JP2009045204A - Corner end providing device and corner end providing method for rectangular cloth piece - Google Patents

Corner end providing device and corner end providing method for rectangular cloth piece Download PDF

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JP2009045204A
JP2009045204A JP2007213583A JP2007213583A JP2009045204A JP 2009045204 A JP2009045204 A JP 2009045204A JP 2007213583 A JP2007213583 A JP 2007213583A JP 2007213583 A JP2007213583 A JP 2007213583A JP 2009045204 A JP2009045204 A JP 2009045204A
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cloth piece
rollers
corner
cloth
rectangular
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JP4974808B2 (en
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Shinya Satake
伸也 佐竹
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Purex Co Ltd
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Purex Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To make only one cloth piece corner end appear by a high probability when automatically spreading a rectangular cloth piece after being washed and dried in a laundry plant. <P>SOLUTION: The corner end providing device for the rectangular cloth piece used in a spreading apparatus for automatically spreading the rectangular cloth piece Y carried in a rounded state into a rectangular shape includes a pair of rollers 31 and 32 for clamping the vertical middle position of the rectangular cloth piece Y lifted by holding an optional part from the horizontal direction on both sides thereof, a motor 35 for rotating both rollers 31 and 32 to the cloth piece advance side, and a detector 37 for detecting that a lower end Yc of the cloth piece is positioned at the lower surface close position of the joint part of both rollers 31 and 32. By stopping the rotation of both rollers 31 and 32 when a cloth piece lower end detection signal is put out from the detector 37, one cloth piece corner end Yc is made to appear near the joint part of both rollers 31 and 32 at a high probability. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本願発明は、ランドリー工場等において、洗濯・乾燥後の丸まった状態の矩形布片をきれいに展開させる際の矩形布片の角端出し装置及び角端出し方法に関し、特にフェイスタオルやバスタオル等の比較的小面積の矩形布片を対象にした角端出し装置及び角端出し方法に関するものである。   The present invention relates to a rectangular cloth piece cornering device and a corner edge sticking method when a rounded rectangular cloth piece after washing and drying is neatly developed in a laundry factory or the like, particularly a face towel, a bath towel, etc. The present invention relates to a corner edge sticking device and a corner edge sticking method for a rectangular cloth piece having a relatively small area.

ランドリー工場では、入荷したフェイスタオルやバスタオル(以下、矩形布片という)は、洗濯・乾燥後にきれいに折畳んで出荷されるが、洗濯・乾燥後の矩形布片は、丸まった状態で乾燥機から取出される。   In the laundry factory, face towels and bath towels (hereinafter referred to as rectangular cloth pieces) that are received are folded and shipped cleanly after washing and drying, but the rectangular cloth pieces after washing and drying are in a curled state in the dryer. Taken from.

そして、従来では、一般に、山積み状態の矩形布片群から丸まった状態の矩形布片を1枚ずつ取り分け、その矩形布片から作業員が手作業で1つの短辺側側縁を捜し出して伸展させ、その伸展させた短辺側側縁を折畳み装置の投入コンベア上に載せた後、該矩形布片の後行側を短辺方向に広げて整形しながら折畳み装置側に送り込ませている。   Conventionally, in general, the rectangular cloth pieces in a state of being rounded are separated one by one from the group of stacked rectangular cloth pieces, and an operator manually searches for and extends one short side edge from the rectangular cloth pieces. Then, after the extended short side edge is placed on the input conveyor of the folding device, the trailing side of the rectangular cloth piece is widened in the short side direction and sent to the folding device while shaping.

ところで、ランドリー工場では、1日に大量の矩形布片を展開処理をしなければならないが、上記のように手作業による展開方法では、矩形布片の展開作業が面倒であるとともに、1枚当たりの処理時間が長くなって作業能率が悪かった。   By the way, in a laundry factory, a large amount of rectangular cloth pieces must be unfolded per day. However, in the manual unfolding method as described above, the unfolding work of the rectangular cloth pieces is troublesome and the amount per sheet is large. The processing time was long and the work efficiency was bad.

このような手作業による矩形布片展開方法の問題点を改善するために、本出願人の関連会社から特開2002−113300号公報に示される矩形布片の展開装置が提案されている。この公知例の矩形布片展開装置は、図22に示すように、供給コンベア201で洗濯・乾燥後の矩形布片を丸めた状態で所定位置まで順次供給し、その所定位置に供給された布片を吊上げ装置202で所定高さまで吊上げ、その吊上げた布片を仮保持装置203で受け取って仮保持し、仮保持装置203で吊下げている布片の任意の箇所を保持して該布片を台板243上で水平方向に引き摺って、該布片の終端である布片角端を現出させ(後述する図23〜図25の角端出し装置204で処理される)、角端取り装置205で台板243上に現出させた布片角端付近を保持して布片を垂れ下げ支持し、角端取り装置205で垂れ下げ支持している布片を横引き装置206で水平方向に横たわらせ、横たわった状態の布片長辺側の角端付近とそこから適宜距離だけ離間する箇所の2位置を2位置保持装置207で同高さに保持し、該2位置保持装置207で保持した布片を縁出しコンベア208に載せて布片長辺側の一方の側縁を現出させ、載せ掛け装置210により縁出しコンベア208上で縁出しされた布片長辺部の2位置を保持して該布片をローラ209上を引き摺りながら該ローラ209上に載せ掛け、吊下げ装置211でローラ209上に載せ掛けた布片の一方の短辺側端縁の2箇所を保持して該布片を展開状態で吊下げ、吊下げ装置211に吊下げられた展開状態の布片を進退装置212により搬送コンベア214上に移乗させ得るように構成されている。尚、この図22の矩形布片展開装置の詳細は、特開2002−113300号公報に記載されている。   In order to improve such a problem of the rectangular cloth piece unfolding method by manual work, a rectangular cloth piece unfolding apparatus disclosed in Japanese Patent Application Laid-Open No. 2002-113300 has been proposed by an affiliated company of the present applicant. As shown in FIG. 22, the known rectangular cloth piece unfolding apparatus sequentially supplies the cloth pieces that have been washed and dried by the supply conveyor 201 to a predetermined position in a rolled state and supplies the cloth to the predetermined position. The piece is lifted to a predetermined height by the lifting device 202, the lifted cloth piece is received and temporarily held by the temporary holding device 203, and the cloth piece is held by holding any part of the cloth piece suspended by the temporary holding device 203. Is dragged in the horizontal direction on the base plate 243 so that the corner end of the cloth piece, which is the end of the cloth piece, is exposed (processed by the corner edge extracting device 204 in FIGS. 23 to 25 described later), and the corner edge is removed. The apparatus 205 holds the vicinity of the corner end of the cloth piece that has appeared on the base plate 243 and supports the cloth piece hanging down, and the cloth piece that is supported by the corner cutting apparatus 205 is supported horizontally by the horizontal pulling apparatus 206. Lay down in the direction and lie down near the corner edge on the long side of the cloth. The two positions that are separated from each other by an appropriate distance are held at the same height by the two-position holding device 207, and the cloth piece held by the two-position holding apparatus 207 is placed on the edging conveyor 208 and placed on one of the long sides of the cloth pieces. The side edge is made to appear, and the cloth piece is placed on the roller 209 while being dragged on the roller 209 while holding the two positions of the long side of the cloth piece that is edged on the edge conveyor 208 by the placing device 210. The cloth device placed on the roller 209 by the suspending device 211 is held at two short side edges, and the cloth piece is suspended in the unfolded state, and is unfolded by the suspending device 211. The cloth piece in the state can be transferred onto the transport conveyor 214 by the advance / retreat apparatus 212. Details of the rectangular cloth piece unfolding device shown in FIG. 22 are described in JP-A-2002-113300.

ところで、この図22の矩形布片展開装置による布片展開工程においては、矩形布片の1つの角端を明確に現出させることが必須であるが、この布片角端出しは図23〜図25に拡大図示する角端出し装置204で行われる。   By the way, in the cloth piece unfolding process by the rectangular cloth piece unfolding apparatus of FIG. 22, it is essential to clearly reveal one corner end of the rectangular cloth piece. This is performed by the corner edge extracting device 204 shown enlarged in FIG.

図23〜図25に示す角端出し装置204は、仮保持装置203のチャック231で吊下げ保持されている布片Y(図23)を受取るチャック241と、該チャック241を前後に進退させる進退装置(シリンダ)242と、布片Yを受ける台板243と、台板243上を引き摺られる布片Yの終端(角端Yc)を検出する検出器(光電管)244,244と、台板243上に布片Yの終端(角端Yc)付近を押える押え板248と、該押え板248を上下動させるシリンダ249と、上下一対の挟みローラ245,246と、上ローラ245を下ローラ246に対して開閉させるシリンダ247、とを備えている。台板243の後端縁と下ローラ(定位置ローラ)246間には、図25に示す角端取り装置205のチャック251が進入するスペースがある。   23 to 25, the corner edge sticking device 204 includes a chuck 241 that receives the cloth piece Y (FIG. 23) suspended and held by the chuck 231 of the temporary holding device 203, and advancing and retreating the chuck 241 back and forth. A device (cylinder) 242, a base plate 243 that receives the cloth piece Y, detectors (photoelectric tubes) 244 and 244 that detect the end (corner end Yc) of the cloth piece Y dragged on the base plate 243, and a base plate 243 A presser plate 248 that presses the vicinity of the end (corner end Yc) of the cloth piece Y upward, a cylinder 249 that moves the presser plate 248 up and down, a pair of upper and lower sandwiching rollers 245 and 246, and an upper roller 245 as a lower roller 246 And a cylinder 247 that opens and closes. Between the rear end edge of the base plate 243 and the lower roller (fixed position roller) 246, there is a space for the chuck 251 of the corner cutting device 205 shown in FIG.

そして、この角端出し装置204は、次のように作動する。まず、図23に示すように仮保持装置203のチャック231が布片保持状態で後退位置まで作動したときに、シリンダ242が伸長してチャック241が前進し、該チャック241で仮保持装置のチャック231から吊下げられていた布片Yの任意の位置を保持し、続いてシリンダ242が縮小して布片Yを保持したままチャック241が後退する。そのとき布片Yは台板243上を引き摺られていき、該チャック241が上下挟みローラ245,246の挟持部を後方に通過した時点で上ローラ245が閉じ(図24の符号245′)、チャック241が開放し、上下両ローラ245,246が布片送り込み方向に回転し、台板243上を引き摺られる布片Yの終端(角端Ycとなる)が検出器244,244で検出されると、両ローラ245,246の回転が停止し、シリンダ249が伸長して押え板248で該布片終端Yc付近を台板243上に押え付け(図24の符号248′の状態)、その後、図25に示すように上ローラ245が元の開放位置まで上動する。図25の状態では、押え板248(及び台板243の後端縁)と下ローラ246間に布片Yの終端付近が横たわっている。   And this corner | angular_edge extraction apparatus 204 operate | moves as follows. First, as shown in FIG. 23, when the chuck 231 of the temporary holding device 203 is operated to the retracted position in the cloth holding state, the cylinder 242 extends and the chuck 241 moves forward, and the chuck 241 moves the chuck of the temporary holding device. The arbitrary position of the cloth piece Y suspended from 231 is held, and then the cylinder 242 is contracted and the chuck 241 moves backward while holding the cloth piece Y. At that time, the cloth piece Y is dragged on the base plate 243, and the upper roller 245 is closed (reference numeral 245 'in FIG. 24) when the chuck 241 passes rearwardly between the sandwiching portions of the upper and lower sandwiching rollers 245 and 246. The chuck 241 is opened, the upper and lower rollers 245 and 246 rotate in the cloth feeding direction, and the end of the cloth Y that is dragged on the base plate 243 (becomes the corner end Yc) is detected by the detectors 244 and 244. Then, the rotation of both rollers 245 and 246 stops, the cylinder 249 extends, and the presser plate 248 presses the vicinity of the cloth piece end Yc on the base plate 243 (the state indicated by reference numeral 248 'in FIG. 24), and then As shown in FIG. 25, the upper roller 245 moves up to the original open position. In the state of FIG. 25, the vicinity of the end of the cloth piece Y lies between the presser plate 248 (and the rear edge of the base plate 243) and the lower roller 246.

その後、角端取り装置205のチャック251で台板243上に現出させた布片角端付近を保持し(図25の符号251′)、シリンダ249が縮小して押え板248が上動し、角端取り装置205のシリンダ252が縮小して、布片角端Yc付近をチャック251で保持した状態で布片Yを垂れ下げ支持し、以下、順次上記の各工程を経て布片Yを方形状に展張させた状態で搬送コンベア214により次工程側(折畳み工程側)へ搬送する。   Thereafter, the vicinity of the corner of the cloth piece that appears on the base plate 243 is held by the chuck 251 of the corner trimming device 205 (reference numeral 251 ′ in FIG. 25), and the cylinder 249 is reduced and the presser plate 248 is moved upward. The cylinder 252 of the corner trimming device 205 is contracted to support the cloth piece Y in a state where the vicinity of the cloth piece corner end Yc is held by the chuck 251. Thereafter, the cloth piece Y is sequentially passed through the above-described steps. The sheet is conveyed to the next process side (folding process side) by the conveyor 214 in a state of being expanded in a square shape.

特開2002−113300号公報JP 2002-113300 A

ところで、図22〜図25に示す公知の矩形布片展開装置では、図23に示すように、角端出し装置204のチャック241が吊下げ状態の布片Y(この吊下げ布片Yも不特定の位置で保持されている)の上下中間位置を掴むので、該チャック241で布片Yの一部が保持されて台板243上を布片Yが引き摺られる際(図24)に、その布片終端Yc付近に複数(例えば2つ)の布片角端が位置することが多々ある。そして、図24に示すように、台板243上において検出器244で布片終端Ycを検出したときに上下両ロール245,246が停止し、続いて押え板248が下動して(符号248′)該押え板248′で布片終端Yc付近を押えるが、布片終端Yc付近に複数の布片角端があると、押え板248′で複数の布片角端Ycを押えてしまう。そして、図25に示すように角端取り装置205のチャック251′で布片終端Yc付近を掴む際に、該チャック251′で同時に複数の布片角端を掴んでしまうことがある。   Incidentally, in the known rectangular cloth piece unfolding device shown in FIGS. 22 to 25, as shown in FIG. 23, the cloth piece Y in which the chuck 241 of the corner edge take-out device 204 is suspended (the suspended cloth piece Y is also not suitable). When the cloth piece Y is held by the chuck 241 and the cloth piece Y is dragged on the base plate 243 (FIG. 24), In many cases, a plurality (for example, two) of cloth piece corner ends are located in the vicinity of the cloth piece end Yc. Then, as shown in FIG. 24, when the cloth end Yc is detected by the detector 244 on the base plate 243, the upper and lower rolls 245, 246 are stopped, and then the presser plate 248 is moved downward (reference numeral 248). ′) The presser plate 248 ′ presses the vicinity of the cloth piece end Yc. If there are a plurality of cloth piece corner ends near the cloth piece end Yc, the presser plate 248 ′ presses the plurality of cloth piece corner ends Yc. As shown in FIG. 25, when gripping the vicinity of the cloth end Yc with the chuck 251 'of the corner trimming device 205, a plurality of cloth edge corners may be gripped simultaneously with the chuck 251'.

そして、該チャック251′で同時に複数の布片角端を掴んでしまうと、後工程(布片の長辺縁出し工程)でうまく布片の縁出しができなくなり、布片の展開作業が失敗するという問題があった。   If the chuck 251 ′ grips a plurality of corners of the cloth piece at the same time, the cloth piece cannot be properly aligned in the subsequent process (the long edge edging process of the cloth piece), and the work of unfolding the cloth piece fails. There was a problem to do.

このように、矩形布片を丸めた状態から自動で方形状に展開させるようにした矩形布片展開装置において、一連の布片展開工程の中で布片Yの1つの角端Ycのみを現出させる処理は重要であり、展開の失敗を極力少なくするためには、どのようにして1つの角端のみを現出させるかが大きな課題となっている。   In this way, in the rectangular cloth piece unfolding apparatus that automatically unfolds the rectangular cloth piece into a square shape from the rolled state, only one corner end Yc of the cloth piece Y is displayed in the series of cloth piece unfolding steps. The processing to be performed is important, and in order to minimize the failure of expansion, how to display only one corner end is a big issue.

そこで、本願発明は、丸めた状態の矩形布片を自動で方形状に展開させ得るようにした矩形布片展開装置において、矩形布片の1つの角端のみを高確率で現出させ得るようにした矩形布片の角端出し装置及び角端出し方法を提供することを目的としている。   Accordingly, the present invention is a rectangular cloth piece unfolding device that can automatically unfold a rectangular cloth piece in a rounded state into a rectangular shape, so that only one corner end of the rectangular cloth piece can appear with high probability. An object of the present invention is to provide a corner edge sticking device and a corner edge sticking method for a rectangular cloth piece.

本願発明は、上記課題を解決するための手段として次の構成を有している。   The present invention has the following configuration as means for solving the above problems.

[本願請求項1の発明]
本願請求項1の発明は、丸めた状態で搬送されてくる矩形布片を自動で方形状に展開させる展開装置に使用される矩形布片の角端出し装置を対象にしている。
[Invention of Claim 1 of the Present Application]
The invention of claim 1 of the present application is directed to a rectangular cloth piece cornering device used in a developing device that automatically unfolds a rectangular cloth piece conveyed in a rolled state into a square shape.

尚、矩形布片の展開装置としては、例えば上記特開2002−113300号公報に示されるものがあるが、矩形布片を丸めた状態から自動で方形状に展開させるには、次のようにして行われる。   In addition, as a rectangular cloth piece unfolding apparatus, for example, there is one disclosed in the above-mentioned Japanese Patent Application Laid-Open No. 2002-113300, but in order to automatically unfold a rectangular cloth piece from a rounded state into a square shape, it is as follows. Done.

まず、丸めた状態で搬送されてくる矩形布片の任意の箇所を保持して所定高さまで吊上げ、その吊上げた布片の下端(1つの角端となる)を手掛かりにして布片の一辺(短辺又は長辺)の側縁を現出させ、その一辺の側縁を引き摺り、以後の所定の工程を経ることにより、矩形布片を自動で方形状に展開させる。   First, hold an arbitrary part of the rectangular cloth conveyed in a rolled state and lift it to a predetermined height, and use one side of the cloth piece as a clue to the lower end (which becomes one corner end) of the lifted cloth piece. The side edge of the short side or the long side is exposed, the side edge of the one side is dragged, and the rectangular cloth piece is automatically developed into a square shape through a predetermined process thereafter.

そして、本願発明の角端出し装置は、一連の展開工程において矩形布片の1つの角端を現出させるためのものである。   And the corner edge taking-out apparatus of this invention is for making one corner edge of a rectangular cloth piece appear in a series of unfolding processes.

本願請求項1の発明の角端出し装置は、任意の箇所を保持して吊上げられた矩形布片の上下中間位置をその両側の水平方向から挟持する一対のローラと、該両ローラを布片繰り上げ側に回転させるモータと、両ローラの接合部の下面側直近位置に布片下端が位置したことを検出する検出器(光電管)とを備え、検出器から布片下端検出信号が発せられたときに両ローラの回転を停止させて、両ローラの接合部近傍に1つの布片角端を現出させ得るようにしたものである。   According to the first aspect of the present invention, there is provided a corner edge sticking device comprising: a pair of rollers for sandwiching a rectangular cloth piece suspended at an arbitrary position from the horizontal direction on both sides thereof; A motor that rotates to the lifting side and a detector (photoelectric tube) that detects that the lower end of the cloth piece is positioned at a position closest to the lower surface side of the joint between both rollers, and a cloth lower end detection signal is generated from the detector. Sometimes, the rotation of both rollers is stopped, so that one corner of the cloth piece can appear in the vicinity of the joint portion between both rollers.

尚、本願において、両ローラの接合部とは、両ローラの最近接位置であり、両ローラ間に布片を挟持している状態では両ローラ間に僅かな隙間ができる(両ローラが接合していない)が、この場合も最近接位置が本願でいう接合部となる。又、本願において、一対のローラで挟持する吊上げ布片の上下中間位置とは、上下の中央部を意味するものではなく、吊上げ状態の布片の適宜中間高さ位置でよい。   In the present application, the joining portion of both rollers is the closest position of both rollers, and a slight gap is formed between both rollers in a state where a cloth piece is sandwiched between both rollers (both rollers are joined). However, in this case as well, the closest position becomes the junction referred to in the present application. Further, in the present application, the upper and lower intermediate positions of the lifted cloth pieces sandwiched between the pair of rollers do not mean the upper and lower center portions, and may be the appropriate intermediate height positions of the lifted cloth pieces.

一対のローラは、その一方のローラを他方のローラに対して近接離間方向に変位させ得るようにするとよい。又、一対のローラを接合させた状態では、両ローラは線状に接合しており、その接合部の上面側及び下面側にローラ長さ方向にクサビ形の空所が形成される。そして、布片下端検出用の検出器(光電管)は、両ローラの接合部の下面側空所における接合部直近位置をローラ長さ方向に向けて監視するように設置されている。   The pair of rollers may be configured such that one of the rollers can be displaced in the proximity and separation direction with respect to the other roller. In the state where the pair of rollers are joined, both rollers are joined linearly, and a wedge-shaped space is formed in the length direction of the roller on the upper surface side and the lower surface side of the joint portion. And the detector (photoelectric tube) for detecting the lower end of the cloth piece is installed so as to monitor the position closest to the joining portion in the space on the lower surface side of the joining portion of both rollers in the roller length direction.

この検出器は、両ローラの接合部の下方に布片が垂れ下がっているときには該布片を検出(ON)しているが、布片垂れ下げ部分が繰り上げられて検出器監視位置から外れると該布片を非検出状態(OFF)となり、その非検出状態となった時点が布片下端検出状態となる。そして、この検出器からの布片下端検出信号は、コントローラに送信されて、該コントローラにより両ローラ回転用のモータを直ちに停止させるようになっている。   This detector detects (ON) the cloth piece when the cloth piece hangs down below the joint between the two rollers, but when the cloth piece hangs down and moves out of the detector monitoring position, The cloth piece is in the non-detection state (OFF), and the point when the cloth piece is in the non-detection state is in the cloth piece lower end detection state. The cloth lower end detection signal from the detector is transmitted to the controller, and the controller immediately stops the motors for rotating both rollers.

ところで、ランドリー工場では、矩形布片(フェイスタオルやバスタオル)を大量に洗濯・乾燥するが、その乾燥後の矩形布片は丸まったままである。そして、矩形布片展開装置を使用して各矩形布片を展開させるには、丸まったままの矩形布片を順次1枚ずつ所定位置まで供給し、その所定位置で1枚の矩形布片の任意の箇所を保持して所定高さまで吊上げる。このとき吊上げられた布片の下端には1つの角端が位置することが多い。   By the way, in a laundry factory, rectangular cloth pieces (face towels and bath towels) are washed and dried in large quantities, but the rectangular cloth pieces after drying are still curled. Then, in order to develop each rectangular cloth piece using the rectangular cloth piece unfolding device, the rectangular cloth pieces that are curled up are sequentially supplied one by one to a predetermined position, and one rectangular cloth piece is supplied at the predetermined position. Hold any point and lift to a predetermined height. In this case, one corner end is often located at the lower end of the suspended fabric piece.

そして、本願請求項1の角端出し装置は、上記吊上げられた布片の上下中間位置をその両側から一対のローラで挟持し、該両ローラをモータで布片繰り上げ側に回転させることで両ローラの接合部から下方に垂れ下がっている布片垂れ下げ部分を上方に繰り上げていく。布片垂れ下げ部分が繰り上げられてく途中では、該布片を検出器で検出しているが、布片垂れ下げ部分の下端が両ローラの接合部の下面側直近位置に達すると、検出器が非検出状態(布片下端検出状態)となって、その検出器からの布片下端検出信号により直ちにモータを停止させる(両ローラの回転が停止する)。   Then, the corner edge taking-out device according to claim 1 of the present invention is configured such that the upper and lower intermediate positions of the suspended cloth pieces are sandwiched by a pair of rollers from both sides, and both rollers are rotated by the motor to the cloth piece raising side. The cloth hanging part that hangs downward from the roller joint is moved upward. While the cloth hanging part is being lifted, the cloth is detected by the detector, but when the lower end of the cloth hanging part reaches the position on the lower surface side of the joint between both rollers, the detector The non-detection state (cloth piece lower end detection state) is entered, and the motor is immediately stopped by the cloth piece lower end detection signal from the detector (the rotation of both rollers stops).

この状態では、垂れ下げられていた布片下端が両ローラ接合部の下面側直近位置にあるが、このとき多くの場合は布片の1つの角端のみが両ローラの接合部に挟持されるようになり、高確率で1つの布片角端を現出させ得るようになる。   In this state, the lower end of the cloth piece that has been hung down is in a position closest to the lower surface side of both roller joints. In many cases, however, only one corner of the cloth piece is sandwiched between the joints of both rollers. As a result, one corner edge of the cloth can be made to appear with high probability.

尚、上記のように、両ローラの接合部で挟持されている1つの布片角端は、次の工程で角端取り装置のチャックで受け取られるが、該チャックは両ローラ接合部における布片角端が突出している側(下面側)とは反対側(上面側)の直近位置から布片角端近傍位置を掴持するようになる。従って、この請求項1の場合は、例えば両ローラで繰り上げていく布片を上方から緩緊張状態に吊上げたままで保持させると、ローラ接合部の上面側から上記チャックで布片角端近傍位置を掴持できる。   In addition, as described above, one corner of the cloth piece sandwiched between the joint portions of both rollers is received by the chuck of the corner trimming device in the next step. The position near the corner end of the cloth piece is gripped from the closest position on the side (upper surface side) opposite to the side on which the corner end protrudes (lower surface side). Accordingly, in the case of the first aspect, for example, when the cloth piece that is being lifted by both rollers is held while being lifted from the upper side in a loose tension state, the position near the corner end of the cloth piece is set by the chuck from the upper surface side of the roller joint portion. I can hold it.

尚、1つの布片角端が角端取り装置のチャックで掴持された後、その角端出しされた布片は順次以後の工程を経て方形状に展開される。   In addition, after one corner of a piece of cloth is gripped by a chuck of a corner trimming device, the piece of cloth that has been cornered is successively developed into a square shape through subsequent steps.

このように、本願請求項1の角端出し装置では、吊上げ状態の矩形布片を一対のローラで挟持し、該両ローラで布片垂れ下げ部分を繰り上げて、布片下端(1つの角端)が両ローラの接合部の下面側直近位置に達した時点で両ローラの回転を停止させるようになっているので、両ローラの接合部に高確率で1つの布片角端のみを現出させることができる。   As described above, in the corner edge taking-out device according to the first aspect of the present invention, the suspended rectangular cloth piece is sandwiched between the pair of rollers, and the cloth piece hanging portion is lifted by the two rollers, and the cloth piece lower end (one corner end) ) Stops the rotation of both rollers when it reaches the position closest to the lower surface side of the joint between both rollers, so only one corner of the cloth piece appears with high probability at the joint between both rollers. Can be made.

尚、両ローラで挟持する前の吊上げ布片の下端部に、複数(例えば2つ)の布片角端が同高さでほぼ重合する位置に存在する場合には、両ローラで布片を繰り上げても該両ローラ接合部の下面側直近位置に布片角端を1つだけ現出させることが難しいことがあるが、複数(2つ)の布片角端の高差が4〜5cm程度あれば確実に1つの布片角端のみを両ローラの接合部で挟持できる。   In addition, when a plurality of (for example, two) cloth piece corner ends are present at positions where they are almost overlapped at the same height at the lower end of the lifted cloth piece before being sandwiched by both rollers, Even if it is lifted up, it may be difficult to make only one cloth corner edge appear at the position closest to the lower surface side of both roller joints, but the height difference between the corner edges of multiple (two) cloth pieces is 4 to 5 cm. If it is approximately, only one corner of the cloth piece can be surely held between the joint portions of both rollers.

[本願請求項2の発明]
本願請求項2の発明では、上記請求項1の角端出し装置において、両ローラを上下裏返しに反転させる反転装置を備えている。尚、この反転装置には、例えばモータが使用できる。
[Invention of claim 2 of the present application]
In the invention of claim 2 of the present application, the corner edge picking device of claim 1 is provided with a reversing device for reversing both rollers upside down. For example, a motor can be used for the reversing device.

そして、この請求項2の角端出し装置では、上記請求項1で説明したように、両ローラで挟持した布片を繰り上げて両ローラの接合部の下面側直近位置に1つの布片角端を現出させた後、吊上げていた保持部を離した状態で反転装置により両ローラを上下裏返しに反転させると、両ローラの接合部で1つの布片角端を挟持した状態で布片を下方に垂れ下げることができる。この場合、両ローラの接合部で1つの布片角端を挟持しただけで布片の姿勢を維持させることができる。   And in this corner | angular edge taking-out apparatus of this Claim 2, as explained in the said Claim 1, the cloth piece clamped by both rollers is pulled up, and one cloth piece corner | angular end is brought into the lower surface side nearest position of the junction part of both rollers. When the rollers are turned upside down by the reversing device with the holding part being lifted separated, the cloth piece is held in a state where one corner of the cloth piece is sandwiched between the joints of both rollers. Can hang down. In this case, the posture of the cloth piece can be maintained only by holding one cloth piece corner end at the joint between both rollers.

そして、次の工程となる角端取り装置のチャックで、両ローラの接合部の下面側直近位置から垂れ下げ布片の上端近傍(1つの布片角端の近傍)を掴持するが、布片を垂れ下げた状態でチャック掴持作業が行える。   Then, with the chuck of the corner trimming device that will be the next step, the upper edge of the cloth piece hanging from the position closest to the lower surface side of the joint of both rollers (near the corner of one cloth piece) is gripped. The chuck can be gripped with the piece hanging down.

[本願請求項3の発明]
本願請求項3の発明は、丸めた状態で搬送されてくる矩形布片を方形状に展開させる際の矩形布片の角端出し方法を対象にしたもので、主として上記請求項1の角端出し装置を使用して行うものである。
[Invention of claim 3 of the present application]
The invention of claim 3 of the present application is directed to a method for cornering out a rectangular cloth piece when a rectangular cloth piece conveyed in a rolled state is developed into a square shape. This is performed using a dispensing device.

そして、この請求項3の角端出し方法は、任意の箇所を保持して吊上げられた矩形布片の上下中間位置をその両側から一対のローラで挟持し、該両ローラを布片繰り上げ側に回転させて、布片下端にある1つの角端が両ローラの接合部の下面側直近位置まで持ち上げられた時点で、該両ローラの回転を停止させることによって、両ローラの接合部に布片角端を現出させるようにすることを特徴としている。   Then, the corner end positioning method according to claim 3 holds the upper and lower intermediate positions of a rectangular cloth piece that is suspended while holding an arbitrary portion with a pair of rollers from both sides, and both the rollers are moved to the cloth piece raising side. When one corner end at the lower end of the cloth piece is lifted up to a position closest to the lower surface side of the joint part of both rollers, by stopping the rotation of both rollers, the cloth piece is put on the joint part of both rollers. It is characterized by making the corner edges appear.

この請求項3の角端出し方法の場合も、上記請求項1での説明と同様に、布片の1つの角端を現出させるのに、吊上げ状態の布片の上下中間位置を一対のローラで挟持し、該両ローラで布片を繰り上げて、布片下端にある1つの角端を両ローラの接合部の下面側直近位置まで持ち上げるようにしているので、両ローラの接合部に高確率で1つの布片角端のみを現出させることができる。   Also in the case of the corner end putting out method according to the third aspect, similarly to the explanation in the first aspect, in order to make one corner end of the cloth piece appear, the upper and lower middle positions of the suspended cloth piece are set to a pair. Since the cloth piece is lifted by the rollers and the cloth piece is lifted by both rollers, one corner end at the lower end of the cloth piece is lifted to a position closest to the lower surface side of the joint portion of both rollers. Only one piece corner end can be made to appear with probability.

本願請求項1の矩形布片角端出し装置及び本願請求項3の矩形布片角端出し方法では、1つの布片角端を現出させるのに、一対のローラで吊上げ状態の布片の上下中間位置を挟持して、布片下端(最下端にある1つの布片角端)を両ローラの接合部の下面側直近位置まで持ち上げるようにしているので、両ローラの接合部に高確率で1つの布片角端のみを現出させることができ、以後の工程において矩形布片の展開作業が正常に行われる確率が高くなる(展開に失敗する枚数が少なくなる)という効果がある。   In the rectangular cloth piece cornering device of claim 1 and the rectangular cloth piece cornering method of claim 3 of the present application, a pair of rollers lifts up the cloth piece that is lifted by a pair of rollers to reveal one corner piece. Since the upper and lower intermediate positions are sandwiched and the lower end of the cloth piece (one corner of the cloth piece at the lowermost end) is lifted up to the position closest to the lower surface side of the joint part of both rollers, the joint part of both rollers is highly probable. Thus, only one corner end of the cloth piece can appear, and there is an effect that the probability that the unfolding operation of the rectangular cloth piece is normally performed in the subsequent process is increased (the number of sheets that fail to be unfolded is reduced).

又、本願請求項2の矩形布片角端出し装置では、上記請求項1のように布片下端にある1つの角端を両ローラの接合部の下面側直近位置まで持ち上げた後、反転装置により両ローラを上下裏返しに反転させることにより、両ローラの接合部で1つの布片角端を挟持した状態で布片を下方に垂れ下げることができ、上記請求項1の効果に加えて、次の工程となる角端取り装置のチャックで布片角端近傍を掴持する際のチャック掴持作業が容易に行える(垂れ下げ状態の布片の両ローラ接合部の下面側直近位置を掴持すればよい)という効果がある。   In addition, in the rectangular cloth piece cornering device according to claim 2 of the present application, as shown in the above-mentioned claim 1, after the one corner end at the lower end of the cloth piece is lifted to a position closest to the lower surface side of the joint portion of both rollers, By inverting both rollers upside down, the cloth piece can be hung down in a state where one cloth piece corner end is sandwiched between the joints of both rollers, in addition to the effect of claim 1 above, The gripping work for gripping the vicinity of the corner of the cloth piece can be easily performed with the chuck of the corner cutting device, which will be the next process (the position near the lower surface side of both roller joints of the hanging cloth piece is grasped. You can hold it).

図1〜図21を参照して本願実施例の矩形布片の角端出し装置及び角端出し方法を説明する。尚、図1には本願実施例の角端出し装置を採用した矩形布片展開装置の全体図を示し、図2〜図21には図1の矩形布片展開装置の個別装置部分を示している。又、以下の説明で、前、後、左、右の各方向は、図1の状態での各方向を示すものである。   With reference to FIGS. 1-21, the corner | angular_edge extraction apparatus and corner | angular_edge extraction method of the rectangular cloth piece of an Example of this application are demonstrated. FIG. 1 shows an overall view of a rectangular cloth unfolding device that employs the corner edge sticking device of the present embodiment, and FIGS. 2 to 21 show individual device portions of the rectangular cloth unfolding device of FIG. Yes. In the following description, the front, rear, left, and right directions indicate the respective directions in the state of FIG.

図1の矩形布片展開装置は、
洗濯・乾燥後の矩形布片Yを順次処理すべき所定位置まで供給するための供給コンベア1と(図2)、
供給コンベア1で所定位置に供給された布片Yの任意の位置を保持して所定高さまで吊上げる吊上げ装置2と(図2)、
吊上げ装置2で吊上げた布片Yの下端に位置する1つの布片角端Ycを現出させる角端出し装置3と(図2〜図8)、
角端出し装置3で現出させた布片角端Ycを受け取る角端取り装置4と(図9)、
角端取り装置4で垂れ下げ支持している布片Yの上端寄り付近を受け取って吊持する角端吊持装置5と(図10〜図13)、
角端吊持装置5で吊持されている布片Yの下端側短辺Yaを現出させる短辺出し装置6と(図11〜図14)、
短辺出し装置6で現出させた布片短辺Yaを受け取る短辺取り装置8と(図14〜図18)、
短辺取り装置8で保持している布片短辺Yaを受け取って横引きすることで布片Yの長辺Ybを現出させる長辺出し装置9と(図18〜図19)、
長辺出し装置9で現出させた布片長辺Ybを受け取って後述の姿勢補正装置11のベルト上に横引きしながら載せ掛ける載せ掛け装置10と(図19〜図20)、
載せ掛け装置10で布片Yを載せ掛けて該布片Yを正常姿勢に整える姿勢補正装置11と(図19〜図21)、
姿勢補正装置11で正常姿勢に整えた展開布片Yを搬出コンベア13上に移乗させる受渡し装置12(図19〜図21)、
とを有して構成されている。尚、これらの各装置は、図示しないフレーム枠(機枠)内に設置されている。
The rectangular cloth piece unfolding device in FIG.
A supply conveyor 1 for supplying the rectangular cloth pieces Y after washing and drying to predetermined positions to be sequentially processed (FIG. 2);
A lifting device 2 that holds an arbitrary position of the cloth piece Y supplied to a predetermined position by the supply conveyor 1 and lifts it to a predetermined height (FIG. 2);
A corner edge sticking device 3 for exposing one cloth piece corner end Yc located at the lower end of the cloth piece Y lifted by the lifting device 2 (FIGS. 2 to 8);
A corner trimming device 4 for receiving the cloth corner corner Yc revealed by the corner trimming device 3 (FIG. 9);
A corner end suspension device 5 that receives and suspends the vicinity of the upper end of the cloth piece Y supported by the corner end device 4 in a hanging manner (FIGS. 10 to 13);
A short-side out device 6 that exposes the lower end side short side Ya of the cloth piece Y suspended by the corner end suspension device 5 (FIGS. 11 to 14);
A short chamfering device 8 for receiving the fabric short side Ya revealed by the short edge extracting device 6 (FIGS. 14 to 18);
A long-side take-out device 9 for receiving the cloth short side Ya held by the short chamfering device 8 and laterally drawing it to reveal the long side Yb of the cloth piece Y (FIGS. 18 to 19);
A placing device 10 that receives the cloth piece long side Yb revealed by the long-side take-out device 9 and places it on the belt of the posture correcting device 11 described later while being pulled horizontally (FIGS. 19 to 20);
A posture correcting device 11 for placing the cloth piece Y on the placing device 10 and adjusting the cloth piece Y to a normal posture (FIGS. 19 to 21);
A delivery device 12 (FIGS. 19 to 21) that transfers the unfolded cloth piece Y adjusted to a normal posture by the posture correction device 11 onto the carry-out conveyor 13;
And is configured. Each of these devices is installed in a frame (machine frame) (not shown).

供給コンベア1(図1及び図2)は、幅方向に分割した2条の分割ベルト1a,1bを小間隔の空所1cを隔てて左右2本の共通軸に巻き掛けたもので、モータ18で左から右に走行するようになっている。両分割ベルト間の空所1cの終端寄り位置には検出器(光電管)19が設けられている。そして、図2に示すように、供給コンベア1の始端部上に載せられた布片Yが終端寄り位置の検出器19で検出される位置(図2に符号Y′で示す鎖線図示位置)まで搬送されたときに、該検出器19からの信号でモータ18を停止させる(供給コンベア1が停止する)ようになっている。従って、供給コンベア1上に供給される各布片Yは、順次供給コンベア1の終端寄りの所定位置(停止位置)まで搬送されてそこで待機するようになっている。   The supply conveyor 1 (FIGS. 1 and 2) is formed by winding two divided belts 1a and 1b divided in the width direction around two common shafts on the left and right sides with a small space 1c therebetween. It is designed to run from left to right. A detector (photoelectric tube) 19 is provided at a position near the end of the space 1c between the two divided belts. As shown in FIG. 2, the cloth piece Y placed on the starting end of the supply conveyor 1 is detected by the detector 19 near the end position (the position indicated by the chain line in FIG. 2). When transported, the motor 18 is stopped by the signal from the detector 19 (the supply conveyor 1 is stopped). Accordingly, each piece of cloth Y supplied onto the supply conveyor 1 is sequentially conveyed to a predetermined position (stop position) near the end of the supply conveyor 1 and waits there.

吊上げ装置2(図1、図2)は、布片Yの任意箇所を保持するチャック21と該チャック21を昇降させる昇降装置(この実施例ではシリンダ)22とを有している。又、この吊上げ装置2は、モータ23と索(タイミングベルト)24からなる左右動装置により、供給コンベア1上の布片停止位置の直上方位置と角端出し装置3の両ローラ31,32(後述する)の直上方位置(符号2′の位置)との間で左右に移動せしめられる。   The lifting device 2 (FIGS. 1 and 2) includes a chuck 21 that holds an arbitrary portion of the cloth piece Y and a lifting device (cylinder in this embodiment) 22 that lifts and lowers the chuck 21. Further, the lifting device 2 is driven by a left-right motion device comprising a motor 23 and a cable (timing belt) 24, and a position immediately above the cloth piece stopping position on the supply conveyor 1 and both rollers 31, 32 ( It is moved to the left and right between the position immediately above (described later) (position 2 ').

角端出し装置3(図2〜図8)は、布片Yの上下中間位置を挟持して該布片Yを上方に繰り上げる作用をする一対のローラ31,32を有している。この各ローラ31,32は、左右向きで前後に並置している。又、この各ローラ31,32は、一方のローラ31が基準側取付台33の下部寄り位置に支持され、他方のローラ32が揺動側取付台34の下部寄り位置に支持されている。   The corner edge sticking device 3 (FIGS. 2 to 8) has a pair of rollers 31 and 32 that sandwich the cloth Y and move the cloth Y upward. The rollers 31 and 32 are juxtaposed in the left-right direction. Each of the rollers 31 and 32 is supported such that one roller 31 is supported at a position closer to the lower part of the reference side mounting base 33 and the other roller 32 is supported at a position closer to the lower part of the swinging side mounting base 34.

揺動側取付台34の下部側(ローラ32の支持側)は基準側取付台33に対してシリンダ38により離間方向(図2の状態)に揺動せしめ得るようになっており、該揺動側取付台34が離間方向に揺動した状態では、その揺動側取付台34に支持されているローラ32が図2及び図5に符号32′で示すように基準側取付台33のローラ31に対して離間するようになっている。   The lower side of the swing side mounting base 34 (the support side of the roller 32) can be swung in the separation direction (state shown in FIG. 2) by the cylinder 38 with respect to the reference side mounting base 33. In a state where the side mounting base 34 swings in the separation direction, the roller 32 supported by the swinging side mounting base 34 is the roller 31 of the reference side mounting base 33 as indicated by reference numeral 32 'in FIGS. Are spaced apart from each other.

各ローラ31,32は、モータ35によりプーリ・ベルト・ギヤ等からなる動力伝達機構36によって、両ローラ間に挟持される布片Yを上方に繰り上げる方向(図6の矢印方向)に回転される。   Each of the rollers 31 and 32 is rotated by a power transmission mechanism 36 including a pulley, a belt, a gear, and the like by a motor 35 in a direction in which the cloth piece Y sandwiched between the two rollers is lifted upward (in the arrow direction in FIG. 6). .

両ローラ31,32が接合した状態(図5〜図7)では、その接合部の上下にクサビ形の空間部ができる。そして、両ローラ31,32の基部側位置には、該接合部の下面側直近位置をローラ長さ方向に監視する検出器(光電管)37が設置されている。この検出器37は、両ローラ31,32の接合部の下面側直近位置に布片Yが存在するか否かを検出するものである。尚、この検出器37は、基準側取付台33の右側外側面に取付けられている。   In a state where both rollers 31 and 32 are joined (FIGS. 5 to 7), a wedge-shaped space is formed above and below the joined portion. A detector (photoelectric tube) 37 that monitors the position closest to the lower surface side of the joint portion in the roller length direction is installed at the base side position of both rollers 31 and 32. The detector 37 detects whether or not the cloth piece Y is present at a position closest to the lower surface side of the joint portion between the rollers 31 and 32. The detector 37 is attached to the right outer surface of the reference side mounting base 33.

このように、検出器37を、両ローラ31,32の接合部の下面側直近位置を監視するように設置すると、後述するように布片下端Ycが両ローラ接合部に近接したことを検出できる。   As described above, when the detector 37 is installed so as to monitor the position closest to the lower surface side of the joint portion between the rollers 31, 32, it can be detected that the cloth piece lower end Yc is close to the both roller joint portion as will be described later. .

両ローラ31,32(及び各取付台33,34)は、反転装置(この実施例ではモータを使用)39により上下裏返しに反転させ得るようにしている。即ち、両ローラ31,32(及び各取付台33,34)を反転装置(モータ)39により、図5に実線図示する状態から鎖線図示する状態までの角度180°の範囲で弧回動させ得るようになっている。尚、両ローラの反転中心は、両ローラの接合部の延長線上に位置させている。   The rollers 31 and 32 (and the mounting bases 33 and 34) can be reversed upside down by a reversing device 39 (using a motor in this embodiment). That is, the rollers 31 and 32 (and the mounting bases 33 and 34) can be arc-turned by a reversing device (motor) 39 within an angle range of 180 ° from the state shown by the solid line to the state shown by the chain line in FIG. It is like that. In addition, the reversal center of both rollers is located on the extended line of the junction part of both rollers.

この角端出し装置3は、次のように機能する。まず、図2に示すように、吊上げ装置2が布片Yを吊上げて該吊上げ装置2が両ローラ31,32の直上方(符号2′の位置)に移動してくる前は、一方のローラ32が符号32′のように他方のローラ31から離間した位置で待機している。尚、吊上げ装置2のチャック21は、供給コンベア1上にある丸めた状態の布片Yの任意の箇所を掴持して吊上げるが、吊上げられた布片Yの下端Ycには、多くの場合、1つの布片角端が位置するようになる。   The corner edge extracting device 3 functions as follows. First, as shown in FIG. 2, before the lifting device 2 lifts the cloth piece Y and the lifting device 2 moves directly above the rollers 31 and 32 (position 2 '), one of the rollers 32 stands by at a position separated from the other roller 31 as indicated by reference numeral 32 '. The chuck 21 of the lifting device 2 grips and lifts an arbitrary portion of the rolled cloth piece Y on the supply conveyor 1. In this case, one corner of the cloth piece is positioned.

そして、布片Yを吊上げた吊上げ装置2が鎖線図示する位置(符号2′の位置)まで移動するときに、吊上げ布片Yの下部側が両ローラ31,32′間の間隔内に進入し、その後にローラ32′が閉動作して両ローラ31,32で吊上げ布片Yの上下中間位置を両側から挟持する。その後、吊上げ装置2のチャック21′が開放して、図3に示すように布片Yの上下中間部が両ローラ31,32で挟持された状態で布片上半部がローラ31,32に載置される。このとき、図6に示すように、布片Yにおける両ローラ31,32で挟持されている部分(両ローラ接合部)より下方部分は垂れ下げられていて、検出器37が布片の存在を検出している(ON状態である)。尚、布片垂れ下げ部分の下端Ycには、多くの場合、1つの布片角端が位置している。   When the lifting device 2 that lifts the cloth piece Y moves to the position indicated by the chain line (position 2 '), the lower side of the lifting cloth piece Y enters the space between the rollers 31, 32', Thereafter, the roller 32 'is closed and the upper and lower intermediate positions of the lifted cloth piece Y are clamped from both sides by the rollers 31, 32. Thereafter, the chuck 21 ′ of the lifting device 2 is opened, and the upper half of the cloth piece is placed on the rollers 31 and 32 with the upper and lower intermediate parts of the cloth piece Y held between the rollers 31 and 32 as shown in FIG. Placed. At this time, as shown in FIG. 6, the lower part of the cloth piece Y is hung down from the part sandwiched between the rollers 31 and 32 (joint part of both rollers), and the detector 37 detects the presence of the cloth piece. Detected (ON state). In many cases, one corner end of the cloth piece is located at the lower end Yc of the hanging part of the cloth piece.

次に、モータ35が布片繰り上げ側に作動して両ローラ31,32を図6の矢印方向に回転させ、布片垂れ下げ部分を上方に繰り上げていく。そして、図7に示すように、布片垂れ下げ部の下端Ycが検出器37の監視位置より上方まで繰り上げられると、該検出器37が布片非検出状態(OFF)となり、直ちにモータ35を停止する信号が発せられる。尚、検出器37が布片検出状態(ON)から布片非検出状態(OFF)になったときが、特許請求範囲中の両ローラ接合部の下面側直近位置に布片角端Ycが位置したことを検出したときである。   Next, the motor 35 is actuated to the cloth piece raising side to rotate both rollers 31 and 32 in the direction of the arrow in FIG. 6 and raise the cloth piece hanging portion upward. Then, as shown in FIG. 7, when the lower end Yc of the cloth suspending portion is raised above the monitoring position of the detector 37, the detector 37 enters the cloth non-detection state (OFF), and the motor 35 is immediately turned off. A signal to stop is issued. When the detector 37 changes from the cloth piece detection state (ON) to the cloth piece non-detection state (OFF), the cloth piece corner end Yc is positioned at a position closest to the lower surface side of both roller joints in the claims. This is when it is detected.

この図7の状態では、両ローラ31,32の接合部に布片垂れ下げ部分の下端(1つの布片角端)Ycの直近位置が位置している。   In the state of FIG. 7, the closest position of the lower end (one piece corner end) Yc of the cloth piece hanging portion is located at the joint portion between the rollers 31 and 32.

次に、図7の状態から、反転装置(モータ)39により、両ローラ31,32(及び両取付台33,34)が上下裏返しに反転され、図8に示すように両ローラ31,32の接合部で1つの布片角端Ycを挟持した状態で布片全体を棒状に垂れ下げる。   Next, from the state of FIG. 7, both rollers 31, 32 (and both mounting bases 33, 34) are reversed upside down by a reversing device (motor) 39, and as shown in FIG. The entire cloth piece is hung down in a rod shape with one cloth piece corner end Yc held between the joints.

図8に示すように、両ローラ31,32の接合部から垂れ下げられた布片Yは、角端取り装置4に受け取られるが、この角端取り装置4は、図1及び図9に示すように、チャック41と、該チャック41を左右に進退させる左右動用シリンダ42と、該左右動用シリンダ42とともにチャック41を前後動させる前後動用シリンダ43とを有している。チャック41は、図6〜図8に示すように両ローラ接合部の下面側近傍高さ位置で左右及び前後に移動せしめられる。   As shown in FIG. 8, the cloth piece Y hung down from the joint part of both the rollers 31 and 32 is received by the corner | angular edge removal apparatus 4, This corner | angular edge removal apparatus 4 is shown in FIG.1 and FIG.9. As described above, the chuck 41, the left / right moving cylinder 42 for moving the chuck 41 back and forth, and the forward / backward moving cylinder 43 for moving the chuck 41 back and forth together with the left / right moving cylinder 42 are provided. As shown in FIGS. 6 to 8, the chuck 41 is moved left and right and back and forth at the height position near the lower surface side of both roller joint portions.

そして、この角端取り装置4は、チャック41が図1に示す後側待機位置(後述する角端吊持装置5のチャック51の直下位置)にある状態から、前後動用シリンダ43が伸長して該チャックを前側待機位置まで移動させ(図6〜図8の状態、及び図9の実線図示状態となる)、布片Yが図8の状態及び図9の実線図示状態に垂れ下げられたときに左右動用シリンダ42が縮小してチャック41で垂れ下げ布片Yの上端近傍位置を掴持して該チャックを図9の符号41Aの位置まで移動させ、次に前後動用シリンダ43が縮小してチャックを符号41Bの位置まで移動させ、続いて左右動用シリンダ42が伸長してチャックを符号41Cの位置まで移動させる(この符号41Cのチャック位置が布片受け渡し位置となる)。尚、その間に布片は、符号Yの位置から、チャック41に吊持された状態で、Y1の位置、Y2の位置を経て、Y3の位置まで移動する。 In this corner chamfering device 4, when the chuck 41 is in the rear standby position shown in FIG. 1 (a position directly below the chuck 51 of the corner end lifting device 5 described later), the longitudinal movement cylinder 43 is extended. When the chuck is moved to the front standby position (the state shown in FIGS. 6 to 8 and the solid line shown in FIG. 9), and the cloth piece Y is hung down to the state shown in FIG. 8 and the solid line shown in FIG. Next, the left / right cylinder 42 contracts and the chuck 41 holds the position near the upper end of the cloth piece Y to move the chuck to the position 41A in FIG. The chuck is moved to the position of reference numeral 41B, and then the left and right moving cylinder 42 is extended to move the chuck to the position of reference numeral 41C (the chuck position of reference numeral 41C is the cloth piece delivery position). In the meantime, the cloth piece moves from the position of Y to the position of Y 3 through the position of Y 1 and the position of Y 2 while being suspended from the chuck 41.

角端取り装置4のチャック41で受け取った布片Yは、図10に示すように、チャック41で掴持した部分の上に若干高さだけ突出しているが、この突出部(符号Yc部分)は布片Yの1つの角端Ycである。   As shown in FIG. 10, the cloth piece Y received by the chuck 41 of the corner trimming device 4 protrudes slightly above the portion gripped by the chuck 41, but this protruding portion (reference Yc portion). Is one corner end Yc of the cloth piece Y.

角端取り装置4のチャック41で保持された布片Yは、角端吊持装置5で受け取られる。この角端吊持装置5は、図1及び図10に示すように、チャック51と、該チャック51を前後動させる第1の前後動用シリンダ52と、該第1の前後動用シリンダ52ごとチャック51を前後動させる第2の前後動用シリンダ53と、それらの全体(51,52,53)を上下動させる上下動装置(モータ54及び索55)とを有している。尚、角端吊持装置5は、後述の短辺出し装置6の一部として機能するものである。   The cloth piece Y held by the chuck 41 of the corner edge picking device 4 is received by the corner edge lifting device 5. As shown in FIGS. 1 and 10, the corner end suspension device 5 includes a chuck 51, a first front / rear movement cylinder 52 that moves the chuck 51 back and forth, and the first front / rear movement cylinder 52 together with the chuck 51. And a second vertically moving cylinder 53 for vertically moving and a vertically moving device (motor 54 and cable 55) for vertically moving all of them (51, 52, 53). In addition, the corner end suspension device 5 functions as a part of a short side out device 6 described later.

この角端吊持装置5のチャック51は、図10に示すように、受け渡し位置にある角端取り装置4のチャック41の直上方で待機している。そして、角端取り装置4のチャック41が布片Yを保持して受け渡し位置まで移動してきたときに、モータ54が下動側に作動して角端吊持装置5のチャック51を角端取り装置側チャック41に近接する位置(符号51′の位置)まで降下させ、そこで該角端吊持装置側チャック51で布片Yの上端部(1つの布片角端Yc)を角端取り装置側チャック41から受け取るようになっている。そして、角端吊持装置側チャック51で布片上端部(1つの布片角端Yc)を受け取った後、モータ54が上動側に作動して布片Yを図11に示す高さまで吊上げる。この角端吊持装置5のチャック51で布片Yを吊上げた状態(図11)では、1つの布片角端Ycが該チャック51で掴持されている一方、その掴持角端Ycの対角位置にある1つの布片角端Ydが吊上げ布片Yの最下端に位置するようになる。   As shown in FIG. 10, the chuck 51 of the corner end suspension device 5 stands by just above the chuck 41 of the corner end removal device 4 at the delivery position. When the chuck 41 of the corner edge picking device 4 holds the cloth piece Y and moves to the delivery position, the motor 54 operates downward to remove the chuck 51 of the corner edge lifting device 5. The upper end portion (one piece corner end Yc) of the cloth piece Y is lowered by the corner end suspension device side chuck 51 so as to be lowered to a position close to the apparatus side chuck 41 (position 51 '). It is adapted to receive from the side chuck 41. Then, after receiving the upper end portion of the cloth piece (one cloth piece corner end Yc) by the corner end lifting device side chuck 51, the motor 54 operates upward to suspend the cloth Y to the height shown in FIG. increase. In a state where the cloth piece Y is lifted by the chuck 51 of the corner end lifting device 5 (FIG. 11), one cloth piece corner end Yc is gripped by the chuck 51, while the gripping corner end Yc One corner piece Yd at the diagonal position is positioned at the lowermost end of the lifted cloth piece Y.

角端吊持装置5で吊上げられた布片Yは、図11〜図14に示すように短辺出し装置6によって布片下部側の短辺Ya(図13、図14)が現出される。この短辺出し装置6は、角端吊持装置5のチャック51から垂れ下げられた布片Yの下端(対角角端Ydとなる)を挟持する下端挟持装置61と、チャック51と下端挟持装置61とで布片Yの2つの対角角端Yc,Ydを保持した状態で布片Yの下端側短辺を広げる作用をするブロワ65と、吊下げ布片Yの下部側部分を広げた状態で吸着させる吸着ボックス66と、該吸着ボックス66に吸着させた布片Yの下部側部分を押える2つの押え板70,70とを有している。   As shown in FIGS. 11 to 14, the fabric piece Y lifted by the corner end suspension device 5 has a short side Ya on the lower side of the fabric piece (FIG. 13, FIG. 14). . The short side out device 6 includes a lower end clamping device 61 that clamps a lower end (becomes a diagonal end Yd) of the cloth piece Y suspended from the chuck 51 of the corner end suspension device 5, and a chuck 51 and the lower end clamping unit. A blower 65 that works to widen the lower side of the lower end of the cloth Y while holding the two diagonal ends Yc and Yd of the cloth Y with the device 61, and a lower part of the hanging cloth Y are expanded. A suction box 66 to be sucked in a state of being held, and two presser plates 70, 70 for pressing the lower side portion of the cloth piece Y sucked by the suction box 66.

下端挟持装置61は、図11〜図13に示すように、それぞれシリンダ62,62で一対の挟持片63,63を近接・離間方向に進退操作させるようにしたものである。この下端挟持装置61は、角端吊持装置5による布片受取り位置(図11のチャック51の位置の直下)よりやや後側において、各挟持片63,63が左右各側から近接・離間するように設置されている。尚、角端吊持装置5のチャック51で吊下げている布片Yは、角端吊持装置5の前後動用シリンダ53を伸長させることによって、両挟持片63,63間の直上方に位置させることができる。   As shown in FIGS. 11 to 13, the lower end clamping device 61 is configured such that a pair of clamping pieces 63 and 63 are advanced and retracted in the approaching / separating direction by cylinders 62 and 62, respectively. In this lower end clamping device 61, the clamping pieces 63, 63 are moved closer to and away from the left and right sides slightly behind the cloth piece receiving position (just below the position of the chuck 51 in FIG. 11) by the corner end lifting device 5. It is installed as follows. In addition, the cloth piece Y suspended by the chuck 51 of the corner end suspension device 5 is positioned directly above both the sandwiching pieces 63 and 63 by extending the forward / backward movement cylinder 53 of the corner end suspension device 5. Can be made.

下端挟持装置61の各挟持片63,63には、図12に示すように両挟持片63,63間に布片Yが存在するか否かを検出する一対(発光側と受光側)の検出器(光電管)64,64が設けられている。この検出器64,64は、吊上げられていく布片Yの最下端(対角角端)Ydを検出するものである。尚、吊上げた布片Yの最下端Ydの位置は、前後方向に若干バラツキがあるので、この実施例では左右一対の検出器64,64を前後方向に小間隔をもって3組設置して、該3組の検出器64,64が全てONになった時点で、布片Yの下端(1つの対角角端)Ydが挟持片63,63の挟持部高さに位置したと判断するようにしている。   As shown in FIG. 12, a pair of detection (light emitting side and light receiving side) for detecting whether or not the cloth piece Y is present between the holding pieces 63, 63 is provided in each holding piece 63, 63 of the lower end holding device 61. Units (phototubes) 64, 64 are provided. The detectors 64 and 64 detect the lowermost end (diagonal end) Yd of the cloth piece Y being lifted. Since the position of the lowermost end Yd of the suspended cloth piece Y slightly varies in the front-rear direction, in this embodiment, three pairs of left and right detectors 64, 64 are installed with a small interval in the front-rear direction. When the three sets of detectors 64 and 64 are all turned on, it is determined that the lower end (one diagonal end) Yd of the cloth piece Y is positioned at the holding portion height of the holding pieces 63 and 63. ing.

そして、この各検出器64,64から布片下端検出信号が発せられると、角端吊持装置5のモータ54を停止させ、下端挟持装置61の各シリンダ62,62を伸長させて、図12に鎖線図示するように布片下端部(対角角端)Yd′を両挟持片63,63で挟持するようになっている。   When the cloth piece lower end detection signal is generated from each of the detectors 64, 64, the motor 54 of the corner end suspending device 5 is stopped, and the cylinders 62, 62 of the lower end nip device 61 are extended, and FIG. As shown in the chain line, the lower end portion (diagonal end) Yd ′ of the cloth piece is held between the holding pieces 63 and 63.

ブロワ65は、図13に示すように布片Yの上下対角角端Yc,Ydをそれぞれ角端吊持装置5のチャック51と下端挟持装置61(両挟持片63,63)で保持した状態で、その布片Yの下部寄り位置に向けてエアAを吹き付けることで該布片下部寄り部分をはためかせて、チャック51と挟持片63,63間で保持している布片Yを図13の符号Y′のように略三角形状に展張させるようになっている。このとき、略三角形状に展張した布片Y′の下部側短辺Yaがほぼ直線状に展張される。   As shown in FIG. 13, the blower 65 holds the upper and lower diagonal ends Yc and Yd of the cloth piece Y by the chuck 51 and the lower end holding device 61 (both holding pieces 63 and 63) of the corner end suspension device 5, respectively. Then, by blowing air A toward the lower part of the cloth piece Y, the cloth piece lower part is flapped, and the cloth piece Y held between the chuck 51 and the sandwiching pieces 63, 63 is shown in FIG. As shown by reference numeral 13 ', it is extended in a substantially triangular shape. At this time, the lower short side Ya of the cloth piece Y ′ stretched in a substantially triangular shape is stretched in a substantially straight line shape.

又、上記のように略三角形状に展張させた布片Y′(図13)は、その上端Ycを保持するチャック51を布片下端Ydの挟持部(両挟持片63,63による挟持部)を中心にして後方且つ下方に移動させると、チャック51′による布片上端保持部と両挟持片63,63による布片下端保持部とで保持されている布片が符号Y″(図13)で示す姿勢になり、そのとき布片Y″の下部側短辺が符号Ya′で示すように略水平になる。尚、角端吊持装置5のチャックを符号51の位置から符号51′の位置に移動させるには、モータ54を下動側に作動させるとともに第1のシリンダ52を縮小させることで行える。   Further, the cloth piece Y ′ (FIG. 13) expanded in a substantially triangular shape as described above has a chuck 51 for holding the upper end Yc as a holding part (a holding part between the holding pieces 63 and 63) at the lower end of the cloth piece Yd. , The cloth piece held by the cloth piece upper end holding part by the chuck 51 ′ and the cloth piece lower end holding part by the sandwiching pieces 63, 63 becomes the symbol Y ″ (FIG. 13). At that time, the lower short side of the cloth piece Y ″ is substantially horizontal as indicated by the reference numeral Ya ′. The chuck of the corner end suspension device 5 can be moved from the position of reference numeral 51 to the position of reference numeral 51 ′ by operating the motor 54 downward and reducing the first cylinder 52.

吸着ボックス66は、その右側面が上記略三角形状に展張される布片Y″の左側に近接するように設置されている。この吸着ボックス66の右側面には、そのほぼ全面に小孔からなる多数の吸気穴67,67・・が形成されており、吸着ボックス66内をバキュームファン69で吸引することによりボックス右側面(吸気穴67形成面)に布片の下部寄り展張部分を吸着させ得るようになっている。   The suction box 66 is installed so that the right side surface thereof is close to the left side of the cloth piece Y ″ that is expanded in the above-mentioned triangular shape. Are formed, and by sucking the inside of the suction box 66 with a vacuum fan 69, the lower stretch portion of the cloth piece is sucked on the right side of the box (the suction hole 67 forming surface). To get.

吸着ボックス66の下面部には、前後中央部からやや前側に寄った位置に、上方に向けて凹入する適宜容積の凹部68が形成されている。この凹部68は、後述する(図15)ように短辺取り装置8の2つのチャック81,82を下方から進入させるためのものである。   On the lower surface portion of the suction box 66, a concave portion 68 having an appropriate volume that is recessed upward is formed at a position slightly closer to the front side from the front and rear center portion. The recess 68 is for allowing the two chucks 81 and 82 of the short chamfering device 8 to enter from below as described later (FIG. 15).

又、吸着ボックス66の右側面(吸気穴形成面)下端部には、凹部68を挟んでその両側に布片Y″(図13)の下辺部分を押える2つの押え板70,70が設けられている。この各押え板70,70は、それぞれシリンダ71,71によって水平向き姿勢(図11、図13)と吸着ボックス右側面に接合する上向きで姿勢(図14)との間で上下に揺動させ得るようになっている。   Further, at the lower end portion of the right side surface (intake hole forming surface) of the suction box 66, two press plates 70, 70 are provided on both sides of the recess 68 to press the lower side portion of the cloth piece Y ″ (FIG. 13). The presser plates 70 and 70 swing up and down between a horizontal posture (FIGS. 11 and 13) and an upward posture (FIG. 14) joined to the right side surface of the suction box by the cylinders 71 and 71, respectively. It can be moved.

この各押え板70,70は、通常は水平姿勢に開放されているが、布片が図13の符号Y″で示す姿勢(下端短辺Ya′が水平)で吸着ボックス66の右側面に吸着された後、図14に示すようにそれぞれシリンダ71,71で立ち起こされて、該各押え板70,70で布片の下辺部を前後に間隔をもった2位置で押えることができるようになっている。そして、図14に示すように、両押え板70,70で布片Yの下辺部を押えた状態では、凹部68部分に布片の下部側短辺Yaが直線状態で保持されるようになる。尚、両押え板70,70で布片下辺部を押えた後、角端吊持装置5のチャック51が開放して、布片の上部側が吸着ボックス66の上部に載せられる。   Each of the holding plates 70 and 70 is normally opened in a horizontal position, but the piece of cloth is adsorbed on the right side surface of the adsorption box 66 in an attitude indicated by a symbol Y ″ in FIG. 13 (the lower end short side Ya ′ is horizontal). Then, as shown in FIG. 14, it is raised by the cylinders 71 and 71, respectively, so that the lower side of the cloth piece can be held at the two positions spaced apart by the holding plates 70 and 70, respectively. 14, when the lower side portion of the cloth piece Y is pressed by the presser plates 70, 70, the lower side short side Ya of the cloth piece is held in a straight line by the recessed portion 68. In addition, after pressing the lower side of the cloth piece with both pressing plates 70, 70, the chuck 51 of the corner end suspension device 5 is opened, and the upper side of the cloth piece is placed on the upper part of the suction box 66. .

吸着ボックス66は、シリンダ72によって図14の実線図示位置と鎖線図示位置(符号66′の位置)の間で左右に進退せしめられる。尚、符号73は、吸着ボックス66のレールである。   The suction box 66 is moved forward and backward by the cylinder 72 between the position shown by the solid line in FIG. 14 and the position shown by the chain line (position 66 '). Reference numeral 73 denotes a rail of the suction box 66.

短辺取り装置8は、図14及び図15に示すように、吸着ボックス右側面の凹部68部分で展張している布片下辺部(下部側短辺Ya)を受け取るものである。そして、この短辺取り装置8は、図14〜図17に示すように、固定側と可動側の2つのチャック81,82と、可動側チャック82を固定側チャック81に近接・離間させるシリンダ83と、両チャック81,82を上向きと横向き(左向き)に変更させる姿勢変更装置(シリンダ)85と、それら(81,82,83,85)を上下動させる上下動装置(モータ86及び索87)とを有している。   As shown in FIGS. 14 and 15, the short chamfering device 8 receives the lower side portion (lower side short side Ya) of the cloth piece that is stretched by the concave portion 68 on the right side surface of the suction box. As shown in FIGS. 14 to 17, the short chamfering device 8 includes two chucks 81 and 82 on the fixed side and the movable side, and a cylinder 83 that moves the movable side chuck 82 close to and away from the fixed side chuck 81. And a posture changing device (cylinder) 85 for changing both chucks 81, 82 upward and laterally (leftward), and a vertical movement device (motor 86 and rope 87) for moving them (81, 82, 83, 85) up and down. And have.

短辺取り装置8の可動側チャック82は、図16に示すように、シリンダ83を伸長させると固定側チャック81に近接し、シリンダ83を縮小させると鎖線図示(符号82′)するように固定側チャック81から適宜距離(例えば10〜15cm程度)だけ離間するようになっている。又、可動側チャック82による布片掴持力は、比較的ゆるいものであり、該可動側チャック82で布片を掴持した状態で固定側チャック81から離間方向に移動したときに、可動側チャック82の掴持部分が布片に対して摺動するようになっている。   As shown in FIG. 16, the movable side chuck 82 of the short chamfering device 8 comes close to the fixed side chuck 81 when the cylinder 83 is extended, and is fixed as shown by a chain line (reference numeral 82 ') when the cylinder 83 is reduced. The side chuck 81 is appropriately separated by a distance (for example, about 10 to 15 cm). Further, the gripping force of the cloth piece by the movable side chuck 82 is relatively loose. When the cloth piece is gripped by the movable side chuck 82 and moved in the separating direction from the fixed side chuck 81, A gripping portion of the chuck 82 slides on the cloth piece.

各チャック81,82及びシリンダ83は、取付台84に対して軸棒を中心に回転可能に取付けられており、シリンダ83で軸棒を回転させることにより、各チャック81,82を図14〜図16に示す上向き姿勢と図17及び図18に示す横向き(左向き)姿勢との角度90°の範囲で変位させ得るようになっている。   The chucks 81 and 82 and the cylinder 83 are attached to the mounting base 84 so as to be rotatable about the shaft rod. By rotating the shaft rod with the cylinder 83, the chucks 81 and 82 are shown in FIGS. 16 and a lateral (leftward) orientation shown in FIGS. 17 and 18 can be displaced within an angle range of 90 °.

この短辺取り装置8は、次のように作動する。まず、布片短辺受け取り前は、図14に示すように各チャック81,82が近接状態で且つ上向き姿勢で、右移動した位置での吸着ボックス66′(図14の鎖線図示位置)の右側面で展張されている布片下辺部Yaの直下位置で待機している。そして、ボックス右側面で布片Yの下部側が展張・保持された吸着ボックス66が右移動した後(図14に鎖線図示する符号66′の状態)、図15に示すように短辺取り装置8のモータ86が上動側に作動して、両チャック81,82により凹部68部分で展張している布片下辺部(布片短辺Ya)を掴持する。このとき、固定側チャック81は、布片短辺Yaの後側角端側に寄った位置を掴持している。その後、吸着ボックス66側の両押え板70,70が符号70′,70′で示すように水平姿勢まで開放し、続いて吸着ボックス66が図15に鎖線図示する元の位置まで後退する。この状態では、図16に示すように2つのチャック81,82が近接した状態で布片Yの短辺Yaを比較的狭い範囲で掴持している。続いて、シリンダ83が縮小して可動側チャック82を鎖線図示(符号82′)する位置まで後退させ、そのとき可動側チャック82の掴持部分が布片に摺動して、布片短辺を符号Ya′で示すように所定長さだけ直線状に展張させるようになる。   The short chamfering device 8 operates as follows. First, before receiving the short side of the cloth piece, as shown in FIG. 14, the right side of the suction box 66 '(the position indicated by the chain line in FIG. 14) at the position where the chucks 81 and 82 are moved to the right in the proximity state and the upward posture. It waits in the position right under the cloth piece lower side part Ya extended by the surface. Then, after the suction box 66 in which the lower side of the cloth piece Y is stretched and held on the right side of the box is moved to the right (state of reference numeral 66 'shown by a chain line in FIG. 14), as shown in FIG. The motor 86 is moved upward to grip the lower part of the cloth piece (short piece Ya of the cloth piece) that is stretched at the concave portion 68 by the chucks 81 and 82. At this time, the fixed side chuck 81 holds a position close to the rear side corner end side of the cloth short side Ya. Thereafter, the presser plates 70 and 70 on the suction box 66 side are opened to the horizontal position as indicated by reference numerals 70 'and 70', and then the suction box 66 is retracted to the original position shown by the chain line in FIG. In this state, as shown in FIG. 16, the short side Ya of the cloth piece Y is gripped in a relatively narrow range with the two chucks 81 and 82 being close to each other. Subsequently, the cylinder 83 is reduced and the movable side chuck 82 is retracted to a position indicated by a chain line (reference numeral 82 '). At that time, the gripping portion of the movable side chuck 82 slides on the cloth piece, and the short side of the cloth piece. Is expanded linearly by a predetermined length as indicated by reference numeral Ya ′.

ところで、図16に示すように両チャック81,82が上向き状態では、布片Yの大部分が下方に垂れ下がっていて、両チャック81,82′間で保持している布片短辺Ya′が下向きになっている。従って、該布片短辺Ya′を後述の長辺出し装置9のチャック91で掴持することが困難となる。   Incidentally, as shown in FIG. 16, when both chucks 81 and 82 are in the upward state, most of the cloth piece Y hangs down, and the cloth piece short side Ya ′ held between the chucks 81 and 82 ′ It is facing down. Therefore, it becomes difficult to grip the short side Ya ′ of the cloth piece with the chuck 91 of the long side take-out device 9 described later.

そして、姿勢変更装置(シリンダ)85により、上向き姿勢にある両チャック81,82′(図16の状態)を図17に示すように横向き(左向き)姿勢に変更する。この図17の状態では、布片短辺Yaは各チャック81,82による掴持深さ部分で若干横向きになっているが、該短辺Ya部分は概ね上向きになっていて、該短辺Ya部分を後述する長辺出し装置9のチャック91で上方から受け取り得るようになる。   Then, the posture changing device (cylinder) 85 changes both chucks 81 and 82 ′ (state shown in FIG. 16) in the upward posture to a horizontal (leftward) posture as shown in FIG. 17. In the state of FIG. 17, the short side Ya of the cloth piece is slightly lateral at the gripping depth portion by the chucks 81 and 82, but the short side Ya portion is generally upward, and the short side Ya The portion can be received from above by the chuck 91 of the long edge extracting device 9 described later.

長辺出し装置9は、図17〜図18に示すように、短辺取り装置8の両チャック81,82間に保持されている布片上辺部(短辺Ya)を受け取るチャック91と、該チャック91を左右方向に移動させる左右動装置(モータ92及び索93)と、チャック91で右方向に横引きされる布片Yを載せる載せ台94とを有している。   As shown in FIGS. 17 to 18, the long edge take-out device 9 includes a chuck 91 that receives the upper side portion (short side Ya) of the cloth piece held between the chucks 81 and 82 of the short chamfering device 8, and It has a left-right movement device (motor 92 and cable 93) that moves the chuck 91 in the left-right direction, and a mounting table 94 on which the cloth piece Y that is horizontally pulled by the chuck 91 is placed.

長辺出し装置9のチャック91は、前後方向にやや長い掴持部を有している。このチャック91は、短辺取り装置8の両チャック81,82の直上方の待機位置から、載せ台94の右側端部の直上方付近までの範囲で左右に移動される。   The chuck 91 of the long edge extracting device 9 has a grip portion that is slightly long in the front-rear direction. The chuck 91 is moved to the left and right in a range from a standby position immediately above both chucks 81 and 82 of the short chamfering device 8 to a position immediately above the right end portion of the mounting table 94.

載せ台94は、チャック91の移動高さよりやや低位置において後側側縁がチャック91の移動位置のほぼ直下に位置するように設置されている。載せ台94の右端寄りの後側側縁には左右に小間隔をもって3つの切欠溝95,95,95が形成されている。この各切欠溝95,95,95には、後述する載せ掛け装置10の3つのチャック101,101,101の各掴持部が進入する(図20)。   The mounting table 94 is installed such that the rear side edge is located almost immediately below the moving position of the chuck 91 at a position slightly lower than the moving height of the chuck 91. Three cutout grooves 95, 95, 95 are formed on the rear side edge near the right end of the mounting base 94 with a small left and right spacing. The gripping portions of three chucks 101, 101, 101 of the mounting device 10 described later enter the cutout grooves 95, 95, 95 (FIG. 20).

そして、この長辺出し装置9は、次のように作動する。まず、図17の状態から短辺取り装置8の各チャック81,82が上動したときに、該各チャック81,82間に保持されている布片上辺部(短辺Ya)を長辺出し装置9のチャック91で受け取り(図18の状態)、その後、モータ92が右移動方向に作動してチャック91で保持している布片上辺部(短辺Ya)を右側に横引きして布片垂れ下げ部分を載せ台94上に引き摺る。このように、布片上辺部(短辺Ya)を保持して布片垂れ下げ部分を載せ台94上に引き摺ると、図18の符号Y′で示すように布片垂れ下げ部分が長辺側に展張されながら載せ台94上に載せられる。そして、該チャック91が図18の符号91′で示す終端部まで移動した後に該チャックを開放して、布片Yを載せ台94上に横たわらせる(図19の状態となる)。この状態(図19)では、載せ台94上に載せられた布片Yの後側長辺Ybがほぼ直線状に縁出しされるとともに、該後側長辺Ybの右側端部寄り部分が載せ台94の各切欠溝95,95,95上に乗り上げている。   The long edge extracting device 9 operates as follows. First, when the chucks 81 and 82 of the short chamfering device 8 are moved up from the state shown in FIG. 17, the upper side of the cloth piece (short side Ya) held between the chucks 81 and 82 is extracted from the long side. The sheet is received by the chuck 91 of the apparatus 9 (the state shown in FIG. 18). Thereafter, the motor 92 operates in the right movement direction, and the cloth upper side portion (short side Ya) held by the chuck 91 is laterally pulled to the right. The one hanging part is dragged onto the mounting table 94. As described above, when the upper part of the cloth piece (short side Ya) is held and the cloth piece hanging part is dragged onto the mounting table 94, the cloth piece hanging part is moved to the long side as shown by reference numeral Y 'in FIG. It is placed on the mounting table 94 while being extended. Then, after the chuck 91 has moved to the end portion indicated by reference numeral 91 ′ in FIG. 18, the chuck is released and the cloth piece Y lies on the mounting table 94 (the state shown in FIG. 19 is reached). In this state (FIG. 19), the rear long side Yb of the cloth piece Y placed on the platform 94 is substantially linearly bordered, and the portion near the right end of the rear long side Yb is placed. It rides on the notch grooves 95, 95, 95 of the base 94.

載せ台94上に載せられた布片Y(後側長辺Ybが縁出しされている)は、載せ掛け装置10によって後述する姿勢補正装置11上に載せ掛けられる。この載せ掛け装置10は、載せ台94の3つの切欠溝95,95,95にそれぞれ進入し得る掴持部を持つ3つのチャック101,101,101と、該各チャック101,101,101を前後方向に進退させる前後動装置(モータ102及び索103)とを有している。そして、この載せ掛け装置10は、図20に示すように各チャック101,101,101を、前後動装置(モータ102及び索103)により載せ台94上にある布片Yの長辺Ybを掴持する前方位置と、該布片長辺Ybを掴持して布片を後述の姿勢補正装置11上に載せ掛け得る後方位置との間で進退させ得るようになっている。   The cloth piece Y (the rear long side Yb is bordered) placed on the platform 94 is placed on a posture correction device 11 described later by the placement device 10. The mounting device 10 includes three chucks 101, 101, 101 having gripping portions that can enter the three notch grooves 95, 95, 95 of the mounting table 94, and the chucks 101, 101, 101 in the front-rear direction. It has a back-and-forth motion device (motor 102 and cord 103) that moves back and forth in the direction. As shown in FIG. 20, the placing device 10 grips each chuck 101, 101, 101 by the longitudinal movement device (the motor 102 and the rope 103) and holds the long side Yb of the cloth piece Y on the placing table 94. It can be moved forward and backward between the forward position to hold and the rear position where the cloth piece long side Yb can be gripped and the cloth piece can be placed on the posture correcting device 11 described later.

布片Yを載せ掛ける姿勢補正装置11は、図19及び図20に示すように、前後2つに分割された載せ掛けベルト111,111を有し、該各載せ掛けベルト111,11を載せ台94の各切欠溝95,95,95を形成した部分の直下位置から後側に向けて前後方向に近接させた状態で設置している。各載せ掛けベルト111,111は、上面が左右方向に短い長さで、図21に示すように該各ベルト上面の左右に布片Yを垂れ下げた状態で載せ得るようになっている。又、この各載せ掛けベルト111,111は、個別のモータ112,112でそれぞれ個別に作動せしめられる。   As shown in FIGS. 19 and 20, the posture correcting device 11 for placing the cloth piece Y has the placing belts 111 and 111 divided into two in the front and the back, and each of the placing belts 111 and 11 is placed on the platform. It is installed in a state of being close in the front-rear direction from the position directly below the portion where the 94 notch grooves 95, 95, 95 are formed. Each of the hanging belts 111 and 111 has a short top surface in the left-right direction, and can be placed in a state where the cloth piece Y is hung down on the left and right of the top surface of each belt as shown in FIG. Each of the belts 111 and 111 is individually operated by individual motors 112 and 112, respectively.

尚、図20に示すように、上記載せ掛け装置10の各チャック101,101,101で布片長辺Ybを掴持して該各チャック101が鎖線図示(符号101′)する後方位置まで移動してそこで各チャック101′が開放すると、図21に示すように布片Yの短辺側が両載せ掛けベルト111,111に跨がって載せ掛けられるようになっている。   As shown in FIG. 20, each of the chucks 101, 101, 101 of the placing device 10 grips the long side Yb of the cloth piece, and each chuck 101 moves to a rear position indicated by a chain line (reference numeral 101 '). Then, when each chuck 101 'is opened, the short side of the cloth piece Y is placed on both the placing belts 111, 111 as shown in FIG.

この姿勢補正装置11には、各載せ掛けベルト111,111の下部直近位置に案内板113を有している。この案内板113は、シリンダ115により鉛直姿勢と図21に鎖線図示(符号113′)する右側傾動位置(布片Yを後述の受渡し装置12に案内し得る位置)との間で揺動せしめられる。又、この案内板113には、上部寄り位置の同高さ位置に布片短辺幅より短い間隔をもって2つの検出器(光電管)114,114が設けられていて、この各検出器114,114で各載せ掛けベルト111,111に跨がって載せ掛けられた布片Yの右側短辺Yaの水平度合いを検出し得るようになっている。   This posture correction device 11 has a guide plate 113 at a position closest to the lower portion of each of the belts 111 and 111. The guide plate 113 is swung between a vertical posture and a right-side tilt position (a position at which the cloth piece Y can be guided to a delivery device 12 described later) indicated by a chain line in FIG. . The guide plate 113 is provided with two detectors (photoelectric tubes) 114 and 114 at a height shorter than the upper side of the guide plate 113 with an interval shorter than the short side width of the cloth piece. Thus, it is possible to detect the level of the right short side Ya of the cloth piece Y straddled across the respective belts 111, 111.

そして、この姿勢補正装置11は、図21に示すように、布片Yが両載せ掛けベルト111,111に跨がって載せ掛けられた後、各モータ112,112で各載せ掛けベルト111,111を右側送り出し方向に作動させて布片を符号Y′のように送り出し、各検出器114,114がそれぞれ布片Y′の先行側短辺Yaを検出した時点で、それぞれのモータ112,112を停止させることによって、該布片Y′の先行側短辺Yaの水平出し(正常姿勢にする)を行えるようになっている。尚、先行側短辺Yaの水平出しが行われた後、案内板113が符号113′(図21)のように右側に傾動され、両モータ112,112が同時に送り出し方向に作動して、布片Y′を展張状態で受渡し装置12側に送り出す。   Then, as shown in FIG. 21, the posture correction device 11 is configured such that after the piece of cloth Y is placed over both the placing belts 111, 111, the respective placing belts 111, 111 is actuated in the right-hand feeding direction to feed the cloth pieces as indicated by reference numeral Y ′, and when the detectors 114 and 114 detect the leading short side Ya of the cloth piece Y ′, respectively, the motors 112 and 112 respectively. Is stopped so that the leading side short side Ya of the cloth piece Y ′ can be leveled (normal posture). After the leading short side Ya is leveled, the guide plate 113 is tilted to the right as indicated by reference numeral 113 '(FIG. 21), and both the motors 112 and 112 are simultaneously operated in the feeding direction, so that the cloth The piece Y ′ is sent out to the delivery device 12 side in a stretched state.

受渡し装置12は、ベルト121と、該ベルト121の背面に接・離する押えローラ122と、案内板123とを有している。押えローラ122は、姿勢補正装置11の案内板113′で案内されてくる布片の先行側端縁をベルト121側に押付けて案内板123側に送り出すものである。   The delivery device 12 includes a belt 121, a pressing roller 122 that contacts and separates from the back surface of the belt 121, and a guide plate 123. The presser roller 122 presses the leading edge of the cloth piece guided by the guide plate 113 ′ of the posture correction device 11 to the belt 121 side and sends it to the guide plate 123 side.

受渡し装置12の案内板123は、シリンダ124で鉛直姿勢と搬出コンベア13上に布片を受け渡す右側傾動姿勢(符号123′)との間で揺動せしめられる。   The guide plate 123 of the delivery device 12 is swung between a vertical posture and a right-side tilt posture (reference numeral 123 ′) that delivers a piece of cloth onto the carry-out conveyor 13 by the cylinder 124.

そして、受渡し装置12で受け取った布片Yは、傾動状態の案内板123′を経て、搬出コンベア13上に移乗される。尚、搬出コンベア13上に載せられた布片Yは、図示しない折畳み装置側に搬送される。   Then, the cloth piece Y received by the delivery device 12 is transferred onto the carry-out conveyor 13 through the tilted guide plate 123 ′. In addition, the cloth piece Y mounted on the carry-out conveyor 13 is conveyed to the folding apparatus side which is not shown in figure.

この実施例の矩形布片展開装置は、図2のように供給コンベア1で順次供給される丸めた状態の布片Yを、図2〜図21に示す各工程を経て自動で方形状に展開できる。   The rectangular cloth piece unfolding apparatus of this embodiment automatically unfolds the cloth piece Y in a rolled state, which is sequentially supplied by the supply conveyor 1 as shown in FIG. 2, through the respective steps shown in FIGS. 2 to 21. it can.

又、この実施例では、上記したように、角端出し装置3(図2〜図8)によって、ほぼ確実に1つの布片角端Yaを現出させることができ、以降の工程において布片の展開作業が失敗する確率を大幅に少なくすることができる。   In this embodiment, as described above, one corner piece Ya can be made to appear almost certainly by the corner edge picking device 3 (FIGS. 2 to 8). It is possible to greatly reduce the probability that the deployment work will fail.

本願実施例の角端出し装置を備えた矩形布片展開装置の全体斜視図である。It is a whole perspective view of the rectangular cloth piece expansion | deployment apparatus provided with the corner | angular edge extraction apparatus of this-application Example. 図1の展開装置の供給コンベア、吊上げ装置、角端出し装置部分の拡大斜視図である。It is an expansion perspective view of the supply conveyor of the expansion | deployment apparatus of FIG. 角端出し装置における図2からの状態変化図である。FIG. 3 is a state change diagram from FIG. 図3の角端出し装置を前側から見た側面図である。It is the side view which looked at the corner | angular_edge extraction apparatus of FIG. 3 from the front side. 図4の角端出し装置の左側面図である。It is a left view of the corner | angular edge extraction apparatus of FIG. 角端出し装置の作用を示す図5の一部拡大図である。FIG. 6 is a partially enlarged view of FIG. 5 illustrating the operation of the corner edge extracting device. 図6からの状態変化図である。FIG. 7 is a state change diagram from FIG. 6. 図7からの状態変化図である。FIG. 8 is a state change diagram from FIG. 7. 布片を角端出し装置から角端取り装置に受け渡す際の説明図である。It is explanatory drawing at the time of delivering a cloth piece from a corner | angular edge taking-out apparatus to a corner | angular edge taking-out apparatus. 布片を角端取り装置から角端吊持装置に受け渡す際の説明図である。It is explanatory drawing at the time of delivering a cloth piece from a corner | angular edge collection apparatus to a corner | angular edge suspension apparatus. 布片を角端吊持装置から短辺出し装置に受け渡す際の説明図である。It is explanatory drawing at the time of delivering a cloth piece from a corner end suspension apparatus to a short edge taking-out apparatus. 図11の一部拡大側面図である。It is a partially expanded side view of FIG. 図11からの状態変化図である。It is a state change figure from FIG. 図13からの状態変化図である。It is a state change figure from FIG. 図14からの状態変化図で、布片を短辺出し装置から短辺取り装置に受け渡す際の説明図である。FIG. 15 is a state change diagram from FIG. 14 and is an explanatory diagram when the cloth piece is transferred from the short edge taking device to the short edge taking device. 短辺取り装置の一部拡大斜視図である。It is a partially expanded perspective view of a short chamfering device. 図16からの状態変化図である。It is a state change figure from FIG. 布片を短辺取り装置から長辺出し装置で受け取って長辺出しする際の説明図である。It is explanatory drawing at the time of receiving a cloth piece with a long edge taking device from a short edge taking device and taking out a long edge. 長辺出しされた布片と載せ掛け装置との関係を示す斜視図である。It is a perspective view which shows the relationship between the cloth piece with which the long side was put out, and the placing apparatus. 図19からの状態変化を示す一部拡大図である。FIG. 20 is a partially enlarged view showing a state change from FIG. 19. 布片の最終処理工程を示す斜視図である。It is a perspective view which shows the final process process of a cloth piece. 公知の矩形布片展開装置の全体斜視図である。It is a whole perspective view of a well-known rectangular cloth piece expansion | deployment apparatus. 図22における角端出し装置部分の拡大斜視図である。It is an expansion perspective view of the corner | angular edge extraction apparatus part in FIG. 図23からの状態変化図である。It is a state change figure from FIG. 角端取り装置む図24からの状態変化図である。It is a state change figure from FIG.

符号の説明Explanation of symbols

1は供給コンベア、2は吊上げ装置、3は角端出し装置、4は角端取り装置、5は角端吊持装置、6は短辺出し装置、8は短辺取り装置、9は長辺出し装置、10は載せ掛け装置、11は姿勢補正装置、12は受渡し装置、13は搬出コンベア、31,32はローラ、33,34は取付台、35はモータ、37は検出器、39は反転装置(モータ)、41は角端取り装置のチャック、51は角端吊持装置のチャック、61は短辺出し装置の下端挟持装置、66は吸着ボックス、81,82は短辺取り装置のチャック、91は長辺出し装置のチャック、101は載せ掛け装置のチャック、111は載せ掛けベルト、Yは矩形布片、Yaは布片の短辺、Ybは布片の長辺、Ycは布片の角端である。   1 is a supply conveyor, 2 is a lifting device, 3 is a corner edge picking device, 4 is a corner edge picking device, 5 is a corner edge lifting device, 6 is a short edge picking device, 8 is a short edge picking device, and 9 is a long side. Unloading device, 10 is a loading device, 11 is a posture correction device, 12 is a delivery device, 13 is a carry-out conveyor, 31 and 32 are rollers, 33 and 34 are mounting bases, 35 is a motor, 37 is a detector, 39 is reverse Device (motor), 41 is a chuck of a corner chamfering device, 51 is a chuck of a chamfering device, 61 is a lower end clamping device of a short edge device, 66 is a suction box, and 81 and 82 are chucks of a short chamfering device. , 91 is a chuck for a long side feeding device, 101 is a chuck for a placing device, 111 is a placing belt, Y is a rectangular cloth piece, Ya is a short side of the cloth piece, Yb is a long side of the cloth piece, and Yc is a cloth piece. The corner of

Claims (3)

丸めた状態で搬送されてくる矩形布片(Y)を自動で方形状に展開させる展開装置に使用される矩形布片の角端出し装置であって、
任意の箇所を保持して吊上げられた前記矩形布片(Y)の上下中間位置をその両側の水平方向から挟持する一対のローラ(31,32)と、
該両ローラ(31,32)を布片繰り上げ側に回転させるモータ(35)と、
前記両ローラ(31,32)の接合部の下面側直近位置に布片下端(Yc)が位置したことを検出する検出器(37)とを備え、
前記検出器(37)から布片下端検出信号が発せられたときに前記両ローラ(31,32)の回転を停止させて、前記両ローラ(31,32)の接合部近傍に1つの布片角端(Yc)を現出させ得るようにしている、
ことを特徴とする矩形布片の角端出し装置。
A rectangular cloth piece cornering device used in a developing device that automatically unfolds a rectangular cloth piece (Y) conveyed in a rolled state into a rectangular shape,
A pair of rollers (31, 32) for holding the upper and lower intermediate positions of the rectangular cloth piece (Y) suspended while holding an arbitrary part from the horizontal direction on both sides thereof;
A motor (35) for rotating the rollers (31, 32) toward the cloth feeding side;
A detector (37) for detecting that the cloth lower end (Yc) is positioned at a position closest to the lower surface side of the joint portion of the rollers (31, 32);
When a cloth piece lower end detection signal is issued from the detector (37), the rotation of the rollers (31, 32) is stopped, and one cloth piece is disposed in the vicinity of the joint between the rollers (31, 32). The corner end (Yc) can be revealed.
A corner edge sticking device for a rectangular cloth piece.
請求項1において、両ローラ(31,32)を上下裏返しに反転させる反転装置(39)を備えていることを特徴とする矩形布片の角端出し装置。   2. The corner edge sticking device for a rectangular cloth piece according to claim 1, further comprising a reversing device (39) for reversing both rollers (31, 32) upside down. 丸めた状態で搬送されてくる矩形布片(Y)を方形状に展開させる際の矩形布片の角端出し方法であって、
任意の箇所を保持して吊上げられた前記矩形布片(Y)の上下中間位置をその両側から一対のローラ(31,32)で挟持し、
該両ローラ(31,32)を布片繰り上げ側に回転させて、布片下端にある1つの角端(Yc)が前記両ローラ(31,32)の接合部の下面側直近位置まで持ち上げられた時点で、該両ローラ(31,32)の回転を停止させることによって、両ローラ(31,32)の接合部に布片角端(Yc)を現出させるようにする、
ことを特徴とする矩形布片の角端出し方法。
A method for cornering out a rectangular cloth piece when a rectangular cloth piece (Y) conveyed in a rolled state is developed into a rectangular shape,
Holding the upper and lower intermediate positions of the rectangular cloth piece (Y) suspended while holding an arbitrary position from both sides with a pair of rollers (31, 32),
The two rollers (31, 32) are rotated to the cloth feeding side, and one corner end (Yc) at the lower end of the cloth piece is lifted to a position closest to the lower surface side of the joint portion of the both rollers (31, 32). At this point, the rotation of the rollers (31, 32) is stopped, so that the cloth corner (Yc) appears at the joint between the rollers (31, 32).
A method for cornering a rectangular piece of cloth characterized by the above.
JP2007213583A 2007-08-20 2007-08-20 Rectangle cloth piece cornering device and method Active JP4974808B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019206777A (en) * 2018-05-30 2019-12-05 株式会社プレックス Clothes spreading apparatus

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08257298A (en) * 1995-03-23 1996-10-08 Tokai:Kk Method and device for grasping and hanging one of corner parts of rectangular cloth piece
JP2002113300A (en) * 2000-10-10 2002-04-16 Tookai:Kk Method and device for extending rectangular cloth piece

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08257298A (en) * 1995-03-23 1996-10-08 Tokai:Kk Method and device for grasping and hanging one of corner parts of rectangular cloth piece
JP2002113300A (en) * 2000-10-10 2002-04-16 Tookai:Kk Method and device for extending rectangular cloth piece

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019206777A (en) * 2018-05-30 2019-12-05 株式会社プレックス Clothes spreading apparatus
JP7064963B2 (en) 2018-05-30 2022-05-11 株式会社プレックス Cloth unfolding device

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