JP2009036480A - Combustion device - Google Patents

Combustion device Download PDF

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JP2009036480A
JP2009036480A JP2007202614A JP2007202614A JP2009036480A JP 2009036480 A JP2009036480 A JP 2009036480A JP 2007202614 A JP2007202614 A JP 2007202614A JP 2007202614 A JP2007202614 A JP 2007202614A JP 2009036480 A JP2009036480 A JP 2009036480A
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drain
hot water
circuit
bathtub
water supply
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JP5060863B2 (en
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Yoshiharu Fujitomi
義治 藤富
Daiki Sakurai
大輝 佐倉井
Kikuo Okamoto
喜久雄 岡本
Yoshimitsu Matsumoto
祥光 松本
Akinori Suzuki
彰徳 鈴木
Hideaki Onomura
英明 小野村
Masahiro Yahagi
正博 矢作
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Tokyo Gas Co Ltd
Gastar Co Ltd
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Tokyo Gas Co Ltd
Gastar Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To surely prevent execution of drainage in a state that hot water or water remains in a bathtub, in a combustion device draining the condensate water generated in a heat exchanger for collecting latent heat, to the bathtub. <P>SOLUTION: A condensate water drain means 40 comprises a collecting tray 41 disposed below a sub-heat exchanger 8 for collecting latent heat and collecting the condensate water falling from the sub-heat exchanger 8, a drain circuit 42 connected between the collecting tray 41 and a reheating circulation circuit 20, and a drain tank 44 disposed in the drain circuit 42. A cock 71 of the bathtub 70 is automatically opened and closed by a cock opening and closing means 72. A control means 60 stores the condensate water in the drain tank 44 by cutting off the drain circuit 42 by the switch valve 49, and discharges the condensate water from the drain tank 44 to the bathtub 70 by communicating the drain circuit 42 with the reheating circulation circuit 20 by switching the switch valve 49. The control means 60 executes the opening motion (bathtub drainage) of the cock opening and closing means 72 and the drainage in interlocking with each other. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、燃焼ガスの潜熱を回収できる高効率の燃焼装置に関し、より詳しくは潜熱回収時に生じる凝縮水の排水の改良に関する。   The present invention relates to a high-efficiency combustion apparatus capable of recovering the latent heat of combustion gas, and more particularly to improvement of drainage of condensed water generated during the recovery of latent heat.

給湯用バーナの上方に主・副熱交換器を配置する給湯装置(燃焼装置)は公知である。これら熱交換器を給湯回路が通るようになっている。
下段(上流側)の主熱交換器は一般的な1段の熱交換器からなる給湯装置と同様に、燃焼ガス中の顕熱を回収する。上段(下流側)の副熱交換器は燃焼ガス中の水蒸気(燃焼により発生した水分)を凝縮させて潜熱を回収する。上記顕熱回収により燃焼ガスの熱エネルギーの約80%を回収し、上記潜熱回収により約15%を回収するため、熱効率が非常に高くなる。
A hot water supply apparatus (combustion apparatus) in which a main / sub heat exchanger is disposed above a hot water supply burner is known. A hot water supply circuit passes through these heat exchangers.
The main heat exchanger at the lower stage (upstream side) collects sensible heat in the combustion gas in the same manner as a hot water supply apparatus including a general one-stage heat exchanger. The upper (downstream) auxiliary heat exchanger condenses water vapor (moisture generated by combustion) in the combustion gas to recover latent heat. Since about 80% of the thermal energy of the combustion gas is recovered by the sensible heat recovery and about 15% is recovered by the latent heat recovery, the thermal efficiency becomes very high.

上記のような高効率の給湯装置では、副熱交換器で水蒸気の凝縮が生じる。この凝縮水は、燃焼により生じた硫黄酸化物、窒素酸化物等が溶け込んで硫酸、硝酸等になるため、強酸性を示す。そのため、この強酸性の凝縮水を中和処理したり希釈処理をしている。また、上記凝縮水は通常の使用状況で1日に数リットル生じるため、その排水処理が必要となる。   In the hot water heater with high efficiency as described above, water vapor condenses in the auxiliary heat exchanger. This condensed water exhibits strong acidity because sulfur oxides, nitrogen oxides and the like produced by combustion dissolve into sulfuric acid, nitric acid and the like. Therefore, the strongly acidic condensed water is neutralized or diluted. Further, since the condensed water is generated in several liters per day under normal use conditions, the waste water treatment is required.

そこで、従来の高効率給湯装置では、上記副熱交換器の下方に回収トレイを配置し、この回収トレイに専用のドレン配管を接続し、このドレン配管に炭酸カルシウム等の中和剤を収容した中和器を設け、回収トレイで回収した凝縮水を中和器で中和処理しドレン配管から排水していた。   Therefore, in the conventional high-efficiency hot water supply apparatus, a recovery tray is disposed below the auxiliary heat exchanger, a dedicated drain pipe is connected to the recovery tray, and a neutralizer such as calcium carbonate is accommodated in the drain pipe. A neutralizer was provided, and the condensed water collected by the collection tray was neutralized by the neutralizer and drained from the drain pipe.

しかし、専用のドレン配管を設置するスペースが無い場合や、建造物にドレン配管からの凝縮水を導く排水溝等を形成するのが困難な場合もあり、高効率型給湯装置の普及を妨げる要因になっていた。   However, there are cases where there is no space to install a dedicated drain pipe, or it may be difficult to form a drainage groove that guides the condensed water from the drain pipe in the building, which may prevent the spread of high-efficiency water heaters It was.

上記不都合を解消すべく、特許文献1は凝縮水を浴槽へ排水するようにした高効率給湯装置を提案している。特許文献1の図8に示す追焚機能付きの給湯装置では、副熱交換器の下方に回収トレイが配置され、この回収トレイにドレン回路の一端が接続され、ドレン回路の他端が追焚循環回路の復路部においてポンプの吸い込み側に接続されている。ドレン回路には下流側に向かって順に中和器とドレンタンクが設けられている。   In order to eliminate the inconvenience, Patent Document 1 proposes a high-efficiency hot water supply apparatus that drains condensed water to a bathtub. In the hot water supply device with a reheating function shown in FIG. 8 of Patent Document 1, a recovery tray is disposed below the auxiliary heat exchanger, one end of the drain circuit is connected to the recovery tray, and the other end of the drain circuit is connected to the reheating device. It is connected to the suction side of the pump in the return path of the circulation circuit. The drain circuit is provided with a neutralizer and a drain tank in order toward the downstream side.

上記ドレン回路と追焚循環回路の接続点には、3方切替弁が設けられている。凝縮水の排水(ドレン排水)のタイミングでない時には、切替弁はポンプ吸い込み側を浴槽に連通させてドレン回路を遮断し、ポンプの駆動により追焚循環回路での浴槽湯の循環を行えるようになっている。ドレン排水のタイミングの時には、切替弁の切替によりポンプ吸い込み側をドレン回路に連通させ、ポンプを駆動することにより、ドレンタンクに溜まった凝縮水を追焚循環回路を介して浴槽へ排水するようにしている。   A three-way switching valve is provided at a connection point between the drain circuit and the additional circulation circuit. When it is not time to drain condensed water (drain drainage), the switching valve allows the pump suction side to communicate with the bathtub, shuts off the drain circuit, and allows the hot water to circulate in the additional circulation circuit by driving the pump. ing. At the time of drainage, the pump suction side is connected to the drain circuit by switching the switching valve, and the pump is driven so that the condensed water accumulated in the drain tank is drained to the bathtub through the additional circulation circuit. ing.

特許文献1の給湯装置において、上記ドレン排水のタイミングとしては、例えば浴槽の栓が抜かれて浴槽湯が排水されたことを検出した時がある。ドレン排水の後に、上記切替弁を切り替えてドレン回路側を遮断し、給湯回路からの湯により追焚循環回路の配管洗浄を行っている。   In the hot water supply apparatus of Patent Document 1, as the drain drain timing, for example, it is detected that the bathtub tap has been removed and the bath water has been drained. After drain drainage, the switching valve is switched to shut off the drain circuit side, and the piping of the recirculation circuit is cleaned with hot water from the hot water supply circuit.

また、他の排水タイミングとして、ドレンタンクに設けたドレンレベル検出手段が凝縮水の満水レベルを検出した時に、浴槽の栓を抜いて排水をするように促す警報を発し、強制的に凝縮水の排水を行うこともある。
さらに、上記ドレンレベル検出手段がドレンタンクの所定レベル(満水レベルより低い)を検出した時にポンプを駆動し、浴槽水が無いことを確認した時に凝縮水の排水を行う場合もある。
特開2005−265228号公報
As another drainage timing, when the drain level detection means provided in the drain tank detects the full water level of the condensate, an alarm is issued to urge the user to drain the water by unplugging the bathtub. Sometimes drains.
Furthermore, when the drain level detecting means detects a predetermined level (lower than the full water level) of the drain tank, the pump is driven, and when it is confirmed that there is no bathtub water, condensed water may be discharged.
JP 2005-265228 A

しかし、特許文献1の給湯装置のように、ドレンタンク満水時に強制的にドレン排水を行うと、浴槽に湯が残っている状態でも凝縮水が浴槽に流れ込むことになり、たとえ警報が発せられても、ユーザーがそれに気づかずに凝縮水が混入した浴槽に入浴する可能性があった。   However, like the hot water supply device of Patent Document 1, if drain drainage is forcibly performed when the drain tank is full, condensed water will flow into the bathtub even when hot water remains in the bathtub, and an alarm is generated. However, there is a possibility that the user may take a bath in a tub containing condensed water without noticing it.

また、浴槽の排水(浴槽残水無し)を検出ないし確認してドレン排水を行う場合には、追焚循環回路のポンプを駆動して水流を検出しないことに基づいて、浴槽残水無しの判断を行う。そのため、浴槽への追焚循環回路の接続箇所(具体的には循環金具)より低いレベルで残水が有る場合には、残水無しと判断して浴槽残水中に凝縮水を排水してしまい、ユーザーがこれに足し湯をして入浴する可能性があった。   In addition, when draining drainage by detecting or confirming the drainage of the bathtub (no remaining water in the bathtub), it is determined that there is no remaining bathtub water based on the fact that the water flow is not detected by driving the pump of the additional circulation circuit. I do. Therefore, if there is residual water at a level lower than the connection point of the additional circulation circuit to the bathtub (specifically, the circulation fitting), it will be judged that there is no residual water and the condensed water will be drained into the bathtub residual water. There was a possibility that the user would add water and take a bath.

本発明は上記課題を解決するためになされたもので、給湯用バーナと、この給湯用バーナからの燃焼ガスの顕熱を回収する主熱交換器と、この主熱交換器の下流側において燃焼ガスの潜熱を回収する副熱交換器と、これら主熱交換器と副熱交換器を通る給湯回路と、この給湯回路からの湯を浴槽に供給する浴槽湯供給回路と、燃焼ガス中の水分が副熱交換器で凝縮することにより生成された凝縮水を回収して排水する凝縮水ドレン手段と、浴槽の栓を開閉する栓開閉手段と、上記給湯用バーナ、凝縮水ドレン手段および栓開閉手段を制御する制御手段を備え、
上記凝縮水ドレン手段は、上記副熱交換器の下方に配置されて副熱交換器から落下した凝縮水を回収する回収トレイと、上流端がこの回収トレイに接続され下流端が上記浴槽湯供給回路に接続されたドレン回路と、このドレン回路に設けられ凝縮水を溜めるドレンタンクと、上記ドレン回路においてドレンタンクの下流側に設けられた弁手段とを備え、
上記制御手段は、上記弁手段を閉じてドレン回路を遮断することによりドレンタンクへの凝縮水の貯留を行い、弁手段を開いてドレン回路を浴槽湯供給回路に連通させることによりドレンタンクからの凝縮水を浴槽へと排水するドレン排水を行うようにした燃焼装置において、
上記制御手段は、上記ドレン排水を実行する際には、上記栓開閉手段の開き動作を実行することを特徴とする。
The present invention has been made in order to solve the above-described problems. A hot water supply burner, a main heat exchanger for recovering sensible heat of combustion gas from the hot water supply burner, and combustion on the downstream side of the main heat exchanger A sub heat exchanger that recovers the latent heat of the gas, a hot water supply circuit that passes through the main heat exchanger and the sub heat exchanger, a bathtub hot water supply circuit that supplies hot water from the hot water supply circuit to the bathtub, and moisture in the combustion gas Condensate drain means for collecting and draining the condensed water generated by condensing in the auxiliary heat exchanger, plug opening / closing means for opening and closing the bathtub plug, the hot water supply burner, condensed water drain means, and plug opening / closing Comprising control means for controlling the means;
The condensate drain means is disposed below the auxiliary heat exchanger and collects condensed water dropped from the auxiliary heat exchanger, and an upstream end is connected to the recovery tray, and a downstream end supplies the bath water. A drain circuit connected to the circuit, a drain tank provided in the drain circuit for storing condensed water, and valve means provided on the downstream side of the drain tank in the drain circuit,
The control means stores the condensed water in the drain tank by closing the valve means and shutting off the drain circuit, and opens the valve means to connect the drain circuit to the bathtub hot water supply circuit. In the combustion apparatus that drains the condensed water to the bathtub,
The control means performs the opening operation of the plug opening and closing means when executing the drainage.

上記構成によれば、所定のタイミングでドレン排水を実行する場合に、浴槽排水を伴うので、凝縮水を含んだ浴槽の湯にユーザーが入るのを確実に防止できる。
なお、ドレン排水と栓開閉手段の開き動作は、常に連動させてもよい。また、浴槽栓の開き動作の際には、所定条件例えばドレンタンクの凝縮水蓄積量が所定レベルの場合にのみドレン排水を実行するようにしてもよい。
According to the said structure, when drain drainage is performed at a predetermined timing, since it accompanies bathtub drainage, a user can be reliably prevented from entering the hot water of the bathtub containing condensed water.
Note that the drainage and the opening / closing operation of the plug opening / closing means may always be linked. Further, when the bathtub tap is opened, drain drainage may be performed only when a predetermined condition, for example, the amount of accumulated condensed water in the drain tank is at a predetermined level.

好ましくは、上記制御手段は、上記ドレンタンクにおける凝縮水貯留量を監視し、この貯留量が所定量を超えた時に、上記栓開閉手段の開き動作と上記ドレン排水を実行する。これによれば、凝縮水貯留量に応じたタイミングでドレン排水を行うことができる。凝縮水貯留量の監視は、ドレンタンクに設けたドレンレベル検出手段からの検出情報に基づいてもよいし、前回のドレン排水からの積算燃焼熱量の演算情報に基づいてもよい。   Preferably, the control means monitors the amount of condensed water stored in the drain tank, and executes the opening operation of the plug opening / closing means and the drainage when the amount of storage exceeds a predetermined amount. According to this, drainage can be performed at a timing according to the amount of condensed water stored. Monitoring of the amount of condensed water storage may be based on detection information from a drain level detection means provided in the drain tank, or may be based on calculation information of accumulated combustion heat quantity from the previous drain drainage.

上記所定量は、上記ドレンタンクの満水のレベルに相当する量であってもよいし、これより低くてもよい。特に他のタイミングでもドレン排水を行う場合、満水レベルに設定すると、ユーザーが入浴中等に強制的にドレン排水、浴槽排水をする回数を減じることができるとともに、ドレンタンクが満水レベルを超えるのを確実に回避することができる。   The predetermined amount may be an amount corresponding to the level of full water in the drain tank, or may be lower than this. Especially when drain draining at other timings, setting the full water level can reduce the number of times that the user drains and drains the bathtub forcibly during bathing, and ensures that the drain tank exceeds the full water level. Can be avoided.

さらに、浴槽排水指令手段を備え、制御手段はこの浴槽排水指令手段からの浴槽排水指令に応答して、上記栓開閉手段の開き動作と上記ドレン排水を実行する。これによりユーザーの意思で浴槽排水を指令する場合には、確実にドレン排水と浴槽排水を実行することができる。   Furthermore, a bathtub drainage command means is provided, and the control means executes the opening operation of the plug opening / closing means and the drain drainage in response to the bathtub drainage command from the bathtub drainage command means. Thereby, when commanding bathtub drainage by a user's intention, drain drainage and bathtub drainage can be performed reliably.

好ましくは、上記浴槽湯供給回路は、浴槽に接続された追焚循環回路と、一端が上記給湯回路に接続され他端がこの追焚循環回路に接続された湯張り回路により構成され、この湯張り回路には注湯弁が設けられ、上記追焚循環回路には追焚用熱交換器とポンプが設けられ、上記追焚循環回路には上記ポンプの吸い込み側に上記ドレン回路が接続され、さらに、自動運転指令手段を備え、上記制御手段は、上記自動運転指令手段からの自動運転指令に応答して自動運転を実行し、この自動運転では、上記給湯用バーナを燃焼させるとともに上記注湯弁を開くことにより、浴槽水位が設定水位になるまで上記給湯回路からの湯を湯張り回路を経て浴槽に供給する湯張りモードを実行し、この湯張りモード終了後に、ポンプ駆動により浴槽の湯を循環させて追焚を行なうことにより浴槽の湯を設定温度に維持する保温モードを実行し、上記制御手段は、上記自動運転指令手段から自動運転解除の指令を受けた時に、上記栓開閉手段の開き動作と上記ドレン排水を実行する。
これによれば、自動運転指令解除のタイミングで浴槽排水とドレン排水を実行することができる。
Preferably, the bathtub hot water supply circuit includes a recirculation circuit connected to the bathtub, and a hot water filling circuit having one end connected to the hot water supply circuit and the other end connected to the recirculation circuit. The tension circuit is provided with a pouring valve, the remedy circulation circuit is provided with a heat exchanger for remedy and a pump, the drain circuit is connected to the suction side of the pump in the remedy circulation circuit, In addition, automatic operation command means is provided, and the control means executes automatic operation in response to the automatic operation command from the automatic operation command means. In this automatic operation, the hot water supply burner is burned and the pouring is performed. By opening the valve, the hot water filling mode in which hot water from the hot water supply circuit is supplied to the bathtub through the hot water filling circuit until the bath water level reaches the set water level is executed. Circulate And performing a warming mode for maintaining the hot water in the bathtub at a set temperature by performing a memorial operation, and when the control means receives a command to cancel the automatic operation from the automatic operation command means, the opening / closing means of the plug opening / closing means is opened. Operation and drain drainage are performed.
According to this, bathtub drainage and drainage can be performed at the timing of automatic operation command cancellation.

なお、上記自動運転指令解除の時に、制御手段は無条件で浴槽排水とドレン排水を実行してもよいし、所定の条件を付してもよい。
例えば、上記ドレンタンクにおける凝縮水貯留量を監視し、上記自動運転指令手段から自動運転解除の指令を受けた時に、この貯留量が所定量を超えることを条件として上記栓開閉手段の開き動作と上記ドレン排水を実行してもよい。これによれば、ユーザーが自動運転を解除しても、ドレンタンクの凝縮水の貯留量が少なければ浴槽の湯を残しておくことができる。この場合、上記所定量はドレンタンクの満水のレベルに相当する量より少なくするのが好ましい。
At the time of canceling the automatic operation command, the control means may unconditionally execute bath drainage and drain drainage, or may give predetermined conditions.
For example, when the condensate storage amount in the drain tank is monitored and an automatic operation release command is received from the automatic operation command unit, the opening and closing operation of the plug opening and closing unit is performed on condition that the storage amount exceeds a predetermined amount. The drainage may be performed. According to this, even if a user cancels | releases an automatic driving | operation, if there is little storage amount of the condensed water of a drain tank, the hot water of a bathtub can be left. In this case, it is preferable that the predetermined amount is smaller than an amount corresponding to the level of full water in the drain tank.

好ましくは、上記弁手段は上記ドレン回路と追焚循環回路の接続点に設けられた3方切替弁を含み、この切替弁の遮断位置ではポンプ吸い込み側を浴槽に連通させてドレン回路から遮断し、この切替弁の連通位置ではポンプ吸い込み側をドレン回路に連通させるようになっており、上記制御手段は、ドレン排水の際には、上記切替弁の切替動作によりポンプ吸い込み側をドレン回路に連通させるとともに、上記ポンプを駆動する。これにより、追焚循環回路のポンプをドレン排水に用いることができる。   Preferably, the valve means includes a three-way switching valve provided at a connection point between the drain circuit and the additional circulation circuit, and at the shut-off position of the switch valve, the pump suction side is communicated with the bathtub and shut off from the drain circuit. In the communication position of the switching valve, the pump suction side is communicated with the drain circuit. When draining, the control means communicates the pump suction side with the drain circuit by the switching operation of the switching valve. And the pump is driven. Thereby, the pump of the memory circulation circuit can be used for drainage.

好ましくは、上記制御手段は、ドレン排水を栓開閉手段の開動作から所定時間後に実行する。これにより、浴槽排水が終了してからドレン排水を行うことができ、凝縮水の浴槽湯への希釈、拡散を防止できる。   Preferably, the control means executes drainage after a predetermined time from the opening operation of the plug opening and closing means. Thereby, drain drainage can be performed after bathtub drainage is completed, and dilution and diffusion of condensed water into bathtub hot water can be prevented.

本発明によれば、ドレン排水を実行する場合に、浴槽排水を必ず伴うので、凝縮水を含んだ浴槽の湯にユーザーが入るのを確実に防止できる。   According to the present invention, when drain drainage is performed, bathtub drainage is always accompanied, so that it is possible to reliably prevent the user from entering the hot water of the bathtub containing condensed water.

以下、本発明の第1実施形態をなす一体型2缶2水路タイプの追焚機能付き給湯装置(燃焼装置)について図1〜図8を参照しながら説明する。この給湯装置は、直方体形状をなす中空の缶1を有しており、缶1の底部に給湯、追焚に共通のファン2が設けられ、缶1の上端近傍に給湯、追焚に共通の排気口部3が設けられている。   Hereinafter, an integrated two-can two-water channel type hot water supply device (combustion device) with a remedy function according to a first embodiment of the present invention will be described with reference to FIGS. This hot water supply apparatus has a hollow can 1 having a rectangular parallelepiped shape. A common fan 2 is provided at the bottom of the can 1 for hot water supply and memorial service. An exhaust port 3 is provided.

上記缶1の内部空間は、仕切板1xで給湯用空間1aと追焚用空間1bに仕切られている。給湯用空間1aの下部には給湯用バーナ4a(バーナ)が配置され、追焚用空間1bには追焚用バーナ4bが配置されている。   The internal space of the can 1 is partitioned by a partition plate 1x into a hot water supply space 1a and a memorial space 1b. A hot water supply burner 4a (burner) is arranged in the lower part of the hot water supply space 1a, and a memorial burner 4b is arranged in the memorial space 1b.

上記バーナ4a,4bに燃料ガスを供給する管は、元管5xと、この元管5xを給湯用バーナ4aに接続する分岐管5aと、元管5xを追焚用バーナ4bに接続するための分岐管5bとを有している。本実施形態では給湯用バーナ4aが3面の燃焼領域を有しているため、分岐管5aも3本となっている。
元管5xには、元ガス電磁弁6xとガス比例弁6yが設けられ、分岐管5a,5bにはそれぞれ分岐電磁弁6a,6bが設けられている。
The pipes for supplying the fuel gas to the burners 4a and 4b include a main pipe 5x, a branch pipe 5a for connecting the main pipe 5x to the hot water supply burner 4a, and a main pipe 5x for connecting to the reheating burner 4b. And a branch pipe 5b. In the present embodiment, since the hot water supply burner 4a has three combustion areas, the number of branch pipes 5a is also three.
The main pipe 5x is provided with an original gas electromagnetic valve 6x and a gas proportional valve 6y, and the branch pipes 5a and 5b are provided with branch electromagnetic valves 6a and 6b, respectively.

上記給湯用空間1aには、バーナ4aの上方に顕熱回収用の主熱交換器7が配置され、さらにその上方(下流側)に潜熱回収用の副熱交換器8が配置されている。また、追焚用空間1bには、バーナ4bの上方に追焚用の熱交換器9が配置されている。本実施形態では、熱交換器7,9は受熱管7a,9aと多数のフィンにより構成されており、熱交換部8は受熱管8aにより構成されている。   In the hot water supply space 1a, a main heat exchanger 7 for recovering sensible heat is disposed above the burner 4a, and a sub heat exchanger 8 for recovering latent heat is further disposed above (downstream side). Further, in the remedy space 1b, a remedy heat exchanger 9 is disposed above the burner 4b. In the present embodiment, the heat exchangers 7 and 9 are configured by heat receiving tubes 7a and 9a and a large number of fins, and the heat exchanging unit 8 is configured by a heat receiving tube 8a.

給湯装置は、給湯回路10(回路)と、追焚循環回路20と、湯張り回路30とを備えている。本実施形態では、追焚循環回路20と湯張り回路30により、特許請求の範囲で定義した浴槽湯供給回路75が構成されている。   The hot water supply apparatus includes a hot water supply circuit 10 (circuit), a memorial circuit 20, and a hot water filling circuit 30. In the present embodiment, the bath circulation circuit 20 and the hot water filling circuit 30 constitute a bathtub hot water supply circuit 75 defined in the scope of claims.

上記給湯回路10は、給水管11と、上記受熱管8aと、上記受熱管7aと、給湯管12とを上流側から下流側に向かってこの順に連ねることにより構成されている。給水管11と給湯管12との間には、熱交換器7,8をバイパスするバイパス管13が接続されている。   The hot water supply circuit 10 is configured by connecting the water supply pipe 11, the heat receiving pipe 8a, the heat receiving pipe 7a, and the hot water supply pipe 12 in this order from the upstream side to the downstream side. A bypass pipe 13 that bypasses the heat exchangers 7 and 8 is connected between the water supply pipe 11 and the hot water supply pipe 12.

上記給水管11において、バイパス管13の上流側には水量センサ14、水量制御弁15が設けられ、バイパス管13と給水管11の接続点にはバイパス制御弁16が設けられている。さらに、給水管11には入水温度センサ(図示しない)が設けられ、給湯管12には、バイパス管13の上流側に熱交出口温度センサ17が設けられ、バイパス管13の下流側に出湯温度センサ18が設けられている。   In the water supply pipe 11, a water amount sensor 14 and a water amount control valve 15 are provided upstream of the bypass pipe 13, and a bypass control valve 16 is provided at a connection point between the bypass pipe 13 and the water supply pipe 11. Further, the water supply pipe 11 is provided with an incoming water temperature sensor (not shown), the hot water supply pipe 12 is provided with a heat exchange outlet temperature sensor 17 on the upstream side of the bypass pipe 13, and the hot water temperature is provided on the downstream side of the bypass pipe 13. A sensor 18 is provided.

上記追焚循環回路20は、復路管21(復路部)と、受熱管9aと、往路管22(往路部)とを順に連ねることにより構成されている。復路管21の吸い込み端と往路管22の吐出端は、浴槽70の側壁に設けた循環金具(図示しない)に接続されている。復路管21にはポンプ23、水位センサ24(水位検出手段)、水流スイッチ25(水流検出手段)が設けられている。
上記浴槽70の底壁には排水口が形成され、この排水口を塞ぐ栓71は栓開閉手段72により自動的に開閉されるようになっている。
The memorial circulation circuit 20 is configured by connecting a return pipe 21 (return path section), a heat receiving pipe 9a, and an outgoing path pipe 22 (forward path section) in order. The suction end of the return pipe 21 and the discharge end of the forward pipe 22 are connected to a circulation fitting (not shown) provided on the side wall of the bathtub 70. The return pipe 21 is provided with a pump 23, a water level sensor 24 (water level detecting means), and a water flow switch 25 (water flow detecting means).
A drain port is formed in the bottom wall of the bathtub 70, and a plug 71 that closes the drain port is automatically opened and closed by a plug opening / closing means 72.

上記湯張り回路30は、一端が給湯管12において出湯温度センサ18の下流側に接続され、他端が上記復路管21においてポンプ23の吸い込み側(上流側)に接続されている(接続点をP1で示す)。   One end of the hot water filling circuit 30 is connected to the downstream side of the hot water temperature sensor 18 in the hot water supply pipe 12, and the other end is connected to the suction side (upstream side) of the pump 23 in the return pipe 21. P1).

上記湯張り回路30には、注湯電磁弁31(注湯弁)と、逆止弁32と、水量センサ33が設けられている。   The hot water filling circuit 30 is provided with a hot water solenoid valve 31 (a hot water valve), a check valve 32, and a water amount sensor 33.

次に、副熱交換器8で凝縮された凝縮水を回収し排水する凝縮水ドレン手段40について説明する。このドレン手段40は、回収トレイ41と、ドレン回路42とを有している。この回収トレイ41は、給湯用空間1aにおいて、副熱交換器8の下方に配置され、浅いロート形状をなしている。   Next, the condensed water drain means 40 that collects and drains the condensed water condensed in the auxiliary heat exchanger 8 will be described. The drain means 40 has a collection tray 41 and a drain circuit 42. The recovery tray 41 is disposed below the auxiliary heat exchanger 8 in the hot water supply space 1a and has a shallow funnel shape.

上記ドレン回路42は管からなり、一端(上流端)が回収トレイ41の底部に接続され、他端(下流端)が上記復路管21においてポンプ23の吸い込み側(上流側)に接続されている。この接続点(符号P2で示す)には、2位置3方弁からなる切替弁49が設けられている。この切替弁49は、弁ケースとこの弁ケースに回動可能(摺動可能)に収容された弁体とを有し、摺動面でシールする方式のものである。   The drain circuit 42 is composed of a pipe, one end (upstream end) is connected to the bottom of the collection tray 41, and the other end (downstream end) is connected to the suction side (upstream side) of the pump 23 in the return pipe 21. . A switching valve 49 composed of a two-position three-way valve is provided at this connection point (indicated by reference numeral P2). The switching valve 49 has a valve case and a valve body accommodated in the valve case so as to be rotatable (slidable), and is a type of sealing with a sliding surface.

さらに上記ドレン手段40は、ドレン回路42において上流側から下流側に向かって順に設けられた中和器43、ドレンタンク44、ドレン側電磁弁45(ドレン弁)を備えている。上記切替弁49とドレン側電磁弁45は、特許請求の範囲で定義した弁手段を構成している。   Further, the drain means 40 includes a neutralizer 43, a drain tank 44, and a drain side electromagnetic valve 45 (drain valve) provided in order from the upstream side to the downstream side in the drain circuit 42. The switching valve 49 and the drain side solenoid valve 45 constitute valve means defined in the claims.

上記中和器43には粒状をなす炭酸カルシウム等の中和剤が収容されている。中和器43には詰まりによる水位上昇を検出する2本の電極43aが設けられている。   The neutralizer 43 contains a neutralizing agent such as calcium carbonate which is granular. The neutralizer 43 is provided with two electrodes 43a for detecting an increase in the water level due to clogging.

上記ドレンタンク44には、ドレンレベル検出手段50が設けられている。本実施形態では、ドレンレベル検出手段50は、その下端がドレンタンク44の底部近傍にある接地電極51と、下端高さが異なる2本の電極52、53を有している。一方の電極52の下端高さはドレンタンク44の満水レベル(ドレンレベル2)を示し、他方の電極53の下端高さは満水レベルより低いレベル(ドレンレベル1)を示す。本実施形態ではドレンレベル1はドレンレベル2の半分より高い。例えばドレンレベル2が3.5リットルとすると、ドレンレベル1は3リットルである。なお、ドレンタンク44の実際の容量は、満水レベルと同じであってもよいし、これより若干量多くてもよい。   The drain tank 44 is provided with a drain level detecting means 50. In the present embodiment, the drain level detecting means 50 has a ground electrode 51 whose lower end is in the vicinity of the bottom of the drain tank 44 and two electrodes 52 and 53 having different lower end heights. The lower end height of one electrode 52 indicates the full water level (drain level 2) of the drain tank 44, and the lower end height of the other electrode 53 indicates a level lower than the full water level (drain level 1). In this embodiment, drain level 1 is higher than half of drain level 2. For example, if the drain level 2 is 3.5 liters, the drain level 1 is 3 liters. The actual capacity of the drain tank 44 may be the same as the full water level, or may be slightly larger than this.

上記ドレン回路42において、ドレンタンク44の上流側の管部はドレンタンク44の上端または上端近傍に接続され、ドレンタンク44の下流側の管部はドレンタンク44の底部に連なっている。   In the drain circuit 42, the pipe portion on the upstream side of the drain tank 44 is connected to the upper end of the drain tank 44 or the vicinity of the upper end, and the pipe portion on the downstream side of the drain tank 44 is connected to the bottom portion of the drain tank 44.

給湯装置は更に、上述した種々のセンサ、検出手段からの情報を読み込んで、上述した種々の構成要素を制御する制御手段60と、この制御手段60に接続されたリモートコントローラ65((以下、リモコンと称す)を備えている。リモコン65は図8に示すようにリモコン65の電源をオン、オフするリモコンスイッチ65xと、自動運転スイッチ65y(自動運転指令手段)と、追焚スイッチ(図示しない)と、浴槽排水スイッチ65z(浴槽排水指令手段)と、給湯や浴槽の温度を設定する温度設定部と浴槽水位を設定する水位設定部(いずれも図示しない)と、設定温度、設定水位、警告等の表示を行う表示部65a(表示手段)を備えている。   The hot water supply apparatus further reads control information from the various sensors and detection means described above and controls the various components described above, and a remote controller 65 (hereinafter referred to as a remote controller) connected to the control means 60. 8, the remote controller 65 has a remote control switch 65x for turning on and off the remote control 65, an automatic operation switch 65y (automatic operation command means), and a memory switch (not shown). A bathtub drain switch 65z (tub drain command means), a temperature setting unit for setting the temperature of the hot water supply and the bathtub, a water level setting unit for setting the bathtub water level (all not shown), a set temperature, a set water level, a warning, etc. Is provided with a display unit 65a (display means).

上記構成をなす給湯装置の作用を説明する。最初に、基本的な作用について概略的に説明する。なお、電磁弁6x、6a,6b,31,45は常閉であり、オン動作により開く。   The operation of the hot water supply apparatus having the above configuration will be described. First, the basic operation will be schematically described. The solenoid valves 6x, 6a, 6b, 31, 45 are normally closed and are opened by an on operation.

給湯管12の下流端に設けた出湯栓やシャワーを開くと給湯回路10に水が流れ、これを水量センサ14で検出した時に、制御手段60は、元ガス電磁弁6xを開くとともに分岐電磁弁6aの少なくとも1つを開き、給湯用バーナ4aの燃焼動作を行う。燃焼ガスは主熱交換器7を通り、さらに回収トレイ41と缶1との間を通り、副熱交換器8を通って排気口部3から排出される。給水管11から入った水は副交換器8で加熱され、さらに主熱交換器7で加熱され、設定温度の湯となって給湯管12から出湯される(給湯運転)。   When a hot water tap or a shower provided at the downstream end of the hot water supply pipe 12 is opened, water flows into the hot water supply circuit 10, and when this is detected by the water amount sensor 14, the control means 60 opens the original gas solenoid valve 6x and the branch solenoid valve. At least one of 6a is opened, and the combustion operation of the hot water supply burner 4a is performed. The combustion gas passes through the main heat exchanger 7, further passes between the recovery tray 41 and the can 1, passes through the auxiliary heat exchanger 8, and is discharged from the exhaust port 3. The water that has entered from the water supply pipe 11 is heated by the sub-exchanger 8 and further heated by the main heat exchanger 7 to become hot water having a set temperature and discharged from the hot water supply pipe 12 (hot water supply operation).

副熱交換器8で凝縮した水は、この副熱交換器8から回収トレイ41に落下し、ドレン回路42を通って中和器43に達し、この中和器43内の中和剤により中和され、ドレンタンク44に蓄えられる。したがって、給湯運転中は、副熱交換器8で凝縮水が発生し、ドレンタンク44の凝縮水の水位すなわちドレンレベルは上昇を続ける。   The water condensed in the auxiliary heat exchanger 8 falls from the auxiliary heat exchanger 8 to the recovery tray 41, reaches the neutralizer 43 through the drain circuit 42, and is neutralized by the neutralizer in the neutralizer 43. Summed and stored in the drain tank 44. Therefore, during the hot water supply operation, condensed water is generated in the auxiliary heat exchanger 8, and the level of the condensed water in the drain tank 44, that is, the drain level, continues to rise.

自動運転スイッチ65yがオンされた時には、制御手段60は自動運転を実行する。この自動運転は湯張りモードとその後の自動保温モードからなる。
上記湯張りモードでは、注湯電磁弁31を開き、上記給湯運転と同様にして上記給湯用バーナ4aで燃焼を行うことにより、設定温度の湯を給湯管12から湯張り回路30、追焚循環回路20を経て浴槽70に供給する。
When the automatic operation switch 65y is turned on, the control means 60 executes automatic operation. This automatic operation includes a hot water filling mode and an automatic heat insulation mode thereafter.
In the hot water filling mode, the hot water solenoid valve 31 is opened and combustion is performed in the hot water supply burner 4a in the same manner as in the hot water supply operation, whereby hot water having a set temperature is supplied from the hot water supply pipe 12 to the hot water filling circuit 30 and the additional circulation. It is supplied to the bathtub 70 via the circuit 20.

上記自動保温モードでは、上記湯張りにより浴槽70の水位が設定水位に達した後に所定時間間隔でポンプ23が駆動され、復路部21に設けた浴槽温度センサ(図示しない)が設定温度になるように追焚用バーナ4bの燃焼が実行され(追焚)、浴槽70の湯が設定温度に保たれる。   In the automatic warming mode, the pump 23 is driven at a predetermined time interval after the water level of the bathtub 70 reaches the set water level due to the hot water filling, so that the bathtub temperature sensor (not shown) provided in the return path section 21 becomes the set temperature. In addition, combustion of the burner 4b for remedy is executed (remedy), and the hot water in the bathtub 70 is kept at the set temperature.

上記湯張りの際にも給湯運転の場合と同様に、副熱交換器8で凝縮水が発生し、この凝縮水が回収され中和されドレンタンク44に蓄えられる。   During the hot water filling, similarly to the hot water supply operation, condensed water is generated in the auxiliary heat exchanger 8, and this condensed water is recovered, neutralized, and stored in the drain tank 44.

次に、本発明の特徴をなす制御手段60による制御について詳述する。
ユーザーが浴槽排水スイッチ65zをオンした時には、図3の制御を実行する。最初に栓開閉手段72を制御して浴槽70の栓71を開く(ステップ101)。これにより、浴槽70の湯または水の排水が開始される。
Next, the control by the control means 60 which characterizes the present invention will be described in detail.
When the user turns on the bathtub drain switch 65z, the control shown in FIG. 3 is executed. First, the stopper opening / closing means 72 is controlled to open the stopper 71 of the bathtub 70 (step 101). Thereby, drainage of hot water or water from the bathtub 70 is started.

次に、所定時間(例えば5分)経過を待つ(ステップ102)。浴槽70の湯水の排水完了を待つのである。   Next, it waits for a predetermined time (for example, 5 minutes) to elapse (step 102). It waits for the drainage of the hot water in the bathtub 70 to be completed.

次に、切替弁49の切替動作を行ってポンプ23の吸い込み側を浴槽70側から遮断しドレン回路42側に連通させ(ステップ103)、ドレン側電磁弁45をオンし(ステップ104)、ポンプ23をオンする(ステップ105)。
これにより、ドレンタンク44内の凝縮水が切替弁49を介して、ポンプ23に吸い込まれ、ポンプ23の吐出側から復路管21、熱交換器9の受熱管9a、往路管22を経て浴槽70に排出され、さらに浴槽70の排出口を経て、既存の下水管へと排出される。
Next, the switching valve 49 is switched to shut off the suction side of the pump 23 from the bathtub 70 side and communicate with the drain circuit 42 side (step 103), the drain side solenoid valve 45 is turned on (step 104), and the pump 23 is turned on (step 105).
As a result, the condensed water in the drain tank 44 is sucked into the pump 23 via the switching valve 49, and passes through the return pipe 21, the heat receiving pipe 9 a of the heat exchanger 9, and the forward pipe 22 from the discharge side of the pump 23. And then discharged to the existing sewer pipe through the outlet of the bathtub 70.

なお、上記切替弁49の切替動作とドレン側電磁弁45のオン動作は、特許請求の範囲の弁手段の開き動作を意味する。   The switching operation of the switching valve 49 and the ON operation of the drain side solenoid valve 45 mean the opening operation of the valve means in the claims.

上記排水動作を1分継続した後(ステップ106)、風呂水流スイッチ25がオフか否かを判断する(ステップ107)。ここで肯定判断した場合にはドレンタンク44が空になったと判断し、その後でポンプ23をオフにし(ステップ108)、ドレン側電磁弁45をオフにし(ステップ109)、切替弁49の切替動作を行ってポンプ23の吸い込み側をドレン回路42側から遮断し浴槽70側に連通させる(ステップ110)。これにより、凝縮水の排水工程(ドレン排水工程)が終了する。   After the draining operation is continued for 1 minute (step 106), it is determined whether or not the bath water flow switch 25 is off (step 107). If an affirmative determination is made here, it is determined that the drain tank 44 has become empty, and then the pump 23 is turned off (step 108), the drain side electromagnetic valve 45 is turned off (step 109), and the switching operation of the switching valve 49 is performed. The suction side of the pump 23 is cut off from the drain circuit 42 side and communicated with the bathtub 70 side (step 110). Thereby, the drainage process (drain drainage process) of condensed water is complete | finished.

なお、上記切替弁49の切替動作とドレン側電磁弁45のオフ動作は、特許請求の範囲の弁手段の閉じ動作を意味する。   The switching operation of the switching valve 49 and the off operation of the drain side solenoid valve 45 mean the closing operation of the valve means in the claims.

上記ステップ107で否定判断した時、すなわちポンプ23が駆動した状態で水流を検出した時には、ドレンタンク44に凝縮水が溜まった状態にあるとして、さらに1分間ポンプ23の駆動を継続する(ステップ111)。そして、ステップ111で肯定判断したとき、すなわち、ステップ105と合わせて、ポンプ23が合計2分間駆動したと判断した時には、ドレンタンク44が空でなくても排水を十分に行ったと判断して、上記ステップ108〜110を実行し、ドレン排水を終了する。   When a negative determination is made in step 107, that is, when a water flow is detected while the pump 23 is driven, it is assumed that condensed water has accumulated in the drain tank 44, and the pump 23 is further driven for one minute (step 111). ). When affirmative determination is made in step 111, that is, in combination with step 105, when it is determined that the pump 23 has been driven for a total of 2 minutes, it is determined that drainage is sufficiently performed even if the drain tank 44 is not empty, The above steps 108 to 110 are executed, and the drainage is finished.

上記のようにしてドレン排水を実行した後で、注湯電磁弁31をオンすることにより、給湯管12から湯張り回路30を経た湯を追焚循環回路20内に流し、追焚循環回路20の配管洗浄を実行する(ステップ112)。この配管洗浄は、水量センサ33での検出水量の積算値が所定量例えば5リットルに達するまで行う。配管洗浄の後に、後述の「満水警告」の警告表示を解除する(ステップ112)。   After drain drainage is performed as described above, the hot water solenoid valve 31 is turned on to flow hot water from the hot water supply pipe 12 through the hot water filling circuit 30 into the memorial circulation circuit 20. The pipe cleaning is executed (step 112). This pipe cleaning is performed until the integrated value of the water amount detected by the water amount sensor 33 reaches a predetermined amount, for example, 5 liters. After the pipe cleaning, the warning display of “full water warning” described later is canceled (step 112).

なお、ステップ112では、給湯用バーナ4aの燃焼により風呂設定温度の湯からなる洗浄水を供給するが、給湯用バーナ4aの燃焼を実行せず、低温の水からなる洗浄水を供給してもよい。
また、この配管洗浄工程において、最初は加熱しない水を供給し、その後に熱湯(60°C)を供給してもよい。水でドレン水(凝縮水)を流せば異臭等の発生を防止でき、その後の熱湯で配管の消毒を行うことができる。
In step 112, cleaning water made of hot water having a bath setting temperature is supplied by combustion of hot water supply burner 4a. Good.
Moreover, in this piping washing | cleaning process, the water which is not heated may be supplied initially, and hot water (60 degreeC) may be supplied after that. If drain water (condensed water) is poured with water, the generation of a strange odor can be prevented, and the piping can be sterilized with hot water thereafter.

また、自動保温運転中にリモコン65の自動運転スイッチ65yをオフした時には、図4に示すように、自動運転を終了させ、リモコン65の自動表示を消灯するとともに保温表示を消灯し(ステップ141)、その後で栓開閉手段72を制御して浴槽70の栓71を開く(ステップ142)。これにより、浴槽70の湯または水の排水が開始される。次に、所定時間(例えば5分)経過を待った後(ステップ143)、ドレン排水及び配管洗浄のルーチンを実行する。このドレン排水、配管洗浄の制御は図2と同様であるので、符号100を付して説明を省略する。   Further, when the automatic operation switch 65y of the remote controller 65 is turned off during the automatic heat insulation operation, as shown in FIG. 4, the automatic operation is terminated, the automatic display of the remote controller 65 is turned off, and the heat insulation display is turned off (step 141). Thereafter, the stopper opening / closing means 72 is controlled to open the stopper 71 of the bathtub 70 (step 142). Thereby, drainage of hot water or water from the bathtub 70 is started. Next, after waiting for elapse of a predetermined time (for example, 5 minutes) (step 143), a drain drainage and piping cleaning routine is executed. Since this drain drain and pipe cleaning control is the same as in FIG.

図4の制御において、ステップ142を実行する前に、ドレンレベル検出手段50の検出レベルがレベル1を超えているか否かを判断し、超えている場合には、上記浴槽排水とドレン排水、配管洗浄を実行し、超えていない場合にはこれら制御を実行しないようにしてもよい。   In the control of FIG. 4, before executing step 142, it is determined whether or not the detection level of the drain level detection means 50 exceeds level 1, and if so, the bathtub drainage, drainage drainage, piping The cleaning may be executed, and if not exceeded, these controls may not be executed.

図4の制御と似た制御は、湯張り中に自動運転スイッチ65yをオフにした時や、リモコンスイッチ65xをオフにした時にも実行される。なお、リモコンスイッチ65xをオフにした場合には、追焚循環回路20の配管洗浄の際に給湯用バーナ4aでの燃焼を実行せず、加熱されない水を洗浄水として提供する。   The control similar to the control in FIG. 4 is also executed when the automatic operation switch 65y is turned off during hot water filling or when the remote control switch 65x is turned off. When the remote control switch 65x is turned off, combustion in the hot water supply burner 4a is not performed at the time of cleaning the piping of the additional circulation circuit 20, and unheated water is provided as cleaning water.

図5に示すように、上記制御手段60は、ドレンタンク44のドレンレベルを、ドレンレベル検出手段50の段階的レベル検出(ドレンレベル1,2)の情報に基づき常時(例えば所定時間間隔で)監視する。最初にドレンレベルがレベル1以上か否か(ドレンレベルが水位電極53に達したか否か)を判断する(ステップ151)。ここで肯定判断した時には、リモコン65の表示部65aに「満水警告」の警告表示を行う(ステップ152)。   As shown in FIG. 5, the control means 60 always adjusts the drain level of the drain tank 44 based on the information of the stepped level detection (drain levels 1 and 2) of the drain level detection means 50 (for example, at predetermined time intervals). Monitor. First, it is determined whether or not the drain level is level 1 or higher (whether or not the drain level has reached the water level electrode 53) (step 151). If the determination is affirmative, a warning message “full water warning” is displayed on the display unit 65a of the remote controller 65 (step 152).

次に、ドレンレベルがレベル2以上か否か(ドレンレベルが水位電極52に達したか否か)を判断する(ステップ153)。ここで肯定判断した時には、栓開閉手段72を制御して浴槽70の栓71を開く(ステップ154)。これにより、浴槽70の湯または水の排水が開始される。次に、所定時間(例えば5分)経過を待った後(ステップ155)、ドレン排水及び配管洗浄のルーチン100を実行する。   Next, it is determined whether or not the drain level is level 2 or higher (whether or not the drain level has reached the water level electrode 52) (step 153). When an affirmative determination is made here, the stopper opening / closing means 72 is controlled to open the stopper 71 of the bathtub 70 (step 154). Thereby, drainage of hot water or water from the bathtub 70 is started. Next, after waiting for elapse of a predetermined time (for example, 5 minutes) (step 155), the drain drain and pipe cleaning routine 100 is executed.

なお、給湯運転中にレベル1と判断しても給湯用バーナ4aの燃焼は継続されるが、レベル2以上と判断をした時には、給湯用バーナ4aの燃焼(給湯)が停止される。これにより凝縮水が発生しなくなり、ドレンレベルは上昇しなくなる。
同様に湯張り中にレベル1と判断しても湯張りは継続されるが、レベル2以上と判断した時には、給湯用バーナ4aの燃焼を停止させるとともに、注湯弁31を閉じる。
なお、給湯運転中にドレンレベル2において、燃焼(給湯)を継続したまま浴槽排水動作、ドレン排水を行ってもよい。
Even if it is determined that the level is 1 during the hot water supply operation, the combustion of the hot water supply burner 4a is continued, but when it is determined that the level is 2 or higher, the combustion (hot water supply) of the hot water supply burner 4a is stopped. As a result, condensed water is not generated and the drain level does not increase.
Similarly, hot water filling is continued even if it is determined that the level is 1 during hot water filling, but when it is determined that the level is 2 or higher, combustion of the hot water supply burner 4a is stopped and the pouring valve 31 is closed.
In addition, at the drain level 2 during the hot water supply operation, the bathtub drainage operation and the drain drainage may be performed while continuing the combustion (hot water supply).

上記実施形態において、浴槽排水、ドレン排水のタイミングを、追加設定してもよい。例えば下記のタイミングがある。
(1)自動運転スイッチオンの時に、ドレンタンク44のドレンレベルがレベル1を超えている場合。
(2)リモコンスイッチ65xオンの時に、前回のドレン排水からの経過時間が所定時間経過している場合。
(3)1日のうち、ユーザーが設定した時刻。
In the said embodiment, you may additionally set the timing of bathtub drainage and drain drainage. For example, there are the following timings.
(1) The drain level of the drain tank 44 exceeds level 1 when the automatic operation switch is on.
(2) A case where a predetermined time has elapsed since the last drain drain when the remote control switch 65x is on.
(3) Time set by the user in one day.

次に、本発明の第2実施形態について図6を参照しながら説明する。この第2実施形態の給湯装置は、暖房、追焚機能を備えた給湯装置である。この実施形態において、第1実施形態に対応する構成部には同番号を付し、その詳細な説明を省略する。   Next, a second embodiment of the present invention will be described with reference to FIG. The hot water supply apparatus according to the second embodiment is a hot water supply apparatus provided with heating and a memorial function. In this embodiment, components corresponding to those in the first embodiment are denoted by the same reference numerals, and detailed description thereof is omitted.

缶1は、給湯用空間1aと暖房用空間1cに仕切られる。暖房用空間1cには、暖房用バーナ4c(他用途バーナ)と暖房用(他用途)の顕熱回収用の主熱交換器9’と潜熱回収用の副熱交換器9”が、給湯側と同様にして配置されている。バーナ4cには、給湯側と同様に、分岐管5cが接続され、分岐管5cには分岐電磁弁6cが設けられている。   The can 1 is partitioned into a hot water supply space 1a and a heating space 1c. In the heating space 1c, a heating burner 4c (other use burner), a main heat exchanger 9 'for sensible heat recovery for heating (other use), and an auxiliary heat exchanger 9 "for latent heat recovery are provided on the hot water supply side. As with the hot water supply side, the branch pipe 5c is connected to the burner 4c, and the branch pipe 5c is provided with a branch electromagnetic valve 6c.

暖房循環回路80(他用途回路)は、上記熱交換器9’、9”の受熱管9a’,9a”を含んでいる。この暖房循環回路80には、周知のように、オーバーフロータンク81、ポンプ82、液・液熱交換器83が設けられている。ポンプ82により循環される湯は、熱交換器9’、9”で加熱され、種々の暖房器等の端末器、端末設備を循環する。   The heating circulation circuit 80 (another use circuit) includes the heat receiving pipes 9a 'and 9a "of the heat exchangers 9' and 9". The heating circulation circuit 80 is provided with an overflow tank 81, a pump 82, and a liquid / liquid heat exchanger 83 as is well known. The hot water circulated by the pump 82 is heated by the heat exchangers 9 ′ and 9 ″ and circulates through terminal devices such as various heaters and terminal equipment.

追焚循環回路20Aは、上記液・液熱交換器83を通るようになっている。追焚時には暖房用バーナ4cの燃焼を実行しながら、ポンプ23、82を駆動し、暖房循環回路80の熱を液・液副熱交換器83を介して追焚循環回路20Aに伝達し、浴槽70の湯を加熱するようになっている。   The memorial circuit 20A passes through the liquid / liquid heat exchanger 83. During combustion, the pumps 23 and 82 are driven while combustion of the heating burner 4c is performed, and the heat of the heating circulation circuit 80 is transmitted to the memory circulation circuit 20A via the liquid / liquid auxiliary heat exchanger 83, and the bathtub 70 hot water is heated.

本実施形態では、追焚循環回路20Aと湯張り回路30により、特許請求の範囲の浴槽湯供給回路75Aが構成されている。   In the present embodiment, the hot water supply circuit 75A of the claims is constituted by the memory circulation circuit 20A and the hot water filling circuit 30.

本実施形態では、共通の回収トレイ41Aにより、給湯側の副熱交換器8と暖房側の副潜熱交換器9”から落下する凝縮水を回収するようになっている。
制御手段60で実行される浴槽排水、ドレン排水、配管洗浄、燃焼制御は、第1実施形態と同様であるので、説明を省略する。
In the present embodiment, the common recovery tray 41A recovers the condensed water falling from the hot water supply side auxiliary heat exchanger 8 and the heating side auxiliary latent heat exchanger 9 ″.
The bathtub drainage, drain drainage, pipe cleaning, and combustion control executed by the control means 60 are the same as those in the first embodiment, and thus the description thereof is omitted.

次に、本発明の第3実施形態について図7を参照しながら説明する。この第3実施形態の給湯装置は、給湯単能型である。この実施形態において、第1実施形態に対応する構成部には同番号を付し、その詳細な説明を省略する。   Next, a third embodiment of the present invention will be described with reference to FIG. The hot water supply apparatus according to the third embodiment is a single hot water supply type. In this embodiment, components corresponding to those in the first embodiment are denoted by the same reference numerals, and detailed description thereof is omitted.

本実施形態では、追焚循環回路の代わりに、1本の送湯回路90が装備されている。この送湯回路90の上流端が、接続点P2’でドレン回路42の下流端に接続されており、下流端が浴槽70に接続されている。送湯回路90の中途部には、ポンプ23と水位センサ24が下流側に向かって順に設けられており、上記接続点P2’には切替弁49が設けられている。   In the present embodiment, one hot water supply circuit 90 is provided instead of the memory circulation circuit. The upstream end of the hot water supply circuit 90 is connected to the downstream end of the drain circuit 42 at the connection point P <b> 2 ′, and the downstream end is connected to the bathtub 70. In the middle of the hot water supply circuit 90, the pump 23 and the water level sensor 24 are provided in order toward the downstream side, and a switching valve 49 is provided at the connection point P2 '.

上記送湯回路90と湯張り回路30で、本発明の浴槽湯供給回路95が構成される。湯張り回路30は、下流端で分岐し、一方の分岐路30aは上記切替弁49に接続され、他方の分岐路30bは送湯回路90に接続されている(接続点を符号P1’で示す)。   The hot water supply circuit 90 and the hot water filling circuit 30 constitute the bathtub hot water supply circuit 95 of the present invention. The hot water filling circuit 30 is branched at the downstream end, one branch passage 30a is connected to the switching valve 49, and the other branch passage 30b is connected to the hot water supply circuit 90 (the connection point is indicated by reference symbol P1 ′). ).

本実施形態では、浴槽排水検出を水位センサ24の情報だけで行う。浴槽70への湯の供給は、注湯電磁弁31を開くことにより実行される。すなわち、給湯回路10からの湯が湯張り回路30、送湯回路90を介して浴槽70に供給される。
切替弁49は、凝縮水を排水しない時には、ポンプ23の吸い込み側を湯張り回路30の分岐路30aに連通させ、凝縮水を排水する際にはポンプ23の吸い込み側をドレン回路42に連通させる。他の作用、制御は第1実施形態と同様であるので、説明を省略する。
上記実施形態において、分岐路30a,30bの一方を省略してもよい。
In this embodiment, bathtub drainage detection is performed only by the information of the water level sensor 24. The hot water is supplied to the bathtub 70 by opening the hot water solenoid valve 31. That is, hot water from the hot water supply circuit 10 is supplied to the bathtub 70 via the hot water filling circuit 30 and the hot water supply circuit 90.
The switching valve 49 communicates the suction side of the pump 23 to the branch passage 30a of the hot water filling circuit 30 when the condensed water is not drained, and communicates the suction side of the pump 23 to the drain circuit 42 when draining the condensed water. . Since other operations and control are the same as those in the first embodiment, description thereof will be omitted.
In the above embodiment, one of the branch paths 30a and 30b may be omitted.

本発明は上記実施形態に制約されず、さらに種々の態様が可能である。例えば、上記実施形態では、制御手段60は、ドレンタンク44の凝縮水の貯留量の情報を、ドレンレベル検出手段50から得たが、ドレンレベル検出手段50を省き、前回のドレン排水からの積算燃焼熱量により、凝縮水貯留量を監視してもよい。この積算燃焼熱量は、上記副熱交換器8での凝縮水の発生量と対応し、ひいてはドレンタンク44における凝縮水の蓄積量とほぼ対応関係にある。   The present invention is not limited to the above-described embodiment, and various aspects can be made. For example, in the above-described embodiment, the control unit 60 has obtained information on the amount of condensate stored in the drain tank 44 from the drain level detection unit 50. However, the control unit 60 omits the drain level detection unit 50 and integrates from the previous drain drainage. The amount of condensed water stored may be monitored by the amount of combustion heat. This accumulated combustion heat amount corresponds to the amount of condensed water generated in the auxiliary heat exchanger 8 and, as a result, substantially corresponds to the amount of condensed water accumulated in the drain tank 44.

上記実施形態ではドレン排水の際に、ドレンタンク44が空になるまでポンプ23を駆動したが、ドレンタンク44内に最低レベルの凝縮水を残し、この貯留された凝縮水でドレンタンク44の上流側と下流側の空気の連通を遮断してもよい。この場合、最低レベルを示す水位電極をドレンタンク44に追加する。この追加された水位電極の高さは、上記接地電極51より若干高い。ドレン排水の際には、ポンプ23の駆動状態において、ドレンタンク44の水位が最低水位Lに達したか否かを監視する。そして、ドレンタンク44の水位が最低水位に達するまでポンプ23の駆動を継続し、最低水位に達した時に、ドレン側電磁弁をオフにし、ポンプ23をオフにする。   In the above-described embodiment, the pump 23 is driven until the drain tank 44 becomes empty at the time of drain drainage. The communication between the air on the side and the downstream side may be blocked. In this case, a water level electrode indicating the lowest level is added to the drain tank 44. The height of the added water level electrode is slightly higher than that of the ground electrode 51. During drain drainage, it is monitored whether or not the water level of the drain tank 44 has reached the minimum water level L in the drive state of the pump 23. And the drive of the pump 23 is continued until the water level of the drain tank 44 reaches the minimum water level, and when the minimum water level is reached, the drain side solenoid valve is turned off and the pump 23 is turned off.

第1、第2実施形態において、給湯装置は別体型の2缶2水路タイプであってもよい。
上記実施形態において、凝縮水の排水をドレン回路において切替弁とドレンタンクとの間に設けたポンプで行ってもよい。また、この排水を自然落下で行うようにしてもよい。
中和器43の代わりに、給水管からの水をドレンタンクに供給して希釈を行ってもよい。また、中和、希釈を行わなくてもよい。
In the first and second embodiments, the hot water supply device may be a separate two-can two-channel type.
In the above embodiment, drainage of condensed water may be performed by a pump provided between the switching valve and the drain tank in the drain circuit. Moreover, you may make it perform this drainage by natural fall.
Instead of the neutralizer 43, water from the water supply pipe may be supplied to the drain tank for dilution. Further, neutralization and dilution may not be performed.

本発明の第1実施形態をなす追焚機能付き給湯装置の回路構成図である。It is a circuit block diagram of the hot water supply apparatus with a memorial function which makes 1st Embodiment of this invention. 同実施形態のリモコンの要部を示す図である。It is a figure which shows the principal part of the remote control of the embodiment. 同実施形態において浴槽排水スイッチをオンした時に実行される制御を示すフローチャートである。It is a flowchart which shows the control performed when the bathtub drain switch is turned on in the embodiment. 同実施形態において自動運転中に自動運転スイッチをオフにした時に実行される制御を示すフローチャートである。It is a flowchart which shows the control performed when an automatic driving | operation switch is turned off during automatic driving | operation in the same embodiment. 同実施形態において給湯運転等の最中にドレンレベルの監視と、それに伴う制御を示すフローチャートである。3 is a flowchart showing drain level monitoring and control associated therewith during hot water supply operation or the like in the embodiment. 本発明の第2実施形態をなす暖房、追焚機能付き給湯装置の回路構成図である。It is a circuit block diagram of the hot-water supply apparatus with the heating and the chase function which makes 2nd Embodiment of this invention. 本発明の第3実施形態をなす給湯単能型給湯装置の回路構成図である。It is a circuit block diagram of the hot water supply single type hot water supply apparatus which makes 3rd Embodiment of this invention.

符号の説明Explanation of symbols

4a 給湯用バーナ
7 主熱交換器
8 副熱交換器
9 追焚用熱交換器
10 給湯回路
20,20A 追焚循環回路
23 ポンプ
30 湯張り回路
31 注湯電磁弁(注湯弁)
40 凝縮水ドレン手段
41 回収トレイ
42 ドレン回路
44 ドレンタンク
45 ドレン側電磁弁(ドレン弁、弁手段)
49 切替弁(弁手段)
50 ドレンレベル検出手段
60 制御手段
65 リモートコントローラ
65a 表示部(表示手段)
65y 自動運転スイッチ(自動運転指令手段)
65z 浴槽排水スイッチ(浴槽排水指令手段)
70 浴槽
71 栓
72 栓開閉手段
75,75A 浴槽湯供給回路
80 暖房循環回路(他用途回路)
90 送湯回路
95 浴槽湯供給回路
4a Hot water supply burner 7 Main heat exchanger 8 Sub heat exchanger 9 Reheating heat exchanger 10 Hot water supply circuit 20, 20A Reheating circulation circuit 23 Pump 30 Hot water filling circuit 31 Hot water solenoid valve (pour valve)
40 Condensate drain means 41 Recovery tray 42 Drain circuit 44 Drain tank 45 Drain side solenoid valve (drain valve, valve means)
49 Switching valve (valve means)
50 Drain level detection means 60 Control means 65 Remote controller 65a Display unit (display means)
65y automatic operation switch (automatic operation command means)
65z Bathtub drain switch (tub drainage command means)
70 Bathtub 71 Plug 72 Plug opening and closing means 75, 75A Bathtub hot water supply circuit 80 Heating circulation circuit (other application circuit)
90 Hot water supply circuit 95 Bathtub hot water supply circuit

Claims (9)

給湯用バーナと、この給湯用バーナからの燃焼ガスの顕熱を回収する主熱交換器と、この主熱交換器の下流側において燃焼ガスの潜熱を回収する副熱交換器と、これら主熱交換器と副熱交換器を通る給湯回路と、この給湯回路からの湯を浴槽に供給する浴槽湯供給回路と、燃焼ガス中の水分が副熱交換器で凝縮することにより生成された凝縮水を回収して排水する凝縮水ドレン手段と、浴槽の栓を開閉する栓開閉手段と、上記給湯用バーナ、凝縮水ドレン手段および栓開閉手段を制御する制御手段を備え、
上記凝縮水ドレン手段は、上記副熱交換器の下方に配置されて副熱交換器から落下した凝縮水を回収する回収トレイと、上流端がこの回収トレイに接続され下流端が上記浴槽湯供給回路に接続されたドレン回路と、このドレン回路に設けられ凝縮水を溜めるドレンタンクと、上記ドレン回路においてドレンタンクの下流側に設けられた弁手段とを備え、
上記制御手段は、上記弁手段を閉じてドレン回路を遮断することによりドレンタンクへの凝縮水の貯留を行い、弁手段を開いてドレン回路を浴槽湯供給回路に連通させることによりドレンタンクからの凝縮水を浴槽へと排水するドレン排水を行うようにした燃焼装置において、
上記制御手段は、上記ドレン排水を実行する際には、上記栓開閉手段の開き動作を実行することを特徴とする燃焼装置。
A hot water supply burner, a main heat exchanger that recovers sensible heat of the combustion gas from the hot water supply burner, a sub heat exchanger that recovers latent heat of the combustion gas downstream of the main heat exchanger, and these main heats A hot water supply circuit that passes through the exchanger and the auxiliary heat exchanger, a bathtub hot water supply circuit that supplies hot water from the hot water supply circuit to the bathtub, and condensed water generated by condensing moisture in the combustion gas in the auxiliary heat exchanger A condensate drain means for collecting and draining, a plug opening and closing means for opening and closing the stopper of the bathtub, and a control means for controlling the hot water supply burner, the condensed water drain means and the plug opening and closing means,
The condensate drain means is disposed below the auxiliary heat exchanger and collects condensed water dropped from the auxiliary heat exchanger, and an upstream end is connected to the recovery tray, and a downstream end supplies the bath water. A drain circuit connected to the circuit, a drain tank provided in the drain circuit for storing condensed water, and valve means provided on the downstream side of the drain tank in the drain circuit,
The control means stores the condensed water in the drain tank by closing the valve means and shutting off the drain circuit, and opens the valve means to connect the drain circuit to the bathtub hot water supply circuit. In the combustion apparatus that drains the condensed water to the bathtub,
The said control means performs the opening operation | movement of the said plug opening / closing means when performing the said drain drainage, The combustion apparatus characterized by the above-mentioned.
上記制御手段は、上記ドレンタンクにおける凝縮水貯留量を監視し、この貯留量が所定量を超えた時に、上記栓開閉手段の開き動作と上記ドレン排水を実行することを特徴とする請求項1に記載の燃焼装置。   The control means monitors the amount of condensed water stored in the drain tank, and executes the opening operation of the plug opening and closing means and the drainage when the amount of storage exceeds a predetermined amount. The combustion apparatus as described in. 上記所定量が上記ドレンタンクの満水のレベルに相当する量であることを特徴とする請求項2に記載の燃焼装置。   The combustion apparatus according to claim 2, wherein the predetermined amount is an amount corresponding to a level of full water in the drain tank. さらに、浴槽排水指令手段を備え、制御手段はこの浴槽排水指令手段からの浴槽排水指令に応答して、上記栓開閉手段の開き動作と上記ドレン排水を実行することを特徴とする請求項1〜3のいずれかに記載の燃焼装置。   Furthermore, it comprises a bathtub drainage command means, and the control means executes the opening operation of the plug opening and closing means and the drain drainage in response to the bathtub drainage command from the bathtub drainage command means. 4. The combustion apparatus according to any one of 3. 上記浴槽湯供給回路は、浴槽に接続された追焚循環回路と、一端が上記給湯回路に接続され他端がこの追焚循環回路に接続された湯張り回路により構成され、この湯張り回路には注湯弁が設けられ、上記追焚循環回路には追焚用熱交換器とポンプが設けられ、上記追焚循環回路には上記ポンプの吸い込み側に上記ドレン回路が接続され、
さらに、自動運転指令手段を備え、上記制御手段は、上記自動運転指令手段からの自動運転指令に応答して自動運転を実行し、この自動運転では、上記給湯用バーナを燃焼させるとともに上記注湯弁を開くことにより、浴槽水位が設定水位になるまで上記給湯回路からの湯を湯張り回路を経て浴槽に供給する湯張りモードを実行し、この湯張りモード終了後に、ポンプ駆動により浴槽の湯を循環させて追焚を行なうことにより浴槽の湯を設定温度に維持する保温モードを実行し、
上記制御手段は、上記自動運転指令手段から自動運転解除の指令を受けた時に、上記栓開閉手段の開き動作と上記ドレン排水を実行することを特徴とする請求項1〜4のいずれかに記載の燃焼装置。
The bathtub hot water supply circuit is composed of a recirculation circuit connected to the bathtub and a hot water circuit having one end connected to the hot water supply circuit and the other end connected to the hot water circulation circuit. Is provided with a pouring valve, a heat exchanger for reheating and a pump are provided in the recirculation circuit, and the drain circuit is connected to the suction side of the pump in the recirculation circuit,
In addition, automatic operation command means is provided, and the control means executes automatic operation in response to the automatic operation command from the automatic operation command means. In this automatic operation, the hot water supply burner is burned and the pouring is performed. By opening the valve, the hot water filling mode in which hot water from the hot water supply circuit is supplied to the bathtub through the hot water filling circuit until the bath water level reaches the set water level is executed. Execute the heat retention mode to maintain the hot water in the bathtub at the set temperature by circulating
The said control means performs the opening operation | movement of the said plug opening / closing means and the said drain drainage, when the instruction | command of automatic driving | operation cancellation | release is received from the said automatic driving | operation instruction | command means. Combustion equipment.
上記制御手段は、上記ドレンタンクにおける凝縮水貯留量を監視し、上記自動運転指令手段から自動運転解除の指令を受けた時に、この貯留量が所定量を超えることを条件として上記栓開閉手段の開き動作と上記ドレン排水を実行することを特徴とする請求項5に記載の燃焼装置。   The control means monitors the amount of condensate stored in the drain tank, and when the automatic operation command means receives a command to cancel the automatic operation, the controller opens the plug opening and closing means on the condition that the stored quantity exceeds a predetermined amount. 6. The combustion apparatus according to claim 5, wherein an opening operation and the drainage are performed. 上記所定量はドレンタンクの満水のレベルに相当する量より少ないことを特徴とする請求項6に記載の燃焼装置。   The combustion apparatus according to claim 6, wherein the predetermined amount is less than an amount corresponding to a level of full water in the drain tank. 上記弁手段は上記ドレン回路と追焚循環回路の接続点に設けられた3方切替弁を含み、この切替弁の遮断位置ではポンプ吸い込み側を浴槽に連通させてドレン回路から遮断し、この切替弁の連通位置ではポンプ吸い込み側をドレン回路に連通させるようになっており、
上記制御手段は、ドレン排水の際には、上記切替弁の切替動作によりポンプ吸い込み側をドレン回路に連通させるとともに、上記ポンプを駆動することを特徴とする請求項5〜7のいずれかに記載の燃焼装置。
The valve means includes a three-way switching valve provided at the connection point between the drain circuit and the recirculation circuit. At the shut-off position of the switching valve, the pump suction side is communicated with the bathtub and shut off from the drain circuit. In the valve communication position, the pump suction side is connected to the drain circuit.
8. The control device according to claim 5, wherein, when draining the drain, the pump suction side is communicated with the drain circuit by the switching operation of the switching valve and the pump is driven. 9. Combustion equipment.
上記制御手段は、ドレン排水を栓開閉手段の開動作から所定時間後に実行することを特徴とする請求項1〜8のいずれかに記載の燃焼装置。   9. The combustion apparatus according to claim 1, wherein the control means executes drain drainage after a predetermined time from the opening operation of the plug opening / closing means.
JP2007202614A 2007-08-03 2007-08-03 Combustion device Expired - Fee Related JP5060863B2 (en)

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JP2014070771A (en) * 2012-09-28 2014-04-21 Noritz Corp Bath reheating system
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JP2013210115A (en) * 2012-03-30 2013-10-10 Noritz Corp Water heater
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