JP2009096879A - Molding material composition for light-accumulating ceramic, molded article of light-accumulating ceramic using the composition, method for producing the same and method for producing light-accumulating pigment - Google Patents

Molding material composition for light-accumulating ceramic, molded article of light-accumulating ceramic using the composition, method for producing the same and method for producing light-accumulating pigment Download PDF

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JP2009096879A
JP2009096879A JP2007269778A JP2007269778A JP2009096879A JP 2009096879 A JP2009096879 A JP 2009096879A JP 2007269778 A JP2007269778 A JP 2007269778A JP 2007269778 A JP2007269778 A JP 2007269778A JP 2009096879 A JP2009096879 A JP 2009096879A
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JP5358079B2 (en
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Takayuki Maruyama
隆之 丸山
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Econet Engineering Kk
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a molded article having an optional three-dimensional form and emitting accumulated light from whole of the article, to provide the molded material requiring no coking treatment by reinforcing waterproofness of the molded article itself, and to provide a general grade light-accumulating pigment which can achieve light-accumulating signs for escape and induction, which can be achieved only by using a specific grade light-accumulating pigment excellent in afterglow characteristic. <P>SOLUTION: The molding material composition of the light-accumulating ceramics is prepared by blending 5 to 60 pts.mass aqueous dispersion obtained by dispersing by combining the oxide of at least one element among elements belonging to the third long period and the oxide of at least one element among elements belonging to a second short period in water, an alcohol or a mixed liquid of water and the alcohol based on 100 pts.wt. mixture obtained by blending by a ratio of 1 to 4 pts.mass powdery or granular light-accumulating pigment, 0.5 to 3 pts.mass glass frit and 4 to 8 pts.mass glass beads. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、蓄光性顔料の弱点である耐水性を強化すると共に、高度な残光輝度を保有する多用途向けの蓄光性セラミックス成形材料組成物、この組成物を用いた蓄光性セラミックス成形体、その製造方法及び蓄光性顔料の製造方法に関する。   The present invention enhances the water resistance, which is a weak point of phosphorescent pigments, and is a phosphorescent ceramic molding material composition for multiple uses that possesses high afterglow luminance, a phosphorescent ceramic molded body using this composition, The manufacturing method and the manufacturing method of a luminous pigment are related.

従来、板ガラスの表面に蓄光性顔料を塗布してショーウインドー等の装飾として用いることは公知である。係る公知のものは板ガラスの表面に蓄光性顔料を塗布したものからなり、太陽光、空気、風雨など自然環境に直接曝されることによって変質し易いばかりでなく、引っ掻き傷などがつき易く、耐薬品性、耐摩耗性、耐汚染性等に脆弱な点において問題があった。 Conventionally, it is known to apply a phosphorescent pigment to the surface of a plate glass and use it as a decoration for a show window or the like. Such known ones consist of a sheet glass surface coated with a phosphorescent pigment, and are not only easily altered by direct exposure to the natural environment such as sunlight, air, and wind and rain, but are also susceptible to scratches and the like. There were problems in terms of vulnerability to chemical properties, wear resistance, and contamination resistance.

本願発明者は、前記問題点を解決すべく、板状ガラス層と発泡ガラス材層との中間に蓄光性物質を含む化粧剤層を形成するとともに、還元焼成法によって低酸素濃度下において焼成することによって、酸素による影響を極力回避して蓄光性物質若しくは蛍光性物質が有する本来の物性を保持しうる「積層発泡ガラス及びその製造方法」の発明に係る特許出願をした(特許文献1参照)。この発明に係る積層発泡ガラスは、蓄光性顔料が水に接触して変質したり、引っ掻き傷などがつく欠点が解消されたことにより好評を得ている。
特開2005−119931号公報 特許第3257942号公報 特許第3257947号公報
In order to solve the above problems, the inventor of the present application forms a cosmetic agent layer containing a phosphorescent substance in the middle between the plate-like glass layer and the foamed glass material layer, and fires under a low oxygen concentration by a reduction firing method. Thus, a patent application relating to the invention of “laminated foamed glass and a method for producing the same” capable of maintaining the original physical properties of the phosphorescent substance or fluorescent substance while avoiding the influence of oxygen as much as possible was made (see Patent Document 1). . The laminated foamed glass according to the present invention has been well received by eliminating the drawbacks that the phosphorescent pigment changes in quality upon contact with water or scratches.
JP 2005-119931 A Japanese Patent No. 3257842 Japanese Patent No. 3257947

また、従来の伝統的なセラミックスである陶磁器等の製造法においては、粘土、ケイ石、石灰石のような素材を水で練って成形し焼成するが、焼成前の中間成形物の成形性を向上するためにセラミックス原料に油性バインダー又は水性バインダーを溶剤と共に配合して調整される。しかし、前記油性バインダーを本発明の成形物に適用した場合、焼成窯内の熱によって、油性バインダー成分の一部が炭化し、それが蓄光性顔料に付着して成形体の蓄光性能が大幅に低下すると云う問題があった。   In addition, in traditional methods of manufacturing ceramics, which are traditional ceramics, materials such as clay, silica, and limestone are kneaded with water and molded and fired, but the moldability of intermediate molded products before firing is improved. In order to do this, an oily binder or an aqueous binder is blended with a solvent together with a solvent. However, when the oil-based binder is applied to the molded product of the present invention, a part of the oil-based binder component is carbonized due to the heat in the firing kiln, and it adheres to the phosphorescent pigment, greatly improving the phosphorescent performance of the molded body. There was a problem of lowering.

本発明者は、上記の課題を解決するために、油性バインダーに代わる材料を鋭意研究した結果、油性バインダーの代わりに二酸化ケイ素、五酸化リン、三酸化イオウ、酸化カリウム、酸化クロム、酸化鉄等からなる、第3長周期に属する元素の中の少なくとも何れか一種の酸化物と、第2短周期に属する元素の中の少なくとも何れか一種の酸化物とを組み合わせた無機系酸化物を水又は水とアルコールの混液に分散させた水性分散液を配合した本発明の組成物とすることによって、焼成窯の熱によって蓄光性能が低下せずにより鮮やかに発光し、しかも、耐水性が強化されエクステリア関連商品としても充分に使用に耐え、且つ、成形圧力が低くても焼成収縮率が小さいことを見い出し、本発明を完成させるに至ったものであって、本願発明の主たる目的は、第1に平面板状ガラスに限定されず、任意の立体的な形態をなす成形体において、その全体が蓄光を発光する成形体が得られること、第2に成形体自体の耐水性を強化することにより、コーキング処理が不要な成形体が得られること、第3に従来は残光特性に優れた特殊グレードの蓄光性顔料でしか達成できなかった蓄光性避難・誘導標識を一般グレードの蓄光性顔料を用いて達成可能な成形体並びに前記特殊グレードに匹敵する蓄光性顔料が得られることにある。   In order to solve the above-mentioned problems, the present inventor has eagerly studied materials that replace oil-based binders, and as a result, silicon dioxide, phosphorus pentoxide, sulfur trioxide, potassium oxide, chromium oxide, iron oxide, etc., instead of oil-based binders. An inorganic oxide composed of a combination of at least one oxide of elements belonging to the third long period and at least one oxide of elements belonging to the second short period is water or By using the composition of the present invention containing an aqueous dispersion dispersed in a mixed solution of water and alcohol, the phosphorescent performance is not lowered by the heat of the firing kiln, and more vivid light is emitted, and the water resistance is enhanced. As a related product, it has been fully used, and even when the molding pressure is low, it has been found that the firing shrinkage rate is small, and the present invention has been completed. The main purpose is not limited to the first flat plate-like glass, but in a molded body having an arbitrary three-dimensional form, a molded body that emits light as a whole can be obtained, and second, the water resistance of the molded body itself. By strengthening the properties, it is possible to obtain molded products that do not require caulking, and thirdly, phosphorescent evacuation / guidance signs that could only be achieved with special grade phosphorescent pigments that have excellent afterglow characteristics. The object is to obtain a molded article that can be achieved by using a luminous phosphor of a grade and a luminous pigment comparable to the special grade.

前記の課題を解決するために、本発明は、粉末又は顆粒状の蓄光性顔料を1〜4質量部、ガラスフリットを0.5〜3質量部及びガラスビーズを4〜8質量部の割合で配合した混合物100質量部に対して、第3長周期に属する元素の中の少なくとも何れか一種の酸化物と、第2短周期に属する元素の中の少なくとも何れか一種の酸化物とを組み合わせた無機系酸化物の粉末を水、アルコール又は水とアルコールの混液に分散させた水性分散液5〜60質量部を配合したことを特徴とする蓄光性セラミックスの成形材料組成物とする(請求項1)。   In order to solve the above-described problems, the present invention provides powder or granular luminous pigment in a ratio of 1 to 4 parts by mass, glass frit in a range of 0.5 to 3 parts by mass, and glass beads in a ratio of 4 to 8 parts by mass. For 100 parts by mass of the blended mixture, at least one kind of oxide of elements belonging to the third long period and at least one kind of oxide of elements belonging to the second short period were combined. A phosphorescent ceramic molding material composition comprising 5 to 60 parts by mass of an aqueous dispersion in which an inorganic oxide powder is dispersed in water, alcohol, or a mixture of water and alcohol (claim 1). ).

また、前記の課題を解決するために、本発明は、前記の蓄光性セラミックスの成形材料組成物において、ケイ酸アルカリ、炭酸カルシウム、ドロマイト及び炭化ケイ素のうちの少なくとも何れか一種からなる発泡剤を前記混合物100質量部に対して0.1〜5.0質量部を水性分散液に配合したことを特徴とする前記の蓄光性セラミックスの成形材料組成物とすることが好ましい(請求項2)。   In order to solve the above problems, the present invention provides a foaming agent comprising at least one of alkali silicate, calcium carbonate, dolomite, and silicon carbide in the phosphorescent ceramic molding material composition. It is preferable to use the phosphorescent ceramic molding material composition described above, wherein 0.1 to 5.0 parts by mass of 100 parts by mass of the mixture is blended in an aqueous dispersion.

また、前記の課題を解決するために、本発明は、前記アルコールが、少なくともプロパノール、エタノール、ブトキシプロパン−1−オール及びジアセトンアルコールの中の少なくとも何れか一種であることを特徴とする前記の蓄光性セラミックスの成形材料組成物とすることが好ましい(請求項3)。   In order to solve the above problems, the present invention is characterized in that the alcohol is at least one of propanol, ethanol, butoxypropan-1-ol and diacetone alcohol. It is preferable to use a phosphorescent ceramic molding material composition (claim 3).

また、前記の課題を解決するために、本発明は、熱膨張係数が5×10−6/℃以下のガラスフリットを使用することを特徴とする前記の何れかに記載の蓄光性セラミックスの成形材料組成物とすることが好ましい(請求項4)。 In order to solve the above-mentioned problems, the present invention uses a glass frit having a thermal expansion coefficient of 5 × 10 −6 / ° C. or less, and the phosphorescent ceramic molding according to any one of the above, A material composition is preferable (claim 4).

また、前記の課題を解決するために、本発明は、前記の何れかに記載の成形材料組成物を成形してなることを特徴とする蓄光性セラミックス成形体とすることが好ましい(請求項5)。   In order to solve the above-mentioned problems, the present invention is preferably a luminous ceramic molded body obtained by molding any of the molding material compositions described above (Claim 5). ).

また、前記の課題を解決するために、本発明は、前記の何れかに記載の成形材料組成物の板状プレス成形品と、表層板状ガラスを重ね合わせ、乾燥後に焼成してなることを特徴とする板状の蓄光性セラミックス成形体とすることが好ましい(請求項6)。   Further, in order to solve the above-mentioned problems, the present invention comprises a plate-like press-molded product of any one of the molding material compositions described above and a surface layer plate-like glass, which are fired after drying. It is preferable that the plate-like luminous ceramic molded body is characterized.

また、前記の課題を解決するために、本発明は、前記の何れかに記載の成形材料組成物を、押出成形及び/又はプレス成形する工程と、乾燥工程及び焼成工程を備えたことを特徴とする蓄光性セラミックス成形体の製造方法とすることが好ましい(請求項7)。   In order to solve the above-mentioned problems, the present invention is characterized by comprising a step of extruding and / or press-molding the molding material composition according to any one of the above, a drying step and a firing step. It is preferable to use the method for producing a luminous ceramic molded body.

また、前記の課題を解決するために、本発明は、少なくとも粉末又は顆粒状の蓄光性顔料1〜4質量部、ガラスフリットを0.5〜3質量部及びガラスビーズを4〜8質量部の割合で配合した混合物を焼成窯で焼成する工程と、前記焼成物を圧縮解砕する工程と、前記圧縮解砕物を篩掛けして分級する工程を備え、高輝度な残光を発することを特徴とする蓄光性顔料の製造方法とする(請求項8)。   In order to solve the above-mentioned problems, the present invention comprises at least 1-4 parts by mass of powder or granular luminous pigment, 0.5-3 parts by mass of glass frit, and 4-8 parts by mass of glass beads. It comprises a step of firing a mixture blended in a proportion in a firing kiln, a step of compressing and crushing the fired product, and a step of sieving and classifying the compressed and crushed product, and emits afterglow with high brightness. (8).

通常のセラミックス組成物は、従来の油性バインダーを使用した場合に、焼成窯内で配合剤が炭素化し蓄光性能が大幅に低下するのに対して、本発明の蓄光性セラミックス成形材料組成物は、酸化カリウム、酸化クロム、酸化鉄等の第3長周期に属する元素の中の少なくとも何れか一種の酸化物と、二酸化ケイ素、五酸化リン、三酸化イオウ等の第2短周期に属する元素の中の少なくとも何れか一種の酸化物とを組み合わせた無機系酸化物を水、アルコール又は水とアルコールの混液に分散させた水性分散液を用いることによって、蓄光性能を低下させることなく、残光輝度特性を良好にする効果を奏する。成形する際の成形圧力が比較的低圧力の場合に、その後成形物を焼成する際に大幅に収縮するのに対して、本発明の蓄光性セラミックス成形材料組成物は、通常のセラミックス組成物に対して焼成収縮率が約1/10以下に抑制されると共に、保形成や型離れなどの成形性が向上する効果を奏する。前記のように低圧力で成形可能なことから、蓄光性顔料粒子(粒径50〜500μm)の表面にガラスビーズ粒子(粒径10〜300μm)が散点状に付着乃至混合して、発光性が増幅される効果を奏する。即ち、配合組成物中のガラスビーズ粒子が成形後も球状のまま成形物中に残存し、蓄光性顔料の粒子と互いに点接触状態でフリットの存在下で溶融接着することから、蓄光顔料の発色光が球状のガラスビーズ粒子によって反射増幅される機序に因る。   When a conventional ceramic composition uses a conventional oil-based binder, the compounding agent is carbonized in the firing kiln and the phosphorescent performance is greatly reduced, whereas the phosphorescent ceramic molding material composition of the present invention is At least one of oxides belonging to the third long period such as potassium oxide, chromium oxide and iron oxide, and elements belonging to the second short period such as silicon dioxide, phosphorus pentoxide and sulfur trioxide. Afterglow luminance characteristics without degrading phosphorescent performance by using an aqueous dispersion in which an inorganic oxide combined with at least one of the above oxides is dispersed in water, alcohol or a mixture of water and alcohol It has the effect of improving the quality. When the molding pressure at the time of molding is relatively low pressure, the phosphorescent ceramic molding material composition of the present invention is transformed into an ordinary ceramic composition, while it shrinks significantly when the molded product is subsequently fired. On the other hand, the firing shrinkage rate is suppressed to about 1/10 or less, and the moldability such as preserving and mold release is improved. Since it can be molded at a low pressure as described above, the glass bead particles (particle size 10 to 300 μm) adhere or mix in the form of dots on the surface of the luminous pigment particles (particle size 50 to 500 μm). Has the effect of being amplified. That is, the glass bead particles in the blend composition remain spherical after molding and remain in the molded product, and melt-adhere in the presence of frit in the point contact state with the phosphorescent pigment particles. This is due to the mechanism by which light is reflected and amplified by spherical glass bead particles.

また、配合素材中のガラスフリットに低膨張フリットを使用すれば、成形体の寸法安定性をより向上する効果を奏する。前記のように構成することによって、立体的で様々な形状の蓄光性セラミックス成形体が得られ、室内装飾用イルミネーション等の用途では、蓄光・発光面積が小さいため、高輝度で長時間残光性能が要求されるものにも充分に対応が可能である。更に、前記分散液中の酸化物の微粒子が耐水用目止め剤の役割を果たして耐水性に優れることから、耐水用目止め処理等を特別施す必要もなく経済的である。発泡成形品にあっては、より軽量化が可能である。また、本発明の蓄光性顔料の製造方法によれば、通常グレードの蓄光性顔料を使用して、高輝度の残光輝度を有するハイグレードの蓄光性顔料が製造でき、このハイグレードの本発明に係る蓄光性顔料を使用すれば、東京消防庁規格に適合する公共施設における避難・誘導標識の製造が可能である。   Moreover, if a low expansion frit is used for the glass frit in the blended material, an effect of further improving the dimensional stability of the molded body is obtained. By constructing as described above, three-dimensional and various shapes of phosphorescent ceramic molded bodies can be obtained, and in applications such as interior decoration illumination, the phosphorescence / light emitting area is small, so it has high brightness and long-lasting afterglow performance. It is possible to fully cope with those required. Furthermore, since the oxide fine particles in the dispersion serve as a water-proofing sealant and are excellent in water resistance, it is economical without requiring special water-proofing treatment. In the case of a foam-molded product, the weight can be further reduced. Further, according to the method for producing a luminous pigment of the present invention, a high-grade luminous pigment having a high afterglow luminance can be produced using a normal-grade luminous pigment. If the phosphorescent pigment is used, it is possible to manufacture evacuation / guidance signs in public facilities that meet the standards of the Tokyo Fire Department.

本発明を実施するための最良の形態について、以下に詳細に説明する。しかし、本発明は、かかる実施の形態に限定されるものではない。本発明の実施の形態に係る蓄光性セラミックスの成形材料組成物は、粉末又は顆粒状の蓄光性顔料を1〜4質量部、ガラスフリットを0.5〜3質量部及びガラスビーズを4〜8質量部の割合で配合した混合物100質量部に対して、第3長周期に属する元素の中の少なくとも何れか一種の酸化物と、第2短周期に属する元素の中の少なくとも何れか一種の酸化物とを組み合わせた無機系酸化物の粉末を水、アルコール又は水とアルコールの混液に分散させた水性分散液5〜60質量部を配合したことを特徴とする蓄光性セラミックスの成形材料組成物を水、アルコール又は水とアルコールの混液に分散させた水性分散液5〜60質量部好ましくは10〜30質量部を配合したものからなる。   The best mode for carrying out the present invention will be described in detail below. However, the present invention is not limited to such an embodiment. The phosphorescent ceramic molding material composition according to the embodiment of the present invention comprises 1 to 4 parts by mass of powder or granular phosphorescent pigment, 0.5 to 3 parts by mass of glass frit, and 4 to 8 of glass beads. With respect to 100 parts by mass of the mixture blended at a ratio of parts by mass, at least any one of the oxides belonging to the third long period and at least one oxidation among the elements belonging to the second short period A phosphorescent ceramic molding material composition comprising 5 to 60 parts by mass of an aqueous dispersion obtained by dispersing an inorganic oxide powder combined with a product in water, alcohol or a mixture of water and alcohol. It consists of 5 to 60 parts by weight, preferably 10 to 30 parts by weight of an aqueous dispersion dispersed in water, alcohol or a mixture of water and alcohol.

ここで、本発明の実施の形態に使用する蓄光性顔料は、何らかのエネルギーで刺激を受け、吸引したエネルギーを可視光線又はそれに近い波長の紫外線、赤外線などの光として放出し、刺激停止後も持続してこの現象を呈する性質を有する蓄光性物質または蛍光性物質であって、粉末状又は顆粒状のものが好ましい。前者の蓄光性物質としては、例えば、硫化亜鉛と硫化カドミウムの結晶に少量の銅を付活剤として加えたものは、その組成によって黄〜赤色を発光し、硫化亜鉛に少量の銅を付活剤として加えたものは、緑色の発光を呈し、これらの蓄光顔料を展色剤とともに混合して得られる蓄光性塗料等を広く含むものである。   Here, the phosphorescent pigment used in the embodiment of the present invention is stimulated with some energy, and the sucked energy is released as light of visible light, ultraviolet light, infrared light or the like having a wavelength close thereto, and continues even after the stimulation is stopped. Thus, a phosphorescent substance or a fluorescent substance having the property of exhibiting this phenomenon, preferably in the form of powder or granules. As the former phosphorescent substance, for example, when zinc sulfide and cadmium sulfide crystals are added with a small amount of copper as an activator, yellow to red light is emitted depending on the composition, and zinc sulfide is activated with a small amount of copper. What was added as an agent exhibits a green light emission, and includes a wide range of phosphorescent paints obtained by mixing these phosphorescent pigments together with a color extender.

また、前記蛍光性物質は、ある物質が光の照射を受け、他の波長の光を発するときに生ずる光学効果、即ち紫外線が液体、固体に当たったときに可視光線としての蛍光を発する物質であって、主として、カルシウム、バリウム、マグネシウム、カドミウム等の酸化物、硫化物、珪酸塩、リン酸塩、タングステン酸塩等を主成分とし、蛍光を発し、溶媒に不溶又は難溶性の蛍光顔料として、展色剤(vehicle)とともに混合して得られる蛍光性塗料、夜光性塗料或いは水溶性の蛍光性染料等をも広く含むものである。また、蛍光性物質の中には有機系と無機系のものがあり、無機系物質の中には紫外線照射を停止した後でも蛍光を発する所謂蓄光性を有するものがあり、このような物質も社会通念上の蛍光性物質であり、本願発明に含まれるものとする。   The fluorescent substance is an optical effect that occurs when a certain substance is irradiated with light and emits light of another wavelength, that is, a substance that emits fluorescence as visible light when ultraviolet light hits a liquid or solid. As a fluorescent pigment mainly composed of oxides such as calcium, barium, magnesium, cadmium, sulfides, silicates, phosphates, tungstates, etc., and emits fluorescence and is insoluble or hardly soluble in solvents. Further, it also includes a fluorescent paint obtained by mixing with a color developing agent (vehicle), a luminous paint, a water-soluble fluorescent dye, and the like. In addition, there are organic and inorganic fluorescent materials, and some inorganic materials have a so-called phosphorescent property that emits fluorescence even after UV irradiation is stopped. It is a fluorescent substance that is accepted by society, and is included in the present invention.

近年、(Sr,M)O-(Mg,M)O-(Si,Ge)O系の蛍光母体(M=Ca,Sr,Ba,M=Be,Zn,Cd)に対してEuで付活すると共にLn(Sc,Y,La,Ce,Pr,Nd,Sm,Cd,Tb,Dy,Ho,Er,Tm,Yb,Lu,In,Bi,Snから選択された一種の元素)で共付活させ、かつ、ハロゲン元素(F,Cl,Br,Iから選択された一種の元素)を含有させることにより、青色から緑色発光のEu付活珪酸塩蓄光性蛍光体が開示されている(特許文献2及び特許文献3参照)。係る蓄光性蛍光体も本発明に用いられる蓄光性顔料に含まれる。 In recent years, for (Sr, M 1 ) O— (Mg, M 2 ) O— (Si, Ge) O 2 based fluorescent matrix (M 1 = Ca, Sr, Ba, M 2 = Be, Zn, Cd) Ln (Sc, Y, La, Ce, Pr, Nd, Sm, Cd, Tb, Dy, Ho, Er, Tm, Yb, Lu, In, Bi, Sn An Eu-activated silicate phosphorescent phosphor that emits blue to green light by being co-activated with (element) and containing a halogen element (a kind of element selected from F, Cl, Br, I) (See Patent Document 2 and Patent Document 3). Such phosphorescent phosphors are also included in the phosphorescent pigment used in the present invention.

本発明の実施の形態に使用するガラスフリットは、ガラスコーティングの基礎材料やホーロー製品などに使用される原料の一種で、珪砂、長石、石灰等の原料を配合して高温で溶解し、急冷して得られたフレーク状、粉末状または顆粒状のものが使用可能であり、1〜100μm位の粉末状又は顆粒状のものが好ましい。また、ガラスフリットは、溶融してガラスビーズと蓄光性顔料とその他の配合剤を接着する接着剤の役割を果たす。通常のガラスフリットは、熱膨張係数が5×10−6/℃を越え、熱膨張係数が大きいと成形体の寸法安定性が劣悪になるばかりでなく、ガラスビーズと溶融ガラスフリットとの間に熱処理に際して発生する応力が集中して歪みが生ずる恐れがあることから、熱膨張係数の小さな所謂低膨張係数のガラスフリットを使用することが好ましい。 The glass frit used in the embodiment of the present invention is a kind of raw material used for the basic material of glass coating, enamel products, etc., and is mixed with raw materials such as silica sand, feldspar, lime, etc., melted at high temperature, and rapidly cooled. The flakes, powders or granules obtained in this way can be used, and powders or granules of about 1 to 100 μm are preferred. The glass frit functions as an adhesive that melts and adheres the glass beads, the luminous pigment, and other compounding agents. A normal glass frit has a thermal expansion coefficient exceeding 5 × 10 −6 / ° C., and a large thermal expansion coefficient not only deteriorates the dimensional stability of the molded product, but also between the glass beads and the molten glass frit. It is preferable to use a so-called low expansion coefficient glass frit having a small thermal expansion coefficient because stress generated during heat treatment may be concentrated and distortion may occur.

本発明の実施の形態に使用するガラスビーズは、粒状ガラスビーズで、粒径10〜300μmが好ましく、120〜180μmがより好ましい。ガラスビーズを添加することによって、球形のガラスビーズに蓄光性顔料の発する光が、反射或いは屈折乃至散乱し、光の強度が増殖されるので視認性と残光輝度の向上に寄与する。但し、粒径が100μmよりも細かくなると、光の強度が増殖される効果が不足し易く、200μmよりも粗くなると、他の原材料との均一な混合の妨げとなり、成形時に潰れの問題が生じやすくなる恐れがある。   The glass beads used in the embodiment of the present invention are granular glass beads, preferably having a particle size of 10 to 300 μm, more preferably 120 to 180 μm. By adding the glass beads, the light emitted from the phosphorescent pigment is reflected or refracted or scattered on the spherical glass beads, and the light intensity is increased, which contributes to the improvement of visibility and afterglow luminance. However, if the particle size is smaller than 100 μm, the effect of increasing the light intensity tends to be insufficient, and if the particle size is larger than 200 μm, uniform mixing with other raw materials is hindered, and a problem of crushing is likely to occur during molding. There is a fear.

無機系酸化物の例としては、例えば、酸化カリウム(KO)、酸化クロム(Cr)、酸化鉄(Fe)等の第3長周期に属する元素の中の少なくとも何れか一種の酸化物と、二酸化ケイ素(SiO)、五酸化リン(P)、三酸化イオウ(SO)等の第2短周期に属する元素の中の少なくとも何れか一種の酸化物とを組み合わせた無機系酸化物が挙げられる。これらの無機系酸化物の組み合わせが蓄光性顔料の発色性と残光輝度に影響を与えることが本発明の過程にて明らかになった。即ち、蓄光性顔料の発光色によって、例えば、緑色系発光を呈する蓄光性顔料の場合は、周期律表の第3長周期に属する元素の酸化物(以下酸化物Aと称する)、例えば、酸化カリウム(KO)、酸化クロム(Cr)、酸化鉄(Fe)を組み合わせた酸化物(以下ベース酸化物と称する)と、第2短周期に属する元素の酸化物(以下酸化物Bと称する)、例えば、二酸化ケイ素(SiO)との組み合わせからなる無機系酸化物が好ましく、或いは、前記ベース酸化物と酸化物Bの一種である三酸化イオウ(SO)との組み合わせからなる無機系酸化物が好ましい。青色系発光を呈する蓄光性顔料の場合は、前記ベース酸化物と酸化物Bの中の一種である二酸化ケイ素(SiO)及び五酸化リン(P)からなる無機系酸化物が何れも発色性と残光輝度に優れることが確認された。また、緑色系と青色系のように混合色の場合は、その中の混合率の多い方の無機系酸化物の組み合わせを採用することが好ましい。緑色系と青色系以外の黄色系や赤色系等も、前記酸化物Aと酸化物Bとを組み合わせた無機系酸化物を用いると発色性と残光輝度が向上する。 Examples of inorganic oxides include, for example, at least one of elements belonging to the third long period, such as potassium oxide (K 2 O), chromium oxide (Cr 2 O 3 ), iron oxide (Fe 2 O 3 ), etc. Or at least one of oxides and elements belonging to the second short period, such as silicon dioxide (SiO 2 ), phosphorus pentoxide (P 2 O 5 ), sulfur trioxide (SO 3 ), etc. And inorganic oxides in combination. It has been clarified in the process of the present invention that the combination of these inorganic oxides affects the color developability and afterglow luminance of the luminous pigment. That is, depending on the light emission color of the phosphorescent pigment, for example, in the case of a phosphorescent pigment exhibiting green emission, an oxide of an element belonging to the third long period of the periodic table (hereinafter referred to as oxide A), for example, oxidation An oxide combining potassium (K 2 O), chromium oxide (Cr 2 O 3 ), iron oxide (Fe 2 O 3 ) (hereinafter referred to as base oxide), and an oxide of an element belonging to the second short period ( (Hereinafter referred to as oxide B), for example, an inorganic oxide composed of a combination of silicon dioxide (SiO 2 ), or the base oxide and sulfur trioxide (SO 3 ) as a kind of oxide B An inorganic oxide composed of a combination of these is preferred. In the case of a luminous pigment exhibiting blue light emission, any inorganic oxide composed of silicon dioxide (SiO 2 ) and phosphorus pentoxide (P 2 O 5 ), which is one of the base oxide and oxide B, is used. Was also confirmed to be excellent in color developability and afterglow brightness. In the case of mixed colors such as green and blue, it is preferable to employ a combination of inorganic oxides having a higher mixing ratio. In the case of yellow and red other than green and blue, when the inorganic oxide in which the oxide A and the oxide B are combined is used, color developability and afterglow luminance are improved.

また、分散媒体は、実施例1の「無機系酸化物を含む水性分散液の調整」の項に記載したように、無機系酸化物の組み合わせに応じて、水、アルコール又は水とアルコールの混液の中から分散し易い組み合わせを適宜選択して用いればよい。分散媒体に用いるアルコールとしては、例えば、プロパノール、エタノール、ブトキシプロパン−1−オール及びジアセトンアルコールの中の何れか一種を単独で又は組み合わせて用いることが好ましいが、焼成時に炭化して悪影響を及ぼさない限りにおいて、その他の媒体を用いてもよい。更に、均一な分散を保つために例えば、分散剤、粘度調整剤、安定剤等、その他、1,2−ベンズイソチアゾロン等の防腐剤を適宜添加してもよい。   The dispersion medium is water, alcohol, or a mixture of water and alcohol depending on the combination of inorganic oxides as described in the section “Preparation of aqueous dispersion containing inorganic oxide” in Example 1. A combination that easily disperses from the above can be selected as appropriate. As the alcohol used for the dispersion medium, for example, any one of propanol, ethanol, butoxypropan-1-ol and diacetone alcohol is preferably used alone or in combination. As long as there is no other medium, you may use another medium. Furthermore, in order to maintain a uniform dispersion, for example, a dispersant, a viscosity modifier, a stabilizer, and other antiseptics such as 1,2-benzisothiazolone may be appropriately added.

図1は、成形材料組成物を成形して蓄光性セラミックス成形体を製造する工程を示す製造工程図である。この図に示すように、前記配合工程1と、ドライ攪拌工程2を経て水分散液を添加後、混練加工3した粘土状の混練物を真空土練機械にて押出成形及びプレス成形4或いは鋳型成形又は手作りなどにて所定の形態に成形し、約100℃で2時間程度、乾燥機にて乾燥4した後暫く放置養生し、次に、約500〜850℃で10分間〜1時間、好ましくは約790℃で30分間、焼成窯にて焼成7し、その後徐冷して目的の成形体を得る。成形物の形状や大きさ等に応じて、組成物中のガラスビーズが軟化する温度より低く、且つ、フリットが溶融する温度以上に焼成窯の温度と時間を保持することによって、ガラスビーズの表面に溶融フリットを介して蓄光性顔料粉末が適宜間隔をおいてなるべく均一に着床するように温度と時間をコントロールすることが好ましい。或いは、成形材料組成物の板状プレス成形品を加熱乾燥させて、表層板状ガラスを重ね合わせてセットし、電気窯にて焼成6すれば、表面が表層ガラスで被覆された板状の蓄光性セラミックス成形体が得られる。   FIG. 1 is a production process diagram illustrating a process of producing a luminous ceramic molded body by molding a molding material composition. As shown in this figure, after adding the aqueous dispersion through the blending step 1 and the dry stirring step 2, the clay-like kneaded material kneaded 3 is extruded and press-molded 4 or a mold using a vacuum kneading machine. It is molded into a predetermined form by molding or handmade, dried at about 100 ° C. for about 2 hours, dried in a dryer 4 and then left for a while and then cured at about 500 to 850 ° C. for 10 minutes to 1 hour, preferably Is calcined 7 in a calcining furnace at about 790 ° C. for 30 minutes, and then gradually cooled to obtain the desired molded article. Depending on the shape and size of the molded product, the surface of the glass beads is maintained by maintaining the temperature and time of the firing kiln below the temperature at which the glass beads in the composition soften and above the temperature at which the frit melts. In addition, it is preferable to control the temperature and time so that the phosphorescent pigment powder is deposited as uniformly as possible through a melt frit. Alternatively, the plate-like press-molded product of the molding material composition is heated and dried, and the surface layer plate-like glass is stacked and set, and then fired 6 in an electric kiln. A ceramic product is obtained.

前記の成形材料組成物において、前記の蓄光性セラミックスの成形材料組成物において、ケイ酸ソーダなどのケイ酸アルカリ、炭酸カルシウム、ドロマイト及び炭化ケイ素のうちの少なくとも何れか一種からなる発泡剤を前記混合物100質量部に対して0.1〜5.0質量部を水性分散液に配合した蓄光性セラミックスの成形材料組成物を前記と同様に成形すれば、焼成工程における熱によって前記発泡剤が発泡して発泡成形体を得る。また、石英を炭酸アルカリと共融して得られるケイ酸アルカリの濃厚な水溶液である水ガラス0.6〜30質量部を水性分散液に配合し、併せて水分量を適宜調整したものでも前記同様の発泡効果が得られる。   In the molding material composition described above, in the phosphorescent ceramic molding material composition, a foaming agent comprising at least one of alkali silicates such as sodium silicate, calcium carbonate, dolomite, and silicon carbide is used as the mixture. If a phosphorescent ceramic molding material composition in which 0.1 to 5.0 parts by mass of 100 parts by mass is blended in an aqueous dispersion is molded in the same manner as described above, the foaming agent foams due to heat in the firing step. To obtain a foamed molded product. In addition, water glass 0.6 to 30 parts by mass, which is a concentrated aqueous solution of alkali silicate obtained by eutectic melting of quartz with alkali carbonate, is added to the aqueous dispersion, and the water content is adjusted appropriately as described above. A similar foaming effect is obtained.

次に、図2は、高輝度な残光を発する蓄光性顔料を製造する工程を示す製造工程図である。この図に示すように、粉末又は顆粒状の汎用蓄光性顔料1〜4質量部、ガラスフリットを0.5〜3質量部及びガラスビーズを4〜8質量部の割合で配合11した混合物を専用サヤと称する真空焼成窯で焼成12した後、この焼成物を圧縮解砕・破砕ロールにて破砕13した後、この解砕物を篩掛けして分級14し、高輝度な残光を発する蓄光性顔料を製造することができる。この製造方法によって得られた蓄光性顔料を用いれば、市販の汎用蓄光性顔料をそのまま用いるよりも、より高度の残光輝度を発光する蓄光性セラミックス成形体を得ることができる。   Next, FIG. 2 is a production process diagram showing a process of producing a luminous pigment that emits afterglow with high luminance. As shown in this figure, 1 to 4 parts by mass of powder or granular general-purpose phosphorescent pigment, 0.5 to 3 parts by mass of glass frit and 4 to 8 parts by mass of glass beads are mixed and used exclusively for 11 After calcination 12 in a vacuum firing kiln called Saya, the fired product is crushed 13 by compression crushing and crushing rolls, and then the crushed product is sieved and classified 14 to generate luminous afterglow. Pigments can be produced. If the phosphorescent pigment obtained by this production method is used, a phosphorescent ceramic molded body that emits higher afterglow luminance can be obtained than when a commercially available general-purpose phosphorescent pigment is used as it is.

以下に実施例を挙げて本発明について説明するが、本発明はこれらの実施例によって何ら限定されるものではない。以下に水分散液の調整及び成形材料組成物の調整について説明する。ここで、各水性分散液について無機系酸化物成分のmass%は、蛍光X線分析(SQX)により求めたものであり、無機系酸化物固形分の含有率は、水性分散液を加熱したときの質量変化を測定し、液中の揮発成分の量を出し、水性分散液全体の質量に対する揮発成分の質量を差し引いた残余の固形分の質量との比をもって表した。試験装置は、株式会社リガク社製熱分析装置を用いた。
<無機系酸化物を含む水性分散液の調整>
水性分散液中に含まれる平均揮発性物質と平均固形分の含有率(単位:質量%)

サンプル分散液名 1回目 2回目 平均揮発物質含有率 平均固形分含有率
水性分散液1 87.49 90.24 88.87 11.1
水性分散液2 95.67 94.71 95.19 4.8
水性分散液3 98.02 99.16 98.59 1.4

(水性分散液1)
(無機系酸化物固形分の含有率は11.1質量%である。)
無機系酸化物の成分名 含有量(無機系酸化物成分のmass%)
二酸化ケイ素(SiO) 49.6
酸化カリウム(KO) 22.8
酸化クロム(Cr) 14.5
酸化鉄(Fe) 13.3
分散媒体の成分名 含有量(水性分散液全体に対する質量%)
水 0〜100
エタノール 30〜100

(水性分散液2)
(無機系酸化物固形分の含有率は4.8質量%である。)
無機系酸化物の成分名 含有量(無機系酸化物成分のmass%)
二酸化ケイ素(SiO) 36.3
五酸化リン(P) 24.4
酸化カリウム(KO) 22.0
酸化クロム(Cr) 9.36
酸化鉄(Fe) 8.11
分散媒体の成分名 含有量(水性分散液全体に対する質量%)
水 0〜100
1-(2-メトキシ-2-メチルエトキシ)-2-プロパノール 60〜100

(水性分散液3)
(無機系酸化物固形分の含有率は1.4質量%である。)
無機系酸化物の成分名 含有量(無機系酸化物成分のmass%)
三酸化イオウ(SO) 23.7
酸化カリウム(KO) 27.6
酸化クロム(Cr) 20.8
酸化鉄(Fe) 24.8
分散媒体の成分名 含有量(水性分散液全体に対する質量%)
水 0〜100
ブトキシプロパン−1−オール 15〜40
ジアセトンアルコール 40〜70
Hereinafter, the present invention will be described with reference to examples. However, the present invention is not limited to these examples. The adjustment of the aqueous dispersion and the adjustment of the molding material composition will be described below. Here, the mass% of the inorganic oxide component for each aqueous dispersion is determined by fluorescent X-ray analysis (SQX), and the content of the inorganic oxide solid content is obtained when the aqueous dispersion is heated. The mass change was measured, the amount of the volatile component in the liquid was taken out, and the ratio was expressed as the ratio of the remaining solid content to the mass of the aqueous dispersion minus the mass of the volatile component. The test apparatus used was a thermal analyzer manufactured by Rigaku Corporation.
<Preparation of aqueous dispersion containing inorganic oxide>
Average volatile substances and average solids content in aqueous dispersion (unit: mass%)

Sample dispersion name 1st 2nd Average volatile content Average solid content
Aqueous dispersion 1 87.49 90.24 88.87 11.1
Aqueous dispersion 2 95.67 94.71 95.19 4.8
Aqueous dispersion 3 98.02 99.16 98.59 1.4

(Aqueous dispersion 1)
(The content of inorganic oxide solids is 11.1% by mass.)
Component name of inorganic oxide Content (mass% of inorganic oxide component)
Silicon dioxide (SiO 2 ) 49.6
Potassium oxide (K 2 O) 22.8
Chromium oxide (Cr 2 O 3 ) 14.5
Iron oxide (Fe 2 O 3 ) 13.3
Component name content of dispersion medium Content (% by mass with respect to the entire aqueous dispersion)
0-100 water
Ethanol 30-100

(Aqueous dispersion 2)
(The content of inorganic oxide solids is 4.8% by mass.)
Component name of inorganic oxide Content (mass% of inorganic oxide component)
Silicon dioxide (SiO 2 ) 36.3
Phosphorus pentoxide (P 2 O 5 ) 24.4
Potassium oxide (K 2 O) 22.0
Chromium oxide (Cr 2 O 3 ) 9.36
Iron oxide (Fe 2 O 3 ) 8.11
Component name content of dispersion medium Content (% by mass with respect to the entire aqueous dispersion)
0-100 water
1- (2-methoxy-2-methylethoxy) -2-propanol 60-100

(Aqueous dispersion 3)
(The content of inorganic oxide solids is 1.4% by mass.)
Component name of inorganic oxide Content (mass% of inorganic oxide component)
Sulfur trioxide (SO 3 ) 23.7
Potassium oxide (K 2 O) 27.6
Chromium oxide (Cr 2 O 3 ) 20.8
Iron oxide (Fe 2 O 3 ) 24.8
Component name content of dispersion medium Content (% by mass with respect to the entire aqueous dispersion)
0-100 water
Butoxypropan-1-ol 15-40
Diacetone alcohol 40-70

<成形材料組成物の調整>
(配合1)
材料名 配合部数(質量部)
蓄光性顔料粉末(緑色系) 30
(粒径分布:#160,#160~#100+,#160~#100−)
低熱膨張ガラスフリット 10
ガラスビーズ(#120) 60
水性分散液1又は3 15

(配合2)
材料名 配合部数(質量部)
蓄光性顔料粉末(青色系と緑色系の混合色系) 25
(前記蓄光性顔料粉末を緑色系:青色系=5g:20gの割合で混合したものを使用)
低熱膨張ガラスフリット 10
ガラスビーズ (#120) 65
水性分散液2 15
<Adjustment of molding material composition>
(Formulation 1)
Material name Number of blended parts (parts by mass)
Luminescent pigment powder (green) 30
(Particle size distribution: # 160, # 160 to # 100 +, # 160 to # 100−)
Low thermal expansion glass frit 10
Glass beads (# 120) 60
Aqueous dispersion 1 or 3 15

(Formulation 2)
Material name Number of blended parts (parts by mass)
Luminous pigment powder (mixed color of blue and green) 25
(Used by mixing the phosphorescent pigment powder in a ratio of green: blue = 5 g: 20 g)
Low thermal expansion glass frit 10
Glass beads (# 120) 65
Aqueous dispersion 2 15

[実施例1,2,3]
予め、前記の水性分散液1,2をそれぞれ調整する。配合1,2の成形材料組成物を調整する。前記配合1に係る粒径分布が異なる3種類の蓄光性顔料粉末(平均粒径が160μm)を用い、成形材料組成物の粘土状混練物をプレート状にプレス加工して、発明を実施するための最良の形態の項に記載したと同様の方法で焼成して、蓄光性顔料粉末の粒径分布が異なる3種類の成形体を得た。この3種類のプレート状成形体を残光輝度試験サンプルとした。残光輝度試験の結果は、表1と図3のグラフに示す。
[Examples 1, 2, 3]
The aqueous dispersions 1 and 2 are prepared in advance. The molding material compositions of Formulations 1 and 2 are prepared. In order to carry out the invention, three types of phosphorescent pigment powders (average particle size is 160 μm) with different particle size distributions according to Formulation 1 are used to press the clay-like kneaded material of the molding material composition into a plate shape. Were fired in the same manner as described in the section of the best mode, and three types of molded articles having different particle size distributions of the luminous pigment powder were obtained. These three types of plate-shaped molded bodies were used as afterglow luminance test samples. The results of the afterglow luminance test are shown in Table 1 and the graph of FIG.

表1と図3のグラフのサンプル番号(1-1,4-1,5-1)は、それぞれ順に蓄光性顔料粉末の粒径分布(#160,#160~#100+,#160~#100−)を配合した成形体のサンプルに対応する。残光輝度試験の測定条件は、JIS Z9107に規格準拠し、励起:D65常用光源200lx,20分、測定:励起停止480分後までの残光輝度、測定温度:23+−2℃、使用機器:D65常用光源F65D-A(スガ試験器)、照度計:IM-5(TOPCON)、色彩輝度計:BM-5A(TOPCON)、ラジオグラファナライザーNIM-1000(根本特殊化学)である。 The sample numbers (1-1, 4-1 and 5-1) in Table 1 and FIG. 3 are the particle size distributions (# 160, # 160 to # 100 +, # 160 to # 100) of the phosphorescent pigment powder, respectively. It corresponds to a sample of a molded body containing-). Measurement conditions afterglow luminance test was compliant to JIS Z9107, excitation: D 65 common light source 200 lx, 20 minutes, measured: afterglow luminance until after excitation is stopped 480 min, measurement temperature: 23 + -2 ° C., using equipment : D 65 common source F65D-a (Suga tester), luminometer: IM-5 (TOPCON), color luminance meter: BM-5A (TOPCON), a radio grapher Na riser NIM-1000 (Nemoto).

前記表1と図3のグラフから、20分経過後の残光輝度が、従来、140〜145
(mcd/m)であったものが、本実施例のものは、約172〜189(mcd/m)に達し、従来品に比較して残光輝度が20〜30%向上したこととなる。ここで、従来品とは、ガラスビーズと無機系水性分散液を用いない既存のガラス成形品を云う。また、前記実施例1,2,3の配合において、水性分散液1と水性分散液3を用いた配合は何れも発色性と残光輝度の点において大差ないが、水性分散液2を用いた配合では発色性と残光輝度が従来品よりは優れているが水性分散液1と水性分散液3を用いた配合に比較するとやや低いことが確認された。
From Table 1 and the graph of FIG. 3, the afterglow luminance after 20 minutes has conventionally been 140 to 145.
What was (mcd / m 2 ), this example reached about 172 to 189 (mcd / m 2 ), and the afterglow brightness was improved by 20 to 30% compared to the conventional product. Become. Here, the conventional product refers to an existing glass molded product that does not use glass beads and an inorganic aqueous dispersion. Further, in the blends of Examples 1, 2, and 3, the blends using the aqueous dispersion 1 and the aqueous dispersion 3 are not greatly different in terms of color development and afterglow luminance, but the aqueous dispersion 2 was used. In the blending, the color developability and the afterglow brightness were superior to the conventional product, but it was confirmed that the blending was slightly lower than the blend using the aqueous dispersion 1 and the aqueous dispersion 3.

[実施例4]
配合1の配合の一つ(粒径分布:#160)に水性分散液に発泡剤としてケイ酸ソーダを3.0質量部配合した以外は実施例1,2,3と同様にして、発泡蓄光性セラミックス成形体を得た。本実施例の残光輝度は、ほぼ実施例1のものとほぼ同等であった。
通常、非発泡品の比重が約2.5であるのに対し、本実施例の発泡品の比重は約0.4であり、実に非発泡品の1/6の軽量化となる。軽量化の程度は、発泡剤の配合部数を代えて発泡倍率を変化させることによって適宜調節可能である。
[Example 4]
Foam phosphorescence in the same manner as in Examples 1, 2 and 3, except that one part of Formulation 1 (particle size distribution: # 160) was mixed with 3.0 parts by mass of sodium silicate as a foaming agent in the aqueous dispersion. A ceramic product was obtained. The afterglow brightness of this example was almost the same as that of Example 1.
Normally, the specific gravity of the non-foamed product is about 2.5, whereas the specific gravity of the foamed product of this example is about 0.4, which is actually 1/6 of the weight of the non-foamed product. The degree of weight reduction can be adjusted as appropriate by changing the expansion ratio by changing the number of blended parts of the foaming agent.

[実施例5]
実施例4で用いた成形材料組成物の板状プレス成形品を加熱乾燥させて、表層板状ガラスを重ね合わせてセットし、電気窯にて焼成して、表面が表層ガラスで被覆された板状の発泡蓄光性セラミックス成形体を得た。本実施例の残光輝度も、ほぼ実施例1のものとほぼ同等であった。また、耐水性についても、約3ヶ月間ビルの屋上に放置した結果では、何ら異常は認められなかった。
[Example 5]
The plate-shaped press-molded product of the molding material composition used in Example 4 was heated and dried, and the surface layer plate-shaped glass was stacked and set, fired in an electric kiln, and the surface was coated with the surface layer glass. A foamed phosphorescent ceramic molded body was obtained. The afterglow brightness of this example was also almost the same as that of Example 1. As for the water resistance, no abnormality was found in the result of leaving it on the roof of the building for about 3 months.

[実施例6]
配合2の成形材料組成物を用いて、元素記号を立体的に表現する成形物を形成し、その他は実施例3と同様にして蓄光性セラミックス成形体を得た。この成形体を鋼板等の板体に貼り付けてディスプレーを製作した(図4及び5参照)。従来品と比較しても格段に残光輝度が長く且つ強くなっていることが実証できた。
[Example 6]
Using the molding material composition of Formulation 2, a molded product that three-dimensionally represents the element symbols was formed, and the other was the same as Example 3 to obtain a luminous ceramic molded body. The formed body was attached to a plate body such as a steel plate to produce a display (see FIGS. 4 and 5). It was proved that the afterglow luminance was much longer and stronger than the conventional product.

(配合3)
材料名 配合部数(質量部)
蓄光性顔料粉末(緑色系) 30
低熱膨張ガラスフリット 10
ガラスビーズ(#120) 60
上記配合3の混合物を真空焼成窯で焼成した後、この焼成物を圧縮解砕し、破砕ロールにて破砕した後、この解砕物を500μm篩目にて篩掛けして分級し、蓄光性顔料を得た。この蓄光性顔料を使用したセラミックス成形体は、従来の汎用蓄光顔料を使用したセラミックス成形体に比較してこれまでの実施例の蓄光性セラミックス成形体と同様に格段に残光輝度が長く且つ強くなっていることが確認された。
(Formulation 3)
Material name Number of blended parts (parts by mass)
Luminescent pigment powder (green) 30
Low thermal expansion glass frit 10
Glass beads (# 120) 60
After firing the mixture of Formula 3 in a vacuum firing kiln, the fired product is compressed and crushed and crushed with a crushing roll, and then the crushed product is sieved and classified using a 500 μm sieve, and a phosphorescent pigment Got. The ceramic molded body using this phosphorescent pigment has much longer and stronger afterglow luminance than the ceramic molded bodies using conventional general-purpose phosphorescent pigments, similar to the phosphorescent ceramic molded bodies of the previous examples. It was confirmed that

本発明は、前記の構成を採ることによって、耐水性に富み、高度な残光輝度を保有する蓄光性セラミックス成形体が得られるので、インテリアやエクステリアともに多用途向けの成形品に最適であって、例えば、プランター、カラーブロック、外壁資材、プランターパネルボード、植木鉢、吸音耐火ブロック、ベランダウッディーパネル、屋上緑化資材など、屋外使用向けの製品、耐火性乃至不燃性を要求される製品、例えば建物の内外装材等にも広く用いられ、経済的にも極めて有用である。   By adopting the above-mentioned configuration, the present invention provides a phosphorescent ceramic molded article that is rich in water resistance and possesses a high afterglow luminance. Products for outdoor use, such as planters, color blocks, exterior wall materials, planter panel boards, flower pots, sound-absorbing fireproof blocks, veranda woody panels, rooftop greening materials, products that require fire resistance or incombustibility, such as building Widely used for interior and exterior materials, etc., it is extremely useful economically.

本実施例に係る蓄光性セラミックス成形体の製造工程図である。It is a manufacturing-process figure of the luminous ceramic molded object which concerns on a present Example. 本実施例に係る蓄光性顔料の製造工程図である。It is a manufacturing-process figure of the luminous pigment which concerns on a present Example. 実施例の残光輝度試験結果を示すグラフである。It is a graph which shows the afterglow brightness | luminance test result of an Example. 実施例の蓄光性セラミックス成形体を蛍光灯下に配置した写真である。It is the photograph which has arrange | positioned the luminous ceramic molded object of an Example under a fluorescent lamp. 図4の蛍光灯を消灯した状態で蛍光を発する蓄光性セラミックス成形体を撮影した写真である。It is the photograph which image | photographed the luminous ceramic molded object which emits fluorescence in the state which turned off the fluorescent lamp of FIG.

符号の説明Explanation of symbols

1:配合工程
2:攪拌工程
3:水性分散液添加混練工程
4:押出・プレス成形工程
5:乾燥工程
6:表層ガラスセット・焼成工程
7:製品養生・焼成工程
11:配合工程
12:焼成工程
13:圧縮解砕・破砕工程
14:篩−分級工程
1: Mixing process 2: Stirring process 3: Aqueous dispersion addition kneading process 4: Extrusion / press molding process 5: Drying process 6: Surface glass setting / firing process 7: Product curing / firing process 11: Compounding process 12: Firing process 13: Compression crushing / crushing process 14: Sieve-classification process

Claims (8)

粉末又は顆粒状の蓄光性顔料を1〜4質量部、ガラスフリットを0.5〜3質量部及びガラスビーズを4〜8質量部の割合で配合した混合物100質量部に対して、第3長周期に属する元素の中の少なくとも何れか一種の酸化物と、第2短周期に属する元素の中の少なくとも何れか一種の酸化物とを組み合わせた無機系酸化物の粉末を水、アルコール又は水とアルコールの混液に分散させた水性分散液5〜60質量部を配合したことを特徴とする蓄光性セラミックスの成形材料組成物。 3rd long with respect to 100 parts by weight of a mixture containing 1 to 4 parts by weight of a powder or granular luminous pigment, 0.5 to 3 parts by weight of glass frit and 4 to 8 parts by weight of glass beads. An inorganic oxide powder obtained by combining at least one oxide of elements belonging to a period and at least one oxide of elements belonging to a second short period with water, alcohol, or water A molding material composition for phosphorescent ceramics, wherein 5 to 60 parts by mass of an aqueous dispersion dispersed in a mixed liquid of alcohol is blended. 前記の蓄光性セラミックスの成形材料組成物において、ケイ酸アルカリ、炭酸カルシウム、ドロマイト及び炭化ケイ素のうちの少なくとも何れか一種からなる発泡剤を前記混合物100質量部に対して0.1〜5.0質量部を水性分散液に配合したことを特徴とする請求項1記載の蓄光性セラミックスの成形材料組成物。 In the phosphorescent ceramic molding material composition, a foaming agent composed of at least one of alkali silicate, calcium carbonate, dolomite and silicon carbide is added in an amount of 0.1 to 5.0 parts by weight with respect to 100 parts by mass of the mixture. 2. The phosphorescent ceramic molding material composition according to claim 1, wherein a mass part is blended in an aqueous dispersion. 前記アルコールが、少なくともプロパノール、エタノール、ブトキシプロパン−1−オール及びジアセトンアルコールの中の少なくとも何れか一種であることを特徴とする請求項1又は2記載の蓄光性セラミックスの成形材料組成物。 3. The phosphorescent ceramic molding material composition according to claim 1, wherein the alcohol is at least one of propanol, ethanol, butoxypropan-1-ol and diacetone alcohol. 熱膨張係数が5×10−6/℃以下のガラスフリットを使用することを特徴とする請求項1〜3の何れかに記載の蓄光性セラミックスの成形材料組成物。 The glass frit having a thermal expansion coefficient of 5 × 10 −6 / ° C. or less is used. The phosphorescent ceramic molding material composition according to claim 1, 請求項1〜4の何れかに記載の成形材料組成物を成形してなることを特徴とする蓄光性セラミックス成形体。 A phosphorescent ceramic molded body obtained by molding the molding material composition according to claim 1. 請求項1〜4の何れかに記載の成形材料組成物の板状プレス成形品と、表層板状ガラスを重ね合わせ、乾燥後に焼成してなることを特徴とする板状の蓄光性セラミックス成形体。 A plate-shaped luminous ceramic molded body obtained by superimposing a plate-like press-molded product of the molding material composition according to any one of claims 1 to 4 and a surface layer plate-like glass and firing after drying. . 請求項1〜4の何れかに記載の成形材料組成物を、押出成形及び/又はプレス成形する工程と、乾燥工程及び焼成工程を備えたことを特徴とする蓄光性セラミックス成形体の製造方法。 A method for producing a luminous ceramic molded body comprising a step of extruding and / or press-molding the molding material composition according to any one of claims 1 to 4, and a drying step and a firing step. 少なくとも粉末又は顆粒状の蓄光性顔料1〜4質量部、ガラスフリットを0.5〜3質量部及びガラスビーズを4〜8質量部の割合で配合した混合物を焼成窯で焼成する工程と、前記焼成物を圧縮解砕する工程と、前記圧縮解砕物を篩掛けして分級する工程を備え、高輝度な残光を発することを特徴とする蓄光性顔料の製造方法。 Firing at least one powder or granular luminous pigment 1 to 4 parts by weight, a mixture containing 0.5 to 3 parts by weight of glass frit and 4 to 8 parts by weight of glass beads in a firing kiln; A method for producing a luminous pigment, comprising a step of compressing and crushing a fired product and a step of sieving and classifying the compressed and pulverized product, and emitting afterglow with high brightness.
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US11371244B2 (en) 2012-04-30 2022-06-28 3M Innovative Properties Company High solar-reflectivity roofing granules utilizing low absorption components
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