JP2009084799A - Door panel - Google Patents

Door panel Download PDF

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Publication number
JP2009084799A
JP2009084799A JP2007252537A JP2007252537A JP2009084799A JP 2009084799 A JP2009084799 A JP 2009084799A JP 2007252537 A JP2007252537 A JP 2007252537A JP 2007252537 A JP2007252537 A JP 2007252537A JP 2009084799 A JP2009084799 A JP 2009084799A
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Japan
Prior art keywords
plate
outer plate
inner plate
honeycomb
door panel
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Pending
Application number
JP2007252537A
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Japanese (ja)
Inventor
Ryoji Uto
亮二 宇戸
Keitaro Yokogawa
慶太郎 横川
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Caterpillar Japan Ltd
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Caterpillar Japan Ltd
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Publication date
Application filed by Caterpillar Japan Ltd filed Critical Caterpillar Japan Ltd
Priority to JP2007252537A priority Critical patent/JP2009084799A/en
Priority to PCT/JP2008/062165 priority patent/WO2009041141A1/en
Priority to DE112008000043T priority patent/DE112008000043T5/en
Priority to CNA2008800008792A priority patent/CN101548050A/en
Priority to US12/516,028 priority patent/US20100048122A1/en
Publication of JP2009084799A publication Critical patent/JP2009084799A/en
Pending legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60JWINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
    • B60J5/00Doors
    • B60J5/04Doors arranged at the vehicle sides
    • B60J5/0486Special type
    • B60J5/0487Special type simplified doors related to cabins of, e.g. golf carts, tractors, jeeps, cranes, forklifts, etc.
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60JWINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
    • B60J5/00Doors
    • B60J5/04Doors arranged at the vehicle sides
    • B60J5/0486Special type
    • B60J5/0491Special type lid, e.g. for luggage compartment accessible at vehicle side
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60JWINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
    • B60J5/00Doors
    • B60J5/04Doors arranged at the vehicle sides
    • B60J5/0497Doors arranged at the vehicle sides for load transporting vehicles or public transport, e.g. lorries, trucks, buses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D25/00Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
    • B62D25/08Front or rear portions
    • B62D25/10Bonnets or lids, e.g. for trucks, tractors, busses, work vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D29/00Superstructures, understructures, or sub-units thereof, characterised by the material thereof
    • B62D29/001Superstructures, understructures, or sub-units thereof, characterised by the material thereof characterised by combining metal and synthetic material
    • B62D29/002Superstructures, understructures, or sub-units thereof, characterised by the material thereof characterised by combining metal and synthetic material a foamable synthetic material or metal being added in situ
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/08Superstructures; Supports for superstructures
    • E02F9/0858Arrangement of component parts installed on superstructures not otherwise provided for, e.g. electric components, fenders, air-conditioning units
    • E02F9/0891Lids or bonnets or doors or details thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P11/00Component parts, details, or accessories not provided for in, or of interest apart from, groups F01P1/00 - F01P9/00
    • F01P11/12Filtering, cooling, or silencing cooling-air
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P1/00Air cooling
    • F01P2001/005Cooling engine rooms

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Architecture (AREA)
  • Securing Of Glass Panes Or The Like (AREA)
  • Specific Sealing Or Ventilating Devices For Doors And Windows (AREA)
  • Component Parts Of Construction Machinery (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a door panel of a double structure composed of outside and inside plates which increases an opening area efficiency, and reduces the generation of a turbulent flow in an air flow through a vent hole. <P>SOLUTION: A plurality of sets of honeycomb vent hole-assembled portions 26 in which a plurality of vent holes 25 formed in hexagonal shapes are assembled in a honeycomb pattern via a connecting portion 25a of each side of the vent hole are provided in the outside plate 21 by hole drilling. A ventilation opening 30 of the inside plate 23 is formed in a shape slightly larger than those of the honeycomb vent hole-assembled portions 26 of the outside plate 21. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、外側板と内側板を備えたドアパネルに関する。   The present invention relates to a door panel including an outer plate and an inner plate.

図15は、作業機械としての油圧ショベル10を示し、下部走行体11に上部旋回体12が旋回可能に設けられ、この上部旋回体12上にキャブ13、作業装置14、エンジンなどの動力装置15が搭載されている。動力装置15は、上部カバー16およびサイドドア17,18などにより覆われている。サイドドア17,18は、後述するヒンジにより開閉自在に取付けられ、ラッチ装置19により閉じ状態が保持される。   FIG. 15 shows a hydraulic excavator 10 as a work machine. An upper swing body 12 is turnably provided on a lower traveling body 11, and a cab 13, a work device 14, and a power device 15 such as an engine are mounted on the upper swing body 12. Is installed. The power unit 15 is covered with an upper cover 16 and side doors 17 and 18. The side doors 17 and 18 are attached so as to be openable and closable by a hinge which will be described later, and the closed state is held by a latch device 19.

このような作業機械のエンジンルーム、クーリングパッケージなどのメンテナンスで開閉されるサイドドアには、複数の細長いスロット穴状の吸気孔が設けられている(例えば、特許文献1参照)。また、サイドドアに、複数のルーバが設けられたものもある(例えば、特許文献2参照)。   A side door that is opened and closed by maintenance such as an engine room and a cooling package of such a working machine is provided with a plurality of elongated slot-hole-like intake holes (see, for example, Patent Document 1). Some side doors are provided with a plurality of louvers (see, for example, Patent Document 2).

一方、この種のサイドドアには、外側板に対して、間隙を有する状態で内側板を一体固定した2重構造のカバー体がある。内側板は複数の凹部を有し、外側板にこの内側板の凹部を接着するとともに、外側板の周縁部をへミング加工することにより、外側板と内側板とを固定している(例えば、特許文献3参照)。
特開2006−170108号公報(第7頁、図2) 特開平10−213344号公報(第2頁、図9) 特開平9−228412号公報(第2頁、図8)
On the other hand, this type of side door includes a double-structured cover body in which the inner plate is integrally fixed to the outer plate with a gap. The inner plate has a plurality of recesses, and the recesses of the inner plate are bonded to the outer plate, and the outer plate and the inner plate are fixed by hemming the peripheral edge of the outer plate (for example, (See Patent Document 3).
Japanese Patent Laying-Open No. 2006-170108 (page 7, FIG. 2) JP-A-10-213344 (2nd page, FIG. 9) JP-A-9-228412 (second page, FIG. 8)

作業機械のサイドドアには、複数の細長いスロット穴状の吸気孔を設けた場合は、各吸気孔間に仕切り部をそれぞれ設ける必要があり、これらの仕切り部は、ドア強度を確保する上で必要な寸法があるため、一端の吸気孔から他端の吸気孔にわたる開口領域に対し開口面積が占める開口面積効率が低くなるとともに、仕切り部が空気流れの抵抗体となり、仕切り部において乱流が発生しやすい問題がある。   When the side door of the work machine is provided with a plurality of elongated slot hole-like air intake holes, it is necessary to provide partition portions between the air intake holes, and these partition portions are used for securing the door strength. Due to the required dimensions, the opening area efficiency occupied by the opening area from the intake hole at one end to the intake hole at the other end is reduced, and the partition portion becomes an air flow resistor, and turbulence is generated in the partition portion. There are problems that are likely to occur.

ルーバにも、同様に強度的な理由から所定のルーバ厚が必要であり、開口面積効率が低くなるとともに、ルーバが空気流れの抵抗体となって、乱流が発生しやすい問題がある。   Similarly, the louver requires a predetermined louver thickness for the reason of strength, and there are problems that the opening area efficiency is lowered and the louver becomes an air flow resistor, and turbulence is likely to occur.

また、2重構造のカバー体に、吸気孔や酷暑対策用の通気用開口部を開ける場合は、外側板と内側板の両方に開けた通気用開口部を正確に位置合わせすることが一般的であり、この場合、加工および組付けが容易でない。   In addition, when opening a ventilation hole for air intake holes or countermeasures for extreme heat in a double-structured cover body, it is common to accurately align the ventilation openings opened on both the outer and inner plates In this case, processing and assembly are not easy.

本発明は、このような点に鑑みなされたもので、外側板および内側板の2重構造のドアパネルにおいて、開口面積効率を高めるとともに通気穴の空気流れにおける乱流の発生を低減させることを目的とする。さらに、外側板および内側板の位置合わせを容易にできるドアパネルを提供することを目的とする。   The present invention has been made in view of the above points, and aims to increase the opening area efficiency and reduce the occurrence of turbulence in the air flow in the vent hole in a double-structure door panel of an outer plate and an inner plate. And Furthermore, it aims at providing the door panel which can perform alignment of an outer side board and an inner side board easily.

請求項1に記載された発明は、外側板と、外側板に対し凹凸状に成形されるとともに外側板の内側面に凹部を固定された内側板とを具備し、外側板は、6角形に形成された複数の通気穴を通気穴各辺の結合部を介してハニカム状に集合させたハニカム状通気穴集合部を備え、内側板は、外側板のハニカム状通気穴集合部と対応して凹部に開口された通気用開口部を備えたドアパネルである。   The invention described in claim 1 includes an outer plate, and an inner plate that is formed in a concavo-convex shape with respect to the outer plate and has a concave portion fixed to the inner surface of the outer plate, and the outer plate has a hexagonal shape. A honeycomb-like vent hole assembly portion in which a plurality of formed vent holes are gathered in a honeycomb shape via a joint portion of each side of the vent hole, and the inner plate corresponds to the honeycomb-like vent hole assembly portion of the outer plate. It is a door panel provided with the opening part for ventilation | gas_flowing opened by the recessed part.

請求項2に記載された発明は、請求項1記載のドアパネルにおける内側板の通気用開口部が、外側板のハニカム状通気穴集合部より大きく形成されたものである。   The invention described in claim 2 is such that the opening for ventilation of the inner plate in the door panel according to claim 1 is formed larger than the aggregated portion of the honeycomb-shaped ventilation holes of the outer plate.

請求項1に記載された発明によれば、外側板および内側板の2重構造のドアパネルにおいて、内側板の限られた通気用開口部に対し、外側板にハニカム状に高密度に開口可能な通気穴により、開口面積効率の高いハニカム状通気穴集合部を形成できるとともに、このハニカム状通気穴集合部は、6角形に形成された複数の通気穴を通気穴各辺の結合部を介してハニカム状に集合させたので、各通気穴間の結合部強度を確保しつつ、その結合部を細くして流体抵抗を小さくすることが可能であり、通気穴間の結合部が空気流れを阻害することに因る乱流の発生を低減できる。   According to the first aspect of the present invention, in the door panel having a double structure of the outer plate and the inner plate, the outer plate can be opened in high density in a honeycomb shape with respect to the limited ventilation opening of the inner plate. The vent hole can form a honeycomb-shaped vent hole assembly portion with high opening area efficiency, and the honeycomb-shaped vent hole assembly portion includes a plurality of hexagonal vent holes connected to each side of the vent hole. Since they are assembled in a honeycomb shape, it is possible to reduce the fluid resistance by narrowing the joints while securing the joint strength between the vents, and the joints between the vents block the air flow The generation of turbulent flow due to this can be reduced.

請求項2に記載された発明によれば、内側板の通気用開口部は、外側板のハニカム状通気穴集合部より大きく形成されたので、プレス成形品の形状公差の大きさにより、外側板および内側板の位置合わせが正確でなくても、内側板が外側板のハニカム状通気穴集合部を塞ぐことを防止できる余裕があるので、外側板および内側板の位置合わせを容易にできる。   According to the second aspect of the present invention, since the opening for ventilation of the inner plate is formed larger than the honeycomb-shaped vent hole assembly portion of the outer plate, the outer plate is subjected to the size tolerance of the press-formed product. Even if the alignment of the inner plate is not accurate, there is a margin to prevent the inner plate from blocking the honeycomb-shaped vent hole assembly portion of the outer plate, so that the alignment of the outer plate and the inner plate can be facilitated.

以下、本発明を、図1乃至図12に示された第1実施の形態、図13および図14に示された第2実施の形態を参照しながら詳細に説明する。   Hereinafter, the present invention will be described in detail with reference to the first embodiment shown in FIGS. 1 to 12 and the second embodiment shown in FIGS.

図12は、作業機械としての油圧ショベル10を示し、下部走行体11に上部旋回体12が旋回可能に設けられ、この上部旋回体12上にキャブ13、作業装置14、エンジンなどの動力装置15が搭載されている。動力装置15は、上部カバー16およびサイドドア17などにより覆われている。サイドドア17は、後述するヒンジにより開閉自在に取付けられ、後述するラッチ装置により閉じ状態が保持される。   FIG. 12 shows a hydraulic excavator 10 as a work machine. An upper swing body 12 is turnably provided on a lower traveling body 11, and a cab 13, a work device 14, and a power device 15 such as an engine are mounted on the upper swing body 12. Is installed. The power unit 15 is covered with an upper cover 16, a side door 17, and the like. The side door 17 is attached so as to be openable and closable by a hinge which will be described later, and is kept closed by a latch device which will be described later.

図1乃至図6は、サイドドア17のドアパネル20を示し、図3および図6に示されるように、このドアパネル20は、外側板21と、この外側板21に対し凹凸状にプレス成形されて外側板21の内側面に凹部を固定されるとともに凸部と外側板21との間に空間22を形成する内側板23と、これらの外側板21と内側板23との間の空間22に充填された発泡材24とを具備している。   FIGS. 1 to 6 show a door panel 20 of the side door 17. As shown in FIGS. 3 and 6, the door panel 20 is press-molded in an uneven shape with respect to the outer plate 21 and the outer plate 21. FIG. A concave portion is fixed to the inner surface of the outer plate 21 and an inner plate 23 that forms a space 22 between the convex portion and the outer plate 21, and a space 22 between the outer plate 21 and the inner plate 23 is filled. Foamed material 24 is provided.

外側板21は、内側板23の1.2〜5.0倍の板厚にする。言い換えれば、内側板23は、外側板21より薄い板厚の鉄板を用いる。例えば、外側板21を1.2mmの鉄板とした場合、内側板23は、相反する強度と加工性とを満足するために、0.6mm、0.8mmなどの鉄板を用いることが望ましい。   The outer plate 21 has a thickness 1.2 to 5.0 times that of the inner plate 23. In other words, the inner plate 23 uses an iron plate having a thickness smaller than that of the outer plate 21. For example, when the outer plate 21 is a 1.2 mm iron plate, the inner plate 23 is preferably an iron plate of 0.6 mm, 0.8 mm or the like in order to satisfy the conflicting strength and workability.

発泡材24は、図6に示されるように内側板23の内面に貼付された未発泡状態のシート状の発泡素材24aを、外側板21と内側板23との間の空間22内で加熱して発泡させ、成形する。発泡素材24aは、20倍程度の体積膨張率を有する高発泡性のゴム系吸音材が望ましい。発泡素材24aの加熱は、焼付塗装用加熱設備を用いて、焼付塗装と同時に行なうことが望ましい。   As shown in FIG. 6, the foam material 24 heats an unfoamed sheet-like foam material 24 a affixed to the inner surface of the inner plate 23 in a space 22 between the outer plate 21 and the inner plate 23. Foam and mold. The foam material 24a is desirably a highly foamable rubber-based sound absorbing material having a volume expansion coefficient of about 20 times. It is desirable to heat the foam material 24a simultaneously with the baking coating using a baking coating heating device.

図2および図4に示されるように、外側板21には、6角形に形成された複数の通気穴25を通気穴各辺の結合部を介してハニカム状に集合させた通気穴集合部としてのハニカム状通気穴集合部26が、穴加工により複数組設けられている。   As shown in FIG. 2 and FIG. 4, the outer plate 21 has a plurality of ventilation holes 25 formed in a hexagonal shape as a ventilation hole assembly part that is aggregated in a honeycomb shape via a joint part of each side of the ventilation hole. A plurality of honeycomb-shaped vent hole assembly portions 26 are provided by hole processing.

各通気穴25は、各辺が等長の正6角形に形成することが望ましいが、上下対称かつ左右対称の6角形であれば、すなわち点対称の6角形であれば、縦長または横長の6角形でも良い。   Each vent 25 is preferably formed in a regular hexagon with each side having the same length, but if it is a vertically symmetric and left-right symmetric hexagon, that is, if it is a point symmetric hexagon, it is a vertically or horizontally long 6 It may be square.

図1および図5に示されるように、内側板23は、凹状に成形されて外側板21に接合された凹部としての接合部27,28と、これらの接合部27,28に対し膨出成形された凸部29とを具備している。   As shown in FIG. 1 and FIG. 5, the inner side plate 23 is formed in a concave shape and joined to the outer side plate 21 as joints 27 and 28 as dents, and bulge-molded with respect to these joints 27 and 28. And a convex portion 29 formed thereon.

図5に示されるように、内側板23の接合部27は、外側板21のハニカム状通気穴集合部26と対応して横方向に3列形成され、これらの接合部27には、図1に示されるように外側板21のハニカム状通気穴集合部26より大きな通気用開口部30がそれぞれ穴加工により設けられている。   As shown in FIG. 5, the joint portions 27 of the inner plate 23 are formed in three rows in the horizontal direction corresponding to the honeycomb-shaped vent hole assembly portions 26 of the outer plate 21. As shown in the figure, the ventilation openings 30 larger than the honeycomb-like ventilation hole assembly 26 of the outer plate 21 are provided by drilling.

すなわち、外側板21のハニカム状通気穴集合部26と、内側板23の凹部としての接合部27に開口された通気用開口部30は、1対1で対応して複数組設けられているが、内側板23の通気用開口部30は、外側板21のハニカム状通気穴集合部26よりやや大きく形成されている。   That is, a plurality of sets of ventilation openings 30 opened on the honeycomb-shaped ventilation hole assembly portion 26 of the outer side plate 21 and the joining portion 27 as the concave portion of the inner side plate 23 are provided in one-to-one correspondence. The ventilation opening 30 of the inner plate 23 is formed to be slightly larger than the honeycomb-shaped ventilation hole assembly 26 of the outer plate 21.

図7および図8に示されるように、外側板21の周縁部31は、内側板23の周縁部32を包みこむように折返して押しつぶすようにヘミング加工する。すなわち、外側板21は、内側板23の周縁部32を包みこむように折返し平坦に押しつぶして形成された周縁部31により内側板23の周縁部32を咬込み結合するへミング加工部33を備えている。   As shown in FIGS. 7 and 8, the peripheral edge portion 31 of the outer plate 21 is hemmed so as to be folded and crushed so as to wrap around the peripheral edge portion 32 of the inner plate 23. That is, the outer plate 21 includes a hem processing portion 33 that bites and joins the peripheral portion 32 of the inner plate 23 with a peripheral portion 31 formed by folding back and flattening so as to wrap around the peripheral portion 32 of the inner plate 23. Yes.

図7に示されるように、内側板23の少なくとも周縁部32は、接着剤34により外側板21に接着され、この接着剤34によりへミング加工部33において外側板21と内側板23とを接合するとともにシールする。接着剤34は、粘性と熱硬化性を有するペーストタイプ構造用接着剤が望ましい。   As shown in FIG. 7, at least the peripheral edge portion 32 of the inner plate 23 is bonded to the outer plate 21 with an adhesive 34, and the outer plate 21 and the inner plate 23 are bonded to each other at the hemming portion 33 by the adhesive 34. And seal. The adhesive 34 is preferably a paste-type structural adhesive having viscosity and thermosetting properties.

図1および図8に示されるように、外側板21の周縁部31にて外側板21の角部の折返し部分、および中間折曲部の折返し部分をそれぞれ切欠いて、角部切欠き溝35および中間折曲部切欠き溝36が形成されている。外側板21の角部切欠き溝35と対応する内側板23の角部は、円弧状に成形されている。   As shown in FIG. 1 and FIG. 8, at the peripheral edge portion 31 of the outer plate 21, the folded portion of the corner portion of the outer plate 21 and the folded portion of the intermediate bent portion are cut out, respectively. An intermediate bent portion notch groove 36 is formed. The corners of the inner plate 23 corresponding to the corner cutout grooves 35 of the outer plate 21 are formed in an arc shape.

図9は、サイドドア17の分解斜視図を示し、外側板21と、この外側板21に対し位置決めされて外側板21の内側面に固定された内側板23との間で挟まれるようにして、ヒンジ取付用の内部補強板41が固定されている。   FIG. 9 is an exploded perspective view of the side door 17, and is sandwiched between the outer plate 21 and the inner plate 23 that is positioned with respect to the outer plate 21 and fixed to the inner surface of the outer plate 21. The internal reinforcing plate 41 for attaching the hinge is fixed.

この内部補強板41は、中央部に凹凸部が繰返し形成された凹凸接合部42が設けられ、この凹凸接合部42の一端側および他端側にヒンジ取付面部43,44がそれぞれ連続的に形成され、これらのヒンジ取付面部43,44に隣接して、一方の位置決め用嵌合部45および他方の位置決め用嵌合部46が凹溝状に形成されている。   The internal reinforcing plate 41 is provided with a concave / convex joint portion 42 in which a concave / convex portion is repeatedly formed in the central portion, and hinge mounting surface portions 43 and 44 are continuously formed on one end side and the other end side of the concave / convex joint portion 42, respectively. One positioning fitting portion 45 and the other positioning fitting portion 46 are formed in a concave groove shape adjacent to the hinge mounting surface portions 43 and 44.

この内部補強板41に対し、内側板23のヒンジ取付側の凸部29には、中央部に凹凸部が繰返し形成された凹凸接合部47が設けられ、この凹凸接合部47の一端側および他端側にヒンジ取付窓48,49がそれぞれ開口され、これらのヒンジ取付窓48,49に隣接して、一方の位置決め用嵌合部51および他方の位置決め用嵌合部52が下方へ突出する突起状に形成されている。   With respect to the internal reinforcing plate 41, the convex portion 29 on the hinge mounting side of the inner plate 23 is provided with a concave / convex joint portion 47 in which a concave / convex portion is repeatedly formed in the center portion. Hinge mounting windows 48 and 49 are opened on the end sides, respectively, and one positioning fitting portion 51 and the other positioning fitting portion 52 protrude downwardly adjacent to the hinge mounting windows 48 and 49. It is formed in a shape.

内部補強板41は、一方の位置決め用嵌合部45と他方の位置決め用嵌合部46の大きさが異なる。同様に、内側板23は、一方の位置決め用嵌合部51と他方の位置決め用嵌合部52の大きさが異なる。内部補強板41と内側板23の一方の対応位置にそれぞれ設けられた一方の位置決め用嵌合部45と位置決め用嵌合部51は、相互に凹凸嵌合し、内部補強板41と内側板23の他方の対応位置にそれぞれ設けられた他方の位置決め用嵌合部46と位置決め用嵌合部52は、相互に凹凸嵌合する。   In the internal reinforcing plate 41, the size of one positioning fitting portion 45 and the other positioning fitting portion 46 are different. Similarly, in the inner plate 23, the size of one positioning fitting portion 51 and the other positioning fitting portion 52 are different. One positioning fitting portion 45 and positioning fitting portion 51 respectively provided at one corresponding position of the inner reinforcing plate 41 and the inner plate 23 are indented into each other so that the inner reinforcing plate 41 and the inner plate 23 are fitted. The other positioning fitting portion 46 and the positioning fitting portion 52 provided at the other corresponding position of each other are concavo-convexly fitted to each other.

この内部補強板41の位置決め嵌合時に、内部補強板41の凹凸接合部42が、接着剤の塗布された内側板23の凹凸接合部47の裏面に密着されるとともに、内部補強板41のヒンジ取付面部43,44が内側板23のヒンジ取付窓48,49に位置合わせされるので、これらのヒンジ取付窓48,49を通して、内部補強板41のヒンジ取付面部43,44にヒンジ53,54をそれぞれ溶接付けして取付ける。   During positioning and fitting of the internal reinforcing plate 41, the concave / convex joint portion 42 of the internal reinforcing plate 41 is brought into close contact with the back surface of the concave / convex joint portion 47 of the inner plate 23 coated with an adhesive, and the hinge of the internal reinforcing plate 41 Since the mounting surface portions 43 and 44 are aligned with the hinge mounting windows 48 and 49 of the inner plate 23, the hinges 53 and 54 are connected to the hinge mounting surface portions 43 and 44 of the internal reinforcing plate 41 through these hinge mounting windows 48 and 49. Install each by welding.

図9に示されるように、外側板21および内側板23には、ラッチ装置を取付けるための取付穴55a,55bが設けられている。   As shown in FIG. 9, the outer plate 21 and the inner plate 23 are provided with mounting holes 55a and 55b for mounting the latch device.

図10は、内部補強板41を組み込んだドアパネル20の製造方法を示し、(a)外側板21に対し凸状に膨出成形された内側板23の凸部29内に内部補強板41を位置決めして凹凸接合部42,47間に塗布された接着剤で接着する。外側板21と接合する内側板23および内部補強板41の接合部面にも、熱硬化性の接着剤34が塗布されている。(b)外側板21の周縁部31をへミング加工する途中の折曲かつ開放状態で、この外側板21の周縁部31内に接着剤塗布状態の内側板23を内部補強板41を介し嵌着して外側板21に対し内側板23および内部補強板41を位置決めする。(c)外側板21の周縁部31をへミング加工で内側板23の周縁部32を挟んで折返すことにより、外側板21の内側面に内側板23および内部補強板41を接合固定するとともにシールする。   FIG. 10 shows a method of manufacturing the door panel 20 incorporating the internal reinforcing plate 41. (a) Positioning the internal reinforcing plate 41 within the convex portion 29 of the inner plate 23 bulged and formed with respect to the outer plate 21. Then, the adhesive is applied between the concave and convex joint portions 42 and 47. A thermosetting adhesive 34 is also applied to the joint surfaces of the inner plate 23 and the inner reinforcing plate 41 that are joined to the outer plate 21. (B) The inner plate 23 in an adhesive-applied state is fitted into the peripheral portion 31 of the outer plate 21 via the inner reinforcing plate 41 in the bent and opened state while the peripheral portion 31 of the outer plate 21 is being hemmed. The inner plate 23 and the inner reinforcing plate 41 are positioned with respect to the outer plate 21. (C) The inner plate 23 and the inner reinforcing plate 41 are joined and fixed to the inner side surface of the outer plate 21 by folding the peripheral portion 31 of the outer plate 21 with the peripheral portion 32 of the inner plate 23 sandwiched by hemming. Seal.

図6に示されるように、内側板23は、凹状に形成されて外側板21に密着された接合部27に対し、凸部29が膨出成形されているが、この凸部29の中間部に段差状の補強変形部56が形成されている。内側板23の接合部27は、接着剤34により外側板21に接着され、接合部27に対する凸部29の立上り部分57は、連続的に円弧状に形成されている。   As shown in FIG. 6, the inner plate 23 has a convex portion 29 bulged with respect to the joint portion 27 that is formed in a concave shape and is in close contact with the outer plate 21. A step-shaped reinforcing deformation portion 56 is formed in the upper portion. The joint portion 27 of the inner plate 23 is bonded to the outer plate 21 by the adhesive 34, and the rising portion 57 of the convex portion 29 with respect to the joint portion 27 is continuously formed in an arc shape.

凸部29および補強変形部56は、図1および図5などに示されるように凹状の接合部27に沿って無端状に形成されている。   The convex portion 29 and the reinforcing deformation portion 56 are formed endlessly along the concave joint portion 27 as shown in FIGS.

図11に示されるように、内側板23は、外側板21に接着剤34により接着された接合部27中に、接着剤34を溜める接着剤溜め空間67を有する接着剤溜め部68を備えている。この内側板23の接着剤溜め部68は、外側板21の通気穴25と合致する場所に設けられた通気用開口部30に沿って、縦方向の接合部27中に連続凸状に設けられている。   As shown in FIG. 11, the inner plate 23 includes an adhesive reservoir 68 having an adhesive reservoir space 67 for storing the adhesive 34 in a joint 27 bonded to the outer plate 21 with an adhesive 34. Yes. The adhesive reservoir 68 of the inner plate 23 is provided in a continuous convex shape in the longitudinal joint 27 along the vent opening 30 provided at a location that matches the vent hole 25 of the outer plate 21. ing.

この図11に示されるように、内側板23の接合部27に開口された通気用開口部30の開口縁は、外側板21に開口された各通気穴25と重ならないように、余裕部30aを介して、各通気穴25が集合した領域(すなわちハニカム状通気穴集合部26)よりやや大きく形成されている。また、各通気穴25間の結合部25aは、通気穴25を通過する空気流を妨げないように、外側板21の強度を保てる限りにおいて、できるだけ細く形成することが望ましい。   As shown in FIG. 11, the margin 30 a is formed so that the opening edge of the ventilation opening 30 opened in the joint 27 of the inner plate 23 does not overlap with the ventilation holes 25 opened in the outer plate 21. Thus, the air holes 25 are formed to be slightly larger than the region where the air holes 25 are gathered (that is, the honeycomb-like air hole gathering portion 26). Further, it is desirable that the connecting portion 25a between the air holes 25 be formed as thin as possible so long as the strength of the outer plate 21 can be maintained so as not to prevent the air flow passing through the air holes 25.

図5に示されるように、内側板23は、接合部27,28に対し膨出成形された凸部29を備えているが、その凸部29の中でも、通気用開口部30の上下部には、外側板21に連続的に接着された横方向の接合部27に沿って連続的に膨出成形された突状の補強用凸部29aが設けられ、さらに、この補強用凸部29aを横断する方向に凹状に強化用凹部70が形成されている。   As shown in FIG. 5, the inner plate 23 includes convex portions 29 that are bulged with respect to the joint portions 27 and 28, and among the convex portions 29, the upper and lower portions of the ventilation opening 30 are provided. Is provided with a projecting reinforcing convex portion 29a which is continuously bulged and formed along a lateral joint portion 27 which is continuously bonded to the outer plate 21, and the reinforcing convex portion 29a is further provided. Reinforcing recesses 70 are formed in a concave shape in the transverse direction.

次に、このドアパネル20の製造工程を説明する。   Next, the manufacturing process of the door panel 20 will be described.

図6に示されるように内側板23の凸部29内に発泡素材24aを貼付し、図10(a)に示されるように内側板23の一側の凸部29内にヒンジ取付用の内部補強板41を接合し、さらに、内側板23の凹部としての接合部27および内部補強板41に、外側板21との接着に必要な熱硬化性の接着剤34を塗布し、図10(b)に示されるように外側板21と内側板23とを位置決めして重ね合わせ、図10(c)に示されるように外側板21の周縁部31をへミング加工で内側板23の周縁部32を挟んで折返し、折つぶすことにより、外側板21の内側面に内側板23および内部補強板41を接合する。   As shown in FIG. 6, a foam material 24a is affixed in the convex portion 29 of the inner plate 23, and the hinge mounting inner portion is placed in the convex portion 29 on one side of the inner plate 23 as shown in FIG. The reinforcing plate 41 is bonded, and further, a thermosetting adhesive 34 necessary for bonding to the outer plate 21 is applied to the bonding portion 27 as the concave portion of the inner plate 23 and the inner reinforcing plate 41, and FIG. The outer plate 21 and the inner plate 23 are positioned and overlapped as shown in FIG. 10), and the peripheral portion 31 of the inner plate 23 is hemmed as shown in FIG. The inner plate 23 and the inner reinforcing plate 41 are joined to the inner side surface of the outer plate 21 by folding and folding.

そして、焼付塗装用加熱設備の加熱により、接着剤34を硬化させて外側板21に内側板23および内部補強板41を接着し、さらに、図6に示されるように焼付塗装用加熱設備の加熱により発泡素材24aを発泡させて、空間22内に発泡材24を充填し、さらに、焼付塗装用加熱設備の加熱により、外側板21および内側板23の外表面に予め吹付けられた塗料を焼付ける。   Then, the adhesive 34 is cured by heating of the baking coating heating equipment to bond the inner plate 23 and the internal reinforcing plate 41 to the outer plate 21, and further, as shown in FIG. 6, heating of the baking coating heating equipment. The foam material 24a is foamed by this, the space 22 is filled with the foam material 24, and the paint sprayed in advance on the outer surfaces of the outer plate 21 and the inner plate 23 is baked by heating of the baking coating heating equipment. wear.

例えば、接着剤34の熱硬化は、150℃で5分間の加熱をし、発泡材24の発泡は、150℃で20分間の加熱をし、焼付塗装は、180℃〜200℃で20分間の加熱をする。これらの加熱は、既存の焼付塗装用加熱設備を用いて行なうことができる。   For example, the thermosetting of the adhesive 34 is performed at 150 ° C. for 5 minutes, the foaming material 24 is foamed at 150 ° C. for 20 minutes, and the baking finish is performed at 180 ° C. to 200 ° C. for 20 minutes. Heat. These heating can be performed using the existing baking heating equipment.

最後に、図5に示されるように、内側板23のヒンジ取付窓48,49を通して、内部補強板41のヒンジ取付面部43,44にヒンジ53,54をそれぞれ隅肉溶接などで溶接付けして取付けるとともに、外側板21および内側板23の取付穴55a,55bにラッチ装置19を取付ける。   Finally, as shown in FIG. 5, through the hinge mounting windows 48 and 49 of the inner plate 23, the hinges 53 and 54 are welded to the hinge mounting surface portions 43 and 44 of the internal reinforcing plate 41 by fillet welding, respectively. At the same time, the latch device 19 is attached to the mounting holes 55a and 55b of the outer plate 21 and the inner plate 23.

次に、図1乃至図12に示された第1実施の形態の効果を説明する。   Next, effects of the first embodiment shown in FIGS. 1 to 12 will be described.

図6に示されるように、外側板21とこの外側板21より薄い内側板23とで形成された中空の閉断面構造により軽量化を図ることができるとともに、内側板23とこれより厚い(内側板23の1.2〜5.0倍の板厚を有する)外側板21とで形成された十分な高さをもった中空の閉断面構造により、外側からの衝撃に対して十分な強度を確保できる強固なドアパネルを安価に提供できる。   As shown in FIG. 6, the hollow closed cross-sectional structure formed by the outer plate 21 and the inner plate 23 thinner than the outer plate 21 can reduce the weight, and the inner plate 23 is thicker than the inner plate 23 (inner side). The hollow closed cross-section structure with a sufficient height formed with the outer plate 21 (having a plate thickness 1.2 to 5.0 times that of the plate 23) provides sufficient strength against impact from the outside. A strong door panel that can be secured can be provided at low cost.

さらに、外側板21と内側板23との間に充填された発泡材24により振動を吸収して、ドアパネル自体から発生する音を効果的に減衰させることができ、すなわち音の減衰効果が高く、低騒音化を図ることができる。   Furthermore, the vibration can be absorbed by the foam material 24 filled between the outer plate 21 and the inner plate 23, and the sound generated from the door panel itself can be effectively attenuated, that is, the sound attenuation effect is high. Low noise can be achieved.

図1および図5に示されるように、内側板23の凹状に成形された接合部27に対して凸部29を膨出成形することで、内側板23は、外側板21より薄い板厚であっても、凹凸構造により剛性を増すように成形して、強度を上げることができる。   As shown in FIGS. 1 and 5, the inner plate 23 is thinner than the outer plate 21 by bulging and forming the convex portion 29 with respect to the joint portion 27 formed in the concave shape of the inner plate 23. Even if it exists, it can shape | mold so that rigidity may be increased with a concavo-convex structure and can raise intensity | strength.

図7および図8に示されるように、内側板23の周縁部32を包みこむように外側板21の周縁部31を折返し押しつぶして形成されたヘミング加工部により、内側板23より板厚の厚い外側板21であっても、一定形状のヘミング加工部33を得ることができ、安定した品質の折返結合部を得ることができる。   As shown in FIGS. 7 and 8, the hemming portion formed by folding and crushing the peripheral portion 31 of the outer plate 21 so as to wrap the peripheral portion 32 of the inner plate 23 is thicker than the inner plate 23. Even with the plate 21, a hemming portion 33 having a fixed shape can be obtained, and a folded joint portion with stable quality can be obtained.

すなわち、外側板21の周縁部により内側板23の周縁部を咬込み結合するへミング加工部33は、内側板23の周縁部を包みこむように折返して平坦に押しつぶされたので、外側板21の折曲げ加工部を円形断面に膨出させる従来のへミング仕上より、外側板21のへミング加工部33の形状を安定させ、均一な品質を保つことができる。   That is, the hemming portion 33 that bites and joins the peripheral edge portion of the inner side plate 23 with the peripheral edge portion of the outer side plate 21 is folded back so as to wrap around the peripheral edge portion of the inner side plate 23. The shape of the hemming portion 33 of the outer plate 21 can be stabilized and the uniform quality can be maintained from the conventional hemming finish in which the bent portion is bulged into a circular cross section.

このとき、外側板21の角部および中間折曲部では外側板21の周縁部を折返す加工も容易でないが、図1および図8に示されるように角部切欠き溝35により外側板21の角部の折返し部分を切欠いたので、また中間折曲部切欠き溝36により外側板21の中間折曲部の折返し部分を切欠いたので、外側板21の角部および中間折曲部でも、外側板21の周縁部31を折返して平坦に押しつぶす加工を容易にかつ正確にできる。   At this time, it is not easy to turn the peripheral edge of the outer plate 21 at the corners and the intermediate bent portion of the outer plate 21, but the outer plate 21 is cut by the corner notch groove 35 as shown in FIGS. Since the folded portion of the corner portion of the outer plate 21 is cut out by the middle bent portion cutout groove 36, the corner portion and the middle bent portion of the outer plate 21 are also cut out. It is possible to easily and accurately process the peripheral portion 31 of the outer plate 21 to be folded back and flattened.

図7に示されるように、外側板21と内側板23とを、接着剤34による接着と、外側板21のへミング加工部33とにより、確実に一体化できるとともに、接着剤34によるシール効果も得られる。   As shown in FIG. 7, the outer plate 21 and the inner plate 23 can be reliably integrated by bonding with the adhesive 34 and the hemming portion 33 of the outer plate 21, and the sealing effect by the adhesive 34 can be obtained. Can also be obtained.

図8に示されるように、外側板21の角部切欠き溝35と対応する内側板23の角部を円弧状に成形したので、内側板23の角部が外側板21の角部切欠き溝35から突出することを防止できる。   As shown in FIG. 8, the corners of the inner side plate 23 corresponding to the corner notch grooves 35 of the outer side plate 21 are formed in an arc shape so that the corners of the inner side plate 23 are the corner notches of the outer side plate 21. Protruding from the groove 35 can be prevented.

図1および図11に示されるように、内側板23の通気用開口部30は、外側板21のハニカム状通気穴集合部26より大きく設けられたので、外側板21の内側面に内側板23を一体化する際に製造上の公差が生じても、すなわち、プレス成形品の形状公差の大きさにより外側板21および内側板23の位置合わせが正確でなくても、外側板21のハニカム状通気穴集合部26は、通気用開口部30の余裕部30aの範囲内でずれるので、内側板23が外側板21のハニカム状通気穴集合部26を塞ぐことを防止でき、外側板21および内側板23の通気用の開口面積が損なわれることがなく、所定の開口面積を確保できるとともに、外側板21および内側板23の位置合わせを容易にでき、製造時の作業性も向上できる。   As shown in FIGS. 1 and 11, the vent opening 30 of the inner plate 23 is provided larger than the honeycomb-shaped vent hole assembly 26 of the outer plate 21, so that the inner plate 23 is formed on the inner surface of the outer plate 21. Even if manufacturing tolerances occur when integrating the outer plates 21, even if the outer plate 21 and the inner plate 23 are not accurately aligned due to the size tolerance of the press-formed product, the honeycomb shape of the outer plate 21 Since the vent hole assembly portion 26 is displaced within the range of the margin 30a of the vent opening 30, it is possible to prevent the inner plate 23 from blocking the honeycomb-like vent hole assembly portion 26 of the outer plate 21, and the outer plate 21 and the inner plate The opening area for ventilation of the plate 23 is not impaired, a predetermined opening area can be secured, the alignment of the outer plate 21 and the inner plate 23 can be facilitated, and the workability at the time of manufacturing can be improved.

また、外側板21および内側板23の2重構造のドアパネルにおいて、内側板23の限られた通気用開口部30に対し、外側板21にハニカム状に高密度に開口可能な通気穴25により、開口面積効率の高いハニカム状通気穴集合部26を形成できるとともに、このハニカム状通気穴集合部26は、6角形に形成された複数の通気穴25を通気穴各辺の結合部25aを介してハニカム状に集合させたので、各通気穴25間の結合部25aの強度を確保しつつ、その結合部25aを細くして流体抵抗を小さくすることが可能であり、通気穴25間の結合部25aが空気流れを阻害することに因る乱流の発生を、丸穴や4角穴を集合させた通気穴集合部より低減できる。   Further, in the door panel having a double structure of the outer side plate 21 and the inner side plate 23, the ventilation holes 25 that can be opened in a honeycomb shape in the outer side plate 21 with respect to the limited ventilation opening 30 of the inner side plate 23, A honeycomb-shaped vent hole assembly portion 26 with high opening area efficiency can be formed, and the honeycomb-shaped vent hole assembly portion 26 is formed by connecting a plurality of hexagonal vent holes 25 via connecting portions 25a on the sides of the vent holes. Since they are assembled in a honeycomb shape, it is possible to reduce the fluid resistance by reducing the connecting portion 25a while ensuring the strength of the connecting portion 25a between the vent holes 25, and the connecting portion between the vent holes 25. The generation of turbulent flow due to the air flow being blocked by 25a can be reduced from the vent hole gathering portion in which round holes and square holes are gathered.

図5に示されるように、複数組のハニカム状通気穴集合部26および通気用開口部30により、十分な通気用の開口面積を確保できる。   As shown in FIG. 5, a sufficient opening area for ventilation can be secured by the plurality of sets of honeycomb-like ventilation hole assembly portions 26 and ventilation openings 30.

図9に示されるように、ドアパネル20の外側板21に対して内側板23が膨出された凸部29にて内側板23と外側板21との間で固定された内部補強板41によって、凸部29での強度を補強でき、特に、この内部補強板41は、内側板23に対し凹凸嵌合により位置決めされたので、製造時に凹凸嵌合しておきさえすれば、正確に内部補強板41の位置を制御でき、最も効率的に補強が効いてくる位置に内部補強板41を正確に位置決め固定することができる。   As shown in FIG. 9, the inner reinforcing plate 41 fixed between the inner plate 23 and the outer plate 21 at the convex portion 29 in which the inner plate 23 bulges with respect to the outer plate 21 of the door panel 20, The strength at the convex portion 29 can be reinforced, and in particular, the internal reinforcing plate 41 is positioned by the concave-convex fitting with respect to the inner plate 23. The position of 41 can be controlled, and the internal reinforcing plate 41 can be accurately positioned and fixed at the position where the reinforcement works most efficiently.

すなわち、一方の位置決め用嵌合部45,51の凹凸嵌合と他方の位置決め用嵌合部46,52の凹凸嵌合とにより、内側板23に対する長尺の内部補強板41の位置決めを容易かつ確実にできる。   That is, the positioning of the long internal reinforcing plate 41 with respect to the inner plate 23 is facilitated by the concave / convex fitting of one positioning fitting portion 45, 51 and the concave / convex fitting of the other positioning fitting portion 46, 52. You can be sure.

一方の位置決め用嵌合部45,51と他方の位置決め用嵌合部46,52は大きさが異なるので、内部補強板41の向きが異なると、内側板23の位置決め用嵌合部51,52と内部補強板41の位置決め用嵌合部45,46の位置合わせができなくなることから、方向性を有する内部補強板41を内側板23内に正確に組込むことができる。   Since the positioning fitting portions 45, 51 on one side and the positioning fitting portions 46, 52 on the other side are different in size, if the orientation of the internal reinforcing plate 41 is different, the positioning fitting portions 51, 52 of the inner plate 23 are different. Since the positioning fitting portions 45 and 46 of the internal reinforcing plate 41 cannot be aligned, the internal reinforcing plate 41 having directionality can be accurately incorporated into the inner plate 23.

内側板23に開口されたヒンジ取付窓48,49を通して内部補強板41のヒンジ取付面部43,44にヒンジ53,54を溶接付したので、内側板23にヒンジ53,54を取付ける場合よりもヒンジ53,54の取付強度を向上できる。   Since the hinges 53 and 54 are welded to the hinge mounting surface portions 43 and 44 of the internal reinforcing plate 41 through the hinge mounting windows 48 and 49 opened in the inner plate 23, the hinge is more than the case where the hinges 53 and 54 are attached to the inner plate 23. The mounting strength of 53 and 54 can be improved.

図10に示されるように、外側板21の周縁部31をへミング加工する途中の折曲かつ開放状態で外側板21の周縁部31内に接着剤塗布状態の内側板23を内部補強板41を介し嵌着して位置決めし、外側板21の周縁部31をへミング加工で内側板23の周縁部32を挟んで折返すことにより外側板21の内側面に内側板23および内部補強板41を固定したので、外側板21のへミング加工途中の周縁部31を内側板23の位置決めに有効利用しながら、外側板21に対し凹凸状に成形された内側板23の凸部29での強度を内部補強板41により確保できるドアパネルの製造方法を提供できる。   As shown in FIG. 10, the inner plate 23 in an adhesive-applied state is attached to the inner reinforcing plate 41 in the peripheral portion 31 of the outer plate 21 in a bent and opened state while the peripheral portion 31 of the outer plate 21 is hemmed. The inner plate 23 and the inner reinforcing plate 41 are placed on the inner surface of the outer plate 21 by folding and positioning the peripheral portion 31 of the outer plate 21 with the peripheral portion 32 of the inner plate 23 sandwiched therebetween by hemming. Since the peripheral edge 31 in the middle of the hemming process of the outer side plate 21 is effectively used for positioning the inner side plate 23, the strength at the convex portion 29 of the inner side plate 23 that is formed in a concavo-convex shape with respect to the outer side plate 21 is secured. Can be secured by the internal reinforcing plate 41.

図6に示されるように、外側板21と内側板23とで形成される中空の閉断面構造により十分な強度を確保できるとともに、内側板23は、外側板21に密着された接合部27に対し膨出成形された凸部29の中間部に補強変形部56を段差状に形成したので、この補強変形部56が形成されていない内側板より強度の向上を図ることができ、ドアパネル全体の強度を向上できる。   As shown in FIG. 6, sufficient strength can be secured by the hollow closed cross-sectional structure formed by the outer plate 21 and the inner plate 23, and the inner plate 23 is connected to the joint portion 27 that is in close contact with the outer plate 21. On the other hand, since the reinforced deformation portion 56 is formed in a step shape at the intermediate portion of the bulge-formed convex portion 29, the strength can be improved as compared with the inner plate on which the reinforcement deformation portion 56 is not formed. Strength can be improved.

図5に示されるように、接合部27と、この接合部27に沿って無端状に形成された凸部29および補強変形部56は、相互に補強し合って、内側板23の強度を全体にわたって向上させることができる。   As shown in FIG. 5, the joint portion 27, the convex portion 29 formed in an endless manner along the joint portion 27, and the reinforcing deformation portion 56 reinforce each other so that the strength of the inner plate 23 is increased as a whole. Can be improved over time.

図11に示されるように、外側板21に接着剤34により接着された内側板23の接合部27中に、接着剤34を溜める接着剤溜め空間67を有する接着剤溜め部68を設けたので、外側板21に内側板23を押圧して密着させたとき、外側板21と内側板23の接合部27との間から押出された接着剤34は、接着剤溜め部68内の接着剤溜め空間67に残留して、この接着剤34が硬化したときの接合力を保持できる。また、縦方向の接合部27中に連続的に設けられた接着剤溜め部68は、サイドドアとして用いるときに上下方向の柱としても機能し、上下方向の荷重に対する強度を向上できる。   As shown in FIG. 11, an adhesive reservoir 68 having an adhesive reservoir space 67 for storing the adhesive 34 is provided in the joint 27 of the inner plate 23 bonded to the outer plate 21 with the adhesive 34. When the inner plate 23 is pressed and brought into close contact with the outer plate 21, the adhesive 34 extruded from between the outer plate 21 and the joint portion 27 of the inner plate 23 becomes the adhesive reservoir in the adhesive reservoir 68. It remains in the space 67 and the bonding force when the adhesive 34 is cured can be maintained. Further, the adhesive reservoir 68 continuously provided in the vertical joint 27 also functions as a vertical column when used as a side door, and can improve the strength against a vertical load.

図5に示されるように、外側板21に連続的に接着された内側板23の接合部27に沿って、連続的に膨出成形された突状の補強用凸部29aにより、外側板21に接着された内側板23の強度を向上させる補強ができるとともに、補強用凸部29aを横断する方向に凹状に形成された強化用凹部70により、補強用凸部29aによる補強をより強固なものにすることができ、要するに、相互に交差する方向性の補強用凸部29aと強化用凹部70とで内側板23に複雑な凹凸形状を付けることにより、内側板23の補強をより強固なものにすることができる。   As shown in FIG. 5, along the joint 27 of the inner plate 23 continuously bonded to the outer plate 21, the outer plate 21 is projected by a protruding reinforcing convex portion 29a continuously bulged. Reinforcing to improve the strength of the inner plate 23 bonded to the reinforcing projection 29a is made stronger by the reinforcing recess 70 formed in a concave shape in a direction transverse to the reinforcing projection 29a. In short, the inner plate 23 can be reinforced more strongly by forming a complex uneven shape on the inner plate 23 with the reinforcing convex portions 29a and the reinforcing concave portions 70 that intersect each other. Can be.

次に、図13および図14は、本発明の第2実施の形態を示し、この実施の形態は、要するに、図1乃至図12に示された実施の形態における段差状の補強変形部56は有さないが、外側板21のハニカム状通気穴集合部26より内側板23の通気用開口部30が大きく設けられた構造などは、図1乃至図12に示された実施の形態と同様であるから、同一符号を付して、その説明を省略する。   Next, FIG. 13 and FIG. 14 show a second embodiment of the present invention. This embodiment is basically the step-shaped reinforcing deformation portion 56 in the embodiment shown in FIG. 1 to FIG. Although not provided, the structure in which the ventilation opening 30 of the inner plate 23 is larger than the honeycomb-shaped ventilation hole assembly 26 of the outer plate 21 is the same as the embodiment shown in FIGS. Therefore, the same reference numerals are given and the description thereof is omitted.

本発明は、図12または図15に示された油圧ショベルなどの作業機械のドアパネルに利用可能である。   The present invention is applicable to a door panel of a work machine such as a hydraulic excavator shown in FIG.

本発明に係るドアパネルの第1実施の形態を示す拡大斜視図である。It is an expansion perspective view which shows 1st Embodiment of the door panel which concerns on this invention. 同上ドアパネルの外面図である。It is an external view of a door panel same as the above. 図2のIII−III線断面図である。It is the III-III sectional view taken on the line of FIG. 同上ドアパネルの外面側の斜視図である。It is a perspective view of the outer surface side of a door panel same as the above. 同上ドアパネルの内面側の斜視図である。It is a perspective view of the inner surface side of a door panel same as the above. 同上ドアパネルの拡大断面図である。It is an expanded sectional view of a door panel same as the above. 同上ドアパネルのヘミング加工部の断面図である。It is sectional drawing of the hemming process part of a door panel same as the above. 同上ドアパネルのヘミング加工部の内面図である。It is an internal view of the hemming process part of a door panel same as the above. 同上ドアパネルの分解斜視図である。It is a disassembled perspective view of a door panel same as the above. 同上ドアパネルの内部補強板の装着工程を示す断面図であり、(a)は内側板内に内部補強板を位置決めして接着した断面図であり、(b)は外側板のへミング加工途中の周縁部内に内側板および内部補強板を位置決めした断面図であり、(c)は外側板をへミング加工して内側板および内部補強板を接合固定した断面図である。It is sectional drawing which shows the mounting process of the internal reinforcement board of a door panel same as the above, (a) is sectional drawing which positioned and adhered the internal reinforcement board in the inner side board, (b) is in the middle of the hemming process of an outer side board It is sectional drawing which positioned the inner side board and the internal reinforcement board in the peripheral part, (c) is sectional drawing which carried out the hemming process of the outer side board, and joined and fixed the inner side board and the internal reinforcement board. 同上ドアパネルの内側板に形成した接着剤溜め部を示す斜視図である。It is a perspective view which shows the adhesive reservoir part formed in the inner side board of a door panel same as the above. 同上ドアパネルを備えた作業機械の平面図である。It is a top view of the working machine provided with the door panel same as the above. 本発明に係るドアパネルの第2実施の形態を示す内面図である。It is an internal view which shows 2nd Embodiment of the door panel which concerns on this invention. 図13のX IV−X IV線断面図である。It is the XIV-XIV sectional view taken on the line of FIG. 作業機械の概要を示す斜視図である。It is a perspective view which shows the outline | summary of a working machine.

符号の説明Explanation of symbols

21 外側板
23 内側板
25 通気穴
26 ハニカム状通気穴集合部
27 凹部としての接合部
30 通気用開口部
21 Outer plate
23 Inner plate
25 Ventilation holes
26 Honeycomb vent hole assembly
27 Joint as a recess
30 Ventilation opening

Claims (2)

外側板と、
外側板に対し凹凸状に成形されるとともに外側板の内側面に凹部を固定された内側板とを具備し、
外側板は、6角形に形成された複数の通気穴を通気穴各辺の結合部を介してハニカム状に集合させたハニカム状通気穴集合部を備え、
内側板は、外側板のハニカム状通気穴集合部と対応して凹部に開口された通気用開口部を備えた
ことを特徴とするドアパネル。
An outer plate,
The inner plate is formed in a concavo-convex shape with respect to the outer plate and has a concave portion fixed to the inner surface of the outer plate,
The outer plate includes a honeycomb-shaped vent hole assembly portion in which a plurality of vent holes formed in a hexagonal shape are gathered in a honeycomb shape through a joint portion of each side of the vent hole,
The door panel is characterized in that the inner plate includes a vent opening that is opened in the recess corresponding to the honeycomb-shaped vent hole assembly portion of the outer plate.
内側板の通気用開口部は、外側板のハニカム状通気穴集合部より大きく形成された
ことを特徴とする請求項1記載のドアパネル。
The door panel according to claim 1, wherein the ventilation openings of the inner plate are formed larger than the honeycomb-shaped ventilation hole assembly portion of the outer plate.
JP2007252537A 2007-09-27 2007-09-27 Door panel Pending JP2009084799A (en)

Priority Applications (5)

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JP2007252537A JP2009084799A (en) 2007-09-27 2007-09-27 Door panel
PCT/JP2008/062165 WO2009041141A1 (en) 2007-09-27 2008-07-04 Door panel
DE112008000043T DE112008000043T5 (en) 2007-09-27 2008-07-04 door leaf
CNA2008800008792A CN101548050A (en) 2007-09-27 2008-07-04 Door panel
US12/516,028 US20100048122A1 (en) 2007-09-27 2008-07-04 Door panel

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US7934354B2 (en) * 2007-09-27 2011-05-03 Caterpillar S.A.R.L. Door panel
JP2015216239A (en) * 2014-05-11 2015-12-03 山洋電気株式会社 Front surface panel of electronic apparatus
EP3233611B1 (en) * 2014-12-16 2020-07-29 SABIC Global Technologies B.V. Polymeric engine hood assembly, vehicle front end module, vehicles comprising the same and methods of making the same
US11919675B2 (en) * 2018-11-08 2024-03-05 Rafael Munaro Multi-purpose collapsible bin
FR3129878B1 (en) * 2021-12-08 2023-12-08 Speedinnov Assembly for fixing a hatch to a body of a public transport vehicle, and associated public transport vehicle car

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JPH11113111A (en) * 1997-10-03 1999-04-23 Nemic Lambda Kk Power source case
JP2000192506A (en) * 1998-12-28 2000-07-11 Hitachi Constr Mach Co Ltd Noise reducing device for construction machine and cover for construction machine

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