JP2009072520A - Full rotation shuttle for sewing machine - Google Patents

Full rotation shuttle for sewing machine Download PDF

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Publication number
JP2009072520A
JP2009072520A JP2007246601A JP2007246601A JP2009072520A JP 2009072520 A JP2009072520 A JP 2009072520A JP 2007246601 A JP2007246601 A JP 2007246601A JP 2007246601 A JP2007246601 A JP 2007246601A JP 2009072520 A JP2009072520 A JP 2009072520A
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Japan
Prior art keywords
hook
thread
sewing machine
inclined surface
outer hook
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JP2007246601A
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JP5051888B2 (en
Inventor
Norikazu Hayakawa
範一 早川
Motonari Nakano
元就 中野
Masahiro Fukushima
将浩 福嶋
Rinko Uno
倫子 宇野
Jun Hatanaka
潤 畑中
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Brother Industries Ltd
Hirose Manufacturing Co Ltd
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Brother Industries Ltd
Hirose Manufacturing Co Ltd
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Priority to JP2007246601A priority Critical patent/JP5051888B2/en
Priority to CN2008102131647A priority patent/CN101397729B/en
Priority to KR1020080094242A priority patent/KR101010835B1/en
Publication of JP2009072520A publication Critical patent/JP2009072520A/en
Application granted granted Critical
Publication of JP5051888B2 publication Critical patent/JP5051888B2/en
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    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B57/00Loop takers, e.g. loopers
    • D05B57/26Bobbin holders or casings; Bobbin holder or case guards; Bobbin discharge devices
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B57/00Loop takers, e.g. loopers
    • D05B57/08Loop takers, e.g. loopers for lock-stitch sewing machines
    • D05B57/10Shuttles
    • D05B57/14Shuttles with rotary hooks
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B57/00Loop takers, e.g. loopers
    • D05B57/08Loop takers, e.g. loopers for lock-stitch sewing machines
    • D05B57/10Shuttles
    • D05B57/18Shuttles with bobbin casings held by removable caps
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B57/00Loop takers, e.g. loopers
    • D05B57/28Applications of bobbins for storing the lower thread

Abstract

<P>PROBLEM TO BE SOLVED: To reliably form stitches by reliably and smoothly entangling an needle thread loop engaged with a cone point with an under thread, regardless of the kind and thickness of the needle thread. <P>SOLUTION: The full rotation shuttle 10 is arranged in a front end part in a bed part, and connected to the front end part of a lower shaft. The full rotation shuttle 10 includes: a rotating hook 11 to be integrally rotated with the lower shaft with the vertical movement of a sewing needle; a middle hook 12 rotatably supported by the rotating hook 11; and a bobbin case 15 removably mounted on the middle hook 12. The inclination angle θA with respect to an axial center OA (an axial center O) of a thread slip inclination surface 11ea formed in the delay side part of a clockwise rotary direction R (the rotary direction) from the cone point on the outer peripheral surface of the rotating hook 11 is larger than the inclination angle θ1 of the standard rotating hook. When sewing is performed, a rear side loop thread 22ab among the needle thread loops, where the needle thread in the eye of the sewing needle is enlarged by the cone point, easily slips on the thread slip inclination surface 11ea formed by large gradient, so as to be received by the bobbin case 15. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、剣先を有し縫針の上下動と調時して下軸と一体回転する外釜と、この外釜に回転可能に支持された中釜と、この中釜に着脱可能に装着されたボビンケースとを有するミシンに使用される全回転釜に関する。   The present invention includes an outer hook that has a sword tip and rotates together with the lower shaft in synchronization with the vertical movement of the sewing needle, an inner hook that is rotatably supported by the outer hook, and is detachably attached to the inner hook. The present invention relates to a full rotary hook used for a sewing machine having a bobbin case.

従来、ミシンには、釜駆動機構が簡単な垂直全回転釜を使用する場合が多い。この垂直全回転釜は、下軸により回転される外釜と、この外釜に相対回転自在に装着された中釜と、この中釜に着脱可能に装着されたボビンケースとを有し、中釜は釜止め部材で回転しないようになっている。   Conventionally, the sewing machine often uses a vertical full rotary hook with a simple hook drive mechanism. The vertical full rotary hook has an outer hook that is rotated by a lower shaft, a middle hook that is relatively rotatably attached to the outer hook, and a bobbin case that is detachably attached to the inner hook. The hook is prevented from rotating by the hook stopper.

例えば、特許文献1に記載のミシンの全回転釜は、回転する駆動軸に連結される外釜1と、ボビンケースを保持した状態で外釜1に回転可能に支持される内釜2と、外釜1に固定された針受部材3と、内釜2を外釜1に回転自在に保持するために外釜1に後側から固定された三日月形状の半欠リング4とを有し、ボビンケースには、下糸を巻装した下糸ボビンが着脱可能に収納されている。   For example, the full rotary hook of the sewing machine described in Patent Document 1 includes an outer hook 1 connected to a rotating drive shaft, an inner hook 2 rotatably supported on the outer hook 1 while holding a bobbin case, A needle receiving member 3 fixed to the outer hook 1, and a crescent-shaped half-notch ring 4 fixed to the outer hook 1 from the rear side in order to rotatably hold the inner hook 2 to the outer hook 1, In the bobbin case, a lower thread bobbin around which a lower thread is wound is detachably stored.

外釜1の外周部分には、軸方向に盛り上がった淵部8が形成され、この淵部8の内周には周方向に摺動溝9が形成されている。外釜1には、外釜回転方向に延出する剣先6が一体形成されている。剣先6は、その尖端部が切欠き部5の方向に延出すると共に、連結軸7の方向に傾斜した形状に形成されている。この剣先6は、全体的には尖端部から根元の部分に移行するにしたがい高さを増す傾斜面14を有し、外釜1の外周面15との間に境界線16を有する円錐面状に形成されていて、この傾斜面14には凹み17が形成されている。   A flange portion 8 that is raised in the axial direction is formed on the outer peripheral portion of the outer hook 1, and a sliding groove 9 is formed on the inner periphery of the flange portion 8 in the circumferential direction. The outer hook 1 is integrally formed with a sword tip 6 extending in the outer hook rotating direction. The sword tip 6 has a pointed end extending in the direction of the notch 5 and a shape inclined in the direction of the connecting shaft 7. This sword tip 6 has an inclined surface 14 that increases in height as it moves from the pointed end to the root portion as a whole, and has a conical surface shape having a boundary line 16 between the outer peripheral surface 15 of the outer hook 1. The inclined surface 14 is formed with a recess 17.

そこで、縫針が最下位置から僅かに上昇すると、縫針が保持する上糸27が弛んでループ状になる。この小さなループ部分に回転中の外釜1の剣先6の尖端が挿入されて上糸27が2方向に分かれる。剣先6の前側に係合する一方のループ部分は、内釜2の内釜剣先13に引っ掛けられて、内釜2の背面28に巻き付くように回り込む。剣先6の後側に係合する他方のループ部分は、針受部材3により後方への移動が規制され、剣先6の傾斜面29から外釜1の傾斜面14に亙って係合するようになる。   Therefore, when the sewing needle is slightly raised from the lowermost position, the upper thread 27 held by the sewing needle is loosened to form a loop. The tip of the sword tip 6 of the rotating outer hook 1 is inserted into this small loop portion, and the upper thread 27 is divided in two directions. One loop portion that engages with the front side of the sword tip 6 is hooked on the inner sword tip 13 of the inner hook 2 and wraps around the back surface 28 of the inner hook 2. The other loop portion engaged with the rear side of the sword tip 6 is restricted from moving backward by the needle receiving member 3 so as to be engaged from the inclined surface 29 of the sword tip 6 to the inclined surface 14 of the outer hook 1. become.

即ち、剣先6に係合されたループ部分は、外釜1と一体的な剣先6の時計回り方向への回転に応動して、最初に針受部材3の肉厚部26の上面に沿って移動し、次に凹み17に向かっている傾斜面29にガイドされた後、傾斜面14上を滑り落ちるようにして、移動軌跡Aから移動軌跡Bに移動し、更には傾斜面14の前端まで移動する。   That is, the loop portion engaged with the sword tip 6 responds to the clockwise rotation of the sword tip 6 integral with the outer hook 1, first along the upper surface of the thick portion 26 of the needle receiving member 3. Then, after being guided by the inclined surface 29 toward the recess 17, it slides down on the inclined surface 14, moves from the moving locus A to the moving locus B, and further moves to the front end of the inclined surface 14. To do.

剣先6の更なる時計回り方向への回転により、ループ部分の他方の上糸27は、傾斜面14からボビンケースの右端部に糸渡りし、このボビンケースの前面に沿って右端部から左側へ移動する。即ち、ループ部分が内釜2を縄跳びすることによって、ボビンケースから引き出された下糸と内釜2を縄跳びした上糸ループとが絡むので、縫目が形成される。
実用新案登録第2568825号公報(第2頁、図1,図4)
By further clockwise rotation of the sword tip 6, the other upper thread 27 of the loop portion crosses from the inclined surface 14 to the right end portion of the bobbin case, and from the right end portion to the left side along the front surface of the bobbin case. Moving. That is, when the loop portion jumps from the inner hook 2 to the rope, the lower thread pulled out from the bobbin case and the upper thread loop from which the inner hook 2 jumps from the rope are entangled, so that a stitch is formed.
Utility Model Registration No. 2568825 (Page 2, FIGS. 1 and 4)

前述した特許文献1に記載のミシンの全回転釜においては、縫目形成に際して、傾斜面14上を移動軌跡Aから移動軌跡Bに順次滑り落ちる際に、縫製に供する上糸がナイロン系であり、しかも糸太さが非常に太いような場合、上糸の移動抵抗が大きくなり、傾斜面14を非常に滑り落ちにくくなり、外釜1の回転にも関わらず、ループ部分が傾斜面14からボビンケースに滑らかに渡り切ることができず、中釜と外釜の間に絡まったり、縫目不良になるという問題がある。   In the full rotary hook of the sewing machine described in Patent Document 1 described above, when the stitches are formed, the upper thread to be used for sewing is sequentially nylon when sliding on the inclined surface 14 from the movement locus A to the movement locus B. In addition, when the thread thickness is very large, the movement resistance of the upper thread becomes large, and it becomes very difficult to slide off the inclined surface 14, and the loop portion is bobbed from the inclined surface 14 despite the rotation of the outer hook 1. There is a problem that the case cannot be smoothly crossed, entangled between the inner hook and the outer hook, or the seam becomes defective.

本発明の目的は、上糸の種類や糸太さに関係なく、剣先に係合した上糸ループを下糸に確実に且つスムーズに絡めて、縫目形成の確実化を図るようにすることである。   An object of the present invention is to reliably and smoothly entangle an upper thread loop engaged with a sword regardless of the type and thickness of an upper thread so as to ensure the formation of a stitch. It is.

請求項1のミシンの全回転釜は、剣先を有しミシンの針板の下側で縫針の上下動と調時して下軸と一体回転する外釜と、この外釜に回転可能に支持された中釜と、前記中釜に着脱可能に装着されたボビンケースとを有し、前記剣先によって捕捉された上糸ループを前記外釜の回転によって拡大し、且つ前記ボビンケースの外面に案内する糸滑り用傾斜面を前記外釜外周面に形成したミシンの全回転釜において、前記糸滑り用傾斜面が形成された外釜外周の下軸側の外周縁から前記外釜の回転中心軸までの距離は、前記回転中心軸に対して前記糸滑り用傾斜面が形成された前記外釜外周面とは反対側の外釜外周の下軸側の外周縁から前記回転中心軸までの距離よりも長く設定したものである。   The fully rotating shuttle of the sewing machine according to claim 1 has an outer hook that has a sword tip and that rotates in synchronism with the vertical movement of the sewing needle below the needle plate of the sewing machine and rotates integrally with the lower shaft, and is rotatably supported by the outer hook. And a bobbin case detachably attached to the inner hook, the upper thread loop captured by the sword tip is enlarged by rotation of the outer hook and guided to the outer surface of the bobbin case In the entire rotary hook of the sewing machine in which the slant surface for thread sliding is formed on the outer peripheral surface of the outer hook, the rotation center axis of the outer hook from the outer peripheral edge on the lower shaft side of the outer periphery of the outer hook where the inclined surface for thread slip is formed Is the distance from the outer peripheral edge on the lower shaft side of the outer periphery of the outer hook opposite to the outer peripheral face of the outer hook on which the inclined surface for thread sliding is formed with respect to the rotation central axis to the rotation central axis Is set longer.

縫製が開始されると、ミシンモータの回転駆動により主軸と下軸とが回転され、主軸の回転により針棒とこれに装着された縫針とが上下動する。下軸に連結された全回転釜の外釜が縫針の上下動と調時して、中釜を回転拘束した状態で回転駆動される。外釜が回転されると、外釜に一体形成された剣先が同時に回転する。縫針と釜の出合いタイミングになると、縫針の目孔に出来た小さな上糸ループが剣先の尖端部に引っ掛けられて捕捉され、剣先の回転に応じて上糸ループは拡大される。   When sewing is started, the main shaft and the lower shaft are rotated by the rotational drive of the sewing machine motor, and the needle bar and the sewing needle attached thereto are moved up and down by the rotation of the main shaft. The outer hook of the full rotary hook connected to the lower shaft is driven to rotate in a state where the inner hook is rotationally restrained in synchronization with the vertical movement of the sewing needle. When the outer hook is rotated, the sword tip formed integrally with the outer hook is simultaneously rotated. At the timing when the sewing needle comes into contact with the hook, a small upper thread loop formed in the eye hole of the sewing needle is hooked and captured by the tip of the sword tip, and the upper thread loop is expanded according to the rotation of the sword tip.

このとき、上糸ループのうちの剣先に対して後側に係合した後側ループ糸は、剣先の更なる回転により、外釜の外周面の糸滑り用傾斜面に移動する。
糸滑り用傾斜面が形成された外釜外周の下軸側の外周縁から外釜の回転中心軸までの距離は、前記回転中心軸に対して糸滑り用傾斜面が形成された外釜外周面とは反対側の外釜外周の下軸側の外周縁から前記回転中心軸までの距離よりも長く設定している。従来の外釜は、外釜外周の下軸側縁から回転中心軸までの距離は、同一であった。
At this time, the rear loop thread that is engaged rearward with respect to the sword tip of the upper thread loop moves to the slant surface for thread sliding on the outer peripheral surface of the outer hook by further rotation of the sword tip.
The distance from the outer peripheral edge on the lower shaft side of the outer periphery of the outer hook outer periphery on which the thread slipping inclined surface is formed to the outer periphery of the outer hook outer periphery on which the thread slipping inclined surface is formed with respect to the rotational central axis It is set longer than the distance from the outer peripheral edge on the lower shaft side of the outer periphery of the outer hook opposite to the surface to the rotation center axis. In the conventional outer hook, the distance from the lower shaft side edge of the outer periphery of the outer hook to the rotation center axis is the same.

このため、外釜回転中心軸方向に対する糸滑り用傾斜面の傾斜角度は、従来の外釜の傾斜角度よりも大きく形成される。それ故、上糸の移動抵抗が大きく、しかも糸太さが非常に太いような場合でも、後側ループ糸は、勾配が大きい糸滑り用傾斜面により、剣先の回転方向への移動に伴って、糸滑り用傾斜面を容易に糸滑りして、ボビンケースに案内される。 For this reason, the inclination angle of the inclined surface for thread sliding with respect to the outer hook rotation center axis direction is formed larger than the inclination angle of the conventional outer hook. Therefore, even when the upper thread movement resistance is large and the thread thickness is very large, the rear loop thread has a large slope with the slant surface for thread sliding. The thread sliding inclined surface is easily slipped and guided to the bobbin case.

請求項2のミシンの全回転釜は、請求項1において、前記糸滑り用傾斜面の一部に、上糸ループが糸滑り用傾斜面からボビンケースの外面側へ糸渡りする糸渡り用傾斜部が形成され、この糸渡り用傾斜部の外釜の回転中心軸軸心に対する傾斜角度は、糸滑り用傾斜面の傾斜角度よりも大きく設定されたものである。   The full rotary shuttle of the sewing machine according to claim 2 is characterized in that the upper thread loop is threaded to the outer surface side of the bobbin case from the sled surface for thread sliding on a part of the slanted surface for thread sliding. The inclination angle of the yarn crossing inclined portion with respect to the rotation center axis of the outer hook is set larger than the inclination angle of the yarn sliding inclined surface.

請求項3のミシンの全回転釜は、請求項2において、前記糸渡り用傾斜部は、正面視にてほぼ三日月形状に形成されたものである。   A fully rotating shuttle of a sewing machine according to a third aspect is the sewing machine according to the second aspect, wherein the slanting portion for thread crossing is formed in a substantially crescent shape in a front view.

請求項1の発明によれば、剣先を有しミシンの針板の下側で縫針の上下動と調時して下軸と一体回転する外釜と、この外釜に回転可能に支持された中釜と、前記中釜に着脱可能に装着されたボビンケースとを有し、剣先によって捕捉された上糸ループを外釜の回転によって拡大し、且つボビンケースの外面に案内する糸滑り用傾斜面を外釜外周面に形成したミシンの全回転釜において、糸滑り用傾斜面が形成された外釜外周の下軸側の外周縁から外釜の回転中心軸までの距離は、外釜の回転中心軸に対して糸滑り用傾斜面が形成された外釜外周面とは反対側の外釜外周の下軸側の外周縁から外釜の回転中心軸までの距離よりも長く設定したため、外釜の回転中心軸方向に対する糸滑り用傾斜面の傾斜角度は、従来の外釜の傾斜角度よりも大きく形成される。   According to the first aspect of the present invention, the outer hook which has a sword tip and adjusts the vertical movement of the sewing needle under the needle plate of the sewing machine and rotates integrally with the lower shaft, and is rotatably supported by the outer hook. A slant for thread sliding that has an inner hook and a bobbin case that is detachably attached to the inner hook, expands the upper thread loop captured by the sword tip by rotating the outer hook, and guides it to the outer surface of the bobbin case For all rotary hooks of the sewing machine whose surface is formed on the outer peripheral surface of the outer hook, the distance from the outer peripheral edge on the lower shaft side of the outer periphery of the outer hook where the inclined surface for thread sliding is formed to the rotational center axis of the outer hook is Because it was set longer than the distance from the outer peripheral edge of the outer shaft outer periphery opposite to the outer peripheral surface of the outer hook on the opposite side to the outer peripheral surface of the outer hook on which the inclined surface for thread sliding was formed with respect to the rotational central shaft, The inclination angle of the slant surface for thread sliding with respect to the rotation center axis direction of the outer hook is larger than the inclination angle of the conventional outer hook. It is formed.

これにより、縫製が開始されて出合いタイミングになると、縫針の目孔にできた小さな上糸ループが剣先で捕捉されて拡大される途中で、外釜の糸滑り用傾斜面に移動したとき、上糸の移動抵抗が大きく、しかも糸太さが非常に太いような場合でも、上糸ループのうちの剣先に対して後側に係合した後側ループ糸は、勾配が大きい糸滑り用傾斜面を一気に糸滑りして、ボビンケースへの受け渡しが容易になる。それ故、上糸の全回転釜への巻き付きを防止でき、しかも縫目形成不良を確実に防止することができる。 As a result, when the sewing starts and the timing of contact is reached, when the small upper thread loop formed in the stitch hole of the sewing needle is captured by the sword tip and expanded, it moves to the thread sliding inclined surface of the outer hook. Even when the yarn movement resistance is large and the yarn thickness is very thick, the rear loop yarn engaged on the rear side with respect to the sword tip of the upper yarn loop is a slant surface for yarn sliding with a large gradient. This makes it easier to transfer the bobbin case. Therefore, it is possible to prevent the upper thread from being wound around the entire rotary hook, and to reliably prevent the formation of stitches.

請求項2の発明によれば、前記糸滑り用傾斜面の一部に、上糸ループが糸滑り用傾斜面からボビンケースの外面側へ糸渡りする糸渡り用傾斜部が形成され、外釜の回転中心軸軸心方向に対する糸渡り用傾斜部の傾斜角度は、糸滑り用傾斜面の傾斜角度よりも大きく設定されたので、上糸ループが糸滑り用傾斜面に移動したとき、この糸渡り用傾斜部により、ボビンケースへの糸滑り速度を格段に速めることができる。それ故、縫製速度が高速になった場合でも、上糸の全回転釜への絡み付きや縫目形成不良を確実に防止することができる。その他請求項1と同様の効果を奏する。
According to the second aspect of the present invention, a yarn crossing inclined portion is formed on a part of the yarn slipping inclined surface so that the upper thread loop passes from the yarn sliding inclined surface to the outer surface side of the bobbin case. The inclination angle of the thread crossing inclined portion with respect to the axial center direction of the rotation center is set to be larger than the inclination angle of the thread sliding inclined surface, so when the upper thread loop moves to the thread sliding inclined surface, The yarn slanting speed to the bobbin case can be remarkably increased by the crossing inclined portion. Therefore, even when the sewing speed is increased, it is possible to reliably prevent the upper thread from being entangled with all the rotary hooks and the formation of stitches. Other effects similar to those of the first aspect are obtained.

請求項3の発明によれば、前記糸渡り用傾斜部は、正面視にてほぼ三日月形状に形成されたので、糸滑り用傾斜面の一部をほぼ平面状に切除(所謂、面取り)することにより、三日月形状の糸渡り用傾斜部を容易に形成することができる。その他請求項2と同様の効果を奏する。   According to the third aspect of the present invention, since the yarn crossing inclined portion is formed in a substantially crescent shape when viewed from the front, a part of the yarn sliding inclined surface is cut into a substantially flat shape (so-called chamfering). Thereby, the crescent-shaped inclined part for thread crossing can be formed easily. Other effects similar to those of the second aspect are achieved.

本実施例のミシンの全回転釜は、糸滑り用傾斜面が形成された外釜外周の下軸側の外周縁から外釜の回転中心軸までの距離を、外釜の回転中心軸に対して糸滑り用傾斜面が形成された外釜外周面とは反対側の外釜外周の下軸側の外周縁から外釜の回転中心軸までの距離よりも長く設定した。このため、外釜の回転中心軸軸心方向に対する糸滑り用傾斜面の傾斜角度を、従来の外釜の傾斜角度よりも大きく形成でき、剣先に係合した上糸ループが外釜からボビンケースへ滑らかに案内できる、所謂ボビンケースへの糸渡りを円滑化できるようにしてある。   The total rotary hook of the sewing machine of the present embodiment is configured such that the distance from the outer peripheral edge on the lower shaft side of the outer periphery of the outer hook where the slant surface for thread sliding is formed to the rotation central axis of the outer hook is relative to the rotation central axis of the outer hook. The distance from the outer peripheral edge on the lower shaft side of the outer periphery of the outer hook opposite to the outer peripheral face of the outer hook, on which the inclined surface for thread sliding is formed, was set longer than the distance from the rotation center axis of the outer hook. For this reason, the inclination angle of the slanting surface for thread sliding with respect to the rotation center axis direction of the outer hook can be formed larger than the inclination angle of the conventional outer hook, and the upper thread loop engaged with the sword is moved from the outer hook to the bobbin case. The thread crossing to a so-called bobbin case that can be guided smoothly is made smooth.

以下、本発明の実施例について図面に基づいて説明する。
図1に示すように、ミシンMは、ベッド部1と、このベッド部1の後端部から立設された脚柱部2と、この脚柱部2から前方へ延びるアーム部3とを有している。
Embodiments of the present invention will be described below with reference to the drawings.
As shown in FIG. 1, the sewing machine M includes a bed portion 1, a pedestal portion 2 erected from the rear end portion of the bed portion 1, and an arm portion 3 that extends forward from the pedestal portion 2. is doing.

ミシンMは、更に、図示しないが、テーブルと、布押えにより加工布を送り板(図示略)上に挟持状に押圧保持する布押え装置(図示略)と、これら布押え装置と送り板をY方向(主軸と平行な前後方向)とこのY方向に直交するX方向(左右方向)に独立に移動駆動する布送り装置とを有し、縫製データに基づいて布送り装置を介して布押え装置を適宜移動させることにより、模様や柄や図形等の各種のパターン縫目を、自動的に縫製するものである。   Although not shown, the sewing machine M further includes a table, a cloth presser device (not shown) that presses and holds the work cloth on the feed plate (not shown) by a presser foot, and the cloth presser device and the feed plate. The cloth presser has a cloth feed device that independently moves and drives in the Y direction (front-rear direction parallel to the main shaft) and the X direction (left-right direction) orthogonal to the Y direction. By appropriately moving the apparatus, various pattern stitches such as patterns, patterns and figures are automatically sewn.

ベッド部1の前端部の上面には、針板5が固定されている。ベッド部1の内部には、前述した布送り装置が設けられるとともに、後述するミシンモータ6で駆動される下軸(釜駆動軸)7が前後方向向きに配設され、縫針9の下側に対応するように、下軸7の前端部には全回転釜10が装備されている。この全回転釜10と針板5の間には、図示しない糸切り機構が設けられている。   A needle plate 5 is fixed to the upper surface of the front end portion of the bed portion 1. The bed 1 is provided with the cloth feeding device described above, and a lower shaft (pile drive shaft) 7 driven by a sewing machine motor 6 described later is disposed in the front-rear direction, and is below the sewing needle 9. Correspondingly, a full rotary hook 10 is provided at the front end of the lower shaft 7. A thread trimming mechanism (not shown) is provided between the full rotary hook 10 and the needle plate 5.

アーム部3の後端部にミシンモータ6(図1参照)が固定され、アーム部3の内部には、このミシンモータ6の駆動軸で回転駆動される主軸(図示略)が前後方向向きに配設されている。アーム部3の前端部分である頭部4には、縫針9を下端に装着した針棒8を上下駆動する針棒上下駆動機構と、天秤(図示略)を上下駆動する天秤上下駆動機構等が設けられ、これら針棒上下駆動機構と天秤上下駆動機構とは、主軸の回転により同期させて駆動される。   A sewing machine motor 6 (see FIG. 1) is fixed to the rear end portion of the arm portion 3, and a main shaft (not shown) that is driven to rotate by the drive shaft of the sewing machine motor 6 is oriented in the front-rear direction inside the arm portion 3. It is arranged. The head 4 which is the front end portion of the arm portion 3 includes a needle bar vertical drive mechanism for vertically driving a needle bar 8 with a sewing needle 9 attached to the lower end, a balance vertical drive mechanism for vertically driving a balance (not shown), and the like. The needle bar up / down drive mechanism and the balance up / down drive mechanism are driven in synchronization with the rotation of the main shaft.

それ故、縫製が開始されると、ミシンモータ6が回転駆動されるので、針棒上下駆動機構により上糸22を糸通しした縫針9が上下駆動されるのと、下糸24を内部のボビンケース15に有する全回転釜10が回転されることにより、これら縫針9の上糸22と全回転釜10の下糸24とにより、1針毎の縫目が加工布Wに順々に形成されるようになっている。   Therefore, when sewing is started, the sewing machine motor 6 is rotationally driven. Therefore, when the sewing needle 9 through which the upper thread 22 is threaded is driven by the needle bar vertical drive mechanism, the lower thread 24 is moved to the bobbin inside. When the full rotary hook 10 included in the case 15 is rotated, the stitches for each stitch are formed in order on the work cloth W by the upper thread 22 of the sewing needle 9 and the lower thread 24 of the full rotary hook 10. It has become so.

次に、下軸7の前端部に設けられた全回転釜10について説明する。   Next, the full rotary hook 10 provided at the front end of the lower shaft 7 will be described.

この全回転釜10は、下軸7により回転可能に設けられる外釜11と、この外釜11に回転自在に装着された中釜12と、外釜11に後側から固定された針受け板13と、中釜12を外釜11に回転自在に保持するために外釜11に前側から固定された三日月状の湾曲リング14と、中釜12に装着されるボビンケース15とを含んで構成される。   The full rotary hook 10 includes an outer hook 11 rotatably provided by the lower shaft 7, an inner hook 12 rotatably attached to the outer hook 11, and a needle receiving plate fixed to the outer hook 11 from the rear side. 13, a crescent-shaped curved ring 14 fixed to the outer hook 11 from the front side in order to rotatably hold the inner hook 12 on the outer hook 11, and a bobbin case 15 attached to the inner hook 12. Is done.

図4に示すように、外釜11は、下軸7の前端部に、カップリング17を介して連結されている。外釜11の外周部には、外釜の回転中心軸O方向前方に盛り上がる外周壁11eが形成され、この外周壁11eの内周側に、中釜12の回転を摺動自在にガイドする環状の摺動溝11fが形成されている。外釜11には、外周壁11eから時計回り方向R(外釜回転方向)に延出する剣先11aが一体形成されている。この剣先11aは、正面視にてその尖端部が外周側に延出すると共に、平面視にて縫針9と出合うように斜め後方向きに形成されている。   As shown in FIG. 4, the outer hook 11 is connected to the front end portion of the lower shaft 7 via a coupling 17. An outer peripheral wall 11e is formed on the outer peripheral portion of the outer hook 11 so as to swell forward in the direction of the rotation center axis O of the outer hook, and an annular shape that slidably guides the rotation of the inner hook 12 on the inner peripheral side of the outer peripheral wall 11e. The sliding groove 11f is formed. The outer hook 11 is integrally formed with a sword tip 11a extending in the clockwise direction R (outer hook rotating direction) from the outer peripheral wall 11e. The sword tip 11a is formed in an obliquely rearward direction so that a pointed portion thereof extends to the outer peripheral side in a front view and meets the sewing needle 9 in a plan view.

ミシンモータ6の回転力が下軸7に伝達される。下軸7は主軸と同期して、つまり縫針9の上下動に同期して、正面視にて時計回り方向Rに回転駆動される。このとき、外釜11も、時計回り方向R(図5,図6参照)に回転駆動される。それ故、外釜11が時計回り方向Rに1回転する出合いタイミング毎に、縫針9の目孔9aに形成された小さな上糸ループ22aを剣先11aが引っ掛けて拡大する。   The rotational force of the sewing machine motor 6 is transmitted to the lower shaft 7. The lower shaft 7 is rotationally driven in the clockwise direction R in front view in synchronization with the main shaft, that is, in synchronization with the vertical movement of the sewing needle 9. At this time, the outer hook 11 is also rotationally driven in the clockwise direction R (see FIGS. 5 and 6). Therefore, every time the outer hook 11 rotates once in the clockwise direction R, the sword tip 11a hooks and expands the small upper thread loop 22a formed in the eye hole 9a of the sewing needle 9.

図5〜図7に示すように、この剣先11a近傍の外釜11の外周壁11eは、下軸7に近づく程、中釜12側に近づく剣先傾斜面11bと、この剣先傾斜面11bの後側に連続し且つ、下軸7に近づく程、中釜12から遠ざかる外釜傾斜面11cとが夫々形成されている。これら剣先傾斜面11bと外釜傾斜面11cとで、V字状に凹んだV字状谷線11dが所定長さに亙って形成されている。図5,図6,図8に示すように、V字状に凹んだ外周壁11eと連続し、且つ剣先11aとは反対側の外周壁11e(剣先11aより時計回り方向Rの遅れ側部位)に、上糸ループ22aをボビンケース15側へ案内するための糸滑り用傾斜面11eaが形成されている。   As shown in FIGS. 5 to 7, the outer peripheral wall 11e of the outer hook 11 in the vicinity of the sword tip 11a has a sword tip inclined surface 11b that approaches the inner hook 12 side as it approaches the lower shaft 7, and a rear end of the sword tip inclined surface 11b. An outer hook inclined surface 11 c that is continuous with the lower shaft 7 and is further away from the inner hook 12 is formed. The sword tip inclined surface 11b and the outer hook inclined surface 11c form a V-shaped valley line 11d which is recessed in a V shape over a predetermined length. As shown in FIGS. 5, 6, and 8, the outer peripheral wall 11e that is continuous with the V-shaped outer peripheral wall 11e and is opposite to the sword tip 11a (the portion on the delay side in the clockwise direction R from the sword tip 11a). In addition, an inclined surface 11ea for thread sliding for guiding the upper thread loop 22a toward the bobbin case 15 is formed.

図8に示すように、外釜11の回転中心軸O(図8では、回転中心軸0と平行な軸OA)に対する糸滑り用傾斜面11eaの傾斜角度θA(例えば、25°)は、2点鎖線で示す従来の外釜(図示略)の傾斜角度θ1(例えば、14°)よりも大きく形成されている。即ち、図5,図8に示すように、外釜11の回転中心軸Oから、糸滑り用傾斜面11eaが形成された外周の下軸7側の縁までの距離R0(例えば、25mm)は、この糸滑り用傾斜面11eaが形成された外周縁と対峙する部分における下軸7側の縁から回転中心軸Oまでの距離R1(例えば、20mm)よりも長く設定されている。
距離R0となる外釜の外周縁で、最も剣先11a先端から遠い地点を図5においてKと示す。
図5に示したように剣先11a尖端と外釜11の回転中心軸0とを結ぶ直線と、地点Kと外釜11の回転中心軸Oとを結ぶ直線とのなす角度は、略150°に設定されている。
しかし、上糸ループ22aがボビンケース15側に案内された後は、外釜11の傾斜角度は関係なくなる。このため、距離R0となる外釜の外周縁で最も剣先11a尖端から遠い地点は、地点Kよりも剣先11a尖端側に設定してもよい。地点Kよりも剣先11a尖端側にした地点をK´とする。図5に示したように剣先11a尖端と外釜11の回転中心軸0とを結ぶ直線と、地点K´と外釜11の回転中心軸Oとを結ぶ直線とのなす角度は、略136°となる。
一方、距離R0となる外釜外周の最も剣先11a尖端に近い地点を図5において、Pとする。剣先11a尖端と外釜11の回転中心軸0とを結ぶ直線と、地点Pと外釜11の回転中心軸Oとを結ぶ直線とのなす角度は、略70°に設定されている。
従来の外釜の場合、糸滑り用傾斜面が形成された外釜外周の下軸側の縁から外釜回転中心軸までの距離と、この糸滑り用傾斜面が形成された外周縁と対峙する部分における外釜回転中心軸からの距離とは同じである。このため、外釜の回転中心軸方向に対する糸滑り用傾斜面の傾斜角度は、従来の外釜の傾斜角度よりも大きく形成される。
As shown in FIG. 8, the inclination angle θA (for example, 25 °) of the thread sliding inclined surface 11ea with respect to the rotation center axis O of the outer hook 11 (in FIG. 8, the axis OA parallel to the rotation center axis 0) is 2 It is formed larger than the inclination angle θ1 (for example, 14 °) of a conventional outer hook (not shown) indicated by a dotted line. That is, as shown in FIGS. 5 and 8, the distance R0 (for example, 25 mm) from the rotation center axis O of the outer hook 11 to the edge on the lower shaft 7 side of the outer periphery where the slant surface 11ea for thread sliding is formed is Further, the distance R1 (for example, 20 mm) from the edge on the lower shaft 7 side to the rotation center axis O in the portion facing the outer peripheral edge where the slant surface 11ea for thread sliding is formed is set.
A point farthest from the tip of the sword tip 11a on the outer peripheral edge of the outer hook at the distance R0 is denoted by K in FIG.
As shown in FIG. 5, the angle between the straight line connecting the tip of the sword 11a and the rotation center axis 0 of the outer hook 11 and the straight line connecting the point K and the rotation center axis O of the outer hook 11 is approximately 150 °. Is set.
However, the inclination angle of the outer hook 11 is irrelevant after the upper thread loop 22a is guided to the bobbin case 15 side. For this reason, the point farthest from the tip of the sword 11a on the outer periphery of the outer hook at the distance R0 may be set closer to the tip of the sword 11a than the point K. A point on the tip side of the sword tip 11a from the point K is defined as K ′. As shown in FIG. 5, the angle formed between the straight line connecting the tip of the sword 11a and the rotation center axis 0 of the outer hook 11 and the straight line connecting the point K ′ and the rotation center axis O of the outer hook 11 is approximately 136 °. It becomes.
On the other hand, the point closest to the tip of the sword tip 11a on the outer periphery of the outer hook that becomes the distance R0 is represented by P in FIG. The angle between the straight line connecting the tip of the sword 11a and the rotation center axis 0 of the outer hook 11 and the straight line connecting the point P and the rotation center axis O of the outer hook 11 is set to approximately 70 °.
In the case of a conventional outer hook, the distance from the lower shaft side edge of the outer periphery of the outer hook where the slant surface for thread sliding is formed to the outer peripheral edge where the slant surface for thread sliding is formed The distance from the outer rotary shaft of the outer hook is the same. For this reason, the inclination angle of the inclined surface for thread sliding with respect to the rotation center axis direction of the outer hook is formed larger than the inclination angle of the conventional outer hook.

それ故、縫目形成に際して、上糸ループ22aが剣先11aに係合し、上糸ループ22aのうちの後側ループ糸22abがV字状谷線11dを経て糸滑り用傾斜面11eaに達したとき、この糸滑り用傾斜面11eaを糸滑りし易く、ボビンケース15に糸渡りし易くなっている。   Therefore, when forming the stitches, the upper thread loop 22a is engaged with the sword tip 11a, and the rear loop thread 22ab of the upper thread loop 22a reaches the thread slipping inclined surface 11ea via the V-shaped valley line 11d. At this time, the thread slipping inclined surface 11ea is easily slipped, and the bobbin case 15 is easily threaded.

ところで、糸滑り用傾斜面11eaの一部であって、剣先11aよりも時計回り方向Rの遅れ側の一部に、図5,図6,図9に示すように、上糸ループ22aが糸滑り用傾斜面11eaからボビンケース15の前面側(外面側)へ糸渡りするための糸渡り用傾斜部11gが形成されている。外釜11の回転中心軸Oの軸心方向に対する糸渡り用傾斜部11gの傾斜角度θC(例えば、48°)は、糸滑り用傾斜面11eaの傾斜角度θB(例えば、20°)よりも更に大きく設定されている。   By the way, as shown in FIGS. 5, 6 and 9, an upper thread loop 22a is formed on a part of the slant surface 11ea for sliding the thread and on a part on the delay side in the clockwise direction R from the sword 11a. A thread crossing inclined portion 11g for thread crossing from the sliding inclined surface 11ea to the front side (outer surface side) of the bobbin case 15 is formed. The inclination angle θC (for example, 48 °) of the thread crossing inclined portion 11g with respect to the axial center direction of the rotation center axis O of the outer hook 11 is further greater than the inclination angle θB (for example, 20 °) of the thread sliding inclined surface 11ea. It is set large.

この糸渡り用傾斜部11gは、糸滑り用傾斜面11eaの一部をほぼ平面状に切除した(所謂、面取りした)結果として得られるほぼ平らな傾斜部である。それ故、図5に示すように、外周壁11eの外周面が外側下がりの傾斜状に形成されているので、糸滑り用傾斜面11eaの一部に形成された糸渡り用傾斜部11gは、正面視にてほぼ三日月形状に形成されている。   The slanting portion 11g for thread crossing is a substantially flat sloping portion obtained as a result of cutting a part of the sloping surface 11ea for thread sliding substantially flat (so-called chamfering). Therefore, as shown in FIG. 5, since the outer peripheral surface of the outer peripheral wall 11e is formed in a downwardly inclined shape, the yarn crossing inclined portion 11g formed on a part of the yarn slipping inclined surface 11ea is: It is almost crescent shaped when viewed from the front.

中釜12は、主に円形の底板部12bで形成されてはいるが、底板部12bの外周の約半周において立ち上がる環状の側壁部12cを有している。底板部12bの中央部には、ボビンケース15を支持する軸状のスタッド12aが立設されている。そこで、底板部12bの外周部を外釜11の外周壁11eの内側に形成された摺動溝11fに嵌合することで、中釜12は外釜11に回転可能に支持されている。   Although the inner hook 12 is mainly formed of a circular bottom plate portion 12b, it has an annular side wall portion 12c that rises in about a half circumference of the outer periphery of the bottom plate portion 12b. A shaft-like stud 12a that supports the bobbin case 15 is provided upright at the center of the bottom plate portion 12b. Therefore, the inner hook 12 is rotatably supported by the outer hook 11 by fitting the outer peripheral portion of the bottom plate portion 12 b into a sliding groove 11 f formed inside the outer peripheral wall 11 e of the outer hook 11.

針板5の前端部の下側にブロック状の支持体19が固着され、この支持体19に釜止め部材16の後端部が固着されている。この釜止め部材16のフォーク状前端部16aで側壁部12cの一部に接触することで、中釜12は外釜11に対して回転しないように常に拘束されている。   A block-like support body 19 is fixed to the lower side of the front end portion of the needle plate 5, and the rear end portion of the hook stopper 16 is fixed to the support body 19. The inner hook 12 is always restrained so as not to rotate with respect to the outer hook 11 by contacting a part of the side wall portion 12 c with the fork-shaped front end 16 a of the hook stopper 16.

針受け板13は、本実施例には直接に関係しないので簡単に説明すると、外釜11の後側に固定され、剣先11aが縫針9に出合う直前の所定期間において、縫針9に対して後側から当接することにより、縫針9の出合い位置を後方からガイドするガイド機能を発揮するためのガイド部材である。そのため、縫針9が下降するに際して、縫針9が剣先11aに衝突することはない。   Since the needle receiving plate 13 is not directly related to the present embodiment, the needle receiving plate 13 will be briefly described. The needle receiving plate 13 is fixed to the rear side of the outer hook 11, and is rearward of the sewing needle 9 in a predetermined period immediately before the sword tip 11 a meets the sewing needle 9. It is a guide member for exerting a guide function for guiding the contact position of the sewing needle 9 from the rear by abutting from the side. Therefore, when the sewing needle 9 is lowered, the sewing needle 9 does not collide with the sword tip 11a.

湾曲リング14は、図4,図10に示すように、平面視にて三日月状に形成され、外釜11の外周部の一部に複数本の固定螺子により固定されている。このように、中釜12の外周部を、外釜11の外周壁11eに形成された摺動溝11fに嵌めた状態で湾曲リング14で前側から塞ぐことにより、中釜12を外釜11の外周部に回転自在に保持してある。   As shown in FIGS. 4 and 10, the curved ring 14 is formed in a crescent shape in plan view, and is fixed to a part of the outer peripheral portion of the outer hook 11 by a plurality of fixing screws. Thus, the inner hook 12 is closed from the front side of the outer hook 11 by closing the outer peripheral portion of the inner hook 12 from the front side with the curved ring 14 while being fitted in the sliding groove 11 f formed in the outer peripheral wall 11 e of the outer hook 11. The outer periphery is rotatably held.

ボビンケース15は、図4,図8,図9に示すように、前面が塞がれた筒体であり、中釜12に相対的な回転が阻止された状態で、着脱可能に装着されている。このボビンケース15は、更に、下糸24(図10参照)が巻装された下糸ボビン18を着脱可能に内部に保持している。   4, 8, and 9, the bobbin case 15 is a cylindrical body whose front surface is closed, and is detachably attached to the inner hook 12 in a state in which relative rotation is prevented. Yes. The bobbin case 15 further holds a bobbin thread bobbin 18 around which a bobbin thread 24 (see FIG. 10) is detachably attached.

次に、ミシンMに設けた全回転釜10の作用及び効果について説明する。
縫製が開始されると、ミシンモータ6が回転駆動される。ミシンモータ6の回転力が主軸と下軸7とに伝達され、更に下軸7から全回転釜10に伝達されると、外釜11が縫針9の上下動に同期して、中釜12を回転拘束した状態で、正面視にて時計回り方向Rに回転駆動される。外釜11が回転されると、外釜11に一体形成された剣先11aが同時に時計回り方向Rに回転移動する。
Next, the operation and effect of the full rotary hook 10 provided in the sewing machine M will be described.
When sewing is started, the sewing machine motor 6 is driven to rotate. When the rotational force of the sewing machine motor 6 is transmitted to the main shaft and the lower shaft 7 and further transmitted from the lower shaft 7 to the full rotary hook 10, the outer hook 11 synchronizes with the vertical movement of the sewing needle 9 to move the inner hook 12. In a state where rotation is constrained, it is rotated in the clockwise direction R when viewed from the front. When the outer hook 11 is rotated, the sword tip 11a integrally formed with the outer hook 11 simultaneously rotates in the clockwise direction R.

縫針9が最上位置のときの主軸の位相角を0°とした場合に、縫針9が加工布Wと針板5の針穴5aを挿通して下降した後、縫針9が最下位置から若干だけ上昇する。主軸の位相角が約202°に達した出合いタイミングになると、剣先11aの尖端部が縫針9の目孔9aに出合うので、縫針9の目孔9aにできた小さな上糸ループ22aが剣先11aの尖端部に引っ掛けられて捕捉される。   When the phase angle of the main shaft when the sewing needle 9 is at the uppermost position is 0 °, the sewing needle 9 is slightly lowered from the lowermost position after the sewing needle 9 has been lowered through the work cloth W and the needle hole 5a of the needle plate 5. Only rise. When the main shaft phase angle reaches about 202 °, the pointed end of the sword tip 11a meets the eye hole 9a of the sewing needle 9, so that the small upper thread loop 22a formed in the eye hole 9a of the sewing needle 9 It is caught by the tip part and captured.

その後、剣先11aは外釜11と一体的に時計回り方向Rに回転するので、図10に示すように、剣先11aに係合した上糸ループ22aは、剣先11aに対して前側に係合する前側ループ糸22aaと、剣先11aに対して後側に係合する後側ループ糸22abとに分かれた状態で、剣先11aの回転に応じて拡大される。   Thereafter, since the sword tip 11a rotates in the clockwise direction R integrally with the outer hook 11, as shown in FIG. 10, the upper thread loop 22a engaged with the sword tip 11a engages the front side with respect to the sword tip 11a. In the state divided into the front loop yarn 22aa and the rear loop yarn 22ab engaged rearward with respect to the sword tip 11a, the yarn is enlarged according to the rotation of the sword tip 11a.

即ち、上糸ループ22aは、時計回り方向Rへ移動する剣先11aにより拡大される際に、前側ループ糸22aaは、中釜12の中釜剣先(図示略)に引っ掛けられて図10に点線で示すように、中釜12の背面側に巻き付くように回り込む。一方、後側ループ糸22abは、針受け板13により後方への移動が規制されるので、剣先11aの基端部側の外釜傾斜面11cを経て糸滑り用傾斜面11eaに達する。   That is, when the upper thread loop 22a is expanded by the sword tip 11a moving in the clockwise direction R, the front loop thread 22aa is hooked on the middle sword point (not shown) of the inner hook 12 and is shown by a dotted line in FIG. As shown, it wraps around the back side of the inner hook 12. On the other hand, since the rear loop yarn 22ab is restricted from moving backward by the needle receiving plate 13, the rear loop yarn 22ab reaches the yarn slipping inclined surface 11ea through the outer hook inclined surface 11c on the proximal end side of the sword tip 11a.

この糸滑り用傾斜面11eaの傾斜角度θAは、前述したように、従来の外釜の傾斜角度θ1よりも大きく形成されている。それ故、上糸22の移動抵抗が大きく、しかも糸太さが非常に太いような場合でも、後側ループ糸22abは、勾配が大きい糸滑り用傾斜面11eaにより、剣先11aの時計回り方向Rへの移動に伴って、糸滑り用傾斜面11eaを容易に糸滑りして、ボビンケース15の外面に案内される。   As described above, the inclination angle θA of the slant surface 11ea for thread sliding is formed larger than the inclination angle θ1 of the conventional outer hook. Therefore, even when the movement resistance of the upper thread 22 is large and the thread thickness is very large, the rear loop thread 22ab is rotated in the clockwise direction R of the sword tip 11a by the slanting surface 11ea having a large gradient. With the movement, the thread sliding inclined surface 11ea is easily slipped and guided to the outer surface of the bobbin case 15.

この場合、前述したように、糸滑り用傾斜面11eaの一部に、上糸ループ22aが糸滑り用傾斜面11eaからボビンケース15の前面側へ糸渡りするほぼ三日月形状の糸渡り用傾斜部11gが形成され、外釜11の回転中心軸O方向に対する糸渡り用傾斜部11gの傾斜角度θCは、図9に示すように、糸滑り用傾斜面11eaの傾斜角度θBよりも格段に大きく、つまり急勾配に設定されている。   In this case, as described above, a substantially crescent-shaped slanting portion for thread crossing, in which the upper thread loop 22a is threaded from the slanting surface for thread slip 11ea to the front side of the bobbin case 15 on a part of the slanting surface for thread slip 11ea. As shown in FIG. 9, the inclination angle θC of the yarn crossing inclined portion 11g with respect to the rotation center axis O direction of the outer hook 11 is much larger than the inclination angle θB of the yarn slipping inclined surface 11ea, as shown in FIG. That is, it is set to a steep slope.

それ故、上糸ループ22aが糸滑り用傾斜面11eaに移動したとき、急勾配の糸渡り用傾斜部11gにより、ボビンケース15への糸滑り速度を格段に速めることができる。
従って、縫製速度が高速になった場合でも、上糸22の全回転釜10への絡み付きや縫目形成不良を確実に防止することができる。
Therefore, when the upper thread loop 22a moves to the yarn slipping inclined surface 11ea, the yarn slipping speed to the bobbin case 15 can be remarkably increased by the steep yarn passing inclined portion 11g.
Accordingly, even when the sewing speed is increased, it is possible to reliably prevent the upper thread 22 from being entangled with the entire rotary hook 10 and the formation of stitches.

その後、剣先11aが中釜12の周囲を継続して周回し、上糸ループ22aはこれに伴ってボビンケース15の前面に沿って左方に移動する。それ故、上糸ループ22aは、所謂、中釜12を縄跳びする。その結果、縫針9の目孔9aから延びる上糸ループ22aと下糸ボビン18から延びる下糸24とが交絡され、図示しない天秤によって上糸ループ22aが引き締められることにより、加工布Wに縫目が形成される。   Thereafter, the sword tip 11a continuously circulates around the inner hook 12, and the upper thread loop 22a moves to the left along the front surface of the bobbin case 15 accordingly. Therefore, the upper thread loop 22a jumps the so-called inner hook 12 with a rope. As a result, the upper thread loop 22a extending from the eye hole 9a of the sewing needle 9 and the lower thread 24 extending from the lower thread bobbin 18 are entangled, and the upper thread loop 22a is tightened by a balance (not shown). Is formed.

次に、前記実施例を部分的に変更した変更形態について説明する。
1)外周壁11eに形成された糸滑り用傾斜面11eaの傾斜角度θAは、「25°」に限られるものではなく、これよりも大きい角度であってもよい。
Next, a modified embodiment in which the above embodiment is partially modified will be described.
1) The inclination angle θA of the inclined surface 11ea for thread sliding formed on the outer peripheral wall 11e is not limited to “25 °”, and may be an angle larger than this.

2)糸滑り用傾斜面11eaが形成された外釜11の回転中心軸Oから、糸滑り用傾斜面11eaが形成された外周の下軸7側の縁までの距離R0は「25mm」に限られるものではなく、糸滑り用傾斜面11eaが形成された外周縁と対峙する部分における回転中心軸Oまでの距離R1よりも長い任意の距離であってもよい。 2) The distance R0 from the rotation center axis O of the outer hook 11 on which the thread slipping inclined surface 11ea is formed to the edge on the lower shaft 7 side of the outer periphery on which the thread sliding inclined surface 11ea is formed is limited to "25 mm". However, the distance may be any distance longer than the distance R1 to the rotation center axis O in the portion facing the outer peripheral edge where the slanting surface 11ea for thread sliding is formed.

3)糸滑り用傾斜面11eaの一部に形成された糸渡り用傾斜部11gの傾斜角度θCは、「48°」に限られるものではなく、糸滑り用傾斜面11eaの傾斜角度θB以外の任意の角度であってもよい。 3) The inclination angle θC of the yarn crossing inclined portion 11g formed on a part of the yarn slipping inclined surface 11ea is not limited to “48 °”, but other than the inclination angle θB of the yarn sliding inclined surface 11ea. Any angle may be used.

4)糸滑り用傾斜面11eaの一部に形成した糸渡り用傾斜部11gは、切除の仕方(面取りの仕方)によって、ほぼ三日月形状以外に、楕円形状、小判形状等、種々の形状であってもよい。 4) The yarn crossing inclined portion 11g formed on a part of the yarn slipping inclined surface 11ea has various shapes such as an oval shape and an oval shape in addition to a substantially crescent shape, depending on a cutting method (chamfering method). May be.

本発明の実施例に係るパターン縫いミシンの側面図である。It is a side view of the pattern sewing machine which concerns on the Example of this invention. 全回転釜を設けた頭部及びベッド部の部分拡大側面図である。It is the partial expanded side view of the head and bed which provided all the rotary hooks. ベッド部の部分拡大平面図である。It is a partial enlarged plan view of a bed part. ボビンケースと下糸ボビンを取外した全回転釜の側面図である。FIG. 6 is a side view of the full rotary hook with the bobbin case and lower thread bobbin removed. 外釜の正面図である。It is a front view of an outer pot. 外釜の斜視図である。It is a perspective view of an outer pot. 図5のG−G線横断面図である。FIG. 6 is a cross-sectional view taken along line GG in FIG. 5. 図5のH−H線横断面図である。FIG. 6 is a cross-sectional view taken along line HH in FIG. 5. 図5のI−I線横断面図である。It is the II sectional view taken on the line of FIG. 縫製途中における全回転釜の正面図である。It is a front view of the full rotary hook in the middle of sewing.

符号の説明Explanation of symbols

M パターン縫いミシン
5 針板
7 下軸
9 縫針
10 全回転釜
11 外釜
11ea糸滑り用傾斜面
11g 糸渡り用傾斜部
12 中釜
15 ボビンケース
22a 上糸ループ
θ1 傾斜角度
θA 傾斜角度
θB 傾斜角度
θC 傾斜角度
R0 半径
R1 半径
M Pattern sewing machine 5 Needle plate 7 Lower shaft 9 Sewing needle 10 Full rotation hook 11 Outer hook 11ea Inclined surface for thread sliding 11g Inclined surface for thread crossing 12 Middle hook 15 Bobbin case 22a Upper thread loop θ1 Inclination angle θA Inclination angle θB Inclination angle θC Inclination angle R0 Radius R1 Radius

Claims (3)

剣先を有しミシンの針板の下側で縫針の上下動と調時して下軸と一体回転する外釜と、この外釜に回転可能に支持された中釜と、前記中釜に着脱可能に装着されたボビンケースとを有し、前記剣先によって捕捉された上糸ループを前記外釜の回転によって拡大し、且つ前記ボビンケースの外面に案内する糸滑り用傾斜面を前記外釜外周面に形成したミシンの全回転釜において、
前記糸滑り用傾斜面が形成された外釜外周の下軸側の外周縁から前記外釜の回転中心軸までの距離は、前記回転中心軸に対して前記糸滑り用傾斜面が形成された前記外釜外周面とは反対側の外釜外周の下軸側の外周縁から前記回転中心軸までの距離よりも長く設定したことを特徴とする請求項1に記載のミシンの全回転釜。
An outer hook that has a sword tip and rotates together with the lower shaft in time with the vertical movement of the sewing needle under the needle plate of the sewing machine, an inner hook that is rotatably supported by the outer hook, and an attachment / detachment to the inner hook An upper thread loop captured by the sword tip is enlarged by rotation of the outer hook, and an inclined surface for thread sliding that guides to the outer surface of the bobbin case is provided on the outer periphery of the outer hook In the full rotary hook of the sewing machine formed on the surface,
The distance from the outer peripheral edge on the lower shaft side of the outer periphery of the outer hook where the thread sliding inclined surface is formed to the rotation central axis of the outer hook is that the thread sliding inclined surface is formed with respect to the rotation central axis. The full-rotation shuttle of the sewing machine according to claim 1, wherein the total rotation shuttle of the sewing machine is set longer than the distance from the outer peripheral edge on the lower shaft side of the outer periphery of the outer casing opposite to the outer peripheral surface of the outer casing to the rotation center axis.
前記糸滑り用傾斜面の一部に、上糸ループが前記糸滑り用傾斜面から前記ボビンケースの外面側へ糸渡りする糸渡り用傾斜部が形成され、この糸渡り用傾斜部の前記回転中心軸の軸心方向に対する傾斜角度は、前記糸滑り用傾斜面の前記回転中心軸の軸心方向に対する傾斜角度よりも大きく設定したことを特徴とする請求項1に記載のミシンの全回転釜。   A part of the slanting surface for thread sliding is formed with a slanting part for thread transfer where the upper thread loop is threaded from the slanting surface for thread sliding to the outer surface side of the bobbin case. 2. The full rotary shuttle of the sewing machine according to claim 1, wherein an inclination angle of the central axis with respect to an axial direction is set larger than an inclination angle of the inclined surface for thread sliding with respect to the axial direction of the rotation central axis. . 前記糸渡り用傾斜部は、正面視にてほぼ三日月形状に形成されたことを特徴とする請求項2に記載のミシンの全回転釜。   The full rotation shuttle of the sewing machine according to claim 2, wherein the slant portion for thread crossing is formed in a substantially crescent shape when viewed from the front.
JP2007246601A 2007-09-25 2007-09-25 Full rotary hook of sewing machine Expired - Fee Related JP5051888B2 (en)

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JP2007246601A JP5051888B2 (en) 2007-09-25 2007-09-25 Full rotary hook of sewing machine
CN2008102131647A CN101397729B (en) 2007-09-25 2008-09-16 Shuttle of sewing machine
KR1020080094242A KR101010835B1 (en) 2007-09-25 2008-09-25 Rotary shuttle device for sewing machine

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KR20150130855A (en) * 2014-05-14 2015-11-24 윤영수 Shuttle device for sewing machine
CN109183296A (en) * 2018-10-22 2019-01-11 向康城 A kind of deconcentrator and the embroidery machine with the deconcentrator
CN112442803B (en) * 2020-11-27 2022-08-02 中山市伊诺特智能科技有限公司 Rotating shuttle
CN115161898A (en) * 2022-04-14 2022-10-11 诸暨市韩一进出口有限公司 Sewing machine and embroidery machine rotating shuttle device capable of easily removing column thread and manufacturing method thereof

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JPS5648375U (en) * 1979-09-20 1981-04-30
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JP2568825Y2 (en) * 1992-08-07 1998-04-15 株式会社佐文工業所 All rotary hook of sewing machine
JP3929458B2 (en) 2004-01-26 2007-06-13 株式会社鈴木製作所 Sewing puckering hook device
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JPH08155175A (en) * 1994-12-07 1996-06-18 Juki Corp Shuttle of sewing machine

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