JP2009100684A - Device for producing sweet bean pancake and method for producing the same - Google Patents

Device for producing sweet bean pancake and method for producing the same Download PDF

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JP2009100684A
JP2009100684A JP2007275965A JP2007275965A JP2009100684A JP 2009100684 A JP2009100684 A JP 2009100684A JP 2007275965 A JP2007275965 A JP 2007275965A JP 2007275965 A JP2007275965 A JP 2007275965A JP 2009100684 A JP2009100684 A JP 2009100684A
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dough
edible dough
plate
edible
baking
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JP5067622B2 (en
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Fumiharu Masuda
田 文 治 増
Toyohiko Endo
藤 豊 彦 遠
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Masdac Co Ltd
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Masdac Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a device for producing a sweet bean pancake, capable of extending its dough by a fixed thickness, eliminating the unevenness of baking, caused by the dripping of the dough and preventing liquid dripping by the trickling of the dough on the surface of the dough on a baking plate. <P>SOLUTION: This device for producing the sweet bean pancake is constituted by circularly joined baking plates and comprises a conveying device for loading and transporting edible dough, an edible dough-supplying device having an edible dough-filling vessel and supplying the dough on the baking plate, a heating device installed at the above and below the baking plates for baking the upper and lower surfaces of the edible dough and a sweet bean pancake-treating device for filling ingredients to form the sweet bean pancake after cooling the baked edible dough. The edible dough-supplying device is characterized by comprising an edible dough-supplying part for supplying the edible dough from the edible dough-filling vessel to the baking plates, a rotatable extension blade mounted at the lower end of the edible dough-supplying part and extending the edible dough between the baking plates and the blade thinly and as a uniform thickness, and a preventing mechanism of liquid-dripping for moving the extension blade vertically after extending the edible dough thinly. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明はドラ焼きの製造装置及び方法に係り、詳しくは、表裏両面を焼いた2枚のドラ焼き皮6をあんなどの中味をはさんで重ね合わせ、しかも、この皮6の周縁部に相当する耳部を押圧して密着したドラ焼きを連続的に製造できるドラ焼きの製造方法に関する。   The present invention relates to an apparatus and a method for manufacturing Dora-yaki, and more specifically, two Dora-yaki skins 6 baked on both front and back sides are overlapped with the contents such as sauce, and corresponds to the peripheral edge of the skin 6. The present invention relates to a method for producing Dora-yaki that can continuously produce Dora-yaki that presses and closely contacts an ear part.

ドラ焼きは和菓子の王様と云われ、種々のドラ焼きが製造されている。
ドラ焼きは、元来、手作業により、小麦を主成分とする生地を焼成板上に円盤状に滴下して、焼成板に接触する表面を焼いてから裏返して裏面を裏焼きし、その2枚の皮6の間に、あんなどの中味をはさんで作られている。
しかし、このドラ焼きは、中味をはさんだ皮6の間から細菌などが入り易く、これによって、日持ちがよくないと云われる。しかし、このドラ焼きは、2枚の皮6の表裏面が焼かれているため、非常にソフトで食感が良く、手造りであることもあって、おいしいと云われ、和菓子の王様とも云われている。
Dora-yaki is said to be the king of Japanese confectionery, and various dora-yaki are manufactured.
Dora-yaki was originally made by manually dropping a dough mainly composed of wheat onto a fired plate in a disc shape, baking the surface in contact with the fired plate, turning it over, and back-baking the back. It is made between the skins 6 with the contents such as bean paste.
However, it is said that this Dora-yaki is easy to contain bacteria from between the peeled skin 6 so that it does not last long. However, this Dora-yaki is said to be delicious, because it is very soft and has a good texture, because it is baked on both sides, and it is also said to be the king of Japanese confectionery. ing.

このドラ焼きを、手作業に依存せず、しかも、重ね合わせた皮6の周縁部を互いに密着させるように、連続的に製造する方法が、例えば、特公昭60−1846号公報に開示されている。
この方法は、連続的に走行する無終端焼成板の上で、まず、一定量の生地の焼成板に接触する下面を焼くとともに、生地の上面として露出する裏面を乾燥し、その後、生地を反転して生地の裏面を焼成板に接触させて焼成板の余熱で焼く方法である。このため、裏面では、その中央部分だけ焼かれ、外周部は所定幅の環状の非焼成部として残る。
For example, Japanese Patent Publication No. Sho 60-1846 discloses a method for continuously producing the Dora-baking so that the peripheral portions of the overlapped skins 6 are brought into close contact with each other without depending on manual work. Yes.
In this method, on the endless firing plate that runs continuously, the lower surface that contacts the firing plate of a certain amount of dough is first baked, the back surface exposed as the upper surface of the dough is dried, and then the dough is inverted. Then, the back side of the dough is brought into contact with the fired plate and baked with the residual heat of the fired plate. For this reason, only the central part is baked on the back surface, and the outer peripheral portion remains as an annular non-fired portion having a predetermined width.

この方法では、2枚の皮6を合わせると、裏面の外周部には非焼成部が環状に残っているため、重ね合わせ後に外周部を押圧すると、これら非焼成部が互いに接合し、皮6の合わせ面から雑菌などが侵入することがなく、日持ちが比較的良好であると云われている。
また、2枚の皮6は焼成板上でその両面が焼かれているため、食感もソフトで手焼きと同じ食感である。上記方法では、このようなものが大量かつ安価に得られる。
In this method, when the two skins 6 are put together, the non-fired portion remains in an annular shape on the outer peripheral portion of the back surface. It is said that bacteria and the like do not invade from the mating surfaces, and the shelf life is relatively good.
In addition, since the two skins 6 are baked on both sides of the fired plate, the texture is also soft and the same texture as hand-baked. In the above method, such a thing can be obtained in large quantities and at low cost.

しかし、この連続製造法をとると、連続的に走行する焼成板の出口部で焼き上った皮6を焼成板から剥離するのに手間がかかり、剥離するときに皮6が破損することが多い。このため、得られる皮6の品質が損なわれるほか、次の作業との連続性の点で問題が起きる。
また、剥離のときに、焼成板と焼き上った皮6との間に剥離板などを入れて剥離すると、剥離板によって、焼成板の表面が傷つけられるほか、焼き上った皮6そのものが破損し、品質が損なわれる。
さらに、連続的に走行する焼成板の往路側ではガス又は電気によって加熱されているが、入口部で生地が滴下されると、大幅に温度が低下する。このため、生地の加熱が不均一になり、焼き上った皮6のソフトさが失なわれる。
However, if this continuous manufacturing method is taken, it takes time to peel the peeled-up skin 6 from the fired plate at the outlet of the continuously running fired plate, and the skin 6 may be damaged when peeled off. Many. For this reason, the quality of the obtained skin 6 is impaired, and a problem arises in terms of continuity with the next operation.
Further, when peeling is performed by putting a peeling plate or the like between the fired plate and the baked skin 6 during peeling, the surface of the fired plate is damaged by the peeling plate, and the baked skin 6 itself is Damaged and quality deteriorated.
Furthermore, although it is heated by gas or electricity on the forward path side of the fired plate that runs continuously, the temperature drops significantly when the dough is dropped at the entrance. For this reason, the heating of the dough becomes uneven and the softness of the baked skin 6 is lost.

その他、焼成板上で、皮6の両面を焼くため、皮6の片面を焼いたのちには、例えば剥離板によって皮6を持ち上げて反転させてから、皮6の他面を焼くことになる。この剥離板による皮6の持ち上げ、ならびに反転のとき、皮6の他面は、未焼成であるため、持ち上げ後の反転時に生の生地が流れ出し、反転そのものにも問題がある。また、先に提案された連続製造法では表裏面を焼き上げて皮6の組織が十分に形成できないうちに中味が充填されるため、中味が皮6の組織の中に沈み、食感が失なわれる問題もあった。 In addition, since both sides of the skin 6 are baked on the fired plate, after one side of the skin 6 is baked, for example, the skin 6 is lifted and inverted by a peeling plate, and then the other surface of the skin 6 is baked. . When the peel 6 is lifted and reversed by the peeling plate, the other surface of the skin 6 is unfired, so that the raw fabric flows out during reversal after lifting, and there is a problem with the reversal itself. Further, in the previously proposed continuous manufacturing method, the contents are filled before the front and back surfaces are baked and the structure of the skin 6 cannot be sufficiently formed, so that the contents sink into the structure of the skin 6 and the texture is lost. There was also a problem.

特許第3425264号は、上記問題を解決するために本発明者によりなされたものであり、以下の方法によりドラ焼きを製造するものである。
即ち、無終端状に連結された焼成板が入口部と出口部で巻回されて走行する焼成板の往路において、先ず、この焼成板上で生地を焼いてドラ焼き皮6用生地の表面を形成する。次に、ドラ焼き皮6用生地を反転裏返した裏面をその焼き状態がそれほど進行させない状態にとどめて焼成板上で焼きながら、焼成板を出口部の巻回部分に到達させる。この巻回部分で焼成板が傾斜しながら走行方向を往路から復路に変えるときに焼成板とその上で焼かれたドラ焼き皮6用生地との間に気体を噴射してこのドラ焼き皮6用生地を剥離する。その後、この剥離された2枚のドラ焼き皮6用生地の間に中味を入れて重ね合わせ、この2枚のドラ焼き皮6用生地の周縁を押圧密着させてドラ焼きを製造する。
Japanese Patent No. 3425264 has been made by the present inventor in order to solve the above-mentioned problem, and is produced by the following method.
That is, in the forward path of the firing plate in which the firing plates connected in an endless manner are wound around the entrance portion and the exit portion, the dough is first baked on the firing plate and the surface of the dough for the dora roast 6 is Form. Next, the baking plate is made to reach the winding portion of the exit portion while baking the dough for the Dora roasted skin 6 on the baking plate while keeping the back side of the dough for the dough so that it does not progress so much. When the firing plate is inclined at this winding portion and the traveling direction is changed from the forward path to the return path, gas is injected between the firing plate and the dough for the Dora roasted skin 6 baked thereon, and this Dora roasted skin 6 Remove the dough. Thereafter, the peeled dough for dora-yaki skin 6 is put between the two dough, and the dough is made by pressing and adhering the peripheral edges of the dough for dora-yaki skin 6.

上記方法によると、無終端状に連結されて走行する焼成板の往路の焼成によって裏面の焼きをそれほど進行させることなく留められている皮6を形成しても、この皮6は焼成板の出口部において円滑に剥離することができる。さらに、剥離された皮6は、剥離後に2枚の皮6が常温まで冷却されて組織が形成され、中味が充填されるため、食感にすぐれるドラ焼きが得られる。 According to the above-described method, even if the skin 6 that is fastened without much progress of baking on the back surface is formed by firing in the forward direction of the firing plate that is connected endlessly, the skin 6 remains at the exit of the firing plate. It can be smoothly peeled off at the part. Furthermore, since the peeled skin 6 is peeled off, the two skins 6 are cooled to room temperature to form a structure, and the contents are filled, so that a dora-yaki with an excellent texture can be obtained.

しかし、この方法では、焼成板を走行させながら焼成板上に生地を滴下し、これを引き延ばす方法を採っているが、焼成板が加熱されているため滴下の間に生地の上に焼きむらが発生し、これが製品表面に模様となって現われるという問題があった。
また、生地を滴下後引き延ばし羽根を引き上げる際、羽根に生地が付着するため、付着した生地が焼成板上の生地の表面上に滴下するまで待つ必要があるため能率低下を来たす問題があった。
特公昭60−1846号公報 特許第3425264号公報
However, in this method, a method is adopted in which the dough is dropped on the fired plate while the fired plate is running and is stretched. However, since the fired plate is heated, there is uneven baking on the dough during the dripping. There was a problem that this occurred and appeared as a pattern on the product surface.
Further, when the dough is drawn and then extended and the blades are pulled up, the dough adheres to the blades. Therefore, it is necessary to wait until the attached dough drops on the surface of the dough on the fired plate.
Japanese Patent Publication No. 60-1846 Japanese Patent No. 3425264

本発明の目的は、生地を一定の厚みに延ばし、生地滴下による焼きむらをなくすとともに、生地が焼成板上の生地の表面上に滴下する液だれの防止が可能などら焼き製造装置及び製造方法を提供することである。   It is an object of the present invention to extend a dough to a certain thickness, eliminate uneven baking due to dripping of the dough, and prevent dripping of the dripping of the dough onto the surface of the dough on the baking plate. Is to provide.

本発明は、環状に連結された焼成板から構成され、可食生地を載せて移動する搬送装置と、可食生地充填槽を有し、前記焼成板上に生地を供給する可食生地供給装置と、前記焼成板の上下に設けられ前記可食生地の上下面を焼成する加熱装置と、焼成された可食生地を冷却後、中身を詰めてドラ焼きにするドラ焼き処理装置と、を含んで構成され、前記可食生地供給装置は、前記可食生地が前記可食生地充填槽から前記焼成板に供給される可食生地供給部と、前記可食生地供給部の下端に装着され前記焼成板との間の前記可食生地を薄く厚みを均一に延ばす回転可能な延ばし羽根と、前記可食生地を薄く引き延ばした後の前記引き延ばし羽根を上下動させる液垂れ防止機構と、を備えていることを特徴とする。   The present invention comprises an annularly connected baked plate, a transporting device for placing and moving edible dough, an edible dough filling tank, and an edible dough supply device for supplying dough onto the baked plate And a heating device provided above and below the baking plate for baking the upper and lower surfaces of the edible dough, and a dora baking processing device for cooling the baked edible dough and filling the contents to dora baking. The edible dough supply device is mounted on the lower end of the edible dough supply unit and the edible dough supply unit in which the edible dough is supplied from the edible dough filling tank to the fired plate. A rotatable extending blade that thinly extends the edible dough between the baking plates to a uniform thickness, and a dripping prevention mechanism that vertically moves the extending blade after the edible dough is thinly stretched. It is characterized by being.

前記搬送装置は、2本のリンクチェーンに取り付けられ上部の往路側と下部の復路側を形成する焼成板と、前記2本のリンクチェーンを駆動し、前記連結された焼成板を連続的に移動させる駆動装置と、からなり、前記加熱装置は、前記環状に連結されて移動する焼成板の往路側で前記焼成板を下部から加熱する加熱装置と、前記焼成板の往路側で前記焼成板の上部を加熱する生地上部加熱装置と、からなることを特徴とする。   The transport device is attached to two link chains and forms a firing plate that forms an upper forward path side and a lower return path side, and drives the two link chains to continuously move the connected firing plates. A heating device that heats the firing plate from the lower side on the forward path side of the firing plate connected in a ring, and the firing device on the forward path side of the firing plate. It comprises a dough upper part heating device for heating the upper part.

前記ドラ焼き処理装置は、前記焼成板の往路で下部を加熱された前記可食生地を反転させる生地反転手段と、前記焼成板の往路終端近くで前記可食生地を焼成板から剥離する剥離手段と、前記焼成板から剥離された前記可食生地を受け取るコンベヤと、前記焼成板から剥離された前記可食生地を冷却する冷却手段と、冷却された前記可食生地に中味を充填する中味充填手段と、中味を充填された前記可食生地に別の前記冷却された可食生地を重ね合わせる可食生地重ね手段と、中味が充填された前記可食生地の耳締めを行なう耳締め手段と、からなることを特徴とする。   The Dora-yaki processing apparatus includes a dough reversing unit that reverses the edible dough heated at the lower part in the forward path of the baking plate, and a peeling unit that peels the edible dough from the baking plate near the end of the forward path of the baking plate. A conveyor for receiving the edible dough peeled from the fired plate, a cooling means for cooling the edible dough peeled from the fired plate, and a content filling for filling the cooled edible dough with a content Means, edible dough stacking means for superimposing another cooled edible dough on the edible dough filled with the contents, and ear fastening means for carrying out the ear tightening of the edible dough filled with the contents It is characterized by comprising.

前記可食生地供給装置は、前記焼成板の進行方向に直角な方向に、1つまたは複数個設けられ、前記延ばし羽根は、耐食性金属、または樹脂製で、先端部に傾斜部が設けられており、前記可食生地供給装置の下端部には、引き延ばされる可食生地の厚さを決めるためのストッパーピンが設けられていることを特徴とする。   One or a plurality of the edible dough supply devices are provided in a direction perpendicular to the advancing direction of the fired plate, and the extending blade is made of a corrosion-resistant metal or resin, and an inclined portion is provided at the tip. And a stopper pin for determining the thickness of the edible dough to be stretched is provided at the lower end of the edible dough supply device.

前記可食生地供給装置は、焼成板が移動する間は前記引き延ばし羽根を上昇させ、焼成板が停止している間は前記引き延ばし羽根を下降させるアクチュエータと、引き延ばし羽根を回転させる電動機を装着していることを特徴とする。   The edible dough supply apparatus is equipped with an actuator that raises the extending blade while the baking plate moves and lowers the extending blade while the baking plate is stopped, and an electric motor that rotates the extending blade. It is characterized by being.

また、本発明は、環状に連結されて移動する焼成板上に充填槽から可食生地供給部を通して可食生地が供給される可食生地供給段階と、前記可食生地が前記焼成板上に供給開始されると同時に、前記可食生地供給部の下端に装着された延ばし羽根を回転させて、前記焼成板との間の前記可食生地を薄く厚みを均一に延ばす生地引き延ばし段階と、前記生地引き延ばし段階終了後、前記可食生地供給装置に取り付けられた液垂れ防止機構により前記延ばし羽根を前記生地から離して引き上げた後、直ちに再度前記延ばし羽根を下げて薄く引き延ばされた前記可食生地に接触させ、前記延ばし羽根の液垂れを焼成板上の前記可食生地と一体化させる液垂れ防止段階と、前記焼成板の上下に設けられ前記可食生地の上下面を焼成する加熱装置により、前記可食生地の上下面を焼成する加熱段階と、焼成された可食生地をドラ焼き処理装置により
冷却後、中身を詰めてドラ焼きにするドラ焼き処理段階と、からなることを特徴とする。
The present invention also provides an edible dough supply stage in which edible dough is supplied from a filling tank through an edible dough supply unit onto a baked plate that is connected and moved in an annular shape, and the edible dough is placed on the baked plate. At the same time as the supply is started, by rotating the extending blade attached to the lower end of the edible dough supply unit, the dough stretching step for uniformly extending the thickness of the edible dough between the baking plate and the thickness, and After the dough stretching stage is completed, the spreader blade is lifted away from the dough by a liquid dripping prevention mechanism attached to the edible dough feeding device, and immediately thereafter, the spreader blade is lowered again and thinly stretched. A liquid dripping prevention step of bringing the extended blade into contact with the edible dough and integrating the dripping of the extended blade with the edible dough on the baking plate, and heating for baking the upper and lower surfaces of the edible dough provided above and below the baking plate Depending on the device The heating step of baking the upper and lower surfaces of the edible dough, and the dora baking processing step of filling the contents and cooling the baked edible dough after cooling with a dora baking processing device. .

前記ドラ焼き処理段階は、前記焼成板が可食生地供給装置から加熱装置に向かう往路において、前記焼成板で下部を加熱された前記可食生地を反転させる生地反転工程と、前記焼成板の往路終端近くで前記可食生地を焼成板から剥離する剥離工程と、前記焼成板から剥離された前記可食生地をコンベヤ上に受け取り、冷却する冷却工程と、前記冷却された前記可食生地に中味を充填する中味充填工程と、中味を充填された前記可食生地に別の前記冷却された可食生地を重ね合わせる可食生地重ね工程と、中味が充填された前記可食生地の耳締めを行なう耳締め工程と、からなることを特徴とする。   The dora-baking process step includes a dough reversing step of reversing the edible dough heated at the lower part by the calcining plate in the outbound path from the edible dough supply device to the heating device, and the firing plate outbound route. A peeling step for peeling the edible dough from the fired plate near the end, a cooling step for receiving and cooling the edible dough peeled from the fired plate on the conveyor, and a content in the cooled edible dough A filling step for filling the edible dough, a edible dough stacking step for superimposing another cooled edible dough on the edible dough filled with the content, and an ear fastening of the edible dough filled with the content. And an ear fastening step to be performed.

前記焼成板は、その復路において加熱しておき、前記可食生地は、焼成板の往路において、この焼成板上で生地を焼いて可食生地の表面を形成してから、前記可食生地を反転裏返した裏面をその焼き状態がそれほど進行させない状態にとどめることを特徴とする。 The fired plate is heated in the return path, and the edible dough is baked on the fired plate to form the surface of the edible dough, and then the edible dough is formed on the forward path of the fired plate. It is characterized in that the reverse side of the reverse side is kept in a state where the baking state does not progress so much.

前記可食生地は、前記可食生地を反転裏返した裏面をその焼き状態がそれほど進行させない状態にとどめた後、往路端末の焼成板反転部で、前記焼成板が傾斜しながら走行方向を往路から復路に変えるときに前記焼成板とその上で焼かれた可食生地との間に気体を噴射してこのドラ焼き皮6用生地を剥離することを特徴とする。   In the edible dough, after the reverse side of the edible dough is turned over and the back side is kept in a state where the baking state does not progress so much, the firing plate is reversed at the firing plate reversing portion of the outward terminal, and the traveling direction is changed from the forward direction while the firing plate is inclined. When changing to the return path, a gas is injected between the fired plate and the edible dough baked thereon to peel off the dough for the dora-yaki skin 6.

本発明により、生地を一定の厚みに延ばすことができ、生地を滴下しながら厚みを均一に延ばすことで生地滴下による焼きむらをなくすることが出来るとともに、生地が焼成板上の生地の表面上に滴下する液だれの防止が可能となり、安定した品質が確保できる効果が得られる。   According to the present invention, it is possible to extend the dough to a certain thickness, and evenly adding the thickness while dripping the dough eliminates uneven baking due to dripping of the dough, and the dough is on the surface of the dough on the baking plate. The dripping of the liquid can be prevented, and an effect of ensuring stable quality can be obtained.

以下、図面により本発明の内容を詳細に説明する。   Hereinafter, the contents of the present invention will be described in detail with reference to the drawings.

図1は本発明のドラ焼きの製造装置の全体配置図、図2は本発明の剥離装置の詳細図、図3は可食生地供給装置の詳細図、図4は延ばし羽根の詳細図である。
ドラ焼きの製造装置1は、図1に示す通り、搬送装置2と、可食生地供給装置3と、加熱装置4と、ドラ焼き処理装置5からなり、可食生地供給装置3は、図3に示す通り、中心部を通過して可食生地が可食生地充填槽から前記焼成板に供給される可食生地供給部21と、可食生地供給部21の下端に装着され焼成板との間の可食生地を薄く厚みを均一に延ばす回転可能な延ばし羽根22と、可食生地を薄く引き延ばした後、引き延ばし羽根を上下動させる液垂れ防止機構(図示なし)と、を備えている。
FIG. 1 is an overall layout view of a production apparatus for Dora-yaki of the present invention, FIG. 2 is a detailed view of a peeling apparatus of the present invention, FIG. 3 is a detailed view of an edible dough supply apparatus, and FIG. .
As shown in FIG. 1, the Dora-yaki manufacturing apparatus 1 includes a conveying device 2, an edible dough supply device 3, a heating device 4, and a Dora-yaki processing device 5. As shown in FIG. 4, an edible dough supply unit 21 through which the edible dough is supplied from the edible dough filling tank to the baking plate through the center, and a baking plate attached to the lower end of the edible dough supply unit 21 A rotatable extending blade 22 that thinly spreads the edible dough between them, and a liquid dripping prevention mechanism (not shown) that moves the extending wing up and down after thinly extending the edible dough.

搬送装置は、2本のリンクチェーンに取り付けられ上部の往路側と下部の復路側を形成する焼成板と、2本のリンクチェーンを駆動し、連結された焼成板を連続的に移動させる駆動装置と、からなる。
加熱装置は、環状に連結されて移動する焼成板の往路側で焼成板を下部から加熱する加熱装置と、焼成板の往路側で焼成板の上部を加熱する生地上部加熱装置と、からなる。
The conveying device is attached to two link chains and forms a firing plate that forms an upper forward side and a lower return side, and a driving device that drives the two link chains and continuously moves the connected firing plates. And consist of
The heating device includes a heating device that heats the fired plate from the lower side on the forward path side of the fired plate that is connected in a ring shape, and a dough upper part heating device that heats the upper part of the fired plate on the forward path side of the fired plate.

ドラ焼き処理装置は、焼成板の往路で下部を加熱された可食生地を反転させる生地反転手段と、焼成板の往路終端近くで可食生地を焼成板から剥離する剥離手段と、焼成板から剥離された可食生地を受け取るコンベヤと、焼成板から剥離された可食生地を冷却する冷却手段と、冷却された可食生地に中味を充填する中味充填手段と、中味を充填された可食生地に別の冷却された可食生地を重ね合わせる可食生地重ね手段と、中味が充填された可食生地の耳締めを行なう耳締め手段と、からなる。   The dora-baking processing device comprises a dough reversing means for reversing the edible dough heated at the lower part in the forward path of the baking board, a peeling means for peeling the edible dough from the baking board near the end of the forward path of the baking board, and the baking board. A conveyor for receiving the peeled edible dough, a cooling means for cooling the edible dough peeled from the baking plate, a content filling means for filling the cooled edible dough with the contents, and an edible filled with the contents It comprises edible dough stacking means for superimposing another cooled edible dough on the dough, and ear fastening means for fastening the edible dough filled with the contents.

可食生地供給装置は、焼成板の進行方向に直角な方向に、1つまたは複数個設けられ、延ばし羽根は、耐腐食性金属、または樹脂製で、先端部に傾斜部が設けられ、可食生地供給装置の下端部には、引き延ばされる可食生地の厚さを決めるためのストッパーピンが設けられている。
本発明の可食生地供給装置では、可食生地供給部の下部に延ばし羽根が設けられ、生地を滴下しながら、滴下する場所と同じ場所で生地を厚みを均一に延ばすようになっているため、生地滴下による焼きむらは発生しない。
可食生地供給装置は、焼成板が移動する間は引き延ばし羽根を上昇させ、焼成板が停止している間は引き延ばし羽根を下降させるアクチュエータと、引き延ばし羽根を回転させる電動機を装着している。
One or a plurality of edible dough supply devices are provided in a direction perpendicular to the direction of travel of the fired plate, the extended blades are made of a corrosion-resistant metal or resin, and a tip is provided with an inclined portion. A stopper pin for determining the thickness of the edible dough to be stretched is provided at the lower end of the dough supplying apparatus.
In the edible dough supply apparatus according to the present invention, an extending blade is provided at the lower portion of the edible dough supply unit, and while the dough is dripped, the dough is uniformly extended in the same place as the dripping place. No burning unevenness due to dripping of dough.
The edible dough supply apparatus is equipped with an actuator that raises the extending blade while the baking plate moves and lowers the extending blade while the baking plate is stopped, and an electric motor that rotates the extending blade.

本実施例の焼成板は、板厚8mm、幅490mm、長さ147mmの銅板で、この焼成板を幅500mmのコンベアベルトの長手方向に27枚配置している。
搬送装置は、直径150mmφ〜200mmφの2つのスプロケットにリンクチェーンを巻き付けて上部の往路側と下部の復路側を形成し、2本のリンクチェーンは、減速ギヤを介しモーターで駆動される。
加熱装置のうち、焼成板の往路側で焼成板を下部から加熱する加熱装置は、最大燃焼料が35,800Kcal/hのガス加熱方式である。焼成板の往路側で焼成板の上部を加熱する生地上部加熱装置もガス加熱方式であるが、電気ヒーター方式を用いてもよい。
The fired plate of this example is a copper plate having a thickness of 8 mm, a width of 490 mm, and a length of 147 mm, and 27 such fired plates are arranged in the longitudinal direction of a conveyor belt having a width of 500 mm.
The conveying device winds a link chain around two sprockets having a diameter of 150 mmφ to 200 mmφ to form an upper forward path side and a lower return path side, and the two link chains are driven by a motor via a reduction gear.
Among the heating devices, the heating device that heats the fired plate from the lower side on the forward side of the fired plate is a gas heating method with a maximum combustion charge of 35,800 Kcal / h. The dough top heating device that heats the upper part of the firing plate on the forward side of the firing plate is also a gas heating method, but an electric heater method may also be used.

可食生地供給装置は、焼成板の進行方向と直角な方向に、4個設置されており、可食生地供給装置の可食生地供給部は、内径30mmで供給管の中心部を通過して可食生地が可食生地充填槽から焼成板に供給される。
図3に示す通り、可食生地供給部21の下端には、20mm高さの支持棒23を介して延ばし羽根22が装着されている。延ばし羽根22は、厚さが1mm、高さが5mm、長さが55mmのステンレス製で、先端部は、図4に示す通りテーパーがついたシャープエッジになっている。
可食生地供給装置の下端部には、引き延ばされる可食生地の厚さを決めるためのストッパーピン(図示なし)がねじ留めされており、ねじの高さを調節することで、引き延ばされる可食生地の厚さを決めることができる。
Four edible dough supply devices are installed in a direction perpendicular to the advancing direction of the baking plate, and the edible dough supply unit of the edible dough supply device has an inner diameter of 30 mm and passes through the center of the supply pipe. Edible dough is supplied to the fired plate from the edible dough filling tank.
As shown in FIG. 3, an extending blade 22 is attached to the lower end of the edible dough supply unit 21 via a support bar 23 having a height of 20 mm. The extending blade 22 is made of stainless steel having a thickness of 1 mm, a height of 5 mm, and a length of 55 mm, and the tip has a sharp edge with a taper as shown in FIG.
A stopper pin (not shown) for determining the thickness of the edible dough to be stretched is screwed to the lower end portion of the edible dough supply device, and the edible dough supply device is stretched by adjusting the height of the screw. The thickness of edible dough can be determined.

次に、ドラ焼き処理装置によるドラ焼き方法について説明する。
本実施例による焼成板上の可食生地の配列ピッチは、110mmであり、進行方向に直角な方向に4個ずつ焼成される。
先ず、可食生地供給段階では、環状に連結されて移動する焼成板上に充填槽から可食生地供給部を通して可食生地が供給される。
可食生地が焼成板上に供給開始されると同時に、可食生地供給部の下端に装着された延ばし羽根を回転させて、焼成板との間の可食生地が薄く引き延ばされる生地引き延ばし段階が実行される。
Next, a dora-baking method by the dora-baking apparatus will be described.
The arrangement pitch of the edible dough on the fired plate according to the present embodiment is 110 mm, and four pieces are fired in a direction perpendicular to the traveling direction.
First, in the edible dough supply stage, the edible dough is supplied from the filling tank through the edible dough supply unit onto the baking plates that are connected and moved in an annular shape.
At the same time that the edible dough starts to be fed onto the baked plate, the dough stretching stage in which the edible dough between the baked plate is thinly stretched by rotating the extending blade attached to the lower end of the edible dough supply unit Is executed.

生地引き延ばし段階終了後、可食生地供給装置に取り付けられた液垂れ防止機構により延ばし羽根を生地から離して引き上げた後、直ちに再度延ばし羽根を下げて薄く引き延ばされた可食生地に接触させ、延ばし羽根の液垂れを焼成板上の前記可食生地と一体化させる液垂れ防止段階が実行される。
可食生地の厚さは、1〜15mmの間で変更可能であるが、本実施例の場合は3.5mmである。
実施例では、生地の充填時間は、液だれ防止段階を含め、3〜8秒である。
After the dough stretching stage is completed, after the lifting blade is lifted away from the dough by the liquid dripping prevention mechanism attached to the edible dough feeding device, the stretching blade is immediately lowered again and brought into contact with the thinly stretched edible fabric. Then, a dripping prevention step of integrating the dripping of the extended blade with the edible dough on the baking plate is performed.
The thickness of the edible dough can be changed between 1 and 15 mm, but is 3.5 mm in this embodiment.
In the embodiment, the dough filling time is 3 to 8 seconds including the dripping prevention stage.

液垂れ防止段階を終えた焼成板上の可食生地は、その下面をガスで加熱された焼成板で加熱される。その後、上面は焼成板上方のヒーターで焼き状態がそれほど進行させない状態に加熱される。
可食生地は焼成板11に接触する裏面は焼かれていても、表面は未焼成である。このため、剥離板を旋回させるときに、表面の生地が垂れ下がり、製品の品質が損なわれる。
The edible dough on the fired plate after the liquid dripping prevention step is heated by the fired plate whose lower surface is heated with gas. Thereafter, the upper surface is heated by a heater above the fired plate so that the baking state does not progress so much.
The edible dough has an unfired surface even though the back surface contacting the fired plate 11 is baked. For this reason, when the peeling plate is swung, the cloth on the surface hangs down and the quality of the product is impaired.

これを防止するため、反転装置12に入る前に、加熱装置4により反転に先立って、表面をある程度加熱して未焼成の表面をある程度硬化させる。
しかし、このように加熱装置4で加熱硬化させても、剥離板を使用するときには表面の生地はどうしても垂れ下がる。このためには、剥離板の旋回速度は一定にすることなく、生地を持ち上げるときの旋回速度に比べて生地を反転させるときの旋回速度を大きくする。
To prevent this, before entering the reversing device 12, the heating device 4 heats the surface to some extent prior to reversal to cure the unfired surface to some extent.
However, even if heat-curing is performed by the heating device 4 as described above, the fabric on the surface inevitably hangs down when the release plate is used. To this end, the turning speed of the peeling plate is not made constant, but the turning speed when the cloth is reversed is made larger than the turning speed when the cloth is lifted.

可食生地の裏面が焼かれて皮13の表面が形成されたのち、図1に示すように出口近くに設けられた反転装置12に達すると、反転装置12内の剥離板が一端で旋回して生地が持ち上げられる。その後、剥離板は更に旋回し、これによって生地は反転されて裏返しになり、未焼成の皮13の裏面が焼かれ、焼成板11の出口部から排出される。
反転装置12としては、生地の周囲から掴む方式や、焼成板と生地との間に、一端で旋回自在の剥離板を差し込んで、剥離板を旋回させて生地を持ち上げ反転する方式がある。
After the back surface of the edible dough is baked and the surface of the skin 13 is formed, when the reversing device 12 provided near the exit is reached as shown in FIG. 1, the peeling plate in the reversing device 12 turns at one end. The dough is lifted. Thereafter, the peeling plate further turns, whereby the dough is reversed and turned upside down, and the back surface of the unfired skin 13 is baked and discharged from the exit portion of the fired plate 11.
As the reversing device 12, there are a method of grasping from around the dough, and a method of inserting a rotatable peeling plate at one end between the baking plate and the dough, and turning the peeling plate to lift and reverse the dough.

可食生地は、焼成板11の往路終端近くで可食生地は焼成板11から剥離される。
焼成板11の往路で、反転させて皮13の裏面を焼成するときには、焼成板と接触する皮13の裏面の焼きはそれほど進行させないようにすることが必要である。
これは、2枚の皮6の間にあんなどの中味を挟んだ後、皮13の外周部を押圧して締付ける必要があるが、焼きが進んでいると、皮13の外周部が接触しても接着しないことが多いことによる。
しかし、このような焼き状態では、剥離板で皮13を剥離するときに、円滑に剥離できない。
このため、図2に示す通り、焼成板11が出口部で反転して往路から復路に方向を変える時の焼成板11の傾斜を利用し、図2に示すように、傾斜した焼成板11と皮13との間に気体噴射装置71によって気体7を噴射すると、気体によって皮13が容易に剥離できる。この気体を選定することで、殺菌の目的も達成できる。
The edible dough is peeled off from the fired plate 11 near the forward end of the fired plate 11.
When the back surface of the skin 13 is fired by reversing in the forward path of the fired plate 11, it is necessary to prevent the back surface of the skin 13 coming into contact with the fired plate from being burned so much.
This is because it is necessary to press and tighten the outer periphery of the skin 13 after sandwiching the contents of the bean paste between the two skins 6, but as the baking progresses, the outer periphery of the skin 13 comes into contact This is because they often do not adhere.
However, in such a baked state, when peeling the peel 13 with a peeling plate, it cannot be peeled smoothly.
For this reason, as shown in FIG. 2, by using the inclination of the baking plate 11 when the baking plate 11 is reversed at the exit and changes the direction from the forward path to the return path, as shown in FIG. When the gas 7 is injected between the skin 13 by the gas injection device 71, the skin 13 can be easily peeled off by the gas. The purpose of sterilization can be achieved by selecting this gas.

焼成板11から剥離された可食生地は、コンベヤ上に載せられて、冷却される。
冷却ゾ−ン10で冷却すると、中味充填に先立って焼き上った皮13は常温まで冷却されているため、皮13の組織が完全に形成され、ある程度の強度をもつことになる。
従って、中味を充填するときに、皮13は中味の荷重に十分に耐えることができ、中味によって皮13が加圧されて沈むことがなく、食感の優れた皮13のドラ焼きができる。
The edible dough peeled from the fired plate 11 is placed on a conveyor and cooled.
When cooled by the cooling zone 10, the skin 13 baked prior to filling the contents is cooled to room temperature, so that the structure of the skin 13 is completely formed and has a certain strength.
Therefore, when filling the content, the skin 13 can sufficiently withstand the load of the content, and the skin 13 is not pressurized and sinks by the content, and the skin 13 having excellent texture can be baked.

また、この冷却によって皮13の周辺部に残した不完全焼成部もある程度強くなり、中味を入れたのちに、周辺部を加圧してもそれによって皮13の周辺部の食感が劣化することがない。
冷却された可食生地は中味を充填され、中味を充填された可食生地には、別の冷却された可食生地を重ね合わせ、耳締めを行ってドラ焼きが出来上がる。
本実施例によるドラ焼きの成形可能範囲は、外径が80〜100mmφであり、ドラ焼き1個当たりの成形時間の1例は、反転前が約70秒、反転後が約20秒で、合計90秒で、製造能力は、1時間当たり約850個である。
In addition, the incompletely baked portion left in the peripheral portion of the skin 13 is also strengthened to some extent by this cooling, and the texture of the peripheral portion of the skin 13 is deteriorated by pressurizing the peripheral portion after adding the contents. There is no.
The cooled edible dough is filled with the contents, and the edible dough filled with the contents is overlaid with another cooled edible dough, and the dough is completed by ear-tightening.
The moldable range of Dora-yaki according to this example is an outer diameter of 80 to 100 mmφ, and one example of molding time per Dora-yaki is about 70 seconds before inversion and about 20 seconds after inversion, totaling In 90 seconds, the production capacity is about 850 per hour.

本発明によると、焼成板の往路の焼成によって裏面の焼きをそれほど進行させない皮13でも焼成板の出口部において円滑に剥離することができる。さらに、剥離された皮13は、常温まで冷却されてから、中味が充填されるため、食感にすぐれるドラ焼きが得られる。
また、生地滴下による焼きむらがなくなるため、表面外観が優れ、焼成生地が均一であるため優れた食感が得られる。さらに、生地が焼成板上の生地の表面上に滴下する液だれの防止が可能となるため、生地供給時間が短縮でき生産能率向上の効果が得られる。
According to the present invention, even the skin 13 that does not progress the baking of the back surface so much by the forward firing of the fired plate can be smoothly peeled off at the exit portion of the fired plate. Furthermore, since the peeled skin 13 is cooled to room temperature and then filled with the contents, Dora-yaki with excellent texture can be obtained.
In addition, since there is no uneven baking due to dripping of the dough, the surface appearance is excellent, and since the baked dough is uniform, an excellent texture can be obtained. Furthermore, since dripping of the dripping of the dough onto the surface of the dough on the fired plate can be prevented, the dough supply time can be shortened and the production efficiency can be improved.

本発明によるドラ焼き製造装置の全体配置図である。1 is an overall layout view of a dorayaki manufacturing apparatus according to the present invention. 本発明による焼成後の皮6の剥離法を説明する説明図である。It is explanatory drawing explaining the peeling method of the skin 6 after baking by this invention. 本発明による可食生地供給装置の断面図である。It is sectional drawing of the edible dough supply apparatus by this invention. 本発明による延ばし羽根の詳細図である。It is detail drawing of the extension blade | wing by this invention.

符号の説明Explanation of symbols

1 ドラ焼き製造装置
2 搬送装置
3 可食生地供給装置
4 加熱装置
5 ドラ焼き処理装置
7 気体
8 中味充填装置
9 耳締め装置
10 冷却ゾ−ン
11 焼成板
12 反転装置
13 皮
21 可食生地供給部
22 延ばし羽根
23 支持棒
71 気体噴射装置
DESCRIPTION OF SYMBOLS 1 Dora-yaki manufacturing apparatus 2 Conveyance apparatus 3 Edible dough supply apparatus 4 Heating apparatus 5 Dora-yaki processing apparatus 7 Gas 8 Content filling apparatus 9 Ear-fastening apparatus 10 Cooling zone 11 Firing plate 12 Inversion apparatus 13 Skin 21 Supply of edible dough Part 22 extending blade 23 support rod 71 gas injection device

Claims (13)

環状に連結された焼成板から構成され、可食生地を載せて移動する搬送装置と、
可食生地充填槽を有し、前記焼成板上に生地を供給する可食生地供給装置と、
前記焼成板の上下に設けられ前記可食生地の上下面を焼成する加熱装置と、
焼成された可食生地を冷却後、中身を詰めてドラ焼きにするドラ焼き処理装置と、
を含んで構成され、
前記可食生地供給装置は、前記可食生地が前記可食生地充填槽から前記焼成板に供給される可食生地供給部と、前記可食生地供給部の下端に装着され前記焼成板との間の前記可食生地を薄く厚みを均一に延ばす回転可能な延ばし羽根と、前記可食生地を薄く引き延ばした後の前記引き延ばし羽根を上下動させる液垂れ防止機構と、を備えていることを特徴とするドラ焼きの製造装置。
Conveying device composed of baked plates connected in a ring and moving edible dough,
An edible dough filling tank, and an edible dough supply device for supplying dough onto the baking plate;
A heating device provided on the upper and lower sides of the baking plate for baking upper and lower surfaces of the edible dough;
Dora-yaki processing equipment that cools the baked edible dough and stuffs the contents and makes it Dora-yaki,
Comprising
The edible dough supply device includes: an edible dough supply unit in which the edible dough is supplied from the edible dough filling tank to the baking plate; and a lower end of the edible dough supply unit that is attached to the baking plate. A rotatable extending blade that extends the edible dough thinly and uniformly, and a liquid dripping prevention mechanism that vertically moves the extending blade after the edible dough is extended thinly. Dora-yaki manufacturing equipment.
前記搬送装置は、2本のリンクチェーンに取り付けられ上部の往路側と下部の復路側を形成する焼成板と、前記2本のリンクチェーンを駆動し、前記連結された焼成板を連続的に移動させる駆動装置と、からなることを特徴とする請求項1に記載のドラ焼きの製造装置。   The transport device is attached to two link chains and forms a firing plate that forms an upper forward path side and a lower return path side, and drives the two link chains to continuously move the connected firing plates. The apparatus for manufacturing Dora-yaki according to claim 1, comprising: 前記加熱装置は、前記環状に連結されて移動する焼成板の往路側で前記焼成板を下部から加熱する加熱装置と
前記焼成板の往路側で前記焼成板の上部を加熱する生地上部加熱装置と、からなることを特徴とする請求項1に記載のドラ焼きの製造装置。
The heating device includes: a heating device that heats the fired plate from the lower side on the forward path side of the firing plate that is connected in a ring; and a dough upper heating device that heats the upper part of the fired plate on the forward path side of the firing plate. The apparatus for producing Dora-yaki according to claim 1, comprising:
前記ドラ焼き処理装置は、
前記焼成板の往路で下部を加熱された前記可食生地を反転させる生地反転手段と、
前記焼成板の往路終端近くで前記可食生地を焼成板から剥離する剥離手段と、
前記焼成板から剥離された前記可食生地を受け取るコンベヤと、
前記焼成板から剥離された前記可食生地を冷却する冷却手段と、
冷却された前記可食生地に中味を充填する中味充填手段と、
中味を充填された前記可食生地に別の前記冷却された可食生地を重ね合わせる可食生地重ね手段と、
中味が充填された前記可食生地の耳締めを行なう耳締め手段と、
からなることを特徴とする請求項1に記載のドラ焼きの製造装置。
The Dorayaki processing device
Dough reversing means for reversing the edible dough heated at the lower part in the forward path of the baking plate;
Peeling means for peeling the edible dough from the firing plate near the forward end of the firing plate;
A conveyor for receiving the edible dough peeled from the fired plate;
Cooling means for cooling the edible dough peeled from the fired plate;
A content filling means for filling the cooled edible dough with a content;
Edible dough stacking means for superimposing another cooled edible dough on the edible dough filled with the contents;
Ear fastening means for fastening the edible dough filled with the contents;
The apparatus for manufacturing Dora-yaki according to claim 1, comprising:
前記可食生地供給装置は、前記焼成板の進行方向に直角な方向に、1つまたは複数個設けられることを特徴とする請求項1に記載のドラ焼きの製造装置。   The edible dough supply apparatus according to claim 1, wherein one or a plurality of the edible dough supply devices are provided in a direction perpendicular to the traveling direction of the baking plate. 前記延ばし羽根は、耐腐食性金属、または樹脂製で先端部に傾斜部が設けられていることを特徴とする請求項1に記載のドラ焼きの製造装置。   2. The apparatus for producing Dora-yaki according to claim 1, wherein the extended blade is made of a corrosion-resistant metal or resin and has an inclined portion at a tip portion. 前記可食生地供給装置の下端部には、引き延ばされる可食生地の厚さを決めるためのストッパーピンが設けられていることを特徴とする請求項1に記載のドラ焼きの製造装置。   The apparatus for producing Dora-yaki according to claim 1, wherein a stopper pin for determining a thickness of the edible dough to be stretched is provided at a lower end portion of the edible dough supply apparatus. 前記可食生地供給装置は、焼成板が移動する間は前記引き延ばし羽根を上昇させ、焼成板が停止している間は前記引き延ばし羽根を下降させるアクチュエータと、引き延ばし羽根を回転させる電動機を装着していることを特徴とする請求項1に記載のドラ焼きの製造装置。   The edible dough supply apparatus is equipped with an actuator that raises the extending blade while the baking plate moves and lowers the extending blade while the baking plate is stopped, and an electric motor that rotates the extending blade. The apparatus for producing Dora-yaki according to claim 1. 環状に連結されて移動する焼成板上に充填槽から可食生地供給部を通して可食生地が供給される可食生地供給段階と、
前記可食生地が前記焼成板上に供給開始されると同時に、前記可食生地供給部の下端に装着された延ばし羽根を回転させて、前記焼成板との間の前記可食生地を薄く厚みを均一に延ばす生地引き延ばし段階と、
前記生地引き延ばし段階終了後、前記可食生地供給装置に取り付けられた液垂れ防止機構により前記延ばし羽根を前記生地から離して引き上げた後、直ちに再度前記延ばし羽根を下げて薄く引き延ばされた前記可食生地に接触させ、前記延ばし羽根の液垂れを焼成板上の前記可食生地と一体化させる液垂れ防止段階と
前記焼成板の上下に設けられ前記可食生地の上下面を焼成する加熱装置により、前記可食生地の上下面を焼成する加熱段階と、
焼成された可食生地をドラ焼き処理装置により冷却後、中身を詰めてドラ焼きにするドラ焼き処理段階と、からなることを特徴とするドラ焼きの製造方法。
An edible dough supply stage in which the edible dough is supplied from the filling tank through the edible dough supply unit onto the firing plate connected in a ring shape;
At the same time as the supply of the edible dough is started on the baked plate, the extending wing attached to the lower end of the edible dough supply unit is rotated to thin the edible dough between the baked plate and the thickness. Extending the dough evenly, and
After the dough stretching step is completed, the spreader blade is lifted away from the dough by a liquid dripping prevention mechanism attached to the edible dough supply device, and then the stretcher blade is immediately lowered again to be thinly stretched. A liquid dripping prevention step for bringing the extended blade into contact with the edible dough and integrating the dripping of the extended blade with the edible dough on the baking plate, and heating for baking the upper and lower surfaces of the edible dough provided above and below the baking plate A heating step of firing upper and lower surfaces of the edible dough by an apparatus;
A method for producing Dora-yaki, comprising: a Dora-baking process step in which a baked edible dough is cooled by a Dora-baking apparatus and then the contents are filled and Dora-baked.
前記ドラ焼き処理段階は、
前記焼成板が可食生地供給装置から加熱装置に向かう往路において、前記焼成板に下部を加熱された前記可食生地を反転させる生地反転工程と、
前記焼成板の往路終端近くで前記可食生地を焼成板から剥離する剥離工程と、
前記焼成板から剥離された前記可食生地をコンベヤ上に受け取り、冷却する冷却工程と、
前記冷却された前記可食生地に中味を充填する中味充填工程と、
中味を充填された前記可食生地に別の前記冷却された可食生地を重ね合わせる可食生地重ね工程と、
中味が充填された前記可食生地の耳締めを行なう耳締め工程と、
からなることを特徴とする請求項9に記載のドラ焼きの製造方法。
The dora baking process step includes:
A dough reversing step of reversing the edible dough heated at the lower part of the baking plate in the outward path from the edible dough supply device to the heating device,
A peeling step of peeling the edible dough from the fired plate near the forward end of the fired plate;
A cooling step of receiving and cooling the edible dough peeled from the fired plate on a conveyor;
A content filling step of filling the cooled edible dough with a content;
An edible dough stacking step of superimposing another cooled edible dough on the edible dough filled with the contents;
An ear-fastening process for ear-fastening the edible dough filled with the contents;
The method for producing Dorayaki according to claim 9, comprising:
前記焼成板は、その復路において加熱しておくことを特徴とする請求項9に記載のドラ焼きの製造方法。 The method according to claim 9, wherein the fired plate is heated in the return path. 前記可食生地は、焼成板の往路において、この焼成板上で生地を焼いて可食生地の表面を形成してから、前記可食生地を反転裏返した裏面をその焼き状態がそれほど進行させない状態にとどめることを特徴とする請求項9に記載のドラ焼きの製造方法。   The edible dough is a state in which the baked state does not progress so much on the reverse side of the edible dough after the dough is baked on the baked plate to form the surface of the edible dough in the forward path of the baked plate The method for producing Dorayaki according to claim 9, wherein 前記可食生地は、前記可食生地を反転裏返した裏面をその焼き状態がそれほど進行させない状態にとどめた後、往路端末の焼成板反転部で、前記焼成板が傾斜しながら走行方向を往路から復路に変えるときに前記焼成板とその上で焼かれた可食生地との間に気体を噴射してこのドラ焼き皮6用生地を剥離することを特徴とする請求項12に記載のドラ焼きの製造方法。   In the edible dough, after the reverse side of the edible dough is turned over and the back side is kept in a state where the baking state does not progress so much, the firing plate is reversed at the firing plate reversing portion of the outward terminal, and the traveling direction is changed from the forward direction while the firing plate is inclined. 13. Dora-yaki according to claim 12, wherein when changing to the return path, gas is injected between the baking plate and edible dough baked on the baking plate to peel off the dough for the Dora-yaki skin 6. Manufacturing method.
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JP4831642B1 (en) * 2011-05-25 2011-12-07 株式会社コバード Dorayaki ear fastening processing apparatus, dorayaki manufacturing apparatus and method
JP4831643B1 (en) * 2011-05-25 2011-12-07 株式会社コバード Dorayaki skin manufacturing apparatus and dorayaki manufacturing apparatus and method
CN102524344A (en) * 2012-03-09 2012-07-04 张志杰 Fully automatic pancake cooking machine
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