JP2009083506A - Non-adhesive aramid-polyester laminate, its manufacturing method, and its manufacturing apparatus - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To adhere an aramid paper and polyester film without using an adhesive, and thereby to manufacture a laminated body having environmental friendliness without spoiling the properties of the aramid paper and polyester film. <P>SOLUTION: The non-adhesive aramid-polyester laminate is manufactured by carrying out the direct laminating adhesion of the aramid paper comprising aramid fiber and aramid pulp to which plasma surface treatment is carried out and the polyester film to which plasma treatment is carried out using a pressure roll at a temperature between a room temperature and 200°C. The manufacturing method and manufacturing apparatus are provided. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

  The present invention relates to a non-adhesive aramid-polyester laminate in the form of a sheet, ribbon or tape used as an insulating material, a method for producing the same, and a production apparatus.

  Aramid fiber is an aromatic polyamide known as Nomex (registered trademark of du Pont), and is excellent in electrical insulation, heat resistance, chemical resistance, etc., and is therefore used in various fields, particularly as an electrical insulation material.

  Conventionally, an aramid-polyester laminate in which an aramid paper produced by mixing aramid fibers and aramid pulp and a polyester film or sheet are laminated and bonded with an adhesive is known (see Patent Documents 1 to 5).

  Patent Document 1 discloses a prepreg sheet in which a plasma-treated aramid film, an aramid nonwoven fabric, and a semi-cured adhesive are integrated. In Patent Document 2, an aramid paper composed of m-aramid fibrid and heat-resistant short fibers and a polyethylene terephthalate film are pressed and thermally bonded under conditions of a temperature of 220 to 250 ° C. and a linear pressure of 50 kg / cm or more. An agent aramid laminate is disclosed.

  In patent document 3, the manufacturing method of the aramid-polyester laminated body which consists of a polyester layer which melt-impregnated polyester to the aramid paper is disclosed. In patent document 4, the manufacturing method of the lamination sheet which laminated | stacked m-aramid paper and the polyester film by the calendar process is disclosed.

  Since the technique described in Patent Document 1 uses an adhesive, there are various problems such as the application of the adhesive or the need for an adhesive tape, as well as the processing related to the evaporation of the solvent in the adhesive. . Also in Patent Document 5, an aramid fiber nonwoven fabric is impregnated with a thermosetting resin to form a prepreg, but this is a type using a thermosetting resin as an adhesive.

  On the other hand, in Patent Documents 2, 3, and 4, a polyester film, a sheet, and the like are laminated with aramid fiber or aramid paper without using an adhesive, and the polyester is melted and impregnated into the aramid fiber or aramid paper. However, since it is necessary to heat the polyester to a temperature higher than its glass transition point in order to melt the polyester, there is a problem that the cooled polyester is recrystallized and its flexibility is impaired.

JP 2003-246018 A Japanese Patent Application Laid-Open No. 07-32549 JP 07-299891 A Japanese Patent Laid-Open No. 08-099389 JP-A-11-209484

  Therefore, an object of the present invention is to produce an aramid-polyester laminate that does not impair the characteristics of aramid paper and polyester without using an adhesive, and does not impair the flexibility of the polyester. Is to make it possible.

  The present invention comprises an aramid fiber and an aramid pulp, and a plasma surface-treated aramid paper and a plasma surface-treated polyester film are continuously laminated using a pressure roll at a temperature of room temperature to 200 ° C. The present invention provides an adhesive-free aramid-polyester laminate that is bonded. A feature of the laminate according to the present invention is that the aramid paper and the polyester film are directly laminated and bonded without using an adhesive and without substantially melting the polyester film.

  Further, the present invention comprises an aramid paper and an aramid pulp, and a plasma surface-treated aramid paper and a plasma surface-treated polyester film are subjected to a linear pressure of 200 kgf by a pair of pressure rolls at a temperature of room temperature to 200 ° C. The present invention provides a method for producing a non-adhesive aramid-polyester laminate, which is directly laminated and bonded under a pressure of at least / cm.

  Further, the present invention provides means for unwinding the plasma surface-treated aramid paper, means for unwinding the plasma surface-treated polyester film, and laminating and bonding means for applying pressure to the laminated aramid paper and polyester film, It comprises means for detecting / controlling the pressure of the laminating / bonding means, means for winding up the laminated sheet that has been laminated, and means for detecting / controlling the unwinding speed and / or the winding speed. An apparatus for producing an adhesive-free aramid-polyester laminate is provided.

  According to the present invention, an environmentally-friendly aramid laminate that does not impair the characteristics of aramid paper and polyester, and does not impair the flexibility of the polyester without using an adhesive, and its production, and its manufacture A method and a manufacturing apparatus can be realized.

  As for the adhesive surface in the aramid paper-polyester laminate, an aramid paper and a polyester film are in direct contact with each other, and a very thin boundary layer of about several nm is observed by microscopic observation. That is, it is considered that the slightly porous aramid paper surface layer and the polyester film surface layer are directly bonded. Although the structure and function of this boundary layer have not been elucidated, it is considered to be one characteristic of the adhesive-free aramid paper-polyester laminate according to the present invention.

  The thickness of the laminated aramid paper and the polyester film is not particularly limited. For example, when used as a sheet-like, tape-like or ribbon-like insulating material, the aramid paper is 30 to 150 μm, and the polyester film is 100 to 200 μm. Is practical. The total thickness of the three layers is preferably 130 to 350 μm.

  In the aramid-polyester laminate, the temperature is preferably equal to or lower than the glass transition temperature of the polyester film used. When the heating temperature is higher than the glass transition temperature, the polyester in the laminate is crystallized again when it is cooled, loses its flexibility or becomes brittle, its handling property is deteriorated, and the properties are also deteriorated. The laminate preferably has a three-layer structure of aramid paper-polyester film-aramid paper. Furthermore, it is desirable that the polyester is polyethylene terephthalate (PET) or polyethylene naphthalate (PEN) from the viewpoints of mechanical strength, flexibility, cost, insulation, and the like. The said temperature needs to be below the glass transition temperature of the polyester film to be used. When the heating temperature is higher than the glass transition temperature of the polyester, the flexibility is lost due to recrystallization of the polyester when the laminate is cooled. A specific example of PEN is sold under the trade name Teonex by Teijin-Dyupon Co., Ltd., which is biaxially stretched polyethylene naphthalate. The glass transition temperature of PET is about 78 ° C., and the glass transition temperature of PEN is about 121 ° C.

  Aramid paper guarantees electrical insulation, chemical stability and heat resistance, and polyester guarantees flexibility and gas-liquid impermeability, so aramid paper is placed on both sides of the laminate, and polyester is placed as the core material. The As described above, a preferable material for the polyester as the core material is polyethylene terephthalate or polyethylene naphthalate.

  The roll is preferably made of a rigid (high rigidity) material. In the conventional method, a combination of a rubber roll and a metal roll has been used. However, with a rubber roll, the pressing surface is deformed and sufficient pressure is not applied to the laminate. Therefore, by using a pair of pressure rolls made of a rigid material having higher rigidity than a rubber roll made of metal or the like, a sufficient pressing force can be applied to the laminate.

  Furthermore, in the method for producing the non-adhesive aramid-polyester laminate, it is desirable that the roll is provided with a roll bending type deflection correction mechanism, thereby adjusting the amount of deflection of the roll. Even if a rigid metal roll is used, the roll may be slightly curved with respect to the pressing surface that sandwiches the laminate, and as a result, sufficient pressure is not applied to the laminate or it is biased to a part. Pressure may be applied. Therefore, it is desirable to provide a roll bending type deflection correction mechanism in order to adjust the amount of deflection and apply a sufficient pressure to the laminate. Details will be described later.

  It is preferable that at least the roll is disposed in an atmosphere in which the temperature can be controlled. In order to maintain at least a means for pressure laminating the laminate at a desired temperature, for example, a temperature control device having a preheating / slow cooling zone is provided. Lamination and adhesion are possible under pressure even at room temperature, but in order to increase the adhesion speed and sufficiently reduce the pressure, keep the polyester film at a temperature higher than room temperature and lower than the glass transition temperature of the polyester film. Is desirable.

  Moreover, in the manufacturing apparatus of the non-adhesive aramid-polyester laminate, it is preferable that the lamination adhesive means is a pair of rolls. It is desirable that the roll has a roll bending type deflection correction mechanism to adjust the deflection amount of the roll. Further, it is desirable that at least the laminating and bonding means is disposed in a temperature-controllable means. Furthermore, it is desirable that the roll bending type deflection correction mechanism is configured to give independent or different correction amounts to the left and right shafts of the roll.

  In the present invention, the plasma surface treatment is a chemical plasma treatment using direct current, alternating current, or high frequency, and is a low temperature plasma method performed in a vacuum or various atmospheres, including corona discharge (near atmospheric pressure), glow discharge ( Vacuum, under reduced pressure). This plasma surface treatment modifies the surface of the aramid paper and the polyester film or sheet, and is considered to form certain functional groups such as COOH and OH groups on the aramid paper and the film surface. As a result of the surface modification, the aramid paper-polyester film laminate can be firmly laminated and bonded at a low temperature of 200 ° C. or lower. This is a very unique phenomenon that cannot be inferred from the disclosure of the patent document. Note that the plasma treatment is a well-known method for enhancing the adhesiveness of various resins, and thus detailed description thereof is omitted.

  Hereinafter, the present invention will be described based on examples with reference to the drawings. FIG. 1 is a conceptual diagram of a laminate crimping apparatus used in the present invention. In the figure, an aramid paper 5 and polyester unwound from a reel 3 and 4 of aramid paper between a pair of metal rolls 1 and 2. The polyester film 7 unwound from the film reel 6 is supplied so as to overlap the three-layer sandwich structure. The laminated body is pressure-bonded with a metal roll and directly laminated and bonded together without an adhesive. The adhesive surface of the aramid paper 5 and both surfaces of the polyester film 7 are subjected to plasma surface treatment before lamination.

  In order to detect and adjust the pressing force of the roll, a reduction device 9 with a control device is provided. The applied pressure is preferably 200 kgf / cm or more, particularly 300 kgf / cm or more in terms of linear pressure. In addition, the rotation speed of the roll is specified, and the rotation speed of the unwinding shaft and the winding shaft is controlled so that the material has a constant tension before and after the roll.

  For more accurate speed management, the detector 10 may measure the feed speed of the laminated body on the roll and feed back to the roll rotation speed. The appropriate feed rate for production varies depending on the applied pressure and temperature, and tends to be higher as the applied pressure is higher and the temperature is higher. Depending on the speed, in order to raise the material to an effective temperature by preheating or heat transfer from the roll, the preheating temperature or roll temperature may be set to a glass transition temperature of + 50 ° C. to + 100 ° C. However, the temperature is controlled so that the polyester film to be bonded is not overheated so that its temperature becomes higher than its glass transition temperature. The laminated body 8 that has been laminated and bonded is wound around a take-up reel 11 to form a product.

  The requirements necessary for the roll laminating / bonding apparatus are the uniform load in the width direction of the laminate and the uniformity of the roll surface temperature (width direction and circumferential direction). In order to achieve this, it is preferable to employ a highly accurate roll (cylindricity, roundness, small deflection), roll deflection correction mechanism, and surface temperature uniform mechanism (for example, use of a heating medium circulating roll). .

  FIG. 2 is a conceptual diagram of a lamination / bonding apparatus according to another embodiment, and the same reference numerals as those in FIG. 1 denote the same elements as those in FIG. The difference from FIG. 1 is that the roll is installed in the preheating / slow cooling zone 12. Thereby, preheating and gradual cooling of the material can be performed, rapid heating and rapid cooling of the material can be prevented, and generation of wrinkles during thermal expansion due to rapid heating and rapid cooling of the material can be prevented. In addition, heat transfer from rolls may not be able to heat to the required material temperature due to the short contact time, but this preheating and preheating of the material with the gradual zone compensate for the necessary heat quantity and increase the production rate. Can be raised. A control device 18 for detecting and controlling the temperature in the preheating / slow cooling zone 12 is installed. 1 and 2, the roll reduction device 9 is shown on the upper surface of the roll for convenience of illustration, but is actually attached to the support structure of the roll shaft.

  In the embodiment of the present invention, the pair of rolls is preferably made of a ferrous material that is stiffer (higher rigidity) than the rubber roll, but as shown in FIG. May be bent and a sufficient pressure cannot be applied to the laminate, or the pressure may be applied partially unevenly. In order to solve this problem, the roll bending correction mechanism 13 is attached separately from the roll reduction device 9, and the roll profile is changed, corrected, or corrected in a short time. One example is shown in FIG. In FIG. 3, a rolling force F is applied to the shafts 14 and 15 of the rolls 1 and 2. On the other hand, the rolls 1 and 2 and their shafts 14 and 15 are bent as shown in FIG. 4 with the laminated body 8 interposed therebetween, so that a constant and sufficient applied pressure is not applied to the laminated body 8. The pressure P is applied from the direction opposite to the direction. This method is called roll bending correction. The roll bending correction is desirably performed independently for the left and right reduction devices.

  Table 1-1 and Table 1-2 show the properties of the laminates obtained under various conditions according to the embodiments of the present invention. Table 1-1 shows an aramid paper-PEN-aramid paper sandwich structure prepared by using the apparatus shown in FIG. 2 with 50 μm and 130 μm thick aramid paper and 125 μm thick PEN previously subjected to low-temperature plasma treatment in vacuum. Lamination and adhesion were performed under the conditions shown in Call Table 1-2.

  The obtained non-adhesive aramid-polyester laminate exhibited the properties shown in the evaluation column of Table 1-1 and Table 1-2. According to pasting evaluation, when PEN is used as the polyester film, the roll temperature is preferably 121 ° C. or lower, particularly 110 to 40 ° C. lower than the glass transition temperature, and the roll linear pressure of the laminate is 300 kgf / cm or higher. In particular, 400 kgf / cm or more is suitable, but if it is too high, it is not economical, so about 1000 kgf / cm or less is suitable.

  The roll feed rate (drawing speed from the roll) of the laminate varies depending on the roll temperature and linear pressure, but an appropriate feed rate is determined from the viewpoint of productivity and cost of the laminate. In the case of the examples shown in the table, 0.5 m / min or more, particularly 1 to 20 m / min is appropriate.

  According to the evaluation of sticking of the laminate, the laminates of Examples 3, 6 to 10, and 13 to 16 showed particularly good sticking properties. These are laminated and bonded at an appropriate feed rate and an appropriate temperature under an appropriate linear pressure.

  In Table 1-1 and Table 1-2, although the pressure roll temperature is shown to 50-110 degreeC, since it is lower than the glass transition temperature of the used polyester film (PEN), a polyester film is a glass transition (especially). Does not cause melting or flow). The fact that the aramid paper and the polyester film are firmly bonded under such conditions is unexpected. In that respect, the present invention is fundamentally different from the techniques disclosed in Patent Documents 2, 3, and 4 in which a polyester film is melted and bonded.

  As described above, according to the present invention, an aramid-polyester film laminate having excellent adhesiveness with no adhesive can be obtained.

1 is a conceptual diagram of a lamination / bonding apparatus according to an embodiment of the present invention. The conceptual diagram of the lamination | stacking and adhesion | attachment apparatus by other embodiment of this invention. Schematic explaining roll bending correction in an embodiment of the present invention. The figure explaining the bending of a roll.

Explanation of symbols

  DESCRIPTION OF SYMBOLS 1, 2 ... Pressure roll, 3, 4 ... Aramid paper reel, 5 ... Aramid paper, 6 ... Polyester film reel, 7 ... Polyester film, 8 ... Laminated body, 9 ... Reduction device, 10 ... Speed detector, DESCRIPTION OF SYMBOLS 11 ... Winding reel, 12 ... Preheating / cooling zone, 13 ... Deflection correction mechanism of a roll bending system, 14, 15 ... Shaft, 18 ... Temperature control apparatus.

Claims (16)

  Aramid paper composed of aramid fiber and aramid pulp, and plasma-treated aramid paper and plasma-treated polyester film were continuously laminated and adhered using a pressure roll at a temperature of room temperature to 200 ° C. A non-adhesive aramid-polyester laminate.   The non-adhesive aramid-polyester laminate according to claim 1, wherein the temperature is equal to or lower than the glass transition temperature of the polyester film used.   The adhesive-free aramid-polyester laminate according to claim 1 or 2, wherein the laminate has a three-layer structure of aramid paper-polyester film-aramid paper.   The adhesive-free aramid-polyester laminate according to any one of claims 1 to 3, wherein the polyester is polyethylene terephthalate or polyethylene naphthalate.   Aramid paper composed of aramid fibers and aramid pulp and subjected to plasma surface treatment and a polyester film subjected to plasma surface treatment at a temperature of room temperature to 200 ° C. with a pair of pressure rolls under a linear pressure of 200 kgf / cm or more. A method for producing a non-adhesive aramid-polyester laminate, characterized by laminating and bonding.   The said temperature is below the glass transition temperature of the polyester film to be used, The manufacturing method of the adhesiveless aramid-polyester laminated body of Claim 5 characterized by the above-mentioned.   The method for producing an adhesive-free aramid-polyester laminate according to claim 5 or 6, wherein the laminate has a three-layer structure of aramid paper-polyester film-aramid paper.   The method for producing an adhesive-free aramid-polyester laminate according to any one of claims 5 to 7, wherein the polyester is polyethylene terephthalate or polyethylene naphthalate. The method for producing an adhesive-free aramid-polyester laminate according to claim 5, wherein the roll is made of a rigid material.   The method for producing an adhesive-free aramid-polyester laminate according to any one of claims 5 to 9, wherein the roll is provided with a roll bending type deflection correction mechanism, thereby adjusting the amount of deflection of the roll. .   The method for producing an adhesive-free aramid-polyester laminate according to any one of claims 5 to 10, wherein at least the roll is disposed in an atmosphere in which temperature control is possible.   Means for unwinding the plasma surface-treated aramid paper, means for unwinding the plasma surface-treated polyester film, laminating and bonding means for applying pressure to the laminated aramid paper and the polyester film, Non-adhesive, comprising means for detecting and controlling pressure, means for winding up a laminated sheet-like or tape-like laminate, and means for detecting and controlling the unwinding speed and / or winding speed Equipment for producing the aramid-polyester laminate.   13. The apparatus for producing an adhesive-free aramid-polyester laminate according to claim 12, wherein the laminate bonding means is a pair of pressure rolls. The apparatus for producing an adhesive-free aramid-polyester laminate according to claim 13, wherein the roll includes a bending correction mechanism of a roll bending method, and thereby adjusts the amount of bending in the axial direction of the pressure roll.   The apparatus for producing an adhesive-free aramid-polyester laminate according to any one of claims 12 to 14, wherein at least the lamination adhesive means is disposed in a temperature-controllable means.   The non-adhesive aramid-polyester laminate according to claim 14, wherein the roll bending type deflection correction mechanism is configured to give independent or different correction amounts to the left and right shafts of the pressure roll. Manufacturing equipment.

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