JP2009043202A - Transmitting body built-in resin member - Google Patents
Transmitting body built-in resin member Download PDFInfo
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- JP2009043202A JP2009043202A JP2007210557A JP2007210557A JP2009043202A JP 2009043202 A JP2009043202 A JP 2009043202A JP 2007210557 A JP2007210557 A JP 2007210557A JP 2007210557 A JP2007210557 A JP 2007210557A JP 2009043202 A JP2009043202 A JP 2009043202A
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- resin member
- transmitter
- male screw
- liner
- transmitting body
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Abstract
Description
本発明は発信体内蔵型樹脂部材に関する。さらに詳しくは、機械を安全に使用することができるために用いられる、情報発信体を樹脂に内蔵する発信体内蔵型樹脂部材に関する。 The present invention relates to a transmitter-embedded resin member. More specifically, the present invention relates to a transmitter-embedded resin member in which an information transmitter is incorporated in a resin, which is used for safely using a machine.
従来、ハウジングの内壁に内張りされたライナおよび耐熱性シートの孔明きによる空間内の投射材の量が減少するのに伴い、該空間に連通する前記投射材インジケータ内の投射材も減少する、該投射材の残量により、ライナの摩耗を検知するライナの摩耗検知装置がある（特許文献１参照)。 Conventionally, as the amount of the projection material in the space due to perforation of the liner and heat resistant sheet lined on the inner wall of the housing decreases, the projection material in the projection material indicator communicating with the space also decreases. There is a liner wear detection device that detects liner wear based on the remaining amount of the projection material (see Patent Document 1).
しかしながら、この摩耗検知装置では、構造が複雑であるとともに、メンテナンスのときに空間内の投射材を排出する必要があり、メンテ作業に手間取るという問題がある。また、ユーザが、同じライナのメンテナンスを異なる業者に依頼することがある。この業者にはメンテナンスの取付け位置や角度などの技術ノウハウがないため、取付け位置や角度がずれた状態で取り付けられるとライナの摩耗時期が早くなり、もし点検の時期を失すると、ライナおよび耐熱性シートに孔が明いて機械本体のハウジングを損傷させて、機械を安全に使用できないおそれがある。 However, this wear detection device has a complicated structure, and it is necessary to discharge the projection material in the space at the time of maintenance. In addition, the user may request maintenance of the same liner from different vendors. This company does not have technical know-how such as installation position and angle for maintenance, so if it is installed with the installation position or angle shifted, the liner wears out earlier, and if the inspection time is lost, the liner and heat resistance There is a possibility that a hole may be formed in the seat, and the housing of the machine body may be damaged, and the machine cannot be used safely.
そこで、本発明は、叙上の事情に鑑み、簡易に取付けが可能な構造であって、メンテナンス時期を知らせて機械を安全に使用することができる発信体内蔵型樹脂部材を提供することを目的とする。 SUMMARY OF THE INVENTION In view of the above circumstances, the present invention has an object to provide a resin member with a built-in transmitter that has a structure that can be easily mounted and that can inform the maintenance time and can use the machine safely. And
本発明の発信体内蔵型樹脂部材は、簡易に取付けが可能な構造であって、メンテナンス時期を知らせて機械を安全に使用することができる発信体内蔵型樹脂部材であって、情報発信体を樹脂によりモールドして形成されてなることを特徴としている。
また、前記情報発信体がＩＣタグであるのが好ましい。
また、雄ねじが刻設された雄ねじ部を有するボルトにされているのが好ましい。
さらに、前記ボルトが、ねじ込みのためのボルト頭部を具備するとともに、雄ねじ部とボルト頭部とのあいだにくびれ部を有しており、必要な締め付けトルク以上のトルクで締め付けることにより前記くびれ部からボルト頭部が切断されるのが好ましい。
The transmitter-embedded resin member of the present invention has a structure that can be easily attached, and is a transmitter-embedded resin member that can inform the maintenance time and use the machine safely. It is characterized by being formed by molding with resin.
The information transmitter is preferably an IC tag.
Moreover, it is preferable that it is set as the volt | bolt which has the external thread part by which the external thread was engraved.
Further, the bolt has a bolt head for screwing, and has a constricted portion between the male screw portion and the bolt head, and the constricted portion is tightened with a torque higher than a necessary tightening torque. It is preferable that the bolt head is cut.
本発明によれば、機械に取り付けられる部品、たとえば遠心投射機におけるハウジングの内壁に内張りされるライナに取り付けまたは埋め込むことにより、該ライナの個別番号などを記憶させた情報発信体の情報を読み取り、使用時間を積算し、交換時間が近づいてくるとメンテナンス時期を知らせることができるため、メンテナンスの製造元管理を図り、機械を安全に使用することができる。 According to the present invention, information attached to a machine, for example, a liner that is lined on the inner wall of a housing in a centrifugal projector, is read by reading information from an information transmitter that stores the individual number of the liner, Since the usage time is accumulated and the replacement time is approaching, the maintenance time can be notified, so that the maintenance manufacturer can be managed and the machine can be used safely.
以下、添付図面に基づいて本発明の発信体内蔵型樹脂部材を説明する。本発明の一実施の形態にかかわる発信体内蔵型樹脂部材Ａは、図1に示されるように、非接触で情報の読み込み、書き込みの交信が可能な、たとえばＩＣタグ１を情報発信体として具備し、樹脂でＩＣタグ１を包含するようにモールドされている。このＩＣタグ１をモールドする樹脂の形状は、棒状であり雄ねじが刻設された雄ねじ部２にされている。この樹脂製雄ねじ部２には、片方の端部に締め付け工具により部品の雌ねじへねじ込むためのボルト頭部３が形成されている。またボルト頭部３と雄ねじ部２とのあいだには雄ねじ部２の外径より細いくびれ部４が形成されている。
また、本実施の形態で使用されるＩＣタグ１は、電磁界や電波などを用いた非接触の無線通信によって情報をやりとりするものであり、複数の電子素子や集積回路から構成され、情報の保存ができ、ＩＣタグリーダ５により書き込み、読み出しができるものであれば良い。
また、本実施の形態で使用される樹脂は、ＩＣタグ１が熱影響を受けない程度の温度でモールドでき、電磁的に情報の交信ができる材質であれば良く、ポリプロピレン、ポリカーボネイト、メタクリル、ナイロン、エポキシ、メラミンなどを用いることができる。
また、ボルト頭部３の形状は、使用する工具に応じて変更すれば良く、スパナなどの工具を用いる場合は六角柱形状、六角レンチを用いる場合は六角穴がついた円柱形状、ドライバを用いる場合は＋または−の溝のついたなべ形状などいずれでも良い。
なお、本実施の形態の発信体内蔵型樹脂部材Ａは、雄ねじ部２とボルト頭部３とくびれ部４を備えるボルトにされているが、本発明においては、機械に取り付けられる部品に取り付けまたは埋め込むことができる形状であれば、これに限定されるものではなく、くびれ部４を省くことができる。また、ボルト頭部３とくびれ部４を省いて雄ねじ部２の端面に締め付け工具が嵌まり込む凹部が形成されるボルト、いわゆる止めねじ、またはねじ部を有さないで部品に形成される穴に直接圧入される棒状の形態とすることもできる。
The transmitter-embedded resin member of the present invention will be described below with reference to the accompanying drawings. The transmitter-embedded resin member A according to an embodiment of the present invention includes, for example, an IC tag 1 as an information transmitter as shown in FIG. 1, capable of reading and writing information without contact. In addition, the IC tag 1 is molded with resin. The shape of the resin for molding the IC tag 1 is a rod-shaped male screw portion 2 in which a male screw is engraved. The resin male screw portion 2 is formed with a bolt head 3 for screwing into a female screw of a component with a tightening tool at one end portion. Further, a constricted portion 4 narrower than the outer diameter of the male screw portion 2 is formed between the bolt head 3 and the male screw portion 2.
Further, the IC tag 1 used in the present embodiment exchanges information by non-contact wireless communication using an electromagnetic field or a radio wave, and is composed of a plurality of electronic elements and integrated circuits. Any device that can be stored and can be written and read by the IC tag reader 5 may be used.
The resin used in the present embodiment may be any material that can be molded at a temperature at which the IC tag 1 is not affected by heat and can communicate information electromagnetically. Polypropylene, polycarbonate, methacryl, nylon Epoxy, melamine, etc. can be used.
Further, the shape of the bolt head 3 may be changed according to the tool to be used. When a tool such as a spanner is used, a hexagonal column shape is used. In this case, any shape such as a pan with a + or − groove may be used.
The transmitter-embedded resin member A of the present embodiment is a bolt including the male screw portion 2, the bolt head portion 3, and the constricted portion 4. However, in the present invention, it is attached to a component attached to the machine. The shape is not limited to this as long as it can be embedded, and the constricted portion 4 can be omitted. Also, the bolt head 3 and the constricted portion 4 are omitted, and a bolt, a so-called set screw, or a hole formed in the component without the threaded portion is formed in the end surface of the male screw portion 2 into which the tightening tool is fitted. It is also possible to adopt a rod-like form that is directly press-fitted into the.
つぎに本発明の実施例を図２〜３に基づいて説明するが、本発明はかかる実施例に限定されるものではない。
発信体内蔵型樹脂部材Ａに使用したＩＣタグ１（ＲＦＩＤ：Ｒａｄｉｏ Ｆｒｅｑｕｅｎｃｙ Ｉｄｅｎｔｉｆａｃａｔｉｏｎ）は、ＩＣタグ１のコイルとＩＣタグリーダ部材６のＩＣタグリーダ５のアンテナコイルを磁束結合させて、エネルギー信号を伝達する電磁結合方式のものを使用した。発信体内蔵型樹脂部材Ａの樹脂はエポキシ樹脂を使用し、冷間においてＩＣタグ１を内蔵させボルト状に形成した。
Next, examples of the present invention will be described with reference to FIGS. 2 to 3, but the present invention is not limited to such examples.
The IC tag 1 (RFID: Radio Frequency Identification) used for the transmitter-embedded resin member A transmits an energy signal by magnetically coupling the coil of the IC tag 1 and the antenna coil of the IC tag reader 5 of the IC tag reader member 6. The electromagnetic coupling type was used. The resin of the transmitter-embedded resin member A was an epoxy resin, and the IC tag 1 was built in cold and formed into a bolt shape.
また、発信体内蔵型樹脂部材Ａを埋め込む機械部品として、ショットブラストまたはショットピーニングに使用する遠心式投射装置７に設置される耐摩耗ライナ７１を用いた。ライナ７１にはあらかじめ雌ねじが加工してあり、発信体内蔵型樹脂部材Ａをねじ込んで取り付け、規定の締め込みトルク以上になると、発信体内蔵型樹脂部材Ａのくびれ部４から頭部が切断され、雄ねじ部２がライナ７１の内部に収まる。
また、発信体内蔵型樹脂部材Ａから情報を交信するＩＣタグリーダ部材６は、同様にＩＣタグリーダ５を樹脂によりモールドしてボルトにし、頭部より電源および電気信号を外部へ出力するケーブル６１を出した。
発信体内蔵型樹脂部材Ａが付設されたライナ７１を遠心式投射装置７に設置し、ＩＣタグリーダ部材６は発信体内蔵型樹脂部材Ａの付近で遠心式投射装置７のケース（ハウジング）７２に設置した。
Further, as a mechanical part for embedding the transmitter-embedded resin member A, a wear-resistant liner 71 installed in the centrifugal projection device 7 used for shot blasting or shot peening was used. The liner 71 is pre-processed with a female screw, and the transmitter-embedded resin member A is screwed in and attached, and when the tightening torque exceeds the specified tightening torque, the head is cut from the constricted portion 4 of the transmitter-embedded resin member A. The male screw portion 2 is accommodated in the liner 71.
Similarly, the IC tag reader member 6 that communicates information from the transmitter-embedded resin member A similarly molds the IC tag reader 5 with resin to form a bolt, and outputs a cable 61 that outputs power and electrical signals from the head to the outside. did.
The liner 71 provided with the transmitter-embedded resin member A is installed in the centrifugal projection device 7, and the IC tag reader member 6 is attached to the case (housing) 72 of the centrifugal projector 7 near the transmitter-embedded resin member A. installed.
ＩＣタグ１には、あらかじめライナ７１の「部品番号」、「製造ＩＤ番号」、「製造年月日」、「使用時間」（設置当初はゼロ）が保存されており、ショットブラスト装置の起動時にその情報がＩＣタグリーダ部材６によって読み込まれ、ケーブル６１を介してショットブラスト本体の制御部に保存される。
ショットブラスト装置は、ライナ７１の使用時間として遠心式投射装置７の起動時間をカウントしており、作業終了時に、遠心式投射装置７の起動時間とＩＣタグ１にある「使用時間」と累積し、新たに「使用時間」としてＩＣタグ１に書き込む。
またショットブラスト装置は、ライナ７１に使用時間限度を設定しておき、ショットブラスト装置の電源を入れ、ＩＣタグ１からライナ７１の「使用時間」を読み込んだ際、「使用時間」がその部品の使用時間限度を超えているか否かの判定を行い、「使用時間」がその部品の使用時間限度を超えている場合は、音または表示により警報する。なお、本実施例では、発信体内蔵型樹脂部材Ａがケース７２のライナ７１に使用されているが、エンドライナ、天井ライナ、側面ライナなどのライナ部品に使用することもできる。そして、各ライナ部品ごとに使用時間限度を設定することができる。
The IC tag 1 stores in advance the “part number”, “manufacturing ID number”, “manufacturing date”, and “use time” (zero at the time of installation) of the liner 71, and when the shot blasting device is started up. The information is read by the IC tag reader member 6 and stored in the control unit of the shot blast main body via the cable 61.
The shot blasting device counts the startup time of the centrifugal projection device 7 as the usage time of the liner 71, and accumulates the startup time of the centrifugal projection device 7 and the “use time” in the IC tag 1 at the end of the work. Then, a new “use time” is written in the IC tag 1.
Further, when the shot blasting device sets the use time limit for the liner 71, the power of the shot blasting device is turned on, and the "use time" of the liner 71 is read from the IC tag 1, the "use time" is the component's Judgment is made as to whether or not the usage time limit has been exceeded. If the usage time exceeds the usage time limit of the part, an alarm is given by sound or display. In the present embodiment, the transmitter-embedded resin member A is used for the liner 71 of the case 72, but it can also be used for liner parts such as an end liner, a ceiling liner, and a side liner. And the use time limit can be set for each liner part.
また、「使用時間」がその部品の使用時間限度を超えている場合で、特に品質に影響を及ぼす部品や安全部品については、「製造ＩＤ番号」が違う部品に交換（すなわち、新品または「使用時間」が使用時間限度に満たない部品に交換）を実施しなければショットブラスト装置の起動がかからない様にしても良い。
使用可能な機械部品として本実施例では使用時間の経過により摩耗するライナ７１について説明したが、その他でも良く、たとえば回転体の安全カバー（各部に適切な部品が設置されていることの検知）、被処理製品ごとに異なる被処理製品保持治具（被処理製品に応じたものが適切に使用されていることの検知）についても使用できる。
Also, when the “use time” exceeds the use time limit of the part, especially for parts and safety parts that affect the quality, replace them with parts with different “manufacturing ID numbers” (that is, new or “use” The shot blasting apparatus may not be activated unless replacement with a part whose time is less than the usage time limit is not performed.
In the present embodiment, the liner 71 that wears with the passage of time of use has been described as a usable mechanical part. However, other examples are possible. For example, a safety cover of a rotating body (detection that appropriate parts are installed in each part), It can be used also about the to-be-processed product holding jig (detection that the thing according to a to-be-processed product is used appropriately) for every to-be-processed product.
上記の説明から明らかなように、本実施の形態は、簡易に取付けが可能な構造であって、取付けた部品に内蔵し邪魔にならず、メンテナンス時期を知らせて機械を安全に使用することが可能である。 As is clear from the above description, the present embodiment is a structure that can be easily attached, and is built in the attached parts so that it does not get in the way, and the machine can be used safely by notifying the maintenance time. Is possible.
Ａ 発信体内蔵樹脂部材
１ ＩＣタグ
２ 雄ねじ部
３ ボルト頭部
４ くびれ部
５ ＩＣタグリーダ
６ ＩＣタグリーダ部材
７ 遠心式投射装置
６１ ケーブル
７１ ライナ
７２ ケース
A Transmitter built-in resin member 1 IC tag 2 Male thread portion 3 Bolt head portion 4 Neck portion 5 IC tag reader 6 IC tag reader member 7 Centrifugal projection device 61 Cable 71 Liner 72 Case
Claims (4)
情報発信体を樹脂によりモールドして形成されてなる
発信体内蔵型樹脂部材。 It is a structure that can be easily installed, and is a resin member with a built-in transmitter that can inform the maintenance time and use the machine safely,
A transmitter-embedded resin member formed by molding an information transmitter with resin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2007210557A JP2009043202A (en) | 2007-08-11 | 2007-08-11 | Transmitting body built-in resin member |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2007210557A JP2009043202A (en) | 2007-08-11 | 2007-08-11 | Transmitting body built-in resin member |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2009043202A true JP2009043202A (en) | 2009-02-26 |
Family
ID=40443853
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2007210557A Pending JP2009043202A (en) | 2007-08-11 | 2007-08-11 | Transmitting body built-in resin member |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2009043202A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2015505280A (en) * | 2011-12-23 | 2015-02-19 | ジェタンジュ ラ カレーヌ | Equipment with glove box and glove changer, with glove change monitoring |
| WO2019140292A1 (en) * | 2018-01-11 | 2019-07-18 | Grove Geoffrey | Metal fastener with embedded rfid tag and method of production |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000304870A (en) * | 1999-04-23 | 2000-11-02 | Matsushita Electric Works Ltd | Id tag |
| JP2003076966A (en) * | 2001-09-04 | 2003-03-14 | Denso Corp | Fastener with built-in rfid tag |
| JP2006144894A (en) * | 2004-11-19 | 2006-06-08 | Kyodo Engineering Kk | Permanently fixing bolt/nut |
-
2007
- 2007-08-11 JP JP2007210557A patent/JP2009043202A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000304870A (en) * | 1999-04-23 | 2000-11-02 | Matsushita Electric Works Ltd | Id tag |
| JP2003076966A (en) * | 2001-09-04 | 2003-03-14 | Denso Corp | Fastener with built-in rfid tag |
| JP2006144894A (en) * | 2004-11-19 | 2006-06-08 | Kyodo Engineering Kk | Permanently fixing bolt/nut |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2015505280A (en) * | 2011-12-23 | 2015-02-19 | ジェタンジュ ラ カレーヌ | Equipment with glove box and glove changer, with glove change monitoring |
| WO2019140292A1 (en) * | 2018-01-11 | 2019-07-18 | Grove Geoffrey | Metal fastener with embedded rfid tag and method of production |
| US10635963B2 (en) | 2018-01-11 | 2020-04-28 | Pilgrim Screw Corporation | Metal fastener with embedded RFID tag and method of production |
| EP3738079A4 (en) * | 2018-01-11 | 2021-09-29 | Grove, Geoffrey | Metal fastener with embedded rfid tag and method of production |
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