JP2009058212A - Refrigerator-freezer - Google Patents

Refrigerator-freezer Download PDF

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JP2009058212A
JP2009058212A JP2007258070A JP2007258070A JP2009058212A JP 2009058212 A JP2009058212 A JP 2009058212A JP 2007258070 A JP2007258070 A JP 2007258070A JP 2007258070 A JP2007258070 A JP 2007258070A JP 2009058212 A JP2009058212 A JP 2009058212A
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pressure
water
freezing
thawing
pressurized
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Shintaro Takenaka
伸太郎 竹中
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Shinyoh Industries Co Ltd
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Shinyoh Industries Co Ltd
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<P>PROBLEM TO BE SOLVED: To avoid the problems on a refrigerator-freezer in use under global distribution of fishing refrigerating materials that time-consuming temperature difference natural freezing and natural thaw, and humidification with forcible water evaporation in inside temperature dry air are the same as conventional, but there are transpiration and oxidation promotion, atrophy of freshness, discoloration, and distastefulness. <P>SOLUTION: Treated objects which cannot be treated under highly conductive pressure unfreezable water wave freezing-pressure water wave unfreezing at a low temperature or under water are subjected to pressure air wave freezing-pressure air wave unfreezing, momentary child, and deposited harmful material washing in the refrigerator. All treatment system is freely and selectively operated in a house or industrial refrigerator-freezer for treatment. A molecular structure and physical science for processed and treated article containing water are combined with each other for freezing-unfreezing of externals and cores on a minute basis at the same time. Thus, freshness and color remain unchanged, and drip zero and fresh taste are achieved, and distributed articles can be selected with the momentary varification of freshness and quality of other-company frozen goods. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

国内外で製造販売されている、家庭用及び業務用の冷凍冷蔵庫で、業界に冷蔵庫、冷凍庫、及び冷凍冷蔵庫が誕生した段階から現在に至る迄、食品及び医療等の低温流通業界でグロ−バルな種々変革の嵐の業界で、旧態依然とした進歩無き冷凍と解凍の現状技術の、家電業界と低温流通業界の技術分野である。  This is a domestic and commercial refrigerator / freezer that is manufactured and sold both in Japan and overseas. From the beginning of the refrigerator, freezer, and refrigerator-freezer in the industry to the present, it is global in the low-temperature distribution industry such as food and medicine. This is the technical field of the home appliance industry and the low-temperature distribution industry, which is the current state-of-the-art freezing and thawing technology, which is still in progress, in the industry of various storms.

世界的鮮度維持商品の流通拡大する中で、避けて通れない、冷凍加工技術と解凍処理技術、その方法としては、古から周知の事実である低温気中温度差による長時間自然冷凍法と自然解凍法、及び数十年前からのエチルアルコ−ル添加不凍水浸潤による冷凍法、医学関係以外では数少ないまれに見る液体窒素応用冷凍法等がある。  As the distribution of globally fresh products continues to expand, refrigeration technology and thawing technology that cannot be avoided, the long-term natural freezing method and the natural temperature difference due to the low-temperature air temperature difference, which is a well-known fact since ancient times There are a thawing method, a freezing method by infiltration of antifreeze water with addition of ethyl alcohol for several decades, and a liquid nitrogen application freezing method that is rarely seen except for medical relations.

従来の冷凍及び解凍の技術は、当然温度差はあれ、単なる気中放置長時間自然解凍法しかなく、それも種々電気的物性を気中放散して、品質保持をうたう冷凍及び解凍機もあるが、所詮は気中長時間自然解凍に過ぎず、見た目はともかく、冷凍及び解凍時の鮮度劣化は回避出来ない。  The conventional freezing and thawing techniques, of course, have only a natural thawing method for a long time in the air, although there are temperature differences, and there are also freezing and thawing machines that dissipate various electrical properties in the air and maintain quality. However, it is only natural thawing for a long time in the air. Regardless of appearance, deterioration of freshness during freezing and thawing cannot be avoided.

この技術的遅延の要因は、流通業界の先入観的知識レベルであり、冷凍加工は冷やせば凍り解凍処理は放置すれば解けるという、流通業界、消費者の、洗脳された慣習の踏襲から、冷凍機及び解凍機のメ−カ−へのクレ−ムもなく、機器開発製造販売業界も、只単に売れるから造ると言う事で、先進技術開発の遅延につながっていると思われる。  The cause of this technical delay is the level of preconceived knowledge in the distribution industry. The freezing process is based on the practice of the brainwashed customs of the distribution industry and consumers that the freezing and thawing process can be solved if left untreated. In addition, there is no claim to the manufacturer of the decompressor, and the equipment development, manufacturing and sales industry seems to have led to a delay in the development of advanced technology by saying that it is built simply because it sells.

同時に、冷凍機器開発、製造業界の社会的企業の責任回避ともいえる重要な問題点は、食品から始まって総ての冷凍加工商品は全て、解凍処理が不可欠の中で、鮮度品質保持及び再現にあるかぎり、この冷凍と解凍の両者の関係は絶対的に切っても切れない関係にあり、単なる時間経過での自然冷凍及び自然解凍では、明治時代の氷塊同棲機種と大差がないもので、ましてや、冷凍機器は造っても解凍機器は造らず、解凍は溜め水浸潤法か水道流水、或は冷蔵庫でどうぞと言う発言すらある業界では、技術進歩などある筈が無く、鮮度品質劣化で、最終的には劣悪食品の行き着くところは消費者しかないが為に、冷凍食品と言う暗黙の品質低下イメ−ジが未だに続いているのが、低温流通業界の技術的背景である。  At the same time, an important issue that can be said to be the avoidance of responsibilities for the development of refrigeration equipment and social enterprises in the manufacturing industry is that all refrigeration products, starting with food, are essential for thawing and maintaining freshness quality, as thaw processing is essential. As long as this relationship between freezing and thawing is absolutely inseparable, natural freezing and natural thawing over time is not much different from the ice litter model in the Meiji era. However, in the industry where the refrigeration equipment is built but the thawing equipment is not built, the thawing is done with the accumulated water infiltration method, running tap water, or even with the refrigerator, there is no flaw in technology, the quality of freshness is deteriorated, and the final Because the only place where poor foods end up is the consumer, the technical background of the low-temperature distribution industry is that there is still an implicit image of quality deterioration called frozen foods.

末端流通販売業種に至っては、バックヤ−ドで汚水に等しい汚れた水槽水中に冷凍加工物を浸潤させ、それも長時間の浸潤を要し、又、食品加工業種の常道であるシンク内で水道流水解凍は鮮度維持解凍では論議の域にすら無いが、冷凍庫から冷蔵庫経の移管解凍でも、冷蔵庫内冷気の気中相対湿度は極端に低く乾燥冷気となっている事も、家庭の主婦にいたる迄の万人の常識である中で、特に生鮮食品の水分蒸散が如何に鮮度劣化に影響を与えているかも承知の上では、驚愕に値する。  In the end-distribution and sales industry, frozen processed products are infiltrated into dirty aquarium water equivalent to sewage by backyard, which also requires long-time infiltration, and in the sink, which is the usual way in the food processing industry Although running water thawing is not even controversial with freshness maintenance thawing, even in the case of transfer thawing from the freezer to the refrigerator, the relative humidity of the cold air in the refrigerator is extremely low, and it is also a housewife at home. In the common sense of all people until now, it is surprising to know how the moisture transpiration of fresh food affects the deterioration of freshness.

冷凍加工にしても、解凍処理にしても、このような酸素20%前後の気中で、10時間或は20時間も、ものによってはそれ以上に、長時間の放置に等しい加工及び処理方法では、グロ−バルな食材流通促進政策からも、熟考すべき時期であり、いや遅過ぎるのでは無かろうか。  Whether it is frozen or thawed, in such an atmosphere of about 20% oxygen, 10 hours or 20 hours, depending on things, more than that, processing and processing methods that are equivalent to standing for a long time From the global food distribution promotion policy, it is time to ponder, isn't it too late?

つまり、家庭用から業務用に至る冷凍技術及び解凍技術、冷蔵保管似おれる技術的真髄を無視しており、本来ある機能性を保持した機種は全く見受けず、加工業界では冷凍したくても品質劣化の為に、やむを得ず数日しか鮮度保持不能の、冷温チルド加工で流通業界に出荷している物もあり、これとて、冷温気中放置に等しい、冷温庫で外部から順次芯部に冷温化して、芯部到達迄には長時間を要する処理法の止むなきに至っているのが現状で有る。  In other words, refrigeration and thawing technologies from home use to commercial use are ignored, and the technical essence similar to refrigerated storage is ignored, and there are no models that retain their original functionality. Some products are unavoidably kept for only a few days due to quality deterioration, and are shipped to the distribution industry by cold and chilled processing. The current situation is that the processing method that takes a long time to reach the core after cooling down has come to an end.

以下、現状の低温流通商品加工処理機器での、冷凍、解凍、冷温保存機器等、各機器の課題を列挙する。  In the following, the problems of each device such as freezing, thawing, cold storage device, etc. in the current low-temperature distribution product processing device are listed.

食品産業機器を含め、家庭用の冷凍冷蔵庫以外では、種々の用途の、冷凍、解凍、等の設備機器が独立で乱立して存在しているが、冷凍が有る限り、避けて通れない不欠な処理が解凍であるが、各々機種が単独目的のみに独立製作設計される理由は全く無く、共通的な処理目的の前後にある、連結プロセスの用途併合機器としての多用途機能性に欠けており、それにもかかわらず冷凍機器と解凍機器が独立存在の一つの理由は、従来企業の利益追求のみの目的商品で、絶対的に多い大型冷凍機種に集中し、末端企業の中小規模に多い解凍は、自然解凍にゆだねて、冷凍時点の鮮度を論じておりながら解凍を放置する事は、アイスキャンディ−を除いて、他には無い。  Other than household refrigerator-freezers, including food industry equipment, equipment for freezing, thawing, etc. for various purposes is independent and lumpy, but as long as there is freezing, it is indispensable. However, there is no reason why each model is independently manufactured and designed solely for a single purpose, and lacks versatile functionality as a combined process application equipment before and after a common processing purpose. However, one reason why the refrigeration equipment and the thawing equipment are independent is the purpose-built product only for the purpose of pursuing the profits of the conventional companies. There is no other thing except ice candy that leaves natural thawing and discusses the freshness at the time of freezing.

冷凍加工では、その目的が凍結による鮮度維持であるかぎり、冷凍の真髄とも言うべき条件は、可能な限り低温で、可能な限り瞬間的に、可能な限り外部と芯部の同時凍結で、可能な限り酸化を回避し、可能な限り乾燥を防止し、可能な限り形状変形を回避することの総括的機能が要求されるが、これらの条件が一つ欠けても各項目の相乗効果で有る為に意味が無くなり、残念ながら現状の低温気中長時間自然冷凍法ではこれらの条件は大半が不可能として欠落しており、数十年前から周知のエチルアルコ−ル不凍水による単なる低温冷却水冷凍加工方法も同様で、エチルアルコ−ルの危険回避の為の添加可能限界量が、労働安全法での規制限界量で、水に対して59.999%であるかぎり、水温は−35℃前後が限界で、まぐろ冷凍必要温度の−60℃以下は不能である。  In refrigeration, as long as the purpose is to maintain freshness by freezing, the essence of freezing can be as low as possible, as short as possible, as instantaneous as possible, with simultaneous freezing of the exterior and core as much as possible. A general function of avoiding oxidation as much as possible, preventing drying as much as possible, and avoiding shape deformation as much as possible is required, but even if one of these conditions is missing, there is a synergistic effect of each item Unfortunately, the current low-temperature long-term natural refrigeration method lacks most of these conditions as impossible, and it is simply low-temperature cooling with the well-known ethyl alcohol antifreeze water for several decades. The water refrigeration processing method is the same, and the water temperature is -35 ° C as long as the limit amount of ethyl alcohol that can be added to avoid danger is the limit amount specified by the Industrial Safety Law and is 59.999% of water. The front and back are the limits, and tuna freezing is necessary Every -60 ° C. or less is impossible.

次に解凍処理では、大きな問題は、冷温機器マ−ケットから放置されていると言っても過言ではなく、解凍処理の目的が冷凍完了時点の瞬間的鮮度品質の再現であるかぎり、解凍の真髄とも言うべき条件は、可能な限り低温で、可能な限り瞬間的に、可能なかぎり外部と芯部の同時解凍で、可能な限り酸化を回避し、可能な限り乾燥を防止し、可能な限り形状変形を防止することであり、冷凍加工プロセスと全く同様であるが、これも現状の解凍法では、これらの全ての条件が不可能として欠落している。  Next, in the thawing process, it is not an exaggeration to say that the major problem is that it is left in the cold equipment market. As long as the purpose of the thawing process is to reproduce the instantaneous freshness quality at the completion of freezing, the essence of thawing The conditions should also be as low as possible, as instantaneous as possible, with simultaneous thawing of the outside and the core as much as possible, avoiding oxidation as much as possible, preventing drying as much as possible, and as much as possible This is to prevent the deformation of the shape, which is exactly the same as the freezing process, but this is also missing in the current thawing method as all these conditions are impossible.

又、水中冷凍加工及び水中解凍処理、気中冷凍加工及び気中解凍処理のいずれも、加工処理物の加工過程状況など判別の方法はなく、冷凍完了と看做したものが芯部は未凍結、又解凍完了と看做したものが調理段階で芯部未解凍で調理不能、これらは現在でも日常茶飯事で、企業経営者は担当者の技術的未熟さに責任転嫁しているが、冷凍加工及び解凍処理で、毎日変わる加工処理物の品種と大きさや、他社冷凍加工商品の解凍処理に至っては、唯一、冷凍食品は、冷凍加工温度と経過時間の真実開示法条令も無く、冷凍加工流通商品の技術的処理開示が全くない生鮮流通業界の拡大化の今日、流通業界の大きな経営ロスと同時に、このまま推移すればわが国水産資源の流通では発展どころか衰退の危険性と共に、消費者への衛生危険性すら発生しかねないのが現状である。  In addition, there is no method for discriminating the processing status of the processed product in any of the underwater freezing processing, underwater thawing processing, in-air freezing processing, and in-air thawing processing. Also, what was deemed to be thawed was not thawed at the cooking stage and could not be cooked. These are still common practices, and corporate managers are responsible for the technical immaturity of the person in charge. And the varieties and sizes of processed products that change every day due to thawing processing and the thawing processing of frozen processed products of other companies, the only frozen food is frozen processing distribution without the truth disclosure law ordinance of frozen processing temperature and elapsed time Today, with the expansion of the perishable distribution industry, which has no disclosure of technical processing of products, at the same time as a major management loss in the distribution industry, if we continue to do so, the distribution of Japan's fishery resources will not only develop, but also the risk of decline, and hygiene to consumers Even the danger The could None at present.

冷凍加工及び解凍処理の商品における酸化度の論議は有っても、現実的には費用の加算で、生鮮食材では温度差による自然冷凍及び自然解凍しか無いが、酸化劣化の有無判別は目視では不能な為に、流通業界では逃げの一手で、酸化論議回避に専念している。  Although there is a debate about the degree of oxidation in the products of freezing and thawing treatment, it is actually an addition of cost, and in fresh food there is only natural freezing and natural thawing due to temperature difference, but the presence or absence of oxidation deterioration is visually determined Because it is impossible, the distribution industry is dedicated to avoiding the oxidation debate.

わが国家庭の主婦は、日毎の献立の100%が家族対応の料理であって、テレビ放映の料理師範に至ってまでが、肝心な食品冷凍及び解凍に触れた例すら無く、如何なる劣化処理でも家庭内紛争にはつながらないが、欧米先進国では、近隣友人を含むパ−ティ食事が多く、有名シェフのアドバイスによって肉類までが冷凍温度と冷凍日数、及び解凍条件でも試行錯誤をしている現状を見習うべきである。  Housewives in Japan have 100% of their daily menus for family-friendly dishes, and even have reached the level of cooking on television. Although it does not lead to a conflict, in European and American developed countries, there are many party meals including friends in the neighborhood, and with the advice of a famous chef, the meat should be followed by trial and error in terms of freezing temperature, freezing days, and thawing conditions. It is.

地球温暖化防止で電力消費削減義務が国民の義務であるかぎり、地球上の全ての回転機器稼働を利用して、自家発電機を結続回転して発電をすべきであるが、現状の総ての回転機器分野で実行すれば、京都議定書による二酸化炭素削減目標は瞬時に解決するが、現状の数%の省エネルギ−削減の為の電気回路機器では、又費用対効果の企業経営にロスが出る自然エネルギ−も大切だが、これらに費やす労力費用の経営的償却設備では、全世界の電動機併設機器の自家発電装置が最善であることも、熟考すべきである。  As long as the obligation to reduce power consumption is a national obligation to prevent global warming, all rotating equipment on the earth should be used to continuously rotate the private generator to generate electricity. If implemented in the field of all rotating machinery, the CO2 reduction target under the Kyoto Protocol will be solved instantly, but with the current electrical circuit equipment for energy savings of several percent, it will be a loss in cost-effective corporate management. However, it is also important to consider the best self-power generation equipment for motor-equipped equipment around the world in the management depreciation facility for the labor costs spent on these.

本発明は、一般的に、何処の家庭でも有る、何処の食品店舗にでも有る、冷凍冷蔵庫における、水中冷凍と水中解凍、気中冷凍と気中解凍の二種二用途が、合計四機能が同一の冷凍冷蔵庫一機で処理可能な事から、課題解消の技術的説明を、冷凍、解凍の二種の目的毎に、水中処理と気中処理で、判り易く課題の項目に従って説明する。  The present invention is generally used in any household, in any food store, in a refrigerator-freezer, underwater freezing and underwater thawing, in-air freezing and in-air thawing. Since it can be processed by the same refrigerator-freezer, the technical explanation for solving the problem will be explained according to the items of the problem for each of the two purposes, freezing and thawing, in underwater treatment and in-air treatment.

先ず、機能説明に必然的に使う日本語の、氷温と言う二文字文言使用を避けた理由は、氷温という大昔から周知の日本語技術的説明会話用語が使えない現状を説明する。  First, the reason for avoiding the use of the two-letter word “ice temperature” in Japanese, which is inevitably used for explanation of functions, explains the current situation where the traditional Japanese technical explanation conversation term “ice temperature” cannot be used.

鳥取県の或る機関で、0℃氷温庫に、明日の試験の為に梨を保管保存し、そのまま保管を忘れ、数日経過後の鮮度が、思ったよりも良好であったことから、鳥取県と鳥取県内民間企業と合意の上で、生鮮食品の0℃前後の保存に、氷温と言う文言を商標登録し、その上、全国的ネットで、氷温協会なるものを設立、協会加入社以外の、氷温という日本語の使用を禁止する行為に及んでいる事実が有ることを開示する。  A certain institution in Tottori Prefecture stores and stores pears in a 0 ° C ice-freezer for the test of tomorrow, forgets to store them as they are, and the freshness after several days is better than expected. Agreed with the prefecture and private companies in Tottori Prefecture, registered the trademark of ice temperature for preservation of fresh food at around 0 ℃, and then established a national ice temperature association on the nationwide network and joined the association. Disclose that there is a fact other than the act of prohibiting the use of the Japanese language called ice temperature.

この事実は、氷温協会の存在など想定もしない低温機器開発者の弊社の持つ、0℃水中で瞬間解凍技術の、発売前のパンフレットでの説明における、氷温瞬間的解凍機と言う説明文言に対して、表音協会加入者以外の氷温文言の使用を禁ずる旨の、氷温協会と称する当該企業担当者より電話があり、氷温使用したければ氷温協会への入会を望む旨の、電話連絡が本発明開発者にあり、後日入会資料の送達も受けた事実。  This fact is the explanation of the ice temperature instantaneous thawing machine in the description of the pamphlet before the release of the instantaneous thawing technology in 0 ° C water held by our low-temperature equipment developer who does not expect the existence of the Ice Temperature Association. On the other hand, a person in charge of the company called the Ice Temperature Association prohibits the use of ice temperature words other than members of the Phonetic Association, and if you want to use the ice temperature, you want to join the Ice Temperature Association. The fact that there was a telephone contact with the developer of the present invention, and the membership materials were also received later.

100年昔から、東北や北陸の農民の常識範疇に有る生活の知恵で、地温や土壌バクテリア、及び積雪の寒気断熱効果の相乗作用で絶対に凍結しない0℃前後の雪下土壌に生鮮野菜や果実を保存している周知の事実を、当該関係者が承知しないはずがない。  From the past 100 years, the wisdom of life in the common sense category of farmers in Tohoku and Hokuriku, the freshness of fresh vegetables on the soil under snow at around 0 ° C, which never freezes due to the synergistic effect of soil temperature, soil bacteria, and the cold insulation of snow. The person concerned cannot be aware of the well-known fact of preserving fruits.

故に、氷温と言う日本語でありながら使えない商標登録の現状にも問題があるが、使用をひかえる要望電話迄が有った事実経緯から、本発明の説明文で、氷温と言う環境雰囲気の常識言葉を、現状では、あくでも現状では、法治国家の国民として、商標登録関連法律が有るかぎり、本発明の説明文中で、氷温の二文字は使用し得ない事情をご了承願う。  Therefore, although there is a problem in the current state of trademark registration that is not usable even though it is in Japanese, the temperature called ice temperature, the fact that there was a request phone that can be used, the circumstances called ice temperature in the explanation of the present invention Please understand that the two letters of ice temperature cannot be used in the explanation of the present invention as long as there is a law related to trademark registration as a citizen of a lawful nation. .

冷凍加工と解凍処理の加圧処理プロセスは、新鮮素材の鮮度維持における絶対条件であるにもかかわらず、多くの条件が現実には困難と言う長年の慣習ともいえる先入観からの脱皮の為にも、本発明の理論に基づき、試験実例を踏まえて説明する。  The pressure treatment process of freezing and thawing treatment is an absolute condition for maintaining the freshness of fresh materials, but for the removal of the prejudice that can be said to be a long-standing practice that many conditions are actually difficult Based on the theory of the present invention, a description will be given based on test examples.

まず、冷凍加工の総論として、水中加工処理にせよ、気中加工処理にせよ、冷凍加工の温度が単に低ければ低い程良い訳では無く、加工処理物の熱伝導率によっては、芯部凍結に至る迄の外部と芯部の凍結時間差が生じるが、その時間差が長ければ長いほど、外部と芯部の温度差凍結氷結晶の形状と組成変性により組織破壊につながる事は周知の事実であり、本発明では加工処理物の芯部が目的冷凍温度になる迄、加工処理物全体を加圧して含有水分の凍結を可能な限り押さえ、芯部が目的冷凍温度に到達と同時に、加圧圧力を解放すれば、瞬間的に外部と芯部を凍結させる事が出来、その為の芯部凍結可能温度到達の時間差縮小で、温度が低ければ低いほど短くて良い結果となる為の、冷凍温度は低い方が良いと言うことである。  First, as a general remark of freezing processing, whether it is underwater processing processing or in-air processing processing, the lower the temperature of freezing processing is, the better it is not, and depending on the thermal conductivity of the processed material, the core freezes. It is a well-known fact that the difference in freezing time between the outside and the core occurs until the time difference is longer, and the temperature difference between the outside and the core leads to tissue destruction due to the shape and composition modification of the frozen ice crystals, In the present invention, until the core of the processed product reaches the target refrigeration temperature, the entire processed product is pressurized to suppress freezing of the contained water as much as possible. If it is released, the outside and the core can be instantaneously frozen, and for that purpose, the time difference of reaching the core freezing temperature is reduced, and the lower the temperature, the shorter the better result, the freezing temperature is That is, the lower one is better.

又、解凍処理においても同様原理で、加工処理物の周囲からの温度差長時間自然解凍でなく、加工処理物全体への加圧によって、外部だけの圧力で無く、外部も芯部も同様圧力数値で加圧され、瞬間放圧により芯部と外部が同時に解凍開始となって従来の温度差長時間自然解凍による鮮度劣化を完全に防止出来、周囲環境温度を凍結寸前限界温度にすればその温度での解凍が出来、或は完全解凍前での圧力開放で、好きな解凍度合いの解凍処理も可能である。  Also, in the thawing process, the temperature difference from the surroundings of the processed product is not naturally defrosted for a long time, but the pressure applied to the entire processed product is not only the external pressure but the external and core pressures are the same. When the pressure is applied numerically, the core and the outside start to defrost at the same time due to instantaneous pressure release, and it is possible to completely prevent the deterioration of freshness due to natural thawing for a long time with the conventional temperature difference. Thawing at temperature can be performed, or decompression with a desired degree of thawing is possible by releasing the pressure before complete thawing.

その原理は、水の分子構造は、HOで,水素2と酸素1の結合を知らない者はいないが、純水の性状が、地上1気圧大気での沸点が99.974℃を100℃とし、融点が0℃であることも、又、水分子に種々物質含有の生態水の融点は0℃以下である事も周知の事実である。The principle is that the molecular structure of water is H 2 O, and no one knows the bond between hydrogen 2 and oxygen 1, but the nature of pure water has a boiling point of 100. It is well known that the melting point is 0 ° C., the melting point is 0 ° C., and the melting point of ecological water containing various substances in water molecules is 0 ° C. or less.

しかし、水の融点0℃はあくまでも大気1気圧が条件で、加圧環境雰囲気での融点は0℃でなく、加圧度によって一定温度域迄凍結せず、逆に凍結氷を加圧すれば溶解する事実を検証し、水分子間の水素分子結合構造変化が加圧による変性であろうと思われるが、それ以外にも、加圧による全ての分子における僅かな分子発熱も想定されて超低温下での生態細胞組織の弱体化をカバ−して正常化を図り、組織外への体液漏洩、つまりドリップ防止の役目も有り、この水の性状と加圧圧力を、加工処理物が含有している水分の冷凍加工及び解凍処理に応用したものである。  However, the melting point of water is 0 ° C, and the atmospheric pressure is 1 atm. The melting point in the pressurized environment is not 0 ° C, and it does not freeze to a certain temperature range depending on the degree of pressurization. It is considered that the change in the hydrogen molecular bond structure between water molecules is due to denaturation due to pressurization by examining the fact that it dissolves. Covering the weakening of the ecological tissue at the plant, normalizing it, and also preventing fluid leakage to the outside of the tissue, that is, preventing drip. The processed material contains this water property and pressure. This is applied to the freezing and thawing treatment of the water.

不凍水中での冷凍加工及び不凍水又は上水での解凍処理のメリットは熱伝導性にあり、裸で水中処理不能な食品は真空包装、又は酸素遮断で窒素ガス等の不活性ガス封入の極力空間間隙排除容器装填で、水中で急速な熱伝達により、瞬間的処理を行うものであるが、デメリットとしては裸で水中処理不能な加工処理物の場合には、包装に要するコストの費用が加算される事であるが、有形無形のメリットとデメリットを比較すれば、おのずから有利性は判明する。  The merit of freezing processing in antifreeze water and thawing treatment in antifreeze water or clean water is heat conductivity, food that cannot be processed underwater with vacuum packaging, or inert gas such as nitrogen gas sealed with oxygen In the case of processed products that are bare and cannot be processed in water, the disadvantage is the cost of packaging costs. However, if you compare the merits and demerits of tangible and intangible, the advantage will become obvious.

加圧水中解凍処理の場合、水中超音波振動子で200KHz程度の波動エネルギ−熱変換殿低い帯域を装着することによって、一定幅の周波数の水中波動躍起と、加圧圧力の同時稼働で、より早く冷凍加工と解凍処理が可能となり、鮮度品質の瑕疵もなく、3週間前製造のシャリ、ワサビ、ネタ付き食材コラボレ−ションの冷凍握り寿司の真空包装が、数分の時間で、一切のドリップも無く、わさびのピリ辛も利いた、シャリの酢加減もそのままで、ネタのチアイも最善で、目前で握ったと同様な状態で試食出来た事は、開発者自身も驚嘆した。  In the case of thawing treatment in pressurized water, by attaching a low band of wave energy-heat conversion of about 200 KHz with an underwater ultrasonic transducer, the underwater wave undulation with a certain width and simultaneous operation of pressurized pressure are faster. Frozen processing and thawing processing are possible, and there is no loss of freshness quality. Vacuum packaging of frozen nigiri sushi made with three-week-old shari, wasabi, and food ingredients collaboration can be done in a matter of minutes, with no drip The developers themselves were also amazed that they were able to taste the same quality as if they were grasped right in front of them.

同時に、水中超音波振動子を装着して水中波動を起こすことで、魚類や生鮮野菜の表面付着有害物の水中洗浄除去も可能で、振動エネルギ−の熱変換度の低い周波数帯と、0℃前後の周囲環境水温、及び加圧圧力との相乗効果で、非常に有効な洗浄機能を発揮した。  At the same time, it is possible to wash underwater harmful substances attached to the surface of fish and fresh vegetables by attaching an underwater ultrasonic transducer to cause underwater vibration, and a frequency band with a low degree of thermal conversion of vibration energy and 0 ° C. The synergistic effect of the surrounding ambient water temperature and the pressurized pressure demonstrated a very effective cleaning function.

又、気中処理の場合に、1気圧の大気圧中に超音波振動を如何なる周波数をも発振したが全く冷凍時間や解凍時間の差は生じず、全て従来通りの冷凍及び解凍で10時間或は20時間を要し、次に耐圧処理槽(9)内の気中圧力が増せば増すほど、超音波振動出力の増加で、気中圧力と周波数帯との相乗効果で、外部と芯部の同時冷凍、及び同時解凍で、特に解凍では顕著な分単位時間での解凍も可能となった。  In the case of air treatment, ultrasonic vibration was oscillated at any frequency in the atmospheric pressure of 1 atm. However, there was no difference in freezing time and thawing time. Takes 20 hours, and the more the air pressure in the pressure-resistant treatment tank (9) increases, the more the ultrasonic vibration output increases, the synergistic effect between the air pressure and the frequency band, In the simultaneous freezing and simultaneous thawing, the thawing in a remarkable minute unit time became possible especially in the thawing.

加工処理物の気中冷凍加工及び気中解凍処理においても、水中と全く同様で、ことなるものは、接触媒体が、水か空気か、或は不活性ガスかの違いだけで、加圧と圧力開放に関する機能は全く同様である。  The air-freezing process and the air-thawing process of the processed product are exactly the same as in water. The only difference is whether the contact medium is water, air, or an inert gas. The functions related to pressure release are exactly the same.

相違点を強いて言えば、接触媒体である水と空気、或は水と不活性ガスの熱伝播率の差から、同じ温度環境では水中の方が遥かに早く伝達するが、不凍水を使えば、裸投入出来るもの、裸投入できない為に真空包装するもの、真空包装では形状崩壊の為に空間保有密閉包装のやむなきに至るものも有るが、冷凍加工後の保存では酸素遮断的に包装処理の特典もあり、一長一短が有るが、密閉包装水中加工が種々の事情で困難な場合には、気中冷凍加工も可能な、同一の一機で、用途目的によって選択自由な、本発明の特徴の有効性が出てくる。  To say the difference, water is transferred more quickly in the same temperature environment due to the difference in heat transfer coefficient between water and air as contact media, or water and inert gas. For example, there are things that can be put naked, those that are vacuum packed because they can't be put naked, and vacuum packaging that leads to inevitable space-sealed sealed packaging due to shape collapse. There are advantages and disadvantages, but in the case of sealed packaging underwater processing is difficult due to various circumstances, it is possible to perform freezing processing in the air, the same machine, which can be freely selected according to the purpose of use. The effectiveness of comes out.

さて、従来の先入観的知識では、気中冷凍加工及び気中解凍処理は、諸悪の根源である自然的名長時間処理の為に、冷凍加工はそのまま冷温倉庫に入れて一日乃至二日掛けて冷凍加工を行い、解凍処理も自然温度差解凍で長時間を要する為に、前日或はその前から予定量の自然放置に等しい解凍をせざるを得ず、当日の過不足で有形無形のロス発生も、又長時間の気中自然酸化と長時間の冷気乾燥で外部と内部の温度差での劣化は避けられず、品質劣化も致し方ないものと、流通業界関係者でも先入観的に黙認してきた。  Now, according to conventional preconceived knowledge, in-frozen processing and in-air thawing processing is a natural long time treatment that is the root of all evil, so the freezing processing is put in a cold warehouse as it is for one to two days. Since the thawing process takes a long time for natural temperature difference thawing, it must be thawed on the previous day or the previous day, and it must be thawed as if it were left unattended. Loss generation, and long-term natural oxidation in the air and long-time cold air drying inevitably cause deterioration due to temperature differences between the outside and inside, and the quality of the product is inevitable. I have done it.

しかし、いくら気中冷凍加工や気中解凍処理でも、水の分子性状を究極的に究明すれば水中での冷凍加工や解凍処理と同様に、気中でも、冷凍では外部と芯部の同時凍結も可能であり、解凍の場合も同様に、環境雰囲気温度を凍結寸前限界温度にしておけばその温度で、外部と芯部の同時解凍開始で、加工処理物の熱伝導率の差は関係なく、分単位の時間で、解凍が可能である。  However, no matter how much in-air freezing processing or in-air thawing processing, if the molecular properties of water are ultimately investigated, as with freezing processing and thawing processing in water, in the air, freezing can also cause freezing of the outside and the core at the same time. Similarly, in the case of thawing, if the ambient atmosphere temperature is set to the limit temperature before freezing, at that temperature, simultaneous thawing start of the outside and the core part, regardless of the difference in the thermal conductivity of the processed material, Thawing is possible in minutes.

同時に、気中処理の場合は、水中での冷凍加工や解凍処理と違って、周囲環境雰囲気が気体であることからシャリ、ワサビ、ネタの、ボイルドライスと生魚のコラボレ−ション食品の冷凍にぎり寿司の場合に、ネタの種類によっては、従来の気中処理は、味の劣化で冷凍化は困難とされているウニ、真空包装で形状デザイン崩壊の和菓子でも、何の躊躇も無くそのままの形状で、芯部と外部を同時冷凍加工、酸化防止では耐圧処理槽内に不活性ガスを充填して冷凍と解凍、冷凍温度は−80℃でも可能な低温化で、不凍水では不能だが気中だから可能な−60℃以下の温度、しかも無酸素で急速冷凍、急速解凍も、特に、マグロのロインサイズも芯と外が同時に冷凍或は解凍が可能となった。  At the same time, in the case of aerial treatment, unlike frozen processing and thawing processing in water, the ambient atmosphere is a gas, so the frozen nigiri sushi of boiled rice and raw fish collaboration food of shari, wasabi, and material In this case, depending on the type of material, the conventional aerial treatment can be applied to sea urchin, which is considered difficult to freeze due to the deterioration of taste, Japanese confectionery that has collapsed in shape design due to vacuum packaging, and remains in its original shape without any defects. , Freezing processing of core and outside, anti-oxidation filling with inert gas in pressure-resistant treatment tank and freezing and thawing, freezing temperature can be lowered even at -80 ° C, impossible with antifreeze water but in the air Therefore, a temperature of -60 ° C. or lower and oxygen-free quick-frozen and quick-thaw, especially tuna loin size, can be frozen or thawed at the core and outside at the same time.

チルド加工の凍結寸前限界温度では、微妙な温度コントロ−ルが必要であり、電気的サ−ミスタ制御で、耐圧処理槽内温度を−1℃に設定して、±1℃未満の誤差で指定温度維持をはかった事から、従来のような制御温度感知制御誤差幅が±5℃で、望まない凍結恩づ突入や+5℃高温域突入の繰り返しによる鮮度劣化を皆無にして、凍結寸前限界温度設定での、食品の低温凍結突入氷結晶の肥大化による組織損傷や+5℃前後への移行による低温発酵鮮度劣化も全くない。  At the critical temperature just before freezing in chilled processing, a delicate temperature control is required, and the temperature inside the pressure-resistant treatment tank is set to -1 ° C by electrical thermistor control and specified with an error of less than ± 1 ° C. Since the temperature was maintained, the control temperature sensing control error width was ± 5 ° C as in the past, and there was no deterioration of freshness due to repeated undesired freezing and + 5 ° C high temperature entry. In the setting, there is no tissue damage due to the enlargement of the low-temperature freezing rush ice crystals of the food, and no deterioration of the freshness of the low-temperature fermentation due to the shift to around + 5 ° C.

水中解凍処理の場合、解凍時間を加熱せずに如何に短くするかが、鮮度維持における大きな勝負どころであり、その観点から周波数帯限定で、波動エネルギ−の熱変換度が小さく、組織に変化を起こさない波長帯と出力で水中波動を加工処理物に与え、加圧による水分子の解氷と相まって、水中冷凍加工では芯部と外部の同時瞬間凍結、水中解凍処理の一例では、−35℃冷凍加工の頭尾30センチメ−トルのアジが2℃水温中で10分で芯温−1℃で解凍された事実からも、分単位での瞬間的共言える時間差で解凍処理が可能となり、流通業界の革命につながる大きなメリット供給となる。  In the case of underwater thawing treatment, how to shorten the thawing time without heating is a big game in maintaining the freshness. From that point of view, the heat energy conversion degree of wave energy is small and changes to the tissue only in the frequency band. In an example of underwater refrigeration processing, the core part and the outside are instantly frozen and underwater thawing treatment is applied to -35 in the case of applying underwater waves to the processed material with a wavelength band and output that do not cause water and coupled with de-icing of water molecules by pressurization. From the fact that the 30-centimeter horse mackerel at ℃ refrigeration was thawed at a core temperature of -1 ° C in 2 minutes at a water temperature of 2 ° C, the thawing process can be performed with an instantaneous time difference in minutes. It will be a great merit supply that will lead to a revolution in the distribution industry.

又、本発明での装備機能の一つとして装着する事もあるが、処理過程における加工処理物(1)の温度変化を、無接触で、分単位で、温度変化デ−タ−を、常時検証を可能にしたもので、冷凍加工、解凍処理、チルド加工、各加工処理過程で最も重宝な機能である。  Also, as one of the equipment functions according to the present invention, the temperature change of the processed material (1) in the processing process can be performed in a non-contact, minute-by-minute temperature change data at all times. It enables verification, and is the most useful function in freezing processing, thawing processing, chilled processing, and each processing process.

これには無接触赤外線照射温度感知器(27)を装置して、耐圧処理槽(1)内の加工処理物(2)に赤外線を、耐圧処理槽(1)稼働中の、常時又は定期的間欠稼働で照射して、デジタル数値目視確認、又は、温度感知モニタ−装置(28)によって検証可能としたものである。  For this, a non-contact infrared irradiation temperature sensor (27) is installed so that infrared rays are applied to the processed material (2) in the pressure-resistant treatment tank (1), and the pressure-resistant treatment tank (1) is always or periodically in operation. Irradiation is performed intermittently and can be verified by digital numerical visual confirmation or by a temperature sensing monitor device (28).

気中冷凍加工や気中解凍処理で、従来では自然温度差による冷凍完了時点、及び解凍完了時点の確認が不可能で、芯部未冷凍或は芯部未解凍の為の種々問題が躍起しているが、本発明では、槽内の無接触赤外線照射温度感知器(27)を耐圧処理槽内に装填し、加工処理物(1)に赤外線を照射して加工処理物の表面温度を計測し、冷凍加工温度、及び解凍処理温度の表示で耐圧加工処理室(5)外での温度感知やモニタ−監視等で加工処理物の処理度合いが判別できる理由は、冷凍では芯部の冷凍温度到達迄は外部温度も周囲環境雰囲気温度よりも高く、解凍処理では外部温度が凍結寸前限界温度になった時には、芯部も同様である事が加圧処理の本発明の特徴であるが、残念ながら、不凍水中の加工処理物の温度計測を不凍水面外から計測可能な温度計測機器は見当たらず、水面下に設置するしか無いが、低温防水処理で高価につくが、時には装着することも有る。  In the past, the freezing process and the thawing process in the air are impossible to confirm when the freezing and the thawing are completed due to the difference in natural temperature, and various problems arise due to the core being unfrozen or the core not being thawed. However, in the present invention, the non-contact infrared irradiation temperature sensor (27) in the tank is loaded in the pressure-resistant processing tank, and the processed object (1) is irradiated with infrared rays to measure the surface temperature of the processed object. The reason why the processing degree of the processed product can be discriminated by the temperature sensing outside the pressure-resistant processing chamber (5), the monitor monitoring, etc. by the display of the freezing processing temperature and the thawing processing temperature is that in the freezing, the freezing temperature of the core portion It is a feature of the present invention of the pressure treatment that the external temperature is higher than the ambient ambient temperature until it reaches, and in the thawing process, when the external temperature reaches the limit temperature before freezing, the core is the same. While measuring the temperature of the processed material in the antifreeze water from the surface of the antifreeze water Temperature measuring devices not found possible, but there is only installed under water, but take expensive at low temperatures waterproofing, sometimes sometimes worn.

しかし、不凍水温度での判断も十分に可能である理由は、加工処理物(1)の外部と芯部の同時処理可能な機能だからこそ判断が可能な事で、冷凍加工の場合には常温の加工処理物(1)の投入で一時的に耐圧加工処理室(1)の水温が上がり、規定冷凍水温になった段階で概略冷凍終了という判断が出来、又、解凍処理の場合は、−35℃冷凍の加工処理物が、+2℃前後の処理水中に装填されて一時的に水温が低下し、加圧による解凍が終了では基の+2℃水温に近付く現象がある為に、水温による冷凍及び解凍の成就の判断がつくもので、この条件は耐圧加工処理室(5)の容積に対して、加工処理物の装填量との関係で、同時に槽内加圧中でも耐圧加工処理室(5)内の冷却稼働可能な冷媒循環冷却管(23)によって耐圧加工処理室(5)内温度が直接コントロ−ルされる場合の条件設定がある。  However, the reason why it is possible to make a judgment based on the antifreeze water temperature is that it can be judged because it is a function that allows simultaneous processing of the outside and core of the processed material (1). When the processed material (1) is charged, the water temperature in the pressure-resistant processing chamber (1) temporarily rises, and when the specified freezing water temperature is reached, it can be determined that the freezing is almost complete. Processed products frozen at 35 ° C are loaded into treated water at around + 2 ° C, the water temperature temporarily drops, and when thawing by pressurization ends, there is a phenomenon that the temperature approaches the + 2 ° C water temperature. The condition of the thawing can be determined. This condition is related to the volume of the work piece to be processed with respect to the volume of the pressure process chamber (5), and at the same time the pressure process chamber (5 ) Pressure resistant processing by the refrigerant circulation cooling pipe (23) capable of cooling operation in (5) the temperature directly control - a condition setting When Le.

加工処理物(1)の加圧冷凍加工と加圧解凍処理に関し、稼働環境雰囲気温度は、耐圧加工処理室(5)内の全ての場所で同一温度が望ましく、加圧水中冷凍ボックス(19)、加圧水中解凍ボックス(20)では不凍水(17)或は解凍の冷温水を循環対流させると同時にこの水流が小魚等の積層冷凍ブロックの積層芯部の解凍促進の一助にもなり、又加圧気中冷凍ボックス(21)、加圧気中解凍ボックス(22)内の温度分布均一化では耐圧加工処理室(5)内での独立還流ファンの設置は、低温槽内でのファンモ−タ−熱エネルギ−、及び電気機器の低温対応絶縁物に留意すべきである。  Regarding the pressure refrigeration processing and pressure thawing processing of the processed product (1), the operating environment atmosphere temperature is preferably the same in all places in the pressure processing chamber (5), and the pressurized water freezing box (19), In the pressurized water thawing box (20), the antifreeze water (17) or the chilled hot / cold water is circulated and convected, and at the same time, this water flow helps the thawing of the laminated core of the laminated refrigeration block such as small fish. In order to equalize the temperature distribution in the pressurized air freezing box (21) and the pressurized air thawing box (22), an independent reflux fan is installed in the pressure resistant processing chamber (5). Note thermal energy and low temperature insulation of electrical equipment.

水中波動と気中波動の、冷凍及び解凍に与える効果については、大気1加圧以上の加圧で有る為に多くの利点が有り、耐圧加工処理室(5)内で、水中では水中波動となり、気中では気中波動となり、波動は超音波振動子(30)の電気印加により発振稼働するが、仮に気中発振による場合でも。気中加圧圧力との相乗効果で、想定以上の効果が発揮された。  The effects of underwater wave and air wave on freezing and thawing have many advantages because it is more than 1 atmosphere pressurization, and in the pressure processing chamber (5), it becomes underwater waves underwater. In the air, it becomes an air wave, and the wave is oscillated by electric application of the ultrasonic transducer (30), but even if it is caused by air oscillation. A synergistic effect with the pressurized pressure in the air was more effective than expected.

加圧水中冷凍加工の場合には、超音波振動子(30)を水中で発振させる事で、加圧密度の高い水中で水中波動を起こし、加工処理物の芯部への振動到達力が大きく、超音波振動周波数帯の選択で、氷解限界温度でのエネルギ−熱変換で加工処理物組織にダメ−ジを与えず、同時に外部凍結を遅らせ、芯部凍結温度到達と同時に超音波出力を停止と同時に加圧圧力も停止することで倍部と芯部の同時凍結で機能向上となる。  In the case of pressurized underwater refrigeration, the ultrasonic vibrator (30) oscillates in water, causing underwater waves in water with high pressure density, and a large vibration reaching force to the core of the processed material. By selecting the ultrasonic vibration frequency band, energy-to-heat conversion at the ice melting limit temperature will not damage the work piece structure, and at the same time, external freezing will be delayed, and ultrasonic output will be stopped as soon as the core freezing temperature is reached. At the same time, by stopping the pressurizing pressure, the function is improved by simultaneous freezing of the double part and the core part.

加圧水中解凍加工の場合には、加圧により芯部への水中波動が到達しやすく、加圧圧力との相乗効果で、芯部と外部が同時に、凍結氷が解氷を開始し、瞬間的共言える分単位時間で解凍が達成されたことは、驚異に値する。  In the case of thawing processing in pressurized water, underwater waves easily reach the core due to pressurization, and due to the synergistic effect with the pressurized pressure, the frozen ice starts to defrost simultaneously at the core and the outside. It is amazing that thawing was achieved in minutes.

加圧気中冷凍の場合には、超音波振動子を気中で発振させる事で、圧力密度の高い加圧気中波動を起こし、大気圧では想定し得ない加工処理物の芯部への振動到達力が大きく、周波数帯の選択で、組織を痛めない氷解限界温度波長帯でのエネルギ−熱変換で加工処理物の外部凍結を遅らせ、芯部凍結温度到達と同時に超音波出力を停止、これと同様のタイミングで加圧圧力も停止することで気中冷凍の機能向上となった。  In the case of refrigeration in pressurized air, the ultrasonic vibrator oscillates in the air, causing high-pressure pressure waves in the air, and reaching the core of the workpiece that cannot be assumed at atmospheric pressure. The force is large and the frequency band is selected to delay external freezing of the processed material by energy-heat conversion in the ice melting limit temperature wavelength band that does not damage the tissue, and at the same time the core freezing temperature is reached, the ultrasonic output is stopped. The function of air refrigeration was improved by stopping the pressurization pressure at the same timing.

加圧気中解凍の場合でも冷凍処理と全く同様の機能と効果で、芯部への加圧気中波動が到達しやすく、加圧圧力との相乗効果で分単位での気中解凍を可能にした。  Even in the case of thawing in pressurized air, the functions and effects are the same as those in the freezing process, and it is easy for the air wave in the pressurized air to reach the core, and synergistic effects with the pressurized pressure enable in-air thawing. .

従来の、冷凍加工や解凍処理、或は冷蔵保存で、加工処理物(1)が受ける鮮度劣化の大きな要因は、気中自然冷凍加工、及び気中自然解凍処理の両者共に、地球上での低温処理であるかぎり、気中相対湿度低下による水分蒸散乾燥は、大気圧1kg/cmの中で、仮に気中加湿しても、気体分子は乾燥状態で大きな水の粒子が気中遊泳しているに過ぎず、、加工処理物(1)からは水分蒸散は止まらず、水分蒸散量が加工処理物(1)の表面に着、細胞浸透圧によって吸収するだけの、俗に言う、いたちの駆けっこ的現象で、加湿しないよりもまし的効果で、言葉で言う奇麗事に過ぎないが、当然大気圧数値以下に減圧すれば真空乾燥容態で乾燥促進されるが、大気圧以上に加圧することによって初めて加湿しても効果が上昇し、又、加圧環境で加工処理物(1)からの水分蒸散が押さえられる。  The major factor of the deterioration of freshness that the processed product (1) is subjected to in the conventional refrigeration processing, thawing processing, or refrigerated storage is that both the natural freezing processing in air and the natural thawing processing in air As long as the temperature is low-temperature treatment, moisture transpiration drying due to a decrease in the relative humidity in the air is that the atmospheric air pressure is 1 kg / cm. Even if the air is humidified, the gas molecules are dry and large water particles are swimming in the air. However, moisture transpiration does not stop from the processed material (1), and the amount of water transpiration is attached to the surface of the processed material (1) and absorbed by cell osmotic pressure. It is a rushing phenomenon, a better effect than not humidifying, and it is just a beautiful thing to say in words, but naturally, if it is reduced below the atmospheric pressure value, drying is promoted in a vacuum drying condition, but pressurizing above atmospheric pressure The effect increases even if it is humidified for the first time, and pressurization Water evaporation from the processing material by the boundary (1) is pressed.

生鮮食材では生命断絶と同時に酸化劣化が促進され、加工処理物が含有する全ての物質の融合反応と水中或は気中の酸素と結合して色彩劣化及び鮮度品質劣化が起きることは周知の事実であるが、この防止策には二種類が有り、本発明で併用も可能な不活性ガス充填による酸素遮断と、真空包装或は気中遮断包装による酸素遮断である。  It is a well-known fact that in fresh foods, oxidative degradation is accelerated at the same time as the death of the raw material, and color degradation and freshness quality degradation occur by combining the fusion reaction of all substances contained in the processed product and oxygen in water or air. However, there are two types of preventive measures, oxygen blocking by filling with an inert gas that can be used together in the present invention, and oxygen blocking by vacuum packaging or air blocking packaging.

本発明の瞬間的冷凍加工或は瞬間的解凍処理だからこそ、出来る冷凍加工の包装による酸素遮断は、家庭用、或は小規模店舗の場合には加工処理物毎に薄膜フイルムで巻き上げて−35℃で急速冷凍で外部凍結硬化を図り、又は加工処理物(1)を下敷きの薄膜フイルム上に置くか、或は底と縁付き浅い底容器の中に装填した加工処理物の上にも薄膜フイルムを置き、その上から手動又は自動風圧により密着させて酸素遮断を図れば、非常に簡単な酸素遮断包装ができ、その後の冷凍保存、或は販売商品としての包装変換では、外部凍結効果の段階では薄膜フイルムは簡単に剥離が可能で、最終保存冷凍商品としての真空包装を行う場合の事前鮮度保護硬化目的包装で、その後は真空包装でも、容器保存でも、仮に加工処理物が軟弱形状であっても当初の形状は凍結維持早々が可能で有る。  Because of the instant freezing process or the instant thawing process of the present invention, the oxygen barrier by the packaging of the freezing process that can be performed is rolled up with a thin film for each processed product in the case of household use or small-scale stores, and is -35 ° C. External freeze-hardening by quick freezing or placing the processed material (1) on the underlying thin film film, or placing the thin film on the processed material loaded in a shallow bottomed container If the oxygen is blocked by placing it manually or by automatic wind pressure from the top, it is possible to make a very simple oxygen-blocking package. Thin film can be easily peeled off, and is intended for pre-freshness protection and curing when vacuum packaging is used as a final storage frozen product. After that, the processed product has a soft shape, whether it is vacuum packaging or container storage. Original shape even if is there can be kept frozen early.

食材は、冷凍技術によって冷凍食材になるかならないかが決まり、又、解凍技術によっても同用意な事が言え、例えは北海道ウニの場合、その80%が樺太産である今日、水揚げ毎に冷凍保存が望ましいが、残念ながら従来の自然冷凍技術では味、色彩等で商品にならず、解凍後も絶対的生食である為、鮮度、品質色彩、味が変わっては商品価値が無くなり、現状市販の如何なる冷凍化工機で冷凍しても品質劣化で商品化不能な為、現状は1週間しかもたないチルド食品で流通されている現状を、本発明での冷凍加工後1か月での解凍試食では、驚嘆の鮮度と品質、色彩と味、これはウニ容器特有の、底と縁付きのミニチュア−木製セイロ箱容器底に、加湿した紙を敷き、敷き紙の上にウニを一層に並べ、ウニ表面全般に薄膜フイルムをおき、そのまま−50℃気中環境で表面瞬間的凍結、その後真空パック、1か月−20℃で保存したものを、加圧気中解凍して食したものが、絶賛を浴びた。  Whether the food is frozen or not is determined by the freezing technology, and the same can be said by the thawing technology. For example, in the case of Hokkaido sea urchin, 80% of the sea urchin is produced in Sakhalin today. It is desirable to preserve, but unfortunately, the conventional natural freezing technology does not produce a product with taste, color, etc., and it is an absolute raw food even after thawing, so if the freshness, quality color, taste changes, the product value will be lost and it is currently on the market Since it cannot be commercialized due to quality deterioration even if it is frozen with any refrigeration machine, the current situation is that it is distributed as a chilled food that has only one week, and the thaw test one month after freezing in the present invention Then, the freshness and quality of marvel, color and taste, this is the characteristic of sea urchin containers, with bottom and rim miniature-wooden crate bottom, moistened paper and sea urchins on top of the wrapping paper. Put a thin film on the entire surface Surface momentarily frozen as it is -50 ℃ the gas in the environment, then vacuum pack, those things that you saved in one month -20 ℃, and food and extract in a pressurized gas, drew rave reviews.

又、最初から真空包装する方法と、可能な限り空間を削減した空間付き間隙容器に装填して容器内に不活性ガスを充填して酸素を遮断する、従来の低温乾燥気体による水分蒸散と酸化回避の方法も有り、可能な限り真空包装同様の外気遮断溶着密閉容器が望ましいことは当然である。  In addition, the method of vacuum packaging from the beginning, and the moisture evaporation and oxidation by the conventional low-temperature dry gas, which is filled in a gap container with a space reduced as much as possible and filled with an inert gas to shut off oxygen. There is a method for avoiding this, and it is natural that an outside air sealed welded container similar to vacuum packaging is desirable as much as possible.

最後に、昨今の二酸化炭素排出量の削減を世界に公約のわが国で、雨天無風の自然環境対象では如何なる計算をしても現状の太陽光の電気変換率から採算が採れない太陽光及び風力自家発電装置を国策的補助で設置する事も良いが、それに加えて、地球上の全ての回転駆動伝導機器、或は機器駆動流動素材である管内水流、管内圧縮空気、或は油圧機器等々を利用すれば、二酸化炭素削減の一端を担える筈の、既存動力利用で自家発電機となり、本発明の処理水冷却機触媒の圧縮駆動電動機に結続し、発電モ−タ−のロ−タ−回転だけの軽ロ−ドで、冷却装置の稼働毎に発電して蓄電池に蓄電する迄の機能を装着した。  Lastly, in recent years, Japan has a commitment to reducing carbon dioxide emissions in the world. Solar and wind power generation cannot be profitable from the current rate of conversion of solar power to any natural environment subject to rainless wind. It is also possible to install a power generation device with national assistance, but in addition to that, use all the rotation drive conduction equipment on the earth, or the equipment driven fluid material such as pipe water flow, pipe compressed air, hydraulic equipment, etc. If this is the case, it will be a private generator using existing power, which can play a part in CO2 reduction, and it will be connected to the compression drive motor of the treated water cooler catalyst of the present invention, and the rotor rotation of the power generation motor It is equipped with a function to generate electricity every time the cooling device is operated and store it in the storage battery.

本発明の実験結果により、下記の効果が判明した。  The following effects were found from the experimental results of the present invention.

本発明により、従来の単なる冷凍冷蔵庫の機能は周知の事であるが、総合的に保有機能性を列挙すれば、従来の冷凍保管室に加えて、加圧冷凍加工目的の耐圧加工処理室、従来の冷蔵保管室に加えて加圧解凍処理目的の耐圧加工処理室、加圧チルド加工、この両者の耐圧加工処理室は、加圧水中処理と加圧気中処理の選択的使用、同時に水中波動洗浄、等々が同一の一機で、機能選択で、目的によって稼働目的変更が可能な多用と姓をもっている。  According to the present invention, the function of a conventional refrigeration refrigerator is a well-known thing. However, in addition to the conventional refrigeration storage chamber, the pressure-resistant processing chamber for pressure refrigeration processing, In addition to the conventional refrigerated storage chamber, the pressure-resistant processing chamber for pressure thawing processing, pressure chilled processing, both pressure processing chambers, selective use of pressurized water treatment and pressurized air treatment, at the same time underwater wave washing , Etc. are the same machine, and have multiple names and surnames that can change the operation purpose according to the purpose by selecting the function.

家庭用、業務用を問わず、冷凍冷蔵庫でありながら、水中処理或は気中処理で、耐圧加工処理室内の温度を−35℃乃至−60℃に下げれば、如何なる加工処理物も、瞬時に冷凍可能である。  Regardless of whether it is a refrigerator or a refrigerator for home use or business use, any processed product can be instantly processed by reducing the temperature in the pressure-resistant processing chamber to -35 ° C to -60 ° C by underwater or air treatment. It can be frozen.

家庭用、業務用を問わず、冷凍冷蔵庫でありながら、水中処理或は気中処理で、耐圧加工処理室内の温度を−35℃乃至−60℃に下げれば、加圧圧力と水中波動で、可能な限り外部と芯部の同時冷凍加工で、高鮮度、高品質で、如何なる加工処理物も、瞬時に冷凍可能である。  Regardless of whether it is a refrigerator or a refrigerator for home use or commercial use, if the temperature in the pressure-resistant processing chamber is lowered to -35 ° C to -60 ° C by underwater treatment or air treatment, As much as possible, any processed product can be instantly frozen with high freshness and high quality by simultaneous freezing of the outside and the core.

家庭用、業務用を問わず、冷凍冷蔵庫でありながら、水中処理或は気中処理で、耐圧加工処理室内の温度を0℃前後にすれば、如何なる加工処理物も、瞬時に解凍可能である。  Regardless of whether it is a refrigerator or a refrigerator for home use or business use, any processed product can be thawed instantly if the temperature in the pressure-resistant processing chamber is set to around 0 ° C. by water treatment or air treatment. .

家庭用、業務用を問わず、冷凍冷蔵庫でありながら、水中処理或は気中処理で、耐圧加工処理室内の温度を常温にすれば、如何なる加工処理物も、即食する温度で、瞬間的解凍で、劣化する余裕時間が無く、瞬時に解凍可能である。  Regardless of whether it is a refrigerator or a refrigerator for home use or commercial use, it can be thawed instantly at the temperature at which any processed product can be eaten immediately if the temperature in the pressure-resistant processing chamber is brought to room temperature by water treatment or air treatment. Therefore, there is no time to deteriorate and it can be thawed instantly.

家庭用、業務用を問わず、冷凍冷蔵庫でありながら、水中処理或は気中処理で、耐圧加工処理室内の温度を常温乃至0℃にすれば、加圧圧力と水中波動で、可能な限り外部と芯部の同時解凍開始で、高鮮度、高品質で、如何なる加工処理物も瞬時に解凍可能である。  Regardless of whether it is a refrigerator or a refrigerator for home use or business use, if the temperature in the pressure-resistant processing chamber is set to room temperature to 0 ° C by water treatment or air treatment, it is possible to apply pressure and water waves as much as possible. By starting the simultaneous thawing of the outside and the core, any processed product can be defrosted instantly with high freshness and high quality.

加工処理物の加圧と波動により、外部地芯部の同時瞬間的冷凍の為、漁獲大漁の場合には、処理能力が大きい為に瞬間冷凍の上で冷凍保管が可能で、市場価格に左右されない食品加工が出来る。  Due to the simultaneous instantaneous freezing of the outer core due to the pressurization and wave of the processed material, in the case of large catch, the processing capacity is large, so it can be frozen and stored on the freezing, and it depends on the market price. Unprocessed food can be processed.

加工処理物の解凍処理も、加圧と波動により、外部と芯部が同時に氷解開始で、鮮度そのままで、瞬間的解凍の為、前日からの予定量解凍の過不足により、或は芯部未解凍による、種々の有形無形の経済的ロスの解消となる。  In the thawing process of processed products, due to pressurization and wave motion, the outside and the core start to melt at the same time, and the freshness remains unchanged. Thawing will eliminate various tangible and intangible economic losses.

加工処理物が、既に他社での冷凍加工済商品の場合、本発明による外部と芯部の同時解凍による、冷凍完了事の鮮度品質が瞬時に再現されることから、冷凍流通商品の良否見分けが可能に成り、今後の取り引き条件で優位になる。  If the processed product is already frozen and processed by another company, the freshness quality of the frozen product is instantly reproduced by simultaneous thawing of the outside and the core according to the present invention, so that the quality of frozen products can be distinguished. It will be possible and will be superior in future transaction conditions.

従来の自然冷凍及び自然解凍では不可能であった種々の食材が、冷凍加工商品として、グロ−バルな流通が可能となった。  Various foods that could not be obtained by conventional natural freezing and natural thawing can be distributed globally as frozen processed products.

小魚や細切れ食材積層のブロック冷凍食材が、ブロック冷凍の特徴で芯部位の解凍が不能に近く、従来から困惑していた輸入食材が、15分前後で解凍完了の機能性が有り、食品加工の工場ラインでの効果が期待される。  The block frozen foods with small fish and shredded food layers are almost impossible to defrost the core part due to the characteristics of block freezing, and the imported food that has been confused conventionally has the function of thawing completion in about 15 minutes. Expected to be effective in the factory line.

本来は、鮮度維持目的の冷凍機器の筈が、冷凍食材の宿命であるにもかかわらず、解凍プロセスを無視した冷凍機器ばかりで、企業の社会的責任による末端消費者の保護的間隔とワ−クが、本発明によって、初めて統一的な、冷凍から解凍迄の一連の機器が生まれたものである。  In spite of the fact that refrigeration equipment used for maintaining freshness is the fate of frozen foods, it is only refrigeration equipment that ignores the thawing process. However, the present invention was the first time that a series of equipment from freezing to thawing was born.

全世界に流通している冷凍シャリボ−ルと称する、にぎり寿司のシャリの成型冷凍品はいまや日本からの出荷よりも中国からの世界出荷が多いが、本発名では、有名寿司職人の手による寿司特有のブレンド米を火加減に注意して炊き上げ、特有のブレンド酢で混ぜ、適当名温度でのシャリ握り、わさびを聞かせて、チアイも鮮やかなシャリを隠す大きなネタで握った形状の本来のにぎり寿司、これを、薄膜フイルムで寿司形状のままで全面を覆い、−45℃気中加圧冷凍で瞬間冷凍し、国際輸送を想定して形状凍結固定化しているものを真空包装して−20℃冷凍保存で4週間保管、当然ながら冷凍庫保管中でも水分蒸散及び気中酸化が完全に防止でき、加圧水中解凍試食では、4週間前の冷凍にぎり寿司が、今目前でにぎったと同然の鮮度と色と味で、シャリのし加減もよく、ワサビもきき、ネタモ最高で、典型的なコラボレ−ション食品のにぎり寿司の冷凍加工で品質維持が出来れば、食材及び食品で冷凍加工出来ないものはなく、全食品でのグロ−バルな販路拡大が可能である事が判明した。  Nigiri Sushi Shari's molded frozen products, which are called the frozen charcoal circulated all over the world, are now shipped more from China than from Japan. The sushi-specific blended rice is cooked with care and mixed with the special blended vinegar, and the original shape of the shape held by a large material that hides the vividness of the chia, letting it squeeze at a suitable name temperature, let the wasabi Nigiri sushi, cover the entire surface in a thin film with sushi shape, instantly freeze at -45 ° C in-air pressurized refrigeration, vacuum-packed in shape frozen and fixed for international transportation- Stored at 20 ° C for 4 weeks. Naturally, transpiration and aerial oxidation can be completely prevented even when stored in a freezer, and frozen nigiri sushi from 4 weeks ago is as fresh as it was at the moment. If the quality and quality of the nigiri sushi can be maintained by freezing the typical collaborative food nigiri sushi, the ingredients and food that cannot be frozen will be processed. It was also found that global sales channels can be expanded for all foods.

発電機の装着で、稼働毎に自家発電機能も持ち、蓄電する事によって、機器照明を含めた省エネルギ−に貢献する。  By installing a generator, it also has a private power generation function every time it is operated, and it contributes to energy saving including equipment lighting by storing electricity.

これ以外にも、今後の流通形態に及ぼす種々の効果を含め有形無形の効果は尽きない。  Besides this, there are no tangible and intangible effects including various effects on future distribution forms.

加工処理物(1)を、加圧冷凍加工、加圧解凍処理、加圧チルド加工等に供する耐圧加工処理室付き冷凍冷蔵庫(2)であり、冷凍室(3)内は、通常の冷凍保管室(4)と加圧冷凍加工に供する耐圧加工処理室(5)が装設されている。  A refrigerator-freezer (2) with a pressure-resistant processing chamber (1) for subjecting the processed product (1) to pressure refrigeration processing, pressure thawing processing, pressure chilled processing, etc. A chamber (4) and a pressure-resistant processing chamber (5) used for pressure refrigeration processing are installed.

耐圧加工処理室(5)の耐圧形状は、圧力に対応した強度有る形状で、円筒形で両端が半球状の耐圧形状でも、又、多角形状でも、耐圧応力があれば、形状は問わない。  The pressure-resistant shape of the pressure-resistant processing chamber (5) is a shape having a strength corresponding to the pressure, and can be any shape as long as it has a pressure-resistant stress, whether it is a cylindrical shape with a hemispherical shape at both ends or a polygonal shape.

圧力容器であるかぎり、経年劣化防止では耐圧加工処理室(5)の必要素材厚みは十分に耐圧強度を採るが、通常は最大7Kg/cmとしての産業工場用の圧縮空気動力ラインと同様とし、特別加圧を要する場合は別途の加圧機種を選定設置し、当然ながらその最高圧力対応の強度部材とする。As long as it is a pressure vessel, the necessary material thickness of the pressure-resistant processing chamber (5) is sufficient to prevent aging deterioration, but it is usually the same as a compressed air power line for industrial factories with a maximum of 7 kg / cm 2. If special pressurization is required, select and install a separate pressurization model and, of course, make it a strength member for the highest pressure.

又、耐圧加工処理室付き冷凍冷蔵庫(2)の冷蔵室(6)には、冷蔵保管室(7)と、加圧解凍処理に供する耐圧加工処理室(5)が装設されるが、その強度は冷凍に供するものと同等な安全を期したものとする。  Further, the refrigerator compartment (6) of the refrigerator-freezer with pressure-resistant processing chamber (2) is equipped with a refrigerated storage chamber (7) and a pressure-resistant processing chamber (5) used for pressure thawing processing. The strength shall be as safe as that used for freezing.

耐圧加工処理室付き冷凍冷蔵庫(2)の機能は、上記の加圧冷凍加工機能、及び加圧解凍処理機能以外に冷凍室(3)及び冷蔵室(6)内に酸化劣化防止で無酸素室(8)を設けることも有る。  The function of the refrigerator-freezer (2) with a pressure-resistant processing chamber is an oxygen-free chamber in the freezing chamber (3) and the refrigeration chamber (6) to prevent oxidative deterioration in addition to the above-described pressure-freezing processing function and pressure-thawing processing function. (8) may be provided.

又、必要に応じて装設する製氷室(9)と加工処理物(1)の加圧氷塊内封入凍結室(10)を設けることもある。  In addition, an ice making chamber (9) to be installed and a freezing chamber (10) enclosed in a pressurized ice block for the processed product (1) may be provided as necessary.

同時に、安全を重視し、万一の為に、耐圧加工処理室壁(11)を耐圧貫通して、規定圧力数値安全弁(12)を単数又は複数装着する。  At the same time, with an emphasis on safety, as a precaution, the pressure-resistant processing chamber wall (11) is pressure-penetrated and one or more specified pressure numerical safety valves (12) are mounted.

圧力容器としての常識から、耐圧加工処理室壁(11)の開口部の補強は、加工処理物(1)の挿入口扉(13)等の形状及び補強の上で、耐圧加工処理室(5)が内圧であるかぎり、挿入口扉(13)の閉鎖は、強固な押さえ締めつけで、耐圧加工処理槽室(1)の開口部縁が扉枠代わりになり、内圧に十分に耐え得る構造が望ましく、圧力漏洩を防止する。  From the common sense as a pressure vessel, the reinforcement of the opening of the pressure-resistant processing chamber wall (11) is based on the shape and reinforcement of the insertion door (13) of the processed object (1) and the pressure-resistant processing chamber (5 ) Is an internal pressure, the insertion port door (13) can be closed with a strong press-tightening, and the opening edge of the pressure-resistant processing tank chamber (1) can be used as a door frame, so that it can sufficiently withstand the internal pressure. Desirably, pressure leakage is prevented.

耐圧加工処理室(5)の内部温度は、加圧冷凍加圧二強する場合は−35℃から必要によっては−60℃以下に迄設定するが、周囲環境温度と温度差が有れば、耐圧加工処理室壁(11)の外壁は断熱材(14)によって温度的隔離され、食品挿入室だけに時には断熱材(14)を使わずに、多重真空断熱壁(15)構造とすることもある。  The internal temperature of the pressure-resistant processing chamber (5) is set from −35 ° C. to -60 ° C. or lower as required when the pressure is increased to -60 ° C. If there is a temperature difference from the ambient environment temperature, The outer wall of the pressure-resistant processing chamber wall (11) is thermally isolated by a heat insulating material (14), and sometimes a multi-vacuum heat insulating wall (15) structure is used only in the food insertion chamber without using the heat insulating material (14). is there.

加圧冷凍加工に供する耐圧加工処理室(5)の庫内冷却装置(16)は、加圧加工処理室(5)の加圧水中冷凍加工と加圧気中冷凍加工の両者どちらにも通用する冷却方式が望ましい。  The internal cooling device (16) of the pressure processing chamber (5) used for the pressure refrigeration processing is a cooling that can be applied to both the pressurized water refrigeration processing and the pressurized air refrigeration processing of the pressure processing chamber (5). Method is desirable.

つまり、庫内冷却装置の冷却冷媒の圧縮と膨張による熱交換の冷却管が、直接的に、耐圧加工処理室壁(11)内に装着されて、耐圧加工処理室(5)内を直接冷却する。  That is, a cooling pipe for heat exchange by compression and expansion of the cooling refrigerant of the internal cooling device is directly mounted in the pressure-resistant processing chamber wall (11), and directly cools the pressure-resistant processing chamber (5). To do.

冷蔵室(6)内に装設の、加圧解凍処理に供する耐圧加工処理室(5)内部の冷却は、通常は0℃の雰囲気環境での解凍が望ましいが、時には解凍後、即、食する様な場合、例えば、冷凍にぎり寿司の解凍では、冷蔵室(6)の4℃前後、又はそれ以上の温度でもよく、その場合には加圧解凍処理に供する耐圧加工処理室(5)内部の冷却はする必要は無い。  The cooling inside the pressure processing chamber (5) provided in the refrigerator compartment (6) for use in pressure thawing processing is usually desirable to be thawed in an atmospheric environment of 0 ° C. In such a case, for example, when thawing frozen nigiri sushi, the temperature may be around 4 ° C. or higher in the refrigerator compartment (6), in which case the inside of the pressure processing chamber (5) used for pressure thawing treatment There is no need to cool down.

加圧水中冷凍加工及び加圧水中解凍処理の場合には、食品衛生法認証のエチルアルコ−ル添加の不凍水(17)を不凍水充填ボックス(18)に充填して使用する。  In the case of refrigeration under pressure and thawing under pressure, antifreeze water (17) with the addition of ethyl alcohol certified by the Food Sanitation Law is filled in the antifreeze water filling box (18).

同時に、加工処理物(1)の物性、或は品種によっては、熱伝導率の良い不凍水(17)中で、加圧水中冷凍加工、及び加圧水中解凍処理をする場合には、不凍水充填ボックス(18)に不凍水(17)を充填して、それぞれ、加圧水中冷凍ボックス(19)、加圧水中解凍ボックス(20)として加工処理物(1)を装填して、耐圧加工処理室(5)に挿入して加圧加工処理をする。  At the same time, depending on the physical properties of the processed product (1), or depending on the product type, antifreeze water may be used in the case of freezing in pressurized water and thawing treatment in pressurized water in antifreeze water (17) with good thermal conductivity. The filling box (18) is filled with antifreeze water (17), and the processed product (1) is loaded as a pressurized water freezing box (19) and a pressurized water thawing box (20), respectively, and a pressure resistant processing chamber. Insert into (5) and pressurize.

又、加工処理物(1)の物性、或は品種によっては、熱伝導率が悪くても不凍水(17)中では処理出来ない場合も有り、その場合は、不凍水充填ボックス(18)に不凍水(17)を充填せずに、それぞれ、加圧気中冷凍ボックス(21)、加圧気中解凍ボックス(22)として加工処理物(1)を装填して、耐圧加工処理室(5)に挿入して加圧加工処理をする。  In addition, depending on the physical properties of the processed product (1) or the type, it may not be possible to process in the antifreeze water (17) even if the thermal conductivity is poor. ) Are not filled with antifreezing water (17), but are loaded with the processed material (1) as a pressurized air refrigeration box (21) and a pressurized air thawing box (22), respectively. Insert into 5) and pressurize.

これらの不凍水充填ボックス(18)に、不凍水(17)が充填されているばあいと、充填されて以内場合、ともに、加工処理物(1)が装填されて耐圧加工処理室(5)に挿入されるが、耐圧加工処理室(5)内部冷却は、耐圧加工処理室壁(11)内壁に装着されている冷媒循環冷却管(23)によって室内冷却され、不凍水(17)が規定温度に成るまでには少々時間が掛かることから、加工処理物(1)は、不凍水(17)温度が規定冷凍温度に達した時点で挿入することが望ましい。  When the antifreeze water filling box (18) is filled with the antifreeze water (17) and when the antifreeze water (17) is filled, the workpiece (1) is loaded and the pressure resistant processing chamber ( 5), the internal pressure of the pressure processing chamber (5) is cooled by the refrigerant circulation cooling pipe (23) mounted on the inner wall of the pressure processing chamber (11), and the antifreezing water (17 ) Takes a little time to reach the specified temperature. Therefore, it is desirable to insert the processed product (1) when the antifreeze water (17) temperature reaches the specified freezing temperature.

耐圧加工処理室付き冷凍冷蔵庫(2)の冷凍室(3)及び冷蔵室(6)、それに加えて加圧冷凍加工及び加圧解凍処理の、加工目的毎の耐圧加工処理室(5)の、全部、又は一部に、無酸素室(8)を設けて加工処理物(1)の酸化劣化を防止する為に、窒素ガス或は他の不活性ガス(24)を充填してその目的を達成することもある。  In the freezer compartment (3) and the refrigerator compartment (6) of the refrigerator-freezer (2) with a pressure processing chamber, in addition to the pressure processing chamber (5) for each processing purpose of the pressure refrigeration processing and pressure thawing processing, In order to prevent oxidative degradation of the processed product (1) by providing an oxygen-free chamber (8) in whole or in part, the purpose is filled with nitrogen gas or other inert gas (24). Sometimes achieved.

耐圧加工処理室付き冷凍冷蔵庫(2)の冷凍室(3)と冷蔵室(6)とが、単独機種として、独立冷凍庫(25)及び独立冷蔵庫(26)として、その、独立冷凍庫(25)の中には、加圧冷凍加工目的の耐圧加工処理室(5)を、及び加圧解凍目的の耐圧加工処理室(5)の両者又はどちらか一つを、独立冷蔵庫(25)の中にも、加圧冷凍加工目的の耐圧加工処理室(5)を、及び加圧解凍目的の耐圧加工処理室(5)の両者又はどちらか一つを装設して、キャパシティの増大を図ることもある。  The freezer compartment (3) and the refrigerator compartment (6) of the refrigerator-freezer with pressure-resistant processing chamber (2) are independent models of the independent freezer (25) as an independent freezer (25) and an independent refrigerator (26). Some of the pressure processing chamber (5) for pressure refrigeration processing and / or the pressure processing chamber (5) for pressure thawing purpose are also placed in the independent refrigerator (25). It is also possible to increase the capacity by installing either one or both of the pressure processing chamber (5) for pressure refrigeration processing and the pressure processing chamber (5) for pressure thawing purpose. is there.

耐圧加工処理室付き冷凍冷蔵庫(2)の冷凍室(3)と冷蔵室(6)の室内温度の表示は従来から行われているが、それに加えて、加工目的毎の耐圧加工処理室(5)内の空間か又は耐圧加工処理室壁(11)の温度、充填の不凍水(17)温度、及び各処理目的で挿入した加工処理物(1)の温度の変化認識は非常に重要な事であり、特に業務用の場合には重要な為、耐圧加工処理室壁(11)を耐圧処理貫通で、耐圧加工処理室(5)内に向けて、無接触赤外線照射温度感知器(27)を設置して、耐圧加工処理室付き冷凍冷蔵庫(2)外に、温度感知モニタ−装置(28)を必要に応じて設置する。  Although the display of the room temperature of the freezer compartment (3) and the refrigerator compartment (6) of the refrigerator-freezer (2) with a pressure processing chamber has been conventionally performed, in addition to that, the pressure processing chamber (5 for each processing purpose) ) Or the temperature of the pressure-resistant processing chamber wall (11), the temperature of the filled antifreeze water (17), and the temperature of the processed product (1) inserted for each processing purpose are very important. In particular, since it is important for business use, the pressure-resistant processing chamber wall (11) is directed through the pressure-proof processing chamber and directed into the pressure-resistant processing chamber (5), and a non-contact infrared irradiation temperature sensor (27 ) And a temperature sensing monitor device (28) is installed as needed outside the refrigerator-freezer (2) with a pressure-resistant processing chamber.

不凍水充填ボックス(18)内の容積によっては、充填された不凍水(17)の温度分布を均一にする必要性から、不凍水流ポンプ(29)を装設することもあるが、この不凍水流は単に温度分布の均一化のみの効果でなく、加圧解凍処理の場合は、解凍速度の増進につながった。  Depending on the volume in the antifreeze water filling box (18), the antifreeze water flow pump (29) may be installed because the temperature distribution of the filled antifreeze water (17) needs to be uniform. This antifreeze water flow is not only an effect of uniforming the temperature distribution, but in the case of the pressure thawing process, the thawing speed was increased.

耐圧加工処理室付き冷凍冷蔵庫(2)の各用途毎の、耐圧加工処理室(5)内には、超音波振動子(30)を装着して稼働することにより、水中では加圧圧力での相乗効果、槽内気中では大気圧では想定できない加圧気中振動で大きな効果が有ったが、設置場所は水中では耐圧処理室(5)の底部位に装着すれば、不凍水充填ボックス(18)の底板で多少の周波数出力減衰はあるが、気中発振の場合は上部からか底部位に向かって装着する。  By installing the ultrasonic vibrator (30) in the pressure-resistant processing chamber (5) for each application of the refrigerator-freezer (2) with the pressure-resistant processing chamber, There was a synergistic effect in the atmosphere inside the tank, which was greatly affected by vibrations in the pressurized atmosphere that could not be assumed at atmospheric pressure. However, if the installation location is attached to the bottom of the pressure-resistant treatment chamber (5) in the water, it is filled with antifreeze water. Although there is some frequency output attenuation in the bottom plate of (18), in the case of aerial oscillation, it is mounted from the top or toward the bottom part.

最後に、自家発電の動力根源をもちながら放置している全業界に先立ち、本発明のもつ回転機器を利用して自家発電機(31)とするもので、わが国全体が、いや全世界の機器製造者が、全ての機種に応用すれば、今日からでも出来る二酸化炭素削減ワ−クであるが、残念ながら大手機器メ−カ−、特に電動機製造メ−カ−は、弊社要請に全社首を横に振る要因は推して知るべしである。  Lastly, prior to the entire industry that has left the power source of private power generation, it will become a private power generator (31) using the rotating equipment of the present invention. If the manufacturer applies it to all models, it is a carbon dioxide reduction work that can be done from today, but unfortunately, major equipment manufacturers, especially motor manufacturers, are eager to meet the demands of our company. You should know the factor to sway.

耐圧加工処理室付き冷凍冷蔵庫で、冷凍室には冷凍加工目的の耐圧加工処理室を装設し、冷蔵室はそれ自体が解凍用途の加圧加工処理室の、斜視図、一部透視図である。It is a freezer refrigerator with a pressure processing chamber, and the freezing chamber is equipped with a pressure processing chamber for the purpose of freezing, and the refrigerator compartment itself is a pressure processing chamber for thawing purposes. is there. 耐圧加工処理室付き冷凍冷蔵庫に装填の耐圧加工処理室の斜視図、一部透視図である。It is the perspective view of a pressure-resistant processing chamber loaded in the refrigerator-freezer with a pressure-resistant processing chamber, and a partial perspective view. 冷凍室又は冷蔵室自体が、耐圧加工処理室の場合の、不凍水充填ボックスの、斜視図である。It is a perspective view of a non-freezing water filling box in case a freezing room or refrigeration room itself is a pressure-resistant processing chamber.

符号の説明Explanation of symbols

1 加工処理物
2 耐圧加工処理室付き冷凍冷蔵庫
3 冷凍室
4 冷凍保管室
5 耐圧加工処理室
6 冷蔵室
7 冷蔵保管室
8 無酸素室
9 製氷室
10 氷塊内封入凍結室
11 耐圧加工処理室壁
12 規定圧力数値安全弁
13 挿入口扉
14 断熱材
15 多重真空断熱壁
16 庫内冷却装置
17 須藤水
18 不凍水充填ボックス
19 加圧水中冷凍ボックス
20 加圧水中解凍ボックス
21 加圧気中冷凍ボックス
22 加圧気中解凍ボックス
23 冷媒循環冷却管
24 不活性ガス
25 独立機器冷凍庫
26 独立機器冷蔵庫
27 無接触赤外線照射温度感知器
28 温度感知器モニタ−装置
29 不凍水流ポンプ
30 超音波振動子
31 自家発電機
DESCRIPTION OF SYMBOLS 1 Processed object 2 Refrigerated refrigerator with a pressure-resistant processing chamber 3 Freezing chamber 4 Freezing storage chamber 5 Pressure-resistant processing chamber 6 Refrigerated chamber 7 Refrigerated storage chamber 8 Anoxic chamber 9 Ice making chamber 10 Freezing chamber enclosed in ice block 11 Pressure-resistant processing chamber wall 12 Specified pressure numerical safety valve 13 Insertion door 14 Heat insulation material 15 Multiple vacuum heat insulation wall 16 Internal cooling device 17 Sudo water 18 Antifreeze water filling box 19 Pressurized water freezing box 20 Pressurized water thawing box 21 Pressurized air freezing box 22 Pressurized air Medium thawing box 23 Refrigerant circulation cooling pipe 24 Inert gas 25 Independent equipment freezer 26 Independent equipment refrigerator 27 Non-contact infrared irradiation temperature sensor 28 Temperature sensor monitor device 29 Antifreeze water flow pump 30 Ultrasonic vibrator 31 In-house generator

Claims (9)

本発明で言う、加工処理物(1)とは、冷凍加工、解凍処理、氷塊内封入凍結加工、等の加工処理を目的とした、全ての食材食品類及び学術的試験体等を言う。
本発明で言う、耐圧加工処理室付き冷凍冷蔵庫(2)とは、家庭用或は業務用の、加工処理物(1)の加工処理方法として、冷凍室(3)の一部が、冷凍保管室(4)で一部が耐圧加工処理室(5)、或は冷凍室の全部が耐圧加工処理室(5)、又、冷蔵室(6)の一部が冷蔵保管室(7)で一部に耐圧加工処理室(5)が設置化、或は冷蔵室(6)の全部が耐圧加工処理室(5)の、耐圧処理室付き冷凍冷蔵庫(2)を言う。
なお、冷凍室(3)及び冷蔵室(6)に、或はそのどちらかだけに、無酸素室(8)を設けることもあり、製氷室(9)及び、氷塊内封入凍結室(10)も、設置可能で、これらの全機能、或は一部機能を付加装備した、家庭用及び業務用の、多用途高機能性の耐圧加工処理室付き冷凍冷蔵庫(2)を言う。
耐圧加工処理室付き冷凍冷蔵庫(2)の冷凍室(3)内に設置の耐圧加工処理室(5)及び冷蔵室(6)内設置の耐圧加工処理室(5)の構造は、種々形状の耐圧形状の現状社会デザインを考慮し、安全な耐圧強度対応の各種形状とする。
耐圧加工室(5)の材質は、ステンレス材はSUS304又はSUS316を使用することで、食品用途及び防錆素材としての安全性を図るが、業務用処理の化学薬品性などの特殊な用途によっては、チタン鋼材の使用も有り得る。
耐圧加工処理室壁(11)の耐圧数値は、加工処理物(1)の加工処理目的、形状、熱伝導率、目的加工時分によって加圧圧力は変化するが、最低圧力は2kg/cmから始まって上位圧力は通常の場合には工業標準動力加圧圧力で7kg/cm未満とするが、業務用加工処理物(1)の種類等によっては圧力増加を加算し、十分対応可能な耐圧強度部材厚みと同時に、規定圧力数値安全弁(12)を複数装着する。
耐圧加工処理室壁(11)に開口設置される加工処理物(1)の挿入口扉(13)等開口部周囲は、二重鋼板処理等の十分な補強処理を施行し、経年劣化、反復応力及び錆び等による脆性破壊による耐圧強度減衰要因事故を回避する強度保有構造とするが、直接的に耐圧加工処理室(5)内を、周囲環境温度以下に冷却する場合は、耐圧加工処理室壁(5)を断熱材(14)による断熱構造或は多重真空断熱壁(15)の構造とする事もある。
庫内冷却装置(16)は、冷凍室(3)と冷蔵室(6)の内部設置の耐圧加工処理室(5)内を含む全ての冷却をまかなうものでもよく、或は耐圧加工処理室(5)の独立冷却でもよく、その各室冷却構造は可能な限り同一構造として、耐圧加工処理室(5)内に、エチルアルコ−ル添加不凍水(17)の不凍水充填ボックス(18)を装填すれば、冷凍目的では加圧水中冷凍ボックス(19)になり、解凍目的では加圧水中解凍ボックス(20)に、又、エチルアルコ−ル添加不凍水(17)を充填しなければ加圧気中冷凍ボックス(21)に、解凍目的では加圧気中解凍ボックス(22)となる。
耐圧加工処理室(5)は固定設置されており、その内部挿入の各ボックス(19)(20)(21)(22)は、耐圧加工処理室(5)から簡単に取り出し及び装填が可能な形状とする。
エチルアルコ−ル添加不凍水(17)は、主として加圧水中冷凍ボックス(19)に充填して使われるが、時には加圧水中解凍ボックス(20)にもエチルアルコ−ル添加量を処理水量の数%添加で、−2℃前後の加圧水中で使用する事もある。
−2℃前後の加圧水中での解凍は、加工処理物(1)芯温を0℃以下での解凍の場合は不凍水温度を氷点下に下げる為にエチルアルコ−ルを僅かに添加したエチルアルコ−ル添加不凍水(17)を使うが、通常の加圧水中解凍処理では普通水道水を冷蔵温度+4℃前後で解凍するので凍結することもなく、不凍水は使わなくても良い。
冷凍の場合の耐圧加工処理室(5)内部冷却方法は、耐圧加工処理室(5)の室内圧力を考慮すれば密閉冷却方法が良いが、庫内冷却装置(16)の冷却機構プロセスが、冷媒の管内圧縮と膨張による熱エネルギ−発生冷媒の冷媒循環冷却管(23)自体を、耐圧加工処理室壁(11)を貫通溶着した耐圧加工処理室(5)内の温度を、冷凍保管庫(4)の標準的−20℃前後よりも低い温度に冷却する事が望ましい理由は、加圧圧力が増せば増すほどに圧力の熱エネルギ−変換度も僅か有り、同時に低温化すればする程に冷凍加工時間も短くなり、耐圧加工処理室(5)内での低温相対湿度低下による加工処理物(1)の加圧気中冷凍、及び加圧気中解凍の場合の乾燥移行影響も少なくなり、本来の鮮度維持冷凍加工温度の−35℃がベタ−でもあり、マグロのロインやブロックを含めた冷凍加工処理物では−60℃が正論であるが、エチルアルコ−ル添加不凍水(17)では−40℃が限界で、当然−40℃以下での冷凍加工では、加圧気中冷凍に限定され、用途によっては−60℃以下も選択装着するが、−20℃冷凍保管温度は、あくまでも冷凍加工済の、保管庫に過ぎず、この保管庫の−20℃で冷凍加工をした生鮮物は食に値しない味であることは言うまでもない。
特記すべきは、加圧冷凍加工及び加圧解凍処理を採る理由は、加工処理物(1)の全ての含有水分である水の分子構造から、加圧による水分子間の水素移動結合かと思われる物理的現象で、加圧によって固体維持不能で解氷になる現象があり、この水分子の性状を利用すれば、氷点下の雰囲気環境温度で加圧することにより、凍結水は氷解し、又凍結温度でも不凍結維持が可能であり、それが水中でも気中でも圧力下では同様な現象を応用し、高伝導体の加圧水中では、瞬間的な急速熱伝達で水中の為に温乾燥もなく、組織鮮度維持で瞬間的冷凍加工及び瞬間的解凍処理ができると同時に、低伝導体の加圧気中でも、冷凍温度雰囲気環境でも加圧によって凍結せず、芯部に冷却温度到達と同時に瞬間的圧力開放除圧で、大気圧に戻り、急激に芯部と外部が同時瞬間凍結が可能で、−35℃以下の低温域では微細水結晶で組織破壊もなく、逆に解凍では、急激加圧によって芯部も外部同様の受圧を受けて、外部と芯部が同時に解氷開始の解凍で、鮮度劣化もなく、冷凍及び解凍共に、又加圧水中或は加圧気中共に、鮮度維持と時間短縮が可能で、従来の生鮮食品の冷凍及び解凍の場合に起きる自然長時間冷凍及び自然長時間解凍での酸化劣化、水分蒸散、凍結結晶による組織瑕疵等を完全に防止可能となった。
尚、必要が有れば、窒素ガスや炭酸ガス等の不活性ガス(27)を耐圧加工処理室(5)内に充填しての冷凍及び解凍も可能であり、又酸素吸収剤を装填して処理中の酸化度を低減する事もある。
上記に基づき、水分子の大気1気圧の沸点が100℃で融点が0℃であることは周知の事実であり、防火用水等の固体容器に張水して自然気候温度下降による凍結過程では、水面中央から容器水線迄の傾斜で表面張力的形状でふくれ上がる容積拡大現象から判断すれば、水は固体と液体では比重差が有り、冷蔵保管温度の+4℃での比重が最大ともなり、この凍結水をもった加工処理物(1)の冷凍及び解凍に、加圧水中又は加圧気中で、自然大気圧以外に人工的に水中圧力及び気中圧力を加圧させる事によって、多くの物質と異なる水分子の性状から、圧力差によって水分の沸点も融点も変わり、気圧が低ければ加工処理物(1)の水分は蒸散し、又加圧状態では水分蒸散防止ともなり、融点も圧力が変われば分子間の水素移動結合で大きく融点が異なる水の性状を有効に利用し、従来から数十年全く変わらぬ冷凍冷蔵庫の冷凍室(3)及び冷蔵室(6)の両方に、或はどちらか一方にでも耐圧加工処理室(5)を装設して、従来の冷凍冷蔵庫の機能を一変して、グロ−バルな時代変遷対応としたものが本発明である。
加工処理物(1)の種類によっては、無酸素冷凍加工及び無酸素解凍処理も可能であるが、水中処理における溶存酸素の減少を図る事も可能で有るが、冷凍加工及び解凍処理の過程における加工処理物(1)の酸化劣化が従来の気中長時間自然冷凍加工及び気中長時間自然解凍の過程でおきており、本発明の加圧瞬間的処理では酸化劣化を起こす余裕時間も無いぐらいであるが、敢えて、高級魚類等の処理では、簡易な方法で、酸素吸収素材を耐圧加工処理室壁(10)に装填して、加工処理物(1)の加圧気中冷凍加工、及び加圧気中解凍処理での、酸化劣化進行を防止する事も行うが、それ以上に完全に無酸素冷凍加工、及び無酸素解凍処理を要求する場合には、窒素ガス、炭酸ガス、或は他の不活性ガス(24)の耐圧加工処理室(5)への充填で、完全な無酸素冷凍加工及び無酸素解凍処理が可能であることは言うまでもなく、高級高価な食材で完全な鮮度維持冷凍加工及び鮮度再現解凍には大きな効果があり有効な、水中又は気中での加圧冷凍室及び加圧解凍室付き冷凍冷蔵庫。
The processed product (1) referred to in the present invention refers to all foodstuffs and academic specimens for the purpose of processing such as freezing processing, thawing processing, ice block enclosing freezing processing, and the like.
In the present invention, the refrigerator-freezer (2) with a pressure-resistant processing chamber is a processing method for a processed product (1) for household use or business use. The chamber (4) is partially pressure-resistant processing chamber (5), or the entire freezing chamber is pressure-resistant processing chamber (5), and a part of the refrigerator compartment (6) is the refrigerator storage chamber (7). The pressure-resistant processing chamber (5) is installed in the part, or the refrigerator-freezer (2) with the pressure-resistant processing chamber in which the entire refrigerator compartment (6) is the pressure-resistant processing chamber (5).
An anoxic chamber (8) may be provided in the freezing chamber (3) and / or the refrigerated chamber (6), or only in one of them, an ice making chamber (9) and an ice block enclosed freezing chamber (10). Also, it refers to a refrigerator / freezer (2) with a pressure-resistant processing chamber of versatile and high functionality for home use and business use, which can be installed and additionally equipped with all or some of these functions.
The structure of the pressure processing chamber (5) installed in the freezer compartment (3) of the refrigerator-freezer (2) with the pressure processing chamber and the pressure processing chamber (5) installed in the refrigerator compartment (6) has various shapes. Considering the current social design of pressure-resistant shapes, various shapes that are compatible with safe pressure-resistant strength are used.
The material of the pressure-resistant processing chamber (5) uses SUS304 or SUS316 for the stainless steel material to ensure food safety and safety as a rust-proof material. However, depending on the special application such as chemical processing for business use It is also possible to use titanium steel.
The pressure resistance value of the pressure-resistant processing chamber wall (11) varies depending on the processing purpose, shape, thermal conductivity, and target processing time of the processed object (1), but the minimum pressure is 2 kg / cm. The upper pressure is usually less than 7 kg / cm at the industry standard power pressurization pressure, but depending on the type of work processed product (1), etc., the pressure increase can be sufficiently handled by adding the pressure increase. Simultaneously with the member thickness, a plurality of specified pressure numerical safety valves (12) are mounted.
The opening around the insertion port door (13) of the processed product (1) installed in the pressure-resistant processing chamber wall (11) is subjected to sufficient reinforcement processing such as double steel plate processing, and it deteriorates over time. Although it has a strength-holding structure that avoids accidents that cause pressure-resistant strength attenuation due to brittle fracture due to stress and rust, etc., when directly cooling the pressure-resistant processing chamber (5) below the ambient temperature, the pressure-resistant processing chamber The wall (5) may have a heat insulating structure by a heat insulating material (14) or a structure of a multiple vacuum heat insulating wall (15).
The inside cooling device (16) may cover all cooling including the inside of the pressure processing chamber (5) installed inside the freezing chamber (3) and the refrigeration chamber (6), or the pressure processing chamber ( 5) Independent cooling may be used, and the cooling structure of each chamber is the same as much as possible, and the anti-freezing water filling box (18) of ethyl alcohol-added antifreezing water (17) is provided in the pressure resistant processing chamber (5). In the pressurized water refrigeration box (19) for refrigeration purposes, in the pressurized water thawing box (20) for thawing purposes, and in the pressurized atmosphere unless ethyl alcohol added antifreeze water (17) is filled. The refrigeration box (21) becomes a pressurized air thawing box (22) for thawing purposes.
The pressure processing chamber (5) is fixedly installed, and the boxes (19), (20), (21), and (22) inserted therein can be easily taken out and loaded from the pressure processing chamber (5). Shape.
Ethyl alcohol-added antifreeze water (17) is mainly used by filling it in a pressurized water freezing box (19), but sometimes the added amount of ethyl alcohol is also added to the pressurized water thawing box (20) by several percent of the amount of treated water. Then, it may be used in pressurized water at around -2 ° C.
Thawing in pressurized water at around -2 ° C, processed product (1) When thawing at a core temperature of 0 ° C or lower, ethyl alcohol with a slight addition of ethyl alcohol to lower the antifreeze water temperature below freezing point Anti-freeze water (17) is used, but normal tap water is thawed at around refrigeration temperature + 4 ° C. so that it is not frozen and antifreeze water is not required.
The pressure-resistant processing chamber (5) internal cooling method in the case of refrigeration is preferably a hermetic cooling method considering the pressure inside the pressure-resistant processing chamber (5), but the cooling mechanism process of the internal cooling device (16) is Heat energy generated by compression and expansion of the refrigerant in the pipe The refrigerant circulation cooling pipe (23) of the refrigerant itself, the temperature in the pressure processing chamber (5) in which the pressure processing chamber wall (11) is welded, and the freezer storage The reason why it is desirable to cool to a temperature lower than the standard −20 ° C. of (4) is that as the pressurizing pressure increases, the thermal energy-conversion degree of the pressure is small, and at the same time, the temperature is lowered. In addition, the refrigeration processing time is shortened, and the influence of drying transfer in the case of refrigeration in the pressurized air and defrosting in the pressurized air due to the low temperature relative humidity drop in the pressure-resistant processing chamber (5) is reduced. The original freshness-maintaining frozen processing temperature of -35 ° C is solid However, for frozen processed products including tuna loins and blocks, -60 ° C is the right theory, but for ethyl alcohol-added antifreeze water (17), -40 ° C is the limit, and naturally it is below -40 ° C. In refrigeration processing, it is limited to refrigeration in pressurized air, and depending on the application, -60 ° C or lower is selectively mounted. However, the -20 ° C freezing storage temperature is only a freezing processed storage, and this storage- It goes without saying that fresh foods frozen at 20 ° C. have a taste that is not worthy of food.
It should be noted that the reason why the pressurized refrigeration process and the pressurized thawing process are adopted is probably the hydrogen transfer bond between water molecules due to the pressure from the molecular structure of water, which is all the water contained in the processed product (1). There is a phenomenon in which solids cannot be maintained by pressurization due to pressurization, and if the properties of this water molecule are used, the frozen water will thaw and freeze by pressurizing at ambient temperature below freezing. It is possible to maintain non-freezing even at temperature, and it applies the same phenomenon under pressure in water or in the air, and in high-pressure pressurized water, there is no heat drying due to the water due to instantaneous rapid heat transfer, Instantaneous freezing processing and instantaneous thawing processing can be performed with maintaining tissue freshness, and at the same time, freezing is not performed by pressurization even in low-conductor pressurized air or in a freezing temperature atmosphere environment, and instantaneous pressure release is performed at the same time as the cooling temperature reaches the core. Depressurization returns to atmospheric pressure and suddenly The part and the outside can be frozen at the same time, and in the low temperature range of −35 ° C. or lower, there is no destruction of the structure due to fine water crystals. In the case of freezing and thawing of conventional fresh foods, the core part can be thawed at the same time as thawing starts, there is no deterioration in freshness, and both freezing and thawing can be performed, and both fresh water and pressurized air can maintain freshness and shorten the time. It has become possible to completely prevent oxidative degradation, moisture transpiration, and tissue erosion caused by frozen crystals due to natural long-time freezing and natural long-time thawing.
If necessary, freezing and thawing can be performed by filling an inert gas (27) such as nitrogen gas or carbon dioxide into the pressure-resistant processing chamber (5), and an oxygen absorbent is loaded. This may reduce the degree of oxidation during processing.
Based on the above, it is a well-known fact that the boiling point of water at atmospheric pressure of 1 atm is 100 ° C and the melting point is 0 ° C. Judging from the volume expansion phenomenon that rises in a surface tension shape with an inclination from the center of the water surface to the container water line, water has a specific gravity difference between solid and liquid, and the specific gravity at the refrigerated storage temperature of + 4 ° C is the maximum, Many substances can be obtained by artificially pressurizing underwater pressure and atmospheric pressure in addition to natural atmospheric pressure in frozen water or pressurized air for freezing and thawing the processed product (1) having frozen water. Because of the nature of water molecules, the boiling point and melting point of water change depending on the pressure difference. If the atmospheric pressure is low, the water in the processed product (1) evaporates. If changed, it is large due to hydrogen transfer bonds between molecules. Effectively utilizing the properties of water with different melting points, pressure-resistant processing chambers in the freezer (3) and refrigeration chamber (6) of the refrigerator / refrigerator (6), which have not changed at all for decades, It is the present invention that is equipped with 5) to completely change the function of a conventional refrigerator-freezer and cope with the global change of the times.
Depending on the type of processed product (1), oxygen freezing and oxygen freezing can be performed, but it is possible to reduce dissolved oxygen in the water treatment. Oxidative degradation of the processed product (1) occurs in the process of conventional natural long-time freezing and long-term natural thawing in the air, and there is no time to cause oxidative degradation in the pressurized instantaneous treatment of the present invention. However, darely, in the treatment of high-grade fish, etc., the oxygen absorbing material is loaded into the pressure-resistant processing chamber wall (10) by a simple method, and the processed product (1) is subjected to freezing in a pressurized atmosphere, and It also prevents the progress of oxidative degradation during the thawing process in pressurized air, but if it requires more oxygen-free refrigeration and oxygen-free thawing process, nitrogen gas, carbon dioxide gas, or other Inert gas (24) pressure processing chamber (5 It goes without saying that complete oxygen-freezing processing and oxygen-freezing treatment can be performed by filling in the water, and it is highly effective and effective in complete freshness maintenance freezing processing and freshness reproduction thawing with high-grade expensive ingredients. Or a refrigerator-freezer with a pressurized freezing chamber and a pressurized thawing chamber.
加圧加工処理室(5)以外の冷凍室及び冷蔵室の内部にも、不活性ガス(24)を充填して、酸化防止鮮度維持をはかる、請求項1記載の、水中又は気中での加圧冷凍室及び加圧解凍室付き冷凍冷蔵庫。  The inside of the freezing chamber and the refrigeration chamber other than the pressure processing chamber (5) is also filled with an inert gas (24) to maintain the antioxidant freshness in water or in the air. A refrigerator-freezer with a pressurized freezing room and a pressurized thawing room. 冷蔵庫及び冷凍庫がそれぞれ独立機器として存在する中で、独立冷凍庫(25)の冷凍室(3)の全部或は一部に、耐圧加工処理室(5)をもった、請求項1乃至2記載の、水中又は気中での加圧冷凍室及び加圧解凍室付き冷凍冷蔵庫。  3. The pressure processing chamber (5) is provided in all or part of the freezer compartment (3) of the independent freezer (25) in the presence of the refrigerator and the freezer as independent devices. A refrigerator-freezer with a pressurized freezing chamber and a pressurized thawing chamber in water or in the air. 冷蔵庫及び冷凍庫がそれぞれ独立機器として存在する中で、独立冷蔵庫(26)の冷蔵室(6)の全部或は一部に、耐圧加工処理室(5)をもった、請求項1乃至3記載の、水中又は気中での加圧冷凍室及び加圧解凍室付き冷凍冷蔵庫。  The pressure-resistant processing chamber (5) is provided in all or a part of the refrigerator compartment (6) of the independent refrigerator (26) in the presence of the refrigerator and the freezer as independent devices. A refrigerator-freezer with a pressurized freezing chamber and a pressurized thawing chamber in water or in the air. 耐圧加工処理室壁(11)を耐圧貫通処理して無接触赤外線照射温度感知器(27)を装着し、耐圧加工処理室(5)の内部温度や加工処理物(1)の温度変遷確認を行い、温度感知モニタ−装置(28)によって稼働コントロ−ル可能な、請求項1乃至4記載の、水中又は気中での加圧冷凍室及び加圧解凍室付き冷凍冷蔵庫。  The pressure-resistant processing chamber wall (11) is pressure-penetrated and a non-contact infrared irradiation temperature sensor (27) is attached, and the internal temperature of the pressure-resistant processing chamber (5) and the temperature transition of the processed material (1) are confirmed. 5. The refrigerator-freezer with a pressurized freezing chamber and a pressurized thawing chamber according to claim 1, which is operated and can be operated and controlled by a temperature sensing monitor device (28). 耐圧加工処理室(5)内に、不凍水流ポンプ(29)を装着し、耐圧加工処理室(5)の内充填のエチルアルコ−ル添加不凍水等の不凍水(17)の温度分布均等化と積層冷凍物ブロック崩壊幇助遷の為に、水流躍起を起こす、請求項1乃至5記載の、水中又は気中での加圧冷凍室及び加圧解凍室付き冷凍冷蔵庫。  The antifreezing water flow pump (29) is installed in the pressure processing chamber (5), and the temperature distribution of the antifreezing water (17) such as ethyl alcohol-added antifreezing water filled in the pressure processing chamber (5). The refrigerator-freezer with a pressurized freezing room and a pressurized thawing room in water or in the air according to claim 1, wherein a water flow is generated for equalization and the promotion of collapse of the laminated frozen material block. 耐圧加工処理室(5)内に、超音波振動素子(32)を装填して、200KHz迄の周波数帯、及び200KHz乃至2000KHz間の高周波数帯の振動素子を、水中で発振させて波動エネルギ−水中波動を与え、槽内加圧水との相乗効果で、加工処理物(1)の水中冷凍及び水中解凍の高率化、及び水中波動による洗浄効果も加えた、請求項1乃至6記載の、水中又は気中での加圧冷凍室及び加圧解凍室付き冷凍冷蔵庫。  The ultrasonic vibration element (32) is loaded in the pressure-resistant processing chamber (5), and the vibration element in the frequency band up to 200 KHz and the high frequency band between 200 KHz and 2000 KHz is oscillated in water to generate wave energy. The underwater according to claim 1, wherein the underwater wave is given, and a synergistic effect with the pressurized water in the tank is added to increase the rate of underwater freezing and thawing of the processed product (1) and the washing effect by the underwater wave. Or a refrigerator-freezer with a pressurized freezing chamber and a pressurized thawing chamber. 耐圧加工処理室(5)内に超音波振動素子(32)を装填して、200KHz迄の周波数帯及び200KHz乃至2000KHz間の高周波数帯の振動素子を槽内気中で発振させ、1気圧の大気圧と全く異なる槽内加圧の圧密気体での空間波動の気中振動は大きく、加圧処理との相乗効果で、加工処理物(1)の気中冷凍及び気中解凍の、高率化された、請求項1乃至6記載の、水中又は気中での加圧冷凍室及び加圧解凍室付き冷凍冷蔵庫。  The ultrasonic vibration element (32) is loaded in the pressure-resistant processing chamber (5), and the vibration element in the frequency band up to 200 KHz and the high frequency band between 200 KHz and 2000 KHz is oscillated in the air in the tank. The air vibration of the space wave in the pressurized gas in the tank completely different from the atmospheric pressure is large, and the high rate of air freezing and air thawing of the processed product (1) due to the synergistic effect with the pressure treatment The refrigerator-freezer with a pressurization freezing room and a pressurization thawing room of Claims 1 thru / or 6 in which it was made. 地球温暖化の要因である二酸化炭素削減の国際的努力の一助として、本発明が装置する回転機器稼働を利用して、発電機付き回転電動機、又は回転電動機回転軸利用の動力伝達装置による駆動発電機等の自家発電機(28)を装着した、請求項1乃至8記載の、水中又は気中での加圧冷凍室及び加圧解凍室付き冷凍冷蔵庫。  As an aid to international efforts to reduce carbon dioxide, which is a cause of global warming, using the rotating equipment operation of the present invention, driving power generation by a rotating motor with a generator or a power transmission device using a rotating motor rotating shaft A refrigerator-freezer with a pressurized freezer compartment and a pressurized thawing chamber according to claim 1, wherein a self-generator (28) such as a machine is mounted.
JP2007258070A 2007-08-30 2007-08-30 Refrigerator-freezer Pending JP2009058212A (en)

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CN114543413A (en) * 2022-02-23 2022-05-27 海信(山东)冰箱有限公司 Refrigerator and unfreezing control method thereof
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