JP2009092093A - Flow control valve - Google Patents

Flow control valve Download PDF

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JP2009092093A
JP2009092093A JP2007260736A JP2007260736A JP2009092093A JP 2009092093 A JP2009092093 A JP 2009092093A JP 2007260736 A JP2007260736 A JP 2007260736A JP 2007260736 A JP2007260736 A JP 2007260736A JP 2009092093 A JP2009092093 A JP 2009092093A
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valve
bearing member
shaft
control valve
valve shaft
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JP4785811B2 (en
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Yu Okano
雄 岡野
Yoichiro Ishigaki
陽一郎 石垣
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Rinnai Corp
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Rinnai Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a flow control valve which can solve the problem that when an atmospheric temperature drops in winter or the like in a state that hot or cold water remains in a flow control valve after used, the hot or cold water freezes and a casing of the flow control valve or the like may be broken, and that, as for a conventional one in which sponge or the like is arranged in a water passage, since the sponge or the like always contacts with the hot or cold water, the valve is influenced by chlorine or the like melted in city water, and degraded. <P>SOLUTION: A bearing member 4 is provided movably in the axial direction of valve shaft, and a coil spring 5 is provided which biases the bearing member 4 to valve body 13 side by a biasing force larger than a reaction force when the valve shaft moves in a valve opening direction. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、モータで開度を増減して湯水の流量を制御する流量制御弁に関する。   The present invention relates to a flow rate control valve that controls the flow rate of hot water by increasing and decreasing the opening degree with a motor.

この種の流量制御弁は給湯装置等に用いられ、モータの回転軸に対して軸線方向に進退自在に係合した弁軸と、この弁軸の周面に形成されたネジ部に螺合し、弁軸を回転自在に保持すると共に弁軸が回転した際に弁軸を軸線方向に移動させる軸受部材とを有し、弁軸の先端に設けた弁体で弁口の開度を増減制御して弁口を通過する湯水の流量を制御するように構成されている。   This type of flow control valve is used in a hot water supply device or the like, and is screwed into a valve shaft engaged with an axis of rotation of a motor rotation shaft so as to be movable back and forth, and a screw portion formed on the peripheral surface of the valve shaft. And a bearing member that holds the valve shaft rotatably and moves the valve shaft in the axial direction when the valve shaft rotates, and controls the opening and closing of the valve opening with a valve body provided at the tip of the valve shaft Thus, the flow rate of the hot water passing through the valve port is controlled.

このような流量制御弁では、使用後に内部に湯水が残留した状態で冬期などに気温が低下すると、内部の湯水が凍結し、流量制御弁のケーシングなどが破損されるおそれが生じる。   In such a flow control valve, if the temperature drops in winter or the like with hot water remaining inside after use, the hot water in the interior may freeze and the casing of the flow control valve may be damaged.

このような内部に残留した湯水の凍結による破損を防止するため、湯水が残留する空間内にスポンジを挿入し(例えば、特許文献1参照)、あるいは内部に気泡カプセルを含有したゴム素材を挿入し(例えば、特許文献2参照)、湯水の凍結により上昇する圧力をスポンジやゴム素材を圧縮変形させることにより緩和して、凍結による破損を防止するようにしたものが知られている。
特開平10−281556号公報(図1) 特開2003−64263号公報(図2)
In order to prevent such damage caused by freezing of hot water remaining in the interior, a sponge is inserted into the space where the hot water remains (for example, see Patent Document 1), or a rubber material containing a bubble capsule is inserted inside. (For example, refer patent document 2), the thing which eased the pressure which raises by freezing of hot water by compressing and deforming sponge and a rubber raw material, and prevented the damage by freezing is known.
JP-A-10-281556 (FIG. 1) Japanese Patent Laying-Open No. 2003-64263 (FIG. 2)

上記従来のものでは、共に常に湯水と接しているので、水道水に溶融している塩素等の影響を受け、劣化することが考えられる。   Since both of the above conventional ones are always in contact with hot water, it may be deteriorated by the influence of chlorine or the like melted in tap water.

そこで本発明は、上記の問題点に鑑み、このような不具合が生じない流量制御弁を提供することを課題とする。   In view of the above problems, an object of the present invention is to provide a flow control valve in which such a problem does not occur.

上記課題を解決するために本発明による流量制御弁は、モータの回転軸に対して軸線方向に進退自在に係合した弁軸と、この弁軸の周面に形成されたネジ部に螺合し、弁軸を回転自在に保持すると共に弁軸が回転した際に弁軸を軸線方向に移動させる軸受部材とを有し、弁軸の先端に設けた弁体で弁口の開度を増減制御して弁口を通過する湯水の流量を制御する流量制御弁において、上記軸受部材を弁軸の軸線方向に移動自在に設けると共に、この軸受部材を弁軸の閉弁方向への移動時の反力より大きな付勢力で弁体側に付勢する付勢手段を、軸受部材を挟んで弁体とは反対側に設けたことを特徴とする。   In order to solve the above-mentioned problems, a flow control valve according to the present invention is screwed into a valve shaft engaged with a rotating shaft of a motor so as to be able to advance and retreat in an axial direction, and a screw portion formed on a peripheral surface of the valve shaft. And a bearing member that moves the valve shaft in the axial direction when the valve shaft rotates, and increases or decreases the opening degree of the valve port with a valve body provided at the tip of the valve shaft. In the flow control valve for controlling the flow rate of hot water passing through the valve port, the bearing member is provided movably in the axial direction of the valve shaft, and the bearing member is moved when the valve shaft is moved in the valve closing direction. The urging means for urging the valve body with an urging force larger than the reaction force is provided on the opposite side of the valve body with the bearing member interposed therebetween.

軸受部材を移動自在に設けるが、弁体側への付勢力を弁軸の閉弁方向への移動時の反力より大きく設定したので、通常では軸受部材は移動しない。ところが、弁体が存在する部分の湯水が凍結して膨張し圧力が高まると、軸受部材は付勢力に抗して弁口から離れる方向に移動する。この移動により湯水が残留している空間の体積が拡がるので、圧力の上昇が緩和される。また、軸受部材を挟んで弁体とは反対側に付勢手段を設けるので、付勢手段は湯水と接しない空間に配置することが可能になり、劣化の原因となる湯水中の成分の影響を受けづらくなる。   Although the bearing member is movably provided, the urging force to the valve element side is set larger than the reaction force when the valve shaft moves in the valve closing direction, so that the bearing member does not normally move. However, when the hot water in the portion where the valve body exists freezes and expands to increase the pressure, the bearing member moves away from the valve opening against the urging force. This movement increases the volume of the space in which the hot water remains, so that the increase in pressure is alleviated. In addition, since the biasing means is provided on the opposite side of the valve body across the bearing member, the biasing means can be arranged in a space not in contact with hot water and the influence of components in hot water causing deterioration. It becomes difficult to receive.

また、上記軸受部材が付勢手段による付勢力に抗して移動すると弁体が移動して弁口を開弁するように構成すると、開弁した弁口を通って圧力が開放されるので、圧力の上昇を確実に回避することができる。   Further, when the bearing member moves against the urging force by the urging means, the valve body moves to open the valve port, so that the pressure is released through the opened valve port. An increase in pressure can be reliably avoided.

以上の説明から明らかなように、本発明は、湯水の凍結による圧力上昇で流量制御弁が破損することを防止することができる。そして、湯水が残留する空間にスポンジやゴム部材を配設することなく、付勢手段を湯水に触れない空間に配置することができるので、付勢手段は湯水中の塩素等の影響を受けることがなく、従って付勢手段が塩素等によって劣化することがない。   As is apparent from the above description, the present invention can prevent the flow rate control valve from being damaged due to a pressure increase due to freezing of hot water. And since the urging means can be arranged in a space where the hot water remains without touching the hot water with no sponge or rubber member, the urging means is affected by chlorine in the hot water. Therefore, the biasing means is not deteriorated by chlorine or the like.

図1を参照して、1は本発明による流量制御弁であり、ケーシング10の入水側には流量検知部11が設けられている。この流量検知部11には流水によって回転するタービン上の回転羽根が内蔵されている。また、この回転羽根には永久磁石が取り付けられており、ホール素子を用いた図示しない磁気センサでこの回転羽根の回転数を検知し、この回転数から流量を算出できるように構成されている。   With reference to FIG. 1, reference numeral 1 denotes a flow rate control valve according to the present invention, and a flow rate detection unit 11 is provided on the water inlet side of the casing 10. The flow rate detection unit 11 includes a rotating blade on the turbine that is rotated by flowing water. In addition, a permanent magnet is attached to the rotary blade, and the rotational speed of the rotary blade is detected by a magnetic sensor (not shown) using a Hall element, and the flow rate can be calculated from the rotational speed.

この流量検知部11を通過した湯水は弁室Cから弁口12を通って出水される。この弁口12は弁体13により開閉され、弁体13の位置により弁口12の開度が増減されることにより弁口12を通過する流量が調節される。この弁体13は軸部14の先端に形成されており、軸部14は回転軸3に取り付けられて一体に移動するようになっている。そして、これらの軸部14と回転軸3とで弁軸が構成される。   Hot water that has passed through the flow rate detector 11 is discharged from the valve chamber C through the valve port 12. The valve port 12 is opened and closed by the valve body 13, and the flow rate passing through the valve port 12 is adjusted by increasing or decreasing the opening degree of the valve port 12 according to the position of the valve body 13. The valve body 13 is formed at the tip of the shaft portion 14, and the shaft portion 14 is attached to the rotary shaft 3 so as to move integrally. The shaft portion 14 and the rotary shaft 3 constitute a valve shaft.

回転軸3の外周面にはネジ部32が形成されている。一方、ケーシング10には軸受部材4が取り付けられており、この軸受部材4に形成された内ネジ部41と回転軸3のネジ部32とが螺合している。   A screw portion 32 is formed on the outer peripheral surface of the rotating shaft 3. On the other hand, a bearing member 4 is attached to the casing 10, and an inner screw portion 41 formed on the bearing member 4 and a screw portion 32 of the rotary shaft 3 are screwed together.

2は円筒状の出力軸21を備えたギヤドモータであり、出力軸21の内周面にはスプライン22が形成されており、上記回転軸3にはこのスプライン22に係合するスプライン31が形成されている。従って、出力軸21が回転すると回転軸3は出力軸21と一体となって回転すると共に、その状態で回転軸3は軸線方向に沿って前後に移動することができる。従って、軸受部材4が固定されていれば出力軸21が正逆回転することにより回転軸3は進退移動することになる。   A geared motor 2 is provided with a cylindrical output shaft 21. A spline 22 is formed on the inner peripheral surface of the output shaft 21, and a spline 31 that engages with the spline 22 is formed on the rotary shaft 3. ing. Therefore, when the output shaft 21 rotates, the rotating shaft 3 rotates integrally with the output shaft 21, and in this state, the rotating shaft 3 can move back and forth along the axial direction. Therefore, if the bearing member 4 is fixed, the output shaft 21 rotates forward and backward, so that the rotary shaft 3 moves forward and backward.

上述のように回転軸3には軸部14が一体に取り付けられているので、回転軸3が進退すれば弁体13も連動して進退することになる。そして弁体13の進退位置により弁口12の開度が閉弁状態から全開状態の間で変化する。   Since the shaft portion 14 is integrally attached to the rotating shaft 3 as described above, the valve body 13 also moves back and forth in conjunction with the moving back and forth of the rotating shaft 3. And the opening degree of the valve port 12 changes between a valve closing state and a fully open state by the advance / retreat position of the valve body 13.

軸受部材4は従来ものではケーシング10に対して固定されているが、本発明ではこの軸受部材4を回転軸3の軸線方向に移動できるようにケーシング10内に取り付けた。なお、図2に示すように、軸受部材4に形成した上下各1対の回り止め部42が、ケーシング10の内周面に形成したリブ16を挟むことによって軸受部材4が回り止めされるようにした。   The conventional bearing member 4 is fixed to the casing 10, but in the present invention, the bearing member 4 is mounted in the casing 10 so as to be movable in the axial direction of the rotary shaft 3. As shown in FIG. 2, the pair of upper and lower rotation prevention portions 42 formed on the bearing member 4 sandwich the ribs 16 formed on the inner peripheral surface of the casing 10 so that the bearing member 4 is prevented from rotating. I made it.

また、軸受部材4はコイルバネ5によって弁体13側に付勢されており、ケーシング10に形成したストッパ部15に押接されている。弁体13を開弁方向に移動させる際の反力が軸受部材4に作用すると、その反力はストッパ部15が受けるので軸受部材4が反力によって移動することはない。また、開弁状態から弁体13を閉弁する際の反力は軸受部材4に対してストッパ部15から離れる方向に作用するが、コイルバネ5の付勢力をこの反力よりも大きく設定することにより、軸受部材4が反力によって移動しないようにした。   The bearing member 4 is biased toward the valve body 13 by the coil spring 5 and is pressed against a stopper portion 15 formed in the casing 10. If a reaction force when moving the valve body 13 in the valve opening direction acts on the bearing member 4, the reaction force is received by the stopper portion 15, so the bearing member 4 does not move by the reaction force. Further, the reaction force when the valve body 13 is closed from the opened state acts on the bearing member 4 in the direction away from the stopper portion 15, but the urging force of the coil spring 5 is set to be larger than this reaction force. Thus, the bearing member 4 is prevented from moving by the reaction force.

上述の構成で、冬期など外気温が低下する状態で、例えば弁室C内に残留した水が凍結し出すと、弁室C内の圧力が上昇する。弁口12は弁体13で閉弁されているので、上昇した圧力は弁口12から解放されない。従来の流量制御弁ではこの上昇した圧力を開放する構成がないのでいずれか強度の弱い部分が破損するおそれが生じるが、本発明では、図3に示すように、軸受部材4がコイルバネ5の付勢力に抗してモータ2側に移動する。この移動により弁室Cの体積が拡がるので、弁室C内の圧力の上昇が緩和される。また、軸受部材4を挟んで弁体13とは反対側にコイルバネ5を設けるので、コイルバネ5は弁室Cに配置することが可能になり、劣化の原因となる湯水中の成分の影響を受けづらくなる。   With the above-described configuration, for example, when water remaining in the valve chamber C freezes in a state where the outside air temperature decreases, such as in winter, the pressure in the valve chamber C increases. Since the valve port 12 is closed by the valve body 13, the increased pressure is not released from the valve port 12. Since the conventional flow rate control valve does not have a structure for releasing the increased pressure, there is a possibility that any weaker portion may be damaged. However, in the present invention, the bearing member 4 is attached to the coil spring 5 as shown in FIG. It moves to the motor 2 side against the force. Since the volume of the valve chamber C is expanded by this movement, an increase in the pressure in the valve chamber C is mitigated. In addition, since the coil spring 5 is provided on the opposite side of the valve body 13 with the bearing member 4 interposed therebetween, the coil spring 5 can be disposed in the valve chamber C, and is affected by components in hot water that cause deterioration. It becomes difficult.

軸受部材4が移動すると回転軸3と共に軸部14に連なる弁体13もモータ2側、すなわち開弁側に移動する。そして、圧力の上昇がさらに続いて軸受部材4の移動力が所定量Lになると、弁口12が開弁して圧力が弁口12を介して開放される。従って、軸受部材4はそれ以上モータ2側に移動しなくてよい状態となる。なお、外気温が上昇して凍結が解除され圧力が低下すると、軸受部材4はコイルバネ5の付勢力により当初の位置に戻されるので、流量制御弁1は再び正常な作動をすることができる。   When the bearing member 4 moves, the valve body 13 connected to the shaft portion 14 together with the rotating shaft 3 also moves to the motor 2 side, that is, the valve opening side. When the pressure continues to increase and the moving force of the bearing member 4 reaches a predetermined amount L, the valve port 12 is opened and the pressure is released through the valve port 12. Therefore, the bearing member 4 does not have to move further to the motor 2 side. When the outside air temperature rises and freezing is released and the pressure decreases, the bearing member 4 is returned to the original position by the urging force of the coil spring 5, so that the flow control valve 1 can operate normally again.

なお、本発明は上記した形態に限定されるものではなく、本発明の要旨を逸脱しない範囲内において種々の変更を加えてもかまわない。   In addition, this invention is not limited to an above-described form, You may add a various change in the range which does not deviate from the summary of this invention.

本発明の一実施の形態の構成を示す図The figure which shows the structure of one embodiment of this invention II−II断面図II-II sectional view 凍結時の状態を示す図Diagram showing the state when frozen

符号の説明Explanation of symbols

1 流量制御弁
2 モータ
3 回転軸
4 軸受部材
5 コイルバネ
12 弁口
13 弁体
14 軸部
C 弁室
DESCRIPTION OF SYMBOLS 1 Flow control valve 2 Motor 3 Rotating shaft 4 Bearing member 5 Coil spring 12 Valve port 13 Valve body 14 Shaft part C Valve chamber

Claims (2)

モータの回転軸に対して軸線方向に進退自在に係合した弁軸と、この弁軸の周面に形成されたネジ部に螺合し、弁軸を回転自在に保持すると共に弁軸が回転した際に弁軸を軸線方向に移動させる軸受部材とを有し、弁軸の先端に設けた弁体で弁口の開度を増減制御して弁口を通過する湯水の流量を制御する流量制御弁において、上記軸受部材を弁軸の軸線方向に移動自在に設けると共に、この軸受部材を弁軸の閉弁方向への移動時の反力より大きな付勢力で弁体側に付勢する付勢手段を、軸受部材を挟んで弁体とは反対側に設けたことを特徴とする流量制御弁。   The valve shaft is engaged with the rotation shaft of the motor so as to be able to advance and retreat in the axial direction, and is screwed into a screw portion formed on the peripheral surface of the valve shaft, so that the valve shaft is rotatably held and the valve shaft is rotated. And a bearing member that moves the valve shaft in the axial direction when the valve shaft is opened, and the valve body provided at the tip of the valve shaft controls the flow rate of hot water passing through the valve port by increasing and decreasing the opening degree of the valve port In the control valve, the bearing member is movably provided in the axial direction of the valve shaft, and the bearing member is biased toward the valve body with a biasing force larger than a reaction force when the valve shaft moves in the valve closing direction. A flow control valve characterized in that the means is provided on the opposite side of the valve body with the bearing member interposed therebetween. 上記軸受部材が付勢手段による付勢力に抗して移動すると弁体が移動して弁口を開弁することを特徴とする請求項1に記載の流量制御弁。   2. The flow rate control valve according to claim 1, wherein when the bearing member moves against the urging force of the urging means, the valve body moves to open the valve port.
JP2007260736A 2007-10-04 2007-10-04 Flow control valve Expired - Fee Related JP4785811B2 (en)

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JP4785811B2 JP4785811B2 (en) 2011-10-05

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012219877A (en) * 2011-04-06 2012-11-12 Rinnai Corp Flow control valve with anti-freezing measure
EP3936745A1 (en) * 2015-07-31 2022-01-12 Ecowater Systems LLC Variable drain flow restrictor

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1600825A1 (en) * 1967-06-16 1970-03-19 Karlsruhe Augsburg Iweka Motorized actuator for actuating a locking piece
DE4213570A1 (en) * 1991-05-07 1992-11-12 Siemens Ag ELECTROMORIC ACTUATOR
JP2006292131A (en) * 2005-04-14 2006-10-26 Rinnai Corp Electric water quantity adjusting valve

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1600825A1 (en) * 1967-06-16 1970-03-19 Karlsruhe Augsburg Iweka Motorized actuator for actuating a locking piece
DE4213570A1 (en) * 1991-05-07 1992-11-12 Siemens Ag ELECTROMORIC ACTUATOR
JP2006292131A (en) * 2005-04-14 2006-10-26 Rinnai Corp Electric water quantity adjusting valve

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012219877A (en) * 2011-04-06 2012-11-12 Rinnai Corp Flow control valve with anti-freezing measure
EP3936745A1 (en) * 2015-07-31 2022-01-12 Ecowater Systems LLC Variable drain flow restrictor
US11583806B2 (en) 2015-07-31 2023-02-21 Ecowater Systems Llc Variable drain flow restrictor

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