JP2009045022A - Method for producing dried fish - Google Patents

Method for producing dried fish Download PDF

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JP2009045022A
JP2009045022A JP2007215053A JP2007215053A JP2009045022A JP 2009045022 A JP2009045022 A JP 2009045022A JP 2007215053 A JP2007215053 A JP 2007215053A JP 2007215053 A JP2007215053 A JP 2007215053A JP 2009045022 A JP2009045022 A JP 2009045022A
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fish
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kum
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JP4814177B2 (en
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Masahiko Sumida
雅彦 隅田
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for producing delicious dried fish slightly having salt content, having no bad influence on patients suffered from diabetes, kidney disease, hypertension or the like, containing kelp nutriments and having kelp flavor. <P>SOLUTION: The method for producing dried fish comprises preparing a kelp solution by dissolving 1 kg of kelp powder to 200 liters of water with ice, soaking 300 kg of fish to the kelp solution for about 3 hours, taking the fish out of the solution, sorting out the fish followed by sticking the fish with a skewer, and thereafter suspending the fish on a cart, and drying the fish with a dryer for about 3-6 hours. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、塩分を殆ど含まず、こんぶの栄養分と風味を有する魚の干物の製造方法に関する。   The present invention relates to a method for producing a dried fish product having almost no salt and having a nourishment nutrient and flavor.

従来より、魚の干物を作る方法が提案されていた。例えば、特許文献1に示すものは、イワシを所定濃度の食塩水に浸漬した後、そのイワシを串刺しにして魚肉中の水分含有率を25〜30重量%にする乾燥工程と、乾燥後のイワシから頭部と腹部を内臓と共に切断具にて切断除去する切断除去工程と、頭部と腹部が切断除去されたイワシを魚体芯温が約80℃になるように加熱する工程とからなるイワシ干物の製造方法が記載されている。
特開2005−204638
Conventionally, a method for making dried fish has been proposed. For example, what is shown in Patent Document 1 is that a sardine is dipped in a predetermined concentration of saline, and then the sardines are skewered so that the moisture content in the fish meat is 25 to 30% by weight, and the dried sardines. Cut and remove the head and abdomen together with the internal organs with a cutting tool, and the step of heating the sardines from which the head and abdomen have been cut and removed so that the fish core temperature is about 80 ° C. The manufacturing method is described.
JP 2005-204638

前記の製造方法では、乾燥後加熱処理前に頭部と腹部を切断除去することにより、酸化面を少なくし、魚肉に内臓の臭みや苦みが移ることなく、美味で、保存性の高いイワシ干物を得ることができる。   In the above-mentioned manufacturing method, sardine dried fish that is tasty and highly preserved without cutting off the oxidized surface by transferring and removing the head and abdomen after drying and before heat treatment, without transferring the odor and bitterness of the internal organs to fish meat Can be obtained.

しかしながら前記の方法によって製造された魚の干物は、塩水のみに漬けた後に乾燥させていたため塩分が多く、糖尿病、腎臓病、高血圧症の患者等には悪影響を及ぼしていた。また塩味だけしかないため風味の点で物足りないという問題点があった。   However, the fish dried fish produced by the above-described method was soaked in salt water only and dried, so that it contained a lot of salt, which had an adverse effect on patients with diabetes, kidney disease, hypertension and the like. Moreover, since there was only salty taste, there was a problem that it was unsatisfactory in terms of flavor.

本発明の要旨とするところは、水揚げした魚を、こんぶ粉を0.2〜20重量%含有する水に3〜24時間漬け、その後この魚を前記水より取り出して乾燥させたことを特徴とする干物の製造方法である。   The gist of the present invention is that the fish that has been landed is soaked in water containing 0.2 to 20% by weight of kumbu for 3 to 24 hours, and then the fish is taken out of the water and dried. This is a method for producing dried fish.

また本発明の要旨とするところは、魚を水揚げした後、選別してから前処理をして開くと共に、200リットルの水にこんぶ粉400グラム〜40キログラムを溶かしたこんぶ溶液を製造し、このこんぶ溶液に前記開いた魚100〜600キログラムを1〜24時間漬けて、その後、低温乾燥機または天日によって3〜6時間乾燥させたことを特徴とする干物の製造方法である。   In addition, the gist of the present invention is to prepare a kumbu solution in which 400 g to 40 kg of kumbu powder are dissolved in 200 liters of water, after opening the fish after landing, pre-treating and opening. This is a method for producing dried fish characterized in that 100 to 600 kilograms of the open fish are dipped in a kumbu solution for 1 to 24 hours and then dried for 3 to 6 hours by a low-temperature dryer or sun.

また本発明の要旨とするところは、魚を水揚げして選別すると共に、200リットルの水にこんぶ粉400グラム〜40キログラムを溶かしたこんぶ溶液を製造し、この水に100〜600キログラムの前記魚を前処理をせずに1〜24時間漬けて、その後、低温乾燥機または天日によって3〜10日乾燥させたことを特徴とする干物の製造方法である。   Further, the gist of the present invention is that the fish is picked up and selected, and a koji solution in which 400 g to 40 kg of kum flour is dissolved in 200 liters of water is produced, and 100 to 600 kg of the fish is added to this water. Is dried for 3 to 24 days without pretreatment, and then dried for 3 to 10 days with a low-temperature dryer or sun.

前記請求項1記載の発明は、塩水を用いることなくこんぶ粉を0.2〜20重量%含有する水に魚を漬けるため、糖尿病、腎臓病、高血圧症の患者等に対して塩分の摂取による悪影響を及ぼすことがなく健常者にとっても健康的である。また、魚にこんぶの栄養分が含まれていき、かつこんぶの風味が加味され美味な干物が得られる。   According to the first aspect of the present invention, the fish is soaked in water containing 0.2 to 20% by weight of kumbu without using salt water. Therefore, the intake of salt is used for patients with diabetes, kidney disease, hypertension and the like. It has no adverse effects and is healthy for healthy people. Moreover, the nutrients of the kombu are contained in the fish, and the taste of the bonito is added to obtain a delicious dried fish.

請求項2記載の発明は開きの干物の製造方法であり、請求項1と同様の効果を奏する。頭部と内臓等を除去する前処理を行って魚を開く一方、200リットルの水に、こんぶ粉400グラム〜40キログラムを溶かしたこんぶ溶液を製造する。次に前記開いた魚100〜600キログラムをこんぶ溶液に1〜24時間漬けた後、乾燥させるものであるから、簡易な方法で短い時間に大量の魚にこんぶエキスを含ませることができると共に、約3〜6時間の低温乾燥により迅速に開きの干物を製造することができる。   The invention according to claim 2 is a method for producing an open dried fish, and has the same effect as that of claim 1. A pre-treatment for removing the head and internal organs is performed to open the fish, while a kum solution is prepared by dissolving 400 g to 40 kg of kum powder in 200 liters of water. Next, since 100 to 600 kilograms of the opened fish is dipped in a kumbu solution for 1 to 24 hours and then dried, a large amount of fish can be contained in a large amount of fish in a short time by a simple method, Open dried fish can be quickly produced by low temperature drying for about 3 to 6 hours.

請求項3記載の発明は丸干の干物の製造方法であり、請求項1と同様の効果を奏する。
さらに200リットルの水に、こんぶ粉400グラム〜40キログラムを溶かしたこんぶ溶液を製造し、このこんぶ溶液に100〜600キログラムの魚を1〜24時間漬けてその後そのままの状態で乾燥させるものであるから、簡易な方法で短い時間で大量の魚にこんぶエキスを含ませることができると共に、約3〜10日の低温乾燥により迅速に丸干を製造することができる。
The invention according to claim 3 is a method for producing round dried fish, and has the same effect as that of claim 1.
Further, a kum solution prepared by dissolving 400 g to 40 kg of kum flour in 200 liters of water is produced, and 100 to 600 kg fish is soaked in this kum solution for 1 to 24 hours and then dried as it is. From this, it is possible to contain a kumbu extract in a large amount of fish in a short time by a simple method, and it is possible to produce round dried fish quickly by low temperature drying for about 3 to 10 days.

本発明を実施するための最良の形態は、水揚げした魚を氷で処理するか、あるいは冷凍状態で工場まで運び、その後大きさや形等を選別した後、頭部と内臓等を除去する前処理を行って開く。
一方、氷を入れた水200リットルに、こんぶ粉1キログラムを溶かしたこんぶ溶液を製造しておき、このこんぶ溶液に300キログラムの前記開いた魚を約1〜8時間漬ける。
その後こんぶ溶液より取り出して串に刺す。その後この魚を台車に吊して低温乾燥機によって約3〜6時間乾燥させる干物の製造方法である。
The best mode for carrying out the present invention is to treat the fish that has been landed with ice or carry it to a factory in a frozen state, and after that, after selecting the size and shape, etc., pre-treatment for removing the head and internal organs, etc. To open.
On the other hand, a kumbu solution prepared by dissolving 1 kg of kumbu powder in 200 liters of water containing ice is prepared, and 300 kg of the open fish is immersed in this kumbu solution for about 1 to 8 hours.
Then remove it from the kumbu solution and stab it on a skewer. Thereafter, the fish is hung on a cart and dried by a low temperature dryer for about 3 to 6 hours.

本発明の実施形態を詳細に説明する。
(A)本発明の第1実施形態は魚の開きの干物の製造方法である。
本実施形態で使用する魚の種類は特に限定されないが、あじ、さば、かますを使用する。
以下製造方法の手順を説明する。
Embodiments of the present invention will be described in detail.
(A) 1st Embodiment of this invention is a manufacturing method of the fish open dried fish.
Although the kind of fish used by this embodiment is not specifically limited, Aji, mackerel, and a fish are used.
The procedure of the manufacturing method will be described below.

(1)あじ、さば、かます等の魚を船より水揚げして、氷水を充填した運搬容器を用いてトラックで工場まで運送する。このとき魚を冷凍処理して運搬しても良い。
(2)前記魚を運搬容器より取り出し、魚を種類、大きさ、形状等の基準に基づいて選別して、頭部や内臓を除去する前処理を行い開く。
(3)その後、タンクへ移す。このタンクの中には、こんぶ粉1キログラムを溶かした、約4℃のこんぶ溶液200リットルが貯えられていて、このタンクに魚を300キログラム入れる。
前記こんぶ粉は、こんぶエキスの粉末である。また冷水にこんぶ粉を溶かす代わりに、あるいはこんぶ粉を溶かすのと併用して一定分量のこんぶを直接こんぶ溶液中に漬けても良い。これによって魚はこんぶエキスを含んでいくのである。
また、こんぶ溶液中のこんぶ粉の含有率は、魚の種類や大きさによって異なるため、0.2〜20重量%の範囲で選択できるが、普通の大きさの魚であれば0.5重量%程度が最も好ましい。
なお、このとき塩分は添加しないが、こんぶに元から含まれている塩分がわずかながら流出して含まれることになる。
(4)前記魚を約1〜8時間漬けた後にタンクより取り出し、魚のえらに串を刺す。
(5)串に刺した魚を台車に吊して低温乾燥機に運び約3〜6時間低温乾燥を行うことで開きの干物が完成する。ここで低温乾燥とは、13〜20℃程度の低温で乾燥することを指す。
(6)前記の低温乾燥工程では、22.5馬力と15馬力の2台の乾燥機を備えた、大型の台車24台が入る乾燥室で乾燥させれば、約2000キログラムの魚を約3〜6時間で乾燥処理できる。
また、25馬力の乾燥機を備えた、大型の台車42台が入る乾燥室で乾燥させれば、約8000キログラムの魚を約3〜6時間で乾燥処理できる。
なお、みりん干しを製造する場合には、魚の表面につやを出すために14時間程度の低温乾燥が必要である。
(7)この乾燥後、所定の荷作りをして出荷する。乾燥処理が1日乾燥の場合は次の日に荷造りできる。
(1) Fish such as horse mackerel, mackerel, and squirrel are landed from the ship and transported to the factory by truck using a transport container filled with ice water. At this time, the fish may be frozen and transported.
(2) Take out the fish from the transport container, sort the fish based on criteria such as type, size, shape, etc., and perform pre-processing to remove the head and internal organs.
(3) Then move to the tank. In this tank, 200 liters of kung solution at about 4 ° C. containing 1 kg of kum flour is stored, and 300 kg of fish is placed in this tank.
The kum powder is a kum extract powder. Further, instead of dissolving the koji powder in cold water, or in combination with dissolving the kum powder, an aliquot of koji may be directly immersed in the kum solution. As a result, the fish contains the kumbu extract.
In addition, the content of the kombu powder in the kombu solution varies depending on the type and size of the fish, so it can be selected in the range of 0.2 to 20% by weight, but 0.5% by weight for normal size fish. The degree is most preferred.
At this time, no salt content is added, but the salt content originally contained in the kumbu is slightly outflowed and contained.
(4) After soaking the fish for about 1 to 8 hours, remove it from the tank and stab the fish gill.
(5) The fish stuck on the skewer is hung on a carriage and transported to a low-temperature dryer and dried at low temperature for about 3 to 6 hours to complete the open dried fish. Here, low temperature drying refers to drying at a low temperature of about 13 to 20 ° C.
(6) In the low-temperature drying step, about 2000 kilograms of fish can be obtained by drying in a drying room with 24 large trolleys equipped with two 22.5 and 15 hp dryers. Can be dried in ~ 6 hours.
Moreover, if it dries in a drying room equipped with a 25-horsepower dryer and 42 large carts, about 8000 kilograms of fish can be dried in about 3 to 6 hours.
In addition, when manufacturing mirin drying, low-temperature drying for about 14 hours is required in order to gloss on the fish surface.
(7) After this drying, a predetermined packing is made and shipped. If the drying process is one-day drying, it can be packed the next day.

このように本実施形態によれば、塩分を殆ど含まず、体内の代謝を活発にするヨウ素(ヨード)と身体の健康維持に有効なU―フコダイン及びF―フコダインが含まれたこんぶのエキスが多量に含まれ、かつこんぶの独特の風味を有する美味な魚の干物を得ることができる。
さらに前記の方法によれば、約3000キログラムの魚を、水揚げから約3〜6時間で出荷することができるため、簡易な方法で効率的に干物を製造できるのである。
As described above, according to the present embodiment, an extract of koji that contains almost no salt and contains iodine (iodine) that activates metabolism in the body and U-fucodyne and F-fucodyne effective in maintaining the health of the body. Delicious fish dried fish that is contained in a large amount and has the unique flavor of bonito.
Furthermore, according to the above-mentioned method, about 3000 kilograms of fish can be shipped in about 3 to 6 hours after landing, so that dried fish can be produced efficiently by a simple method.

また、前記製造方法において、魚をこんぶ溶液に約1〜8時間漬ける代わりに、別途製造したこんぶ粉の含有率が0.5〜20重量%のこんぶ溶液を魚の表面に直接霧状に散布しても良い。
この方法によれば、こんぶ粉に漬けている時間が省略できるため製造時間が短縮されるというメリットがある。さらにこんぶエキスが不足している場合は、乾燥後に再び魚の表面に前記こんぶ溶液を霧状に散布することもできる。
In addition, in the manufacturing method, instead of immersing the fish in the kumbu solution for about 1 to 8 hours, a kumbu solution containing 0.5 to 20% by weight of the kum powder separately manufactured is sprayed directly on the fish surface in the form of a mist. May be.
According to this method, there is a merit that the manufacturing time is shortened because the time of soaking in the kumbu powder can be omitted. Further, when the kum extract is deficient, the kum solution can be sprayed again on the fish surface after drying.

(B)本発明の第2実施形態は魚の丸干しの製造方法である。
(1)本実施形態で使用する魚はいわしである。この魚を船より水揚げして、タンクへ運搬する。
このタンクの中には、上述の開きの製造方法の場合と同様に、こんぶ粉1キログラムを溶かした約4℃のこんぶ溶液200リットルが貯えられていて、このタンクに魚を約300キログラム入れる。こんぶ粉やこんぶ溶液に関する説明や含有率等は前記と同様のため省略する。
(2)魚を入れたタンクをトラックで工場まで運送する。
(3)工場に着いたらタンクより魚を取り出す。このとき、魚は約1〜8時間水中に漬けられた後に取りださなくてはならない。
(4)次いで、魚を種類、大きさ、形状等の基準に基づいて選別する。
(5)魚を選別した後、前処理を行わずにそのままの状態で魚を串へ刺す工程を行う。
(6)串に刺した魚を台車に吊し乾燥機に運び約3〜10日の低温乾燥を行う。天日乾燥の場合は日中温度25℃以下の天日で3〜10日乾燥させれば完成する。
乾燥時間を詳しく説明すると。次のようになる。
体長約8〜10cm程度の小型のうるめいわしは、3〜4日干す。
体長約12〜15cm程度の中型のうるめいわしは、5〜6日干す。
体長約20cm程度の大型の一本釣りのうるめいわしは、8〜10日干す。
(7)この乾燥後、所定の荷作りをして出荷する。上記のように魚の大きさにもよるが、荷作りまでに3日〜10日位の日数が必要である。
また、前記乾燥後、こんぶエキスの含有量が不足している場合には、上述と同様に乾燥後の魚の表面に別途製造したこんぶ溶液を霧状に散布することもできる。
(B) The second embodiment of the present invention is a method for producing a whole fish.
(1) The fish used in this embodiment is a sardine. This fish is landed from the ship and transported to the tank.
In this tank, as in the case of the above-described opening manufacturing method, 200 liters of an about 4 ° C. koji solution containing 1 kg of kum flour is stored, and about 300 kg of fish is put into this tank. Descriptions, content ratios, and the like regarding the kombu powder and the kombu solution are omitted because they are the same as described above.
(2) Transport the tank containing the fish to the factory by truck.
(3) When you arrive at the factory, remove the fish from the tank. At this time, the fish must be taken out after being immersed in water for about 1 to 8 hours.
(4) Next, fish are selected based on criteria such as type, size, and shape.
(5) After selecting the fish, a step of stabing the fish into the skewer without performing pretreatment is performed.
(6) The fish stuck on the skewer is hung on a carriage and transported to a dryer to dry at low temperature for about 3 to 10 days. In the case of sun drying, it is completed by drying for 3 to 10 days in the sun at a daytime temperature of 25 ° C.
Explain in detail the drying time. It becomes as follows.
Small sardines with a length of about 8-10cm are dried for 3-4 days.
Medium-sized sardines with body length of about 12-15cm are dried for 5-6 days.
The large sardines that are about 20cm long are dried for 8-10 days.
(7) After this drying, a predetermined packing is made and shipped. As described above, depending on the size of the fish, it takes about 3 to 10 days before packing.
In addition, when the content of the kum extract is insufficient after the drying, a kum solution prepared separately can be sprayed on the surface of the fish after drying in the same manner as described above.

上記のように本実施形態によれば、上述の開きの場合と同様な効果が得られる。また本実施形態によれば、水揚げから約3〜10日で丸干の干物を出荷することができる。   As described above, according to the present embodiment, the same effect as in the case of the opening described above can be obtained. Moreover, according to this embodiment, a round dried fish can be shipped in about 3 to 10 days after landing.

Claims (3)

水揚げした魚を、こんぶ粉を0.2〜20重量%含有する水に3〜24時間漬け、その後この魚を前記水より取り出して乾燥させたことを特徴とする干物の製造方法。   A method for producing dried fish characterized in that a fish that has been fried is soaked in water containing 0.2 to 20% by weight of kumbu powder for 3 to 24 hours, and then the fish is taken out of the water and dried. 魚を水揚げした後、選別してから前処理をして開くと共に、200リットルの水にこんぶ粉400グラム〜40キログラムを溶かしたこんぶ溶液を製造し、このこんぶ溶液に前記開いた魚100〜600キログラムを1〜24時間漬けて、
その後、低温乾燥機または天日によって3〜6時間乾燥させたことを特徴とする干物の製造方法。
After landing the fish, it is sorted and pretreated and opened, and a kum solution prepared by dissolving 400 g to 40 kg of kum powder in 200 liters of water is produced, and the opened fish 100 to 600 is added to this kum solution. Soak a kilogram for 1 to 24 hours,
Then, it dried for 3 to 6 hours with the low temperature dryer or the sun, The manufacturing method of the dried fish characterized by the above-mentioned.
魚を水揚げして選別すると共に、200リットルの水にこんぶ粉400グラム〜40キログラムを溶かしたこんぶ溶液を製造し、この水に100〜600キログラムの前記魚を前処理をせずに1〜24時間漬けて、
その後、低温乾燥機または天日によって3〜10日乾燥させたことを特徴とする干物の製造方法。
The fish is grounded and selected, and a kum solution prepared by dissolving 400 g to 40 kg of kum flour in 200 liters of water is prepared, and 100 to 600 kg of the fish is pretreated in this water without pretreatment. Soak in time,
Thereafter, the dried product is dried for 3 to 10 days using a low-temperature dryer or sun.
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Publication number Priority date Publication date Assignee Title
CN104379756A (en) * 2012-04-04 2015-02-25 日清奥利友集团株式会社 Method for producing interesterified fat

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KR102110070B1 (en) * 2019-01-24 2020-05-12 문정생 Method for manufacturing low salt healthy sea robin beef jerky and sea robin beef jerky manufactured therefrom

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JPS53130462A (en) * 1977-04-19 1978-11-14 Suisan Kakou Kenkiyuushiyo Kk Processing of fishes
JPS60234540A (en) * 1984-05-04 1985-11-21 Yoshinori Shoten:Kk Production of seasoned and dried salmon product
JPH05316936A (en) * 1992-05-19 1993-12-03 Koichi Yoshida Production of dried fish product
JPH10165087A (en) * 1996-12-04 1998-06-23 Mie Pref Gov Gyogyo Kyodo Kumiai Rengokai Method for producing preservable dried article of fish and shellfish
JPH11313640A (en) * 1998-04-30 1999-11-16 Kaneshichi Kk Production of boiled and dried small fishes
JP2004166689A (en) * 2002-11-05 2004-06-17 Showa Denko Plastic Products Co Ltd Method for producing salted and dried product and the salted and dried product

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JPS53130462A (en) * 1977-04-19 1978-11-14 Suisan Kakou Kenkiyuushiyo Kk Processing of fishes
JPS60234540A (en) * 1984-05-04 1985-11-21 Yoshinori Shoten:Kk Production of seasoned and dried salmon product
JPH05316936A (en) * 1992-05-19 1993-12-03 Koichi Yoshida Production of dried fish product
JPH10165087A (en) * 1996-12-04 1998-06-23 Mie Pref Gov Gyogyo Kyodo Kumiai Rengokai Method for producing preservable dried article of fish and shellfish
JPH11313640A (en) * 1998-04-30 1999-11-16 Kaneshichi Kk Production of boiled and dried small fishes
JP2004166689A (en) * 2002-11-05 2004-06-17 Showa Denko Plastic Products Co Ltd Method for producing salted and dried product and the salted and dried product

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104379756A (en) * 2012-04-04 2015-02-25 日清奥利友集团株式会社 Method for producing interesterified fat

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