JP2009052399A - Jig for steel pipe positioning and method for steel pipe immersion - Google Patents

Jig for steel pipe positioning and method for steel pipe immersion Download PDF

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JP2009052399A
JP2009052399A JP2008285510A JP2008285510A JP2009052399A JP 2009052399 A JP2009052399 A JP 2009052399A JP 2008285510 A JP2008285510 A JP 2008285510A JP 2008285510 A JP2008285510 A JP 2008285510A JP 2009052399 A JP2009052399 A JP 2009052399A
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steel pipe
jig
joint
rotating
metal fitting
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JP4829950B2 (en
JP2009052399A5 (en
Inventor
Mitsugi Otsuki
貢 大槻
Akio Souwa
明男 相和
Motoki Oka
扶樹 岡
Kenji Saikai
健二 西海
Isao Aoki
功 青木
Setsu Horikiri
節 堀切
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Kubota Corp
Nippon Steel Corp
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Kubota Corp
Nippon Steel Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To economically and efficiently immerse, while rotating, a pile or a sheet pile embedded in the ground. <P>SOLUTION: A cylindrical jig body with a joint 3 engaged with a joint 4 at an upper end of a steel pipe 1 for positioning construction is provided. Furthermore, a hoist fitting for slinging up the jig body is also used as a rotary metal fitting 6 for rotating the jig body around the cylinder axis, and is integrally and convertibly provided with the jig body. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、鋼管建込み用治具および鋼管沈設方法に関し、詳しくは、杭または矢板として使用される鋼管を必要に応じて回転させながら地中に設置する際に適用される鋼管建込み用治具および鋼管沈設方法に関する。   The present invention relates to a steel pipe erection jig and a steel pipe laying method, and more specifically, a steel pipe erection jig applied when a steel pipe used as a pile or a sheet pile is installed in the ground while rotating as necessary. The present invention relates to a tool and a steel pipe settling method.

近年、杭や矢板などとして鋼管が広く使用されており、従来、鋼管を杭や矢板などとして地中に設置する方法として、鋼管を地上に垂直に建て付けて頭部をハンマーで打撃する打込み工法や、アースオーガー等であらかじめ地盤に形成した孔に鋼管を挿入する埋込み工法や、ソイルセメント柱を築造しながら同時に鋼管杭を沈設したり、ソイルセメント柱築造後に鋼管杭を挿入する方法等が知られている。   In recent years, steel pipes have been widely used as piles and sheet piles. Conventionally, as a method of installing steel pipes underground as piles and sheet piles, a steel pipe is built vertically on the ground and the head is hit with a hammer. Also known are the embedding method in which a steel pipe is inserted into a hole formed in the ground in advance with an earth auger, the method of sinking a steel pipe pile while building a soil cement column, and the method of inserting a steel pipe pile after building a soil cement column. It has been.

このため、鋼管の上部側面には普通、鋼管を吊って杭施工機に建て込むための吊込み用金具が突設されている。また特に、鋼管を回転させながら地中に挿入する場合には、吊込み用金具の他に杭施工機からの回転力を受ける回転用金具が突設される。   For this reason, the hanging metal fitting for suspending a steel pipe and building in a pile construction machine is normally projected on the upper side surface of the steel pipe. In particular, when the steel pipe is inserted into the ground while rotating, a rotating metal fitting that receives the rotational force from the pile construction machine is provided in addition to the hanging metal fitting.

ところで、鋼管どうしを接合する方法として、最近では、現場溶接の信頼性や管理上の問題から溶接継手よりも機械式継手が要望されるようになってきた。   By the way, as a method of joining steel pipes, a mechanical joint has recently been demanded rather than a welded joint from the viewpoint of reliability in field welding and management problems.

機械式継手としては、これまで様々な継手が開発されており、特に当出願人などが開発し、すでに出願もしている雌雄嵌合式の機械式継手(例えば、特許文献1参照)は、継手接続時の泥土などの清掃が容易なことから、上下に接合される下側の鋼管に雄継手を、上側の鋼管に雌継手をそれぞれ形成することにより施工されている。   Various types of mechanical joints have been developed so far. In particular, a male / female fitting type mechanical joint (for example, see Patent Document 1), which has been developed by the present applicant and has been applied for, is a joint connection. Since it is easy to clean mud etc., it is constructed by forming a male joint on the lower steel pipe joined up and down and a female joint on the upper steel pipe.

特開平11−36285号公報JP 11-36285 A

しかし、吊込み用金具と回転用金具はともに、各鋼管の上部側面に溶接によって取付ける必要があるため、これら金具の製作と取付けに多大な労力とコストがかかる等の問題があった。   However, since both the hanging metal fitting and the rotating metal fitting need to be attached to the upper side surface of each steel pipe by welding, there are problems such as a great amount of labor and cost for the production and attachment of these metal fittings.

また、雌雄嵌合方式の機械式継手を有する鋼管を回転させながら地中に挿入する場合、杭施工機に設けられた回転力伝達用の回転用キャップを該鋼管杭上部に固設された回転用金具に嵌合する必要があるが、回転用金具は雄継手の下方部に突設されているため、回転用キャップを嵌合させる際に、雄継手部が邪魔になって回転用金具に嵌合できなかったり、雄継手に接触して雄継手を損傷してしまうおそれがある等の問題があった。   In addition, when a steel pipe having a male / female fitting type mechanical joint is inserted into the ground while rotating, a rotating cap for rotation force transmission provided in the pile construction machine is fixed to the upper part of the steel pipe pile. It is necessary to fit the metal fittings for rotation, but the metal fittings for rotation protrude from the lower part of the male joint. There have been problems such as failure to fit or damage to the male joint by contact with the male joint.

従って、本発明の目的は、上記問題点を解消し、特に回転させながら杭または矢板として地中に設置される鋼管の建込みと沈設施工をきわめて効率的に行えるようにした鋼管建込み用治具および鋼管沈設方法を提供するところにある。   Accordingly, an object of the present invention is to solve the above-mentioned problems, and in particular, a steel pipe erection treatment that enables the construction and subsidence of a steel pipe installed in the ground as a pile or a sheet pile to be rotated extremely efficiently. Is to provide tools and steel pipe laying method.

本発明の第1の特徴構成は、図1,2に例示するごとく、杭または矢板として設置される鋼管1の上端部に形成された継手と係合される継手の下端部に、少なくとも2個の回転用金具6を外周部にそれぞれ有するところにある。   As illustrated in FIGS. 1 and 2, the first characteristic configuration of the present invention is at least two at the lower end of the joint engaged with the joint formed at the upper end of the steel pipe 1 installed as a pile or a sheet pile. The rotating metal fittings 6 are respectively provided on the outer periphery.

本発明の第1の特徴構成によれば、特に回転させながら杭または矢板として地中に設置される沈設施工をきわめて経済的、かつ、効率的に行うことができる。
つまり、従来は、極厚の回転用金具を各鋼管の上部側面に溶接によって取付けておく必要があったため、それだけ回転用金具の数が多くなり、回転用金具の製作と各鋼管に対する取付け作業に多大な労力とコストがかかるものであった。
ところが、外周部に回転用金具を取付けた鋼管建込み用治具を使用する本発明のものだと、鋼管の上端部に形成された継手に前記鋼管建込み用治具を係合接続させるだけで鋼管の上部側面に回転用金具を設けたのと同じ構成にでき、かつ、施工後は前記鋼管建込み用治具の係合接続を解除して繰り返し使用することが可能なため、鋼管の建込みと沈設施工に際して、あらかじめ各鋼管の上部側面に溶接によって取付けておく必要があった極厚の回転用金具を鋼管自体に設ける必要がなくなり、その数を大幅に省略することができる。
また、鋼管建込み用治具は、鋼管の上端部に形成された継手と係合接続可能で、かつ、その外周部に回転用金具を取付け可能な長さがあれば良いため、鋼管建込み用治具における杭軸芯方向の長さを短く形成することができる。そのため、前記鋼管建込み用治具を長い鋼管に対して使用したとしても、鋼管全体としてさほど長くなることなく鋼管の上端側面に回転用金具を設けたのと同じ構成にすることができる。
その結果、鋼管の長さに関係なく利用することができ、大幅なコストダウンが図れると共に、沈設施工の作業性を向上させることができる鋼管建込み用治具を提供できるようになった。
According to the 1st characteristic structure of this invention, the subsidence construction installed in the ground as a pile or a sheet pile can be performed very economically and efficiently, especially rotating.
In other words, in the past, it was necessary to attach an extremely thick metal fitting for rotation to the upper side of each steel pipe by welding, so the number of metal fittings for rotation increased accordingly, making it possible to manufacture the metal fittings for rotation and attach them to each steel pipe. It took a lot of labor and cost.
However, in the case of the present invention that uses a steel pipe erection jig with a rotating metal fitting attached to the outer periphery, the steel pipe erection jig is simply engaged and connected to a joint formed on the upper end of the steel pipe. Therefore, it is possible to use the same structure as that provided with a metal fitting for rotation on the upper side surface of the steel pipe, and after the construction, the engagement connection of the steel pipe erection jig can be released and used repeatedly. It is no longer necessary to provide the steel pipe itself with extra-thickness metal fittings that had to be attached to the upper side surfaces of the steel pipes by welding in advance during installation and subsidence work, and the number thereof can be greatly omitted.
In addition, the steel pipe erection jig can be engaged and connected to a joint formed on the upper end of the steel pipe, and it only needs to be long enough to attach a metal fitting for rotation to the outer periphery. The length of the jig axis in the pile axis direction can be reduced. Therefore, even if the steel pipe erection jig is used for a long steel pipe, the entire structure of the steel pipe can be made the same as that provided on the upper end side surface of the steel pipe without becoming so long.
As a result, it is possible to provide a steel pipe erection jig that can be used regardless of the length of the steel pipe, can greatly reduce the cost, and can improve the workability of the installation work.

本発明の第2の特徴構成は、図1,2に例示するごとく、回転用金具6は貫通孔6aを有するところにある。   As illustrated in FIGS. 1 and 2, the second characteristic configuration of the present invention is that the rotating metal fitting 6 has a through hole 6 a.

本発明の第2の特徴構成によれば、本発明の第1の特徴構成による上述の作用効果を叶えることができるのに加えて、別途支持部を設けることなく鋼管建込み用治具を移動可能に吊り支持することができる。
つまり、鋼管建込み用治具を鋼管の上端部に形成された継手に嵌合接続させようとした場合、鋼管軸芯方向への近接移動により両者を嵌合させる必要があるため、鋼管建込み用治具を移動可能に支持する必要がある。そのため、鋼管建込み用治具に支持部を設ける必要が生じるが、本発明のものだと、回転用金具に貫通孔を設けるだけの構成で、貫通孔に吊りワイヤー等を通したり、またはフック等を引っ掛けたりすることが可能となるから、別途支持部を設けることなく鋼管建込み用治具を移動可能に吊り支持することができる。
その結果、回転用金具に鋼管建込み用治具を吊り支持する際の吊込み用金具を兼ねさせることができるから、その分の部材点数を減らすことができ、別途支持部を設けるものに比して、取付けの手間及び部材コストを低減することができるようになった。
According to the second characteristic configuration of the present invention, in addition to achieving the above-described operational effects of the first characteristic configuration of the present invention, the steel pipe erection jig can be moved without providing a separate support portion. The suspension can be supported as possible.
In other words, when trying to fit and connect a steel pipe erection jig to the joint formed at the upper end of the steel pipe, it is necessary to fit both of them by proximity movement in the axial direction of the steel pipe. It is necessary to support the jig for movement. Therefore, it is necessary to provide a support part for the steel pipe erection jig. However, in the present invention, it is only necessary to provide a through hole in the rotating bracket. Therefore, the steel pipe erection jig can be suspended and supported without being provided with a separate support portion.
As a result, it is possible to make the rotating bracket also serve as a hanging bracket when hanging and supporting a steel pipe erection jig, so that the number of parts can be reduced, compared to a separate support portion. As a result, it is possible to reduce the installation effort and member cost.

本発明の第3の特徴構成は、図1〜3に例示するごとく、鋼管1の上端部に形成された継手に係合される継手は雌継手3であるところにある。   The third characteristic configuration of the present invention is that the joint engaged with the joint formed on the upper end portion of the steel pipe 1 is a female joint 3 as illustrated in FIGS.

本発明の第3の特徴構成によれば、本発明の第1又は2の特徴構成による上述の作用効果を叶えることができるのに加えて、雄継手の損傷を防止することができる。
つまり、例えば、従来のように鋼管の上端に雄継手を設けると共に、雄継手の下方部に回転用金具を突設させたものだと、回転力伝達用の回転用キャップを回転用金具に嵌合させようとした場合、雄継手が邪魔になって回転用金具に嵌合できなかったり、雄継手に回転用キャップが接触して雄継手を損傷してしまうおそれがあった。
また、雄継手が損傷した場合は、修理に時間がかかるだけでなく、損傷が激しい場合には鋼管自体を取り替える必要性を生じるため手間のかかるものであった。
ところが、本発明のものだと、鋼管建込み用治具の雌継手を嵌合させることによって、前記雄継手が外に露出しないように保護することができるから、前記回転用キャップが雄継手に接触して雄継手を損傷してしまうといったことを防止することができる。
その結果、雄継手の修理や鋼管自体の取り替えを行う必要性がなくなるため、鋼管の建込み及び回転による沈設施工の作業性を向上させることができるようになった。
According to the third characteristic configuration of the present invention, it is possible to prevent the male joint from being damaged, in addition to achieving the above-described operational effects of the first or second characteristic configuration of the present invention.
In other words, for example, when a male joint is provided at the upper end of a steel pipe as in the prior art and a rotating bracket is projected from the lower part of the male joint, a rotating cap for transmitting torque is fitted into the rotating bracket. When trying to match, there was a possibility that the male joint could get in the way and could not be fitted to the rotating bracket, or the rotating cap could come into contact with the male joint and damage the male joint.
In addition, when the male joint is damaged, not only does it take a long time to repair, but if the damage is severe, it takes time to replace the steel pipe itself.
However, according to the present invention, the male joint can be protected from being exposed to the outside by fitting the female joint of the steel pipe erection jig. It is possible to prevent the male joint from being damaged due to contact.
As a result, there is no need to repair the male joint or replace the steel pipe itself, so that the workability of the laying work by the construction and rotation of the steel pipe can be improved.

本発明の第4の特徴構成は、図6に例示するごとく、杭または矢板として設置される鋼管1の上端部に形成された継手に請求項1、2または3の鋼管建込み用治具14を嵌合させて取付け、次に回転用金具6を杭施工機の回転用キャップ18に嵌合させ、かつ回転用キャップ18で鋼管1を必要に応じて回転させながら地中に沈設するところにある。   As illustrated in FIG. 6, the fourth characteristic configuration of the present invention is a steel pipe erection jig 14 according to claim 1, 2, or 3 at a joint formed at an upper end portion of a steel pipe 1 installed as a pile or a sheet pile. And then fitting the rotating metal fitting 6 to the rotating cap 18 of the pile construction machine, and setting the steel pipe 1 in the ground while rotating the steel pipe 1 with the rotating cap 18 as necessary. is there.

本発明の第4の特徴構成によれば、特に回転させながら杭または矢板として地中に設置される鋼管の沈設施工をきわめて経済的、かつ、効率的に行うことができる。
つまり、外周部に回転用金具を取付けた鋼管建込み用治具を使用する本発明のものだと、鋼管の上端部に形成された継手に前記鋼管建込み用治具を嵌合接続させるだけで鋼管の上部側面に回転用金具を設けたものと同じ構成にでき、かつ、施工後は前記鋼管建込み用治具の係合を解除して繰り返し使用することが可能なため、鋼管の沈設施工に際して、あらかじめ各鋼管の上部側面に溶接によって取付けておく必要があった極厚の回転用金具を鋼管自体に設ける必要がなくなり、その数を大幅に省略することができると共に、鋼管建込み用治具の雌継手を嵌合させることによって、鋼管の上端部に設けた雄継手が外に露出しないように保護できるから、回転用キャップを回転用金具に嵌合させようとしたときに、雄継手が邪魔になったり、接触して雄継手を損傷してしまうといったことを防止できる。
その結果、沈設施工の作業性を向上できると共に、大幅なコストダウンを図ることができる鋼管沈設方法を提供できるようになった。
According to the 4th characteristic structure of this invention, the substituting construction of the steel pipe installed in the ground as a pile or a sheet pile can be performed very economically and efficiently, especially rotating.
In other words, in the case of the present invention that uses a steel pipe erection jig with a rotating metal fitting attached to the outer peripheral part, only the steel pipe erection jig is fitted and connected to a joint formed at the upper end of the steel pipe. The steel pipe can be installed in the same way as the one provided with the rotating metal fitting on the upper side of the steel pipe, and after the construction, the steel pipe erection jig can be released and repeatedly used. During construction, it is no longer necessary to install extra-thick rotating metal fittings on the steel pipe itself, which had to be attached to the upper side surface of each steel pipe in advance. By fitting the female joint of the jig, it is possible to protect the male joint provided at the upper end of the steel pipe from being exposed to the outside, so when trying to fit the rotating cap to the rotating bracket, If the fitting gets in the way or Possible to prevent such they would damage the male joint and.
As a result, it has become possible to provide a steel pipe laying method that can improve the workability of the laying work and can greatly reduce the cost.

本発明の第5の特徴構成は、図6に例示するごとく、上端部に継手と吊込み用金具5がそれぞれ突設され、杭または矢板として設置される鋼管1の上端部に請求項1、2または3の鋼管建込み用治具14を双方の継手を嵌合させて取付け、次に吊込み用金具5を利用して鋼管建込み用治具14とともに鋼管1を吊り上げて建て込み、次に回転用金具6を杭施工機の回転用キャップ18に嵌合させ、次に回転用キャップ18で鋼管1を必要に応じて回転させながら地中に沈設するところにある。   As illustrated in FIG. 6, the fifth characteristic configuration of the present invention is characterized in that the joint and the hanging metal fitting 5 protrude from the upper end portion, respectively, and the upper end portion of the steel pipe 1 installed as a pile or a sheet pile is Two or three steel pipe erection jigs 14 are attached by fitting both the joints, and then the steel pipe 1 is lifted together with the steel pipe erection jig 14 using the hoisting bracket 5 and then installed. The rotating metal fitting 6 is fitted into the rotating cap 18 of the pile construction machine, and the steel pipe 1 is then submerged in the ground while rotating the steel pipe 1 with the rotating cap 18 as necessary.

本発明の第5の特徴構成によれば、特に回転させながら杭または矢板として地中に設置される鋼管の建込みと沈設施工をきわめて経済的、かつ、効率的に行うことができる。
つまり、外周部に回転用金具を取付けた鋼管建込み用治具を使用する本発明のものだと、鋼管の上端部に形成された継手に前記鋼管建込み用治具を嵌合接続させるだけで鋼管の上部側面に回転用金具を設けたものと同じ構成にでき、かつ、施工後は前記鋼管建込み用治具を繰り返し使用することが可能なため、鋼管の沈設施工に際して、あらかじめ各鋼管の上部側面に溶接によって取付けておく必要があった極厚の回転用金具の係合接続を解除して鋼管自体に設ける必要がなくなり、その数を大幅に省略することができると共に、吊込み用金具を利用して鋼管建込み用治具とともに鋼管を吊り上げて建込むことができる。
鋼管建込み用治具の雌継手を鋼管の上端部に設けた雄継手に嵌合接続させることによって、雄継手が外に露出しないように保護できるから、回転用キャップを回転用金具に嵌合させようとしたときに、雄継手が邪魔になったり、接触して雄継手を損傷してしまうといったことを防止できる。
その結果、鋼管の建て込みと回転による沈設施工の作業性を向上できると共に、大幅なコストダウンを図ることができる鋼管沈設方法を提供できるようになった。
According to the fifth characteristic configuration of the present invention, it is possible to extremely efficiently and efficiently perform the erection and substituting work of the steel pipe that is installed in the ground as a pile or a sheet pile in particular while being rotated.
In other words, in the case of the present invention that uses a steel pipe erection jig with a rotating metal fitting attached to the outer peripheral part, only the steel pipe erection jig is fitted and connected to a joint formed at the upper end of the steel pipe. Since the steel pipe erection jig can be used repeatedly after the construction, it is possible to use the steel pipe erection on the upper side of the steel pipe. It is no longer necessary to disengage and connect the extra-thick rotating metal fittings that had to be welded to the upper side surface of the steel pipe, so that the number of steel pipes can be greatly reduced, and for suspension purposes. A steel pipe can be lifted and built together with a steel pipe erection jig using a metal fitting.
By fitting and connecting the female joint of the steel pipe erection jig to the male joint provided at the upper end of the steel pipe, it is possible to protect the male joint from being exposed to the outside. It is possible to prevent the male joint from getting in the way or coming into contact and damaging the male joint when trying to do so.
As a result, it has become possible to provide a steel pipe laying method that can improve the workability of the laying work by erection and rotation of the steel pipe and can achieve a significant cost reduction.

以下に本発明の実施の形態を図面に基づいて説明する。   Embodiments of the present invention will be described below with reference to the drawings.

図1〜図5は、この発明に係る鋼管建込み用治具の一例を示し、図において、杭または矢板として使用される鋼管1と同径の筒体2の下端部に、機械式継手として雌雄嵌合式継手の一方の雌継手3が突設され、この雌継手3と接合される他方の雄継手4が鋼管1の上端部に吊込み用金具5とともに突設されている。   1 to 5 show an example of a steel pipe erection jig according to the present invention. In the figure, as a mechanical joint at the lower end of a cylindrical body 2 having the same diameter as a steel pipe 1 used as a pile or a sheet pile. One female joint 3 of the male-female fitting type joint is projected, and the other male joint 4 joined to the female joint 3 is projected from the upper end portion of the steel pipe 1 together with the hanging fitting 5.

また、筒体2の外周部には埋込み工法などで鋼管1を回転させながら地中に挿入する際、杭施工機からの回転力を受ける回転用金具6が突設されている。   Moreover, when inserting the steel pipe 1 into the ground while rotating the steel pipe 1 by an embedding method or the like on the outer peripheral portion of the cylindrical body 2, a rotating metal fitting 6 that receives a rotational force from a pile construction machine is projected.

筒体2は鋼管1とほぼ同じ外径の鋼管から形成され、一方雌継手3は鋳造または鍛造、あるいは板厚の厚い鋼管を機械加工する等して形成され、かつ筒体2の下端部に一体的に溶接されている。なお、筒体2は雌継手3と同じように鋳造などで形成され、筒体2の下端部に雌継手3が直接形成されていてもよい。   The cylindrical body 2 is formed from a steel pipe having substantially the same outer diameter as that of the steel pipe 1, while the female joint 3 is formed by casting or forging, or machining a thick steel pipe, and is formed at the lower end of the cylindrical body 2. It is welded together. The cylindrical body 2 may be formed by casting or the like in the same manner as the female joint 3, and the female joint 3 may be directly formed at the lower end portion of the cylindrical body 2.

雌継手3の内側には少なくとも1個のキー溝7が形成され、キー溝7内にリングキー8が挿入されている。キー溝7は雌継手3の円周方向に所定長さ連続し、かつ雌継手3の円周方向に所定間隔おきに形成されているか、もしくは雌継手3の円周方向に環状(リング状)に連続して形成され、さらに何れの場合にも一段ないし複数段(例えば二段)に形成されている。   At least one key groove 7 is formed inside the female joint 3, and a ring key 8 is inserted into the key groove 7. The key grooves 7 are continuous for a predetermined length in the circumferential direction of the female joint 3 and are formed at predetermined intervals in the circumferential direction of the female joint 3, or are annular (ring-shaped) in the circumferential direction of the female joint 3 In any case, it is formed in one stage or a plurality of stages (for example, two stages).

リングキー8は、鋼管1を吊り込む際の荷重に充分耐えられる大きさ(断面および長さ)に形成され、例えば雌継手3の円周方向に沿って所定長さ連続し、かつキー溝7内に嵌め込めるような大きさの矩形断面形、凸形断面形あるいは凹形断面形に形成されている。   The ring key 8 is formed in a size (cross section and length) that can sufficiently withstand the load when the steel pipe 1 is suspended, and is continuous for a predetermined length along the circumferential direction of the female joint 3, for example, and the key groove 7 It is formed in a rectangular cross-sectional shape, a convex cross-sectional shape, or a concave cross-sectional shape that is large enough to fit inside.

さらに、雌継手3の外側からキー溝7内にセットボルト9がそれぞれめじ込まれ、セットボルト9の先端がリングキー8にそれぞれ連結されていることで、リングキー8はキー溝7内にそれぞれ保持されている。   Further, the set bolt 9 is screwed into the key groove 7 from the outside of the female joint 3, and the tip of the set bolt 9 is connected to the ring key 8, so that the ring key 8 is inserted into the key groove 7. Is retained.

そして、セットボルト9を左右に適宜回すことにより、リングキー8は雌継手3の半径方向に移動して雄継手4のキー溝10と係合し、かつキー溝10との係合が解除されるようになっている。   Then, by appropriately turning the set bolt 9 left and right, the ring key 8 moves in the radial direction of the female joint 3 to engage with the key groove 10 of the male joint 4, and the engagement with the key groove 10 is released. It has become so.

雄継手4は雌継手3と同様に鋳造または鍛造、あるいは板厚の厚い鋼管を機械加工する等して形成され、鋼管1の上端部に一体的に溶接されている。   Similar to the female joint 3, the male joint 4 is formed by casting or forging, or machining a thick steel pipe, and is integrally welded to the upper end of the steel pipe 1.

また、雄継手4の略上半分4aは雌継手3に挿入可能な外径に形成され、かつ上半分4aの外周部に前述したキー溝10が形成されている。キー溝10は雄継手4の円周方向に環状に連続して形成され、かつ雌継手3のキー溝7に合わせて一段ないし複数段(例えば二段)に形成されている。   Further, the substantially upper half 4a of the male joint 4 is formed to have an outer diameter that can be inserted into the female joint 3, and the above-described key groove 10 is formed on the outer peripheral portion of the upper half 4a. The key groove 10 is continuously formed annularly in the circumferential direction of the male joint 4, and is formed in one or a plurality of stages (for example, two stages) according to the key groove 7 of the female joint 3.

また、雌継手3の下端部と雄継手4の上端部に複数のキースリット11(本実施形態では8個)がそれぞれ形成されている。キースリット11は雌継手3と雄継手4の双方に跨がり、かつ雌継手3と雄継手4の円周方向に所定間隔おきに形成されている。(図15参照)   A plurality of key slits 11 (eight in this embodiment) are formed in the lower end portion of the female joint 3 and the upper end portion of the male joint 4, respectively. The key slits 11 extend over both the female joint 3 and the male joint 4 and are formed at predetermined intervals in the circumferential direction of the female joint 3 and the male joint 4. (See Figure 15)

そして、このキースリット11内に回転抑えキー12が双方のキースリット11に跨がってそれぞれ嵌め込まれていることで、雌継手3側から雄継手4側に、ひいては筒体2側から鋼管1側に回転力が伝えられるようになっている。   The rotation restraining key 12 is fitted into the key slit 11 so as to straddle both the key slits 11, so that the steel pipe 1 is connected from the female joint 3 side to the male joint 4 side and eventually from the cylindrical body 2 side. The rotational force is transmitted to the side.

なお、回転抑えキー12は固定ボルト13または簡単な溶接によってキースリット11内に固定されている。   The rotation suppression key 12 is fixed in the key slit 11 by a fixing bolt 13 or simple welding.

回転用金具6は筒体2の外周部に溶接することにより1組ないし複数組、突設されている。また、回転用金具6には鋼管建込み用治具(以下「治具14」という)を吊る際の吊込み用金具を兼ねるように、吊りワイヤー等を通すための貫通孔6aが形成されている。   One or more rotating metal fittings 6 project from the outer periphery of the cylindrical body 2 by welding. The rotating metal fitting 6 is formed with a through hole 6a for passing a suspension wire or the like so as to serve as a metal fitting for hanging a steel pipe erection jig (hereinafter referred to as “jig 14”). Yes.

さらに、例えば図6に図示するように、治具14は鋼管1を横に仮置きした状態で鋼管1の上端部に吊って取付けられることから、回転用金具6の部分を吊り上げても治具14が水平状態を保持するように、回転用金具6は治具14の重心を通る線上に突設されている。   Further, as shown in FIG. 6, for example, the jig 14 is hung from the upper end of the steel pipe 1 in a state where the steel pipe 1 is temporarily placed sideways, so that the jig 14 can be lifted even when the portion of the rotating metal fitting 6 is lifted. The rotating metal fitting 6 protrudes on a line passing through the center of gravity of the jig 14 so that 14 maintains a horizontal state.

吊込み用金具5は、鋼管1の中心を通る水平軸線上で互いに対向する2個の金具を1組とし、鋼管1上端の外周部に溶接などで固着することにより1組ないし複数組、突設されている。   The hanging metal fitting 5 is a set of two metal fittings facing each other on the horizontal axis passing through the center of the steel pipe 1 and fixed to the outer periphery of the upper end of the steel pipe 1 by welding or the like. It is installed.

なお、上記説明では、治具14側と鋼管1側に機械式継手として雌雄嵌合式継手の雌継手3と雄継手4がそれぞれ設けられているが、この種の機械式継手に限られるものではなく、例えば雄ねじとねじ孔とからなる簡単な機械式継手が設けられていてもよい。   In the above description, the female joint 3 and the male joint 4 of the male and female fitting type joints are provided as the mechanical joints on the jig 14 side and the steel pipe 1 side, respectively. However, the present invention is not limited to this type of mechanical joint. Alternatively, for example, a simple mechanical joint including a male screw and a screw hole may be provided.

図4と図5はリングキー8の他の例を示し、図4は特に、上下のリングキー8が一体に形成され、かつセットボルト9が兼用されている例を示し、また図5はリングキー8が一段に配置されている例を示したものである。   4 and 5 show another example of the ring key 8. FIG. 4 shows an example in which the upper and lower ring keys 8 are integrally formed and the set bolt 9 is also used, and FIG. An example in which the keys 8 are arranged in one row is shown.

このような構成において、次にこの発明に係る治具14を使った、杭などとして地中に設置される鋼管1の沈設方法を図6(a)〜(g)に基いて説明する。   Next, a method for setting the steel pipe 1 installed in the ground as a pile or the like using the jig 14 according to the present invention will be described with reference to FIGS. 6 (a) to 6 (g).

[1] あらかじめ、治具14のリングキー8はすべて、キー溝7内に挿入しておくものとし、また鋼管1は地上に略水平に横倒しにしておく。 [1] In advance, all the ring keys 8 of the jig 14 are inserted into the key grooves 7, and the steel pipe 1 is laid down substantially horizontally on the ground.

[2] 次に、鋼管1の雄継手4を有する側の近くに治具14をクレーン15等で吊る。そして、人力により双方の材軸が一致するように治具14の位置合わせを行い、そして治具14を鋼管1側に引き寄せて雄継手4の先端側半分4aを雌継手3と嵌合させる。
その際、クレーン15のフック15aは治具14の回転用金具6の孔6aに通した吊りワイヤー16に引っ掛けるが、回転用金具6が治具14の重心を通る位置に突設されていることで、治具14は吊られても水平状態を保持し、かつ治具14の軸芯を鋼管1の軸芯と一致するように回転させることが容易なため、治具14の位置合わせおよび雌金具3と雄金具4との嵌合をきわめて容易に行うことができる。なお、例えば図6(e)に図示するように、片方の回転用金具6のみで治具14を吊り込んでもよい。
[2] Next, the jig 14 is suspended by a crane 15 or the like near the side of the steel pipe 1 having the male joint 4. Then, the jig 14 is aligned so that both the material axes coincide with each other by human power, and the jig 14 is pulled to the steel pipe 1 side to fit the tip side half 4a of the male joint 4 with the female joint 3.
At that time, the hook 15 a of the crane 15 is hooked on the suspension wire 16 that is passed through the hole 6 a of the rotating bracket 6 of the jig 14, but the rotating bracket 6 protrudes from the center of gravity of the jig 14. Thus, since the jig 14 is kept in a horizontal state even when suspended, and the axis of the jig 14 can be easily rotated so as to coincide with the axis of the steel pipe 1, the alignment of the jig 14 and the female The fitting between the metal fitting 3 and the male metal fitting 4 can be performed very easily. For example, as shown in FIG. 6 (e), the jig 14 may be hung only by one rotating metal fitting 6.

[3] 次に、セットボルト9を締め付けてリングキー8をキー溝7から突出させ、かつ先端側を雄継手4のキー溝10に係合する。また、雌継手3と雄継手4のキースリット11内に双方に跨がる回転抑えキー12をそれぞれ嵌め込み、固定ボルト13によってそれぞれ固定する。
なお、回転抑えキー12は簡単なボルト止めで固定してもよいが、治具14に溶接するほうが治具14と鋼管1との連結と切り離しを簡単に行うことができる。
以上の作業で治具14は鋼管1の上端部に完全に固定され、治具14の取付けは完了したことになる。
[3] Next, the set bolt 9 is tightened so that the ring key 8 protrudes from the key groove 7 and the tip side is engaged with the key groove 10 of the male joint 4. Moreover, the rotation suppression key 12 straddling both in the key slit 11 of the female joint 3 and the male joint 4 is each fitted, and it fixes by the fixing bolt 13, respectively.
The rotation restraining key 12 may be fixed with a simple bolt, but it is easier to connect and disconnect the jig 14 and the steel pipe 1 by welding to the jig 14.
With the above operation, the jig 14 is completely fixed to the upper end portion of the steel pipe 1, and the attachment of the jig 14 is completed.

[4] 次に、クレーン15のフック15aを鋼管1の上端部に突設された吊込み用金具5に取付けられた吊りワイヤー16に付け替える。 [4] Next, the hook 15 a of the crane 15 is replaced with a hanging wire 16 attached to the hanging metal fitting 5 protruding from the upper end of the steel pipe 1.

[5] 次に、治具14とともに鋼管1をクレーン15で除々に吊り上げ、そして地上に立ち上げ、図示しない杭の施工機に接続する。 [5] Next, the steel pipe 1 is gradually lifted with the crane 15 together with the jig 14, and then raised to the ground, and connected to a pile construction machine (not shown).

[6] 次に、例えば図6(f)、図6(g)に図示するように、杭の施工機に設けられた回転力伝達用の回転用キャップ18に回転用金具6を嵌合させる。そして、杭の施工機を駆動させ、回転用キャップ18で鋼管1を回転させながら地中に沈設する。なお、図6(f)に図示する回転用キャップ18は、鋼管1を沈設するための孔を先に掘削し、その後、先行掘削した孔に鋼管1を沈設する場合に使用されるものである。
また、図6(g)に図示する回転用キャップ18は、鋼管1の沈設作業と鋼管1を沈設する孔の掘削作業を同時に行う場合に使用されるもので、このため回転用キャップ18の中央部分にアースオーガー等の接続ロッドを通すための開口部18aが設けられており、上部は回転用の図示しないオーガーモーターに接続されている。また、鋼管1を地中に矢板として沈設する場合には、特に鋼管1は回転させなくてもよい。
[6] Next, as shown in FIGS. 6 (f) and 6 (g), for example, the rotating metal fitting 6 is fitted into the rotating cap 18 for transmitting the rotational force provided in the pile construction machine. . Then, the pile construction machine is driven, and the steel pipe 1 is rotated by the rotating cap 18 and is submerged in the ground. Note that the rotation cap 18 illustrated in FIG. 6F is used when the hole for sinking the steel pipe 1 is first excavated, and then the steel pipe 1 is set in the hole excavated earlier. .
Further, the rotating cap 18 shown in FIG. 6 (g) is used when simultaneously performing the setting work of the steel pipe 1 and the excavation work of the hole for setting the steel pipe 1, and for this reason, the center of the rotating cap 18 is used. An opening 18a for passing a connecting rod such as an earth auger is provided in the portion, and the upper part is connected to an auger motor (not shown) for rotation. In addition, when the steel pipe 1 is set as a sheet pile in the ground, the steel pipe 1 does not need to be rotated.

[7] 次に、鋼管1の沈設施工が完了したら、必要に応じて固定ボルト13を弛めて回転抑えキー12を取り出し、またセットボルト9を弛めてリングキー8を雄継手4のキー溝10から抜き取り、リングキー8とキー溝10との係合を解除する。 [7] Next, when the installation of the steel pipe 1 is completed, the fixing bolt 13 is loosened as necessary to remove the rotation restraining key 12, and the set bolt 9 is loosened to connect the ring key 8 to the key of the male joint 4. The ring key 8 and the key groove 10 are disengaged from the groove 10.

以上の作業で治具14は鋼管1の上端部から完全に解き放され、治具14の取外しは完了したことになる。よって、治具14を上に引き上げるだけで雌継手3と雄継手4との係合が外れ、治具14は鋼管1の上端部から離れる。   With the above operation, the jig 14 is completely released from the upper end portion of the steel pipe 1, and the removal of the jig 14 is completed. Therefore, the female joint 3 and the male joint 4 are disengaged simply by pulling up the jig 14, and the jig 14 is separated from the upper end portion of the steel pipe 1.

以下、同様にして一つの治具14を使って2本目、3本目と、多くの鋼管1をきわめて効率的に建て込み、沈設することができる。   In the same manner, the second and third pipes 1 and many steel pipes 1 can be built and set up very efficiently using one jig 14.

なお、上記の施工方法において、上下の鋼管1どうしが雌雄嵌合式の機械式継手で接合される場合、上側の鋼管1には雌継手3が、下側の鋼管1には雄継手4がそれぞれ突設されているが、鋼管1が杭または矢板として地中に設置されるまでの間、継手を保護する必要から、例えば図7と図8に図示するように雌継手3には養生キャップ19が、雄継手4には養生キャップ20がそれぞれ取付けられている。   In the above construction method, when the upper and lower steel pipes 1 are joined by a male and female fitting type mechanical joint, a female joint 3 is provided for the upper steel pipe 1, and a male joint 4 is provided for the lower steel pipe 1. Although it is protruding, it is necessary to protect the joint until the steel pipe 1 is installed in the ground as a pile or a sheet pile. For example, as shown in FIGS. However, a curing cap 20 is attached to each male joint 4.

養生キャップ19と20はそれぞれ、雌継手3と雄継手4と略同径のリング状に形成され、また雌継手3と雄継手4を挿入できるように断面略溝状に形成されている。   The curing caps 19 and 20 are each formed in a ring shape having substantially the same diameter as the female joint 3 and the male joint 4, and are formed in a substantially groove shape in cross section so that the female joint 3 and the male joint 4 can be inserted.

さらに、養生キャップ19には内側から溝状部19a内に突出する固定ねじ21が、養生キャップ20には外側から溝状部20a内に突出する固定ネジ22がそれぞれ螺合されている。なお、固定ねじ21は養生キャップ19の内側に溶接された固定ナット23に、固定ネジ22は養生キャップ20の外側に溶接された固定ナット24にそれぞれ螺合されている。   Further, the curing cap 19 is screwed with a fixing screw 21 protruding into the groove-shaped portion 19a from the inside, and the curing cap 20 is screwed with a fixing screw 22 protruding into the groove-shaped portion 20a from the outside. The fixing screw 21 is screwed to a fixing nut 23 welded to the inside of the curing cap 19, and the fixing screw 22 is screwed to a fixing nut 24 welded to the outside of the curing cap 20.

さらに、雌継手3と雄継手4に取付けられた養生キャップ19と20はそれぞれ、固定ねじ21と22を締め付け、その先端をキー溝7と10に突出させることで雌継手3と雄継手4に仮固定される。   Further, the curing caps 19 and 20 attached to the female joint 3 and the male joint 4, respectively, are fastened to the female joint 3 and the male joint 4 by tightening the fixing screws 21 and 22 and projecting their tips into the key grooves 7 and 10, respectively. Temporarily fixed.

また、固定ねじ21と22を弛め、その先端をキー溝7と10から引き抜くことで、養生キャップ19と20はともに雌継手3と雄継手4から簡単に取り外すことができる。   Further, the curing caps 19 and 20 can be easily detached from the female joint 3 and the male joint 4 by loosening the fixing screws 21 and 22 and pulling out the tips thereof from the key grooves 7 and 10.

また、地中に沈設された鋼管1の上端部に次の鋼管を接合する場合には、例えば図9に図示するように、地中に沈設された鋼管1の上端部に受け台25を設置し、この受け台25の上に鋼管1の上端部に突設された吊込み用金具5を係止させることで、鋼管1の沈下を防止することができる。   Further, when joining the next steel pipe to the upper end of the steel pipe 1 submerged in the ground, for example, as shown in FIG. 9, a cradle 25 is installed at the upper end of the steel pipe 1 submerged in the ground. And the sinking | hanging of the steel pipe 1 can be prevented by latching the metal fitting 5 for protrusion projected from the upper end part of the steel pipe 1 on this cradle 25. FIG.

〔別実施形態〕
以下に他の実施の形態を説明する。
[Another embodiment]
Other embodiments will be described below.

〈1〉 養生キャップは先の実施形態で説明した雌継手3と略同径の一体のリング状に形成すると共に、環状の溝部に雌継手3を挿入して、固定ねじ21を内側から締め付けて雌継手3に養生キャップを仮固定する構成のものに限るものではなく、例えば、図10に示すように、複数の分割リング27(本実施形態では3分割)により雌継手3と略同径のリング状に形成すると共に、分割リング27夫々に複数の固定ねじ取付け片27a(本実施形態では一つの分割リング27に対して2つ)を設け、分割リング27と固定ねじ取付け片27aとの間に雌継手3を挿入して、固定ねじ取付け片27aの外側に溶接された固定ナット23に螺合する固定ねじ21を外側から締め付けることにより、雌継手3に養生キャップ26を仮固定する構成のものであっても良い。
これだと、養生キャップ26が複数の分割リング27により形成されているため、一体のリング状の養生キャップに比して、一つ一つの重量を軽くできるので雌継手3への取付け作業が容易となるだけでなく、固定ねじ取付け片27aを部分的に設けたことにより、リングの外周全てに設けるものに比して養生キャップ26を形成する際の材料を減らすことができるため、製作コストを抑制できると共に、重量を軽量化することが可能となる。
さらに、固定ねじ21を外側から締め付ける構成にしてあるから、雌継手3内部にねじ頭が突出することがないと共に、養生キャップ26の内周面にテーパー面27bを形成してあることにより、掘削装置や攪拌装置等を備えた回転ロッド等を鋼管1内に挿通させる際に、ねじ頭に引っ掛かることが無くなるだけでなく、テーパー面27bによって案内することができるから挿通作業が容易となる。
〈2〉 養生キャップは先の実施形態で説明した雄継手4と略同径の一体のリング状に形成すると共に、環状の溝部に雄継手4を挿入して、固定ねじ22により養生キャップ20を雄継手4に仮固定する構成のものに限るものではなく、例えば、図11に示すように、複数の分割リング29(本実施形態では3分割)により雄継手4と略同径のリング状に形成すると共に、分割リング夫々に複数の係止片29a(本実施形態では一つの分割リング29に対して2つ)を設け、分割リング29と係止片29aとの間に雄継手4を挿入して、分割リング29の外側に溶接された固定ナット24に螺合する固定ねじ22を外側から締め付けることにより雄継手4に養生キャップ28を仮固定する構成のものであっても良い。
これだと、養生キャップ28が複数の分割リング29により形成されているため、一体のリング状の養生キャップに比して、一つ一つの重量を軽くできるので雄継手4への取付け作業が容易となるだけでなく、係止片29aを部分的に設けたことにより、リングの内周全てに設けるものに比して養生キャップ28を形成する際の材料を減らすことができるため、製作コストを抑制できると共に、重量を軽量化することが可能となる。
また、雄継手4と雌継手3を嵌合させたときの姿勢を安定させるために形成してある雄継手4における環状凹部4aに嵌入係合可能な凸部29bを夫々の分割リング29に設ける構成であっても良い。これだと、仮固定したときの養生キャップ28の姿勢を安定させることができる。
尚、固定ねじ22による締め付けは、外側から行うものに限らず、前記係止片29aに固定ナット24を溶接して、固定ねじ22を固定ナット24に螺合して内側から締め付けて雄継手4に養生キャップ28を仮固定するものであっても良い。
〈3〉 雌継手3に取付ける養生キャップ26におけるテーパー面27bは上記実施形態で説明した同厚の板体を内側に折り曲げてテーパー面27bを形成するものに限るものではなく、例えば、図12に示すように、養生キャップ26の内面に雌継手内周面3Aに接当する肉厚形状のテーパー面27bを形成したものであっても良い。
これだと、掘削装置や攪拌装置等を備えた回転ロッド等を鋼管1内に挿通させる際に、テーパー面27bと激しく接触してもテーパー面27bを変形し難くすることができる。
〈4〉 養生キャップ26の形状は上記実施形態で説明したものに限るものではなく、上記実施形態の構成に加えて例えば、図13に示すように、雄継手4と雌継手3を嵌合させたときの姿勢を安定させるために雌継手3における環状凹部3aに嵌入係合可能な凸部27cを設けたものであっても良い。これだと、固定ねじ21の締め付けだけでなく雌継手3における環状凹部3aに凸部27cを嵌入係合させることで、仮固定したときの養生キャップ26の姿勢をさらに安定させることが可能となる。
〈5〉 上記実施形態では、回転抑えキー12を双方のキースリット11に跨る状態に嵌め込んで、2本の固定ボルト13または簡単な溶接によってキースリット11内に固定して筒体2と鋼管1との相対回転を防止し、筒体2側から鋼管1側に回転力が伝えられるように構成した例について説明したが、固定ボルト13の数は2本のものに限らず、図14に示すように、1本の固定ボルト13で回転抑えキー12を取付ける構成のものであっても良い。
つまり、双方のキースリット11に跨る状態に回転抑えキー12を嵌め込んだときの隙間を少なくすることにより、回転抑止キー12自体が固定ボルト13を軸芯として揺動するのを防止でき、キースリット11との係合を外れないようにできるため、1本の固定ボルト13で筒体2と鋼管1との相対回転を防止することが可能となる。そして、固定ボルト13の本数を減らせる分、回転抑えキー12を取付ける際の取付け作業の作業性を向上させることができる。
〈6〉 上記実施形態では、筒体2の外周部に溶接して突設させた2個の回転用金具6夫々に貫通孔6aを形成し、この貫通孔6aに吊りワイヤー16を通して治具14を吊り上げる構成について説明したが、治具14を吊り上げる箇所は回転用金具6だけではなく、図15、図16に示すように筒体2の内周面に吊りワイヤー16を通すための貫通孔30aを形成した複数の吊り用金具30(本実施形態では3個)を溶接して突設させ、夫々の回転用金具6の貫通孔6aと吊り用金具30の貫通孔30aに吊りワイヤー16を通して治具14を吊り上げる構成のものであっても良い。
これだと、2個の回転用金具6だけで治具14を吊り上げた構成のものに比して、吊り上げた治具14の姿勢を安定させることができる。
つまり、2個の回転用金具6だけで治具14を吊り支持するものだと、2点支持となるため治具14の吊り姿勢が不安定となり易いが、上記構成のものだと、さらに治具14を吊り支持するための支持点が増えるため(本実施形態では5点支持となる)治具14の吊り姿勢を安定させることができる。(図18参照)
尚、吊り用金具30を筒体2の内周面に設ける数は上記実施形態の構成に限定されるものではなく、その数は任意である。
〈7〉 また、治具14に、図15、図17、図18に示すような筒体外周面より出退自在な取手部31を設けたものであっても良い。
前記取手部31は、筒体2に形成した取手用の開口2AにU字状に折り曲げ形成した棒材32を挿入し、筒体外周面より棒材32を突出させたときに筒体の内周面に接当して棒材32が筒体2から外に抜け出さないようにその両端部にナット33等を溶接固定して形成されている。
そして、治具14を吊りワイヤー16で吊り上げて搬送する際や、治具14の雌継手3を鋼管1の雄継手4に嵌合させる際等に取手部31を筒体2内から引き出し(図17(a)参照)、取手部31に対する作業員の把持操作によって、治具14搬送時の搬送姿勢を安定させることができると共に、継手同士の位置合わせを行い易くなる。
また、必要でないときは取手部31を筒体2内に引退させる(図17(b)参照)ことで他の作業の邪魔になるのを防止することができる。
<1> The curing cap is formed in an integral ring shape having substantially the same diameter as the female joint 3 described in the previous embodiment, and the female joint 3 is inserted into the annular groove, and the fixing screw 21 is tightened from the inside. For example, as shown in FIG. 10, a plurality of split rings 27 (three splits in the present embodiment) have the same diameter as the female joint 3. In addition to being formed in a ring shape, each of the split rings 27 is provided with a plurality of fixing screw mounting pieces 27a (two in this embodiment for one split ring 27), and between the split ring 27 and the fixing screw mounting pieces 27a. The female joint 3 is inserted into the female joint 3, and the curing cap 26 is temporarily fixed to the female joint 3 by tightening the fixing screw 21 screwed into the fixing nut 23 welded to the outer side of the fixing screw mounting piece 27a. It may be a thing.
In this case, since the curing cap 26 is formed by a plurality of split rings 27, each of the weights can be reduced as compared with the integral ring-shaped curing cap, so that the mounting operation to the female joint 3 is easy. In addition, since the fixing screw mounting piece 27a is partially provided, the material for forming the curing cap 26 can be reduced as compared with that provided on the entire outer periphery of the ring. It can be suppressed and the weight can be reduced.
Further, since the fixing screw 21 is tightened from the outside, the screw head does not protrude into the female joint 3, and the tapered surface 27b is formed on the inner peripheral surface of the curing cap 26, thereby excavating. When inserting a rotating rod or the like equipped with a device, a stirring device or the like into the steel pipe 1, not only is it caught on the screw head, but also the guide can be guided by the tapered surface 27b.
<2> The curing cap is formed in an integral ring shape having substantially the same diameter as the male joint 4 described in the previous embodiment, and the male coupling 4 is inserted into the annular groove, and the curing cap 20 is fixed by the fixing screw 22. For example, as shown in FIG. 11, a plurality of split rings 29 (in this embodiment, three splits) form a ring having substantially the same diameter as the male joint 4. At the same time, each of the split rings is provided with a plurality of locking pieces 29a (two in this embodiment for one split ring 29), and the male joint 4 is inserted between the split ring 29 and the locking pieces 29a. Then, the configuration may be such that the curing cap 28 is temporarily fixed to the male joint 4 by tightening the fixing screw 22 screwed into the fixing nut 24 welded to the outside of the split ring 29 from the outside.
In this case, since the curing cap 28 is formed by a plurality of split rings 29, each of the weights can be reduced as compared with the integral ring-shaped curing cap, so that the mounting work to the male joint 4 is easy. In addition, since the locking piece 29a is partially provided, the material for forming the curing cap 28 can be reduced as compared with that provided on the entire inner periphery of the ring. It can be suppressed and the weight can be reduced.
Each split ring 29 is provided with a convex portion 29b that can be fitted and engaged with the annular concave portion 4a of the male joint 4 formed to stabilize the posture when the male joint 4 and the female joint 3 are fitted. It may be a configuration. In this case, the posture of the curing cap 28 when temporarily fixed can be stabilized.
The tightening with the fixing screw 22 is not limited to the one performed from the outside. The fixing nut 24 is welded to the locking piece 29a, and the fixing screw 22 is screwed into the fixing nut 24 and tightened from the inside to tighten the male joint 4. Alternatively, the curing cap 28 may be temporarily fixed.
<3> The tapered surface 27b of the curing cap 26 attached to the female joint 3 is not limited to the one in which the same thickness plate described in the above embodiment is bent inward to form the tapered surface 27b. For example, FIG. As shown, a thick tapered surface 27b that contacts the inner peripheral surface 3A of the female joint may be formed on the inner surface of the curing cap 26.
In this case, it is possible to make it difficult to deform the tapered surface 27b even if it comes into intense contact with the tapered surface 27b when a rotating rod or the like equipped with a drilling device or a stirring device is inserted into the steel pipe 1.
<4> The shape of the curing cap 26 is not limited to that described in the above embodiment. In addition to the configuration of the above embodiment, for example, as shown in FIG. In order to stabilize the posture at this time, a convex portion 27c that can be fitted and engaged with the annular concave portion 3a of the female joint 3 may be provided. In this case, the posture of the curing cap 26 when temporarily fixed can be further stabilized by not only tightening the fixing screw 21 but also engaging and engaging the convex portion 27c with the annular concave portion 3a of the female joint 3. .
<5> In the above embodiment, the rotation suppression key 12 is fitted in a state straddling both the key slits 11 and fixed in the key slit 11 by the two fixing bolts 13 or simple welding, and the cylinder 2 and the steel pipe 1 is described so that the rotational force is transmitted from the cylindrical body 2 side to the steel pipe 1 side. However, the number of fixing bolts 13 is not limited to two, and FIG. As shown in the drawing, the rotation restraining key 12 may be attached with a single fixing bolt 13.
That is, by reducing the gap when the rotation suppression key 12 is fitted in a state straddling both the key slits 11, it is possible to prevent the rotation suppression key 12 itself from swinging around the fixing bolt 13 as a key. Since the engagement with the slit 11 can be prevented from being disengaged, it is possible to prevent relative rotation between the cylindrical body 2 and the steel pipe 1 with a single fixing bolt 13. And since the number of the fixing bolts 13 can be reduced, the workability of the mounting work when the rotation suppression key 12 is attached can be improved.
<6> In the above embodiment, the through hole 6a is formed in each of the two rotating metal fittings 6 that are welded and protruded from the outer peripheral portion of the cylindrical body 2, and the jig 14 passes through the through hole 6a through the suspension wire 16. However, not only the rotating bracket 6 but also the through hole 30a for passing the suspension wire 16 through the inner peripheral surface of the cylindrical body 2 as shown in FIGS. A plurality of hanging metal fittings 30 (three in this embodiment) are formed by welding and projecting through the through holes 6 a of the rotating metal fittings 6 and the through holes 30 a of the hanging metal fittings 30 through the suspension wires 16. The thing of the structure which lifts the tool 14 may be sufficient.
In this case, the posture of the lifted jig 14 can be stabilized as compared with a structure in which the jig 14 is lifted by only two rotating metal fittings 6.
In other words, if the jig 14 is supported only by the two rotating brackets 6, the suspension position of the jig 14 is likely to be unstable because it is supported at two points. Since the number of support points for supporting the tool 14 is increased (in this embodiment, it is five-point support), the hanging posture of the jig 14 can be stabilized. (See Figure 18)
In addition, the number which provides the metal fitting 30 for a suspension on the internal peripheral surface of the cylinder 2 is not limited to the structure of the said embodiment, The number is arbitrary.
<7> Further, the jig 14 may be provided with a handle portion 31 that can be moved back and forth from the outer peripheral surface of the cylindrical body as shown in FIGS. 15, 17, and 18.
The handle 31 is inserted into a handle opening 2A formed in the cylindrical body 2 by inserting a bar 32 bent into a U-shape, and the bar 32 is projected from the outer peripheral surface of the cylindrical body. It is formed by welding and fixing nuts 33 or the like at both ends so that the bar 32 does not come out of the cylinder 2 by coming into contact with the peripheral surface.
Then, when the jig 14 is lifted by the suspension wire 16 and conveyed, or when the female joint 3 of the jig 14 is fitted to the male joint 4 of the steel pipe 1, the handle portion 31 is pulled out from the cylindrical body 2 (see FIG. 17 (a)), the gripping operation of the operator with respect to the handle portion 31 can stabilize the transport posture during the transport of the jig 14 and facilitate the alignment of the joints.
Further, when it is not necessary, the handle portion 31 can be retracted into the cylindrical body 2 (see FIG. 17B) to prevent other work from being obstructed.

尚、上述のように、図面との対照を便利にするために符号を記したが、該記入により本発明は添付図面の構成に限定されるものではない。   In addition, as mentioned above, although the code | symbol was written in order to make contrast with drawing convenient, this invention is not limited to the structure of an accompanying drawing by this entry.

鋼管建込み用治具の一例を示す分解斜視図An exploded perspective view showing an example of a steel pipe erection jig 鋼管建て込み用治具の一例を示し、(a)はその平面図、(b)はその一部切欠き断面正面図An example of a steel pipe installation jig is shown, (a) is a plan view thereof, and (b) is a partially cutaway sectional front view thereof. 雌継手の一部を示す縦断面図Longitudinal sectional view showing a part of female joint 雄継手の一部を示す縦断面図Longitudinal section showing a part of the male joint 鋼管建て込み用治具の他の例を示し、(a)はその平面図、(b)はその一部切欠き断面正面図The other example of the jig for steel pipe installation is shown, (a) is the top view, (b) is the partially notched cross section front view (a)〜(g)は鋼管建て込み用治具を使った、鋼管の沈設方法を示す工程図(A) ~ (g) is a process diagram showing a method for laying a steel pipe using a steel pipe installation jig 雌継手の養生キャップを示し、(a)はその斜視図、(b)は一部切欠き側面図The curing cap of the female joint is shown, (a) is a perspective view thereof, (b) is a partially cutaway side view. 雄継手の養生キャップを示し、(a)はその斜視図、(b)は一部切欠き側面図A male joint curing cap is shown, (a) is a perspective view thereof, (b) is a partially cutaway side view. 上下の鋼管どうしを接合する方法を示し、(a)はその正面図、(b)は平面図The method of joining upper and lower steel pipes is shown, (a) is a front view thereof, and (b) is a plan view. 雌継手の養生キャップの他の例を示し、(a)はその斜視図、(b)は一部切欠き側面図The other example of the curing cap of a female joint is shown, (a) is the perspective view, (b) is a partially cutaway side view 雄継手の養生キャップの他の例を示し、(a)はその斜視図、(b)は部分拡大断面図Another example of a male cap curing cap is shown, (a) is a perspective view thereof, (b) is a partially enlarged sectional view. 雌継手の養生キャップの他の例を示す部分拡大断面図Partial expanded sectional view which shows the other example of the curing cap of a female joint 雌継手の養生キャップの他の例を示す部分拡大断面図Partial expanded sectional view which shows the other example of the curing cap of a female joint 鋼管建込み用治具の他の例を示す分解斜視図Exploded perspective view showing another example of steel pipe erection jig 鋼管建込み用治具の他の例を示す底面図Bottom view showing another example of steel pipe erection jig 鋼管建込み用治具の他の例を示す縦断側面図Vertical side view showing another example of steel pipe erection jig 鋼管建込み用治具に設けた取手部を示し、(a)はその引退状態、(b)はその突出状態を示す部分拡大断面図The handle part provided in the steel pipe erection jig is shown, (a) is its retracted state, (b) is a partially enlarged sectional view showing its protruding state 鋼管建込み用治具の他の例を示す側面図Side view showing another example of steel pipe erection jig

符号の説明Explanation of symbols

1 杭又は矢板として使用される鋼管
3 雌継手
5 吊込み用金具
6 回転用金具
6a 貫通孔
14 治具(鋼管建込み用治具)
18 回転用キャップ
DESCRIPTION OF SYMBOLS 1 Steel pipe used as a pile or a sheet pile 3 Female joint 5 Hanging bracket 6 Rotating bracket 6a Through hole 14 Jig (steel pipe erection jig)
18 Rotating cap

Claims (3)

建込み用の鋼管の上端の継手と係合される継手を備えた筒状の治具本体を設け、前記治具本体を吊るための吊り用金具と、前記治具本体を筒軸芯周りに回転させるための回転用金具とを兼用化させて前記治具本体に一体に設けてある鋼管建込み用治具。   A cylindrical jig body provided with a joint to be engaged with a joint at the upper end of a steel pipe for erection is provided, a hanging metal fitting for hanging the jig body, and the jig body around the cylinder axis A steel pipe erection jig that is provided integrally with the jig main body, and is also used as a rotating metal fitting for rotation. 前記鋼管と前記治具本体との継手間に介在して前記治具本体から前記鋼管に筒軸芯周りの回転力を伝達する回転抑えキーを嵌め込み自在なキースリットを、治具本体に形成してある請求項1に記載の鋼管建込み用治具。   A key slit is formed in the jig main body, which is interposed between joints of the steel pipe and the jig main body, and can be fitted with a rotation suppression key for transmitting a rotational force around the cylinder axis from the jig main body to the steel pipe. The steel pipe installation jig according to claim 1. 上端部に継手と吊込み用金具がそれぞれ突設され、杭または矢板として設置される鋼管の上端部に、請求項1又は2の鋼管建込み用治具の前記吊り用金具を吊って双方の継手を嵌合させて取付け、次に前記鋼管の吊込み用金具を利用して鋼管建込み用治具とともに鋼管を吊り上げて建て込み、次に回転用金具を杭施工機の回転用キャップに嵌合させ、次に回転用キャップで鋼管を必要に応じて回転させながら地中に沈設することを特徴とする鋼管沈設方法。   A joint and a hanging metal fitting project from the upper end, respectively, and the hanging metal fitting for the steel pipe installation jig according to claim 1 or 2 is hung on the upper end of a steel pipe installed as a pile or a sheet pile. Fit the fittings together and then use the steel pipe suspension fittings to lift and build the steel pipe together with the steel pipe installation jig, and then fit the rotation fitting to the rotation cap of the pile construction machine. Next, the steel pipe is placed in the ground while rotating the steel pipe as necessary with a rotating cap.
JP2008285510A 2000-03-30 2008-11-06 Steel pipe erection jig and steel pipe installation method Expired - Lifetime JP4829950B2 (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
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JP2016216997A (en) * 2015-05-20 2016-12-22 日本車輌製造株式会社 Lifting tool for steel pipe pile connection cap
JP2017031568A (en) * 2015-07-29 2017-02-09 株式会社技研製作所 Press-in method for tubular pile, and connection structure between driving-down device and tubular pile
KR20190114558A (en) * 2018-03-30 2019-10-10 김민규 Pile lifting apparatus and Pile lifting method
KR20190124881A (en) * 2018-04-27 2019-11-06 백남진 Lifting apparatus for pile and construction method thereof
JP7468763B2 (en) 2019-12-24 2024-04-16 株式会社大林組 Pipe lowering device and pipe connecting method

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016216997A (en) * 2015-05-20 2016-12-22 日本車輌製造株式会社 Lifting tool for steel pipe pile connection cap
JP2017031568A (en) * 2015-07-29 2017-02-09 株式会社技研製作所 Press-in method for tubular pile, and connection structure between driving-down device and tubular pile
KR20190114558A (en) * 2018-03-30 2019-10-10 김민규 Pile lifting apparatus and Pile lifting method
KR102131267B1 (en) * 2018-03-30 2020-07-07 김민규 Pile lifting apparatus and Pile lifting method
KR20190124881A (en) * 2018-04-27 2019-11-06 백남진 Lifting apparatus for pile and construction method thereof
KR102161146B1 (en) * 2018-04-27 2020-09-29 주식회사 은명건설 Lifting apparatus for pile and construction method thereof
JP7468763B2 (en) 2019-12-24 2024-04-16 株式会社大林組 Pipe lowering device and pipe connecting method

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