JP2009046728A - Horizontal continuous induction-heating furnace for steel strip, and horizontal continuous heat-treatment method for steel strip using the same - Google Patents

Horizontal continuous induction-heating furnace for steel strip, and horizontal continuous heat-treatment method for steel strip using the same Download PDF

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JP2009046728A
JP2009046728A JP2007213665A JP2007213665A JP2009046728A JP 2009046728 A JP2009046728 A JP 2009046728A JP 2007213665 A JP2007213665 A JP 2007213665A JP 2007213665 A JP2007213665 A JP 2007213665A JP 2009046728 A JP2009046728 A JP 2009046728A
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steel strip
induction heating
furnace
steel
horizontal continuous
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JP4987622B2 (en
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Shigenobu Koga
重信 古賀
Osamu Togawa
修 外川
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Nippon Steel Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a horizontal continuous induction-heating furnace for a steel strip, which includes an induction-heating device having a high-frequency and large output, and to provide a horizontal continuous heat-treatment method for a steel strip using the same. <P>SOLUTION: The horizontal continuous furnace having the induction-heating device has lifting functions installed under rolls for passing a steel plate, which are placed in front and at the back of an induction-heating coil having a longer region than the length of a needle bar that is used when passing the edge of the steel plate, and makes the steel plate avoid contacting with a furnace wall when the needle bar passes and the steel strip passes. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、鋼帯の横型連続誘導加熱炉、及び、それを用いた鋼帯の横型連続熱処理方法に関するものである。特に、高周波数、高出力の誘導加熱での鋼板の熱処理に好適な炉構造を有する鋼帯の横型連続誘導加熱炉、及び、それを用いた鋼帯の横型連続熱処理方法に関するものである。   The present invention relates to a steel strip horizontal continuous induction heating furnace and a steel strip horizontal continuous heat treatment method using the same. In particular, the present invention relates to a horizontal continuous induction heating furnace for a steel strip having a furnace structure suitable for heat treatment of a steel sheet by high frequency, high power induction heating, and a horizontal continuous heat treatment method for a steel strip using the same.

横型炉の炉構造として、特許文献1には、炉内に鋼板搬送用ロールを配置し、鋼板を張力制御して、通板する例が開示されている。特許文献2には、横型炉の炉内での鋼板先端の通板方法及び装置の例が記載されている。また、特許文献3には、横型炉の炉内雰囲気ガス量と炉内空間の関係について記載されている。   As a furnace structure of a horizontal furnace, Patent Document 1 discloses an example in which a steel sheet transport roll is disposed in the furnace, and the steel sheet is tension-controlled to pass through. Patent Document 2 describes an example of a method and an apparatus for passing a steel plate tip in a horizontal furnace. Patent Document 3 describes the relationship between the amount of atmospheric gas in a horizontal furnace and the space in the furnace.

従来の横型炉に準じた誘導加熱装置を有する鋼帯の横型連続誘導加熱炉の炉壁構造の一例を、鋼帯搬送方向に平行で鋼帯面に垂直な断面について、図4に示す。   An example of a furnace wall structure of a horizontal continuous induction heating furnace of a steel strip having an induction heating device according to a conventional horizontal furnace is shown in FIG. 4 for a cross section parallel to the steel strip conveying direction and perpendicular to the steel strip surface.

被加熱物である鋼帯1が熱処理されている状態を、図4(a)に示す。横型炉は、ガス加熱炉2、ソレノイド型誘導加熱装置3、電気加熱・均熱炉4から構成され、鋼帯1は、鋼帯搬送用ロール(昇降機能なし)5で搬送されている。このように、鋼帯1は、鋼帯搬送用ロール5を支点としてカテナリーを形成しながら、上流から下流へと搬送されている。   FIG. 4A shows a state in which the steel strip 1 that is an object to be heated is heat-treated. The horizontal furnace includes a gas heating furnace 2, a solenoid induction heating device 3, and an electric heating / soaking furnace 4, and the steel strip 1 is transported by a steel strip transporting roll 5 (no lifting function). Thus, the steel strip 1 is transported from the upstream to the downstream while forming a catenary with the steel strip transport roll 5 as a fulcrum.

ソレノイド型誘導加熱装置3の拡大図を、図5に示す。ソレノイド型誘導加熱装置3は、鋼板1の周辺雰囲気を誘導加熱コイル周辺雰囲気と遮断する雰囲気ガスシール殻12、鋼板1周辺の雰囲気温度による雰囲気ガスシール殻12への影響を低減する絶縁性断熱材13、被加熱材を加熱する誘導加熱コイル11で構成されている。   An enlarged view of the solenoid induction heating device 3 is shown in FIG. The solenoid-type induction heating device 3 includes an atmosphere gas seal shell 12 that blocks the ambient atmosphere of the steel plate 1 from the ambient atmosphere of the induction heating coil, and an insulating heat insulating material that reduces the influence of the ambient temperature around the steel plate 1 on the atmosphere gas seal shell 12. 13. It is comprised by the induction heating coil 11 which heats a to-be-heated material.

なお、鋼帯1を搬送する鋼帯搬送用ロール(昇降機能なし)5は、一般的に、導電性材料で製作されており、誘導加熱炉内に設置すると、磁気誘導による渦電流により加熱されるので、誘導加熱炉3内部に設置することはできず、ソレノイド型誘導加熱装置3の前後に設置される。   Note that the steel strip transporting roll (without lifting / lowering function) 5 for transporting the steel strip 1 is generally made of a conductive material, and when installed in an induction heating furnace, it is heated by eddy current due to magnetic induction. Therefore, it cannot be installed inside the induction heating furnace 3, and is installed before and after the solenoid induction heating device 3.

ソレノイド型誘導加熱装置3の鋼帯1のパスライン(鋼帯1のサポートロールの上端を結んだライン)から下の炉内高さ{β0:パスライン(鋼帯サポートロールの上端)から絶縁性断熱材13の炉の内側の端部}は、鋼帯1の自重によるカテナリー量と、鋼板と絶縁性断熱材の接触防止の余裕代との和で決定される。 Insulating from the pass line (upper end of the steel strip support roll) from the lower furnace height {β 0 : pass line (upper end of the steel strip support roll) from the pass line of the steel strip 1 of the solenoid type induction heating device 3 (line connecting the upper end of the support roll of the steel strip 1) The inner end of the insulating heat insulating material 13 inside the furnace is determined by the sum of the amount of catenary due to the weight of the steel strip 1 and the margin for preventing contact between the steel plate and the insulating heat insulating material.

一方、鋼帯1の初期通板(以下、ニードリングと称す。)は、横型炉(特に、大型炉)では、鋼板の通板方向に垂直方向の断面の形状がI型、又は、□(中空の長方形)型のニードリングバー7に鋼帯1を接続させ行うことが一般的である。   On the other hand, the initial passing plate (hereinafter referred to as needling) of the steel strip 1 is a horizontal furnace (particularly a large furnace), and the cross-sectional shape perpendicular to the plate passing direction of the steel sheet is I type or □ ( In general, the steel strip 1 is connected to a needling bar 7 of a hollow rectangular shape.

ニードルバー7の全長は、一般的には、鋼帯搬送用ロールからの落下や引っ掛かりが発生しない通板安定性を得るため、鋼帯搬送用ロール5の間隔の約3倍超である。   In general, the total length of the needle bar 7 is more than about three times the interval between the steel strip transport rolls 5 in order to obtain plate-passing stability that does not cause dropping or catching from the steel strip transport rolls.

図4(b)に、鋼帯1のニードリング中の一例を示す。   FIG. 4B shows an example during needling of the steel strip 1.

ニードリングは、ニードルバー7を、鋼帯搬送用ロール5を利用して、上流側から下流側に搬送し、ニードルバー7に接続した鋼帯1を牽引することにより行なう。   Needling is performed by transporting the needle bar 7 from the upstream side to the downstream side using the steel strip transport roll 5 and pulling the steel strip 1 connected to the needle bar 7.

誘導加熱装置の鋼帯のパスライン(鋼帯1のサポートロールの上端を結んだライン)から上の炉内高さ{γ0:パスライン(鋼帯サポートロールの上端)から絶縁性断熱材の炉の内側の端部までの高さ}は、ニードルバーの高さと、ニードルバーと絶縁性断熱材の接触防止の余裕代との和で決定されている。 The height of the furnace inside {γ 0 : pass line (the upper end of the steel strip support roll) from the pass line of the steel strip of the induction heating device (the line connecting the upper ends of the steel strip 1 support roll) The height to the inner end of the furnace is determined by the sum of the height of the needle bar and a margin for preventing contact between the needle bar and the insulating heat insulating material.

なお、鋼帯1の反応生成促進に必要な空間は、一般的には小さく、上記の接触防止の余裕代に内包される。   Note that the space necessary for promoting the reaction generation of the steel strip 1 is generally small and is included in the allowance for preventing contact.

特開平09−324221号公報JP 09-324221 A 特開2000−290731号公報JP 2000-290731 A 特開平08−92632号公報Japanese Patent Laid-Open No. 08-92632

しかしながら、特許文献1〜3に記載のいずれの発明においても、横型加熱装置は、通常のガス加熱方式、又は、電気加熱方式であり、特許文献1〜3のいずれにも、誘導加熱コイルによる加熱を含む装置の記載はない。   However, in any of the inventions described in Patent Documents 1 to 3, the horizontal heating device is a normal gas heating system or an electric heating system. In any of Patent Documents 1 to 3, heating by an induction heating coil is used. There is no description of a device including.

特許文献1には、炉内の鋼板の低張力通板について記載されており、搬送用ロールによる鋼板支持により、カテナリーが発生することは想定されるものの、装置内の空間については記載されていない。特許文献2には、ニードリングについての方法と設備について記載されているが、炉内の空間については記載されていない。   Patent Document 1 describes a low-tension threading plate for a steel plate in a furnace, and although it is assumed that catenary is generated by the steel plate support by the transport roll, it does not describe the space in the apparatus. . Patent Document 2 describes a method and equipment for needling, but does not describe a space in the furnace.

さらに、特許文献3には、炉内の鋼板と雰囲気ガスの反応に関して、雰囲気ガス量と炉内の空間との間の関係に関する記載があり、鋼板と上部内壁表面、又は、下部内壁表面までの距離について、いずれか大きいほうが400mm以下であることが記載されている。   Furthermore, in Patent Document 3, there is a description regarding the relationship between the amount of atmospheric gas and the space in the furnace regarding the reaction between the steel sheet in the furnace and the atmospheric gas, and the steel plate and the upper inner wall surface, or the lower inner wall surface. Regarding the distance, it is described that the larger one is 400 mm or less.

誘導加熱装置を含まない横型加熱装置では、装置内空間の大きさは、ガス加熱方式では、直火装置の場合はバーナーの配置、ラジアントチューブ加熱装置の場合はラジアントチューブの配置、電気加熱方式では、ヒータチューブやヒータエレメントの配置、鋼板搬送用のロールの配置、及び、これらのメンテナンス性への対応から決められている。   In a horizontal heating device that does not include an induction heating device, the size of the space in the device is the gas heating method, the arrangement of the burner in the case of a direct fire device, the arrangement of the radiant tube in the case of a radiant tube heating device, and the electric heating method. Further, the arrangement of the heater tube and the heater element, the arrangement of the roll for conveying the steel plate, and the correspondence to these maintainability are determined.

装置内空間についての記載のある特許文献3においても、その数値は、それほど小さくなく、これまで、装置内空間について厳格な検討が行われることはなかった。   Even in Patent Document 3 that describes the internal space of the apparatus, the numerical value is not so small, and no strict examination has been performed on the internal space of the apparatus until now.

ソレノイド型誘導加熱装置3のコイルの上下の空間距離α0は、(β0+γ0)に、絶縁性断熱材の厚み、雰囲気ガスシール殻の厚み、誘導加熱コイル11と雰囲気ガスシール殻12との距離を足したものとなる。 The spatial distance α 0 above and below the coil of the solenoid type induction heating device 3 is (β 0 + γ 0 ): the thickness of the insulating heat insulating material, the thickness of the atmosphere gas seal shell, the induction heating coil 11 and the atmosphere gas seal shell 12 It will be the sum of the distances.

誘導加熱装置においては、長方形回路2a(高さ)×2b(幅)に電流Iが流れるときの中央の磁界HΦは、
Φ=I√(a2+b2)/(πab)
ただし、I:コイル電流
で与えられる。一般的に、横型の鋼帯の誘導加熱装置においては、b≫aであるので、
Φ≒I/(a)
となる。
In the induction heating device, the central magnetic field when the current I flows through the rectangular circuit 2a (height) × 2b (width) is
H Φ = I√ (a 2 + b 2) / (πab)
However, I is given by a coil current. In general, in an induction heating device for a horizontal steel strip, since b >> a,
HΦ≈I / (a)
It becomes.

即ち、誘導加熱装置の開口部高さ(縦方向)が大きいと、必要な誘導加熱コイルの電流値は大きくなる。   That is, if the opening height (vertical direction) of the induction heating device is large, the necessary current value of the induction heating coil becomes large.

従来法に準じた誘導加熱装置を有する炉では、炉内空間(β0+γ0)が小さくなく、誘導加熱装置のコイルの上下の空間距離α0が大きくなり、結果として、高周波で、かつ、大容量の出力の場合、鋼板を加熱するのに必要な誘導加熱コイル電流は、非常に大きくなるとともに、鋼板に対するコイルの電位も高くなり、実現することが困難である。 In a furnace having an induction heating device according to the conventional method, the space in the furnace (β 0 + γ 0 ) is not small, and the space distance α 0 above and below the coil of the induction heating device is large, resulting in high frequency, and In the case of a large-capacity output, the induction heating coil current required for heating the steel sheet becomes very large, and the potential of the coil with respect to the steel sheet becomes high, which is difficult to realize.

特に、鋼板の周囲の雰囲気が、H2を含む高温の雰囲気中の時は、絶縁性断熱材の厚みが大きくなり、さらに、雰囲気ガスシール殻が必要になることから、なお一層、鋼板を加熱するのに必要な誘導加熱コイル電流は、大きくなるとともに、鋼板に対するコイルの電位も高く、実質上、実現することが不可能である。 In particular, when the atmosphere around the steel plate is in a high-temperature atmosphere containing H 2 , the thickness of the insulating heat insulating material is increased, and furthermore, an atmosphere gas seal shell is required. The induction heating coil current required to do this increases and the coil potential with respect to the steel plate is high, which is virtually impossible to achieve.

また、ニードリングは炉の稼働率等向上の観点から、高温で行われることが一般的であり、結果として、高温での変形(垂れ)抑制のため、ニードルバーの高さは、剛性確保の観点から小さくはならない。そのため、大型炉では、50〜150mmにも達する。   Needling is generally performed at a high temperature from the viewpoint of improving the operating rate of the furnace, and as a result, the height of the needle bar is sufficient to ensure rigidity in order to suppress deformation (sagging) at high temperatures. It is not small from the viewpoint. Therefore, in a large furnace, it reaches 50-150 mm.

また、ソレノイド型誘導加熱装置の内部に、鋼帯搬送用ロールを設置することができないことから、鋼帯搬送用ロールの間隔は、ソレノイド型誘導加熱装置より長くならざるをえなく、ニードルバーに要求される剛性は、さらに大きくなり、高さは、より高くなり、鋼板を加熱するのに必要な誘導加熱コイル電流は、大きくなるとともに、鋼板に対するコイルの電位も高くなり、実現することが不可能である。   In addition, the steel strip transport roll cannot be installed inside the solenoid type induction heating device, so the interval between the steel strip transport rolls must be longer than that of the solenoid type induction heating device. The required stiffness is further increased, the height is increased, the induction heating coil current required to heat the steel sheet is increased, and the coil potential with respect to the steel sheet is also increased, which cannot be realized. Is possible.

そこで、本発明は、上記の課題を有利に解決して、周波数が高く、出力の大きな誘導加熱装置を含む横型炉において、安定して誘導加熱することのできる、鋼帯の横型連続誘導加熱炉、及び、それを用いた鋼帯の横型連続熱処理方法を提供することを目的とするものである。   Accordingly, the present invention advantageously solves the above-described problems, and in a horizontal furnace including an induction heating apparatus having a high frequency and a large output, can perform stable induction heating, and a horizontal continuous induction heating furnace of a steel strip And it aims at providing the horizontal continuous heat processing method of the steel strip using the same.

本発明者らは、上述の課題の解決に向け、高周波数で、かつ、大出力の、被加熱体を加熱する誘導加熱装置を有する横型炉に必要な炉構造について鋭意検討を進めるうち、誘導加熱装置の開口部高さ(縦方向)を決める際に考慮すべきことは、
(a)被加熱物である鋼板と炉壁が接触しないこと、
(b)被加熱物から、昇温にともなう発生物があるときは、発生を促進するのに必要な雰囲気量が保たれていること、及び、
(c)被加熱物を炉内に先導するときに使用するニードルバーが炉壁に接触しないこと
であることを解明した。
In order to solve the above-mentioned problems, the present inventors have conducted research on the furnace structure necessary for a horizontal furnace having a high-frequency and high-power induction heating apparatus for heating an object to be heated. When determining the opening height (vertical direction) of the heating device,
(A) The steel plate that is the object to be heated and the furnace wall are not in contact with each other;
(B) When there is a product accompanying the temperature rise from the object to be heated, the amount of atmosphere necessary to promote the generation is maintained, and
(C) It was clarified that the needle bar used when leading the object to be heated into the furnace does not contact the furnace wall.

上記(a)は、誘導加熱炉内の被加熱物自身の重力によるカテナリー量で規定され、これは、被加熱部のユニットテンションでも変わる。しかし、一般的に、炉内の必要なユニットテンションの上限は、品質(特性、電磁鋼板では磁性)からの制約を受け、カテナリー量を減らすために、ユニットテンションを無闇に上げることはできない。   Said (a) is prescribed | regulated by the amount of catenaries by the gravity of the to-be-heated material in an induction heating furnace, and this changes also with the unit tension of a to-be-heated part. However, in general, the upper limit of the necessary unit tension in the furnace is limited by quality (characteristics, magnetism in the electromagnetic steel sheet), and the unit tension cannot be increased in order to reduce the amount of catenary.

本発明者らは、上記(a)は、被加熱材の熱処理中に必要な量であり、上記(c)は、被加熱材の初期の炉内通板に必要な量(熱処理中に必要な量ではないこと)であり、また、上記(b)は、上記(a)の量に比べ小さいことを着想するに至った。   The inventors (a) is an amount necessary during the heat treatment of the material to be heated, and (c) is an amount necessary for the initial passage of the material to be heated in the furnace (necessary during the heat treatment). The amount of the above (b) is smaller than the amount of (a).

本発明者らは、これらの機能について、さらに詳細な検討を進めた結果、被加熱物の熱処理中と、被加熱材の初期の炉内通板におけるニードリングバー通板中のパスライン位置を変えることにより、上記の課題を解決できることを見出した。   As a result of further detailed investigation of these functions, the present inventors determined the pass line position in the needling bar passing plate during the heat treatment of the heated object and in the initial passing plate of the heated material in the furnace. It was found that the above-mentioned problems can be solved by changing.

本発明は、以上の知見に基づき、さらに検討を進めて、初めてなされたものであり、その要旨は、以下のとおりである。   The present invention has been made for the first time after further studies based on the above findings, and the gist thereof is as follows.

(1)被加熱材である鋼帯を、鋼帯搬送用のロールで連続的に搬送しながら、ソレノイド型誘導加熱装置で加熱する横型連続誘導加熱炉であって、鋼板の先端通板時に使用するニードルバーの長さより長い領域の、上記ソレノイド型誘導加熱装置の前後の鋼板通板用ロールに、昇降機能を付与し、ニードルバー通板時は、ニードルバーと上記ソレノイド型誘導加熱装置の上部内壁表面との接触を回避し、鋼帯通板時は、鋼帯と下部内壁表面との接触を回避することを特徴とする鋼帯の横型連続誘導加熱炉。   (1) A horizontal continuous induction heating furnace that heats a steel strip, which is a material to be heated, with a solenoid-type induction heating device while continuously transporting the steel strip with a roll for transporting the steel strip. A lifting function is provided to the steel sheet passing plate roll before and after the solenoid induction heating device in a region longer than the length of the needle bar to be used. When the needle bar is passed, the needle bar and the upper portion of the solenoid induction heating device are provided. A steel strip horizontal continuous induction heating furnace characterized in that it avoids contact with the inner wall surface and avoids contact between the steel strip and the lower inner wall surface when passing through the steel strip.

(2)前記ソレノイド型誘導加熱装置の炉内空間となる上部内壁表面から下部内壁表面までの間隔を250mm以下とすることを特徴とする前記(1)に記載の鋼帯の横型連続誘導加熱炉。   (2) The horizontal continuous induction heating furnace for a steel strip according to (1), wherein a distance from an upper inner wall surface to a lower inner wall surface, which is a furnace inner space of the solenoid type induction heating device, is 250 mm or less .

(3)前記ソレノイド型誘導加熱装置の下流側及び/又は上流側に、ガス加熱帯、又は、電気加熱の加熱・均熱帯が配設されていることを特徴とする前記(1)又は(2)に記載の鋼帯の横型連続誘導加熱炉。   (3) The gas heating zone or the electric heating heating / soaking zone is disposed on the downstream side and / or the upstream side of the solenoid induction heating device (1) or (2) A horizontal continuous induction heating furnace for steel strips as described in 1).

(4)前記ソレノイド型誘導加熱装置の発振周波数を10kHz以上、出力を100kW以上とすることを特徴とする前記(1)〜(3)のいずれかに記載の鋼帯の横型連続誘導加熱炉。   (4) The horizontal continuous induction heating furnace for steel strips according to any one of (1) to (3), wherein an oscillation frequency of the solenoid induction heating device is 10 kHz or more and an output is 100 kW or more.

(5)前記ソレノイド型誘導加熱装置の鋼板に対する電位を5kV以上とすることを特徴とする前記(1)〜(4)のいずれかに記載の鋼帯の横型連続誘導加熱炉。   (5) The horizontal continuous induction heating furnace for steel strips according to any one of (1) to (4), wherein a potential of the solenoid induction heating device with respect to the steel plate is 5 kV or more.

(6)前記(1)〜(5)のいずれかに記載の横型連続誘導加熱炉を用いて、鋼板を熱処理するに際し、雰囲気ガス温度を750℃以上とすることを特徴とする鋼帯の横型連続熱処理方法。   (6) A steel strip horizontal type characterized in that when the steel plate is heat-treated using the horizontal continuous induction heating furnace according to any one of (1) to (5), the atmospheric gas temperature is set to 750 ° C. or higher. Continuous heat treatment method.

(7)前記鋼帯が、Si≦4.5質量%を含有する冷間圧延された方向性電磁鋼板であることを特徴とする前記(6)に記載の鋼帯の横型連続熱処理方法。   (7) The horizontal continuous heat treatment method for a steel strip according to (6), wherein the steel strip is a cold-rolled grain-oriented electrical steel sheet containing Si ≦ 4.5% by mass.

(8)前記鋼帯が、Cr≦18質量%を含有する冷間圧延されたフェライト系ステンレス鋼板又はマルテンサイト系ステンレス鋼板であることを特徴とする前記(6)に記載の鋼帯の横型連続熱処理方法。   (8) The horizontal continuous steel strip according to (6), wherein the steel strip is a cold-rolled ferritic stainless steel plate or martensitic stainless steel plate containing Cr ≦ 18% by mass. Heat treatment method.

本発明によれば、被加熱物を、高い周波数や、被加熱物に対する高い加熱能力の場合でも、誘導加熱コイルのコイルと鋼板の間に、比較的低い電圧印加により、安定して誘導加熱することができる。それ故、本発明の産業上の効果は計り知れない。   According to the present invention, the object to be heated is stably induction-heated by applying a relatively low voltage between the coil of the induction heating coil and the steel plate even in the case of a high frequency or a high heating capacity for the object to be heated. be able to. Therefore, the industrial effects of the present invention are immeasurable.

本発明を実施するための最良の形態を、図面を参照しながら、以下に説明する。   The best mode for carrying out the present invention will be described below with reference to the drawings.

本発明によるソレノイド型誘導加熱装置を含む鋼帯の横型連続誘導加熱炉の実施例の一例を、鋼帯搬送方向に平行で鋼帯面に垂直な断面について、図1に示す。   An example of an embodiment of a steel strip horizontal continuous induction heating furnace including a solenoid induction heating device according to the present invention is shown in FIG. 1 for a cross section parallel to the steel strip conveying direction and perpendicular to the steel strip surface.

被加熱物である鋼帯1が熱処理されている状態を、図1(a)に示す。横型炉は、ガス加熱炉2、ソレノイド型誘導加熱装置3、電気加熱・均熱炉4から構成され、鋼帯1は、鋼帯搬送用ロール(昇降機能なし)5と、鋼帯搬送用ロール(昇降機能あり)6で搬送されている。   FIG. 1 (a) shows a state where the steel strip 1 which is an object to be heated is heat-treated. The horizontal furnace is composed of a gas heating furnace 2, a solenoid induction heating device 3, and an electric heating / soaking furnace 4, and the steel strip 1 includes a steel strip transport roll (without lifting function) 5 and a steel strip transport roll. (Elevating function is provided) 6.

なお、鋼帯搬送用ロール(昇降機能あり)6は、誘導加熱炉の前後それぞれに、ニードルバーを支えることができる領域で設置されている。また、熱処理中、鋼帯搬送用ロール(昇降機能付き)の高さ位置は、上限位置に位置している。   In addition, the steel strip conveyance roll (with a lifting / lowering function) 6 is installed in an area where the needle bar can be supported before and after the induction heating furnace. Moreover, the height position of the roll for steel strip conveyance (with a raising / lowering function) is located in an upper limit position during heat processing.

このように、鋼帯1は、鋼帯搬送用ロールを支点としてカテナリーを形成しながら、上流から下流へと搬送されている。   Thus, the steel strip 1 is transported from the upstream to the downstream while forming a catenary with the steel strip transport roll as a fulcrum.

ソレノイド型誘導加熱装置3の拡大図を、図2に示す。   An enlarged view of the solenoid induction heating device 3 is shown in FIG.

ソレノイド型誘導加熱装置3は、鋼板1の周辺雰囲気を誘導加熱コイル周辺雰囲気と遮断する雰囲気ガスシール殻12、鋼板1周辺の雰囲気温度の雰囲気ガスシール殻12への影響を低減する絶縁性断熱材13、被加熱材を加熱する誘導加熱コイル11で構成されている。   The solenoid type induction heating device 3 includes an atmosphere gas seal shell 12 that blocks the ambient atmosphere of the steel plate 1 from the atmosphere around the induction heating coil, and an insulating heat insulating material that reduces the influence of the ambient temperature around the steel plate 1 on the atmosphere gas seal shell 12. 13. It is comprised by the induction heating coil 11 which heats a to-be-heated material.

なお、鋼帯1を搬送する鋼帯搬送ロール(昇降機能つき)6は、一般的に、導電性材料で製作されており、ソレノイド型誘導加熱装置3内に設置すると、磁気誘導による渦電流により加熱されるので、ソレノイド型誘導加熱装置3内部に設置することはできず、ソレノイド型誘導加熱装置3の前後に設置されている。   The steel strip transport roll (with lifting function) 6 for transporting the steel strip 1 is generally made of a conductive material, and when installed in the solenoid induction heating device 3, it is caused by eddy current caused by magnetic induction. Since it is heated, it cannot be installed inside the solenoid induction heating device 3, and is installed before and after the solenoid induction heating device 3.

誘導加熱装置の鋼帯のパスライン(鋼帯1のサポートロールの上端を結んだライン)から下の炉内高さ{β0:パスライン(鋼帯サポートロールの上端)から絶縁性断熱材の炉の内側の端部までの高さ}は、鋼帯1の自重によるカテナリー量と、鋼板と絶縁性断熱材の接触防止の余裕代との和で決定される。 From the pass line (line connecting the upper end of the support roll of the steel strip 1) of the induction heating device to the lower furnace height {β 0 : from the pass line (upper end of the steel strip support roll) The height to the inner end of the furnace is determined by the sum of the amount of catenary due to the weight of the steel strip 1 and the allowance for preventing contact between the steel plate and the insulating heat insulating material.

図1(b)に、鋼帯1のニードリングの一例を示す。ニードリングは、ニードルバー7を、鋼帯搬送用ロール5、6を利用して、上流側から下流側に搬送し、ニードルバー7に接続した鋼帯1を牽引することにより行う。   An example of the needling of the steel strip 1 is shown in FIG. Needling is performed by transporting the needle bar 7 from the upstream side to the downstream side using the steel strip transport rolls 5 and 6 and pulling the steel strip 1 connected to the needle bar 7.

ニードルバー7の全長は、一般的には、鋼帯搬送用ロールからの落下や引っ掛かりが発生しない通板安定性を得るため、鋼帯搬送用ロール5、6の間隔の約3倍超である。   The overall length of the needle bar 7 is generally more than about three times the interval between the steel strip transport rolls 5 and 6 in order to obtain the stability of the plate passing through the steel strip transport roll without being dropped or caught. .

以下、ニードリングの方法について、図1(b−1)〜(b−4)に基づいて、順次、説明する。   Hereinafter, the needling method will be sequentially described based on FIGS. 1 (b-1) to (b-4).

1.鋼帯搬送用ロール(昇降機能つき)6を、高さ方向の上限位置に上昇させ、駆動し、鋼帯1に接続したニードルバー7を、その先端が誘導加熱装置3の直前に到達するまで導き、一旦、鋼帯搬送用ロール6の駆動を停止する(図1(b−1)、参照)。   1. The steel strip transporting roll (with lifting function) 6 is raised to the upper limit position in the height direction and driven until the needle bar 7 connected to the steel strip 1 reaches immediately before the induction heating device 3. Then, the driving of the steel strip transporting roll 6 is temporarily stopped (see FIG. 1 (b-1)).

2.鋼板搬送用ロール(昇降機能付き)6を、高さ方向の下限位置に下降させる。ニードルバーも下降している(図1(b−2)、参照)。   2. The steel sheet transport roll (with lifting function) 6 is lowered to the lower limit position in the height direction. The needle bar is also lowered (see FIG. 1 (b-2)).

3.再度、鋼帯搬送用ロールを駆動させ、ニードルバー7を、その尾端が誘導加熱装置の出側(下流側)を出るまで搬送し、駆動を停止する(図1(b−3)、参照)。   3. The steel strip transport roll is driven again, and the needle bar 7 is transported until its tail end exits the outlet side (downstream side) of the induction heating device, and the driving is stopped (see FIG. 1 (b-3), see FIG. 1). ).

4.次に、鋼帯搬送用ロール(昇降機能つき)6を、高さ方向上限位置に上昇させる。ニードルバーも上昇している(図1(b−4)、参照)。この後、再び駆動し、鋼板1のソレノイド型誘導加熱装置3内の先端通板を完了する。   4). Next, the steel strip transporting roll (with lifting function) 6 is raised to the upper limit position in the height direction. The needle bar is also raised (see FIG. 1 (b-4)). Then, it drives again and the front-end | tip plate in the solenoid type induction heating apparatus 3 of the steel plate 1 is completed.

誘導加熱装置の鋼帯の熱処理中のパスライン(鋼帯1のサポートロールの上端を結んだライン)から上の炉内高さは、鋼板の反応に必要な雰囲気循環のための高さと、鋼板と絶縁性断熱材の接触防止の余裕代との和で決定される。   The height inside the furnace above the pass line (the line connecting the upper ends of the support rolls of the steel strip 1) during the heat treatment of the steel strip of the induction heating device is the height for the atmosphere circulation necessary for the reaction of the steel plate, and the steel plate And the margin for preventing contact of the insulating heat insulating material.

なお、鋼帯1の反応生成促進に必要な空間は、一般的には小さく、上記の接触防止余裕に、概ね同じとなる。   In addition, the space required for reaction generation promotion of the steel strip 1 is generally small, and is substantially the same as the contact prevention margin.

誘導加熱炉のコイルの上下の空間距離αは、(β0+γ)に、絶縁性断熱材の厚み、雰囲気ガスシール殻の厚み、誘導加熱コイル11と雰囲気ガスシール殻12との距離を足したものとなる。 The space distance α above and below the coil of the induction heating furnace is obtained by adding the thickness of the insulating heat insulating material, the thickness of the atmosphere gas seal shell, and the distance between the induction heating coil 11 and the atmosphere gas seal shell 12 to (β 0 + γ). It will be a thing.

図3に、図1における鋼帯搬送用ロール(昇降機能つき)6の昇降機構を模式的に示す。ガス加熱炉2、電気加熱・均熱炉4の両方において、基本的に共通の構成である。   In FIG. 3, the raising / lowering mechanism of the steel strip conveyance roll (with raising / lowering function) 6 in FIG. 1 is shown typically. The gas heating furnace 2 and the electric heating / soaking furnace 4 are basically the same configuration.

炉は、外側から、炉殻25、断熱材24で構成され、その内部に、鋼帯搬送用ロール(昇降機能付き)6が設置されている。鋼帯搬送用ロール(昇降機能付き)6は、炉の両側(鋼板の進行方向に対して垂直方向)で、昇降用シリンダー21に支えられた軸受け(図省略)で支持されている。また、鋼帯搬送用ロール(昇降機能付き)6は、ボールジョイント22を介して、駆動源23に結合されている。   The furnace is composed of a furnace shell 25 and a heat insulating material 24 from the outside, and a steel strip transport roll (with a lifting function) 6 is installed therein. The steel strip conveying roll (with lifting function) 6 is supported by bearings (not shown) supported by the lifting cylinder 21 on both sides of the furnace (perpendicular to the traveling direction of the steel sheet). Further, the steel strip carrying roll (with lifting function) 6 is coupled to the drive source 23 via the ball joint 22.

昇降用シリンダー21と炉殻25、及び、鋼帯搬送用ロール(昇降機能付き)6の駆動源への接続軸26と炉殻25の間は、ベローズにて覆われている(図省略)。昇降用シリンダーを昇降させることで、鋼帯搬送用ロール(昇降機能付き)6を昇降する。なお、鋼帯搬送用ロール(昇降機能付き)6の昇降機能は、シリンダー方式に限定されることはなく、電動式でもよい。   Between the elevating cylinder 21 and the furnace shell 25 and the connecting shaft 26 to the drive source of the steel strip transport roll (with elevating function) 6 and the furnace shell 25 are covered with bellows (not shown). The steel strip transport roll (with a lifting function) 6 is moved up and down by moving the lifting cylinder up and down. In addition, the raising / lowering function of the steel strip conveyance roll (with raising / lowering function) 6 is not limited to the cylinder type, and may be an electric type.

このように、本発明によれば、従来法に準じた誘導加熱装置を有する炉に比べ、炉内空間が、(γ0−γ)の分小さくなり、誘導加熱炉のコイルの上下の空間距離が小さくなる。その結果、高周波で、かつ、大容量の出力でも、鋼板を加熱するのに必要な誘導加熱コイル電流は低くなり、鋼板に対するコイルの電位も低くなり、ソレノイド型誘導加熱装置による加熱を実現することが可能となった。 Thus, according to the present invention, the space in the furnace becomes smaller by (γ 0 −γ) than the furnace having the induction heating apparatus according to the conventional method, and the space distance above and below the coil of the induction heating furnace. Becomes smaller. As a result, the induction heating coil current required to heat the steel sheet is reduced and the coil potential relative to the steel sheet is lowered even at high frequency and with a large capacity output, and heating by the solenoid induction heating device is realized. Became possible.

特に、鋼板の周囲の雰囲気が、H2を含む高温の雰囲気の時は、絶縁性断熱材の厚みが大きくなり、さらに、雰囲気ガスシール殻が必要になることから、なお一層、この低減効果は重要である。本発明は、初めて、ソレノイド型誘導加熱装置3による加熱の実現を可能としたものである。 In particular, when the atmosphere around the steel plate is a high-temperature atmosphere containing H 2 , the thickness of the insulating heat insulating material is increased, and furthermore, an atmosphere gas seal shell is required. is important. The present invention makes it possible for the first time to realize heating by the solenoid induction heating device 3.

請求項2に記載の発明は、請求項1に記載の鋼帯の横型連続誘導加熱炉において、ソレノイド型誘導加熱装置の炉内空間の(上部内壁表面〜下部内壁表面)の間隔を250mm以下とすることを特徴とする。250mm超では、コイルに通電するのに必要な電流の値が大きくなりすぎ、かつ、鋼板に対する誘導加熱コイルの電位が高くなりすぎ、設備の実用化が困難であるからである。   According to a second aspect of the present invention, in the horizontal continuous induction heating furnace of the steel strip according to the first aspect, an interval (upper inner wall surface to lower inner wall surface) of the inner space of the solenoid induction heating device is 250 mm or less. It is characterized by doing. If it exceeds 250 mm, the value of the current required to energize the coil becomes too large, and the potential of the induction heating coil with respect to the steel sheet becomes too high, making it difficult to put the equipment to practical use.

請求項3に記載の発明は、請求項1又は2に記載の鋼帯の横型連続誘導加熱炉において、ソレノイド型誘導加熱装置3の上流側及び/又は下流側に、ガス加熱帯、又は、電気加熱の加熱・均熱帯が配置されていることを特徴とする。   The invention according to claim 3 is the horizontal continuous induction heating furnace of the steel strip according to claim 1 or 2, wherein the gas heating zone or the electricity is provided upstream and / or downstream of the solenoid induction heating device 3. It is characterized by heating and soaking in the heat.

ソレノイド型誘導加熱装置3の前後に、上記加熱帯又は加熱・均熱帯が存在しない場合、ニードリングは、ニードリングバー以外の方法でも可能であり、必ずしも本発明を使用しなくても実現可能であるからである。   If the heating zone or the heating / soaking zone does not exist before and after the solenoid induction heating device 3, the needling can be performed by a method other than the needling bar, and can be realized without necessarily using the present invention. Because there is.

請求項4に記載の発明は、請求項1〜3のいずれか1項に記載の鋼帯の横型連続誘導加熱炉において、誘導加熱コイルに通電するコイル電流の鋼帯に対する周波数を10kHz以上、出力を100kW以上とすることを特徴とする。   Invention of Claim 4 is the horizontal continuous induction heating furnace of the steel strip of any one of Claims 1-3. WHEREIN: The frequency with respect to the steel strip of the coil current energized to the induction heating coil is 10 kHz or more, and the output Is 100 kW or more.

誘導加熱コイルに通電するコイル電流の鋼帯に対する周波数を10kHz未満、又は、出力が100kW未満では、鋼板に対する誘導加熱コイルの電位は高くならず、本発明を使用しなくても、設備の実用化が可能であるからである。   When the frequency of the coil current for energizing the induction heating coil is less than 10 kHz or the output is less than 100 kW, the potential of the induction heating coil with respect to the steel sheet does not increase, and the equipment can be put into practical use without using the present invention. This is because it is possible.

請求項5に記載の発明は、請求項1〜4のいずれか1項に記載の鋼帯の横型連続誘導加熱炉において、誘導加熱コイルに通電するコイル電流の鋼帯に対する電位を5kV以上とすることを特徴とする。   According to a fifth aspect of the present invention, in the horizontal continuous induction heating furnace of the steel strip according to any one of the first to fourth aspects, a potential of the coil current energized to the induction heating coil with respect to the steel strip is 5 kV or more. It is characterized by that.

誘導加熱コイル11に通電する誘導加熱コイルの鋼板1に対する電位が5kV未満では、誘導加熱コイル11と鋼帯1の電位差の間の放電抑制に必要な条件が緩和される。本発明の効果が特に得られるのは、この電位が5kV以上の場合である。   When the potential of the induction heating coil energizing the induction heating coil 11 with respect to the steel plate 1 is less than 5 kV, the conditions necessary for suppressing the discharge between the potential difference between the induction heating coil 11 and the steel strip 1 are relaxed. The effect of the present invention is particularly obtained when this potential is 5 kV or more.

請求項6に記載の発明は、請求項1〜5のいずれか1項に記載の鋼帯の横型連続誘導加熱炉を用いて、鋼帯を熱処理する、鋼帯の横型連続熱処理方法において、雰囲気ガスシール殻内を、750℃以上の高温の雰囲気に制御することを特徴とする。   The invention according to claim 6 is a horizontal continuous heat treatment method for steel strip, in which the steel strip is heat treated using the horizontal continuous induction heating furnace for steel strip according to any one of claims 1 to 5. The inside of the gas seal shell is controlled to a high temperature atmosphere of 750 ° C. or higher.

この時、雰囲気ガスシール殻内の雰囲気のH2濃度をH2を1vol%(ドライガス換算)以上とすることが好ましい。雰囲気ガスシール殻内の鋼帯1の周辺の雰囲気のH2濃度が、1vol%(ドライガス換算)未満では、爆発限界からの安全基準未満となるとともに、鋼帯と誘導加熱コイルの間の放電抑制のための効果の低減が大きくないので、H2の濃度は、1vol%(ドライガス換算)以上とする。 In this case, it is preferable that the concentration of H 2 in the atmosphere in the atmospheric gas sealing shell and H 2 1 vol% (dry gas basis) or higher. If the H 2 concentration in the atmosphere around the steel strip 1 in the atmosphere gas seal shell is less than 1 vol% (in terms of dry gas), it becomes less than the safety standard from the explosion limit, and discharge between the steel strip and the induction heating coil Since the reduction of the effect for suppression is not large, the concentration of H 2 is set to 1 vol% (in terms of dry gas) or more.

雰囲気ガスシール殻内の鋼板1の周辺の雰囲気温度が、750℃未満では、誘導加熱コイル2と鋼帯1の電位差の間の放電抑制に必要な条件が緩和される。本発明の効果が特に得られるのは、この雰囲気温度が750℃以上の場合である。   When the ambient temperature around the steel plate 1 in the ambient gas seal shell is less than 750 ° C., the conditions necessary for suppressing discharge between the induction heating coil 2 and the steel strip 1 are relaxed. The effect of the present invention is particularly obtained when the atmospheric temperature is 750 ° C. or higher.

雰囲気ガス温度は、H2の爆発限界からの安全性確保の観点からは、750℃以上とするのが好ましい。ただし、加熱炉の出入側に加熱炉の外部からの大気等の侵入がないように、十分に安全対策がとられた加熱炉では、この雰囲気温度を、750℃以上とする必要はない。 The ambient gas temperature is preferably 750 ° C. or higher from the viewpoint of ensuring safety from the explosion limit of H 2 . However, in a heating furnace in which sufficient safety measures are taken so that no air or the like enters from the outside of the heating furnace on the entrance / exit side of the heating furnace, the atmosphere temperature does not need to be 750 ° C. or higher.

請求項7に記載の発明は、鋼帯が、Si≦4.5質量%を含有する冷間圧延された方向性電磁鋼板であることを特徴とする。   The invention described in claim 7 is characterized in that the steel strip is a cold-rolled grain-oriented electrical steel sheet containing Si ≦ 4.5 mass%.

本発明が処理の対象とする、Si≦4.5質量%を含有する方向性電磁鋼板としては、例えば、特開2002−060842号公報や、特開2002−173715号公報等で開示されている方向性電磁鋼板のような成分系のものであればよく、本発明で、その成分系を特に限定するものではない。   Examples of the grain-oriented electrical steel sheet containing Si ≦ 4.5% by mass, which is the subject of the present invention, are disclosed in, for example, Japanese Patent Application Laid-Open Nos. 2002-060842 and 2002-173715. Any component system such as a grain-oriented electrical steel sheet may be used, and the component system is not particularly limited in the present invention.

本発明により、放電起因欠陥を有利に回避して、方向性電磁鋼帯に、脱炭焼鈍等の熱処理を施すことができるようになった。   According to the present invention, it is possible to advantageously avoid discharge-induced defects and to perform heat treatment such as decarburization annealing on the directional electromagnetic steel strip.

請求項8に記載の発明は、鋼帯が、Cr≦18質量%を含有する冷間圧延されたフェライト系ステンレス鋼板、又は、マルテンサイト系ステンレス鋼板であることを特徴とする。   The invention described in claim 8 is characterized in that the steel strip is a cold-rolled ferritic stainless steel plate or a martensitic stainless steel plate containing Cr ≦ 18% by mass.

本発明が処理の対象とする、Cr≦18質量%を含有するフェライト系ステンレス鋼板としては、JIS G 4305のSUS430やSUS430J1L等の規格鋼種や、特開平05−293595号公報、特開平06−002044号公報、特開平07−118754号公報等で開示されているフェライト系ステンレス鋼板のような成分系のものであればよく、本発明で、その成分系を特に限定するものではない。   Examples of the ferritic stainless steel sheet containing Cr ≦ 18 mass% to be treated by the present invention include standard steel types such as SUS430 and SUS430J1L of JIS G 4305, JP 05-293595 A, and JP 06-002044 A. In the present invention, the component system is not particularly limited, as long as it is a component system such as a ferritic stainless steel sheet disclosed in Japanese Patent Application Laid-Open No. 07-118754.

また、本発明が処理の対象とする、Cr≦18質量%を含有するマルテンサイト系ステンレス鋼板としては、JIS G 4305のSUS410やSUS420J1等の規格鋼種や、特開平07−268561号公報、特開平08−199310号公報等で開示されているマルテンサイト系ステンレス鋼板のような成分系のものであればよく、本発明で、その成分系を特に限定するものではない。   In addition, as the martensitic stainless steel plate containing Cr ≦ 18% by mass to be treated by the present invention, standard steel types such as SUS410 and SUS420J1 of JIS G 4305, JP-A-07-268561, Any component system such as the martensitic stainless steel sheet disclosed in Japanese Patent Application Laid-Open No. 08-199310 may be used, and the component system is not particularly limited in the present invention.

本発明により、放電起因欠陥を有利に回避して、フェライト系ステンレス鋼又はマルテンサイト系ステンレス鋼板の冷延板の光輝焼鈍等の熱処理を施すことができるようになった。   According to the present invention, it is possible to advantageously avoid heat-induced defects and to perform heat treatment such as bright annealing of cold rolled sheets of ferritic stainless steel or martensitic stainless steel sheet.

なお、本発明が処理の対象とする鋼帯としては、ここで例示した方向性電磁鋼板の冷間圧延鋼帯やフェライト系ステンレス鋼板又はマルテンサイト系ステンレス鋼板の冷間圧延鋼帯に限定されることなく、キュリー点を有する鋼帯について全て有効である。   The steel strip to be treated by the present invention is limited to the cold rolled steel strip of the grain-oriented electrical steel sheet exemplified here, the cold rolled steel strip of the ferritic stainless steel plate or the martensitic stainless steel plate. All are valid for steel strips with a Curie point.

(実施例1)
本発明による鋼帯の横型連続誘導加熱炉の一実施例における炉壁構造を、図1及び図2は、模式的に示す。
Example 1
1 and 2 schematically show a furnace wall structure in an embodiment of a horizontal continuous induction heating furnace of a steel strip according to the present invention.

被加熱物である鋼帯1と誘導加熱コイル11の間の雰囲気ガスシール殻12は、SiO2:65質量%、Al23:10質量%、CaO:15質量%を主成分とし、ガラス繊維にしたものを織物とし、ポリイミドを含む溶液を含浸させ、重ねあわせたものを熱間プレスで成形したものであり、厚みは10mmである。雰囲気ガスシール殻12の外側と誘導加熱コイル11の内側との距離は5mmとした。 The atmosphere gas seal shell 12 between the steel strip 1 that is the object to be heated and the induction heating coil 11 is composed mainly of SiO 2 : 65% by mass, Al 2 O 3 : 10% by mass, CaO: 15% by mass, and glass. The fiber is used as a woven fabric, impregnated with a solution containing polyimide, and the laminated product is molded by hot pressing, and the thickness is 10 mm. The distance between the outside of the atmosphere gas seal shell 12 and the inside of the induction heating coil 11 was 5 mm.

絶縁性断熱材13は、Al23:70質量%、SiO2:30質量%を主成分とし、繊維としたもので、厚みは40mmである。雰囲気ガスシール殻12の外側は、空気層である。 The insulating heat insulating material 13 is mainly composed of Al 2 O 3 : 70% by mass and SiO 2 : 30% by mass, and has a thickness of 40 mm. The outside of the atmosphere gas seal shell 12 is an air layer.

誘導加熱装置の鋼帯のパスラインから下の炉内高さは、150mm、パスラインから上の炉内高さは、50mm、また、ニードルバーの高さは100mmで、ニードリング中は、鋼帯搬送用ロールの高さを100mm下げた。   The furnace height below the pass line of the steel strip of the induction heating device is 150 mm, the furnace height above the pass line is 50 mm, and the needle bar is 100 mm high. The height of the belt transport roll was lowered by 100 mm.

鋼帯1の周辺の雰囲気ガスの組成は、H2:75vol%(ドライガス換算)、露点66℃、残部不活性ガスであり、雰囲気ガスの温度は、840℃である。 The composition of the ambient gas around the steel strip 1 is H 2 : 75 vol% (in terms of dry gas), the dew point is 66 ° C., the balance is an inert gas, and the temperature of the ambient gas is 840 ° C.

被加熱物は、Si:3.3質量%、C:0.06質量%、酸可溶性Al:0.028質量%、N:0.008質量%、Mn:0.1質量%、S:0.008質量%、Cr:0.1質量%、P:0.03質量%を含有するスラブを1150℃の温度で加熱した後、2.3mm厚に熱間圧延して鋼帯コイルとし、その後、焼鈍温度1120℃及び920℃の二段焼鈍を施し、さらに、板厚0.22mmまで冷間圧延した鋼板である。   Objects to be heated are: Si: 3.3% by mass, C: 0.06% by mass, acid-soluble Al: 0.028% by mass, N: 0.008% by mass, Mn: 0.1% by mass, S: 0 After heating a slab containing 0.008% by mass, Cr: 0.1% by mass, and P: 0.03% by mass at a temperature of 1150 ° C., it is hot-rolled to a thickness of 2.3 mm to form a steel strip coil. The steel sheet is subjected to two-stage annealing at an annealing temperature of 1120 ° C. and 920 ° C. and further cold-rolled to a plate thickness of 0.22 mm.

このような条件で、ニードリング後、鋼板を通板し、誘導加熱コイルに、鋼帯1に対し、周波数480kHz、出力800kW、鋼帯1の電位に対する電位16kVで加圧した。誘導加熱炉の入側の鋼板の目標温度は500℃、出側の目標温度は720℃である。   Under such conditions, after needling, a steel plate was passed, and the induction heating coil was pressurized against the steel strip 1 at a frequency of 480 kHz, an output of 800 kW, and a potential of 16 kV relative to the potential of the steel strip 1. The target temperature of the steel sheet on the entry side of the induction heating furnace is 500 ° C., and the target temperature on the exit side is 720 ° C.

ニードリングは、炉壁に接触することなく問題なく行われるとともに、鋼板の熱処理中、誘導加熱コイルとの間に放電は起こらず、誘導加熱炉の入側の鋼板の温度498℃、出側の鋼板の温度725℃を得た。   The needling is performed without any problem without contacting the furnace wall, and during the heat treatment of the steel sheet, no discharge occurs between the induction heating coil and the temperature of the steel sheet at the entrance side of the induction heating furnace is 498 ° C. A steel plate temperature of 725 ° C. was obtained.

(実施例2)
実施例1と同じ炉を使用し、以下の条件で、SUS430を通板した。
(Example 2)
Using the same furnace as in Example 1, SUS430 was passed through under the following conditions.

鋼帯1の周辺の雰囲気ガスの組成は、H2:100vol%(ドライガス換算)、露点―60℃であり、雰囲気ガスの温度は、950℃である。 The composition of the ambient gas around the steel strip 1 is H 2 : 100 vol% (in terms of dry gas), the dew point is −60 ° C., and the temperature of the ambient gas is 950 ° C.

被加熱物は、C:0.005質量%、Si:0.1質量%、Mn:0.1%、Cr:15質量%、P:0.02質量%、S:0.01質量%、N:0.01質量%を含有するスラブを1200℃の温度で加熱した後、5.0mm厚に熱間圧延して鋼帯コイルとし、その後、焼鈍温度900℃の焼鈍を施し、さらに、板厚2mmまで冷間圧延した鋼板である。   The object to be heated is C: 0.005% by mass, Si: 0.1% by mass, Mn: 0.1%, Cr: 15% by mass, P: 0.02% by mass, S: 0.01% by mass, N: After heating a slab containing 0.01% by mass at a temperature of 1200 ° C., it is hot-rolled to a thickness of 5.0 mm to form a steel strip coil, and then annealed at an annealing temperature of 900 ° C. It is a steel sheet cold-rolled to a thickness of 2 mm.

このような条件で、ニードリング後、鋼板を通板し、誘導加熱コイルに、鋼帯1に対し、周波数400kHz、出力1000kW、鋼帯1電位に対する電位10kVで加圧した。誘導加熱炉の入側の鋼板の目標温度は530℃、出側の目標温度は800℃である。   Under such conditions, after needling, a steel plate was passed, and the induction heating coil was pressurized against the steel strip 1 at a frequency of 400 kHz, an output of 1000 kW, and a potential of 10 kV with respect to the steel strip 1 potential. The target temperature of the steel sheet on the inlet side of the induction heating furnace is 530 ° C., and the target temperature on the outlet side is 800 ° C.

ニードリングは、炉壁に接触することなく問題なく行われるとともに、鋼板の熱処理中、誘導加熱コイルとの間に放電は起こらず、誘導加熱炉の入側の鋼板の温度540℃、出側の鋼板の温度805℃を得た。   The needling is performed without any problem without contacting the furnace wall, and during the heat treatment of the steel sheet, no discharge occurs between the induction heating coil, the temperature of the steel sheet on the inlet side of the induction furnace is 540 ° C., and the outlet side is heated. A steel plate temperature of 805 ° C. was obtained.

(実施例3)
表1に、実施例1と同様の構成の炉を使用し、誘導加熱装置の鋼帯のパスラインから下の炉内高さと、パスラインから上の炉内高さ、及び、鋼帯に対する誘導加熱コイルの電位を変更して、誘導加熱炉出側の鋼板の温度、及び、放電の有無を確認した試験結果を示す。
(Example 3)
In Table 1, a furnace having the same configuration as that of Example 1 was used, and the furnace height below the pass line of the steel strip of the induction heating apparatus, the furnace height above the pass line, and induction with respect to the steel strip. The test result which changed the electric potential of a heating coil and confirmed the temperature of the steel plate of the induction heating furnace exit side, and the presence or absence of discharge is shown.

被加熱物は、Si:3.3質量%、C:0.06質量%、酸可溶性Al:0.028質量%、N:0.008質量%、Mn:0.1質量%、S:0.008質量%、Cr:0.1質量%、P:0.03質量%を含有するスラブを1150℃の温度で加熱した後、2.3mm厚に熱間圧延して鋼帯コイルとし、その後、焼鈍温度1120℃及び920℃の二段焼鈍を施し、さらに、板厚0.22mmまで冷間圧延した鋼板である。   Objects to be heated are: Si: 3.3% by mass, C: 0.06% by mass, acid-soluble Al: 0.028% by mass, N: 0.008% by mass, Mn: 0.1% by mass, S: 0 After heating a slab containing 0.008% by mass, Cr: 0.1% by mass, and P: 0.03% by mass at a temperature of 1150 ° C., it is hot-rolled to a thickness of 2.3 mm to form a steel strip coil. The steel sheet is subjected to two-stage annealing at an annealing temperature of 1120 ° C. and 920 ° C. and further cold-rolled to a plate thickness of 0.22 mm.

鋼帯1の周辺の雰囲気ガスの組成は、H2:75vol%(ドライガス換算)、露点66℃、残部不活性ガスであり、雰囲気ガスの温度は、840℃である。 The composition of the ambient gas around the steel strip 1 is H 2 : 75 vol% (in terms of dry gas), the dew point is 66 ° C., the balance is an inert gas, and the temperature of the ambient gas is 840 ° C.

このような条件で、鋼板を通板し、誘導加熱コイルの周波数を480kHzとした。鋼板の誘導加熱炉の入側の鋼板の目標温度は500℃、出側の目標温度は720℃である。   Under such conditions, a steel plate was passed, and the frequency of the induction heating coil was set to 480 kHz. The target temperature of the steel sheet on the entry side of the steel sheet induction heating furnace is 500 ° C., and the target temperature on the exit side is 720 ° C.

本発明例のNo.1(炉内高さ200mm)では、鋼板に対する印加電圧16kVで、放電は全く起こらず、誘導加熱炉の出側板温は、到達目標を達成した。   No. of the example of the present invention. At 1 (height in the furnace: 200 mm), no discharge occurred at an applied voltage of 16 kV with respect to the steel plate, and the outlet side plate temperature of the induction heating furnace achieved the attainment target.

比較例のNo.1(炉内高さ300mm)では、鋼板に対する印加電圧16kVで、放電は発生しなかったが、必要な鋼板の加熱を得ることができなかった。   Comparative Example No. In 1 (the height in the furnace 300 mm), an applied voltage to the steel plate was 16 kV and no discharge occurred, but the necessary heating of the steel plate could not be obtained.

さらに、比較例のNo.2(炉内高さ300mm)では、鋼板に対する印加電圧22kVで、コイルと鋼板の間に放電が発生し、電源地絡を招き、鋼板の加熱に至らなかった。   Furthermore, No. of the comparative example. In 2 (height in the furnace 300 mm), an applied voltage of 22 kV to the steel sheet caused a discharge between the coil and the steel sheet, leading to a ground fault in the power source and not heating the steel sheet.

Figure 2009046728
Figure 2009046728

本発明による鋼帯の横型連続誘導加熱炉の一実施例を、鋼帯搬送方向の縦断面で模式的に示す図である。(a)は、鋼帯が熱処理されている状態を示し、(b−1)〜(b−4)は、鋼帯のニードリングの一態様を示す。It is a figure which shows typically one Example of the horizontal continuous induction heating furnace of the steel strip by this invention in the longitudinal cross-section of a steel strip conveyance direction. (A) shows the state by which the steel strip is heat-processed, (b-1)-(b-4) shows the one aspect | mode of the needling of a steel strip. 図1に示す誘導加熱炉の炉壁構造の一例を、鋼帯搬送方向の縦断面で模式的に示す図である。It is a figure which shows typically an example of the furnace wall structure of the induction heating furnace shown in FIG. 1 with the longitudinal cross-section of a steel strip conveyance direction. 図1に示す鋼帯搬送用のロールの昇降機構を模式的に示す図である。It is a figure which shows typically the raising / lowering mechanism of the roll for steel strip conveyance shown in FIG. 従来の鋼帯の横型連続加熱炉に準じた誘導加熱炉を有する一例を、鋼帯搬送方向の縦断面で模式的に示す図である。(a)は、鋼帯が熱処理されている状態を示し、(b)は、鋼帯のニードリングの一態様を示す。It is a figure which shows typically an example which has an induction heating furnace according to the horizontal continuous heating furnace of the conventional steel strip in the longitudinal cross-section of a steel strip conveyance direction. (A) shows the state by which the steel strip is heat-processed, (b) shows the one aspect | mode of the needling of a steel strip. 図4に示す誘導加熱炉の炉壁構造の一例を、鋼帯搬送方向の縦断面で模式的に示す図である。It is a figure which shows typically an example of the furnace wall structure of the induction heating furnace shown in FIG. 4 with the longitudinal cross-section of a steel strip conveyance direction.

符号の説明Explanation of symbols

1 鋼帯
2 ガス加熱炉
3 ソレノイド型誘導加熱装置
4 電気加熱・均熱炉
5 鋼帯搬送用ロール(昇降機能なし)
6 鋼帯搬送用ロール(昇降機能付き)
7 ニードルバー
11 誘導加熱コイル
12 雰囲気ガスシール殻
13 絶縁性断熱材
21 昇降用シリンダー
22 ボールジョイント
23 駆動源
24 断熱材
25 炉殻
26 駆動源との接続軸
DESCRIPTION OF SYMBOLS 1 Steel strip 2 Gas heating furnace 3 Solenoid type induction heating device 4 Electric heating and soaking furnace 5 Steel strip transport roll (no lifting function)
6 Steel strip transport roll (with lifting function)
7 Needle bar 11 Induction heating coil 12 Atmospheric gas seal shell 13 Insulating heat insulating material 21 Lifting cylinder 22 Ball joint 23 Drive source 24 Heat insulating material 25 Furnace shell 26 Connecting shaft to drive source

Claims (8)

被加熱材である鋼帯を、鋼帯搬送用のロールで連続的に搬送しながら、ソレノイド型誘導加熱装置で加熱する横型連続誘導加熱炉であって、
鋼板の先端通板時に使用するニードルバーの長さより長い領域の、上記ソレノイド型誘導加熱装置の前後の鋼板通板用ロールに、昇降機能を付与し、
ニードルバー通板時は、ニードルバーと上記ソレノイド型誘導加熱装置内の上部内壁表面との接触を回避し、鋼帯通板時は、鋼帯と下部内壁表面との接触を回避する
ことを特徴とする鋼帯の横型連続誘導加熱炉。
A horizontal continuous induction heating furnace that heats a steel strip as a material to be heated with a solenoid induction heating device while continuously transporting the steel strip with a roll for transporting the steel strip,
In a region longer than the length of the needle bar used when passing the tip of the steel plate, the steel plate passing roll before and after the solenoid induction heating device is given a lifting function,
When the needle bar is passed, contact between the needle bar and the upper inner wall surface in the solenoid type induction heating device is avoided, and when the steel strip is passed, contact between the steel band and the lower inner wall surface is avoided. A horizontal continuous induction heating furnace for steel strips.
前記ソレノイド型誘導加熱装置の炉内空間となる上部内壁表面から下部内壁表面までの間隔を250mm以下とすることを特徴とする請求項1に記載の鋼帯の横型連続誘導加熱炉。   The horizontal continuous induction heating furnace for steel strip according to claim 1, wherein a distance from an upper inner wall surface to a lower inner wall surface, which is a furnace inner space of the solenoid induction heating device, is 250 mm or less. 前記ソレノイド型誘導加熱装置の下流側及び/又は上流側に、ガス加熱帯、又は、電気加熱の加熱・均熱帯が配設されていることを特徴とする請求項1又は2に記載の鋼帯の横型連続誘導加熱炉。   The steel strip according to claim 1 or 2, wherein a gas heating zone or an electric heating heating / soaking zone is disposed on the downstream side and / or the upstream side of the solenoid induction heating device. Horizontal continuous induction heating furnace. 前記ソレノイド型誘導加熱装置の発振周波数を10kHz以上、出力を100kW以上とすることを特徴とする請求項1〜3のいずれか1項に記載の鋼帯の横型連続誘導加熱炉。   The horizontal continuous induction heating furnace for steel strip according to any one of claims 1 to 3, wherein an oscillation frequency of the solenoid induction heating device is 10 kHz or more and an output is 100 kW or more. 前記ソレノイド型誘導加熱装置の鋼板に対する電位を5kV以上とすることを特徴とする請求項1〜4のいずれか1項に記載の鋼帯の横型連続誘導加熱炉。   The horizontal continuous induction heating furnace for steel strip according to any one of claims 1 to 4, wherein a potential of the solenoid induction heating device with respect to a steel plate is 5 kV or more. 請求項1〜5のいずれか1項に記載の鋼帯の横型連続誘導加熱炉を用いて、鋼帯を熱処理するに際し、雰囲気ガス温度を750℃以上とすることを特徴とする鋼帯の横型連続熱処理方法。   When the steel strip is heat-treated using the horizontal continuous induction heating furnace of the steel strip according to any one of claims 1 to 5, the atmosphere gas temperature is set to 750 ° C or more, and the horizontal shape of the steel strip Continuous heat treatment method. 前記鋼帯が、Si≦4.5質量%を含有する冷間圧延された方向性電磁鋼板であることを特徴とする請求項6に記載の鋼帯の横型連続熱処理方法。   The horizontal continuous heat treatment method for a steel strip according to claim 6, wherein the steel strip is a cold-rolled grain-oriented electrical steel sheet containing Si ≦ 4.5 mass%. 前記鋼帯が、Cr≦18質量%を含有する冷間圧延されたフェライト系ステンレス鋼板又はマルテンサイト系ステンレス鋼板であることを特徴とする請求項6に記載の鋼帯の横型連続熱処理方法。   The horizontal continuous heat treatment method for a steel strip according to claim 6, wherein the steel strip is a cold-rolled ferritic stainless steel plate or a martensitic stainless steel plate containing Cr≤18% by mass.
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