JP2009045914A - Piping structure and peripheral equipment for sending resin or agent - Google Patents

Piping structure and peripheral equipment for sending resin or agent Download PDF

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JP2009045914A
JP2009045914A JP2007241556A JP2007241556A JP2009045914A JP 2009045914 A JP2009045914 A JP 2009045914A JP 2007241556 A JP2007241556 A JP 2007241556A JP 2007241556 A JP2007241556 A JP 2007241556A JP 2009045914 A JP2009045914 A JP 2009045914A
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piping
resin
tank
liquid
feed pump
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Michiaki Urasugi
道明 浦杉
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Abstract

<P>PROBLEM TO BE SOLVED: To provide the structure of an apparatus for conveying a resin or an agent by using no liquid force-feed pump by pressure reducing or pressurizing between a stock tank and a tank for working to deliver a main liquid, in an apparatus for impregnating and injecting the resin or the medicine into wood, and a piping structure for cleaning the force-feed pump used at the time of pressurizing and the peripheral piping, and an apparatus including them. <P>SOLUTION: A bypass piping is conducted at the main liquid sending piping, and the liquid sending of the main piping is moved without power by using a pressure difference from the atmospheric pressure applied to a stock tank 1 within a working tank by using a vacuum tank and a compressor. When the working tank is filled up with the liquid and is pressurized, the working tank is pressurized by a force-feed pump 3 installed on a bypass piping. The cleaning work is conducted by closing the cocks B1, B2 of the main piping , stopping the inflow of the resin or the medicine, injecting the cleaning liquid from the cleaning piping, operating the force feed pump 3 at the bypass piping as a center, and circulating the cleaning liquid. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は硬化剤を添加された樹脂をストックタンクから、作業用タンクに移動する場合、一般的に液送りのための送りポンプを用いる。液送りポンプ内の送り装置である歯車構造かカム構造で送り、配管内を移動させることにより、樹脂または薬液を移動させていた。  In the present invention, when a resin to which a curing agent is added is moved from a stock tank to a working tank, a feed pump for feeding liquid is generally used. The resin or the chemical solution has been moved by feeding through a gear structure or cam structure which is a feeding device in the liquid feed pump and moving the inside of the pipe.

この時、液送りポンプの摩擦から生じる熱や、モ−タ−の熱が送りポンプ内に籠もり、配管に熱を伝える。しかし樹脂は硬化剤を添加したり、1液性の物にも熱変化が起き易い樹脂が多い、また薬剤に置いても、加熱することにより、材質の変化が起き易い。また、送り装置である歯車構造やカム構造により、樹脂または薬剤が過剰に攪拌されている状態になり、変質する場合が多い。  At this time, heat generated by friction of the liquid feed pump and motor heat are trapped in the feed pump and transferred to the piping. However, many resins are hardened by adding a curing agent, and even one-component materials are susceptible to thermal changes, and even when placed in chemicals, changes in material are likely to occur by heating. In addition, the gear structure or cam structure, which is a feeding device, often causes resin or chemicals to be excessively agitated and deteriorated.

これを回避するために、作業用タンクに真空ポンプやコンプレッサ−を取り付け、作業タンク内を減圧また空気加圧することにより、ストックタンクとの間に、大気圧の格差を生じさせ、その大気圧の格差を利用して、配管内を通じて樹脂または薬剤を移動される方法を提供する。  In order to avoid this, a vacuum pump or a compressor is attached to the work tank, and the work tank is depressurized or air-pressurized to create a difference in atmospheric pressure with the stock tank. A method is provided in which a resin or a drug is moved through a pipe using the disparity.

配管内を移動した樹脂を、作業タンク内で加圧する場合、作業タンクにコンプレッサ−を取り付け、空気加圧する場合と、圧力液送りポンプにて液を送り込み、液圧で加圧する場合がある。またコンプレサ−による空気加圧と、圧力液送りポンプによる液圧とが併用が行われる事もある。  When the resin that has moved in the pipe is pressurized in the work tank, a compressor is attached to the work tank and air is pressurized, or the liquid is fed by a pressure liquid feed pump and pressurized by liquid pressure. Further, air pressurization by a compressor and hydraulic pressure by a pressure liquid feed pump may be used in combination.

通常の配管回路は、液送りポンプが送り側配管に取り付けられているため、液送りポンプを中心に、注入配管と残液をストックタンクに戻す戻し配管との配管が必要で、一方通行になるのが一般的である。また、送りポンプは大量の液送りが必要となり、大型の液送りポンプが必要となる。  In the normal piping circuit, the liquid feed pump is attached to the feed-side pipe. Therefore, the piping of the injection pipe and the return pipe that returns the remaining liquid to the stock tank is necessary, mainly for the liquid feed pump. It is common. In addition, the feed pump requires a large amount of liquid feed and a large liquid feed pump.

大型の液送りポンプのため、ポンプの内外に摩擦やモ−タ−の発熱が生じ、移送させる液に、熱の負荷をかけ、硬化剤を含む場合は硬化の開始、熱に弱い薬剤などは変質の起因になっていた。  Because it is a large liquid feed pump, friction and motor heat are generated inside and outside the pump, and heat is applied to the liquid to be transferred. If it contains a curing agent, start of curing, It was the cause of alteration.

これを回避するために、[図面 1]の如くメイン配管にバイパス配管を行うことにより、ストックタンクと作業タンクの間をメイン配管を通して、作業タンク内にかける、大気圧の圧力差により樹脂または薬剤を大量に、液送りポンプを使用することなく、移動させることが出来る。  In order to avoid this, by performing bypass piping on the main piping as shown in [Drawing 1], resin or chemicals is caused by the pressure difference between the stock tank and the working tank through the main piping and into the working tank. Can be moved in large quantities without using a liquid feed pump.

作業タンク内に、液圧を必要とする場合、従来では大型の液送りポンプの液送り量を増大させるか、耐圧性の高い構造を有した圧力液送りポンプが必要となる。従って、全体の設備費の高騰を招いていた。  When liquid pressure is required in the work tank, conventionally, a large-volume liquid feed pump has to be increased in liquid feed amount, or a pressure liquid feed pump having a structure with high pressure resistance is required. Therefore, the overall equipment cost has been soaring.

これを回避するために[図面 1][図面 2]の如く、液送りのためのメイン配管と、加圧するために必要な樹脂又は薬剤を送る、圧力液送りポンプを有したバイパス配管を設置する。このことにより、大量の樹脂や薬液は、大気圧の差によりメイン配管を用いて移動することが出来る。  In order to avoid this, as shown in [Drawing 1] and [Drawing 2], a main pipe for feeding liquid and a bypass pipe having a pressure liquid feeding pump for feeding a resin or a chemical necessary for pressurization are installed. . Thus, a large amount of resin or chemical can be moved using the main pipe due to the difference in atmospheric pressure.

加圧に必要な少量の樹脂や薬液のみが、バイパス内に設置した圧力液送りポンプで作業タンク内に送り込むこととなる。従って[図面 1][図面 2]のバイパス配管は、細くすることが出来、圧力液送りポンプも加圧が必要なときのみに使用されるために、小型の設備で良くなる。またバイパス配管部分は小型であり、メイン配管の随意の場所に取り付けることが出来る。  Only a small amount of resin or chemical solution necessary for pressurization is sent into the work tank by the pressure liquid feed pump installed in the bypass. Accordingly, the bypass pipes of [Drawing 1] and [Drawing 2] can be made thin, and the pressure liquid feed pump is used only when the pressurization is required. In addition, the bypass pipe portion is small and can be attached to an arbitrary place of the main pipe.

また、[図面 1][図面 2]のコックを取り付けることにより、配管内に洗浄液を注入し易くし、圧力液送りポンプを稼働させることにより、配管内の洗浄、及び圧力液送りポンプ内部の洗浄を同時に行うことが出来る。このことにより、ポンプ内や配管内に残留物が残ることもなく、ポンプ内を常に洗浄された状態を保ち、さらに洗浄液のみを排出することが出来るため、樹脂または薬液に洗浄液が混入することがないのでより適切な洗浄液を選定できる。  Moreover, by attaching the cock of [Drawing 1] and [Drawing 2], it becomes easy to inject the cleaning liquid into the pipe, and by operating the pressure liquid feed pump, the pipe is cleaned and the pressure liquid feed pump is cleaned. Can be performed simultaneously. As a result, no residue remains in the pump or piping, and the inside of the pump can always be cleaned, and only the cleaning liquid can be discharged. Therefore, the cleaning liquid can be mixed into the resin or chemical liquid. Since there is no more appropriate cleaning solution can be selected.

また、バイパス配管を、作業タンクの下部の排出管に[図面 2]の如く、直結した場合は、作業タンクの内部も容易に洗浄することが出来る。  In addition, when the bypass pipe is directly connected to the discharge pipe at the lower part of the work tank as shown in [Drawing 2], the inside of the work tank can be easily cleaned.

木材は腐り易く、燃えやすい欠点を有し、木材の防虫防腐や不燃化を要求されている。  Wood has the disadvantages that it is easy to rot and burn, and there is a demand for insect protection and non-combustion of wood.

しかしながら、減圧加圧する圧力タンクや周辺設備は公知の技術であるが、含浸するための樹脂には硬化剤を添加し、液送りポンプが発する熱が掛かることにより硬化が促進され、木材の中に加圧注入している間に、作業タンク内で樹脂が硬化したり、ストックタンク内で貯蔵中に、樹脂が硬化するため、樹脂注入をすることが困難であった。  However, pressure tanks and peripheral equipment for decompression and pressurization are well-known techniques, but curing is promoted by adding a curing agent to the resin to be impregnated and applying heat generated by the liquid feed pump. During the pressure injection, the resin hardens in the work tank, or the resin hardens during storage in the stock tank, so that it is difficult to inject the resin.

また液送りポンプの送り構造である歯車構造やカム構造により、過剰攪拌され樹脂又は薬剤が変質する。  In addition, the gear structure or cam structure, which is the feed structure of the liquid feed pump, is over-stirred and the resin or chemical is altered.

不燃剤等を減圧加圧方式で、木材内部まで含浸注入させ不燃化をする場合、用いられる薬剤は、無機質を使用している場合が多く、液送りポンプ内部の歯車構造や、摺り合によるカム構造の摩擦、摩耗が促進させ、歯車やカムに隙間を生じさせ、その機能を低下させることが知られている。  When incombustible by impregnating and injecting incombustible materials into the wood using a decompression and pressure method, the chemicals used are often inorganic, and the gear structure inside the liquid feed pump and cams by sliding are used. It is known that the friction and wear of the structure are promoted, gaps are generated in the gears and cams, and their functions are lowered.

以上に述べた通り、従来の配管設備および液送りポンプの取り付け場所をメイン配管からバイパス配管に設置することにより、設備費の低コスト化を提供する。  As described above, the installation location of the conventional piping equipment and the liquid feed pump is installed from the main piping to the bypass piping, thereby reducing the equipment cost.

また、圧力液送りポンプを小型化することにより、ポンプのメンテナンスを容易にする。  In addition, by reducing the size of the pressure liquid feed pump, maintenance of the pump is facilitated.

配管内および圧力液送りポンプ内及び作業タンクの内部の洗浄作業を容易にし、維持管理が行いやすくする。  It facilitates cleaning work in the piping, pressure fluid feed pump and work tank, and makes maintenance easier.

本発明は、従来の技術的欠点を除き、[図面 1][図面 2]の配管構造にすることにより、大気圧による樹脂又は薬剤の移動は、あらかじめ作業タンク内を減圧ポンプなどを用い、大気圧より気圧を低くした後、B1、B2、B3のコックを開き、他のコックを閉じることにより、メイン配管が開放され、樹脂又は薬剤の移動が行われる。  In the present invention, except for the conventional technical drawbacks, the piping structure shown in [Drawing 1] and [Drawing 2] is used. After lowering the atmospheric pressure from the atmospheric pressure, the B1, B2, and B3 cocks are opened and the other cocks are closed, so that the main piping is opened and the resin or the chemical is moved.

[図面 1][図面 2]の配管構造にすることにより、B3,B6,B7のコックを閉じ、他のコックを開放することにより、バイパス配管が機能し、圧力ポンプをを稼働させることにより、作業タンク内に液圧をかけることが出来る。  [Drawing 1] By making the piping structure of [Drawing 2], by closing the cocks of B3, B6 and B7 and opening the other cocks, the bypass pipes function and the pressure pump is operated, Fluid pressure can be applied in the work tank.

[図面 1][図面 2]の配管構造にすることにより、前[0021]のコック操作を行い、作業タンク内に、コンプレッサ−等で、空気圧力を高めることにより、ストックタンク内に樹脂又は薬液を逆移動させる。  [Drawing 1] By using the piping structure of [Drawing 2], the cock operation of the previous [0021] is performed, and the air pressure is increased by a compressor or the like in the work tank, so that the resin or chemical solution is put in the stock tank. Move backward.

[図面 1][図面 2]の配管構造にすることにより、B1、B2,のコックを閉じ、他のコックを開放し、B7のコックより配管内の残留樹脂又は薬液を排出させる。この時、圧力液送りポンプを短時間回転させることにより、流入側配管内の樹脂または薬剤を排出させる。  [Drawing 1] By making the piping structure of [Drawing 2], the cocks B1, B2, are closed, the other cocks are opened, and the residual resin or chemical in the pipe is discharged from the cock of B7. At this time, the resin or medicine in the inflow side pipe is discharged by rotating the pressure liquid feed pump for a short time.

さらに、B7を閉じ、B6を開放しB6より、洗浄液の注入を行い、圧力ポンプを稼働させることにより、コックB1からB2までの配管を洗浄することが出来る。洗浄後はB7を開放し、洗浄液を排出させる。[図面 2]の配管構造に置いては、洗浄液が作業タンク内にも、注入され同時に洗浄することが可能である。    Further, the pipes B1 to B2 can be cleaned by closing B7, opening B6, injecting the cleaning liquid from B6, and operating the pressure pump. After cleaning, B7 is opened and the cleaning liquid is discharged. In the piping structure of [Drawing 2], the cleaning liquid can be injected into the work tank and cleaned at the same time.

この結果、配管内は常に洗浄された状態にあり、圧力液送りポンプ内にも樹脂や薬剤の残留を防止することが出来、維持管理を容易にすることが出来る。    As a result, the inside of the pipe is always cleaned, and the resin and chemicals can be prevented from remaining in the pressure liquid feed pump, and maintenance can be facilitated.

バイパス配管を行い、継続的に運転試験を行った結果、5年の間メンテナンスの必要ない状態が継続している。    As a result of carrying out bypass piping and carrying out continuous operation tests, no maintenance is required for 5 years.

本発明によるバイパス配管の構造を示す図The figure which shows the structure of the bypass piping by this invention 本発明による作業用タンクの底部分も洗浄できるバイパス配管の構造を示す図The figure which shows the structure of the bypass piping which can also wash | clean the bottom part of the working tank by this invention

符号の説明Explanation of symbols

1.ストックタンク(樹脂又は薬液の保存タンク)
2.作業タンク(木材の出し入れを行い樹脂又は薬剤を含浸注入をすための圧力容器)
3.圧力液送りポンプ
4.洗浄液注入口
5.樹脂または薬剤及び洗浄液排出口
〔図1〕の配管中、コックの位置
B1,B2,B3,B4,B5,B6,B7、
〔図2〕の配管中、コックの位置
B1,B2,B3,B4,B6,B7,B8、
1. Stock tank (resin or chemical storage tank)
2. Work tank (pressure vessel for injecting and injecting wood with resin or chemicals)
3. 3. Pressure fluid feed pump 4. Cleaning liquid inlet Resin or chemical and cleaning liquid outlet [Fig. 1] In the piping, cock position B1, B2, B3, B4, B5, B6, B7,
[Fig. 2] cock position B1, B2, B3, B4, B6, B7, B8,

Claims (3)

木材中に、減圧加圧法を用いて、樹脂、又は薬剤を含浸注入させるとき、配管の中に樹脂や、薬剤が残留しないように、容易に洗浄できる配管の構造及び設備  Piping structure and equipment that can be easily cleaned so that resin or chemicals do not remain in the piping when the resin or chemicals are impregnated and injected into wood using the reduced pressure method 木材中に、減圧加圧法を用いて、樹脂、又は薬剤を含浸注入させるとき、配管の中や作業タンク内に残った残留液を、容易に洗浄し排出する配管の構造及び設備  Piping structure and equipment for easily washing and discharging residual liquid remaining in pipes and work tanks when resin or chemicals are impregnated and injected into wood using the reduced pressure method ストックタンクから作業用タンクに、樹脂または薬剤を移動させる時に、送りポンプを使用しないで、作業タンク内を真空減圧、空気加圧することにより、樹脂や薬剤を移動させる方法。  A method of moving a resin or chemical by moving the inside of the work tank under vacuum or air pressure without using a feed pump when moving the resin or chemical from the stock tank to the working tank.
JP2007241556A 2007-08-21 2007-08-21 Piping structure and peripheral equipment for sending resin or agent Pending JP2009045914A (en)

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JP2007241556A JP2009045914A (en) 2007-08-21 2007-08-21 Piping structure and peripheral equipment for sending resin or agent

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101334737B1 (en) 2012-04-02 2013-12-05 대한민국 Chemical material injecting apparatus for bamboo
JP2019084796A (en) * 2017-11-09 2019-06-06 株式会社セルフネン Impregnation apparatus and impregnation method therewith
JP2021171944A (en) * 2020-04-21 2021-11-01 大建工業株式会社 Manufacturing method of impregnated wood

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101334737B1 (en) 2012-04-02 2013-12-05 대한민국 Chemical material injecting apparatus for bamboo
JP2019084796A (en) * 2017-11-09 2019-06-06 株式会社セルフネン Impregnation apparatus and impregnation method therewith
JP2021171944A (en) * 2020-04-21 2021-11-01 大建工業株式会社 Manufacturing method of impregnated wood
JP7041901B2 (en) 2020-04-21 2022-03-25 大建工業株式会社 Manufacturing method of impregnated wood

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