することにより、第一突条部15bと第二突状部46sとが溶接される。   In this embodiment, as shown in FIG. 5A, the first heating part 71 of the heating member 70s is substantially above the outer peripheral surface 16s of the first protrusion 15s and the second heating part 76s is the second protrusion. It is arranged so as to be substantially above the inner peripheral surface 47s of 46s, and then lowered toward the first protrusion 15s and the second protrusion 46s. Then, as shown in FIG. 5 (b), the first heating part 71 (notch part 72s) of the heating member 70s descends from a state where it abuts on the outer peripheral 16s side tip part of the first protrusion 15s. The protruding portion 15s is pressed and deformed toward the welding groove 55, and the second heating portion 76s is pressed against the tapered outer peripheral surface 47s from the direction directly above the second protruding portion 46s to form the second protruding portion. The first protrusion 15b and the second protrusion are formed by deforming the portion 46s toward the weld groove 55 and indirectly heating the welding member 68 via the first protrusion 15b and the second protrusion 46s. The portion 46s is welded.

すなわち、第二突条部46sの内周面47sを先端方向へ肉薄となるように傾斜するテーパ状に形成し、第二突条部46sの直上方向からテーパ状の外周面47sに対して押圧して第二突条部46sを溶接溝部55側に変形させることにより、極めて簡易な構成で第二突条部46sを溶接溝部55側に変形させることができる。このように、第二突条部46sの内周面47sを先端方向へ肉薄となるように傾斜するテーパ状に形成した場合であっても、第一突条部の外周面を先端方向へ肉薄となるように傾斜するテーパ状に形成した前述の実施例と同様にボディ本体と流体接触部材との溶接を容易に行うことができる。なお、図示しないが、第一突条部の外周面と第二突状部の内周面の双方を先端方向へ薄肉となるように傾斜するテーパ状に形成すれば、ボディ本体と流体接触部材との溶接をより簡易に行うことができる。   That is, the inner peripheral surface 47s of the second protrusion 46s is formed in a tapered shape so as to be thin toward the tip, and is pressed against the tapered outer surface 47s from directly above the second protrusion 46s. By deforming the second protrusion 46s toward the weld groove 55, the second protrusion 46s can be deformed toward the weld groove 55 with a very simple configuration. Thus, even when the inner peripheral surface 47s of the second ridge 46s is formed in a tapered shape that is inclined so as to be thin in the tip direction, the outer peripheral surface of the first ridge part is thin in the tip direction. In the same manner as in the above-described embodiment formed in a tapered shape so as to be inclined, it is possible to easily weld the body main body and the fluid contact member. Although not shown, if both the outer peripheral surface of the first protrusion and the inner peripheral surface of the second protrusion are formed in a tapered shape so as to be thin toward the tip, the body body and the fluid contact member Can be more easily welded.

また、前述の実施例では、第一突条部の外周面や第二突状部の内周面をテーパ状に形成するように構成したが、これに限らず、加熱部材の第一加熱部の内周面と第二加熱部の外周面のいずれか一方または双方を先端方向へ肉薄となるように傾斜するテーパ状に形成してもよい。   Moreover, in the above-mentioned Example, although comprised so that the outer peripheral surface of a 1st protrusion part and the inner peripheral surface of a 2nd protrusion part may be formed in a taper shape, it is not restricted to this, The 1st heating part of a heating member Any one or both of the inner peripheral surface and the outer peripheral surface of the second heating portion may be formed in a tapered shape that is inclined so as to become thinner in the distal direction.

図6に示す実施例は、第一加熱部71tの内周面72tと第二加熱部76tの外周面77tの双方が先端方向へ肉薄となるように傾斜するテーパ状に形成された加熱部材70tによって溶接を行うものである。この加熱部材70tでは、第一加熱部71tの内周面72t先端と第二加熱部76tの外周面77t先端との間隔(最大間隔)が、第一突条部15tの外周面16tと第二突状部46の内周面47との間隔より大きく形成されている。また、第一加熱部71tの内周面16tと第二突状部76tの外周面77tの本体部75側の間隔は第一突条部15tの外周面16tと第二突状部46の内周面47との間隔より小さく形成される。この図において、符号15tは外周面16tが略垂直に形成されたボディ本体11(11b)の第一突条部、45tは流体接触部材である。   In the embodiment shown in FIG. 6, the heating member 70t is formed in a tapered shape so that both the inner peripheral surface 72t of the first heating unit 71t and the outer peripheral surface 77t of the second heating unit 76t are inclined toward the tip. Welding is performed by In this heating member 70t, the interval (maximum interval) between the distal end of the inner peripheral surface 72t of the first heating portion 71t and the distal end of the outer peripheral surface 77t of the second heating portion 76t is the same as that of the outer peripheral surface 16t of the first protrusion 15t. The distance between the protrusion 46 and the inner peripheral surface 47 is larger. Further, the distance between the inner peripheral surface 16t of the first heating portion 71t and the outer peripheral surface 77t of the second projecting portion 76t on the main body 75 side is the distance between the outer peripheral surface 16t of the first projecting portion 15t and the second projecting portion 46. It is formed smaller than the interval with the peripheral surface 47. In this figure, reference numeral 15t denotes a first protrusion of the body body 11 (11b) having an outer peripheral surface 16t formed substantially vertically, and 45t denotes a fluid contact member.

そこで、図6(a)に示すように、加熱部材70tを、第一加熱部71tの内周面72tが第一突条部15tの外周面16tの略上方かつ第二加熱部76tの内周面77tが第二突条部46の外周面47の略上方となるように配置し、第一突条部15t及び第二突状部46tに向けて降下させる。続いて、図6(b)に示すように、第一加熱部71tの内周面72tが第一突条部15tの外周面16t先端に当接した状態から降下されて第一突条部15tが溶接溝部55側に押圧されて変形され、さらに、第二加熱部76tの外周面77tが第二突条部46tの内周面47t先端に当接した状態から降下されて第二突条部46tが溶接溝部55側に押圧されて変形されて、第一突条部15t及び第二突状部46tを介して溶着部材68が間接的に加熱されることにより、第一突条部15tと第二突状部46tとが溶接される。   Therefore, as shown in FIG. 6 (a), the heating member 70t has an inner peripheral surface 72t of the first heating portion 71t substantially above the outer peripheral surface 16t of the first protrusion 15t and an inner periphery of the second heating portion 76t. It arrange | positions so that the surface 77t may become substantially above the outer peripheral surface 47 of the 2nd protrusion part 46, and it is lowered | hung toward the 1st protrusion part 15t and the 2nd protrusion part 46t. Subsequently, as shown in FIG. 6B, the inner surface 72t of the first heating unit 71t is lowered from the state in contact with the tip of the outer surface 16t of the first protrusion 15t, and the first protrusion 15t. Is pressed to the weld groove 55 side and deformed, and further, the outer peripheral surface 77t of the second heating portion 76t is lowered from the state in contact with the tip of the inner peripheral surface 47t of the second protruding portion 46t, and the second protruding portion 46t is pressed and deformed to the welding groove 55 side, and the welding member 68 is indirectly heated via the first protrusion 15t and the second protrusion 46t, whereby the first protrusion 15t and The second protrusion 46t is welded.

このように、加熱部材70tの第一加熱部71tの内周面72t及び第二加熱部76tの外周面77tを先端方向へ肉薄となるように傾斜するテーパ状に形成し、第一突条部15t及び第二突状部46tを直上方向から押圧して溶接溝部55側に変形させることにより、極めて簡易な構成で第一突条部15t及び第二突状部46tを溶接溝部55側に変形させることができる。したがって、第一突条部の外周面や第二突状部の内周面をテーパ状に形成した場合と同様に、ボディ本体と流体接触部材との溶接を容易に行うことができる。なお、図示しないが、加熱部材の第一加熱部の内周面または第二加熱部の外周面のいずれか一方を先端方向へ薄肉となるように傾斜するテーパ状に形成しても、ボディ本体と流体接触部材との溶接を簡易に行うことができる。   In this way, the inner peripheral surface 72t of the first heating part 71t and the outer peripheral surface 77t of the second heating part 76t of the heating member 70t are formed in a tapered shape so as to become thinner toward the distal end, and the first protrusion part The first protrusion 15t and the second protrusion 46t are deformed to the welding groove 55 side with an extremely simple configuration by pressing the 15t and the second protrusion 46t from the upper direction and deforming the welding protrusion 55t. Can be made. Therefore, similarly to the case where the outer peripheral surface of the first protrusion and the inner peripheral surface of the second protrusion are tapered, the body main body and the fluid contact member can be easily welded. Although not shown in the drawings, the body main body may be formed even if either the inner peripheral surface of the first heating portion or the outer peripheral surface of the second heating portion of the heating member is tapered so as to be thin toward the distal end. And the fluid contact member can be easily welded.

本発明の一実施例に係る流体接触部材の溶接構造を備えたダイヤフラム弁の断面図である。It is sectional drawing of the diaphragm valve provided with the welding structure of the fluid contact member which concerns on one Example of this invention. ダイヤフラムの溶接方法を表した概略断面図である。It is a schematic sectional drawing showing the welding method of a diaphragm. 図2の溶接方法を段階的に表した概略図である。It is the schematic which represented the welding method of FIG. 2 in steps. 本発明の流体接触部材の溶接構造を備えたベローズ弁の要部断面図である。It is principal part sectional drawing of the bellows valve provided with the welding structure of the fluid contact member of this invention. 第二突状部の内周面をテーパ状に形成した場合の溶接方法を段階的に表した概略図である。It is the schematic which represented the welding method at the time of forming the internal peripheral surface of a 2nd protrusion part in a taper shape in steps. 他の実施例に係る溶接方法を段階的に表した概略図である。It is the schematic which represented the welding method which concerns on another Example in steps. 従来の流体接触部材の溶接方法を表した概略断面図である。It is a schematic sectional drawing showing the welding method of the conventional fluid contact member.

符号の説明Explanation of symbols

10 ダイヤフラム弁
11 ボディ本体
15 第一突条部
20 チャンバ
30 弁機構体
40 第一ダイヤフラム
41 第二突状部
45 第二ダイヤフラム
46 第二突状部
50,55 溶接溝部
60,65 溶着部材
DESCRIPTION OF SYMBOLS 10 Diaphragm valve 11 Body main body 15 1st protrusion part 20 Chamber 30 valve mechanism 40 1st diaphragm 41 2nd protrusion part 45 2nd diaphragm 46 2nd protrusion part 50,55 Welding groove part 60,65 welding member

Claims (11)

流体装置のボディ本体に溶着部材を介して流体接触部材を溶接する溶接方法であって、
前記ボディ本体の所定位置に全周に亘って形成された第一突条部と前記流体接触部材の外周縁部に全周に亘って形成された第二突条部とによって溶接溝部を形成し、前記溶接溝部内に溶融性を有する溶着部材を介在させ、前記第一突条部の外周側と前記第二突条部の内周側のいずれか一方または双方から前記第一突条部と第二突条部のいずれか一方または双方を押圧して該第一突条部と第二突条部のいずれか一方または双方を前記溶接溝部側に変形させるとともに、前記第一突条部及び第二突条部を介して間接的に加熱して前記溶着部材を溶解させて溶接することを特徴とする流体接触部材の溶接方法。
A welding method for welding a fluid contact member to a body body of a fluid device via a welding member,
A welding groove is formed by a first protrusion formed on the entire circumference of the body body at a predetermined position and a second protrusion formed on the outer peripheral edge of the fluid contact member. The welding groove member is interposed in the weld groove, and the first ridge is formed from one or both of the outer peripheral side of the first ridge and the inner peripheral side of the second ridge. One or both of the second ridges are pressed to deform either one or both of the first ridges and the second ridges toward the weld groove, and the first ridges and A welding method for a fluid contact member, wherein the welding member is melted and welded by indirectly heating through a second protrusion.
前記第一突条部の外周面を先端方向へ肉薄となるように傾斜するテーパ状に形成し、前記第一突条部の直上方向から前記テーパ状の外周面に対して押圧することにより、前記第一突条部を前記溶接溝部側に変形させる請求項1に記載の流体接触部材の溶接方法。   By forming the outer peripheral surface of the first ridge portion into a tapered shape that is inclined so as to be thin in the tip direction, by pressing against the tapered outer peripheral surface from directly above the first ridge portion, The fluid contact member welding method according to claim 1, wherein the first protrusion is deformed toward the welding groove. 前記第二突条部の内周面を先端方向へ肉薄となるように傾斜するテーパ状に形成し、前記第二突条部の直上方向から前記テーパ状の内周面に対して押圧することにより、前記第二突条部を前記溶接溝部側に変形させる請求項1又は2に記載の流体接触部材の溶接方法。   The inner peripheral surface of the second ridge is formed in a tapered shape so as to be thin toward the tip, and is pressed against the tapered inner peripheral surface from the direction directly above the second ridge. The method for welding a fluid contact member according to claim 1 or 2, wherein the second projecting ridge portion is deformed to the welding groove portion side. 前記第一突条部の外周面側から加熱する第一加熱部と前記第二突状部の内周面側から加熱する第二加熱部とを有し、前記第一加熱部の内周面と前記第二加熱部の外周面のいずれか一方または双方を先端方向へ肉薄となるように傾斜するテーパ状に形成した加熱部材によって、前記第一突条部及び第二突状部を直上方向から押圧して前記溶接溝部側に変形させる請求項1に記載の流体接触部材の溶接方法。   It has a 1st heating part heated from the outer peripheral surface side of said 1st protrusion part, and a 2nd heating part heated from the inner peripheral surface side of said 2nd projection part, and the inner peripheral surface of said 1st heating part And the outer peripheral surface of the second heating part or both of the outer circumferential surfaces of the second heating part, the first projecting part and the second projecting part are directed directly upward by a heating member formed in a tapered shape so as to be thin in the tip direction. The method for welding a fluid contact member according to claim 1, wherein the fluid contact member is deformed toward the weld groove by being pressed from the side. 前記流体接触部材がダイヤフラムである請求項1ないし4のいずれか1項に記載の流体接触部材の溶接方法。   The method for welding a fluid contact member according to any one of claims 1 to 4, wherein the fluid contact member is a diaphragm. 前記流体接触部材がベローズである請求項1ないし4のいずれか1項に記載の流体接触部材の溶接方法。   The method for welding a fluid contact member according to any one of claims 1 to 4, wherein the fluid contact member is a bellows. 流体装置のボディ本体に溶着部材を介して流体接触部材が溶接される溶接構造であって、
前記ボディ本体の所定位置に全周に亘って形成された第一突条部と、前記流体接触部材の外周縁部に全周に亘って形成された第二突条部と、前記第一突条部と第二突条部とによって形成された溶接溝部とを備え、
前記溶接溝部には溶融性を有する溶着部材が介在され、前記第一突条部の外周側と前記第二突条部の内周側のいずれか一方または双方から前記第一突条部と第二突条部のいずれか一方または双方が前記溶接溝部側に変形するように押圧するとともに、前記第一突条部及び第二突条部を介して間接的に加熱して前記溶着部材を溶解させて溶接したことを特徴とする流体接触部材の溶接構造。
A welding structure in which a fluid contact member is welded to a body body of a fluid device via a welding member,
A first ridge formed over the entire circumference at a predetermined position of the body body; a second ridge formed over the entire circumference of the outer peripheral edge of the fluid contact member; and the first protrusion. A welding groove formed by the strip and the second protrusion,
A welding member having meltability is interposed in the weld groove portion, and the first ridge portion and the first ridge portion are provided from one or both of the outer peripheral side of the first ridge portion and the inner peripheral side of the second ridge portion. Either one or both of the two ridges are pressed so as to be deformed toward the weld groove, and the welding member is melted by indirectly heating through the first and second ridges. A welded structure of a fluid contact member characterized by being welded.
前記第一突条部の外周面が先端方向へ肉薄となるように傾斜するテーパ状に形成されている請求項7に記載の流体接触部材の溶接構造。   The weld structure for a fluid contact member according to claim 7, wherein the outer peripheral surface of the first protrusion is formed in a tapered shape that is inclined so as to be thin in a distal direction. 前記第二突条部の内周面が先端方向へ肉薄となるように傾斜するテーパ状に形成されている請求項7又は8に記載の流体接触部材の溶接構造。   The welding structure of the fluid contact member according to claim 7 or 8, wherein the inner peripheral surface of the second protrusion is formed in a tapered shape so as to be thin toward the tip. 前記流体接触部材がダイヤフラムである請求項7ないし9のいずれか1項に記載の流体接触部材の溶接構造。   The weld structure of a fluid contact member according to any one of claims 7 to 9, wherein the fluid contact member is a diaphragm. 前記流体接触部材がベローズである請求項7ないし9のいずれか1項に記載の流体接触部材の溶接構造。   The fluid contact member welding structure according to claim 7, wherein the fluid contact member is a bellows.
JP2007277582A 2007-10-25 2007-10-25 Method for welding fluid contact member Expired - Fee Related JP4774399B2 (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03130474A (en) * 1989-10-16 1991-06-04 Sonshaku Yo Artificial leather having holographic diffraction grating
JP2005163877A (en) * 2003-12-01 2005-06-23 Ckd Corp Medicinal solution control valve
JP2006300091A (en) * 2005-04-15 2006-11-02 Ckd Corp Fluid control valve
JP2007321958A (en) * 2006-06-05 2007-12-13 Ckd Corp Chemical valve

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03130474A (en) * 1989-10-16 1991-06-04 Sonshaku Yo Artificial leather having holographic diffraction grating
JP2005163877A (en) * 2003-12-01 2005-06-23 Ckd Corp Medicinal solution control valve
JP2006300091A (en) * 2005-04-15 2006-11-02 Ckd Corp Fluid control valve
JP2007321958A (en) * 2006-06-05 2007-12-13 Ckd Corp Chemical valve

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